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CONTENTS

EP Series UPS operating principle ..................................................................................... 3


1 Product introduction .......................................................................................................... 4
1.1 Introduction .............................................................................................................. 4
1.2 Control panel ........................................................................................................... 4
2 System electrical connection diagram............................................................................... 5
2.1 Electrical connection schematic diagram................................................................. 5
2.2 System block diagram ............................................................................................. 6
3 EP series UPS specifications............................................................................................ 7
4 EP series UPS internal structure..................................................................................... 10
4.1 Inside picture for 10~40KVA .................................................................................. 10
4.2 Inside picture for 60-80KVA ................................................................................... 13
5 EP series UPS principle introduction .............................................................................. 16
5.1 Rectifier module..................................................................................................... 16
5.2 Inverter module...................................................................................................... 17
6 PCB interface signals...................................................................................................... 18
6.1 Rectifier driver board (CS12772E)......................................................................... 18
6.2 Rectifier control board............................................................................................ 21
6.3 Inverter driver board (CS12083F) .......................................................................... 25
6.4 Inverter control board (CS12190C)........................................................................ 27
6.5 Auxiliary power board (NF12200C)........................................................................ 31
6.6 SCR bypass board (NF12345C) ............................................................................ 34
6.7 Interface board ...................................................................................................... 36
6.8 System control board (OCSA2196A01) ................................................................. 40
6.9 Power configuration board (NF12223B) ................................................................ 46
6.10 Output sampling board (NF12310C).................................................................... 48
6.11 Inverter current sampling board (NF12494B)....................................................... 51
7 Parameter regualtion potentiometer................................................................................ 53
8 Indicator signification of PCB status................................................................................ 53
1. Indicator signification of system board status ............................................................. 53
2. Indicator signification of invert control board status.................................................... 53
3. Indicator signification of parallel board status............................................................. 54
9 UPS parameter and function setting command code (press key 35 on display panel) 54
10 PCB difference between EP series different power UPS .............................................. 55
1. Rectifier driver board (CS12772E) ............................................................................. 55
2. Inverter driver board (CS12083F) .............................................................................. 55
3. Inverter current sampling board (CS12494C)............................................................. 55
4. Power configuration board (CS12223B)..................................................................... 55
EP Series UPS maintenance.............................................................................................. 57
1 Introduction ..................................................................................................................... 59
1

2 Fault analysis and maintenance...................................................................................... 60


3 Failure code and inquiry.................................................................................................. 64
TABLE OF MEMORIZED INTERNAL CODE / TABELLA CODICI INTERNI ........ 64
4 Parallel maintenance ...................................................................................................... 69
5 Instructions of EP Series singe unit into parallel units:.................................................... 70
Start up ................................................................................................................................. 79

EP Series UPS Operating Principle

1
1.1

Product introduction
Introduction

EP series on-line intelligent UPS adopts double-conversion design to eliminate various


interference of the power system. UPS outputs a pure sine wave power with stabilizing
voltage, filtering out noise, low distortion and being not interferenced by the fluctuation of
power system. And it has strong load ability, good load compatibility, wide range of input
voltage and frequency, excellent generator compatibility, non-switching time of output and so
on, extremely satisfy the requirement of various application environments; Perfect protection
system improves the stability and reliability of system operation; Friendly LCD design makes
human-machine communication easier; Use a RS232 between UPS and PC to get work
history, monitor the parameters, start up / shut down automatically, realize unattended and
remote monitoring function (by SNMP-Adapter). It applies to advanced network system.
Power range: 10KVA-80KVA
Operation mode: intelligent on-line (3 phases in 3 phases out)
Application range: work stations, large-scale network servers, computer room and large
data center

1.2

Control panel

LCD Display
Button

IN utility input indicator (Green: lighting indicates normal utility, blinking indicates
abnormal utility)
BY bypass output indicator (Yellow: lighting indicates normal bypass output, blinking
indicates abnormal bypass output)
OUT inverter output indicator (Green: lighting indicates normal inverter output, blinking
indicates output is overload)
BATT battery discharging indicator (Orange: lighting indicates the battery is discharging,
blinking indicates battery is not connected)

2
2.1

System electrical connection diagram


Electrical connection schematic diagram

2.2

System block diagram


SWMB

BYP

SWBY

TLBY

DC

AC
DC

AC
SWOUT

SWIN

TLBATT

TLI

FBATT

Figure 2-1 EP Series UPS electrical principle diagram

Shown on Fig 2.1, close SWBY and SWOUT, UPS checks the phase sequence. If it is
correct, the bypass contactor will close immediately. Bypass powers the load (orange line)
and system PCB operating power begins to set up; Then close SWIN, the rectifier begins to
work, when the BUS voltage is up to 360VDC, the inverter will start up. UPS enters the
self-check, if the utility is in the range of synchronous tracking and there is no internal fault,
the output contactor will close and bypass contactor will open, and UPS switches to inverter
mode; The battery pack is directly connected to DC BUS, once close battery switch, UPS
begins to charge the battery (red line); Green line in Fig 2.1 represents maintenance bypass.
When the UPS is abnormal and needs maintenance, close SWMB, the utility powers the load
directly. open SWBY, SWIN, SWOUT, and discharge the voltage of capacitance to zero. Then
you can change the board and carry out maintenance.
As the orange line shown on Fig 2.1, when one of the following situations happens, UPS
will switch to bypass mode:
1) Utility is on, close SWBY and SWOUT, SWIN is off;
2) Close SWIN, UPS is in soft start process;
3) Switch to bypass mode through operating command on the control panel;
4) Overload;
5) Inverter fault;
6) UPS overtemperature protection.

EP series UPS specifications

System
Rated power [KVA]
Power factor range

10

15

100 % load
100~80%load
80% load
70% load
80%load
Efficiency%
Full load
Half load
Loss power with nominal load and
battery charge kW / kcal / B.T.U.

THREE-PHASE OUTPUT
20
30
40

60

80

0.5~0.8 inductive load


0.8~1.0 inductive load
1.0~0.8 capacitive load
0.5~0.8 capacitive load
computer load
91
91
92
89
89
90
1.58
2.37
2.78
1400
2000
2400
5560
7940
9500
868
1240
1488

90
90
92
92
88
88
91
91
0.89
1.33
4.17
5.57
800
1100
3600
4800
4367
4400
14000 19000
Flow rate allowing (for room installation) 496
682
2232
2976
(*)[mc/h]
Max leakage current [mA]
100
MTBF:
200,000 hours
Remote signal
three contact signals (battery low, battery discharging,
bypass/fault); output 12Vdc 80mA
Computer interface
RS232/C
Operating temperature
0 40 C
Maximum relative hunmidity
95 % (without condensate)
Maximum operating altitude
1000m at rated power An (-1% An for each 100m) max 4000m
Cooling
forced ventilation (fan speed function of the load)
Acoustic noise, as measured at 1m from
front of equipment (depend on load and
48 ~ 54
53 ~ 60
53 ~ 62
temperature) dBA
Degree of protection
IP20

Rectifier input (Standard UPS)


THREE-PHASE OUTPUT

Rated power [KVA]


Rated voltage
Phase
Voltage range
Rated frequency
Frequency range
Soft start
Max input current [A]
Current distortion
Power factor

10

15

18

28

20

30
40
380V 3 phases
3
20 %
50 / 60 Hz auto learning
45 ~ 65
(1+10%)
0 - 100% 10 Sec
37
55
72
30 %
0.8

60

80

108

130

60

80

Rectifier input (UPS with harmonic reduction filter)


Rated power [KVA]
Rated voltage
Phase

10

15

THREE-PHASE OUTPUT
20
30
40
380V 3 phases
3

Voltage range
Rated frequency
Frequency range
Soft start
Max input current [A]
Total harmonic distortion and power
factor, vary with the output load
(nominal input Voltage) :
Total harmonic distortion and power
factor, vary with the input voltage (load
100%) :

16
24
load 100%
50%
30%
0%
Vinput 100%
86%
114%

20 %
50 / 60 Hz auto learning
45 ~ 65
0 ~ 100%
10 Sec
33
50
65
distortion 8%
p.f.
12%
25%
30%
distortion 8%
p.f.
5%
11%

97
0.9
0.94
0.96
1
0.9
0.94
0.84

117

Rectifier output
THREE-PHASE OUTPUT
Rated power [KVA]
10
15
20
30
40
60
80
Maintenance voltage (20C)
Battery type 1 and 2 : V =435Vdc (2.26 x el.)
type 3 :
V =424Vdc (2.2 x el.)
type 0 :
default values are equal to type 1 and 2.
Value adjustable V =400~460Vdc
Charge voltage
Battery type 1 and 2 : V(% recharge <95%)=445Vdc (2.3 x el.)
type 3 :
V(% recharge <95%)=460Vdc (2.4 x el.)
type 0 :
default values are equal to type 1 and 2.
Value adjustable V =400~460Vdc
Max output voltage
445 VDC
Ripple voltage
< 1%
Rated current (battery in fully charged 20
30
40
60
80
120
160
state)
Max current
24
36
48
72
96
140
180

Battery
Rated power
Battery type
Rated direct voltage
Recharging current micro setting
Max rechargie current with output
nominal load [A]

THREE-PHASE OUTPUT
15
20
30
40
60
Maintenance-free sealed lead-acid
384VDC
0.2 A * C (C10)
3
4
6
8
12

10
8

15
12

14

22

10

80

16

Inverter output
Rated power [KVA]
Active power [KW]
Number of phases
Rated voltage [V]
Rated current [A]
Phase voltage setting
Load crest factor at rated power
(Ipeak/Irms)
Wave form
Distortion with linear load
Voltage phase shift, with balanced load
(degree)

THREE-PHASE OUTPUT
20
30
40
16
24
32
3+N
400
29
43
58
200 ~ 244 V (control panel)
3:1
sinusoidal
3%
1

60
48

80
64

87

115

Voltage phase shift, with unbalanced


load (degree)
Distortion with non-linear load (crest
factor 3:1)
Voltage stability at steady state
Voltage stability at transient state
Rated frequency
Frequency stability
With synchronization
Without synchronization
overload
Short circuit current for 0.1 sec
Inverter efficiency % load 100%

2
8%
1%
5 % into 10 ms
The same of the input
0.05 %
2 % (settable 1 % on the control panel)
110/125/150% rated current 300 sec / 10sec / 1 sec
2 In
91%
91%
92%
92%
93%
93%
93%

Bypass
Rated power [KVA]
Rated current (A)
Rated voltage
Number of phases
Input voltage range
Rated frequency
Input frequency range
Inverter/bypass transfer time (overload)
Inverter/bypass transfer time (inverter
fault)
Overload capacity %In
1h
10min
1min
1s~20ms
10ms
Standard
Options

THREE-PHASE OUTPUT
10
15
20
30
40
60
80
14
22
29
43
58
87
115
380V
3+N
15 % (settable 10 % , 15 % on the control panel)
50 / 60 Hz (auto learning)
2 % (settable 5 % on the control panel)
0 ms
1 ms
1.5
1.7
2.4
10
14

1.6
1.8
2.5
10
15

1.5
1.6
1.5
1.3
1.2
1.7
1.7
1.7
1.4
1.3
2.4
2.5
2.4
2
1.8
10
10
10
8
8
14
15
14
12
11
Backfeed protection
Harmonic reduction filter
Insulation transformer on bypass line (external cabinet)
SNMP card for monitoring

4
4.1

EP series UPS internal structure


Inside picture for 10~40KVA

SCR Bypass Board


Configuration Board
Aux Power Board

Interface Board

System Control Board

Figure 4-1 Epower series UPS internal top view

10

Phase 2 INV
Driver Board

Phase 2 INV
Driver Board
INV Control
Board

Output Filter
Capacitance
Output
Transformer

Figure 4.2

Input Inductance

EP series UPS internal left view

Phase 3 INV
Driver Board

Rectifier Driver
Board

Figure 4.3

EP series UPS internal right view

11

DC FUSE

IGBT Module

SCR Rectifier
Module
Rectifier
Control Board

DC CAP.

Figure 4.4

EP series UPS internal front view (1)

INV Output
Contactor

Bypass Output
Contactor

Battery
Contactor

Output Vol
Sampling Board

Bypass Breaker

SWIN
Figure 4.5

SWBY

SWOUT

SWMB

EP series UPS internal front view (2)

12

BATT FUSE

4.2

Inside picture for 60-80KVA


DC CAP.

DC FUSE
Phase 2 INV driver

Phase 3 INV driver

SCR rectifier module

Phase 1 INV driver

TLI

TLBY

TLBATT

AC CAP.
Bypass fuse

SWIN

Figure 4.6

SWBY

SWOUT

SWMB

EP series UPS internal front view

13

SWB

Aux Power Board

System Control Board

SCR Bypass

Board

Interface Board
Inverter Control Board

Figure 4.7

EP series UPS internal top view

Rectifier Control
Board

Figure 4.8

Rectifier Driver
Board

EP series UPS internal right view

14

Fans

Output
Transformer

Figure 4.9

Input Inductance

EP series UPS internal back view

15

EP series UPS principle introduction

5.1

Rectifier module

Fig 5-1 shows schematic diagram of three phases rectifier circuit. Phase sequence of
three phases input is RST, and triggering signal of rectifier circuit is also designed in
accordance with the sequence. The valves are paired triggered, and the triggered sequence
is shown as Fig 5-2:

Uc
Ub
Ua
Figure 5-1

C
4

1
5

1
6

2
6

2
4

3
4

3
5

1
5

6
Figure 5-2 EP series UPS rectifier SCR
triggered sequence

EP series UPS rectifier circuit

Wave form of rectifier output voltage without filter is shown as Fig 5-3, Area of rectifying
wave form is equal to the voltage area contained by two corresponding rectifier valves.

Figure 5-3

EP series UPS three phases rectifier principle and wave form diagram

The working process is as follows:


When the utility UR crosses zero point at t0 and rises, if send a trigger pulse to Thyristor 1
at t1 behind the intersection point UR=UT, the voltage between US is the largest at this time, so
the procedure is designed to open relevant Thyristor 5, to form a loop. It can be seen from the
figure, UR continues to rise, US also rises. When the rising UR arrives at peak, it is just on t2
when the rising US intersects the falling UT. If 5 is common rectifier diode, will automatically
convert to 1 and 6 paired-on status. But here is Thyristor, If relevant Thyristor is not triggered
16

to open, 1 and 5 will continue on till t4 (UR=US). As the arc dotted line shown in Fig 5-3. So the
trigger sequence is open Thyristor 6 on t3, make the rectifier output the maximum. This status
will last to t4, At this time UT arrives at the negative peak, it also the intersection point of UR
and US (UR=US). After this point, Thyristor 2 is triggered, to form 2 and 6 paired-on, repeat 1
and 6 paired-on status. Then open relevent valve on US and UT Arm according to the same
sequence. Make the output be DC wave in the absence of capacitance filter as shadow wave
form shown in Fig 5-3. The rectifier wave is regular and symmetrical, so three phases input
current is also symmetrical and identical.

5.2

Inverter module
Fig 5-4 shows schematic diagram of EP series UPS three phases full bridge inverter

circuit. The conversion purpose is just opposite to three phases full bridge rectifier circuit, to
realize DC/AC conversion by controlling Q1-Q6 on by turns. Then output pure sine wave
voltage through boost transformer and LC filter.

+BUS

T1
Q1

Q2

Q3

Q4

Q5

Q6

-BUS
Figure 5-4

EP series UPS inverter principle diagram

17

6
6.1

PCB interface signals


Rectifier driver board (CS12772E)
PICTURE OF CS12772E

18

CS12772E PCB Function of each pin and signal instruction


CS12772EJ1 (input voltage/current detect, TO J1 of rectifier control board)
Pin No.

Descriptions

Pin1

VF1APhase1 input voltage sampling signal

Pin2

VF1BPhase1 input voltage sampling signal

Pin3

VF2APhase2 input voltage sampling signal

Pin4

VF2BPhase2 input voltage sampling signal

Pin5

VF3APhase3 input voltage sampling signal

Pin6

VF3BPhase3 input voltage sampling signal

Pin7

IF1A Phase1 input current sampling signal

Pin8

IF1B Phase1 input current sampling signal

Pin9

IF2A Phase2 input current sampling signal

Pin10

IF2B Phase2 input current sampling signal

Pin11

IF3A Phase3 input current sampling signal

Pin12

IF3B Phase3 input current sampling signal

CS12772EJ2 (rectifier driver pulse generator, To J2 of rectifier control board)


Pin No.

Descriptions

Pin1

+24VDC

Pin2

Phase R driver (SCR1)

Pin3

Phase R driver (SCR4)

Pin4

Phase S driver (SCR2)

Pin5

Phase S driver (SCR5)

Pin6

Phase T driver (SCR3)

Pin7

Phase T driver (SCR6)

Pin8

connect to Pin1 of J3

Pin9
Pin10

short Pin9 and Pin10, connect to Pin2 of J3

CS12772EJ3 (rectifier temperature detection)


Pin No.

Descriptions

Pin1

probe of temperature control

(typical

value:11.5K)
19

Pin2

probe of temperature control

CS12772EJ4 (rectifier voltage and battery charging/discharging current detection, To


J3 of rectifier control board)
Pin No.

Descriptions

Pin1

Urec-

Pin2

Urec+

Pin3

IBatt+ (connect to current sampling resistance RB)

Pin4

IBatt- (connect to current sampling resistance RB)

Pin5

Cable (short with Pin4)

Pin6

GND

CS12772EJ5 (three phases input voltage sampling point)


Pin No.

Descriptions

Pin1

Phase 1 (rated value:230AC)

Pin2

Phase 2

Pin3

Phase 3

20

6.2

Rectifier control board


PICTURE OF CS12742E

21

CS12742E PCB Function of each pin and signal instruction


CS12742EJ1 (input voltage/current detection signal, TO J1 of rectifier driver board)
Pin No.

Descriptions

Pin1

VF1APhase 1 input voltage sampling signal

Pin2

VF1BPhase 1 input voltage sampling signal

Pin3

VF2APhase 2 input voltage sampling signal

Pin4

VF2BPhase 2 input voltage sampling signal

Pin5

VF3APhase 3 input voltage sampling signal

Pin6

VF3BPhase 3 input voltage sampling signal

Pin7

IF1A Phase 1 input current sampling signal

Pin8

IF1B Phase 1 input current sampling signal

Pin9

IF2A Phase 2 input current sampling signal

Pin10

IF2B Phase 2 input current sampling signal

Pin11

IF3A Phase 3 input current sampling signal

Pin12

IF3B Phase 3 input current sampling signal

CS12742EJ2 (rectifier SCR driver pulse generating circuit, To J2 of rectifier dirver


board)
Pin No.

Descriptions

Pin1

+24VDC

Pin2

Phase R driver (SCR1)

Pin3

Phase R driver (SCR4)

Pin4

Phase S driver (SCR2)

Pin5

Phase S driver (SCR5)

Pin6

Phase T driver (SCR3)

Pin7

Phase T driver (SCR6)

Pin8

Thermal 2

Pin9

GND

Pin10

Cable1

CS12742EJ3 (TO J4 of rectifier drive board)


Pin No.

Descriptions

Pin1

Urec-

Pin2

Urec+
22

Pin3

TAB+

Pin4

TAB-

Pin5

Cable

Pin6

GND

CS12742EJ4 (Null)
Pin No.

Descriptions

Pin1

SETIB

Pin2

SETV

Pin3

VC

Pin4

VP

Pin5

VN

Pin6

GND

Pin7

0V (+24VDC negative port)

Pin8

+24VDC

CS12742EJ5 (operating power, control signal and feedback signal of rectifier, TO J4


of system control board)
Pin No.

Descriptions

Pin1

IR3 (Phase 3 current detection signal of rectifier input)

Pin2

VAVG3 (Phase 3 input average voltage)

Pin3

IR2 (Phase 2 current detection signal of rectifier input)

Pin4

VAVG2 (Phase 2 input average voltage)

Pin5

IR1 (Phase 1 current detection signal of rectifier input )

Pin6

VAVG1 (Phase 1 input average voltage)

Pin7

synchrotrans signal

Pin8

charging current setting

Pin9
Pin10

charging voltage setting

Pin11

rectifier start up enable signal (from system control board)

Pin12

battery discharging current sampling signal

Pin13

battery charging current sampling signal

Pin14

battery voltage sampling signal

Pin15

overtemperature alarm signal

Pin16

GND
23

Pin17

+24VDC

Pin18

+24VDC

Pin19

+12VDC

Pin20

+12VDC

Pin21

0V (+24VDC negative port)

Pin22

0V (+24VDC)

Pin23

GND

Pin24

GND

Pin25

GND

Pin26

-12VDC

Pin27

-12VDC

Pin28

null

Pin29

null

Pin30

connect to one NTC of transformer through J6, detect the temperature of


transformer

Pin31
Pin32

rectifier disabling signal

Pin33
Pin34

GND

CS12742EJ6 (access point of transformer temperature detect signal)


Pin No.

Descriptions

Pin1

null

Pin2

null

Pin3

connect to one NTC of transformer, detect the


temperature of transformer

Pin4

GND

24

6.3

Inverter driver board (CS12083F)


PICTURE OF CS12083F

CS12083F PCB Function of each pin and signal instruction


CS12083F J1 (inverter driver signal, TO J1 or J2 or J3 of inverter control board)
Pin No.

Descriptions

Pin1

probe of temperature control (PTC)

Pin2

GND

Pin3

driver power

Pin4

driver power
upper arm driver signal feedback optocoupler biasing power
(collector)

Pin5

25

Pin6
Pin7
Pin8
Pin9
Pin10

upper arm driver signal feedback optocoupler biasing power


(emitter)
lower arm driver signal feedback optocoupler biasing power
(collector)
lower arm driver signal feedback optocoupler biasing power
(emitter)
short Pin9 and Pin10

Pin11

PWMUP

Pin12

PWMUP

Pin13

null

Pin14

null

Pin15

PWMDOWN

Pin16

PWMDOWN

CS12083FJ2 (inverter radiator temperature detection)


Pin No.

Descriptions

Pin1

probe of temperature control (PTC)

Pin2

GND

CS12083FJ3 (driver terminal, TO IGBT)


Pin No.

Descriptions

Pin1

upper arm driver (G1:10~40KVA)

Pin2

E1

Pin3

upper arm driver (G1:60~80KVA)

Pin4

vacant

Pin5

vacant

Pin6

lower arm driver (G2:10~40KVA)

Pin7

E2

Pin8

lower arm driver (G2:60~80KVA)

26

6.4

Inverter control board (CS12190C)


PICTURE OF CS12190C

27

CS12190C PCB Function of each pin and signal instruction


CS12190C J1, J2, J3 (R, S, T driver terminal)
Pin No.

Descriptions

Pin1

probe of temperature control (PTC)

Pin2
Pin3

GNDA
driver power

Pin4

driver power

Pin5

upper arm driver signal feedback optocoupler biasing power


(collector)

Pin6
Pin7
Pin8
Pin9
Pin10

short Pin6 and Pin7


lower arm driver signal feedback optocoupler biasing power
(emitter)
short Pin9 and Pin10, Link signal (connect to GND)

Pin11

PWMUP

Pin12

PWMUP

Pin13

null

Pin14

null

Pin15

PWMDOWN

Pin16

PWMDOWN

CS12190CJ4 (TO CS12494C: inverter current sampling board)


Pin No.

Descriptions

Pin1

R phase inverter current sampling signal (Ipeak)

Pin2

S phase inverter current sampling signal (Ipeak)

Pin3

T phase inverter current sampling signal (Ipeak)

Pin4

Neutral line current

Pin5

+12VDC

Pin6

-12VDC

Pin7

Link (connection detection signal)

Pin8

Link

28

CS12190CJ5 (TO NF12310C: J1 of output sampling board)


Pin No.
Pin1

Descriptions
VR (Phase R inverter output voltage
detection)

Pin2

VN

Pin3

null

Pin4

VS

Pin5

VN

Pin6

null

Pin7

VT

Pin8

VN

Pin9

null

Pin10

Link

Pin11

Link

Pin12

Link NGND

CS12190CJ6 (BUS voltage detection)


Pin No.

Descriptions

Pin1

Vbatt- (-BUS voltage detection signal)

Pin2

Vbatt+ (+BUS voltage detection signal)

Pin3

LinkLowNormal

Pin4

Link

HighFailure

CS12190C: J7 (operating power and control signal of inverter, TO J3 of system control


board)
Pin No.

Descriptions

Pin1

+13.5VDC

Pin2

+13.5VDC loop (0V reference)

Pin3

+13.5VDC

Pin4

+13.5VDC loop

Pin5

+13.5VDC

Pin6

+13.5VDC loop

Pin7

+13.5VDC

Pin8

+13.5VDC loop

Pin9

+12VDC

Pin10

-12VDC
29

Pin11

+12VDC

Pin12

-12VDC

Pin13

null

Pin14

-12VDC loop

Pin15

inverter synchronous signal

Pin16

12VDC common port

Pin17

clock signal

Pin18

12VDC common port

Pin19

data signal

Pin20

common port

Pin21

SCR-DC-INV-FAIL

Pin22

inverter gating port (high level on)

Pin23

inverter OK signal (feedback to system board)

Pin24

synchronization OK signal (feedback to system board)

Pin25

NTC1 (orignal design has the NTC, vacant in fact)

Pin26

NTC2

30

6.5

Auxiliary power board (NF12200C)


PICTURE OF CS12200C

31

NF12200C PCB Function of each pin and signal instruction


NF12200CJ1 (two power inputs, one main one auxiliary)
Pin No.

Descriptions

Pin1

output voltage - live wire (220VAC, from Phase R of inverter contactor


output)

Pin2

null

Pin3

bypass input voltage - live wire (220VAC, from Phase R of SWBY output)

Pin4

output voltage neutral wire

Pin5

null

Pin6

bypass input voltage - neutral wire

NF12200CJ2 (operating power of complete machine, To J2 of system control board)


Pin No.

Descriptions

Pin1

+24VDC (PFC: rectifier operating power)

Pin2

+24VDCPFC

Pin3

+24VDC loop

Pin4

+24VDC loop

Pin5

+12VDCPFC

Pin6

+12VDCPFC

Pin7

12VDC loop

Pin8

12VDC loop

Pin9

-12VDCPFC

Pin10

-12VDCPFC

Pin11

+13.5VDC (VPOT: inverter operation power)

Pin12

+13.5VDCVPOT

Pin13

+13.5VDCVPOT

Pin14

+13.5VDCVPOT

Pin15

+13.5VDCVPOTloop

Pin16

+13.5VDCVPOTloop

Pin17

+13.5VDCVPOTloop

Pin18

+13.5VDCVPOTloop

Pin19

+12VDC (INV: inverter operating power)

rated output power


15W

3W

3W

15W

32

4W

Pin20

+12VDCINV

Pin21

12VDC loop

Pin22

12VDC loop

Pin23

-12VDCINV

Pin24

+12VDC (SYS: system operating power)

Pin25

+12VDCSYS

Pin26

+12VDC loop

Pin27

+12VDC loop

Pin28

+12VDC (SYSPOT: system operating power)

Pin29

+12VDCSYSPOT

Pin30

-12VDCSYS

Pin31/32/33

null

Pin34

auxiliary power PCB operating forbidden signal

0.3W
5W

3W
150mW

33

6.6

SCR bypass board (NF12345C)


PICTURE OF NF12345C

34

NF12345C PCB Function of each pin and signal instruction


NF12345CJ1 (bypass SCR driver pulse source port, TO J3 of interface board)
Pin No.

Descriptions

Pin1

GNDA

Pin2

SCR driver pulse (the third quadrant)

Pin3

SCR driver pulse (the first quadrant)

Pin4

SCR current detection signal

NF12345CJ2 (bypass input/output voltage detect, TO J6 of interface board)


Pin No.

Descriptions

Pin1

null

Pin2
Pin3

neutral wire of fan power


neutral wire of three phases output

Pin4

Phase T output sampling signal

Pin5

Phase S output sampling signal

Pin6
Pin7

Phase R output sampling signal


bypass Phase T input sampling signal

Pin8

bypass Phase S input sampling signal

Pin9
Pin10

bypass Phase R input sampling signal


TLI, TLBATT winding power (from Phase 1 of output, convert to 220VDC by
AC/DC)
TLBY winding power (from Phase 1 of bypass, convert to 220VDC by AC/DC)
Phase R output to tripper winding of SWBY

Pin11
Pin12

NF12345CJ3 (TO J1 of auxiliary power board)


Pin No.

Descriptions

Pin1
Pin2
Pin3

inverter output voltage - live wire (220VAC, from inverter contactor output
Phase R)
null
bypass input voltage - live wire (220VAC, from SWBY output Phase R)

Pin4

inverter output voltage neutral wire

Pin5

null

Pin6

bypass input voltage neutral wire

NF12345CJ4 (fan power, TO 220AC)


Pin1/2/3/4/5/6 live wirePin7/8/9/10/11/12 neutral wire

35

6.7

Interface board
PICTURE OF NF12197B

NF12197B PCB Function of each pin and signal instruction


NF12197BJ1 (operating power and control signal of dry contact, TO J9 of system
control board)
Pin No.

Descriptions

Pin1

+12VDC (optocoupler biasing power source)

Pin2

+12VDC (negative port of optocoupler biasing power source)

Pin3

close inverter command (dry contact remote control signal)

Pin4

shut down UPS command (dry contact remote control signal)


36

NF12197BJ2 (contactor control signal and bypass SCR driver pulse, TO J8 of system
control board)
Pin No.
Pin1
Pin2
Pin3

Descriptions
control RL4 to make TLBATT winding power on.
Low: normal High: abnormal
control RL5 to make inverter output contactor TLI winding power on, turn off
TLBY at the same time. Low: inverter High: bypass
SWBY tripper action signal (provided by system control board)

Pin4
Pin5
Pin6

bypass SCR driver pulse string

Pin7

battery contactor TLBATT auxiliary contact signal

Pin8

bypass contactor TLBY auxiliary contact signal

Pin9

inverter contactor TLI auxiliary contact signal

Pin10

SWOUT auxiliary contact

Pin11

SWMB auxiliary contact


COM. (common port)

Pin12
Pin13
Pin14

GND
Phase R inverter output current sampling signal (Ipeak)

Pin15

Phase S inverter output current sampling signal (Ipeak)

Pin16

Phase T inverter output current sampling signal (Ipeak)

Pin17

+12VDC

Pin18

+12VDC

Pin19

+12VDC (inverter part)

Pin20

common port

Pin21

common port

Pin22

bypass SCR current sampling signal

Pin23

null

Pin24

Pin30

bypass Phase R input voltage sampling (positive half-wave, voltage value


20VAC)
bypass Phase R input voltage sampling (negative half-wave, voltage value
20VAC)
bypass Phase S input voltage sampling (positive half-wave, voltage value
20VAC)
bypass Phase S input voltage sampling (negative half-wave, voltage value
20VAC)
bypass Phase T input voltage sampling (positive half-wave, voltage value
20VAC)
bypass Phase T input voltage sampling (negative half-wave, voltage value
20VAC)
Phase R output voltage sampling (positive half-wave, voltage value 20VAC)

Pin31

Phase R output voltage sampling (negative half-wave, voltage value 20VAC)

Pin25
Pin26
Pin27
Pin28
Pin29

37

Pin32

Phase S output voltage sampling (positive half-wave, voltage value 20VAC)

Pin33

Phase S output voltage sampling (negative half-wave, voltage value 20VAC)

Pin34

Phase T output voltage sampling (positive half-wave, voltage value 20VAC)

Pin35

Phase T output voltage sampling (negative half-wave, voltage value 20VAC)

Pin36

null

Pin37

null

Pin38

battery discharging alarm signal (dry contact alarm)

Pin39

battery discharging off alarm signal (dry contact alarm)

Pin40

bypass abnormal alarm signal (dry contact alarm)

NF12197BJ3 (TO J1 of bypass SCR board)


Pin No.

Descriptions

Pin1

GND

Pin2

SCR driver pulse string

Pin3
Pin4

SCR current detection signal (TASCR)

NF12197BJ4
Instruction: connect to remote control output port, controlled by RL1, RL2 and RL3, output
dry contact alarm signal to realize remote control function. Detailed interface desription refers
to instruction

NF12197BJ5 (TO auxiliary contacts of the three contactors)


Pin No.

Descriptions

Pin1

bypass contactor auxiliary contact (AuxTLBY)

Pin2

battery contactor auxiliary contact (AuxBATT)

Pin3

COM. (common port)

Pin4

inverter contactor auxiliary contact (AuxTLI)

NF12197BJ6 (TO J2 of bypass SCR board)


Pin No.

Descriptions

Pin1

null

Pin2
Pin3

neutral wire of fan power


three phases output neutral wire
38

Pin4

Phase T output sampling signal

Pin5

Phase S output sampling signal

Pin6
Pin7

Phase T output sampling signal


bypass Phase T input sampling signal

Pin8

bypass Phase S input sampling signal

Pin9
Pin10

bypass Phase R input sampling signal


TLI, TLBATT winding power (from output of Phase 1, convert to 220VDC by
AC/DC)
TLBY winding power (from Phase 1 of bypass, convert to 220VDC by AC/DC)
Phase R output to tripper winding of SWBY

Pin11
Pin12

NF12197BJ7 (connect to contactor winding and inverter output current detection


loop)
Pin No.

Descriptions

Pin1

NSYS

Pin2
Pin3

COMTA3
anode of bypass contactor winding power

Pin4

anode of battery contactor winding power

Pin5

anode of inverter output contactor winding power

Pin6
Pin7

cathode of battery and inverter output contactor winding


operating power(sharing)
cathode of byapss contactor winding operating power

Pin8

COMTA2

Pin9
Pin10

TAOUT3 (Phase T output current, AC)


TAOUT2 (Phase S current)

Pin11

TAOUT1 (Phase R current)


COMTA1

Pin12

(+220VDC)

NF12197BJ8 (connect to auxiliary contactor of input/output switch and maintenance


bypass switch)
Pin No.

Descriptions

Pin1

connect to NC of SWMB

Pin2

COM.

Pin3

connect to NO of SWOUT

Pin4

null

Pin5

null

Pin6

null

Pin7

Pin8

L (SWBY tripper winding operating power, controlled by RL6, 220AC)


39

6.8

System control board (OCSA2196A01)


PICTURE OF OCSA2196A01

OCSA2196A01 PCB Function of each pin and signal instruction


OCSA2196A01J1 (TO LCD and LED indicator display panel)
Pin No.

Descriptions

Pin1

+12VDC (provide operating power to LCD and buzzer )

Pin2

TASTCOL2

Pin3

LCDINV (inverter output indicator lightening signal)

Pin4

LCDBY (bypass output indicator lightening signal)

Pin5

RWLCD (contrast regulation)

Pin6

D0LCD
40

Pin7

D2LCD

Pin8

TASTCOL1

Pin9

LEDLINE (utility input indicator signal)

Pin10

LEDBATT (battery indicator signal)

Pin11

buzzer

Pin12

-5VDC (LCD CMOS chip power)

Pin13

VSSGND

Pin14

+12VDC (provide operating power to LCD and buzzer )

Pin15

+5VDC (VDD: LCD CMOS chip power)

Pin16

LCD connection is OK

Pin17

RSLCD (reset signal)

Pin18

ENLCD (gating first, high level on)

Pin19

D1LCD

Pin20

D3LCD

Pin21

TASTCOL2

Pin22

LCDINV (inverter output indicator signal)

Pin23

bypass indicator signal

Pin24

null

Pin25

null

Pin26

VSSGND

OCSA2196A01J2 (TO J2 of auxiliary power board)


Pin No.

Descriptions

Pin1

+24VDC (PFC: rectifier operating power)

Pin2

+24VDCPFC

Pin3

+24VDC common port

Pin4

+24VDC common port

Pin5

+12VDCPFC

Pin6

+12VDCPFC

Pin7

12VDC common port

Pin8

12VDC common port

Pin9

-12VDCPFC

Pin10

-12VDCPFC

Pin11

+13.5VDC (VPOT: inverter operation power)

Pin12

+13.5VDCVPOT

rated output power


15W

3W

3W

41

15W

Pin13

+13.5VDCVPOT

Pin14

+13.5VDCVPOT

Pin15

+13.5VDC (VPOT)common port

Pin16

+13.5VDC (VPOT)common port

Pin17

+13.5VDC (VPOT)common port

Pin18

+13.5VDC (VPOT)common port

Pin19

+12VDC (INV: inverter operating power)

Pin20

+12VDCINV

Pin21

12VDC common port

Pin22

12VDC common port

Pin23

-12VDCINV

Pin24

+12VDC (SYS: system operating power)

Pin25

+12VDCSYS

Pin26

+12VDC common port

Pin27

common port

Pin28

+12VDC (SYSPOT: system operating power)

Pin29

+12VDCSYSPOT

Pin30

-12VDCSYS

Pin31/32/33

null

Pin34

auxiliary power PCB operating forbid signal

0.3W

Descriptions

Pin1

+13.5VDC

Pin2

common port

Pin3

+13.5VDC

Pin4

common port

Pin5

+13.5VDC

Pin6

common port

Pin7

+13.5VDC

Pin8

common port

Pin9

+12VDC

Pin10

-12VDC

Pin11

+12VDC

Pin12

-12VDC

5W

3W
150mW

OCSA2196A01J3 (TO J7 of inverter control board)


Pin No.

4W

42

Pin13

null

Pin14

GND

Pin15

inverter synchronous signal

Pin16

12VDC common port

Pin17

clock signal

Pin18

12VDC common port

Pin19

data signal

Pin20

GND

Pin21

SCR-DC-INV-FAIL

Pin22

inverter gating port (high level on)

Pin23

inverter OK signal (feedback to system board)

Pin24

synchronization OK signal (feedback to system board)

Pin25

NTC1 (orignal design has the NTC, vacant in fact)

Pin26

NTC2

OCSA2196A01J4 (TO J5 of rectifier control board)


Pin No.

Descriptions

Pin1

IR3 (Phase 3 of rectifier input current detection signal)

Pin2

VAVG3 (Phase 3 input average voltage )

Pin3

IR2 (Phase 2 of rectifier input current detection signal)

Pin4

VAVG2 (Phase 2 input average voltage )

Pin5

IR1 (Phase 1 of rectifier input current detection signal)

Pin6

VAVG1 (Phase1 input average voltage )

Pin7

synchrotrans signal

Pin8

charging current setting

Pin9
Pin10

charging voltage setting

Pin11

rectifier starp up enable signal (from system control board)

Pin12

battery discharging current sampling signal

Pin13

battery charging current sampling signal

Pin14

battery voltage sampling signal

Pin15

overtemperature alarm signal

Pin16

GND

Pin17

+24VDC

Pin18

+24VDC
43

Pin19

+12VDC

Pin20

+12VDC

Pin21

+24VDC negative port

Pin22

+24VDC negative port

Pin23

GND

Pin24

GND

Pin25

GND

Pin26

-12VDC

Pin27

-12VDC

Pin28

null

Pin29

null

Pin30

connect to one NTC of transformer through J6, detect the


temperature of transformer

Pin31
Pin32

rectifier disabling signal

Pin33
Pin34

GND

OCSA2196A01J5 (TO J1 of power configuration board)


Pin No.

Descriptions

Pin1

GND (analogy GND)

Pin2

TAOUT2 (Phase S output current detection signal)

Pin3

TAOUT3 (Phase T output current detection signal)

Pin4
Pin5

\Low (digital signal)


\60Hz (when input and output is 60Hz, short block on JP2-2 of
configuration board is connected)

Pin6

spare (idle)

Pin7

spare (idle)

Pin8

spare (idle)

Pin9

GND (analogy GND)

Pin10

TAOUT1 (Phase R output current detection signal)

Pin11

TADC

Pin12

TAAC

Pin13

spare (idle)

Pin14

GND (digital GND)

Pin15

GND (digital GND)


44

OCSA2196A01J6 (idle)
OCSA2196A01J7 (RS232 interface) omit
OCSA2196A01J8 (TO J2 of interface board)
Pin No.
Pin1
Pin2
Pin3

Descriptions
control RL4 to make TLBATT winding power on
Low: normal High: abnormal
control RL5 to make inverter output contactor TLI winding power on, turn off
TLBY at the same time. Low: invert High: bypass
SWBY tripper action signal (provided by system board)

Pin4
Pin5
Pin6

bypass SCR driver pulse string

Pin7

battery contactor TLBATT auxiliary contact

Pin8

bypass contactor TLBY auxiliary contact

Pin9

inverter contactor TLI auxiliary contact

Pin10

SWOUT auxiliary contact

Pin11

SWMB auxiliary contact


COM. (common port)

Pin12
Pin13
Pin14

signal GND (GND)


Phase R inverter output current sampling signal (Ipeak)

Pin15

Phase S inverter output current sampling signal (Ipeak)

Pin16

Phase T inverter output current sampling signal (Ipeak)

Pin17

+12VDC

Pin18

+12VDC

Pin19

+12VDC (inverter part)

Pin20

common port

Pin21

common port

Pin22

bypass SCR current sampling signal

Pin23

null

Pin24

bypass Phase
20VAC)
bypass Phase
20VAC)
bypass Phase
20VAC)
bypass Phase

Pin25
Pin26
Pin27

R input voltage sampling (positive half-wave voltage value


R input voltage sampling (negative half-wave voltage value
S input voltage sampling (positive half-wave voltage value
S input voltage sampling (negative half-wave voltage value
45

20VAC)
Pin28

Pin30

bypass Phase T input voltage sampling (positive half-wave voltage value


20VAC)
bypass Phase T input voltage sampling (negative half-wave voltage value
20VAC)
Phase R output voltage sampling (positive half-wave, voltage value 20VAC)

Pin31

Phase R output voltage sampling (negative half-wave, voltage value 20VAC)

Pin32

Phase S output voltage sampling (positive half-wave, voltage value 20VAC)

Pin33

Phase S output voltage sampling (negative half-wave, voltage value 20VAC)

Pin34

Phase T output voltage sampling (positive half-wave, voltage value 20VAC)

Pin35

Phase T output voltage sampling (negative half-wave, voltage value 20VAC)

Pin36

null

Pin37

null

Pin38

battery discharging alarm signal (dry contact alarm)

Pin39

battery discharging off alarm signal (dry contact alarm)

Pin40

bypass abnormal alarm signal (dry contact alarm)

Pin29

6.9

Power configuration board (NF12223B)


PICTURE OF NF12223B

NF12223B PCB Function of each pin and signal instruction (omit)


46

Diagram of NF12223B

47

6.10

Output sampling board (NF12310C)

PICTURE OF NF12310C

48

Diagram of NF12310C

49

NF12310C PCB Function of each pin and signal instruction


NF12310CJ1 (inverter output voltage sampling, TO J5 of inverter control board)
Pin No.

Descriptions

Pin1

VR (Phase R inverter output voltage sampling)

Pin2
Pin3

VN
null

Pin4

VS

Pin5

VN

Pin6
Pin7

null
VT

Pin8

VN

Pin9
Pin10

null
Link (interface connection OK or not signal)

Pin11

Link

Pin12

Link NGND

NF12310CJ2 (output current feedback, TO J7 of interface board)


Pin No.

Descriptions

Pin1

TAOUT1 (Phase R current)

Pin2
Pin3

TAOUT2 (Phase S current)


COM1

Pin4
Pin5

TAOUT3 (Phase T output current, AC)


COM3

Pin6

COM2

NF12310CJ3 (inverter output voltage feedback, output to inverter control board from
J1)
Pin No.

Descriptions

Pin1

VR (Phase R inverter output voltage feedback signal)

Pin3

VS

Pin5

VT

Pin2/Pin4/Pin6
/Pin7/Pin8
Pin9
Pin10/Pin11

null
neutral wire
Link (detection signal), two pins is shorted

50

6.11

Inverter current sampling board (NF12494B)

PICTURE OF NF12494B

Diagram OF NF12494B

51

NF12494B PCB Function of each pin and signal instruction


NF12494B J1 (inverter current detection signal)
Pin No.

Descriptions

Pin1

High current (high current signal)

Pin2
Pin3

Reture (loop common port)


Link (interface connection signal)

Pin4
Pin5

Low current (low current signal)


Return

Pin6

Link

52

Parameter regualtion potentiometer

PCB name
system
control board
system
control board
inverter
control board
rectifier
control board

Potentiometer

Function

No.

test point

regulate base electrical


anode of D69GNDA

level of U4

R17

reference value: 4.6VDC


R125

regulate contrast of display


regulate base electrical
level of U26

R89

anode of D17GNDA

reference value: 4.6VDC


R157

regulate base electrical

anode of C86GNDA

level: 4.4VDC

(J4-6)

Indicator signification of PCB status

1. Indicator signification of system board status


LED No.

lightening
(green)

off

blinking (green)

L0

rectifier operating

rectifier forbid

L1

inverter operating

inverter forbid

L2

bypass output

inverter output

L3

system abnormal

remark

system normal

2. Indicator signification of invert control board status


LED No.

lightening
(green)

L0

inverter OK

L1

synchronization

L2

inverter forbid

off

blinking (green)

inverter abnormal
out of
synchronization
inverter
operating
53

remark

3. Indicator signification of parallel board status


LED No.

lightening
(green)

off

slow blinking

fast blinking

(green)

(green)

master

slave

L0
L1
L2

bypass status

communication
normal

bypass operating inverter operating

9 UPS parameter and function setting command code (press key 35


on display panel)
Code

Function description

436215

parameter setting password


shield or non-shield inverter-to-bypass
command (47263) display
bypass permitted / forbidden function
conversion code

436213
436555
323232
263574
525252
467123

remark

when self-check is forbidden, LCD


top left corner of page 1 displays
O=02
the
panel
diaplays
Memory
clear history records
Changed
UPS type conversion
Riello brand
parallel units share battery pack or not when share battery pack, LCD
function conversion code
displays RTXX, B
battery
self-check
permitted
forbidden function conversion code

54

10

PCB difference between EP series different power UPS


Entire series is in common use board:
system control board, inverter control board, rectifier control board, auxiliary power board,
bypass SCR board, interface board, output sampling board, parallel board

Entire series is not in common use board and the difference between them
1. Rectifier driver board (CS12772E)
Power

RA1~RA3

RB

R25~R26

R27~R28

10K

120 /0.5W

NC

356K /1/4W

356K /1/4W

15K

82 /0.5W

NC

356K /1/4W

356K /1/4W

20K

68 /0.5W

22 /0.5W 356K /1/4W

356K /1/4W

30K

47 /0.5W

22 /0.5W 356K /1/4W

356K /1/4W

40K

33 /0.5W

8.2 /0.5W 356K /1/4W

356K /1/4W

60K

22 /0.5W

8.2 /0.5W 356K /1/4W

356K /1/4W

80K

18 /0.5W

8.2 /0.5W 356K /1/4W

356K /1/4W

2. Inverter driver board (CS12083F)


Power

R61R67

R65R68

R62R66

20-40K

6.8 /0.5W

10 /0.5W

12 /0.25W

60-80K

4.7 /1W

2.7 /1W

R86R88

NC
1 / 5W
12 /0.25W (noninductiv
e)

3. Inverter current sampling board (CS12494C)


Power

R1,R2

R4

R3

10K

22 /0.5W

68 /0.5W

33 /0.5W

20-30K

12 /0.5W

15 /0.5W

82 /0.5W

40K

12 /0.5W

15 /0.5W

33 /0.5W

60-80K

3.3 /0.5W

10 /0.5W

10 /0.5W

4. Power configuration board (CS12223B)


Power

R3R5R7

R4R6R8

<=30K

120 /0.5W

68 /0.5W

>=40K

47 /0.5W

22 /0.5W

Model Configurationpower configuration board


55

C44
NC
0.015u/1600V
(noninductive)

(JP1/JP2/JP3/JP4 have 4 ground


points, configure UPS power model
according to short combination of
jumper terminal)

JP1
RT10
RT15
RT20
RT30
RT40
RT60
RT80

JP1-1
JP1-1
JP1-1
JP1-1
JP1-1

JP2

JP2-1
JP2-1
JP2-1

JP3

JP3-1JP3-2
JP3-1JP3-2
JP3-1JP3-2
JP3-1JP3-2
JP3-1JP3-2

56

JP4
JP4-2
JP4-1
JP4-1JP4-2
JP4-2
JP4-1

EP Series UPS maintenance

57

Important hint
1. Before carry out maintenance to UPS, please read this manual carefully.
2. Considering the security, please dont carry out the test that is not mentioned in this manual
to UPS.

Warning
(only for maintenance service engineers)
1. Before maintenance, please confirm the utility is normal or not;
2. When UPS is operating, there is high voltage endangering personal safety inside UPS,
please dont touch inner wiring and components casually.
3. Before unpacking the cover of connecting terminal, because there is AC utility, the inner
still exists high voltage though the battery switch is off.
4. After powering off the UPS, the inner electrolysis capacitance still exists high direct voltage,
please wait at least 10 minutes and then carry out the next operation.

Attentions
1. Before maintanance, check the appearance of the machine carefully, to confirm whether it
has broken down, is waterlogged and exists other man-made failures, or suffers other failures
caused by natural disasters, or it is just caused by poor electric performance.
2. Before maintenance, inquire the customer carefully about the used time, load, using
environment, electric power situation of the area and details of the broken machine. If the
customer reports as jump-spark, smoking, air switch tripping when start up the UPS, should
not start up to check it again, to avoid enlarging the range of trouble.
3. Communicate with the customer about the checking result after starting up and the
damage conditions of the component, to confirm the damage duty of the machine.
4. Check carefully to know the component is damaged obviously or not, such as capacitance
burst, IGBT burst, power resistance burnt out and so on. Confirm the connecting wires
between PCB is right or not.
5. If need to change the board, please confirm the direct BUS voltage of eletrolysis
capacotance is discharged to zero.
6. Shake the connecting cable wire, check whether it is loose or not, if loose, please fasten
the screw of connecting terminal.
7. After maintenance, it should be checked and accepted by customer, and keep customer
service records

58

Introduction

1. maintenance man requirements


On-line UPS generally provides regulation method of input / output specification, to
improve reliability of the system.
The locale debugging must be operated by skilled engineer who is trained and has relevant
experience.
Battery is periodic loss goods, general life length is about 3~5 years. So it is proposed to
replace the battery once every 3 years. If you wont use the battery for a long time, charge the
battery once every 2~3 months to supplement self-discharge.
2

maintenance tools required


1. Digital multimeter;
2. Oscillogragh: dual channel, 60MHz and probe pen (2PCS) with 10:1 attenuation
function;
3. Digital current tester;
4. Screwdriver: - form and + form (cruciform);
5. Isolation transformer: if the oscillogragh probe pen has isolation function, it can be
omitted;
6. Nipper pliers, wire cutter;
7. Load for battery discharge test (generally use incandescent bulb);
8. Cement resistance or 100W incandescent bulb that used for BUS electrolysis
capacitance discharging;

59

Fault analysis and maintenance

EP series UPS fault maintenance has some specificity, especially EP series UPS fault code
inquiring method, make the maintenance more clearly oriented. Combine the fault code
inquiring and LED, LCD displayed on the panel, can basically confirm UPS failure part.
Failure phenomena of EP series UPS are very different, might not enumerate one by one.
The followings are only experience summarized in locale maintenance. They are mainly the
case analyses.
Internal Fault 1
This fault usually happens when change the system board, because forget to insert the power
configuretion board (NF12223). Once close the SWBY, fault code will be displayed on LCD.
Some faulty phenomena relevant to power configuration board are illustrated below:
Problem: install one EP30KVA new UPS unit, find the LCD displays RT15, why?
Because power display signal is from power configuration board. If it is not connected to
system board, will influence the display.
If power configuretion board is not inserted on the system board, what will happen?
Phenomena: The machine gets power, after the panel displays normally, you can see Internal
fault 1.
It is usually because the power configuration board is not inserted or loose. Insert the
configuration board or plug it again.
Internal Fault 2
Inverter fault
The machine works on bypass mode, LCD displays Internal fault 2 i=XXXX XX
This information is inverter fault. When carry out maintenance, close SWMB manual
maintenance switch, open SWIN/SWBY/SWOUT, discharge the capacitance.Then check and
measure as the folllowing steps:
a. Close SWBY once again, check D13 / D29 of each inverter driver board, blink or not.
b. Measure the fuse F1 / F2 on each inverter driver board, burn out or not.
c. Measure IGBT driver terminal, break down or not.
d. Measure three phases inverter output fuses, burn out or not.
e. Check connection of output AC capacitance, loosen or not, burn out or not.
f. Check relavant connection of inverter part, loosen or not.
g. Change inverter control board.
Cases:
1) EP 80KVA
Loud noise of UPS, especially noise of fan, it switches to bypass mode now, LCD displays
Internal fault 2, i=0201 08, where is the fault?
Go to the locale, close SWMB, restart up UPS, after self-checking, it shows internal fault 2,
i=0201 08. After discharging, check and find fuse F1 of Phase 3 driver board, it has burnt out.
60

Change the fuse and fan, restart up, UPS operates normally.
2) EP 30 KVA
UPS bypass mode, buzzer sounds long, LCD displays Internal fault 2, i=0403 08
Mainly check and measure inverter part as the above steps, corresponding fault information
of 0403 clews: lockup by card or module IGBT 2 in inverter. Measure by multimeter, find
connecting wire of Phase 2 output filter capacitance has broken. After changing it, restart up,
UPS operates normally. Its caused by poor contact of connecting terminal.
3) EP 40 KVA
One 20KVA UPS unit reports Internal fault 2, i=8001 0A, the reason?
Corresponding fault code clews: lockup by card or module IGBT 3 in inverter.
First mainly check the the fuse and inverter module of Phase 3 inverter driver board, break
down or not. After the measure, find one side of Phase 3 inverter module has broken. Change
it, then measure IGBT of the other two phases, its OK. Restart up, UPS operates normally.
4) EP 60 KVA
UPS shows Internal fault 2, i=A001 08. Why?
Fault code clews: Error at inverter power supply!
Measure D21 and D20 on power supply board, find there is no output voltage. Power off,
measure D21 and D20 by the multimeter, find them broken down.
Change power supply board, UPS operates normally!
Internal Fault 3
When this fault happens, it may be caused by the following aspects:
a. TLI winding is short. Measure the resistance of winding, the normal value is 3K or so.
TLI winding power wire is well connected to No.5 and No.6 wire of J7 on interface board or
not.
b. Poor connection from auxiliary contactor of TLI to J7 of interface board. Mainly check the
connection from No.3 and No.4 wire of J7 to TLI winding.
c. Interface board is faulty.
Internal Fault 4
Rectifier fault
When this fault happens, it may be caused by the following aspects:
a. rectifier control board is faulty.
b. rectifier driver board is broken.
Internal Fault 5
When this fault happens, it may be caused by the following aspects:
a. One of the three phases input fuses on bypass board is burnt out.
b. SCR (bypass board) fault.
Internal Fault 6
61

Cases:
One 40KVA unit is operating normally, suddenly inverter output indicator blinks, then switch to
bypass mode. Bypass indicator is blinking, and Internal fault 6 shows on panel. Restart up,
blank screen.
This fault happens most on units produced before 2006, the main reason is capacitance C4
on power supply board is ineffective. Change power supply board, restart up, UPS operates
normally.
When UPS displays the fault:
1. Measure UPS bypass input three phase fuses, and fuse F7, F3 on bypass board, burn out
or not.
2. Measure the voltage of D1/D7/D8/D19/D20/D26/D27/D35 on power supply board, normal
value: 15vdc.
Internal Fault 7
When this fault happens, it is mainly caused by poor connection of voltage feedback signal
wire on inverter control board.
Internal Fault 8
When this fault happens, it may be caused by the following aspects:
a. rectifier control board is faulty.
b. Absorber circuit on rectifier driver board is faulty.
Internal Fault 9
When this fault happens, it may be caused by the following aspects:
a. TLB winding is short. Measure the resistance of winding, it is about 3K or so.
TLB winding power wire is well connected to No.4 and No.6 wire of J7 on interface board
or not.
b. Poor connection from auxiliary contactor of TLB to J7 of interface board. Mainly check the
connection from No.1 and No.3 wire of J7 to TLB winding.
c. F6 of bypass board is burnt out or not.
c. Interface board is faulty.
e. Main system board is faulty.
Case:
Before delivery, after loading and aging test, when get ready to package, start up UPS, it
reports Internal fault 9. Why?
Check as the above steps, have not found suspicious point. Check the connection from TLI
to interface board, measure again, find No.1 and No.3 of J7 to TLB winding is not well
connected. It may be the wire problems which result in the poor contact. Change the wire,
UPS operates OK!
Internal Fault 10
62

Cases:
Inverter mode operates normally, but sometimes report internal fault 10 and switch to
bypass mode. Why?
This failure is mainly because of the connection / poor contact of system control board and
inverter control board. Re-plug the connection terminal between J3 of system control board
and J7 of inverter control board, and the CPU of two control board. Measure the voltage of
D19/D20/D26/D27/D35 on power supply board, should be 15vdc, and voltage of D82
12vdc, voltage of D91 5vdc.
If it still have problems, change the tow control board.
Internal Fault 11
The failure represents: After closing SWIN / SWBY / SWOUT of UPS (that is after starting
up), press 2 - 2 can see I = 2204 40 (this parameter indicates that the inverter operates
normally), rectifier and inverter both have been started up, it is on bypass mode. When it is
on inverter mode, TLI and TLBY contactors switch back and forth!
The probabilities caused the failure are:
a. bypass board is broken.
b. main control board is faulty.
c. Interface board is faulty.
d. null line is poorly connected.
Cases:
EP 60KVA
One of the two parallel UPS units, usually reports Internal fault 11, but after the engineer
arriving at the locale, restart up and UPS operates normally. Why?
After the inverter start up normally, use the multimeter measure the voltage difference
between TLI and TLBY, find that after the switch failure, its about 20 VAC more than the
maximum allowable value. Even change the main control board and bypass board, its still
not improved obviously. It may be caused by poor contact. Check the connection of UPS
again, find that output null line among the main circuit at connecting terminal is poorly
connected, connect and fasten it, start up UPS and it operates normally!
Briefly analyze: because of the poor connection of null line, resulting in the public
reference point of bypass circuit and inverter output circuit is offset, there exists greater
voltage difference, that is not synchronized. At inverter mode there must be voltage difference
20VAC, by the feedback, the program identified as beyond the scope of synchronization,
will not switch.

63

Failure code and inquiry

The following code is EP failure information code table:


TABLE OF MEMORIZED INTERNAL CODE / TABELLA CODICI INTERNI
For decode the internal

microprocessor memorized code refer to the following table:

[s =system, c=load, b=bypass, r= rectifier, i=inverter, a=alarm]


(*) only in parallel version
s=X...

3
2 3

s=.X..

3
2 3

s=..X.

3
2 3

s=...X

3
2 3

c=X...

3
2 3

c=.X..

3
2 3

c=..X.

3
2 3

c=...X

7
6 7
4 5 6 7
5

7
6 7
4 5 6 7
5

7
6 7
4 5 6 7
5

7
6 7
4 5 6 7

7
6 7
4 5 6 7
5

7
6 7
4 5 6 7
5

7
6 7
4 5 6 7

B
A B

F
E F
CDE F
8 9 A B CDE F

High system temperature


Initialisation error
System off command active.
Auxiliary input on system card.

B
A B

System card power supply error.


Temporary anomaly in power supply card.
Synchronism error on system card.
Output frequency measurement error on system card.

B
A B

Continuous low voltage from battery or rectifier.


Continuous low voltage pre alarm from battery or rectifier.
Battery contactor open.
Permanent anomaly in battery contactor.

B
A B

Permanent anomaly in power supply card.


Presence of the signal RS232 DSR_ON..
Configuration circuit absent.
Jumper CONFIG2 absent.

B
A B

Output overload, line 2


Output overload, line 3
Permanent overload.
Internal or load insulation loss.

B
A B

B
A B

F
E F
CDE F
8 9 A B CDE F
F
E F
CDE F
8 9 A B CDE F
F
E F
CDE F
8 9 A B CDE F
F
E F
CDE F
8 9 A B CDE F
F
E F
CDE F
8 9 A B CDE F

8 9 A B
1
3
5
7
9
B
2 3
6 7
A B
4 5 6 7
8 9 A B

E
CDE
CDE
D
E
CDE
CDE

F
F
F
F
F
F
F
F

High peak output current, line 1


High peak output current, line2
High peak output current, line3
Output overload, line 1
Instantaneous output voltage error, line 2
Instantaneous output voltage error, line 3
Average output voltage error, line 1.
Average output voltage error, line 2.
Output switch SWOUT open
Average out. voltage error, line 3.
Instantaneous output voltage error, line 1
64

b=X...

3
2 3

b=.X..

3
2 3

b=..X.

3
2 3

b=...X

3
2 3

r=X...-.. 1

3
2 3

digit 1

7
6 7
4 5 6 7
5

7
6 7
4 5 6 7
5

7
6 7
4 5 6 7

7
6 7
4 5 6 7

7
6 7
4 5 6 7

B
A B

F
E F
CDE F
8 9 A B CDE F
9

B
A B

B
A B

B
A B

B
A B

F Active remote command bypass.


E F Static switch anomaly (SCR) for bypass
C D E F Bypass line no. 1 input voltage erroneous
8 9 A B C D E F Bypass line no. 2 input voltage erroneous
F SCR anomaly
E F Bypass line disabled.
C D E F Permanent anomaly on inverter output contactor
8 9 A B C D E F Bypass command active.
F
E F
CDE F
8 9 A B CDE F

8 9 A B
r=.X..-.. 1
3
5
7
9
B
2 3
6 7
A B
digit 2
4 5 6 7
8 9 A B
r=..X.-.. 1

3
2 3

digit 3

7
6 7
4 5 6 7

Bypass line no. 3 input voltage erroneous


Bypass line frequency error
Sequence error in phases 1 and 2 at bypass line input
Manual bypass switch SWMB closed.

B
A B

E
CDE
CDE
D
E
CDE
CDE

F
F
F
F
F
F
F
F

Anomaly in inverter output contactor


Inverter output contactor open
Bypass line contactor closed.
Anomaly in bypass line contactor.
Low input voltage, line 2
Low input voltage, line 3.
No input current, line 1.
No input current, line 2
High input voltage, line 1
High input voltage, line 2
High input voltage, line 3.
Low input voltage, line 1.

F High rectifier temperature


E F High rectifier output voltage
C D E F Power supply error on rectifier control.

8 9 A B C D E F Rectifier input frequency error.


r=....X-.. 1

3
2 3

7
6 7
4 5 6 7

B
A B

E
digit 4
CDE
8 9 A B CDE
r=....-X. 1
3
5
7
9
B D
2 3
6 7
A B
E
digit 5
4 5 6 7
CDE

F
F
F
F
F
F
F

No input current, line 3


Power limitation in rectifier.
Adjustment error in rectifier
Rectifier input line frequency error.
Permanent anomaly rectifier
Error in voltage DRV1 in rectifier
Error in voltage DRV2 in rectifier

8 9 A B C D E F Error in voltage DRV3 in rectifier


r=....-.X 1
digit 6

3
2 3

7
6 7
4 5 6 7

B
A B

F
E F
CDE F
8 9 A B CDE F

Anomaly in one section of rectifier.


-(SGP power fail *)
-(Parallel cable fail or SWMB close *)
65

i=X...-.. 1

3
2 3

digit 1

7
6 7
4 5 6 7

B
A B

F Error in inverter connections


E F Error in inverter power supply.
C D E F Error in inverter HFDRVR signal. (parallel syncro fail

*)

8 9 A B C D E F Error in inverter HFDRVS signal ((parallel UPS Master *)


i=.X..-.. 1

3
2 3

digit 2

7
6 7
4 5 6 7

B
A B

F Cables reversed on pilot


E F Lockup by card or module 3 in inverter
C D E F Lockup by card or module 2 in inverter.

8 9 A B C D E F Istantaneous overcurrent
i=..X.-.. 1

3
2 3

digit 3

7
6 7
4 5 6 7

B
A B

F High voltage at inverter output


E F High continuous voltage at inverter input
C D E F High temperature on sensor 1 in inverter

8 9 A B C D E F High temperature on sensor 2 in inverter


i=....X-.. 1

3
2 3

digit 4

7
6 7
4 5 6 7

B
A B

F Inverter anomaly
E F Absence of synchronism between inverter and by pass line
C D E F Active manual zeroing of inverter control

8 9 A B C D E F Auxiliary feeder error for IGBT modules


i=....-X. 1

3
2 3

digit 5

7
6 7
4 5 6 7

B
A B

F Low alternating voltage at inverter output


E F Low continuous voltage at inverter output
C D E F Active manual zeroing of inverter control.

8 9 A B C D E F Permanent inverter anomaly


i=....-.X 1

3
2 3

digit 6

7
6 7
4 5 6 7

B
A B

F High temperature on sensor 3 in inverter


E F Lockup by card or module IGBT3 in inverter
C D E F HFDRVT signal error in inverter (parallel serial data fail *)

8 9 A B C D E F Inverter disablement.
a=X...-.... 1
3
5
7
9
B D F LOW BATTERY VOLTAGE
2 3
6 7
A B
E F LOW INPUT VOLTAGE OR OVERLOAD [W].
digit 1
4 5 6 7
C D E F BATTERY DISCHARGED OR SWB OPEN
8 9 A B C D E F OUTPUT OVERLOAD.
a=.X..-.... 1
digit 2

3
2 3

7
6 7
4 5 6 7

B
A B

F DISTURBANCE ON BYPASS LINE


E F MANUAL BY PASS, SWBM ON
C D E F BY PASS LINE VOLTAGE FAIL or SWBY, FSCR OFF

8 9 A B CDE F
a=..X.-.... 1
3
5
7
9
B D F
2 3
6 7
A B
E F
digit 3
4 5 6 7
CDE F

MAINS LINE VOLTAGE FAIL or SWIN OFF


INTERNAL FAULT: 3 output contactor
INTERNAL FAULT: 4 rectifier lockup
INTERNAL FAULT: 5 bypass SCR.

8 9 A B C D E F INTERNAL FAULT: 6 feeder lockup.


66

a=...X-.... 1

3
2 3

7
6 7
4 5 6 7

B
A B

F TEMPORARY or PERMANENT BYPASS


E F BYPASS FOR OUTPUT VA < AUTO_OFF
digit 4
C D E F INTERNAL FAULT: 1 no circ configuration.
8 9 A B C D E F INTERNAL FAULT: 2 inverter lockup
a=....-X... 1
3
5
7
9
B D F BYPASS FOR OUTPUT OVERLOAD
2 3
6 7
A B
E F ACTIVE BYPASS COMMAND; 8=COMMAND OFF
digit 5
4 5 6 7
C D E F REMOTE BYPASS COMMAND: ACTIVE.
8 9 A B CDE F
a=....-.X.. 1
3
5
7
9
B D F
2 3
6 7
A B
E F
digit 6
4 5 6 7
CDE F

LOSS OF INTERNAL OR EXTERNAL INSULATION


INTERNAL FAULT: 7 system card power supply.
INTERNAL FAULT: 8 one rectifier section
INTERNAL FAULT: 9 battery contactor.

8 9 A B CDE F
a=....-..X. 1
3
5
7
9
B D F
2 3
6 7
A B
E F
digit 7
4 5 6 7
CDE F

INTERNAL FAULT: 10 inverter - converter comunicat


REMOTE SYSTEM OFF COMMAND: ACTIVE.
memory changed: CODE=....
- INTERNAL FAULT: 11, inverter output connection
bypass
- stop for internal timer
OVERTEMPERATURE OR FAN FAILURE.
ERRONEOUS INPUT PHASE SEQUENCE.
OUTPUT OFF CLOSE SWOUT OR SWMB

a=....-...X 1

3
2 3

digit 8

p=X...-.. 1

7
6 7
4 5 6 7

3
2 3

digit 1
p=.X..-.. 1

3
2 3

digit 2
p=..X.-.. 1

3
2 3

digit 3
p=...X-.. 1

3
2 3

digit 4
p=....-X. 1

3
2 3

digit 5
p=....-.X 1
digit 6

3
2 3

5
6
4 5 6
5
6
4 5 6
5
6
4 5 6
5
6
4 5 6
5
6
4 5 6
5
6
4 5 6

8 9 A B CDE
9
B D
A B
E
CDE

F
F
F
F

8 9 A B C D E F SYSTEM
OFF
COMMAND
8=DISACTIVATION.
7
9 B D F -Parallel card, RS 232 TX fail
7
AB
E F - not used
7
C D E F - not used
8 9 A B C D E F - Parallel card, spare line failure
7
9 B D F - Parallel card, Bypass line failure
7
AB
E F -Parallel card, Link failure Aux SWMB ON
7
C D E F -Parallel card, RS 232 line failure
8 9 A B C D E F -Parallel card, Synch. line fail
7
9 B D F -Parallel card, RS 232 rx fail
7
AB
E F -Parallel card, Cable fail aux. SWMB ON
7
C D E F -Parallel card, power fail
8 9 A B C D E F - not used
7
9 B D F -Parallel card, Ups master
7
AB
E F - not used
7
C D E F -Parallel card, slave data ok
8 9 A B C D E F -Parallel card, Synch. inverter bus fail
7
9 B D F - not used
7
AB
E F - not used
7
C D E F - not used
8 9 A B C D E F - not used
7
9 B D F -Parallel card, Synch. master-mains fail
7
AB
E F -Parallel card, Synch. master freq. 60Hz on
7
C D E F - not used
67

or

ACTIVE;

8 9 A B C D E F - not used

Examples of inquiry method:


a = 1003 - 0008
Find column-related information about a in the table:
a = 1 ... .. the corresponding right message:

Low battery voltage

a =.0.. ..

the corresponding right message:

0 for no fault, no matter.

a =..0. ..

the corresponding right message:

0 for no fault, no matter.

a = ... 3 .. the corresponding right message:


a=. 0.
a=.

Temporary or permanent Bypass

the corresponding right message: 0 for no fault, no matter.

... the corresponding right message:

The same as above.

a=. ...8 the corresponding right message:

system off command

active:8=disactivation
i = B00008
I=B.....

the corresponding right message:

Error in inverter connection

i=.0000.

the corresponding right message: 0 for no fault, no matter.

i=..8

the corresponding right message:

inverter forbid

Other fault code inquiry information method is same as the above method, it will not be
repeated any more.

68

Parallel maintenance

When carry out the maintenance, can refer to the following steps:
1) First remove the communication connecting cable between two parallel units, change into
single unit operation.
Switch the normal operating UPS unit to bypass mode, then close SWMB, and remove the
communication connecting cable between the two parallel units. And connect the terminal.
Failure UPS has been shut down, so can be directly removed, but the terminal must be
connected.
After removed the failure UPS, can switch the normal operating UPS to inverter output
mode.
2) After finishing the maintenance of failure UPS, when no-load operating test is required, can
change auxiliary NC contact beside SWOUT into NO contact. Close SWIN and SWBY, if the
UPS has been maintained, it will switch into inverter output mode automatically, but will not
affect the operation of parallel UPS unit.
3) After no-load operating test is finished, shut down the UPS, repeat the above step 2 -> step
1, restart up the two UPS units, parallel and operate them.

69

Instructions of EP Series singe unit into parallel units:

10KVA80KVA
After receiving the UPS parallel kit, please confirm the components contained in the list,
whether there are omitted or damaged parts.
Table 1. parallel kit components list table
Parts Name
parallel
installation
manual
parallel board
short block
parallel terminal
female
parallel terminal
male
parallel cable 1
supporting
bracket

Parts Specification

No.

EP10-80KVA

C13943A
common use
DB9

1
2
1

DB9

3H/DML-9P+9S/2500MM
2*DB9

1
1

parallel cable 2
parallel cable 3

2H/101-26P*2/300MM
3H/5557HP+5557HP+5557HP/200
0MM
parallel cable 4
2H/5557HP-2*3P*2/2000M
contactor auxiliary F3-11D
contact

parallel cable 1 has


already connected
with
supporting
bracket

1
1
1
1

parallel
communication
cable
Nylon terminal
Nylon
PCB
support
Screw 1

2H/DB-9P+DB-9S/6000MM

10A/1P transparent
for EP

1
3

M4*16 hexagon externality

Screw 2
Screw 3

M5*12
M3*8

1
4

Nut 1

M4

Nut 2

M5

70

remark

parallel cable 4 has


already connected
with
contactor
auxiliary contact

for EP10-40K
selection
for EP10-40K
selection
for EP60-80K
selection
for EP10-40K
selection

Parallel cable 1

Parallel cable 2

71

Parallel cable 3

Parallel cable 4

72

1. Installation
Before the installation, please remove the internal panel, right panel, control panel, top panel
of parallel UPS units. Please install the kit components for parallel UPS units as the following
steps.
Install parallel control board:
If the model is EP10-40KVA UPS, please accord [1] to install parallel board;
If the model is EP60-80KVA UPS, please accord [2] to install parallel board;
[1] Pull out 26P cable from J3 on system control board. Use nylon PCB support, Screw 1, Nut
1 to fix parallel board at the 4 holes before system control board, J1 and J2 of parallel board is
on the left. The fixed-hole on upper right corner is grounding terminal of parallel board, use
Screw 1 to connect it, use two units of Nut 1 to support between the rack and PCB board,
then use one unit of Nut 1 to fix PCB board.
Parallel cable 2 is used to connect J3 of system control board to J1 of parallel board. The
pulled out 26P cable from J3 of system control board is connected to J2 of parallel board.
System
board

Cable 2
Parallel
board

Cable 3

Cable 1

26P cable pulled out from J3 of system


control board is connected to J2 of
parallel board.

73

Cable 2 is connected J3 of system


control board to J1 of parallel board.

[2] Pull out 26P cable from J7 on inverter control board. Use Screw 3 to fix parallel board at
the 4 fixed legs before inverter control board, J1 and J2 of parallel board is on the left.
Parallel cable 2 is used to connect J7 of inverter control board to J2 of parallel board. The
pulled out 26P cable from J7 of inverter control board is connected to J1 of parallel board.
2. Install other parallel cable:
Parallel cable 1 male terminal is connected to parallel control board J4. Use Screw 2 and Nut
2 to mount supporting bracket on the bottom which is under RS232 communication port.

Connect 9 pole male side of cable 1


to J4 of parallel board.

1) 2*4P terminal of parallel cable 3 is connected to J5 of parallel board.


2) Remove the 12 pole terminal J7 of the interface board, connect it to 5557HP/2*6P needle
74

block of parallel cable 3 .


3) 2*6P terminal of parallel cable 3 is connected to needle block J7 on interface board.
4) Bridge the cables that originate from the auxiliary of the SWMB switch using the nylon
terminal. Substitute the originate cables bridged above with the two cables of parallel cable 3.
Removed J7 terminal and 2*6P
needle block of cable 3

J7 of interface board

Connect 2*4P terminal of


cable 3 to J5 of parallel board.

Connect the two separate terminal of


cable 3 to SWMB auxiliary switch.

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Connect the two terminals that originate


from SWMB auxiliary switch using the
nylon terminal (10A/1P transparent)

5) Substitute the connecting cable between J1 of auxiliary power supply board and J3 of SCR
bypass board with parallel cable 4.
2*3P terminal (five wires) of parallel cable 4 is connected to J3 of SCR bypass board.
2*3P terminal (four wires) of parallel cable 4 is connected to J1 of auxiliary power supply
board.
Remove the top cover of inverter output contactor TLI, install the auxiliary contact to TLI
contactor.

Substitute the original cable connecting


J1 of power supply board with J3 of SCR
bypass board with cable 4.

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2*3P terminal (five wires) of Cable 4


<> J3 of SCR bypass board
2*3P terminal (four wires) of Cable 4
<> J1 of power supply board

Remove the cover of TLI, install


auxiliary contact to TLI contactor.

J1-1 (cable 4) is connected to


the self-owned auxiliary contact
54, 62

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J3-1 (cable 4) is connected to the


self-owned auxiliary contact 53 (NO)
J3-3 (cable 4) is connected to the
self-owned auxiliary contact 61 (NC)

6) Install the connection between UPS and other parts:


Install short block 1 on JP3 of system control board.
Insert a male plug terminal (or female plug terminal) into the parallel terminal of first UPS unit;
Use parallel connecting cable to connect the first UPS unit terminal to the second UPS unit
terminal;
Use parallel connecting cable to connect the second UPS unit terminal to the third UPS unit
terminal;
Insert a female plug terminal (or male plug terminal) into the parallel terminal of last UPS unit.
7) Parallel all the input and output of parallel UPS units by cables.

JP3

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3. Check the connection:


Input / output cable is connected correctly and firmly
Parallel connecting cable is firm, enter the UPS from the back or side
Terminal connection is firm
Internal signal cable is connected correctly and firmly
After checking the electrical connections and internal connections, install the right panel,
control panel, top cover of all the parallel UPS, internal panel is not installed temporarily.

Start up
Before starting up, please confirm that the parallel UPS units share the battery pack or use a
separate battery pack for each UPS. If share the battery pack, please install a short block at
JP1 on rectifier control board of all the parallel UPS units.
1. Close SWBY of first UPS unit, you can see the UPS model "RT10, P" displayed on control
panel (if the UPS model is EP10K). It means the UPS unit is EP10K parallel, and this UPS is
defaulted as the Master UPS of all parallel UPS units.
2. If the parallel UPS units share battery pack, get into the control panel menu: 3 -> 5, input
the code: 467123. At this time you will see the UPS model "RT10, B" displays on control panel
(if the UPS is EP10K). It means the parallel EP10K UPS units share the battery pack, and this
UPS is defaulted as the Master UPS of all parallel UPS units.
3. Close SWIN and SWOUT of the first UPS unit, wait the UPS into normal operating mode
(NOMAL OPERATION).
4. Close SWBY of the second UPS unit, you will see the UPS model "RT10, p" dispalys on
control panel (if the UPS model is EP10K), it means the UPS unit is EP10K parallel, and this
UPS is defaulted as the Slave UPS of all parallel UPS units.
If the parallel UPS units share battery pack, you will see the UPS model RT10, b displays
on control panel (if the UPS is EP10K). It means the parallel EP10KUPS units share the
battery pack, and this UPS is defaulted as the Slave UPS of all parallel UPS units.
Close SWIN of the second UPS unit, get into the control panel menu 2>2 and wait till
displaying I=220V. Close SWMB and then open, then all the started up UPS units switch to
bypass mode. When the first UPS switches back to inverter mode, measure the voltage
difference V1 of SWOUT upper and lower R, S, T phases on second UPS unit with multimeter
AC posotion, if V1 <20v, then close SWOUT of the second UPS unit. Wait the second UPS
into normal operating mode (NOMAL OPERATION).
Note: If the number of parallel UPS units is more than 2, other UPS starting up procedures
can repeat Step 3. When all the UPS units is on normal operating mode (NOMAL
OPERATION), then the starting up of all parallel UPS units are finished.
5. Open SWBY, SWIN, SWOUT of all the parallel UPS units. Install the internal panel and
start up each UPS as single UPS starting up procedure.

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