Vulcan Installation Manual

Installation Instructions
High Efficiency
Gas Ducted Central Heating
HIGH EFFICIENCY DUCTED GAS HEATING
Introduction
Introduction
IMPORTANT NOTICE TO AGENTS, INSTALLERS AND PURCHASERS

Climate Technologies manufactures appliances of World-Class standard. Its
important that youre aware that problems can occur if these appliances are not
properly installed. There are standards covering installation set down by the
Australian Gas Association AS5601 (AG601). The guidelines for installation in this
document are in accordance with those standards. If an appropriately qualified
person is not used to install the equipment or if its not installed according to the
guidelines, then Climate Technologies will not accept responsibility for any
problems that occur as a result.
SAFETY & ACCESSIBILITY RESPONSIBILITY

The manufacturer and its agents reserve the right to refuse service unless the
safety and accessibility to the unit can be guaranteed. The cost of any extra
equipment required to provide access to the unit for servicing is the responsibility
of the owner.
WIRING - DEDICATED CIRCUIT

It is Climate Technologies recommendation that all its Ducted Central Heaters are
wired with a dedicated circuit from the distribution board with a separate suitable
circuit breaker.
It is the requirement of AS3000 (Wiring Rules) that if a ducted central heater is
fitted with a Dual Cycle Refrigerative Air conditioner, the heater must be fitted with
a dedicated circuit and circuit breaker.
INCORRECT COMMISSIONING
If a Warranty Service Call is required because the system has been incorrectly
installed or commissioned the cost of the service call will be charged to the dealer
responsible for the installation.
Installation Instructions - 2006
Page 2
HIGH EFFICIENCY DUCTED GAS HEATERS
Quick Start
Quick Start
Climate Technologies produces one of the worlds most advanced gas heating
systems, incorporating the latest technology designed for complete comfort. Its
designed in Australia to suit Australian conditions.
This document contains the installation and quick start operating instructions for
both internal and external units using either LPG or NG.
If all you need to do is use the heater then this page and Safety Precautions on
page 6 is probably all you need to read.
OPERATING THE DUCTED GAS CENTRAL HEATER

To operate the heater the following steps must be followed:
1. Check that there is gas supply to the unit.
2. Check the unit is plugged into the power point and is turned on to the unit.
3. If a radio frequency (RF) control is fitted, ensure it is in the OFF mode.
4. Wait for the thermostat to code itself to the control board. For RF systems, the
thermostat will have to be manually coded. See the owners manual for details.
5. Turn the control ON and adjust the thermostat to a setting higher than the room
temperature.
6. The heater should fire up within 30 seconds.
7. For programmable thermostats refer to the thermostat instructions included.
If the Heater does not light, carry out steps 1 to 4 again.
NOTE: For products where a radio frequency (RF) control has
been fitted, ensure the unit controls have been coded.
NOTE: Fault Condition Lock
Switching the controller OFF then ON again will reset
the Heater after a fault condition has caused it to go to
lockout.
or
press the RESET button(s) on the wall control.
Page 3
Table of Contents
Table of Contents
INTRODUCTION........................................................................................................................................2
QUICK START...........................................................................................................................................3
TABLE OF CONTENTS ............................................................................................................................4
GENERAL INSTALLATION ......................................................................................................................6
ELECTRICAL CONNECTIONS ......................................................................................................................8
GAS CONNECTIONS ..................................................................................................................................9
COMBUSTION AIR REQUIREMENTS ..........................................................................................................10
EXHAUST FLUE LOCATION ......................................................................................................................12
POSITIONING THE FLUE TERMINAL ...........................................................................................................12
DUCTING ...............................................................................................................................................13
Return & Discharge Spigot Sizes ....................................................................................................13
General............................................................................................................................................13
Ducting & duct fittings......................................................................................................................14
ROOM THERMOSTAT CONTROLS .............................................................................................................15
THE HEATER CONTROL MODULE ............................................................................................................16
HIGH EFFICIENCY HEATER INDUCED DRAFT / INTERNAL / NATURAL GAS .............................17
INSTALLATION REQUIREMENTS................................................................................................................18
UNIT DIMENSIONS ..................................................................................................................................19
UNIT INSTALLATION REQUIREMENTS .......................................................................................................20
In Roof Units....................................................................................................................................20
Under Floor Units ............................................................................................................................22
Exhaust flue piping requirements ....................................................................................................24
Pipe Connection ..............................................................................................................................25
WIRING DIAGRAM ...................................................................................................................................26
UNIT COMMISSIONING ............................................................................................................................27
Commissioning Procedure ..............................................................................................................27
Setting The Burner Pressures .........................................................................................................28
Startup Sequence............................................................................................................................30
HIGH EFFICIENCY HEATER INTERNAL / FORCED DRAFT LPG ONLY .......................................31
INSTALLATION REQUIREMENTS................................................................................................................32
UNIT DIMENSIONS ..................................................................................................................................33
UNIT LOCATION & INSTALLATION .............................................................................................................34
Under Floor Units ............................................................................................................................34
In Roof Units - LPG .........................................................................................................................36
Exhaust flue piping requirements ....................................................................................................39
WIRING DIAGRAM ...................................................................................................................................39
Page 4
Table of Contents
COMMISSIONING ....................................................................................................................................39
HIGH EFFICIENCY HEATER EXTERNAL / FORCED DRAFT NG & LPG .......................................40
UNIT DIMENSIONS ..................................................................................................................................41
UNIT LOCATION AND INSTALLATION .........................................................................................................42
Safety & accessibility responsibility.................................................................................................42
External Unit Location .....................................................................................................................42
External Unit Installation..................................................................................................................43
External base and wall preparation .................................................................................................44
Duct Connection to Heater ..............................................................................................................45
Flue Terminal...................................................................................................................................45
WIRING DIAGRAM ...................................................................................................................................46
COMMISSIONING ....................................................................................................................................47
Commissioning Procedure ..............................................................................................................47
Burner Pressure Setting ..................................................................................................................48
Checking the System Performance.................................................................................................50
Startup Sequence............................................................................................................................51
TROUBLE-SHOOTING ...........................................................................................................................52
FAULT CODES ........................................................................................................................................53
COMMISSIONING CHECKLIST .............................................................................................................54
UNIT ......................................................................................................................................................54
DUCTWORK AND GENERAL ......................................................................................................................54
SITE ......................................................................................................................................................54
CUSTOMER HAND OVER ..........................................................................................................................54
SERVICE .................................................................................................................................................55
Page 5
General Installation
PLEASE READ THESE SAFETY PRECAUTIONS
Do not connect the heating appliance to any power point that hasnt been
checked by a qualified electrician to ensure correct earthing and polarity.
(This should be arranged by the installer.)
Do not use any type of gas other than that specified for the heating
appliance. Each Gas Central Heater is factory set to operate on a
particular type of gas.
Do not place any articles in front of or over the return air grille of the
central heater.
Do not place any articles on or against the heating appliance.
Do not use or store flammable materials near the appliance.
Do not spray aerosols in the vicinity of the appliance while it is in

operation.
INSTALLATION
Requirements for installation under the floor or externally are quite different from
those within a roof space. Please read the correct sections of this guide and make
sure you understand them before commencing the installation.
CONDITIONS
Installation of the Gas Central Heater must be carried out by an authorised person
in accordance with:
The manufacturers instruction.
Building regulations
Electrical supply authority regulations
Installation Code for Gas Burning Appliances and Equipment AS5601 (AG601).
CHOOSING THE HEATERS LOCATION

Consider the following when choosing location for the heater:
Access and clearances required for installation and service. Refer AS5601
(AG601), Sections 6A, 6B, 6C & 8 of this manual
Gas and electrical connections. Refer AS5601 (AG601) & AS3000
Noise
A best practice guideline for heating and cooling systems is available from
AIRAH
Base requirements
Ducting system layout
Page 6
Flue products
IMPORTANT
1. Do not install the heater in a location where combustible vapors from flammable
or combustible liquids may be ignited.
2. Do not install the heater in any location where noise from its operation will
disturb occupants or neighbors. Check local council regulations to ensure
compliance.
3. Do not install the heater downstream of an evaporative air conditioner, air
washer or refrigeration coil.
Page 7
Electrical Connections
Electrical Connections
WIRING - IMPORTANT NOTE

It is a Climate Technologies recommendation that all Gas Ducted Central Heaters
are wired with a dedicated circuit from the distribution board with a separate circuit
breaker.
It is the requirement of AS3000 (Wiring Rules) that if a ducted central heater is fitted
with a Dual Cycle Refrigerative Air conditioner, the heater must be fitted with a
dedicated circuit and circuit breaker.
ELECTRICAL
1. Have a licensed Electrician install a 10 Amp 3 pin GPO (general-purpose outlet)
within 600mm of the heater, electrical entry.
Note:
Ensure the polarity of the outlet is correct otherwise

the flame cant be sustained and the heater wont
operate.
2. Plug the pre-wired service lead into the GPO.

Note: Do not use an extension cord to reach the GPO. This
is illegal and unsafe. An Electrician must relocate the
GPO
3. Follow the wiring diagram printed on the appliance to connect to thermostat
cables to the control board.
4. The room air fan high speed is factory set to the maximum speed.
Page 8
Gas Connections
Gas Connections
GAS - IMPORTANT NOTE

When connecting the gas supply inlet pipe to the gas valve, hold the
connection nipple on the valve with a spanner while tightening the inlet pipe
compression nut. This ensures the nipple is not over tightened. Cracked gas
valves or regulator castings due to over tightening during installation or
service are not the manufacturer s responsibility.
Gas Connections
1. A gas cock is not supplied. The installer must supply an AGA approved gas cock
to suit the gas specified.
Natural Gas: The connection on heater is a BSP compression fitting onto
which the inlet pipe and gas cock is to be fitted.
LP Gas: The connection on the heater is a BSP compression fitting onto which
the Inlet pipe and gas cock is to be fitted.
A Liquefied Petroleum gas regulator, approved to AG205, must be fitted according
to the installation code AS5601 (AG601) when using a LPG burning heater. It must
be capable of providing the heater with 1.4 m3/h minimum flow rate at 2.75kPa
pressure with all other gas appliances operating at full demand.
2. The gas cock must be fitted outside the heater casing where it can be easily and
quickly turned on or off.
3. Use gas copper pipe to AS 1432 Type B
4. Do not saddle gas pipe to heater.
5. Refer to the specification label on the appliance for burner pressure information.
Page 9
Combustion Requirements
Combustion Air Requirements
VENTILATION AIR INLETS

Refer AS5601 (AG60I) Sec 5.4 and associated clauses
Locate the ventilation air inlet as far as possible from a swimming pool or swimming
pool pump house. Chlorine fumes when burning in the heater will attack the heat
exchanger.
If the heater is installed in a ventilated enclosure (e.g. in the roof or under the floor)
the space must meet the minimum volumes shown below.
Model - minimum enclosure (m3)
Model
Minimum Enclosure (m3)
15kW - 60MJ
20
21kW - 85MJ
30
30kW - 120MJ
40
35kW - 140MJ
50
If the volume is less than required then one of the following methods of ventilation
must be used.
Ventilation direct from outside (A = 3 x MJ/hr)
Two permanent ventilation openings must be provided directly to outside. The
minimum free ventilation area A required for each model is shown in the table
below and is the sum of all holes, slots and other apertures.
Model - free ventilation area (cm2)
Model
Minimum Ventilation Area (cm2)
15kW - 60MJ
180
21kW - 85MJ
270
30kW - 120MJ
360
35kW - 140MJ
450
Any holes, slots or other apertures in the ventilation openings must be 6mm or
more. Dimension a plus dimension b must not be greater that 5% of the total
height h of the enclosure (see diagram on opposite page).
Page 10
Combustion Requirements
Ventilation via an adjacent room (A = 6 x MJ/hr)
Two permanent ventilation openings must be provided in the enclosure. The
minimum free ventilation area A required for each model shown in the table below
Model
Minimum Ventilation Area (cm2)
15kW - 60MJ
360
21kW - 85MJ
540
30kW - 120MJ
720
35kW - 140MJ
900
Any holes, slots or other apertures in the ventilation openings must be 6mm or
more. Dimension a plus dimension b must not be greater that 5% of the total
height h of the enclosure (see diagram).
These requirements must apply to all adjacent enclosures until an enclosure is
ventilated outside or until the enclosure is larger than the minimum size required for
the unit rating.
Ventilation air inlet requirements for units installed in

spaces smaller than the rated minimum enclosure
figure.
Page 11
Exhaust Flue Location

Exhaust Flue Location
Positioning the flue terminal
Refer AS5601 (AG60I) Section 5.13.6.5 Fig 5.3

The flue terminal must be positioned using the following guidelines.
IT IS IMPORTANT THAT FLUE GASSES DO NOT ENTER THE

BUILDING OR PRESENT A THREAT TO LIFE.
Page 12
Ducting
Ducting
RETURN & DISCHARGE SPIGOT SIZES

Model
Return & Discharge Duct Connection Spigot
15 kW 60 MJ
12" (305mm)
21kW 85MJ
12" (305mm)
21kW XA 85MJ
14" (355mm)
30 kW 120MJ
14" (355mm)
30kW XA 120MJ
14" (355mm)
35kW 140MJ
14" (355mm)
PLEASE NOTE: The spigot sizes provided above are unit connection details
only. The duct sizes required for the discharge and return air
should be selected as per the product sizing guide
recommendations to achieve best air flows.
GENERAL
The heater will operate at its optimum with a correctly designed, efficient ducting
system. Avoid over-sizing the heater. The best and most economical central heating
is obtained by selecting the correct sized unit for the job. Over sizing can shorten the
life of the heater, create stratification and increase noise levels and running costs.
The following points all have some effect on the total system efficiency.
Ensure that a door, movable partition, furniture, curtain or other items cannot
block the return air grille.
The return air grille must be sized to accept the full air capacity of the system at
low noise level. Refer to product sizing guide.
Do not place the return air grille in a location where the returning air is drawn
over people.
Warm air flowing from the outlets in each room must be able to return freely back
to the return air grille. This is achieved by cutting 25mm from the bottom of each
door or by fitting door relief grilles.
Where possible, the return air grille should be installed close to floor level for
best system performance.
If a filter is to be fitted in the return air duct, it should be easily accessible for
cleaning.
Page 13
Ducting
DUCTING & DUCT FITTINGS
Do not place an outlet register near the controller/thermostat as this can cause
false readings
Do not place registers so that air is blown over people e.g. under tables, or a
skirting register mounted horizontally under a sink or wash basin
To avoid exceeding maximum allowable air pressure drop in ducted system, do

not use excessive lengths of duct. If a duct run exceeds 6 metres always install
the next size larger ductwork.
Note: Duct register in small rooms with partially closed baffles to limit
airflow must be considered as half a register.
Flexible ductwork must be run as straight as possible between the heater outlet
and warm air outlets. Make sure there is at least 1500mm of straight ducting at
the heater outlet.
The airflow through each outlet must be individually set to air balance the
system.
The maximum discharge air temperature should not exceed 60-65C at 300mm
from the unit discharge with the room at normal operating temperature.
Use a minimum of one outlet in every average sized room. A second outlet will
be required for unusually large rooms or a bedroom with ensuite.
Refer to product sizing guide for the ductwork sizing guide.
All ductwork should be streamlined avoiding sharp angles that will reduce airflow.
Ensure all ductwork is taped airtight so that there is no leakage.
Balancing dampers maybe required to ensure even air distribution.
Always install damper blades in the branch take off fittings.
Ensure that the final ductwork bend to

each ceiling register is a smooth radius
so that the airflow is even from the
register into the room. The minimum
radius bend is 1.5 times the duct
diameter.
Do not squash ductwork to fit through

opening, as airflow will be restricted. Find
a better location.
If more than 6m of flexible ductwork is

required in one length, the next available
size flexible duct must be used.
Page 14
Room Thermostat Controls

Room Thermostat Controls
Refer to the Owners Manual supplied with the controls for operating, installation and
commissioning instructions.
Page 15
HIGH EFFICIENCY
The Heater Control Module

The Heater Control Module
Direct Spark Ignition (DSI)

The design of the control module conforms to the Australia Gas Association AG206
and AG210 Standards and is classified as a Class 2Ca device. It receives
instructions via a wired controller / thermostat or an optional radio frequency (RF)
wireless thermostat.
High Efficiency
(Tubular)
Internal NG
High Efficiency
Internal LPG
External NG & LPG
Electrical rating
220-240V, 50/60 Hz, 10 VA input
Electrical protection
1A fast or quick blow M205 type fuses.
The fuse is located on the electronic controller in the heater electric compartment
Page 16
HE INTERNAL - NG (TUBULAR)
High
High Effic iency Heater Induced Draft / Internal / Natural Gas
HIGH EFFICIENCY
Internal Tubular Natural Gas
Induced Draft Combustion
Page 17
Installation Requirements
WHAT YOU WILL NEED

Items supplied with unit
1. Duct connectors (2).
2. Installation instructions.
The installer will need to supply
1. Suitable base material for heater (under floor or external units)
2. Platform / walkway for roof installations (heat resistant material not required)
3. Electric lighting above the central heater and switch to be placed next to the
access opening (internal under-floor installations).
4. AGA approved gas cock ( for NG heaters and for LPG gas heaters).
5. 65mm UPVC plastic flue pipe. For 35kW heaters where the flue length is
greater than 5 metres, the flue size will have to increase to 100mm with a
maximum of 2 x 90 bends
6. Plastic PVC vent cowl for tubular NG units. The vent cowl must not allow a
16mm diameter or larger object pass through it as per AS4556 standard,
Clause 2.10.5
7. 20mm electrical conduit condensate drain on all external units and LPG Internal
Units
8. 20mm PVC pressure pipe for NG tubular units
Page 18
Unit Dimensions
Unit Dimensions
(New Tubular)
MODEL
15kW
40
385
43
560
375
1430
710
734
159
891
314
217
286
300
300
21kW
40
385
43
560
375
1430
710
734
159
891
314
217
286
300
300
21kW x/a
40
385
43
560
375
1430
710
734
159
891
314
217
286
350
350
30kW
40
450
43
560
375
1430
710
734
192
891
314
217
286
350
350
30kW x/a
40
450
43
560
375
1430
710
734
192
891
314
217
286
350
350
35kW
40
515
43
560
375
1430
710
734
224
891
314
217
286
350
350
Page 19
Unit Location & Installation

Unit Installation Requirements
IN ROOF UNITS
(New Tubular)
Page 20
IN ROOF INSTALLATION DETAILS (New Tubular) AS5601 5.3.11

Do not install directly above a source of cooking vapor or grease. Location of ducting should
not interfere with access to the heater.
1.
The roof section, in which the unit is to be installed, shall be capable of supporting the
additional load. A minimum clearance above the unit of 200mm is required.
2.
The unit is to be supported and placed so that the weight of the unit will not cause
deformation of any part of the building structure.
3.
The location of the unit is to allow access for lighting and servicing. Permanent fixed
means of access is required where the unit location is beyond the extent of the normal
steps or ladder
4.
A walkway (crawl board) is to be provided with the access point to the unit and shall
extend around the unit to the point where access may be required for lighting or
servicing. The walk way is to be:4.1.1. At least 600mm wide from the access point to the unit
4.1.2. Where required around the appliance at least 750mm
4.1.3. Permanently fixed to the building
4.1.4. Capable of supporting the person
5.
Insulated supply air duct to have a 1500mm minimum straight section before any bends
6.
Duct temperature thermistor is supplied with a 3 metre cable. The thermistor must be
installed as far as possible from the unit with a minimum of 1.5 metres or the first BTO /
Y piece. Pierce the duct, and place the thermistor with the leading edge facing into the
air stream of the duct. Secure the thermistor holder to the duct work.
7.
The top of the flue cowl must be a minimum distance of 500mm from the nearest part of
the roof.
8.
A 10amp GPO power supply must be located within 600mm of the units control board.
9.
Plastic vent pipe flue cowl - not provided.
10.
65mm UPVC flue pipe required. Maximum length of flue shall not exceed 10 metres and
3 x 90o bends. See details below for the 140Mj / 35kW unit.
NOTE: - DO NOT GLUE FLUE PIPE TO THE HEATER CONNECTION.

11.
Condensate drain required using rigid 20mm PVC water pipe taking condensate to
waste.
140MJ / 35kW Unit Flue Requirements
Where using 65mm UPVC, the maximum length of the flue shall not exceed 5 metres
with a maximum number of bends to the equivalent of 2 x 90.
Where the maximum length of the flue exceeds 5 metres, the flue size must be
increased to 100mm. The total flue length shall not exceed 10 metres with a maximum
number of bends to the equivalent of 3 x 90 .
See diagram for correct installation procedure.
Page 21
UNDER FLOOR UNITS

(New Tubular)
Page 22
UNDER FLOOR INSTALLATION DETAILS

(New Tubular)
1.
Under floor base.
The heater must be located on a level concrete or bonded brick base

underlying the entire heater
Provision must be made to drain any seepage or ground water so that water
cannot enter the heater.
2.
Insulated supply air duct 1500mm minimum straight section before any bends.
3.
Where vertical clearance between the underside of the floor joists and the
ground level is 1.2m or less, the heater must be installed within 2m of the access
door. If clearance exceeds l.2m the heater maybe installed at any distance from
the access door subject to maximum flue length. Duct should not impede access
to the unit.
4.
Duct temperature thermistor is supplied with a 3 metre cable. The thermistor
must be installed as far as possible from the unit with a minimum of 1.5 metres
or the first BTO / Y piece. Pierce the duct, and place the thermistor with the
leading edge facing into the air stream of the duct. Secure the thermistor holder to
the duct work.
5.
Artificial lighting must be provided to assist installation and servicing. The
operating switch must be next to the access.
6.
The flue can be installed with a maximum of 3 x 90o bends. See details below for
the 140Mj / 35kW unit.
DO NOT GLUE FLUE PIPE TO THE HEATER CONNECTION.
7.
Flue Pipe: - A minimum clearance of 200mm plus allowance for flue pipe
installation is required for service access between the top of the heater and the
underside of the floor joints.
8.
A clearance of 700mm is required on the sides of the service side of the heater.
9.
Electrical connection is via a 3-pin plug and cable set. The unit requires a
10Amp GPO power supply located within 600 mm of the unit.
10. Plastic vent pipe flue cowl - not provided.
11. Maximum length of flue shall not exceed 10 metres. See details below for the
140Mj / 35kW unit.
12. Condensate drain required using rigid 20mm PVC water pipe.
140MJ / 35kW Flue Requirements
Where using 65mm UPVC, the maximum length of the flue shall not exceed 5
metres with bends to the equivalent of 2 x 90.
Where the maximum length of the flue exceeds 5 metres, the flue size must be
increased to 100mm. The total flue length shall not exceed 10 metres with a
maximum number of bends to the equivalent of 3 x 90 .
See diagram for correct installation procedure.
Page 23
EXHAUST FLUE PIPING REQUIREMENTS
65Mj / 15kW 120Mj / 30kW Unit Flue Requirements

- 65mm UPVC piping should be used.
- Maximum length of 10 metres without air inlet piping (single flue). This is
the length of the pipe, not the distance between heater and terminal.
- The maximum number of right angle bends in the flue pipe is 3 or
proportionally more for smaller angles e.g. 6 x 45.
140MJ / 35kW Unit Flue Requirements

- Where using 65mm UPVC, the maximum length of the flue shall not exceed
5 metres with bends to the equivalent of 2 x 90.
- Where the maximum length of the flue exceeds 5 metres, the flue size must
be increased to 100mm. The total flue length shall not exceed 10 metres
with a maximum number of bends to the equivalent of 3 x 90 .
Ensure the heater end of the flue pipe is cut square and then fit into the flue
spigot. There is no requirement for a clamp to be fitted at the spigot.
Ensure the pipe work is correctly support, especially where there are horizontal
pipe runs.
All flue pipe joints are to be solvent sealed. The flue terminal is to be secured
with one screw.
NOTE: DO NOT GLUE FLUE PIPE TO THE HEATER CONNECTION.
The pipe must have continuous fall (1 in 10) to the heater and be supported at
1500mm spacing.
The flue pipe should clear electrical wiring by at least 75mm and combustible
material (wall studs, joists, etc) by at least 25mm.
Flue Terminal
Ensure all roof penetrations are waterproof (In ceiling units).
Page 24
PIPE CONNECTION
CONDENSATE PIPE INSTALLATION
1. Remove the condensate pipe, complete
with nut and tail connection, from the
inside of the heater for connection to the
PVC condensate drain pipe.
2. Glue a x 20mm pressure pipe socket to
the PVC pressure pipe and connect to the
heater.
3. Glue all pipe joints of the condensate drain
pipe.
4. Pipe should be firmly supported and
saddled between the heater and outlet
point.
5. Ensure the pipe has a continuous fall, without sags, to the outlet point.
NOTE:
Failure to drain condensate will prevent the heater

from operating correctly and may damage the
heater.
6. Connect condensate piping to a suitable waste point in accordance with AS3500.

NOTE:
For in ceiling installation, do not direct the

condensate outlet to gutters or down pipes. Do not
allow condensate to be discharged under house or
onto concrete / paved pathways.
CHECKING FOR LEAKS.

Pour a maximum of litre of water slowly into the flue outlet and check for leaks in
flue and condensate disposal piping.
Page 25
Wiring Diagram
Wiring Diagram
Page 26
Unit Commissioning
Unit Commissioning
COMMISSIONING PROCEDURE
The heater may be temporarily operated from commissioning without the electrical
access panel in place.
NOTE: Do NOT attempt to operate heater with any other panels removed.
1
Press and release the ON/OFF button on the thermostat control until the control
is in the OFF mode.
Remove the electrical service access panel
Turn on the gas cock on the supply line. Check all joints for leaks
Switch on the power at the power point
Press the ON/OFF button to switch the thermostat control on.
Select heat in thermostatic mode.
Using the up / down arrows, make the set temperature greater than the room
temperature.
The combustion fan will start and after approximately 22 seconds the igniter will
operate and the burning flame will be visible. The room air fan will commence
operation after a timed delay.
Run the unit for 5 minutes in heating mode as part of the commissioning
process. This will confirm that all sensors have been registered as operation in
the ignition and control modules. During this commissioning period, the red light
on the modulating control board will flash for up to 3 minutes. This LED will stop
flashing once it confirms the sensor activity. If a sensor is not correctly register a
fault code will be indicated on the main board and possibly on the modulating
boards.
NOTE: At first start up the ignition module can be in lockout and the unit
will not start.
If unit does not fire up.

10 Press the RESET button(s) on the thermostat or the reset button on the control
board.
11 Ensuring the set temperature is greater than the room temperature the unit will
restart the lighting sequence.
12 The burner pressure is factory set and should not require adjustment. It is
mandatory to check the dynamic (unit operating) supply pressure when the unit
is running to ensure the correct gas supply. The test point is located on the inlet
side of the valve as indicated below.
13 To check the dynamic gas pressure, refer to next section Setting the Gas
Pressures.
14 Using the thermostat control, switch the unit OFF. Wait for the room air fan to
complete its run down cycle and then switch the unit ON again to check its
Page 27
Unit Commissioning
running sequence. The run down cycle time can vary up to 4 minutes subject to
a low discharge temperature of 38C being achieved.
15 Before leaving, make sure the customer understands how to operate the heating
system and the thermostat control.
SETTING THE BURNER PRESSURES

Dynamic (Supply) Pressure
To check dynamic gas pressure
1
Remove the test point screw.
Fit the manometer tube and check the reading against the stated supply
pressure on the customers supply regulator.
If the correct supply pressure is not available, contact the local gas authority to
obtain the correct pressure.
Remove the manometer tube, replace test point screw and check for leaks.
Burner Pressures
Model
Gas Type
Burner Pressure High
Burner Pressure Low
NG
0.80Kpa
0.40Kpa
LPG
NG
0.80Kpa
0.40Kpa
LPG
NG
0.80Kpa
0.40Kpa
LPG
NG
0.80Kpa
0.40Kpa
LPG
15KW 60Mj
21KW 85Mj
30KW 120Mj
35KW 140Mj
Page 28
Unit Commissioning
To reset the unit, turn power OFF then ON
or turn the thermostat OFF then ON or
press the RESET buttons on the
thermostat.Burner Pressure - Modulating
Setting the burner pressure is done in 2
parts. The high pressure must always be
set before the low pressure can be
correctly established.
When adjusting either maximum or
minimum gas rate, ensure the adjuster
not being set is secured e.g. when
adjusting the maximum gas rate, use a
screwdriver to hold the minimum gas rate
adjuster from moving.
Setting the Maximum Burner Pressure
1. To adjust the maximum burner
pressure, use a spanner on the
hexagon nut and adjust in small
increments.
2. Screw the adjuster clockwise to
increase pressure, anti-clockwise to
decrease burner pressure.
3. If the heater has been running for a
while, the thermistor may be turning
down the gas rate. To check the full
gas rate, press down the pin in the
middle of the minimum gas rate
screw head. You will need
something the diameter of a 1/8
rivet shank.
Setting the Low Burner Pressure
1. To check and or set the minimum
gas rate, remove one of the black
gas modulating leads from the gas
valve.
2. Adjust the gas rate in small
increments using a Philips head
screw.
3. Once checked replace the black gas
modulating lead onto the valve.
RETIGHTEN TEST POINT SCREW AND
CHECK FOR GAS LEAKS.
Page 29
Unit Commissioning
STARTUP SEQUENCE
1.
Turn gas supply on
2.
Turn on power supply to unit.
3.
A 2-second self-diagnosis is performed and, if successful, the green DIAG Led

will be continuously illuminated.
RF ONLY. Code thermostat. To code the thermostat
Turn the power at the unit OFF then ON. This will provide a 4-minute
coding period.
Turn the thermostat to the OFF position
Press the UP button and the ON/OFF button till the word code flashes.
Release buttons and wait 15 seconds until the word CODE disappears to
start unit.
4.
To start unit set the thermostat temperature above the room temperature.
5.
Combustion air fan will commence operation for approximately 30 seconds.
6.
When combustion fan reaches required pressure level, the pressure switch
closes.
7.
A further 24 seconds elapses as purge time.
8.
Igniter function commences.
9.
Gas valve is energised allowing 5 seconds for the gas to ignite.
10. Flame detected by sensor. The gas valve remains energised.

11. Room air fan will commence 30 seconds after the gas valve is energised.
12. The gas valve will modulate to maintain a constant discharge temperature of
approximately 600C.
13. The person commissioning the unit can adjust the discharge temperature. This
will alter the duty cycle of the system.
14. At the end of the heating cycle, the room air fan will have a run down period
varying up to 4 minutes subject to a low temperature of 38C being achieved.
15. Should the flame not ignite after the 3rd attempt, the unit will go to lockout. Reset
unit to restart.
Page 30
HE INTERNAL - LPG
High
High Efficiency Heater Internal / Forced Draft LPG Only
HIGH EFFICIENCY
Internal LPG
Forced Draft Combustion
Page 31
HE INTERNAL - LPG
WHAT YOU WILL NEED

Items supplied with unit
1. Duct connectors (2).
2. Installation instructions.
3. 65mm plastic flue cowl.
4. Balanced flue terminals for 120Mj units.
The installer will need to supply
1. Suitable base material for heater (under floor or external units).
2. Platform / walkway for roof installation (heat resistant material not required).
3. Electric lighting above the central heater and switch to be placed next to the
access opening (internal under-floor installations).
4. AGA approved gas cock.
5. 65mm UPVC plastic flue pipe.
6. 20mm electrical conduit for condensate drain.
Page 32
HE INTERNAL - LPG
Unit Dimensions
Unit Dimensions
MODEL
15kW
305
405
575
68
220
55
100
1300
635
305
30
245
368
21kW
305
405
575
68
220
55
100
1300
635
305
30
245
368
21kW x/a
355
405
575
68
220
55
100
1300
635
355
30
245
368
30kW
355
405
575
68
220
55
100
1300
635
355
30
245
368
30kW x/a
355
405
555
575
68
220
55
100
1300
635
355
30
245
368
Page 33
HE INTERNAL - LPG

UNDER FLOOR UNITS

60 & 85MJ
120MJ
Page 34
HE INTERNAL - LPG
UNDER FLOOR INSTALLATION DETAILS

1.
Under floor base.

The heater must be located on a level concrete or bonded brick base
underlying the entire heater
Provision must be made to drain any seepage or ground water so that water
cannot enter the heater.
2.
Insulated supply air duct 1500mm minimum straight section before any bends.
3.
Where vertical clearance between the underside of the floor joists and the
ground level is 1.2m or less, the heater must be installed within 2m of the access
door. If clearance exceeds l.2m the heater maybe installed at any distance from
the access door subject to maximum flue length. Duct should not impede access
to the unit
4.
If a remote control is installed, install the antenna at least 1 metre from metal
masses.
5.
Artificial lighting must be provided to assist installation and servicing. The

operating switch must be next to the access.
6.
The flue can be installed with a maximum of 3 x 90o bends.
7.
A minimum of 300mm vertical clearance between the top of the heater and the
underside of the floor joints is required for service access.
8.
A clearance of 700mm is required on the sides of the service side of the heater.
9.
Electrical connection is via a 3-pin plug and cable set. The unit requires a
10Amp GPO power supply located within 600 mm of the unit.
10. Flue cowl provided.

11. Maximum length of flue shall not exceed 10 metres.
12. Condensate drain required using rigid PVC pipe (20mm electrical PVC).
120MJ Heaters Variations

13. Combustion air intake pipe to be fitted and terminated with cowl provided. Must
not exceed 4 metres.
14.
Grate must be fitted to the flue pipe to maintain system pressure balance.
15. Alternate Combustion air intake can be fitted. Must be at least 2.5 metres long
and terminated vertical with 300mm and air intake cowl supplied.
Page 35
HE INTERNAL - LPG
IN ROOF UNITS - LPG

60 & 85MJ
120MJ
Page 36
HE INTERNAL - LPG
IN ROOF INSTALLATION DETAILS

AG601 5.3.11
Do not install directly above a source of cooking vapor or grease. Location of ducting should
not interfere with access to the heater.
1.
The roof section, in which the unit is to be installed, shall be capable of supporting the
additional load. A minimum clearance above the unit of 300mm is required.
2.
The unit is to be supported and placed so that the weight of the unit will not cause
deformation of any part of the building structure.
3.
The location of the unit is to allow access for lighting and servicing. Permanent fixed
means of access is required where the unit location is beyond the extent of the normal
steps or ladder
4.
A walkway (crawl board) is to be provided with the access point to the unit and shall
extend around the unit to the point where access may be required for lighting or
servicing. The walk way is to be:4.1.1. At least 600mm wide from the access point to the unit
4.1.2. Where required around the appliance at least 750mm
4.1.3. Permanently fixed to the building
4.1.4. Capable of supporting the person
5.
Insulated supply air duct to have a 1500mm minimum straight section before any bends
6.
The top of the flue cowl must be a minimum distance of 500mm from the nearest part of
the roof.
7.
If a RF unit is fitted, the antenna should be at least 1 metre from any metal masses.
8.
A 10amp GPO power supply must be located within 600mm of the units control board.
9.
Flue cowl provided.
10.
65mm UPVC flue pipe required. Maximum length of flue shall not exceed 10 metres and
3 x 90o bends.
11.
Condensate drain required using rigid PVC pipe (20mm electrical PVC) taking
condensate to waste.
120MJ Heater Variations

12.
Combustion air intake pipe to be fitted and terminated with cowl provided. Must not
exceed 4 metres.
13.
Flue pipe to not exceed 4 metres.
14.
Grate must be fitted to the flue pipe to maintain system pressure balance.
15.
Alternate combustion air intake can be fitted. Must be at least 2.5 metres long and
terminated vertical with 300mm and air intake cowl supplied.
Page 37
HE INTERNAL - LPG
CONDENSATE PIPE INSTALLATION

1. Fit 20mm PVC electrical conduit to the
drain connector. Ensure bore end of PVC
conduit is free of burrs to prevent damage
to connector. The connector has an O ring
seal for simple connection of the correct
sized piping. Do not use the flared end of
the conduit to make the connection.
2. Use suitable sealant on pipe joints. Pipe
should be firmly supported with clamps
between the heater and outlet point.
3. Ensure the pipe has a continuous fall, without sags, to outlet point.
NOTE:
Failure to drain condensate will prevent the heater

from operating correctly and will damage the
heater.
4. Connect condensate piping to waste.

NOTE:
For in ceiling installation, do not direct the

condensate outlet to gutters or down pipes. Do not
allow condensate to be discharged under house or
onto concrete / paved pathways.
5. Checking for leaks. Pour a maximum of litre of water slowly into the flue outlet
and check for leaks in flue and condensate disposal piping.
Page 38
HE INTERNAL - LPG
Exhaust Flue Pipe Requirements
EXHAUST FLUE PIPING REQUIREMENTS

(Internal LPG units only)
65mm UPVC piping should be used.
Maximum length of 10 metres without air inlet piping (single flue). This is the
length of the pipe, not the distance between heater and terminal.
Ensure the heater end of the flue pipe is cut square and then fit over the flue
spigot. There is no requirement for a clamp to be fitted at the spigot.
Ensure the pipe work is correctly support, especially where there are horizontal
pipe runs.
All flue pipe joints are to be solvent sealed. The flue terminal is to be secured
with one screw.
The pipe must have continuous fall (1 in 10) to the heater and be supported at
1500mm spacing.
The maximum number of right angle bends in the flue pipe is 3 or proportionally
more for smaller angles e.g. 6 x 45.
The flue pipe should clear electrical wiring by at least 75mm and combustible
material (wall studs, joists, etc) by at least 25mm.
Flue Terminal
Ensure all roof penetrations are waterproof (in ceiling units).
Wiring Diagram
WIRING DIAGRAM
See page 46 External Forced Draught Combustion units
Commissioning
COMMISSIONING
See page 47 External Forced Draught Combustion units
Page 39
HE EXTERNAL NG & LPG
High Efficiency
High Efficiency Heater External / Forced Draft NG & LPG
HIGH EFFICIENCY
External NG & LPG
Forced Draft Combustion
Page 40
HE EXTERNAL - NG & LPG
Unit Dimensions
Unit Dimensions
MODEL
15kW
70
757
197
395
710
1000
795
75
1115
300
210
55
245
563
21kW
70
757
197
395
710
1000
795
75
1115
300
210
55
245
563
30kW
70
757
197
395
710
1000
795
75
1115
350
235
55
220
615
Page 41
Unit Location and Installation

SAFETY & ACCESSIBILITY RESPONSIBILITY

The manufacturer and its agents reserve the right to refuse service unless the safety and
accessibility to the unit can be guaranteed. The cost of any extra equipment required to
provide access to the unit for servicing is the responsibility of the owner.
EXTERNAL UNIT LOCATION

The external model is designed for installation outside the house and for connection
to an under floor duct system.
The return air grille must be centrally located inside the house (e.g. central
hallway), using suitable return air grille fitted with a filter and correctly sized
ductwork.
Do not install the unit in a location where noise from its operation will disturb
occupants or neighbors. Check local council regulations to ensure compliance.
Page 42
EXTERNAL UNIT INSTALLATION

The heater may be installed close to an outside wall, subject to the local gas fitting
regulations.
1. A weatherproof l0Amp GPO isolating switch must be located with 600mm of the
heater cable entry.
2. External Flue Cowl. Check location of flue relative to windows, doors or other
household vents. Refer to position of heater relative to building - refer AS5601
(AG601) Sections 5, 13.6.5 Fig 5.3. The flue cowl has been provided with the
product.
IT IS IMPORTANT THE FLUE GASSES DO NOT ENTER THE BUILDING OR
PRESENT A THREAT TO LIFE.
3. 600mm minimum clearance must be provided to the heater for service and
maintenance.
4. 100mm minimum clearance must be provided for air intake.
Page 43
EXTERNAL BASE AND WALL PREPARATION
1. The heater must be located on a level concrete or bonded brick base underlying
the entire heater base. Provision must be made to drain any seepage or ground
water so that water cannot enter the heater.
2. Cut a hole in the wall (as shown) for brick or masonry walls.
Model
Model Dimension X
Dimension Y
15kW 60MJ
360mm (4 courses)
920-1050mm
21kW 85MJ
360mm (4 courses)
920-1050mm
30kW 120MJ
440mm (5 courses)
1000-1050mm
3. Support the wall above the opening with a steel lintel beam.
4. Locate the steel lintel at least 75mm onto the supporting wall section.
Page 44

If its necessary for the base of the heater to be below ground level, make sure that
theres 600mm access for service at the front of the heater. The area must prevent
accumulation of water.
DUCT CONNECTION TO HEATER

The heater is supplied with the room air fan (return air duct connection) on the right
hand side of the heater.
If the layout of ducting is such that the return air connection must be on the left-hand
side (as below), the fan and air scoop assembly may be interchanged.
To inter change the fan and scoop assembly
1. Remove the side lower cover on the flue side of the unit.
2. Remove the air discharge scoop by sliding out.
3. Remove the fan by sliding out. Rotate the fan assembly 180 and slide into the
once discharge scoop side of the product.
4. Insert the discharge on the once fan side of the unit
5. Replace side panel.
There should be no reason to disconnect fan connection cables.
FLUE TERMINAL
Insert supplied flue terminal fully into the rubber outlet moulding and clamp with
spring clip provided.
Page 45
Wiring Diagram
Wiring Diagram
Page 46
Commissioning
Commissioning
COMMISSIONING PROCEDURE
The heater may be temporarily operated from commissioning without the electrical
access panel in place.
NOTE: Do NOT attempt to operate heater with any other panels removed.
1. Press and release the ON/OFF button the thermostat control until the control is
in the OFF mode.
2. Remove the electrical service access panel
3. Turn on the gas cock on the supply line. Check all joints for leaks
4. Switch on the power at the power point
5. Press the ON/OFF button to switch the thermostat control on.
6. Select heat in thermostatic mode.
7. Using the up / down arrows, make the set temperature greater than the room
temperature.
8. The combustion fan will start and after about 22 seconds the igniter will operate
and the burning flame will be visible. The room air fan will commence operation
after a timed delay.
NOTE: At first start up the ignition module can be in lockout and the unit
will not start.
If unit does not fire up.
9. Press the RESET button(s) or turn the thermostat OFF then ON or turn the 240V
power to the unit OFF the ON.
10. Ensuring the set temperature is greater than the room temperature the unit will
restart the lighting sequence.
11. The burner pressure is factory set and should not require adjustment. It is
mandatory to check the dynamic (unit operating) supply pressure when the units
is running to ensure the correct gas supply. The test point is located on the inlet
side of the valve as indicated below.
12. To check the dynamic gas pressure, refer to next section Setting the Gas
Pressures.
13. Using the thermostat control, switch the unit OFF. Wait for the room air fan to
complete its run down cycle (approximately 80 seconds), and then switch the
unit ON again to check its running sequence.
14. Before leaving, make sure the customer understands how to operate the heating
system and the thermostat control.
Page 47
Commissioning
BURNER PRESSURE SETTING

Dynamic Pressure
To check dynamic gas pressure:1. Remove the test point screw.
2. Fit the manometer tube and check the reading against the stated supply
pressure on the customers supply regulator.
3. If the correct supply pressure is not available, contact the local gas authority to
obtain the correct pressure.
4. Remove the manometer tube, replace test point screw and check for leaks.
Burner Pressures
Model
Gas Type
Burner Pressure High
Burner Pressure Low
NG
0.75Kpa
0.25Kpa
LPG
1.90Kpa
0.55Kpa
NG
0.85Kpa
0.25Kpa
LPG
1.90Kpa
0.55Kpa
NG
0.75Kpa
0.25Kpa
LPG
1.70Kpa
0.55Kpa
15KW 60Mj
21KW 85Mj
30KW 120Mj
Page 48
Commissioning
Burner Pressure
Setting the burner pressure is done in 2 parts. The high pressure must always be
set before the low pressure can be correctly established.
High Burner Pressure
To set the high burner pressure correctly, the combustion fan must be set to run on
maximum RPM so that modulation can not take effect.
1. Remove the pressure test point screw.
2. Place the manometer tube on the gas inlet
pressure test point
3. To set the combustion fan to high speed shift the
wire on CFAN on the Series3 modulating control
board to a spare neutral terminal
4. To adjust the burner pressure, remove the plastic
cover from the adjustment screw on top of the
gas valve diaphragm. A small blade screw driver
is required to adjust the pressure.
Do not make large adjustments
5. Set the burner pressure as per the specifications
laid out on the unit rating label
6. Return the combustion fan wire back to CFAN
7. Leave the manometer in place to check low
pressure.
Page 49
Commissioning
Setting the Low Burner Pressure
Setting the low burner pressure must only be set after the high burner pressure has
been verified. The low burner pressure is set by adjusting the low speed modulation
of the combustion fan.
To set the low burner pressure:
1. Ensure the combustion fan wire has
been returned from neutral to CFAN.
2. Unplug the thermistor wire from the
modulating control board.
3. Using a Phillips head screwdriver,
adjust the low gas rate pot on the
modulating control board. This will
require movements in very small
increments
4. Adjust the low burner pressure as set
out on the gas rating label.
5. Replace the thermistor wire to the
modulating control board
6. Remove the manometer, replace
pressure test point screw and check
for leaks.
CHECKING THE SYSTEM PERFORMANCE

Once the gas pressure has been set, check the air discharge temperature in the duct
to confirm the correct operation of the central heater.
To test the correct operation of the heater:
1. Set room air fan speed best suited to the system. Replace electrical cover.
2. Check the temperature rise through the heater. The air temperature 300mm from
the heater discharge should be between 60 to 650C at normal room temperature.
Failure to comply will result in unsatisfactory performance of the heater. If this
temperature is exceeded, check the ducting system for airflow restrictions and
correct if necessary. If the temperature is still too high, increase the high fan
speed setting.
3. Using the thermostat, switch the heater OFF. Wait for the room air fan to cease
operation (approximately 80 seconds), then switch ON again to recheck the
starting sequence.
4. Using the thermostat, switch the heater OFF unless the customer requires that it
be left running.
5. Before leaving, make sure that the customer understands how to operate the
heating system.
Page 50
Commissioning
STARTUP SEQUENCE
1.
Turn gas supply on
2.
Turn on power supply to unit.
3.
A 2-second self-diagnosis is performed and, if successful, the green DIAG

Led will be continuously illuminated.
RF ONLY - code thermostat. To code the thermostat
Turn the power at the unit OFF then ON. This will provide a 4-minute
coding period.
Turn the thermostat to the OFF position.
Press the UP button and the ON/OFF button till the word code flashes.
Release buttons and wait 15 seconds until the word CODE disappears to
start unit.
4.
To start unit set the thermostat temperature above the room temperature.
5.
Combustion air fan will commence operation for approximately 22 seconds

before activating the gas valve.
6.
A further 10 seconds elapses as purge time.
7.
Igniter function commences.
8.
Gas valve is energised allowing 5 seconds for the gas to ignite.
9.
Flame detected by sensor. The gas valve remains energised.
10.
Room air fan will commence 15 seconds after the gas valve is energised.
11.
When the discharge thermistor reaches 500C, the fan will be at high speed.
12.
The gas valve will modulate to maintain a constant discharge temperature of 60

650C,
13.
The person commissioning the unit can adjust the discharge temperature. This
will alter the duty cycle of the system.
14.
At the end of the heating cycle, the room air fan will have a run down period of
80 seconds.
15.
Should the flame not ignite after the 3rd attempt, the unit will go to lockout.
Reset unit to restart.
16.
To reset the unit, turn power OFF then ON or turn the thermostat OFF then ON
or press the RESET buttons on the thermostat.
Page 51
Trouble Shooting
Trouble-shooting
IF THE HEATER WILL NOT OPERATE
Check that there is power and gas supplied to the heater.
Check that thermostat set temperature is above room temperature.
Check supply gas pressure at the test point.
Check that the power LED is lit on the DSI controller. If it isnt, check that power
is available at the GPO, check the circuit breaker and check the fuses on the
controller.
If the heater will still not operate, the safety shut down device within the heater
may have locked the control. Press RESET on electronics board.
If the heater still fails to operate correctly, contact the nearest service agent.
For service Australia wide see the contact details on the rear cover.
Blocked inlet or outlet flue

The unit will go to lockout. When the restriction is removed the unit can then be
reset.
Electric power loss
The unit will restart automatically (if the Controller/thermostat is calling for heat)
once power is resumed.
Gas interruption
If the unit has been working and a momentary (approximately less than 20
seconds) gas interruption occurs, the unit will restart automatically.
A gas interruption longer that about 20 seconds will cause the unit to lockout.
The controller / thermostat must be reset after gas supply is re-established.
DSI diagnostic light sequences

The DSI controller will display a coded message if an operation fault occurs. Refer
to the table next page for on-board diagnostic light sequences relating to fault
description.
Normal operation
Green LED will be continuously.
Page 52
Fault Codes
Fault codes
If a fault occurs, the green diagnostic LED will flash a number of times on the main
board to indicate the fault. The LED is off for 4 seconds and then will flash the fault
code. The fault code is repeated until reset or repaired. Match the number of times
the LED flashes to the table below to indicate the fault.
Green Fault Code
Flashes
Diagnosis
Block Flue
Check flue cowl installed correctly, pressure tube

split or not connected.
Pressure Switch fused closed
Flue installed with excess draft in terminal

location, Service Call
Combustion air pressure system

failure
Check: - combustion fan OK, silicone tubes OK.
Room air over temperature (auto

reset)
Check Minimum Fan Speed, Duct design
Blocked condensate drain. Red

indication light on control board.
Check for blockage in the condensate tube or poor

installation.
Controller electronic malfunction

Reset, Service Call
(Sensing flame with gas valve closed)
Slow closing gas valve
Reset, Service Call
Ignition failure
Check: - igniter working, flame sensor, gas supply,

burners secure for cross-lighting, electrical
polarity, ignition gas rate.
Gas Interruption
Check: - gas supply, other appliance gas usage.

Press reset button, Service Call
EEPROM failure
Reset, Service Call
11
Lost Transmission
Check: Thermostat location, Antenna Location, RF

interference eg RF Door Bells, Steel roof
structures etc
12
Touchpad Communication Error
Check: Location of the low voltage cable relative

to mains cables, damage to the loom. Reset,
Service Call
15
No Faults Reported
Tubular High Efficiency Modulating Board ONLY

Red Fault Code
Flashes
Diagnosis
Condensate Detected
Check for blockage in condensate drain
Over Temperature Duct

temperature greater than 85C
Flue installed with excess draft in terminal

location, Service Call
Thermistor temperature rise > 1C in

the first 3 minutes of operation.
Check: - thermistor is correctly located in the

discharge air duct.
Duct thermistor open circuit.
Check: thermistor is plugged into the control board

or check for thermistor cable damage
Page 53
Commissioning Check List

Commissioning Checklist
You must complete, date and sign the tick box checklist in the owners
manual. Use this copy to check installation prior to completing the owners
documentation.
Unit
Polarity of the power outlet is

correct.
Outlets are fitted and are neat and

clean.
Heater is installed away from

sources of dust and fumes (i.e.
pool chlorine/petrol etc).
Zone dampers (optional) are

adjusted and working correctly.
The unit is level and secure.
Air distribution is balanced

correctly.
Gas leaks checked for, none

present.
Flue outlet pipe complies with

limits given and is sealed
waterproof.
Service lighting installed with

switch next to access opening
(internal & under floor
installations).
All roof penetrations are fully

sealed and watertight.
Combustion air meets

requirements (internal), under
floor.
Site
Rubbish has been removed.
Inside the house is clean.
Controls and all internal fittings

are clean.
Fan speed set is correct.
Burner pressure is correct.
Mounting pad/platform complies

with requirements.
Roof tiles/sheets have been

replaced (if applicable)
Comfort Controller/thermostat
operates correctly.
Manhole cover has been

replaced.
Duct diameter/airflow complies

with unit and installation
recommendations.
Ductwork and general
No sharp bends in ductwork
All ductwork is correctly insulated
Customer hand over
You have explained the following to the

customer:
Operation of Comfort Controller /

Thermostat
The thermistor is correctly located

and secured in the duct work.
Operation of zones and air

outlets
Ductwork is correctly supported
Maintenance & service

requirements
Page 54
Service
SERVICE
A qualified service technician should conduct any service work carried out on the
ducted gas central heating product.
If the supply cord is damaged, it must be replaced by the manufacturer or its service
agent or similarly qualified person in order to avoid a hazard.
An authorized Climate Technologies service provider must carry out warranty service.
For Metro Service only ring the numbers below.
South Australia /
(08) 8307 5230
Northern Territory
New South Wales /
(03) 8795 2457
Australian Capital Territory

Western Australia
(08) 9454 1000
Victoria/Tasmania
(03) 8795 2456
Queensland
(07) 4634 1803
Outside Metro areas please contact the nearest Climate Technologies Service
Provider.
New Zealand (ABERGAS LTD)
0800 161 161
Page 55
Manufactured by
Climate Technologies
ABN 13 001 418 042
26 Nylex Avenue
Salisbury, SA 5108
Australia
www.climatetechnologies.com.au
P/n 5112205/B

Vulcan Installation Manual

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Vulcan Installation Manual

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Installation Instructions

HIGH EFFICIENCY DUCTED GAS HEATING

IMPORTANT NOTICE TO AGENTS, INSTALLERS AND PURCHASERS

SAFETY & ACCESSIBILITY RESPONSIBILITY

WIRING - DEDICATED CIRCUIT

Installation Instructions - 2006

HIGH EFFICIENCY DUCTED GAS HEATERS

OPERATING THE DUCTED GAS CENTRAL HEATER

Installation Instructions - 2006

HIGH EFFICIENCY DUCTED GAS HEATERS

HIGH EFFICIENCY DUCTED GAS HEATERS

Installation Instructions - 2006

HIGH EFFICIENCY DUCTED GAS HEATERS

PLEASE READ THESE SAFETY PRECAUTIONS

Do not place any articles on or against the heating appliance.

Do not use or store flammable materials near the appliance.

Do not spray aerosols in the vicinity of the appliance while it is in

The manufacturers instruction.

Electrical supply authority regulations

CHOOSING THE HEATERS LOCATION

Gas and electrical connections. Refer AS5601 (AG601) & AS3000

Ducting system layout

Installation Instructions - 2006

HIGH EFFICIENCY DUCTED GAS HEATERS

Installation Instructions - 2006

HIGH EFFICIENCY DUCTED GAS HEATERS

WIRING - IMPORTANT NOTE

Ensure the polarity of the outlet is correct otherwise

2. Plug the pre-wired service lead into the GPO.

Installation Instructions - 2006

HIGH EFFICIENCY DUCTED GAS HEATERS

GAS - IMPORTANT NOTE

Installation Instructions - 2006

HIGH EFFICIENCY DUCTED GAS HEATERS

VENTILATION AIR INLETS

Minimum Enclosure (m3)

Minimum Ventilation Area (cm2)

Installation Instructions - 2006

HIGH EFFICIENCY DUCTED GAS HEATERS

Minimum Ventilation Area (cm2)

Ventilation air inlet requirements for units installed in

Installation Instructions - 2006

HIGH EFFICIENCY DUCTED GAS HEATERS

Exhaust Flue Location

Refer AS5601 (AG60I) Section 5.13.6.5 Fig 5.3

IT IS IMPORTANT THAT FLUE GASSES DO NOT ENTER THE

HIGH EFFICIENCY DUCTED GAS HEATERS

RETURN & DISCHARGE SPIGOT SIZES

Return & Discharge Duct Connection Spigot

Installation Instructions - 2006

HIGH EFFICIENCY DUCTED GAS HEATERS

DUCTING & DUCT FITTINGS

To avoid exceeding maximum allowable air pressure drop in ducted system, do

Refer to product sizing guide for the ductwork sizing guide.

Ensure all ductwork is taped airtight so that there is no leakage.

Balancing dampers maybe required to ensure even air distribution.

Always install damper blades in the branch take off fittings.

Ensure that the final ductwork bend to

Do not squash ductwork to fit through

If more than 6m of flexible ductwork is

Installation Instructions - 2006

HIGH EFFICIENCY DUCTED GAS HEATERS

Room Thermostat Controls

Installation Instructions - 2006