Pub.

EC-0301

FLOW CONTROL (AND CHECK) VALVES

FG
FCG -01/02/03/06/10 (1/8,1/4,3/8,3/4,1-1/4)
PILOT OPERATED
FLOW CONTROL (AND CHECK) VALVES
FHG
FHCG -02/03/06/10 (1/4,3/8,3/4,1-1/4)
Sub-plate Mounting

FLOW
CONTROLS

Up to 21 MPa (3050 PSI), 500 L/min (132 U.S.GPM)

Flow Control and Check Valves ...... Page 2
These valves are pressure and temperature compensating type valves and maintain a constant flow rate
independent of change in system pressure (load) and
temperature (viscosity of the fluid). They control flow
rate of the hydraulic circuit and eventually control
speed of the actuator precisely.
Valves with an integral check valve allow a controlled
flow and reverse free flow. Repeated resetting can be
made easily with a digital readout.

Pilot Operated Flow Control

and Check Valves ......................... Page 14
Flow control of these valves is continuously made by
a hydraulically operated pilot piston mechanism
which controls opening area of the orifice of
the valve. With the use of these valves, shockless
operation either in acceleration or deceleration can be
obtained. With the compensator for the pressure and
temperature, stable flow control can be obtained
regardless of the changes in the pressure (load) and
temperature (oil viscosity).

FG

O M

O M

FCG

Hydraulic Fluids

FHG

Fluid Types
Any type of hydraulic fluids listed in the table below can be used.
Petroleum base oils
Synthetic fluids
Water containing fluids

FHCG

Use fluids equivalent to ISO VG 32 or VG 46.

Use phosphate ester or polyol ester fluid. When phosphate ester fluid is used, prefix "F-" to the
model number because the special seals (fluororubber) are required to be used.
Use water-glycol fluid.

Note: For use with hydraulic fluids other than those listed above, please consult your Yuken representatives in advance.

Recommended Viscosity and Oil Temperatures

Viscosity ranging between 15 - 400 mm2/s (77 - 1800 SSU).
Oil temperatures between -15/+70C (5 - 158F).
Use hydraulic fluids which satisfy the recommended viscosity and oil temperatures given above.
Control of Contamination
Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise
lead to breakdowns and shorten the life of the valves. Please maintain the degree of contamination within NAS 1638Grade 12. Use 25 m or finer line filter.

No.1

Flow Control (and Check) Valves

FG
FCG -01/02/03/06/10
Sub-plate Mounting

FLOW
CONTROLS

Specifications / Model Number Designation / Others

Specifications
Max. Metred
Flow Capacity
L /min (U.S.GPM)

Min. Metred
Flow Capacity
L /min (U.S.GPM)

Max.
Operating Pressure
MPa (PSI)

4
FG
FCG -01-8--11

8 (2.1)

0.02 (.005)
{0.04 (.011)}

14 (2030)

FG
FCG -02-30--30

30 (7.9)

0.05 (.013)

FG
FCG -03-125--30

125 (33)

0.2 (.053)

FG
FCG -06-250--30

250 (66)

2 (.53)

23 (50.7)

FG
FCG -10-500--30

500 (132)

4 (1.06)

52 (115)

Model Numbers

Approx. Mass
kg (lbs.)
1.3 (2.9)
3.8 (8.4)
7.9 (17.4)

21 (3050)

The figures in the brace are for pressures above 7 MPa (1020 PSI).

Model Number Designation

FSpecial Seals
F:
Special Seals
for Phosphate
Ester Type
Fluids
(Omit if not
required)

FC

-01

-8

-N

-11

Series Number

Type of
Mounting

Valve
Size

Max. Metred Flow Capacity

L /min (U.S.GPM)

Pres. Compensator
Stroke Adjustment

Design
Number

01

4 : 4 (1.06)
8 : 8 (2.1)

N:
Applicable only for
Pres. Compensator
Stroke Adjustment
(Option - Omit if
not required)

11

F:
Flow Control
Valves
FC :
Flow Control and
Check Valves

G:
Sub-plate
Mounting

02

30 : 30 (7.9)

03

125 : 125 (33)

06

250 : 250 (66)

10

500 : 500 (132)

30
30
30
30

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard
90 ............... N. American Design Standard

Attachment
Mounting Bolts
Valve Model
Numbers
FG/FCG-01
FG/FCG-02
FG/FCG-03
FG/FCG-06
FG/FCG-10

Socket Head Cap Screw

Japanese Std. "JIS" &
N. American Design Std.
European Design Std.
No.10-24 UNC 2-1/4 Lg.
M5 55 Lg.
5/16-18 UNC 2 Lg.
M8 50 Lg.
3/8-16 UNC 3 Lg.
M10 75 Lg.
5/8-11 UNC 5 Lg.
M16 130 Lg.
3/4-10 UNC 6-1/2 Lg.
M20 160 Lg.

Graphic Symbols
Qty.
4
4
4
4
4

FG

Option
Pres. compensator stroke adjustment
Can reduce jumping at the start of the actuator.

No.2

FCG

Design
Standards

Refer to

Flow Control (and Check) Valves

FG
FCG -01/02/03/06/10
Sub-plate / Instructions

FLOW
CONTROLS

Sub-plate
Japanese Standard "JIS"

European Design Std.

N. American Design Std.

Approx.
Mass
kg (lbs.)

Valve
Model
Numbers

Sub-plate
Model No.

Thread
Size

Sub-plate
Model No.

Thread
Size

Sub-plate
Model No.

Thread
Size

FG
FCG -01

FGM-01X-10

Rc 1/4

FGM-01X-1080

1/4 BSP.F

FGM-01X-1090

1/4 NPT

0.8 (1.8)

FGM-02-20
FGM-02X-20
FGM-02Y-20
FGM-03-20
FGM-03X-20
FGM-03Y-20
FGM-03Z-20
FGM-06X-20
FGM-06Y-20
FGM-06Z-20

Rc 1/4
Rc 3/8
Rc 1/2
Rc 3/8
Rc 1/2
Rc 3/4
Rc 1
Rc 1
Rc 1-1/4
Rc 1-1/2

FGM-02-2080
FGM-02X-2080
FGM-02Y-2080
FGM-03-2080
FGM-03X-2080
FGM-03Y-2080
FGM-03Z-2080
FGM-06X-2080
FGM-06Y-2080
FGM-06Z-2080

1/4 BSP.F
3/8 BSP.F
1/2 BSP.F
3/8 BSP.F
1/2 BSP.F
3/4 BSP.F
1 BSP.F
1 BSP.F
1-1/4 BSP.F
1-1/2 BSP.F

FGM-02-2090
FGM-02X-2090
FGM-02Y-2090
FGM-03-2090
FGM-03X-2090
FGM-03Y-2090
FGM-03Z-2090
FGM-06X-2090
FGM-06Y-2090
FGM-06Z-2090

1/4 NPT
3/8 NPT
1/2 NPT
3/8 NPT
1/2 NPT
3/4 NPT
1 NPT
1 NPT
1-1/4 NPT
1-1/2 NPT

2.3 (5.1)
2.3 (5.1)
3.1 (6.8)
3.9 (8.6)
3.9 (8.6)
5.7 (12.6)
5.7 (12.6)
12.5 (27.6)
16 (35.3)
16 (35.3)

FGM-10Y-20

1-1/2, 2

FGM-10Y-20

1-1/2, 2

FGM-10Y-2090

1-1/2, 2

37 (81.6)

FG
FCG -02

FG
FCG -03

FG
FCG -06
FG
FCG -10

Sub-plates are available. Specify the sub-plate model number from

the table above. When sub-plates are not used, the mounting surface
should have a good machined finish.

FGM-10Y is special type sub-plate to be used with pipe flange. When

ordering FGM-10Y, specify pipe flange kit in addition to FGM-10Y
referring to F3 pipe flange kits Catalogue (No. Pub. EC-3001).

Instructions
Min. required pressure difference
The minimum differential pressure between inlet and outlet port is required to obtain the optimum pressure compensation. It varies according to the flow rate to be set. For details, please refer to the performance curves.
Free flow
Check valve pressure drops vary with flow rates. If models with check valves are used, see free flow pressure drop
characteristics.
Flow adjustment
[FG-01]
Loosen the locking screw and turn the flow adjustment dial clockwise for increase, and anti-clockwise for decrease.
The dial makes about 4 revolutions from zero to full flow and the valve opening is indicated on the revolution indicator.
(Refer to characteristics of "Metred Flow vs. Dial Position").
After flow adjustments, tighten the locking screw.
[FG-02, 03, 06, 10]
Loosen the locking screw and turn the flow adjustment handle clockwise for increase, and anti-clockwise for decrease.
Open condition is indicated in digital-scale in built-in revolution indicator (Refer to the characteristics of "Metred
Flow vs. Dial Position").
After flow adjustments, tighten the locking screw.
Line filter
To carry out flow adjustments by as small degree as 2 L /min (.53 U.S.GPM) or less, be sure to use a line filter of
10 m or finer and install it near the valve inlet.

No.3

Flow Control (and Check) Valves

FG
FCG -01/02/03

FLOW
CONTROLS

Installation Drawings
FG/FCG-01---11/1190

4
2

Revolution Indicator

2 1

Locking Screw
2.5(.10) Hex. Soc.
Tightening Torque:
0.25 - 0.3 Nm
(2.2 - 2.7 IN. lbs.)

DIMENSIONS IN
MILLIMETRES (INCHES)

3
0

9 8

22.5
(.89) Dia.
Fully Extended
81.5(3.21)
66
(2.60)
51
(2.01)
25.5
(1.00)

3(.12)
58
(2.28)

Locating Pin
4(.16) Dia.

7 6

13(.51)
Dia.

5
(.20)
8

Controlled Flow
Outlet or
Reversed Free Flow
Inlet Port
Flow Adjustment Dial

17
(.67)

7.5
(.30)
16.5
(.65)
31
(1.22)

5.5(.22) Dia. Through

9(.35) Dia. Spotface
4 Places

Pressure Compensator
Stroke Adjustment
(Only for FG -01--N )
FCG

43
(1.69)

7.5
(.30)

Fully Extended
84(3.31)
53.5
(2.11)
45
(1.77)
44
(1.73)

Mounting Surface
(O-Rings Furnished)

Controlled Flow Inlet or

Reversed Free Flow Outlet Port

INC.

FG/FCG-02-30--30/3090, FG/FCG-03-125--30/3090

Mounting surface:
FG-02: ISO 6263-AB-06-4-B
FG-03: ISO 6263-AK-07-2-A

Locking Screw
2(.08) Hex. Soc.
Controlled Flow Inlet or
Reversed Free Flow Outlet Port

46
(1.81) Dia.
Fully Extended C
D
E
F

S
T
X
U

Pressure Compensator
Stroke Adjustment
(Only for FG ---N )
FCG

K
J

L
14(.55)
Dia.

234

Revolution Indicator
Controlled Flow Outlet or
Reversed Free Flow Inlet Port

Model
No.

6
(.24)

"V" Dia. Through

"W" Dia. Spotface
4 Places

Flow Adjustment Handle

Dimensions
C

Locating Pin
6(.24) Dia.
"Y" Places
Mounting Surface
(O-Rings Furnished)
INC.

mm (Inches)
N

96
76.2 38.1
9.9
116
FG
FCG-02 (4.57) (3.78) (3.00) (1.50) (.39)

104.5 82.6 44.3

24
(4.11) (3.25) (1.74) (.94)

125 101.6 50.8 11.7

FG -03 145
FCG
(5.71) (4.92) (4.00) (2.00) (.46)

125 101.6 61.8 29.8 11.7

(4.92) (4.00) (2.43) (1.17) (.46)

No.4

9.9
(.39)

123
69
40
23
(4.84) (2.72) (1.57) (.91)

8.8
14
39
(.35) (.55) (1.54)

152
98
64
41
11 17.5
63
(5.98) (3.86) (2.52) (1.61) (.43) (.69) (2.48)

Flow Control (and Check) Valves

FG
FCG -06/10

FLOW
CONTROLS

Installation Drawings

Mounting surface:
FG-06: ISO 6263-AP-08-2-A

FG/FCG-06-250--30/3090
FG/FCG-10-500--30/3090

DIMENSIONS IN
MILLIMETRES (INCHES)

D
Locking Screw
2(.08) Hex. Soc.

46
(1.81) Dia.

Controlled Flow Inlet or

Reversed Free Flow Outlet Port

D
E

"X" Dia. through

"Y" Dia. Spotface
4 Places

Pressure Compensator
Stroke Adjustment
(Only for FG ---N )
FCG

Fully Extended "C"

S
T
a

F
P

INC.

Locating Pin
"V" Dia.
2 Places

121

Mounting Surface
(O-Rings Furnished)

Controlled Flow Outlet or

Reversed Free Flow Inlet Port

Z
Only for Flow Control and Check Valves
( FCG---N )

Revolution
Indicator

Model
No.

Flow Adjustment Handle

Dimensions
C

mm (Inches)
P

17 174 133.4
99
44 20.3 184 130 105
65
16
7 17.5 26
9
103
FG -06 198 180 146.1 73
FCG
(7.80) (7.09) (5.75) (2.87) (.67) (6.85) (5.25) (3.90) (1.73) (.80) (7.24) (5.12) (4.13) (2.56) (.63) (.28) (.69) (1.02) (.35) (4.06)
25 214 160 137
85
18 10 21.5 32
7.5 135
FG -10 267 244 196.9 98.5 23.5 228 177.8 144.5 61
FCG
(10.51) (9.61) (7.75) (3.88) (.93) (8.98) (7.00) (5.69) (2.40) (.98) (8.43) (6.30) (5.39) (3.35) (.71) (.39) (.85) (1.26) (.30) (5.31)

No.5

Sub-plate for
Flow Control (and Check) Valves

FLOW
CONTROLS

Installation Drawings
"A" Thd. (From Rear)
2 Places

51
(2.01)

"B" Thd. "C" Deep

4 Places

36
(1.42)

5(.20) Dia. 8(.31) Deep

9
(.35)

43
(1.69)

16.5
(.65)
D

12.5
(.49)

63
(2.48)

6
(.24)

76
(2.99)
88
(3.46)

"A" Thd.

"B" Thd.

FGM-01X-10
FGM-01X-1080
FGM-01X-1090

Rc 1/4
1/4 BSP.F
1/4 NPT

M5
M5
No.10-24 UNC

14 (.55)
14 (.55)
15 (.59)

34.5 (1.36)
30.0 (1.18)
34.5 (1.36)

DIMENSIONS IN
MILLIMETRES (INCHES)
79.4
(3.13)
76.2
(3.00)
54
(2.13)

7(.28) Dia. 10(.39) Deep

31.9
(1.26)

9.5
(.37)

78
(3.07)

11.1
(.44)

"B" Thd. "C" Deep

4 Places

23.8
(.94)
11.5
(.45)
52.4
(2.06)

"D" Dia. 2 Places

22
(.87)

96
(3.78)

10
(.39)

120
(4.72)
140
(5.51)

Sub-plate
Model Numbers

"A" Thd.

FGM-02-20
FGM-02-2080
FGM-02-2090
FGM-02X-20
FGM-02X-2080
FGM-02X-2090
FGM-02Y-20
FGM-02Y-2080
FGM-02Y-2090

Rc 1/4
1/4 BSP.F
1/4 NPT
Rc 3/8
3/8 BSP.F
3/8 NPT
Rc 1/2
1/2 BSP.F
1/2 NPT

106
(4.17)

8.8(.35) Dia. Through

14(.55) Dia. Spotface
4 Places

82.6
(3.25)

22
(.87)

6(.24) Dia.
2 Places

Sub-plate
Model Numbers

02
FGM- 02X -20/2080/2090
02Y

No.6

17
(.67)

14
(.55)

34.5
(1.36)

14
(.55)

18.5
(.73)

6
(.24)

5.5(.22) Dia. Through

9(.35) Dia. Spotface
4 Places

55
(2.17)

FGM-01X-10/1080/1090

16
(.63)

H
"A" Thd. (From Rear)
2 Places

"B" Thd.

M8

14 (.55)

5/16-18 UNC

18 (.71)

M8

14 (.55)

5/16-18 UNC

18 (.71)

M8

14 (.55)

5/16-18 UNC

18 (.71)

D
11.0 (.43)
11.7 (.46)
11.0 (.43)
14.0 (.55)
15.2 (.60)
14.0 (.55)
14.0 (.55)
15.0 (.59)
14.0 (.55)

54
(2.13)

11.1
(.44)

25
(.98)

51
(2.01)

14
(.55)

35
(1.38)

Sub-plate for
Flow Control (and Check) Valves

FLOW
CONTROLS

Installation Drawings
03
FGM-03X-20/2080/2090
03Y
03Z
"A" Thd. (From Rear)

"D" Dia. 2 Places

102.4(4.03)
101.6(4.00)
75(2.95)

2 Places

20(.79) Dia. 15(.59) Deep 2 Places

20.6
(.81)

21.5(.85)

146(5.75)
168(6.61)

"A" Thd.
Rc 3/8
3/8 BSP.F
3/8 NPT
Rc 1/2
1/2 BSP.F
1/2 NPT
Rc 3/4
3/4 BSP.F
3/4 NPT
Rc 1
1 BSP.F
1 NPT

11(.43) Dia. Through

17.5(.69) Dia. Spotface
4 Places

"B" Thd.

M10

18 (.71)

3/8-16 UNC

21 (.83)

M10

18 (.71)

3/8-16 UNC

21 (.83)

M10

18 (.71)

3/8-16 UNC

21 (.83)

M10

18 (.71)

3/8-16 UNC

21 (.83)

D
14.0 (.55)
15.0 (.59)
14.0 (.55)
17.5 (.69)
19.0 (.75)
17.5 (.69)

23.0 (.91)

20
(.79)

125(4.92)

11(.43)

Sub-plate Model Numbers

FGM-03-20
FGM-03-2080
FGM-03-2090
FGM-03X-20
FGM-03X-2080
FGM-03X-2090
FGM-03Y-20
FGM-03Y-2080
FGM-03Y-2090
FGM-03Z-20
FGM-03Z-2080
FGM-03Z-2090

130
(5.12)

101.6
(4.00)

11.1
(.44)

75
(2.95)

20.6
(.81)

11.1
(.44)

86.5
(3.41)

25
(.98)

70
(2.76)

25.6
(1.01)

16.1
(.63)

81.5
(3.21)

40
(1.57)

DIMENSIONS IN
MILLIMETRES (INCHES)

06X
FGM-06Y-20/2080/2090
06Z

29(1.14) Dia.
2 Places

146.1(5.75)

52
(2.05)
1.6
(.06)

"B" Thd. "C" Deep

4 Places
17(.67) Dia. 10(.39) Deep
2 Places

E
22.2
(.87)

126
(4.96)
174
(6.85)

12.7
(.50)

41.3
(1.63)

104.8
(4.13)

133.4
(5.25)

20.3
(.80)

17.5(.69) Dia. Through

26(1.02) Dia. Spotface
4 Places

144.4(5.69)
104.8
(4.13)
D

24
(.94)

28.6
(1.13)

86.5
(3.41)

0.8
(.03)

14.2
(.56)

33.2
(1.31)

"B" Thd. "C" Deep

4 Places

35(1.38)
19(.75)

180(7.09)
212(8.35)

250(9.84)

Sub-plate Model Numbers

FGM-06X-20
FGM-06X-2080
FGM-06X-2090
FGM-06Y-20
FGM-06Y-2080
FGM-06Y-2090
FGM-06Z-20
FGM-06Z-2080
FGM-06Z-2090

"A" Thd.
Rc 1
1 BSP.F
1 NPT
Rc 1-1/4
1-1/4 BSP.F
1-1/4 NPT
Rc 1-1/2
1-1/2 BSP.F
1-1/2 NPT

"A" Thd. (From Rear)

2 Places

"B" Thd.

M16

30 (1.18)

5/8-11 UNC

35 (1.38)

104.8
(4.13)

22.2
(.87)

104.8
(4.13)

18
(.71)

45
(1.77)

35
(1.38)

M16

30 (1.18)

5/8-11 UNC

35 (1.38)

M16

30 (1.18)

99
(3.90)

34
(1.34)

99
(3.90)

23
(.91)

60
(2.36)

40
(1.57)

5/8-11 UNC

35 (1.38)

No.7

Sub-plate for
Flow Control (and Check) Valves

FLOW
CONTROLS

Installation Drawings
FGM-10Y-20/2090

DIMENSIONS IN
MILLIMETRES (INCHES)

"B" Thd. "D" Deep

8 Places (From Rear)
20(.79) Dia.
15(.59) Deep
2 Places

100
(3.94) SQ.

250
(9.84)

73
(2.87)

228
(8.98)

73
(2.87)

177.8
(7.00)
144.5
(5.69)
55.5
(2.19) 36
(1.42)
29
(1.14)
17.3
(.68)

"A" Thd. "C" Deep

4 Places

43.5(1.71) Dia.
2 Places

11
(.43)

68.5
(2.70)
1.6
(.06)

198.4
(7.81)
196.9
(7.75)
144.5
(5.69)
140
(5.51)
34.9
73
(1.37) (2.87)

Pipe Flange
21.5(.85) Dia. Through
32(1.26) Dia. Spotface
4 Places
45
(1.77)
25
(.98)

73
(2.87)

50
(1.97)
244
(9.61)
284
(11.18)
334
(13.15)

Sub-plate
Model Numbers
FGM-10Y-20
FGM-10Y-2090

No.8

"A" Thd.

80
(3.15)

48(1.89) Dia.
2 Places

"B" Thd.

M20
M16
32 (1.26)
3/4-10 UNC 5/8-11 UNC 32 (1.26)

D
32 (1.26)
34 (1.34)

Flow Control (and Check)Valves

FG
FCG -01/02/03/06/10

FLOW
CONTROLS

Performance Characteristics
Metred Flow vs. Differential Pressure

Metred Flow vs. Viscosity

FG -01
FCG

Flow Rate

Flow Rate

U.S.GPM L/min
8.2
2.15
8.0
2.10
7.8
2.05
4.2
1.10
4.0
1.05
3.8
1.00
0.022
.0055 0.020
.0050 0.018
0
0

10

12

2000 PSI

Flow Rate

Flow Rate

10

15

1000
2000
Differential Pressure

10

15

1000
2000
Differential Pressure

20

21

3000 PSI

155
150
145
11
10
9
0

10
1000

15
2000

20

20

40

100

100

128
67
66
65
13.5
13.0

0
0

10

15

1000
2000
Differential Pressure

20

21

3000

MPa
PSI

700 SSU

700

SSU

FG -06
FCG

0 20

3000 PSI

300
500
Viscosity

U.S.GPM L/min
260
68
250
66
64
240
160
42
40
150
38
140
11
2.8
2.6
10
2.4
9

21 MPa
0

FG -10
FCG

510
500
490
255
250
245
52
50
48

80 100 120 140 160 mm2/s

FG -03
FCG

Flow Rate

Flow Rate

132

60

300
500
Viscosity

40

100

60

80 100 120 140 160 mm2/s

300
500
Viscosity

Differential Pressure
U.S.GPM L/min

700 SSU

0 20 40 60 80 100 120 140 160 mm2/s

FG -06
FCG

L/min
250
245
240

80 100 120 140 160 mm2/s

300
500
Viscosity

U.S.GPM L/min
131
34
125
33
32
119
52.5
13.5
50.0
13.0
12.5
47.5
3.7
.95
3.5
.90
3.3

MPa

Flow Rate

Flow Rate

38
2.75
2.50

60

FG -02
FCG

Flow Rate

Flow Rate

100

3000 PSI

40

U.S.GPM L/min
31.5
8.00
30.0
28.5
7.50
8.4
2.2
8.0
2.1
7.6
2.0
.0140
0.053
.0135
0.050
.0130
.0125
0.047

20 21 MPa

FG -03
FCG

U.S.GPM L/min
130
33
125
120
31
55
14
50
13
12
45
3.5
.9
.8
3.0
.7
2.5

40

FG -02
FCG

U.S.GPM
66
65
64

0 20

14 MPa

500
1000
1500
Differential Pressure

U.S.GPM L/min
8.5
32
8.0
30
7.5
28
8.2
2.15
8.0
2.10
7.8
2.05
0.52
.135
.130 0.50
0.48

FG -01
FCG

U.S.GPM L/min
2.2
8.4
8.0
2.1
2.0
7.6
1.10
4.2
1.05
4.0
1.00
3.8
.0060 0.022
.0055 0.020
.0050 0.018

700 SSU

FG -10
FCG

U.S.GPM L/min
510
134
500
132
130
490
205
54
53
200
52
195
52
13.5
50
13.0
48
0 20
0

100

40

60

80 100 120 140 160 mm2/s

300
500
Viscosity

700

SSU

No.9

Flow Control (and Check) Valves

FG
FCG -01/02/03/06/10

FLOW
CONTROLS

Performance Characteristics
Metred Flow vs. Dial Position
FG -01
FCG

U.S.GPM L /min
2.25
8
2.0

8
Flow Rate

0.5

20
15
10

4
2

2
3
Dial Position

5
0
0

FG -06
FCG

L /min

100

U.S.GPM
140
120
100
80
60
40
20
0

250
200
150
100
50
0
0

100

200 300 400

Handle Position

500

600

140
120
100
80
60
40
20
0

35
30

25

U.S.GPM
70
60
50
40
30
20
10
0

30

200 300 400

Handle Position

20
10
0

500

100

200
300
400
Handle Position

500

FG -10
FCG

L /min
500
400

Flow Rate

Flow Rate

1.0

Flow Rate

FG -01-8
FCG
FG -01-4
FCG

FG -03
FCG

U.S.GPM L/min

Flow Rate

1.5

FG -02
FCG

U.S.GPM L /min

300
200
100
0
0

100

200 300 400 500 600

Handle Position

PSI

0.7
0.6
0.4
0.2
0
0 1
0

0.5

1.0

6
1.5

Differential Pressure

Flow Rate

PSI
150
125
100
75
50
25
0

8
L /min

1.0
0.8
0.6
0.4
0.2
0
0

50

100

10 20

150

200

30 40 50
Flow Rate

80
60
40
20
0

250
L /min
60 70
U.S.GPM

FG -02
FCG

MPa
0.6
0.4
0.2
0
5

0
0

2.0 2.5
U.S.GPM

FG -06
FCG

MPa

No.10

Differential Pressure

100
80
60
40
20
0

FG -01
FCG

MPa

10
2

15

20
5

Flow Rate

Differential Pressure

Differential Pressure

PSI

PSI
200
150

0.8

50

0.4
0

0
0

30
L /min

7 8
U.S.GPM

FG -10
FCG

MPa
1.4
1.2

100

25

100
20

200
40

60

300

400

500
L /min

80 100 120 140

U.S.GPM

Flow Rate

Differential Pressure

Min. Required Pressure Difference

PSI

MPa

200

1.5
1.2
0.9
0.6
0.3
0

150
100
50
0

FG -03
FCG

0
0

25
5

50
10

15

75
20

Flow Rate

100
25

125
L /min

30 35
U.S.GPM

Flow Control and Check Valves

FCG-01/02/03/06/10

FLOW
CONTROLS

Performance Characteristics
Pressure Drop for Reversed Free Flow
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU) , Specific Gravity 0.850

60

0.4

Throttle Closed
Throttle Fully Open
(FCG-01-4)

0.3
0.2

Throttle Fully Open

(FCG-01-8)

0.1
0
0

0.5 1.0

25
0

10

12

1.5 2.0 2.5 3.0

Free Flow

P
Throttle Fully Open

0.2
0

10

150

100

20
30
Free Flow

0.2
20

0.1
0
0

PSI
150
125
100
75
50
25
0

50

10

20

1.0

125

0.6

75
50

0.4

25

0.2
0

10

50

12

L /min

14 U.S.GPM

Throttle Fully Open

100

U.S.GPM

6
8
Free Flow

40

Throttle Closed

0.8

100

30

FCG-06

MPa

150

200 L /min

40

Throttle Closed
Throttle Fully Open

0.3

40

PSI

0.4

0.4

0.5

Throttle Closed

50

60

3.5 4.0 U.S.GPM

0.6

MPa

14 L /min

FCG-03

MPa

75
50

PSI
80

Pressure Drop

100

PSI

Pressure Drop

20
0

Pressure Drop

Pressure Drop

40

0.5

FCG-02
P

MPa

P
Pressure Drop

FCG-01

PSI
80

20

200

40

60
Free Flow

300

80

400

100

L /min

U.S.GPM

FCG-10
MPa
1.0

Throttle Closed

0.8
0.6

Throttle Fully Open

0.4
0.2
0
0

200

50

400

600

100
150
Free Flow

800

200

L /min

U.S.GPM

For any other viscosity, multiply the factors

in the table below.
Viscosity

mm2/s 20

Factor

SSU

98

40

60

80

100

186 278 371 464

0.87 1.03 1.14 1.23 1.30

For any other specific gravity (G'), the pressure

drop ( P') may be obtained from the formula
below.
P'= P (G'/0.850)

No.11

Flow Control (and Check) Valves

FG
FCG -01/02/03

FLOW
CONTROLS

Spare Parts List

CAUTION
FG -01- - -11/1190

FCG
9

8 26 1

When making replacement of seals, please do it

carefully after reading through the relevant
instructions in the Operator's Manual.
35 38 36 37 33 34

6 22 2 27 10 20

Section X-X
(FG/FCG-01--N Type)

Section Y-Y
(FCG-01 Type)

Section X-X
(FG-01 Type)

List of Seals

Part Numbers
SO-NA-P4
SO-NB-P9
SO-NB-P10
SO-NB-P16
SO-NB-P14
SO-NA-P5
SO-NB-P7

Name of Parts
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring

Item
23
24
25
26
27
32
38

12 18 21 15

29 27 32 20 28 30 31

Qty.
1
2
1
1
1
1
1

Note: When ordering the seals, please specify the

seal kit number from the table below.
4

14 19 13 11 16 23 3

List of Seal Kits

5 25 7 24 17

Model Numbers

Seal Kit Numbers

FG-01
FCG-01

KS-FG-01-11
KS-FCG-01-11

FG/FCG-02-30--30/3090
FG/FCG-03-125--30/3090
8 23 35 6

11 27 26 10 29 28

32

22

2 24 34 1 33 12 25

33

List of Seals
Item

Name of Parts

28
29
30
31
32
33
34
35

O-Ring
Back Up Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring

Section X-X
(FG- Type)
Part Numbers
FG -03
FG -02
FCG
FCG
SO-NA-P4
SO-NA-P4
SO-BB-P4
SO-BB-P4
SO-NB-P5
SO-NB-P5
SO-NB-P16
SO-NB-P10A
SO-NB-P18
SO-NB-P12
SO-NB-P14
SO-NB-P14
SO-NB-P28
SO-NB-P18
SO-NB-G35
SO-NB-G25

Qty.
1
1
1
1
1
1
2
1

Note:When ordering the seals, please specify the seal kit number from the table right.

No.12

17 19 31

20

21

14

30

13

16 15

(FCG- Type)
(FG/FCG---N Type)
Section X-X

List of Seal Kits

Model Numbers
FG-02
FCG-02
FG-03
FCG-03

Seal Kit Numbers

KS-FG-02-30
KS-FCG-02-30
KS-FG-03-30
KS-FCG-03-30

Flow Control (and Check) Valves

FG
FCG -06/10

FLOW
CONTROLS

Spare Parts List

FG/FCG-06-250--30/3090
FG/FCG-10-500--30/3090

8 40 6

CAUTION
When making replacement of seals, please do it
carefully after reading through the relevant
instructions in the Operator's Manual.

2 40 9 36 10 42 41

37 27

14 30 15

26 1

Section X-X
(FG- Type)
1

11 35 34 5 17

7 39 3 23

43 45 47 46

Section X-X
(FCG- Type)

List of Seals
Item

Name of Parts

34
35
36
37
39
40
47

O-Ring
Back Up Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring

List of Seal Kits

Part Numbers
FG -10
FG -06
FCG
FCG
SO-NA-P4
SO-NA-P4
SO-BB-P4
SO-BB-P4
SO-NB-P34
SO-NB-P21
SO-NB-P48
SO-NB-P32
SO-NB-P50
SO-NB-P34
SO-NB-G75
SO-NB-P50
SO-NB-P32
SO-NB-P24

Qty.
1
1
1
2
1
3
1

Model Numbers

Seal Kit Numbers

FG-06
FCG-06
FG-10
FCG-10

KS-FG-06-30
KS-FCG-06-30
KS-FG-10-30
KS-FCG-10-30

Note) When ordering the seals, please specify the seal kit number
from the table right.

No.13

Pilot Operated Flow Control (and Check) Valves

FHG
FHCG -02/03/06/10
Sub-plate Mounting

FLOW
CONTROLS

Specifications / Model Number Designation

Specifications
Model Numbers

Max. Metred
Flow Capacity
L /min (U.S.GPM)

Min. Metred
Flow Capacity
L /min (U.S.GPM)

FHG/FHCG-02-30--12
FHG/FHCG-03-125--12
FHG/FHCG-06-250--12
FHG/FHCG-10-500--12

30 (7.9)
125 (33)
250 (66)
500 (132)

0.05 (.013)
0.2 (.053)
2 (.53)
4 (1.06)

Max.
Operating Pressure
MPa (PSI)

Min. Pilot
Pressure
MPa (PSI)

21
(3050)

Approx. Mass
kg (lbs.)
13 (28.7)
17 (37.5)
32 (70.6)
61 (135)

1.5
(220)

Model Number Designation

FSpecial
Seals

F:
Special
Seals
for
Phosphate
Ester
Type
Fluids
(Omit
if not
required)

FHC
Series
Number
FH:
Pilot
Operated
Flow
Control
Valves
FHC:
Pilot
Operated
Flow
Cont. &
Check
Valves

G
Type of
Mounting

G:
Sub-plate
Mounting

-02

-30

Valve
Size

Max.
Metred Flow
L /min
(U.S.GPM)

02

30 : 30 (7.9)

03

06

10

125 : 125 (33)

250 : 250 (66)

-N

-O

Pressure
Compensator
Stroke Adj.

With
No
Pilot
Valve

N:
Applicable
only for Pres.
Compensator
Stroke
Adjustment
(Option Omit if not
required)

-A100

-N

Coil
Type

Type of
Electrical
Connections

AC:
A100
A120
A200
A240
O:
Without
Pilot
Valve

None :
Terminal Box
Type
N:
With Plug-in
Connector (Din)

AC
DC:
R100
R200

N:
With Plug-in
Connector (Din)

Design
Design Standards
Number

12

12

DC:
D12
D24
D48

500 : 500 (132)

-12

12

12

None :
Japanese Std.
"JIS"
90 :
N.American
Design Std.

80 :
European
Design Std.

Either solenoid operated directional valve (DSG-01) or modular valve (MSW-01) can be used as a pilot valve.
If no pilot valve is required, there is no needs to specify the coil type and the electrical connection type of solenoid operated directional valve.

Graphic Symbols
T

O M

O M
B

FHG

No.14

FHCG

Pilot Operated Flow Control (and Check) Valves

FHG
FHCG -02/03/06/10
Solenoid Ratings / Attachment / Option / Sub-plate

FLOW
CONTROLS

Solenoid Ratings
Electric Source

Coil Type

Frequency
(Hz)
50

A100
A120
AC
A200
A240
D12
D24
D48
R100
R200

DC
(K Series)
AC DC Rectified

60
50
60
50

Voltage (V)
Serviceable
Range

100
100
110

80 - 110

180 - 240
192 - 264
216 - 288
10.8 - 13.2
21.6 - 26.4
43.2 - 52.8
90 - 110
180 - 220

240

50/60

12
24
48
100
200

Holding (A)
0.51
0.37
0.44
0.42
0.31
0.25
0.19
0.22
0.21
0.15
2.45
1.23
0.61
0.33
0.16

2.42
2.14
2.35
2.02
1.78
1.21
1.07
1.18
1.01
0.89

96 - 132
108 - 144
160 - 220

200
200
220

50
60

Inrush (A)

90 - 120

120

60

Current & Power at Rated Voltage

Source
Rating

Power (W)

D
29
29

Inrush current in the above table shows rms values at maximum stroke.
The coil type numbers in the shaded column are handled as optinal extras.
In case these coils are required to be chosen, please confirm the time of
delivery with us before ordering.

Attachment
Mounting Bolts
Valve Model Numbers
FHG/FHCG-02
FHG/FHCG-03
FHG/FHCG-06
FHG/FHCG-10

Socket Head Cap Screw

Japanese Std. "JIS" & European Design Std.
N. American Design Std.
M8 50 Lg.
5/16-18 UNC 2 Lg.
M10 75 Lg.
3/8-16 UNC 3 Lg.
M16 130 Lg.
5/8-11 UNC 5 Lg.
M20 160 Lg.
3/4-10 UNC 6-1/2 Lg.

Qty.
4
4
4
4

Option
Pres. compensator stroke adjustment
Can reduce jumping at the start of the actuator.

Sub-plate
Valve
Model
Numbers
FHG -02
FHCG

FHG -03
FHCG

FHG -06
FHCG
FHG -10
FHCG

Japanese Standard "JIS"

Sub-plate
Model No.
FGM-02-20
FGM-02X-20
FGM-02Y-20
FGM-03-20
FGM-03X-20
FGM-03Y-20
FGM-03Z-20
FGM-06X-20
FGM-06Y-20
FGM-06Z-20
FGM-10Y-20

European Design Std.

Rc 1/4
Rc 3/8
Rc 1/2
Rc 3/8
Rc 1/2
Rc 3/4
Rc 1
Rc 1
Rc 1-1/4
Rc 1-1/2

Sub-plate
Model No.
FGM-02-2080
FGM-02X-2080
FGM-02Y-2080
FGM-03-2080
FGM-03X-2080
FGM-03Y-2080
FGM-03Z-2080
FGM-06X-2080
FGM-06Y-2080
FGM-06Z-2080

1-1/2, 2

FGM-10Y-20

Thread Size

Sub-plates are available. Specify the sub-plate model number from

the table above. When sub-plates are not used, the mounting surface
should have a good machined finish.

N. American Design Std.

1/4 BSP.F
3/8 BSP.F
1/2 BSP.F
3/8 BSP.F
1/2 BSP.F
3/4 BSP.F
1 BSP.F
1 BSP.F
1-1/4 BSP.F
1-1/2 BSP.F

Sub-plate
Model No.
FGM-02-2090
FGM-02X-2090
FGM-02Y-2090
FGM-03-2090
FGM-03X-2090
FGM-03Y-2090
FGM-03Z-2090
FGM-06X-2090
FGM-06Y-2090
FGM-06Z-2090

1-1/2, 2

FGM-10Y-2090

Thread Size

Thread Size

Approx.
Mass
kg (lbs.)

1/4 NPT
3/8 NPT
1/2 NPT
3/8 NPT
1/2 NPT
3/4 NPT
1 NPT
1 NPT
1-1/4 NPT
1-1/2 NPT

2.3 (5.1)
2.3 (5.1)
3.1 (6.8)
3.9 (8.6)
3.9 (8.6)
5.7 (12.6)
5.7 (12.6)
12.5 (27.6)
16 (35.3)
16 (35.3)

1-1/2, 2

37 (81.6)

Sub-plates are common with flow control valves. For dimensions, see
pages 6 to 8.

FGM-10Y is special type sub-plates to be used with pipe flange. When

ordering FGM-10Y, specify the pipe flange kit in addition to FGM-10Y
referring to F3 pipe flange kits Catalogue (No. Pub. EC-3001).

No.15

Pilot Operated Flow Control (and Check) Valves

FHG
FHCG -02/03/06/10
Instructions

FLOW
CONTROLS

Instructions
Control patterns and flow rate adjustment
While the solenoid operated directional valve on ( 2 shown below), the flow rate is at the level set by the maximum
flow adjustment screw and the actuator operates at the maximum speed setting. Turning the adjustment screw clockwise causes the flow rate to decrease.
While the solenoid operated directional valve off ( 4 shown below), the flow rate is set by the minimum flow adjustment screw and the actuator operates at the minimum speed setting. Turning the adjustment screw clockwise causes
the flow rate to increase.
When the solenoid operated directional valve is turned on ( 1 shown below), the flow rate is shifted from minimum
to maximum and the actuator speed is also shifted likewise. The switching time can be set by the pilot flow adjustment
dial (for acceleration). Turning the adjustment dial clockwise causes the pilot flow rate to decrease.
When the solenoid operated directional valve is turned off ( 3 shown below), the flow rate is shifted from maximum
to minimum and the actuator speed is also shifted likewise. The switching time can be set by the pilot flow adjustment
dial (for deceleration). Turning the adjustment dial clockwise causes the pilot flow rate to decrease.
3

Flow Rate

2
4

Solenoid
Signal

On
Off

Time

Off

Tightening of flow adjustment screws and dials

To adjust flow rates, slacken the lock nut or the dial setting screw. After adjustments, tighten the lock nut or the dial.
Min. required pressure difference
The minimum differential pressure between inlet and outlet port is required to obtain the optimum pressure compensation. It varies according to the flow rate to be set. For details, please refer to the performance curves.
Free flow
Check valve pressure drops vary with flow rates. If models with check valves are used, see free flow pressure drop
characteristics.
Line filter
To carry out flow adjustments by as small degree as 2 L /min (.53 U.S.GPM) or less, be sure to use a line filter of
10 m or finer and install it near the valve inlet.

No.16

Pilot Operated Flow Control (and Check) Valves

FHG
FHCG -02/03/06/10
Performance Characteristics

FLOW
CONTROLS

Metred Flow vs. Cylinders Stroke

FHG
FHCG -02

U.S.GPM L/min

Flow Rate

7
6
5
4
3
2
1
0

U.S.GPM L/min
140
35
120
30
100

30
25
20

Min. Metred
Flow Range

15
10

Max. Metred
Flow Range

5
0
0 5

10 15 20 25

FHG
FHCG -06

125

40

150

Min. Metred
Flow Range

Max. Metred
Flow Range

100

20
10
0

Flow Rate

Flow Rate

200

50
0
0

10

15 20

0.5

25

Max. Metred
Flow Range

40
20
0
0

10

15

0.5

30 35

1.0
Cylinders Stroke

40

1.5

45 mm

1.75 IN.

100
75

25

30

35

40

1.5

45 mm

1.75 IN.

FHG -10
FHCG

600
500
400
Min. Metred
Flow Range

300

50

200

25

100

20

1.0
Cylinders Stroke

U.S.GPM L/min

250

Min. Metred
Flow Range

1.5 1.75 IN.

150

50

80
60

60

30

20
10

30 35 40 45 mm

0.5
1.0
Cylinders Stroke

U.S.GPM L/min
80
300
70

FHG
FHCG -03

35

Flow Rate

Max. Metred
Flow Range

0
0

10 15

0.5

20 25

30 35

1.0
Cylinders Stroke

40 45 mm

1.5 1.75 IN.

Other Characteristics
The following characteristics are the same as for flow
control valves;
Metred Flow vs. Differential Pressure
Metred Flow vs. Viscosity
Min. Required Pressure Difference
Pressure Drop for Reversed Free Flow (only for
models with check valves)

See pages 9 to 11. For reference, the

corresponding model No. of the flow control
valves are shown below.
Valve Model No.

Model No.

FHG -02
FHCG

FG -02
FCG

FHG -03
FHCG

FG -03
FCG

FHG -06
FHCG

FG -06
FCG

FHG -10
FHCG

FG -10
FCG

No.17

Pilot Operated Flow Control (and Check) Valves

FLOW
CONTROLS

FHG
FHCG -02/03
Installation Drawings

Mounting surface:
FHG-02: ISO 6263-AK-06-2-A
FHG-03: ISO 6263-AM-07-2-A

Terminal Box Type

FHG/FHCG-02-30---12/1290
FHG/FHCG-03-125---12/1290
"e" Dia. Through
"f" Dia. Spotface
4 Places

DIMENSIONS IN
MILLIMETRES (INCHES)

Controlled Flow Inlet or

Reversed Free Flow
Outlet Port

Model Numbers
FHG/FHCG-02-30---12
FHG/FHCG-02-30---1290
FHG/FHCG-03-125---12
FHG/FHCG-03-125---1290

Fully Extended 331(13.03)

d

60
(2.36)

E
D

Controlled Flow Outlet or

Reversed Free Flow Inlet Port
Pilot Line
Tank Port "T" "n" Thd.
(Rear) Pilot Line
Pressure Port "P"
"n" Thd.

Space Needed to Remove

Solenoid-Each End
DC/R:55(2.17)
AC :45.5(1.79)
Electrical Conduit Connection
"t" Thd. (Both End)

90.3
(3.56)

45.5 DC/R:105(4.13)
(1.79) AC :95.7(3.77)
45
(1.77)

Manual Actuator
6(.24) Dia.

SOL b

Dia.

Pilot Flow Adj. Dial

(For Acceleration)
INC.
Lock Nut
19(.75) Hex.

Max. Flow
Adjustment Screw
19(.75) Hex.
INC.

N
h
6
(.24)

INC.

Mounting Surface
(O-Rings Furnished)

Locating Pin
6(.24) Dia.
"j" Places

Model
Numbers

Fully Extended
20(.79)

Min. Flow
Adjustment Screw
19(.75) Hex.

75
(2.95)

40
(1.57)

32
(1.26)

Pilot Flow Adj. Dial

(For Deceleration)
INC.

(S)

t
G 1/2
1/2 NPT
G 1/2
1/2 NPT

Note: For dimensions of the valve mounting surface, see the

installation drawing (P. 6 and 7) of the sub-plate used
together.

Fully Extended
C

n
Rc 1/4
1/4 NPT
Rc 1/4
1/4 NPT

Pressure Compensator
Stroke Adjustment
(Only for FHG---N )

Dimensions
C

mm (Inches)
N

76.2
9.9
127.4
96
FHG
FHCG -02 (5.02) (3.78) (3.00) (.39)

100.6 82.6 44.3

9
(3.96) (3.25) (1.74) (.35)

40
23
(1.57) (.91)

114.7 125 101.6 11.7

FHG
FHCG -03 (4.52) (4.92) (4.00) (.46)

125 101.6 61.8 11.7

(4.92) (4.00) (2.43) (.46)

64
41
303.3
98
285
238
191
158
(2.52) (1.61) (11.94) (3.86) (11.22) (9.37) (7.52) (6.22)

Model
Numbers

Dimensions
d

mm (Inches)
e

104
8.8
38.1
FHG
FHCG -02 (4.09) (1.50) (.35)

14
(.55)

39
(1.54)

133
11
50.8
FHG
FHCG -03 (5.24) (2.00) (.43)

17.5
(.69)

63
(2.48)

No.18

274.3
69
256
209
162
129
(10.80) (2.72) (10.08) (8.23) (6.38) (5.08)

Pilot Operated Flow Control (and Check) Valves

FHG
FHCG -02/03
Installation Drawings

FLOW
CONTROLS

Models with Plug-in Connector

FHG/FHCG-02-30---N-12/1280/1290
FHG/FHCG-03-125---N-12/1280/1290
DC/R:152(5.98)
AC :142.7(5.62)

Three positions of cable departure are

available by loosening "Lock Nut" as shown.
After location, tighten "Lock Nut" with torque
in the range 10.3 to 11.3 Nm (91 - 100 IN.lbs.).

DC/R:105(4.13)
AC :95.7(3.77)
q
48.5
(1.91)

SOL b

XX

VV

(SS)

Pilot Line
Tank Port "T"
"m" Thd.
(Rear) Pilot Line
Pressure Port "P"
"m" Thd.

Cable Departure
Cable Applicable:
Outside Dia.
...... 8-10 mm (.31 - .39 IN.)
Conductor Area
...... Not Exceeding 1.5 mm2
(.002 SQ. IN.)

DIMENSIONS IN
MILLIMETRES (INCHES)

Model Numbers

Dimensions

mm (Inches)

SS

VV

XX

FHG/FHCG-02-30--A-N

274
(10.79)

262
(10.31)

209
(8.23)

FHG/FHCG-03-125--A-N

303
(11.93)

291
(11.46)

238
(9.37)

FHG/FHCG-02-30--D-N

285
(11.22)

273
(10.75)

209
(8.23)

FHG/FHCG-03-125--D-N

314
(12.36)

302
(11.89)

238
(9.37)

FHG/FHCG-02-30--R-N

288
(11.34)

266.2
(10.48)

209
(8.23)

FHG/FHCG-03-125--R-N

317
(12.48)

295.2
(11.62)

238
(9.37)

Remarks

39
(1.54)

with AC Solenoid

39
(1.54)

with DC Solenoid

53
(2.09)

with AC DC
Solenoid

Thread Size
Model Numbers
FHG/FHCG-02-30---N
FHG/FHCG-03-125---N

Japanese Std. "JIS"

Design 12

European Design Std.

Design 1280

N.American Design Std.

Design 1290

"n" Thd.

"n" Thd.

"n" Thd.

Rc 1/4

1/4 BSP.F

1/4 NPT

For other dimensions, refer to "Terminal Box Type".

No.19

Pilot Operated Flow Control (and Check) Valves

FHG
FHCG -06/10
Installation Drawings

FLOW
CONTROLS

Mounting surface:
FHG-06: ISO 6263-AP-08-2-A

Terminal Box Type

FHG/FHCG-06-250---12/1290
FHG/FHCG-10-500---12/1290

DIMENSIONS IN
MILLIMETRES (INCHES)

Fully Extended 331(13.03)

Fully
Extended
C

Model Numbers
FHG/FHCG-06-250---12
FHG/FHCG-06-250---1290
FHG/FHCG-10-500---12
FHG/FHCG-10-500---1290

Pilot Line
Tank Port "T"
"q" Thd.
(Rear) Pilot Line
Pressure Port "P"
"q" Thd.

"h" Dia. Through

"m" Dia. Spotface
4 Places

Space Needed to Remove

Solenoid-Each End
DC/R:55(2.17)
AC :45.5(1.79)
Electrical Conduit Connection
"r" Thd. (Both End)

90.3
(3.56)

45.5 DC/R:105(4.13)
(1.79) AC :95.7(3.77)
45
(1.77)

Manual Actuator
6(.24) Dia.

SOL b

Dia.

Pilot Flow Adj. Dial

(For Acceleration)
INC.
Lock Nut
19(.75) Hex.

Max. Flow
Adjustment Screw
19(.75) Hex.
INC.

a
d
t

INC.

Min. Flow
Adjustment Screw
19(.75) Hex.

75
(2.95)

(U)

40
(1.57)

32
(1.26)

Pilot Flow Adj. Dial

(For Deceleration)
INC.

r
G 1/2
1/2 NPT
G 1/2
1/2 NPT

Controlled Flow Inlet or

Reversed Free Flow
Outlet Port

Pressure Compensator
Stroke Adjustment
(Only for FHG---N )

q
Rc 1/4
1/4 NPT
Rc 1/4
1/4 NPT

Note: For dimensions of the valve mounting surface, see the

installation drawing (P. 7 and 8) of the sub-plate used
together.

60
(2.36)

Controlled Flow Outlet or

Reversed Free Flow Inlet Port

Mounting Surface
(O-Rings Furnished)

Model
Numbers

Locating Pin
"f" Dia.
2 Places

aa

Dimensions
C

mm (Inches)
N

17
66.5
180 146.1
FHG
FHCG -06 (2.62) (7.09) (5.75) (.67)

174 133.4 73.1 20.3

(6.85) (5.25) (2.88) (.80)

105
65
18
335.3
130
317
270
223
(4.13) (2.56) (.71) (13.20) (5.12) (12.48) (10.63) (8.78)

244 196.9 23.5

(9.61) (7.75) (.93)

228 177.8 98.5 25.1

(8.98) (7.00) (3.88) (.99)

137
85
23
365.3
160
347
300
253
(5.39) (3.35) (.91) (14.38) (6.30) (13.66) (11.81) (9.96)

FHG
FHCG -10

21
(.83)

Model
Numbers

Dimensions
e

mm (Inches)

190
7
165
FHG
FHCG -06 (7.48) (6.50) (.28)

16
(.63)

17.5
(.69)

26
103
99
44
(1.02) (1.73) (4.06) (3.90)

220
10
195
FHG
FHCG -10 (8.66) (7.68) (.39)

18
(.71)

21.5
(.85)

32
135 144.5
61
(1.26) (2.40) (5.31) (5.69)

No.20

aa

Pilot Operated Flow Control (and Check) Valves

FHG
FHCG -06/10
Installation Drawings

FLOW
CONTROLS

Models with Plug-in Connector

FHG/FHCG-06-250---N-12/1280/1290
FHG/FHCG-10-500---N-12/1280/1290
Three positions of cable departure are
available by loosening "Lock Nut" as shown.
After location, tighten "Lock Nut" with torque
in the range 10.3 to 11.3 Nm (91 - 100 IN.lbs.).

DC/R:152(5.98)
AC :142.7(5.62)
DC/R:105(4.13)
AC :95.7(3.77)
48.5
m
(1.91)

SOL b

Cable Departure
Cable Applicable:
Outside Dia.
...... 8-10 mm (.31 - .39 IN.)
Conductor Area
...... Not Exceeding 1.5 mm2
(.002 SQ. IN.)

YY

XX

(UU)

Pilot Line
Tank Port "T"
"q" Thd.
(Rear) Pilot Line
Pressure Port "P"
"q" Thd.

DIMENSIONS IN
MILLIMETRES (INCHES)

Model Numbers

Dimensions

mm (Inches)

UU

XX

YY

FHG/FHCG-06-250--A-N

335
(13.19)

323
(12.72)

270
(10.63)

FHG/FHCG-10-500--A-N

365
(14.37)

353
(13.90)

300
(11.81)

FHG/FHCG-06-250--D-N

346
(13.62)

334
(13.15)

270
(10.63)

FHG/FHCG-10-500--D-N

376
(14.80)

364
(14.33)

300
(11.81)

FHG/FHCG-06-250--R-N

349
(13.74)

327.2
(12.88)

270
(10.63)

FHG/FHCG-10-500--R-N

379
(14.92)

357.2
(14.06)

300
(11.81)

Remarks

39
(1.54)

with AC Solenoid

39
(1.54)

with DC Solenoid

53
(2.09)

with AC DC
Solenoid

Thread Size
Model Numbers
FHG/FHCG-06-250---N
FHG/FHCG-10-500---N

Japanese Std. "JIS"

Design 12

European Design Std.

Design 1280

N.American Design Std.

Design 1290

"q" Thd.

"q" Thd.

"q" Thd.

Rc 1/4

1/4 BSP.F

1/4 NPT

For other dimensions, refer to "Terminal Box Type".

No.21

Pilot Operated Flow Control (and Check) Valves

FHG
FHCG -02/03/06/10
Lead Wire Connection

FLOW
CONTROLS

Details of Receptacle
Terminal Box Type

Plug-in Connector Type

Power Supply

Ground

1
1

1-Power Supply
3

SOL. b

2-Power Supply

Indicator Light
Ground

With DC solenoids, polarity is no question.

DANGER
Do not perform wiring while the power is on.
Doing so may result in electric shock, burns or death.
Make the wiring properly. Improper wiring will cause an
irregular movement of the machine, resulting in a grave
accident.

Electrical Circuit
Type of
Electrical Conduit
Connection

Electric Source
AC

AC DC Rectified

DC

Indicator Light

Indicator Light
Power
Supply

Power
Supply

Power
Supply

Terminal
Box Type

SOL.

SOL.
Common
Ground

Common
Ground

Voltage-Surge
Suppressor

SOL.
Common
Ground

Indicator Light
(Integrated in "N1"
model only)
SOL.

Plug-in
Connector
Type

1-Power
Supply

2-Power
Supply

2-Power
Supply

2-Power
Supply

Ground

Ground

SOL.

Indicator Light
(Integrated in "N1"
model only)

No.22

Rectifier
Circuit

Voltage-Surge
Suppressor

1-Power
Supply

1-Power
Supply

Indicator Light
Voltage-Surge
Suppressor

SOL.

Ground
Voltage-Surge
Suppressor
(Circuit composed
in coil)

Rectifier
Circuit

Pilot Operated Flow Control (and Check) Valves

FHG
FHCG -02/03
Spare Parts List

FLOW
CONTROLS

CAUTION
When making replacement of seals, please do it carefully after reading
through the relevant instructions in the Operator's Manual.

Terminal Box Type

Models with Plug-in Connector

FHG/FHCG-02-30---12/1290
FHG/FHCG-03-125---12/1290

FHG/FHCG-02-30---N-12/1280/1290
FHG/FHCG-03-125---N-12/1280/1290
63

63

62

49
57

50

SOL b

55

52

60

58

59

54

51

53

SOL b

61
56
11

29

32

10

22
34 23 35

2 24

1 33 25 12

14 33 30 13 16 15

17 19 31 21 20

(FHG- Type)

FHG
FHCG ---N Type

(FHCG- Type)
Section X-X

List of Seals
Item

Name of Parts

29
30
31
32
33
34
35
57
58
59
60
61

O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
Back Up Ring
O-Ring

Part Numbers
FHG -03
FHG -02
FHCG
FHCG
SO-NB-P20
SO-NB-P20
SO-NB-P5
SO-NB-P5
SO-NB-P16
SO-NB-P10A
SO-NB-P18
SO-NB-P12
SO-NB-P14
SO-NB-P14
SO-NB-P28
SO-NB-P18
SO-NB-G35
SO-NB-G25
SO-NB-P9
SO-NB-P9
SO-NB-P10A
SO-NB-P10A
SO-NA-P26
SO-NA-P26
SO-BB-P26
SO-BB-P26
SO-NB-P38
SO-NB-P38

Qty.
1
1
1
1
1
2
1
2
2
2
4
2

Pilot Valves
See page 25 for the pilot valve model numbers to be
used.
List of Seal Kits
Model Numbers
FHG-02
FHCG-02
FHG-03
FHCG-03

Seal Kit Numbers

KS-FHG-02-12
KS-FHCG-02-12
KS-FHG-03-12
KS-FHCG-03-12

Note) When ordering the seals, please specify the seal kit number from the
table right. In addition to the above seals, seals for pilot valves are
included in the seal kit.

No.23

Pilot Operated Flow Control (and Check) Valves

FLOW
CONTROLS

FHG
FHCG -06/10
Spare Parts List
CAUTION

When making replacement of seals, please do it carefully after reading

through the relevant instructions in the Operator's Manual.

Terminal Box Type

Models with Plug-in Connector

FHG/FHCG-06-250---12/1290
FHG/FHCG-10-500---12/1290

FHG/FHCG-06-250---N-12/1280/1290
FHG/FHCG-10-500---N-12/1280/1290
63

62

63

49

50

SOL b

57
55

58

61

54

51

53

14

59

11

60
56

SOL b

52

35

17

37

39

27

23
26
1
40
8
6

4
2

45

40

43

36

47

46

10

(FHG- Type)

42

(FHCG- Type)

41

Section X-X

Section X-X

List of Seals
Item

Name of Parts

35
36
37
39
40
47
57
58
59
60
61

O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
Back Up Ring
O-Ring

Part Numbers
FHG -10
FHG -06
FHCG
FHCG
SO-NB-P20
SO-NB-P20
SO-NB-P34
SO-NB-P21
SO-NB-P48
SO-NB-P32
SO-NB-P50
SO-NB-P34
SO-NB-G75
SO-NB-P50
SO-NB-P32
SO-NB-P24
SO-NB-P9
SO-NB-P9
SO-NB-P10A
SO-NB-P10A
SO-NA-P26
SO-NA-P26
SO-BB-P26
SO-BB-P26
SO-NB-P38
SO-NB-P38

Qty.
1
1
2
1
3
1
2
2
2
4
2

Note) When ordering the seals, please specify the seal kit number from the
table right. In addition to the above seals, seals for pilot valves are
included in the seal kit.

No.24

Pilot Valves
See page 25 for the pilot valve model numbers to be
used.
List of Seal Kits
Model Numbers
FHG-06
FHCG-06
FHG-10
FHCG-10

Seal Kit Numbers

KS-FHG-06-12
KS-FHCG-06-12
KS-FHG-10-12
KS-FHCG-10-12

Pilot Operated Flow Control (and Check) Valves

FHG
FHCG -02/03/06/10
Spare Parts List

FLOW
CONTROLS

List of Pilot Valves

Type of
Electrical
Conduit
Connections

Terminal
Box
Type

Plug-in
Connector
Type

Pilot Valve Model Numbers

Valve Model Numbers

Item No.62
Throttle and Check
Modular Valves

Item No.63
Solenoid Operated
Directional Valves

Remarks

FHG/FHCG-02- 30-FHG/FHCG-03-125-FHG/FHCG-06-250-FHG/FHCG-10-500--

-12
-12
-12
-12

MSW-01-X-50

DSG-01-2B2-

-60

FHG/FHCG-02- 30-FHG/FHCG-03-125-FHG/FHCG-06-250-FHG/FHCG-10-500--

-1290
-1290
-1290
-1290

MSW-01-X-5090

DSG-01-2B2-

-6090

N. American Design Std.

FHG/FHCG-02- 30-FHG/FHCG-03-125-FHG/FHCG-06-250-FHG/FHCG-10-500--

-N-12
-N-12
-N-12
-N-12

MSW-01-X-50

DSG-01-2B2-

-N-60

Japanese Std. "JIS"

FHG/FHCG-02- 30-FHG/FHCG-03-125-FHG/FHCG-06-250-FHG/FHCG-10-500--

-N-1280
-N-1280
-N-1280
-N-1280

MSW-01-X-50

DSG-01-2B2-

-N-60

European Design Std.

FHG/FHCG-02- 30-FHG/FHCG-03-125-FHG/FHCG-06-250-FHG/FHCG-10-500--

-N-1290
-N-1290
-N-1290
-N-1290

MSW-01-X-5090

DSG-01-2B2-

-N-6090

Japanese Std. "JIS"

N. American Design Std.

Note: 1. Fill a coil type (a symbol representing current/voltage) in section marked .

2. For the detail of the MSW-01 valve O-rings, see the Catalogue No. Pub. EC-1402.
3. For the detail of the DSG-01 valve O-rings, see the Catalogue No. Pub. EC-0402.

No.25