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SIMATIC NET
Answers for industry.
Siemens AG 2011
Outstanding features
PROFIBUS is a powerful, open, and rugged bus system that
offers trouble-free communication.
The system is fully standardized, which enables simple connection of standardized components from a variety of manufacturers.
Configuration, commissioning, and troubleshooting can be
carried out from any location. This results in user-defined
communication relationships that are very versatile, simple
to implement, and easy to change.
Investment security through continuous compatible further development.
Network components for use in harsh industrial environments.
Fast assembly and startup on site with the help of the
FastConnect wiring system.
Continuous monitoring of network components through a
simple and effective signaling concept.
High security of investment since existing networks can be
extended without any adverse effects.
High availability through ring redundancy with the active
OLM network component.
Fail-safe communication with PROFIsafe.
High levels of operational reliability and plant availability
thanks to different diagnostics options.
Siemens AG 2011
Contents
Communication functions
Text
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
electrical networks . . . . . . . . . . . . . . . . . . . . . . . . . . 8
With modern high-performance automation systems it is often more effective to link more than one PROFIBUS DP line to
one automation system, not just to increase the number of I/O
stations that can be connected, but also to enable individual
production areas to be handled independently (segmentation).
hybrid networks. . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
PROFIBUS standardized to IEC 61158/61784 is a high-performance, open, rugged fieldbus system with short response
times and the following protocols:
PROFIBUS DP (distributed I/O)
is used to connect distributed I/Os,
e.g. SIMATIC ET 200, with extremely fast response times in
accordance with the IEC 61158/61784 standard.
PROFIBUS PA (Process Automation)
extends PROFIBUS DP with intrinsically safe transmission
technology in accordance with the standard IEC 61158-2.
Possible applications. . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Networking options . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
optical networks . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Siemens AG 2011
SIMATIC S7
SINUMERIK
Notebook
SIMOTION C/P/D
Multi Panel
Field PG M
PROFIsafe
PROFIBUS DP
ET 200pro
SIMOVERT
MASTERDRIVES
SIMOCODE
PRO
MSS
ET
200M
MICROMASTER
Field devices
DP/ASDP/AS-i
Interface F-Link
Link 20E
IO-Link
module
SIMOREG
RFID systems
SIMATIC RF
AS-Interface
Compact
feeder
arrangement
Sensors
IO modules
PROFIBUS DP
(distributed I/O)
PROFIBUS DP is used for connecting distributed field devices,
e.g. SIMATIC ET 200, or drives with extremely fast response
times. PROFIBUS DP is used when sensors/actuators are distributed at the machine or in the plant (e.g. field level).
The actuators and sensors are connected to the field devices.
The field devices are supplied with output data in accordance
with the master/slave technique and transfer input data to the
controller or industrial PC.
Member companies worldwide offer the most diverse products with PROFIBUS DP interface for the field area.
Siemens has a full product range of standard and fail-safe controllers, network components, communication software, and
field devices.
And for field device manufacturers we offer everything to do
with the PROFIBUS DP interface, such as ASICs, training, certification, and much more.
G_IK10_XX_50026
ET
200eco
Code
reading
systems
SINAMICS
DP/AS-i
LINK
Advanced
ET 200M with
F-IO
ET 200L
Siemens AG 2011
SIMATIC HMI
Vision Sensor
VS 120
SIMATIC TDC
SIPART PS2
SIMATIC
PDM
PROFIBUS DP
PROFIBUS PA
DP/DP
coupler
Customized
solutions with
ASICs
DP/PA
Coupler/
Link
Mobile
Panel
Customized
solutions with
ASICs
SITRANS P
RS 485iS coupler
ET 200iSP
SITRANS FM
DP slave
G_IK10_XX_50027
Power Rail
Booster
PROFIsafe
permits standard and safety-related communication on one
and the same bus cable. It is an open solution for safety-related communication over standard buses and uses the
PROFIBUS services.
Isochronous mode
The CPU, I/O and user program are synchronized with the
PROFIBUS cycle. The "isochronous mode" function is supported by the CPUs of SIMATIC S7-300/S7-400, SIMOTION,
SINUMERIK and servo drives. The drives are controlled using
the PROFIdrive profile.
PROFIBUS PA
(Process Automation)
PROFIBUS PA extends PROFIBUS DP with intrinsically safe
transmission of data and power (e.g. transducers in the food
processing industry) in accordance with the international
standard IEC 61158-2 (same protocol, different physical properties).
Siemens AG 2011
Factory automation
Process automation
Process automation has high performance and reliability requirements and demands simple and safe operation of plants.
PROFIBUS PA uses the intrinsically safe transmission technology specified in the international standard IEC 61158-2. This allows field devices to be integrated into the hazardous zone.
The basis for this is PROFIBUS DP that has been expanded for
intrinsically-safe operation. The acyclic communication services of PROFIBUS DP/PA allow online access to device parameters, that is, the process control systems have direct access to
the actual status of the field device data and to the status and
diagnostics messages.
Using PROFIBUS DP/PA, the field devices become an integral
component of the company-wide automation concept from
open-loop and closed-loop control right up to asset management, including spare parts management and warehouse
management.
Process automation
Building automation
The networking of large buildings or parts of buildings allows
centralized or distributed access to all stations.
Electrical installation systems are found not only in residential
and non-residential buildings but also in every industrial
plant. Most devices and also many building systems such as
lighting, heating, air conditioning, fans, blinds, or access
controls are operated almost without exception with electric
power.
These systems, just like those in industrial automation, must
be regulated, controlled, and monitored.
Building automation
Siemens AG 2011
Networking options
S7-400 with
CP 443-5 Extended
PC with
CP 5613 A2/
CP 5621
PC/IPC with
CP 5614 A2
PROFIBUS DP
PROFIBUS DP
ET 200S
ET 200M
Repeater
DP/PA
coupler/link
Intrinsically safe area
PROFIBUS PA
Repeater
Drive
RS 485iS
coupler
ET 200iSP
ET 200pro with motor starter
G_IK10_XX_50012
ET 200pro
Siemens AG 2011
Siemens AG 2011
Cabinet
OLM/G12
OLM/G12
PROFIBUS optical
S7-400 with
CP 443-5 Extended
OLM/G22
OLM/G12
OLM/G12
PROFIBUS electrical
S7-300
with CP 342-5
ET 200M
Drive
ET 200S
ET 200pro
OP 170B
ET 200pro
with motor starter
G_IK10_XX_50135
Siemens AG 2011
ET 200S
S7-400 with
CP 443-5 Extended
PC/IPC with
CP 5611 A2/CP 5621/
CP 5623/CP 5624
PROFIBUS
S7-300
with CP 342-5
OLM/P11
OLM/P12
G_IK10_XX_50197
OLM/P12
PROFIBUS optical
The optical PROFIBUS with integral interface and OBT is constructed in a linear topology. A cost-optimized solution is
available for this in the form of devices with integral optical interface. Terminal equipment with an RS485 interface can be
connected via an Optical Bus Terminal (OBT). The maximum
distance between two stations is 50 m in the case of plastic fiber-optic cable.
Connecting
cable 830-1T
S7-300
with CP 342-5 FO
ET 200S
with IM 151 FO
ET 200M
with IM 153-2 FO
DP node
without integrated optics
Connecting cable
830-1T
OBT
OBT
Individual link lengths: plastic up to 50 m,
PCF up to 300 m
10
Other
nodes
G_IK10_XX 50107
PC/IPC/OP
with CP 5613 A2 /
CP 5623
Siemens AG 2011
OLM/G11
Bus
connector
with terminating
resistor
OLM/G11
ET 200S
OLM/G12
Bus
connector
with terminating
resistor
PROFIBUS optical
(FO standard
cable 50/125)
OLM/G11
OLM/G11
PC/IPC with
CP 5611 A2/
CP 5621/
CP 5613 A2/
CP 5614 A2
S7-400
with CP 443-5
Extended
OLM/G11
OLM/G11
OLM/G11
OLM/G11
ET 200S
ET 200M
S7-300
with CP 342-5
G_IK10_XX_50050
PROFIBUS electrical
Hybrid electrical and optical networks are possible. The transition between both media is implemented by the OLM. In station-to-station communication on the bus, there is no difference between two-wire technology and fiber-optic technology. A maximum of 127 stations may be connected to one
PROFIBUS network.
PROFIBUS OLM
11
Siemens AG 2011
Electrical network
RS 485 conforming to IEC
61158/ 61784
IEC 61158-2
(PA)
Plastic
PCF
Yes
Yes
No
No
No
EMC
Inter-building networking
Operating distance
Suitability for high transmission rate
Simple plug fitting
Simple cable laying
1)
2)
4)
6)
1)
2)
3)
4)
5)
6)
12
Optical network
6)
Glass
5)
3)
6)
5)
3)
6)
suitable
partly suitable
not applicable
G_IK10_XX_50010
Criteria
Siemens AG 2011
Insert cores into the connector according to color coding, press the
interlock down and tighten the
strain relief screw.
13
Siemens AG 2011
SpliTConnect Coupler
14
Siemens AG 2011
15
Siemens AG 2011
Cable type
Designation
Features
Fields of application
For the construction of PROFIBUS networks, the following different types of
silicon-free cable are offered for the
different applications:
Bus cables
with
FastConnect
technology
Bus cables
without
FastConnect
technology
FC robust cable
FC food cable
FC ground cable
FC flexible cable
FC trailing cable
FC FRNC cable GP
FC process cable GP
PROFIBUS
Festoon cable GP
Torsion cable
Shielded, twisted-pair
cable with circular crosssection; sold by the meter
16
Siemens AG 2011
Cable type
Designation
Features
Fields of application
Connecting
cables
PROFIBUS
connecting cable 830-1T
Twisted-pair conductors
(cores of stranded copper)
with a braided shield and a
9-pin sub D connector at
each end. Both ends of the
cable are terminated with a
resistor combination (not
switched).
PROFIBUS
connecting cable 830-2
PROFIBUS
M12 connecting cable 1)
Pre-assembled connecting
cable (PROFIBUS FC Trailing
Cable) with two 5-pin M12
plugs/sockets
Pre-assembled connecting
cable with two 5-pin 7/8"
plugs/sockets
Hybrid
Cable versions:
1)
PROFIBUS hybrid
standard cable GP
PROFIBUS
hybrid robust cable
Rugged, trailing-type and weld spatter-proof hybrid cable, e.g. for use in
welding cells
17
Siemens AG 2011
Cable type
Designation
Fiber-optic
cable with
FastConnect
technology
Features
Fields of application
Cable versions:
Robust round cable for permanent
installation
FC FO Standard Cable GP
(62.5/200/230)
FC FO trailing cable
(62.5/200/230)
Fiber-optic
cable
without
FastConnect
technology
18
Cable versions:
Rugged standard cable
for universal applications
FO Standard Cable GP
(50/125/1400)
FO Ground Cable
(50/125/1400)
FO Trailing Cable GP
(50/125/1400)
FO Trailing Cable
(50/125/1400)
SIENOPYR marine-duplex
fiber-optic cable
(62.5/125)
FO robust cable GP
(4E9/125/900)
FO robust cable GP
(50/125/900)
ECOFAST fiber-optic
hybrid cable (DESINAcompatible)
PROFIBUS plastic
fiber-optic
Duplex core
Up to 80 m
with low mechanical loads,
e.g. laboratory structures
Standard cable
Up to 50 m,
with Kevlar tension elements
PROFIBUS PCF
plastic fiber optic
standard cable
Up to 400 m,
with Kevlar tension elements
Up to 300 m,
with Kevlar tension elements
Siemens AG 2011
Repeater RS 485
19
Siemens AG 2011
20
Diagnostics repeater
Siemens AG 2011
Optical network
Optical Link Module OLM
With the PROFIBUS OLM (Optical Link Modules), optical
PROFIBUS networks can be established in linear, star and redundant ring topologies. The transfer rate of a fiber-optic line
is independent of the distance and can be up to 12 Mbit/s.
Possible applications for OLMs include:
System buses based on PROFIBUS
Networking between buildings using glass fiber-optic cable
Mixed networks with electrical and optical segments
Networks covering a wide area
(road tunnels, traffic control systems)
Networks with high availability requirements
(redundant ring networks)
OLM/G12-EEC for outdoor use at temperatures as low as
-20 C
Benefits
PROFIBUS OLM
PROFIBUS OBT
The OBT is also used as the "socket outlet" for connecting mobile devices (e.g. programming devices) without interrupting
the bus.
The PROFIBUS DP station is connected to the RS 485 interface
of the OBT via a cable terminated at both ends, e.g. connecting cable 830-1T. The OBT is integrated into the optical line using two optical interfaces.
Benefits
Existing devices with electrical interface can be connected to new optical networks, as can existing bus
segments
21
Siemens AG 2011
Network transitions
6
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6
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3*
,($6L
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6
S7-1200
,:/$13%
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6
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22
Network transitions
*B,.B;;B
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Siemens AG 2011
On Industrial Ethernet, the proxy represents one or more fieldbus devices (e.g. on PROFIBUS). It ensures transparent conversion of the communication between the networks (no tunneling of the protocols), and forwards the cyclic data, for example, to the fieldbus devices.
As PROFIBUS master, the proxy coordinates data exchange between the PROFIBUS stations. At the same time, it is an
Ethernet station with PROFINET communication. Proxies can
be implemented as controllers or purely as network transitions.
The same principle is applied when integrating AS-Interface
systems.
IE/PB Link PN IO
Network transitions
23
Siemens AG 2011
Thanks to their protocol preprocessing, communications processors maintain a constant data throughput. At a stable high
level, they offer fast response times and rule out any fluctuations in communication performance.
24
Siemens AG 2011
The PCI-104 interface card CP 5603 with its own microprocessor is available for connecting embedded systems with
PC/104Plus or PCI-104 interface to PROFIBUS at up to
12 Mbit/s.
S7-400
S7 modular
Embedded
Controller
S7-300
S7-1200
CM 1242-5
(DP-Slave)
CM 1243-5
(DP-Master)
PROFIBUS
Software
STEP 7 V5.5
Software
STEP 7 V5.5
CP 342-5
CP 342-5 FO
CP 443-5
Extended
CP 5603
Appropriate OPC servers and
configuring tools are included in
the scope of supply of the
communication software
G_IK10_XX_50189
Software
STEP 7
Basic V11
(TIA Portal)
Software STEP 7
Professional V11.0
(TIA Portal)
25
Siemens AG 2011
Benefits
CM 1242-5
DP slave connection
CM 1243-5
CP 342-5
CP 443-5 Extended
Time synchronization
Increased plant availability thanks to redundant connection of the process I/O (e.g. ET 200M) in the
SIMATIC S7-400 H system.
26
Siemens AG 2011
PROFIBUS DP
DP
master
Class 1
S7-1200
CM 1243-5
CM 1242-5
SIMATIC S7-300
CP 342-5/
CP 342-5 FO
SIMATIC S7-400
CP 443-5 Extended
SIMATIC S7mEC
DP
master
Class 2
DP slave
CP 5603
PG/OP
Open
communication
S7 communication
Standard
system
HighSend/
availability Receive1)
communication
Time
Sending
stations
suitable
not applicable
Receiving
stations
G_IK10_XX_50198
Hardware
S7-400 with
CP 443-5 Extended
(DP master)
SIMATIC S7-1200
with CM 1243-5
Third-party device
PG with STEP 7/
STEP 5 and
CP 5711
G_IK10_XX_50007
PROFIBUS DP
SIMATIC S7-1200
with CM 1242-5
S5 with
IM 308-C
ET 200S
SIMATIC S7-1200
with CM 1243-5
PROFIBUS
SINAMICS
ET 200S
G_IK10_XX_50105
PG/PC/IPC
27
Siemens AG 2011
Software
PC as an element of communication
The PC assumes an important role in industrial communication. Combined with real-time applications, such as in a
Windows environment, it forms an ideal basis for visualization
(e.g. WinCC).
Together with SoftControl software the PC handles communications tasks that could only previously be solved using a programmable controller.
Benefits
CPs for PCI, PCIe, PCMCIA, PCI 104 format or with USB
port
CP 5613 A2
(PCI)
CP 5623
(PCIe)
CP 5614 A2
(PCI)
CP 5624
(PCIe)
28
CP 5603
CP 5512
(PC-Card,
CardBus)
SIMATIC NET
Manual Collection
Hardware
CP 5711
(USB V2.0)
G_IK10_XX_50184
With powerful communication structures, automation projects today can be implemented economically and with the
necessary flexibility.
Siemens AG 2011
System
Hardware
Software
packages
Description
SIMATIC
IPC/PG
CP 5603
(PCI-104)
DP-Base;
DP-5613
S7-5613
For control
application
CP 5613 A2
(PCI 32-bit)
CP 5614 A2
(PCI 32-bit)
For multiprotocol;
more than 8 stations,
several CPs in one PC
CP 5623
(PCIe x1)
CP 5624
(PCIe x1)
System connection for PG/PC/IPC
In connection with the corresponding software, the CPs support the following communication services:
PROFIBUS DP master Class 1 and 2 or DP slave according to
IEC 61158/61784
PG/OP communication with STEP 5 or STEP 7
S7 communication with S7-5613 software package
Open communication (SEND/RECEIVE) based on the FDL
interface
Benefits
Saving of slots through parallel operation as DP master and DP slave (CP 5614 A2/CP 5624)
CP 5603
CP 5623/CP 5613 A2
CP 5624/CP 5614 A2
29
Siemens AG 2011
In connection with the corresponding software, the CPs support the following communication services:
CP 5512
CP 5621
CP 5611 A2
CP 5711
System
Hardware
Software
packages
Description
SIMATIC
IPC/PG/PC
CP 5512
(CardBus
32-bit)
SOFTNET-S7
Monoprotocol;
up to 8 stations
CP 5611 A2
(PCI 32-bit)
CP 5621
(PCIe x1)
SOFTNET-DP
SOFTNET-DP
slave
STEP 7
CP 5711
(USB V2.0)
30
For parameterizing
the existing plant
with SIMATIC S7;
for configuring the
S7-CPs
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Benefits
Siemens AG 2011
PC/Windows PC
SIMATIC NET
OPC-Scout
WinCC
OPC-Client
Microsoft Office
OPC-Client
OPC XML
Webclient
OPC UA
COM/DCOM
DP OPC server
FMS OPC server
DP protocol
FMS protocol
S7 OPC server
S7 communication
Internet
Intranet
PN IO OPC server
Open
communication
(SEND/RECEIVE)
PROFINET
SNMP
OPC server
OPC XML DA
as Web service
SNMP
PROFINET
Industrial Ethernet
S7-1200
SIMATIC S7-1200
PC
S7-400
S7-300
ET 200pro
SIMATIC S5
(SEND/RECEIVE only)
G_IK10_XX 50700
SIMATIC S5
PC
PROFIBUS
Connection of automation solutions of various manufacturers to SIMATIC PLCs, field devices and Ethernet network
components
Servers for OPC DA, OPC DA-XML and OPC A&E-capable
clients
Configuration with STEP 7 or alternatively in free NCM PC
Programming interface for the OPC server via the Custom
Interface (C++) and "Automation Interface" (VB)
Optimized communication between OPC client and server
by grouping of variables (items)
Application examples and documentation
31
Siemens AG 2011
PN IO OPC server
The PN IO OPC server permits communication with the
PROFINET IO devices via the PROFINET protocol.
This means that existing installations can also be expanded
with the PROFINET functionality.
DP MasterClass 2
DP slave
2)
S7-5613
FMS-5613
DK-5613
6)
6)
6)
CP 5611 A2
(PCI 32 Bit)
SOFTNET-DP
CP 5621
(PCIe x1)
SOFTNET-DP Slave
CP 5512
SOFTNET-S7
(CardBus 32 Bit)
CP 5711
(USB V2.0)
CP 5623
CP 5624
(PCIe x1)
DP-5613
4)
STEP 7
6)
2)
2)3)
Open
communication 7)
S7
communication
PG/OP
2)3)
2)
suitable
not applicable
*B,.B;;B
CP 5613 A2
CP 5613 FO
CP 5614 A2
(PCI 32 Bit)
Info/Report
DP MasterClass 1
PROFIBUS
FMS
Windows Vista
Business / Ultimate
1) 4)
CP with DP-Base
CP 5603
(PCI-104)
32
OPC
Operation
system (32 Bit)
Windows XP Pro
Software
Hardware
S7 OPC server
The S7 OPC server permits communication with SIMATIC
S7-1200/300/400 systems via the S7 protocol and with
SIMATIC S5 systems via SEND/RECEIVE.
Write
Read
DP OPC server
The DP OPC server permits access to process and diagnostics
data of the distributed IO.
PROFIBUS
DP 5)
S7 OPC server
The S7 OPC server permits communication with SIMATIC
S7-1200/300/400 systems via the S7 protocol and with
SIMATIC S5 systems via the SEND/RECEIVE protocol.
Siemens AG 2011
Connection options
Electrical and optical networking with different network components
PROFIBUS FC
Bus connector
RS 485 plug 180
PROFIBUS module
e.g. CP 5613 A2
PROFIBUS FC
Bus cable
PROFIBUS FC
Bus cable
G_IK10_XX 50055
CP 342-5
PROFIBUS FC
Standard Cable
G_IK10_XX 50170
SIMATIC S7-300
PROFIBUS FC
Bus connector
RS 485
Connection options
33
Siemens AG 2011
Connection options
Electrical and optical networking with different network components
PROFIBUS module
e.g. CP 5613 A2
PROFIBUS OLM
PROFIBUS FC
Bus connector
RS 485 plug 180
PROFIBUS FC
RS 485 bus connector
G_IK10_XX 50056
PROFIBUS FC
Standard Cable
Preassembled
glass FOC
Typical connection for optical networking with PROFIBUS OLM
&3)2
,0)2
352),%863&)
RUSODVWLFILEHURSWLFFDEOH
OLM
DP/PA coupler
G_IK10_XX 50014
)2&ZLWK6LPSOH[FRQQHFWRU
*B,.B;;B
2/0
TAP
TAP
Coupler
TAP
FC Process
Cable
SITRANS P
SITRANS F
SITRANS P
G_IK10_XX 50057
PROFIBUS PA
34
Connection options
Siemens AG 2011
PROFIBUS
Technology components
ASICs for PROFIBUS
allow manufacturers to integrate a PROFIBUS interface into
their devices and systems.
ASICs enable, for example, the short response times on
PROFIBUS DP that are required at transfer rates of up to
12 Mbit/s.
Different ASICs and connections are available for the different
functional requirements such as master devices, or simple or
intelligent slaves.
High degree of investment protection: existing systems can be extended and integrated into new
PROFINET systems
Industrial compatibility
Rugged design
Fast fault localization by means of signaling contact, LEDs, measuring sockets, and test devices
Flexible use
PROFIBUS
35
Siemens AG 2011
Siemens AG
Industry Sector
Sensors and Communication
Postfach 4848
90026 NRNBERG
GERMANY
www.siemens.com/automation