Mobile Piston Pump and Motors

420 Mobile Piston Pump
Technical Catalog Manual
ADU041
ADU049
ADU062
Introduction
420 Series mobile pumps are open circuit, axial piston

designs. A variety of controls provides the ability to
match the pumps to each application. Efficiency of the
pump controls allows down-sizing of system cooling
needs, allowing a smaller and less expensive design to
be used. Alternatively, cooling capacity could be kept
the same and the flow capability of the system
increased, thus improving performance and customer
satisfaction.
A strong proven rotating group allows the pumps to
handle pressures to 280 bar (4000 psi) continuous and
320 bar (4600 psi) intermittent with less maintenance
cost. High load bearings and a stiff drive shaft help
provide a pump B10 bearing life of 3320 hours at rated
mobile conditions, reducing operating costs and
extending operating life.
420 Series pumps feature a saddle-type swashplate
with steel-backed polymer bearings. The swashplate
features a pressure lubrication passage to reduce wear
and further support internal loads. The stiff swashplate
reduces deflection and allows even loading of the
bearings, improving life. A single control piston
reduces forces acting on the swashplate, resulting in
reduced package size, which allows pump installation
into tighter locations.
420 Series pumps operate at a level of quietness that
exceeds the requirements of todays demanding work
conditions. Another pump feature a bimetal timing
plate improves pump filling characteristics which, in
turn, reduces fluid-borne noise and extends pump life.
Mounting flanges are offered in SAE and ISO configurations, and ports are offered in SAE and ISO tube
and flange versions. This provides a wide variety of
installation opportunities for global machine design.
Side- or end-ported models are available to facilitate
plumbing and help fit the pump to your machine
space needs. Multiple drain ports allow many mounting orientations, reducing installed costs.
420 Series mobile pump

Typical Applications
Features and Benefits
Loader backhoes
Long pump life
Vibratory cable plows
Quiet pump operation
Mining machinery
Low installed and
Dump truck lifts

Agriculture tractors
Chemical applicator trucks
Railroad equipment
Container handling, all-terrain,
and truck cranes

Vibratory cable plows
Mining machinery and tunnel
boring equipment
Utility boom, off-road dump,
and refuse trucks

Material handling trucks and
rough terrain fork lifts

Concrete and asphalt pavers
Feller/bunchers, forwarders,
and log loaders

Crawler dozers
Articulate haulers
Mini-excavators
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
operating costs
Reduced maintenance
Flexibility in machine design
Compact size saves space
Design promotes leak-free
system
Table of Contents
Model Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Specifications and Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Control Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Performance
ADU041 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
ADU049 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
ADU062 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Dimensions
Pump Installation Rear-Ported . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Pump Installation Side-Ported . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Pump Installation Thru-Drive SAE A Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Pump Installation Thru-Drive SAE B Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Pump Installation Dual Shaft Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Pump Installation External Manual Stroke Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Pump Control Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Shaft Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Operating Requirements and Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Installation and Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Model Codes
ADU 062 R 08 AB 1 0 A 43 14 00 0A 1 AB 1 00 CD 0 A
1 2 3
4 5 6
1 2 3
Pump Series
ADU 420 Series Open
Circuit Piston Pump
4 5 6 Pump Displacement
041 41.0 cm3/r [2.50 in3/r]
049 49.2 cm3/r [3.00 in3/r]
062 62.3 cm3/r [3.80 in3/r]
7 Input Shaft Rotation
R Right Hand (Clockwise)
Right Side Suction Port;
Left Side Pressure Port
L Left Hand
(Counter-clockwise)
Left Side Suction Port;
Right Side Pressure Port
8 9 Front Mount and Shaft
01 2 Bolt B (SAE J744-101-2)
with 22.2mm (0.88in.)
Diameter Straight Key
Shaft (SAE J744-22-1)
(Key Included)
02 2 Bolt B (SAE J744-101-2)
with 25.4mm (1.00in.)
Diameter Straight Key
(Key Included)
04 2 Bolt B (SAE J744-101-2)
with 25.4mm (1.00in.)
Diameter Tapered Key
(Key Included), .750-16
UNF-2B Thread, Shaft
Extension 69.8mm
(2.75in.)
05 2 Bolt B (SAE J744-101-2)
with 13 Tooth 16/32
Spline (ANSI B92. 1-1996
MOD.), Shaft Extension
41.1mm (1.62in.)
8 9
10 11
12
13
14
15 16
08 2 Bolt B (SAE J744-101-2)

with 15 Tooth 16/32
Spline (ANSI B92. 1-1996
MOD.), Shaft Extension
46mm (1.81in.)
30 2 Bolt B (SAE J744-101-2)
with .125:1 25.4mm
(1.00in.) Diameter Tapered
Shaft, 6.38mm (.251in.)
Wide x 19.8mm (0.78in.)
Long Keyway, .375-24
UNF-2B Thread; 35.1mm
(1.38in.) Shaft Extension
31 2 Bolt B (SAE J744-101-2)
with 25.4 [1.00] Diameter
Straight Key Shaft
w/Internal .375-24 UNF2B Thread
10 11
Main Ports Size &

Location
AA Rear Ports; Suction 2.00 SAE J518 4-Bolt
Split Flange Port
Standard Pressure Series
(Code 61); Pressure 1.00 SAE J518 4-Bolt
Split Flange Port
(Code 61)
AB Side Ports, Suction - 2.00
SAE J518 4-Bolt Split
Flange Port Standard
Pressure Series (Code
61); Pressure - 1.00 SAE
J518 4-Bolt Split Flange
Port Standard Pressure
Series (Code 61)
AC Rear Ports, Suction - 2.00
4-Bolt Split Flange Port
(Code 61) with M12 x
1.75 Thread; Pressure 1.00 4-Bolt Split Flange
Series (Code 61) with
M10 x 1.5 Thread
17 18
19 20
21 22
23
24 25
26
AD Side Ports, Suction - 2.00

4-Bolt Split Flange Port
(Code 61) with M12 x
1.75 Thread; Pressure 1.00 4-Bolt Split Flange
Series (Code 61) with
M10 x 1.5 Thread
AE Rear Ports, Suction 1.875-12 UN-2B SAE
O-Ring Port; Pressure 1.3125-12 UN-2B SAE
O-Ring Port (ADU041 and
ADU049 Only)
AF Side Ports, Suction 1.875-12 UN-2B SAE
O-Ring Port; Pressure 1.3125-12 UN-2B SAE
O-Ring Port (ADU041 and
ADU049 Only)
AG Rear Ports, Suction M48 x 2 Metric O-Ring
Port; Pressure - M33 x
2 Metric O-Ring Port
(ADU041 and ADU049
Only)
AH Side Ports, Suction M48 x 2 Metric O-Ring
Port; Pressure - M33 x
2 Metric O-Ring Port
(ADU041 and ADU049
Only)
AK Rear Ports, Suction 2.00 SAE J518 4-Bolt
Split Flange Port
Standard Pressure
Series (Code 61);
Pressure - 1.3125-12
UN-2B SAE O-Ring Port
(ADU062 Only)
27 28
29 30
31
32
12
Case Drain Ports

1 .875-14 UNF-2B O-Ring
Port - Top
2 .875-14 UNF-2B O-Ring
Port - Bottom
3 M22 x 1.5 O-Ring
Port - Top
4 M22 x 1.5 O-Ring
Port - Bottom
13 Diagnostic Pressure Ports
0 No Diagnostic Pressure
Ports
1 .5625-18 UNF-2B SAE
O-Ring Ports - Suction and
Pressure Ports - Plugged
(Rear Ports Only)
2 M14 x 1.5 Metric O-Ring
Ports - Suction and
(Rear Ports Only)
3 .4375-20 UNF-2B SAE ORing Ports - Suction and
(Side Ports Only)
4 M12 x 1.5 Metric O-Ring
Ports - Suction and
(Side Ports Only)
14
Controller Type
A Pressure Flow
Compensator With
.4375-20 SAE O-Ring
Load Sense Port
B Pressure Flow
Compensator With
M14 x 1.5 Metric O-Ring
Load Sense Port
C Pressure Compensator
Only
*Not availble on thru-drive end covers
Model Codes
ADU 062 R 08 AB 1 0 A 43 14 00 0A 1 AB 1 00 CD 0 A
1 2 3
4 5 6
15 16
Pressure Compensator
Setting (Tolerance on
Setting)
28 206.8-213.7 bar
[3000-3100 lbf/in2]
35 241.3-248.2 bar
[3500-3600 lbf/in2]
43 275.8-282.7 bar
[4000-4100 lbf/in2]
17 18
Flow Compensator
Setting (Tolerance on
Setting)
00 No Flow Compensator
Setting
10 9.65-12.41 bar
[140-180 lbf/in2]
14 12.41-15.17 bar
[180-220 lbf/in2]
20 17.24-19.99 bar
[250-290 lbf/in2]
24 22.75-25.51 bar
[330-370 lbf/in2]
19 20
Secondary
Compensator Setting
00 No Secondary
Compensator
8 9
10 11
12
13
14
15 16
21 22 Control Special Features

00 No Control Special Features
0A Bleed Down Orifice
23
Maximum Displacement
Option
1 Standard Displacement (As
Given In Code Title)
2 External Manual
Stroke Adjustment
24 25
Auxiliary (Rear) Mount

& Output Shaft
00 No Auxiliary Mounting
Features
AA Dual SAE J744 Flange
82-2 (2 Bolt A); Accepts
9T 16/32 Spline with 31.7
[1.25] Shaft Extension
(No Coupler Required)
AB Dual SAE J744 Flange
82-2 (2 Bolt A); Accepts
11T 16/32 Spline with
31.7 [1.25] Shaft
Extension (Coupler
Included)
AC Dual SAE J744 Flange
101-2 (2 Bolt B); Accepts
13T 16/32 Spline with
41.2 [1.62] Extension
(Coupler Included)
17 18
19 20
21 22
23
24 25
26 Shaft Seal
0 No Shaft Seal
1 Standard Polyacrylate
Shaft Seal
2 Fluorocarbon Rubber
Shaft Seal
3 Double, Two-Way Shaft
Seal, Fluorocarbon With
VHO Filter
26
27 28
29 30
31
32
31 Identification/Packaging
0 Standard Eaton
Identification Box
Packaging
32 Design Level
A First Design
27 28
Pump Special Features

00 No Special Features
AA Auxiliary Mounting
Cover Plate
AB Swash Position Sensor
AC Shaft Speed Sensor
29 30 Paint
00 No Paint
CD Blue Per Spec 209-13CD
Specifications
and Performance
DISPLACEMENT
ADU041
ADU049
ADU062
cc/rev
(cu.in./rev)
Dry Weight
kg (lbm)
Dual Seal Weight

kg (lbm)
41.0 (2.50)
49.2 (3.00)
62.3 (3.80)
21 (47)
21 (47)
22 (49)
22 (49)
22 (49)
23 (51)
Continuous
bar (psi)
Intermittent
bar (psi)
Peak
bar (psi)
280 (4060)
280 (4060)
280 (4060)
320 (4600)
320 (4600)
320 (4600)
350 (5000)
350 (5000)
350 (5000)
PRESSURE RATINGS
ADU041
ADU049
ADU062
DYNAMIC RESPONSE PER SAE J745 (USING SWASH PLATE POSITION)
ADU041
ADU049
ADU062
Response
(off stroke)
msec
Recovery
(on stroke)
msec
Load Sense
Recovery
msec
20
20
25
75
75
90
90
90
115
SPEED RATINGS
3 bar inlet
(15 psi, boosted)
Flange Tube
Ports
Ports
Minimum
Speed
Maximum Speed
at Standby
Model
Series
Maximum Speed Capabilitiy (rpm)

1bar Inlet
0.85 bar Inlet
(0 psi, flooded)
(5 in.Hg, vacuum)
Flange Tube
Flange Tube
Ports
Ports
Ports
Ports
(rpm)
(rpm)
ADU041
2650
2950
600
3600
600
3600
600
3600
2450
2650
ADU049
2650
2450
2450
2650
ADU062
2600
2850
2450
2400
N/A
2950
2850
2800
N/A
N/A
POWER AND TORQUE RATINGS
Model
Series
Maximum Input Power

at Maximum Speed and
280 bar (4000 psi) kW (hp)
Standby Power Loss at

Maximum Speed and
Minimum Pressure kW (hp)
Maximum Torque
at 280 bar (4000 psi)
Nm (lb-ft)
ADU041
ADU049
ADU062
50.9 (67.9)
61.1 (81.5)
75.9 (101.3)
.98 (1.3)
.98 (1.3)
1.1 (1.5)
185 (135)
220 (161)
279 (204)
MASS MOMENT OF INERTIA VALUES
NOISE LEVEL
Displacement
Nm-sec2 (lb-in-sec2)
ADU041
ADU049
ADU062
.0033 (.0288)
.0033 (.0288)
.0096 (.0403)
Per ISO 3740; Semi-anecohic; Average of 6 microphones

Full Flow @ 49C (120F), 210 bar (3000 psi), zero inlet
Model
rpm
dB(A)
ADU062
1800
76
Control Options
Load Sensing and Pressure

Compensator Control
Code A or B
The pump will provide power
matching of pump output to system load demand, maximizing
efficiency and improving load
metering characteristics of any
directional control valve installed
between the pump and the load.
Load sensing ensures that the
pump always provides only the
amount of flow needed by the
load. At the same time, the
pump operating pressure adjusts
to the actual load pressure plus a
pressure differential required for
the control action. When the system is not demanding power, the
load sense control will operate in
an energy-saving stand-by mode.
Typically, the differential
pressure is that between the
pressure inlet and service port
of a proportionally controlled
directional valve, or a load sensing directional control valve. See
the model code on page 4 for
differential pressure settings for
load sensing.
If the load pressure exceeds

the system pressure setting,
the pressure compensator
de-strokes the pump. The load
sensing line must be as short
as possible and can also be
used for remote control or
unloading of the pump pressure. For remote control purposes, it is recommended
that you contact your Eaton
Representative for the correct
configuration of the control.
Pressure Limit Settings.

The pressure compensator uses
two springs to cover the full
pressure range of the ADU
pumps. The high pressure
spring, part number 4997108001, covers the range from 210
bar (3050 psi) to 310 bar (4500
psi). The low pressure spring,
part number 17063-11, is
adjustable from minimum pressure through 210 bar (3050 psi).
Flow Compensator (Load

Sense) Settings.
There is only one spring used for
the load sensing portion of this
control. It is fully adjustable
through the range from 11 bar
(260 psi) through 30 bar (435 psi).
Warning: The pressure compensator may be adjusted

beyond the rated pressure of
the pump. When adjusting the
pressure limiter, install a
0-350 bar (0-5000 psi) gage
in the outlet gage port and
limit the pressure setting to
the continuous rated pressure
for the pump displacement
shown on page 6.
Optional bleed-down orifice in

Code A or B with control special feaure "A".
0,4 mm (.015 in.). Orifice is plugged for
no bleed down in control Code A or B.
B inlet
F case drain
K inlet
gage port
(optional)
J load
sense
signal
port
Koutlet
gage port
(optional)
C outlet
To load
Control Options
Control Code C
See model code on page 5 for

spring (pressure) adjustment ranges.
B inlet
Warning: The pressure compensator may be adjusted beyond

the rated pressure
of the pump. When adjusting the
pressure limiter, install a 0-350
bar (0-5000 psi) gage
in the outlet gage port and limit
the pressure setting to the continuous rated pressure for the
pump displacement shown on
page 6.
K inlet
gage port
F case drain
K outlet
gage port
The pump will provide a continuously modulated flow to

meet changing load demands
at a pre-adjusted compensator
pressure. At pressures below
the compensator setting, the
pump will operate
at maximum displacement. See
model code on page 5 for compensator pressure ranges.
C outlet
To load
Pressure Limit Settings.
Pressure Cut-off
Characteristics of
Control at 49C (120F),
static conditions.
Change in
Pressure A
Q
Change
in Flow B
Outlet Flow
The pressure compensator uses

two springs to cover the full
pressure range of the ADU
pumps. The high pressure
spring, part number 4997108001, covers the range from 210
bar (3050 psi) to 310 bar (4500
psi). The low pressure spring,
part number 17063-11, is
adjustable from minimum pressure through 210 bar (3050 psi).
Outlet Pressure
PRESSURE CUT-OFF CHARACTERISTICS OF PRESSURE COMPENSATOR CONTROL @ 49C (120F), STATIC CONDITIONS
Model Series
ADU041
ADU049
ADU062
Per SAE J745
Rated Speed
rpm
Q Outlet Flow
l/min (USgpm)
P Outlet
Pressure
bar (psi)
A
bar (psi)
B
l/min (USgpm)
2650
2650
2600
104 (28)
126 (34)
156 (42)
280 (4060)
280 (4060)
280 (4060)
6.9 (100)
6.9 (100)
6.9 (100)
6.4 (1.7)
6.4 (1.7)
7.1 (1.9)
Performance
420 Mobile
Piston Pump
ADU041
Overall Efficiency Versus

Speed @ 49 C (120 F), Full
Flow, and 1.0 bar (0 psi) Inlet
90
88
150 bar (2200 psi)

280 bar (2900 psi)
86
Efficiency (%)
250 bar (3600 psi)
84
280 bar (4000 psi)
82
80
78
76
(PRELIMINARY)
74
500
1000
1500
2000
2500
3000
Speed (rpm)

90
88
103 bar (1500 psi)
86
Efficiency (%)
84
68 bar (1000 psi)
82
50 bar (700 psi)
80
78
76
34 bar (500 psi)
74
72
(PRELIMINARY)
70
500
1000
1500
2000
2500
3000
Speed (rpm)
Performance
420 Mobile
Piston Pump
ADU041
Input Power Versus Speed @ 49 C

(120 F), Full Flow, and 1.0 bar (0 psi)
Inlet
70
52 (70)
(PRELIMINARY)
280 bar (4000 psi)
Input Power , Kw (hp)
60
45 (60)
250 bar
(3600 psi)
50
37.5 (50)
200 bar
(2900 psi)
40
30 (40)
30
22.5 (30)
150 bar (2200 psi)
20
15 (20)
103 bar (1500 psi)
10
7.5 (10)
50 bar (700 psi)
0
500
Input Torque Versus Speed

@ 49 C (120 F), Full Flow,
and 1.0 bar (0 psi) Inlet
1000
1500
2000
Input Speed (rpm)
2500
3000
226 (2000)
280 bar (4000 psi)
250 bar (3600 psi)
Input T orque, Nm (in-lb)
181 (1600)
280 bar (2900 psi)

136 (1200)
150 bar (2200 psi)
90 (800)
103 bar (1500 psi)

50 bar (700 psi)
68 bar (1000 psi)
45 (400)
34 bar (500 psi)
(PRELIMINARY)
500
10
1000
1500
2000
Speed (rpm)
2500
3000
Performance
420 Mobile
Piston Pump
ADU041
Delivery and Case Flow Versus

Speed @ 49 C (120 F)
134 (35)
35
3.5
PRELIMINARY
115 (30)
30
95 (25)
25
Case Flow lpm (gpm)
Main Flow lpm (gpm)
25 bar (365 psi)

2.5
76 (20)
20
280 bar (4000 psi)
57 (15)
15
1.5
280 bar (4000 psi)
28 (10)
10
3.8
1 (1.0)
19 (5)5
1.9
0.5(0.5)
25 bar (365 psi)
0
500
1000
1.75
20 bar (290 psi)
3.38 (30)
1.5
1.25
11 bar (160 psi)
2.25 (20)
1 (1.0)
4.0
1.69 (15)
3.0 (.75)
1.13 (10)
0.5 (.50)
2.0
.56 (5)
1.0
0.25(.25)
(PRELIMINARY)
1000
4.5
50.5 (450)
280 bar (4060 psi) Torque
45.0 (400)
39.4 (350)
3.5
33.8 (300)
28.0 (250)
2.5
22.5 (200)
1500
2000
2500
Input Speed (rpm)
3000
28.0 (2.0)
16.9 (150)
280 bar (4060 psi)

Case Flow
11.3 (100)
150 bar (2175 psi) Case Flow
5.6 (50)
0
1000
1500
2000
2500
Input Speed (rpm)
14.0 (1.0)
2.0 (.50)
0.5
(PRELIMINARY)
500
6.0 (1.50)
Case Flow, lpm (gpm)
3.94 (35)
Input Torque, Nm (in-lb)
4.50 (40)
500
0
3000
2500
Input Torque and Case Flow

Cut-off @ 49 C (120 F)

Stand-by @ 49 C (120 F)
2.81 (25)
1500
2000
Input Speed (rpm)
0
3000
11
Performance
420 Mobile
Piston Pump
ADU049

90
88
150 bar (2200 psi)

280 bar (2900 psi)
86
250 bar (3600 psi)
Efficiency (%)
84
280 bar (4000 psi)
82
80
78
76
74
500
1000
1500
2000
2500
3000
Speed (rpm)

90
88
103 bar (1500 psi)
86
Efficiency (%)
84
68 bar (1000 psi)
82
50 bar (700 psi)
80
78
76
34 bar (500 psi)

74
72
70
500
1000
1500
2000
Speed (rpm)
12
2500
3000
Performance
420 Mobile
Piston Pump
ADU049
Input Power Versus Speed @

49 C (120 F), Full Flow, and
1.0 bar (0 psi) Inlet
60 (80)
280 bar (4000 psi)
52 (70)
250 bar
(3600 psi)
Input Power, Kw (hp)
45 (60)
200 bar
(2900 psi)
37.5 (50)
30 (40)
150 bar (2200 psi)
22.5 (30)
103 bar (1500 psi)
15 (20)
7.5 (10)
50 bar (700 psi)
0
500
1000
1500
2000
2500
3000
Input Speed (rpm)

@ 49 C (120 F), Full Flow,
2400
271 (2400)
280 bar (4000 psi

226 (2000)
2000
250 bar (3600 psi
1600
181 (1600)
280 bar (2900 psi

150 bar (2200 psi
136 (1200)
103 bar (1500 psi)

90 (800)
50 bar (700 psi)
68 bar (1000 psi)
45 (400)
400
34 bar (500 psi
0
500
1000
1500
2000
Speed (rpm)
2500
3000
13
Performance
420 Mobile
Piston Pump
ADU049

Speed @ 49 C (120 F)
153 (40)
134 (35)
115 (30)
Main Flow lpm (gpm)
280 bar (4000 psi)

95 (25)
2
76 (20)
57 (15)
Case Flow lpm (gpm)
34 bar (500psi)
13.8 (1.0)
28 (10)
280 bar (4000 psi)
1.9 (0.5)
19 (5)
34 bar (500 psi)

0
500
1000
1500
2000
2500
3000
Input Speed (rpm)
2.25
1.75
3.94 (35)
1.5
3.38 (30)
11 bar (160 psi)
2.81 (25)
1.25
2.25 (20)
4.0 (1.0)
1.69 (15)
3.0 (.75)
1.13 (10)
2.0 (.50)
.56 (5)
1.0 (.25)
0
500
14
20 bar (290 psi)
1000
1500
2000
2500
Input Speed (rpm)
3000
Case Flow lpm (gpm)
4.50 (40)
67.5 (600)
5.06 (45)
56.3 (500)
45.0 (400)
280 bar
33.8 (300) (4060 psi) Case Flow
22.5 (200)
11.3 (100)
0
500
1000
1500
2000
2500
Input Speed (rpm)
3000
3
2.75
2.5
2.25
2
1.75
1.5
6.0 (1.50)
1.25
5.0 (1.25)
14.0 (1.0)
3.0 (.75)
0.75
2.0 (.50)
0.5
1.0 (.25)
0.25
0

Cut-off @ 49 C (120 F)

Stand-by @ 49 C (120 F)
Performance
420 Mobile
Piston Pump
ADU062

90
ADU062 - Overall E fficiency Versus Speed

@ 49 Deg C (120 Deg F ), F ull F low, and 1.0 bar (0 psi) Inlet
200 bar (2900 psi)
150 bar (2200 psi)
88
250 bar (3600 psi)
Efficiency (%)
86
280 bar (4000 psi)
84
82
80
78
76
500
1000
1500
2000
Speed (rpm)
2500
3000
ADU062 - Overall Efficiency Versus Speed

@ 49 Deg C (120 Deg F ), F ull F low, and 1.0 bar (0 psi) Inlet

91
89
103 bar (1500 psi )
87
68 bar (1000 psi)
85
83
50 bar (700 psi)
Efficiency (%)
81
79
77
75
73
71
17bar (250 psi)
69
67
65
63
61
500
1000
1500
2000
Speed (rpm)
2500
3000
15
Performance
420 Mobile
Piston Pump
ADU062
Input Power Versus Speed @ 49 C

(120 F), Full Flow, and 1.0 bar (0 psi)
Inlet
82 (110)
280 bar (4000 psi)
74.5 (100)
67 (90)
250 bar
(3600 psi)
Input Power kW (hp)
60 (80)
52 (70)
200 bar
(2900 psi)
45 (60)
150 bar
(2200 psi)
37.5 (50)
30 (40)
103 bar
(1500 psi)
22.5 (30)
25 bar
(365 psi)
15 (20)
7.5 (10)
0
500
1000
1500
2000
2500
3000
Input Speed (rpm)

@ 49 C (120 F), Full Flow,
317 (2800)
280 bar (4000 psi)

250 bar (3600 psi)
Input Torque - Nm (in-lb)
271 (2400)
200 bar (2900 psi)
226 (2000)
181 (1600)
150 bar (2200 psi)
136 (1200)
103 bar (1500 psi)
90 (800)
69 bar (1000 psi)

34 bar (500 psi)
45 (400)
0
500
16
1000
1500
2000
Speed - (rpm)
2500
3000
Performance
420 Mobile
Piston Pump
ADU062
ADU062 - Delivery & Case Flow Versus Speed 49 C (120 F)

Speed @ 49 C (120 F)
191 (50)
172 (45)
25 bar (365 psi)
153 (40)
280 bar
(4000 psi)
Case Flow lpm (gpm)
Main Flow lpm (gpm)
134 (35)
115 (30)
95 (25)
76 (20)
57 (15)
28 (10)
3.8 (1.0)
280 bar (4000 psi)
1.9 (0.5)
19 (5)
25 bar (365 psi)
0
500
1000
1500
2000
0
3000
2500
Input Speed (rpm)
2.25 (20)
14.0 (1.0)
1.69 (15)
0.75
3.0 (.75)
1.13 (10)
0.5
2.0 (.50)
.56 (5)
0.25
1.0 (.25)
4.50 (40)
20 bar (290 psi)
3.94 (35)
3.38 (30)
11 bar (160 psi)
0
500
1000
1500
2000
Input Speed (rpm)
2500
0
3000
67.5 (600)
2.81 (25)
5.06 (45)

Cut-off @ 49 C (120 F)

Stand-by @ 49 C (120 F)
56.3 (500)
45.0 (400)
33.8 (300)

22.5 (200)
11.3 (100)
0
500
1000
1500
2000
2500
Input Speed (rpm)
6.0 (1.50)
5.0 (1.25)
4.0 (1.00)
3.0 (.75)
2.0 (.50)
1.0 (.25)
0
3000
17
Pump
Installation
Rear-Ported
LH Rotation Flange Ports
Case Drain Top

7/8-14 UNF-2B SAE
(M22 x 1.5 Metric Optional)
O-Ring Port
(Shown Plugged)
122.7
(4.83)
69.1 (2.72)
(Diagnostic port)
42.9
(1.69)
72.6 (2.86)
(Diagnostic port)
2X 13.6 (.54)
26.19
[1.031]
42.88
[1.688]
For compensator configuration

see separate compensator
installation drawing
Pressure
port -C
1.00 SAE
4 bolt
split flange
port standard
pressure
series
(code 61)
52.37
[2.062]
77.77
[3.062]
41.1
[1.62]
4X .375-16 UNC-2B
(M10 X 1.5-6H optional)
14 MIN
[.55]
18
For shaft configuration

see separate shaft
Suction
port -D
2.00 SAE 4
bolt split flange
port standard
pressure series
(code 61)
38.1
[1.50]
101.57 +/- 0.02

(3.999 +/- .001)
20.6 (.81)
4X .500-13 UNC-2B
19.6 MIN
Optional suction port
[.77]
diagnostic port
9/16 -18 UNF - 2B SAE
(M14 x 1.5 metric optional)
O-Ring port (shown plugged)
192.6 (7.58)
2X 218 (8.58)
9.4 (.37)
Pump
Installation
Rear-Ported

(cont.)
97.3
[3.83]
119.1
[4.69]
79.2
[3.12]
(case drain)
2X 14.2
[.56]
77.5
[3.05]
73.9
[2.91]
72.1
[2.84]
(case drain)
73.8
[2.91]
Case drain bottom 7/8-14 UNF-2B SAE

(M22 X 1.5 metric optional)
RH Rotation Flange Parts

(CW)
[5.75]
26.19
[ 1.031]
Suction port -D
2.00 SAE 4 bolt
split flange port
standard pressure
series (code 61)
42.88
[ 1.688 ]
Pressure port-C
1.00 SAE 4 bolt
split flange port
standard pressure
series (code 61)
52.37
[ 2.062]
77.77
[ 3.062 ]
4X .500-13 UNC-2B
19.6 Min
[.77]
[ 1.50]
41.1
[ 1.62]
4X .375-16 UNC-2B
14
[.57] Min
19
Pump
Installation
Rear-Ported
LH Rotation Tube Port
Pressure port -C
1 5/16-12 UN-2B
SAE (M33 X 2
metric optional)
O-Ring port
RH Rotation
Flange/Tube Ports
RH Rotation Tube Port
41.1
[ 1.62 ]
38.1
[
38.1
[ 1.50 ]
] 41.1
Suction pport -D
1.62]
1 7/8-12 UN-2B SAE
(M48 X 2 metric optional)
O-Ring port
Suction port -D
1 7/8-12 UN-2B SAE
O-Ring port
Suction port -D
2.00 SAE 4 bolt
split flange port
standard pressure
series (code 61)
Pressure pport -C
1 5/16-12 UN-2B SAE
O-Ring port
42.88
[ 1.688 ]
Pressure port-C
1 5/16-12 UN-2B SAE
M33 X 2 metric optional)
O-Ring port
77.77
[ 3.062 ]
38.1
[ 1.50 ]
41.1
[ 1.62 ]
4X .500-13 UNC-2B
19.6 Min
[.77]
20
Optional
pressure port diagnostic
port 9/16-18 UNF-2B SAE
(M14 X 1.5 metric
optional) O-Ring port
(shown plugged)
Pump
Installation
Rear-Ported
RH Rotation Diagnostic
Port Outlet

see separate shaft
101.570.02
[ 3.999 .001]
Optional
pressure port diagnostic
(M14 X 1.5 metric
(shown plugged)
191
[ 7.52 ]
218
[ 8.58 ] Suction Port
220
[ 8.66 ] Pressure Port
9.4
[ .37 ]
RH Rotation Diagnostic
Port Inlet
192.6
[ 7.58 ]
Optional
suction port diagnostic
(M14 X 1.5 metric
(shown plugged)
20.6
[ .81 ]
View A-A
21
Pump
Installation
Side-Ported
Case Drain Top

7/8-14 UNF-2B SAE
(M22 x 1.5 Metric Optional)
O-Ring Port
(Shown Plugged)
122.7
(4.83)
73.8
(2.91)
74.7
(2.94)
2X 13.7 (.54)

Suction
port -D
2.00 SAE 4
bolt split flange
port standard
pressure series
(code 61)

see separate shaft
119.1
[4.69]
79.2
[3.12]
(case drain)
77.77
[3.062]
74.7
72.1
[2.84] [2.94]
(case drain)
2X 14.2
[.56]
42.88
[1.688]
4X .500-13 UNC-2B
19.6 MIN
[.77]
22
218.1 (8.59)
146.1
[5.75]
Pump
Installation
Side-Ported
256.2
[10.09]
97.3
[3.83]
Pressure port -C
1.00 SAE 4 Bolt
split flange port
standard pressure
series (code 61)
9.4
[.37]
71.4
[2.81]
52.37
(2.062)
101.57+-002
[3.999+-001]
71.4
[2.81]
240.9
[9.49]
211.7 (8.34)
26.19 (1.031)
Case drain bottom 7/8-14 UNF-2B SAE

4X .375-16 UNC-2B
14 MIN
[.57]
RH Rotation Flange Ports
For compensator configuaration

see separate shaft
Pressure port -C
1.00 SAE 4 bolt
split flange port
standard pressure
series (code 61)
Suction port-D
2.00 SAE 4 bolt
split flange port
standard pressure
series (code 61)
77.77
[ 3.062]
52.37
[ 2.062]
4X .375-16 UNC-2B
14 MIN
[.55]
26.19
[ 1.031]
211.7
[ 8.34]
218.1
[ 8.59]
42.88
[ 1.688]
4X .500-13 UNC-2B
19.6 Min
[.77]
23
Pump
Installation
Side-Ported
LH Rotation Tube Ports

see separate shaft
Suction port -D
1 7/8-12 UN-2B SAE
(M48 X 2 metric
optional)
O-Ring port
218.2
[ 8.59 ]
Pressure port -C
1 5/16-12 UN-2A SAE
(M33 X 2 metric
211.8
[ 8.34]
RH Rotation Tube Ports

see separate shaft
Pressure port -C
1 5/16-12 UN-2A SAE
O-Ring port
24
211.8
[ 8.34 ]
Suction port -D
1 7/8-12 UN-2B SAE
(M48 X 2 metric
optional)
O-Ring port
218.2
[ 8.59 ]
Pump
Installation
Side-Ported
RH Rotation Diagnostic Ports
Optional pressure port

diagnostic port
7/16 -20 UNF - 2B SAE
21.3 (.84)

diagnostic port
7/16 -20 UNF - 2B SAE
53.1
(2.09)
44.5
(1.75)
LH Rotation Diagnostic Ports

diagnostic port
7/16 -20 UNF - 2B SAE
21.3 (.84)
Optional pressure port

diagnostic port
7/16 -20 UNF - 2B SAE
44.5
(1.75)
53.1
(2.09)
25
Pump
Installation
Thru-Drive
SAE A Option
LH Rotation Flange Ported
Case drain top

7/8-14 UNF-28
(M22 x 1.5 metric
optional)
O-Ring Port
(Shown plugged)
122.7
[4.83]
42.9
[1.69]
74.7
[2.94]

Suction Port -D
2.00 SAE 4 bolt
standard pressure
series (Code 61)
119.1
[4.69]
79.2
[3.12]
(case
drain)
2X 14.2
[.56]
77.77
[3.062]
72.1
[2.84]
(case drain)
.500-13 UNC-28
(M12 x 1.75-6H optional)
19.6 Min
[.77]
26
42.88
[1.688]
218.1
[8.59]

see separate shaft
146.1
[5.75]
Pump
Installation
Thru-Drive
SAE A Option
LH Rotation Flange Ported
Pressure port -C
1.00 SAE 4 bolt
split flange port
standard pressure
series (code 61)
82.63 0.02
[ 3.253.001]
7.9
[.31]
.375-16 UNC-2B
19 Min
[.75]
Groove to accept an
AS 568A size 042
(1/16 X 3 1/4 ID) O-Ring
3X .375-16 UNC-2B Thru
52.37
[ 2.062]
106.38
[ 4.188]
86.4
[ 3.40]
211.7
[ 8.34]
26.19
[ 1.031]
4X .375-16 UNC-2B
.14.5 Min
[.57]
For output shaft configuration

see separate output shaft
287.3
[ 11.31]
2X13.6
[ .54]
106.38
[ 4.188]
View A-A
9.4
[ .37]
71.4
[ 2.81]
172.7
[ 6.80]
71.4
[ 2.81]
Case drain bottom

7/8-14 UNF-2B SAE
O-Ring port
(shown plugged)
97.3
[ 3.83]
27
Pump
Installation
Thru-Drive
SAE A Option
Pressure port -C
1.00 SAE 4 bolt
split flange port
standard pressure
Suction port -D
2.00 SAE 4 bolt
standard pressure
series (code 61)

77.77
[ 3.062]
52.37
[ 2.062]
4X .375-16 UNC-2B
.14 Min
[.57]
26.19
[ 1.031]
211.7
[ 8.34]
218.1
[ 8.59]

see separate shaft
42.88
[ 1.688]
4X .500-13 UNC-2B
19.6 Min
[.77]

Suction port-D
1 7/8-12 UN-2B SAE
O-Ring port
28
218.2
[ 8.59 ]

see separate shaft
211.7
[ 8.33 ]
Pressure port -C
1 5/16-12 UN-2B SAE
(M33 X 2 metric
Pump
Installation
Thru-Drive
SAE A Option

211.7
[ 8.33 ]
Pressure port -C
1 5/16-12 UN-2B SAE
O-Ring port
218.2
[ 8.59 ]
see separate shaft
Output Shaft
Installation 9T Spline
Suction port-D
1 7/8-12 UN-2B SAE
(M48 X 2 metric
Output Shaft
Installation 11T Spline
19.33 [.761] 11 tooth 30 flat

root side fit 16/32 class 1
internal spine per SAE J498b
Accepts 11 tooth 30 flat root
side fit 16/32 external splines
per SAE J498b class 1 or ANSI
B92.1 class 5 with 31.8 [1.25]
extension from mounting flange
Additional units driven by
this spline must not
m
[88 lbfft] of torque
16.54 [.651] 9 tooth 30 flat

internal spline per ANSI B92.1
Accepts
p 9 tooth 30 flat root
p
pper SAE J498b class 1 or ANSI
B92.1 class 5 with 31.8 [1.25]
Additional units drive by
this spline
p
must not
m
[55 lbfft] of torque
31.8
[
]
287.3
[11.31]
300
[11.81]
With DoubleShaft Seal
31.8
[ 1.255]
287.3
[11.31]
300
[11.81]
With Double Shaft Seal
29
Pump
Installation
Thru-Drive
SAE A Option
A Thru-Drive Cover
Plate Installation
2X 15.5
[ .61 ]
106.38
[ 4.188 ]
9.5
[ .38 ]
106.38
[ 4.188 ]
Optional mounting position
30
287.3
[ 11.31 ]
300
[11.81]
With double
shaft seal
Pump
Installation
Thru-Drive
SAE B Option
Case drain top

7/8-14 UNF-28
(M22 x 1.5 metric
optional)
O-Ring Port
(Shown plugged)
122.7
[4.83]
42.9
[1.69]
74.7
[2.94]

Suction Port -D
2.00 SAE 4 bolt
standard pressure
series (Code 61)
119.1
[4.69]
79.2
[3.12]
(case
drain)
2X 14.2
[.56]
77.77
[3.062]
72.1
[2.84]
(case drain)
.500-13 UNC-28
19.6 Min
[.77]
42.88
[1.688]
218.1
[8.59]

see separate shaft
146.1
[5.75]
31
Pump
Installation
Thru-Drive
SAE B Option
Pressure port -C
1.00 SAE 4 Bolt
split flange port
standard Pressure
series (code 61)
52.37
[2.062]
211.7
[8.34]
26.19
[1.031]
4x .375-16 UNC-2B
.14.5 Min
[.57]

.14.5 Min
[.57]
287.3
[11.31]
2X 13.6
[.54]
71.4
[2.81]
172.7
[6.80]
Groove to accept
an AS 568A size
045 (1/16 X 4 ID)
O-Ring
4X .500-13
UNC-2B Thru
146.1
[5.75]
101.570.02
[3.999.001]
71.4
[2.81]
86.4
[3.40]
Case drain bottom

7/8-14 UNF-2B SAE
32
9.4
[.37]
101.680.02
[4.003.001]
10.4
[.41]
97.3
[3.83]
For output shaft

configuration see
separate output shaft
146.1
[5.75]
View A-A
Pump
Installation
Thru-Drive
SAE B Option
4X .375-16 UNC-2B
(M10 X 1.5-6H
optional)
.14.5 Min
[.57]
Suction port -D
2.00 SAE 4 bolt
standard pressure
series (code 61)
For compensator installation

see seperate compensator
52.37
[ 2.062 ]
Pressure port -C
1.00 SAE 4 bolt
split flange port
standard pressure
series (code 61)
77.77
[ 3.062 ]
26.19
[ 1.031]
218.1
[ 8.59 ]
211.7
[ 8.34 ]
see separate shaft
42.88
[ 1.688 ]
4X .500-13 UNC-2B
19.6 Min
[.77]

Suction port -D
1 7/8-12 UN-2B SAE
O-Ring port
218.1
[ 8.59]
see separate shaft
211.7
[ 8.34 ]
Pressure port -C
1 5/16-12 UN-2B SAE
(M33 X 2 metric
33
Pump
Installation
Thru-Drive
SAE B Option

see seperate compensator
Pressure port -C
1 5/16-12 UN-2B SAE
O-Ring port
211.7
[ 8.34]
218.1
[ 8.59]
see seperate shaft
Output Shaft Installation
22.5 [.886] 13 tooth 30 flat

root side fit 16/32 class 1
internal spline per SAE J498b
Accepts 13
flat root
per SAE J498b class1 or ANSI
B92.1 class 5 with 41.2 [1.62]
41.2
[ 1.62 ]
287.3
[11.31]
300
[11.81]
With Double Shaft Seal
34
Suction port -D
1 7/8-12 UN-2B SAE
(M48 X 2 metric
Optional) O-Ring port
Pump
Installation
Dual Shaft Seal
Option
Model Code Position 26

Option 3
Case drain top

7/8-14 UNF-2B SAE
(M22 x 1.5 metric
optional) O-ring port
(shown plugged)
224.4
[8.84]
135.4
[5.33]
42.9
[1.69]
230.8
[9.09]
268.9
[10.59]
110
[4.33]
Cross section of dual

shaft seal assembly
5.7
[.22]
Seal leakage drain

(VHO filter optional)
Case drain bottom
7/8-14 UNF-2B SAE (M22 x 1.5 metric optional)
O-ring port (Shown plugged)
253.6
[9.99]
2x 230.7
[9.08]
Overall of ended ported length version
35
Pump
Installation
External Manual
Stroke Adjustment
Maximum Stroke Limiter
1 turn clockwise reduces maximum

displacement approximately 5.5% (1 stroke)
Torque
1
27.4
[1.08 ]
(18 Stoke)
9.4
[ .37 ]
276.7 Nm
After
[205 lbfft]
Adjusting Maximum Displacement
20
Reference A-2448-001
36
Pump Control
Installation
Pressure Flow Compensator

Control Code (A) or (B)
65.4
[2.57]
67.3
[2.65]
74.7
[2.94]
Load sense port

7/16-20 UNF-2B SAE
(M14 x 1.5 Metric optional)
O-ring port
139.5
[5.49]
122.2
[4.81]
94.5
[3.72]
163.9
[6.45]
176.6
[6.95]
With double
shaft seal
37
Pump Control
Installation
Pressure Compensating
Control Code (C)
132.7
[ 5.22 ]
122.2
[ 4.81 ]
38
109.3
[4.31]
With double
shaft seal
96.6
[ 3.81 ]
75.8
[ 2.98 ]
139.5
[ 5.49 ]
Shaft Options
01 Code
02 Code
6.31.04 KEY WIDTH

[.248 +.001
-.002 ]
41.3
[ 1.62]
46
[ 1.81 ]
28.6
[1.12]
24.6
[ .97]
3
[ .12 ]
3
[ .12 ]
28.16 +.11
-.12
24.9 +.12
-.11
[.980 +.005
-.004 ]
[1.108 -.004 ]
25.393 +.007
-.006
[.9998 +.0002
-.0003 ]
22.21.01
[.874 +.001
-.000 ]
04 Code
6.312 0.038
[ .2485 .0015 ]
19.1
[ .75 ]
26.97
[ 1.062 ]
05 Code
3.2
[.126]
SECTION A-A
.750-16 UNF-2A
25.4
[ 1.000 ]
41.3
[ 1.62 ]
21.737 [.8558] 13 tooth 30

flat root side fit
16/32 class 5 spline
per ANSI B92.1 (modified)
Fits 13 tooth 30 flat root
side fit 16/32 internal
splines per SAE J498b
class 1 or ANSI B92.1 class 5
3.99 THRU
[ .157 ]
1.6 [63]
125:1000
[1.500:12]
7.9
[ .31 ]
6.31.04 KEY WIDTH

[.248 +.001 ]
-.002
34.93
[ 1.375 ]
49.23
[ 1.938 ]
69.8
[ 2.75 ]
39
Shaft Options
08 Code
30 Code
46
[ 1.81 ]
6.38 0.02
[
.001 ]
34.9
24.912 [.9808] 15 tooth 30
flat root side fit
16/32 class 5 spline per
ANSI B92.1 (modified)
Fits 15 tooth 30 flat root
side fit 16/32 internal
splines per SAE J498b
class 1 or ANSI B92.1 class 5
]
23.80.38
[.937.015]
20
[ .79 ]
3.14 Side Depth
[ .124 ]
.02
.375-24 UNF-2B
18.3 [.72] Min Full Thread
1.502 :12
1.498
31 Code
46
[1.81]
28.6
[1.12]
6.31.04
Key Width
[.248 +.001
-.002 ]
3
[ .12]
.375-24 UNF-2B
19 [.75} Min
Full Thread
28.14 +0.12
-0.10
+.005
[ 1.108 -.004 ]
25.395 +0.005
-0.007
[ .9998 +.0002
-.0003 ]
40
Side Loads
L1
L2
Center of Gravity
REAR
Examples: Calculation L1 and L2

SIDE
THRU-DRIVE
Lcg
ADU041 110 (4.32) 115 (4.52) 132 (5.18)

ADU049 110 (4.32) 115 (4.52) 132 (5.18)
ADU062 110 (4.32) 115 (4.52) 132 (5.18)
DUAL
SEAL
THRUDRIVE
LENGTH
Lds
Lt
13 (.50)
13 (.50)
13 (.50)
287 (11.31)
287 (11.31)
287 (11.31)
Tandem ADU062 Thru-drive with ADU041 Rear Ported
L1 = Lcg
L2 = Lt + Lcg
132mm (5.18 inches)

132mm + 110mm = 242mm (9.53 inches)
Tandem Dual Seal ADU049 Thru-drive with ADU049 Side Ported
L1 = Lcg + Lds 132mm + 13mm = 146mm (5.75 inches)

L2 = Lt + Lds + Lcg
132mm + 13mm + 155mm =
260mm (10.24 inches)
Tandem Pump Applications
Eaton recommends that tandem pump applications be
provided with additional support to limit overhung loading of
the mounting flange. The Thru-drive alternate attachment
points on the rear flange may be used with a customer
designed support.
41
Torque Values
and Bearing
Loads
25.4
[1.0]
1893 N
[426 lbf]
1647 N
[370 lbf]
420 Series Bearing Life (B10, hours)
INPUT
SHAFT
MAXIMUM
INPUT
INPUT TORQUE
MOUNT NM (IN-LBF)
AVAILABLE
OUTPUT
NM (IN-LBF)
AUX. MOUNT
13T
15T
15T
15T
SAE B
SAE B
SAE B
SAE B
No Thrudrive
75 (660)
119 (1056)
397 (3514)
SAE A 9T
SAE A 11T
SAE B 13T
307 (2717)
397 (3514)
397 (3514)
397 (3514)
Maximum Input Torque value for Input Shaft and Mount must
not be exceeded.
The combined torque of a front and rear pump tandem must
not exceed the MaximumTorque.
The rear pump torque must not exceed the Available Output
Torque value.
42
BEARING LIFE (RATED SPEED)
bar (psi)
140 (2030)
210 (3045)
250 (3625)
280 (4060)
320 (4640)
ADU041
ADU049
ADU062
103,650
26,830
15,000
10,280
6,590
55,580
14,380
8,040
5,510
3,530
33,500
8,670
4,850
3,320
2,130
ADU041
ADU049
ADU062
152,600
39,500
22,090
15,140
9,700
81,820
21,180
11,840
8,120
5,200
48,400
12,500
7,000
4,800
3,070
BEARING LIFE (1800 RPM)
bar (psi)
140 (2030)
210 (3045)
250 (3625)
280 (4060)
320 (4640)
Operating
Requirements
INLET PRESSURE, CASE PRESSURE, AND OPERATING TEMPERATURE REQUIREMENTS
Inlet Pressure
Rated
Absolute
bar (psi)
Minimum
bar, absolute
(in. Hg)
Maximum
Gauge
bar (psi)
Case Pressure
Maximum
Continuous
bar (psi)
Maximum
Intermittent
bar (psi)
1.0 (14.5)
0.85 (5)
3.5 (50)
1.7 (25)
5 (75)
Maximum
Continuous
cSt (SUS)
Maximum Viscosity
at Startup
cSt (SUS)
Peak
bar (psi)
Operating Temperature
Minimum
Rated
Temperature
C (F)
C (F)
Maximum
Intermittent
C (F)
6 (90)
93 (200)
104 (220)
-37 (-35)
HYDRAULIC FLUIDS
Fluid
Recommended
Operating
Viscosity Range
cSt (SUS)
Minimum Viscosity @ Max.

Intermittent Temperature of
93C (200F)
cSt (SUS)
Minimum
Intermitten
cSt (SUS)
Use antiwear hydraulic oil,

16 to 40 (80 to 188)
430 (1192)
2100 (9720)
10 (59)
6 (46)
or automotive type crankcase
oil (designations SC, SD, SE,
or SF) per SAE J183 FEB80
For more information, see Eaton publication 579. For operation on other alternative or environmentally friendly fluids, please contact your Eaton Representative.
Fluid Cleanliness
The 420 Series pumps are rated
in anti-wear petroleum fluids
with a contamination level of
20/18/13 (Eaton) or ISO 18/13.
Operation in fluids with levels
more contaminated than this is
not recommended. Fluids other
than petroleum, severe service
cycles, or temperature extremes
are cause for adjustment of
these codes. Please contact
your Eaton Representative for

specific duty cycle recommendation.
Eaton 420 Series pumps, as
with any variable displacement
piston pumps, will operate with
apparent satisfaction in fluids
up to the rating specified here.
Experience has shown, however,
that pump and hydraulic system
life is not optimized with high
fluid contamination levels (high
ISO cleanliness codes).
Proper fluid condition is

essential for long and satisfactory life of hydraulic components
and systems. Hydraulic fluid
must have the correct balance
of cleanliness, materials, and
additives for protection against
wear of components, elevated
viscosity and inclusion of air.
Essential information on the
correct methods for treating
hydraulic fluid is included in
Eaton publication 561

Eaton Guide to Systemic
Contamination Control
available from your local Eaton
distributor. In this publication,
filtration and cleanliness levels
for extending the life of axial
piston pumps and other system
components are listed. Included
is an excellent discussion of the
selection of products needed to
control fluid condition.
43
Installation
and Start-up
Warning: Care should be taken

that mechanical and hydraulic
resonances are avoided in the
application of the pump. Such
resonances can seriously
compromise the life and/or safe
operation of the pump.
Drive Data
Mouting attitude should be
horizontal using the appropriate
case drain ports to ensure that
the case remains full of fluid at
all times. Consult your local
Eaton Representative if a different arrangement is required.
44
In those cases where geometric

tolerances of mounting are critical, or where specific tolerance
ranges are required and not
specified, consult Eaton
Engineering for specific limits.
Direction of shaft rotation,
viewed from the prime mover
end, must be as indicated in
the model designation on the
pump either right hand
(clockwise) or left hand
(counterclockwise).
Direct coaxial drive through
a flexible coupling is recommended. If drives imposing
radial shaft loads are considered,
please consult your Eaton
Representative.
Start-up Procedure
Make sure the reservoir and
circuit are clean and free of
dirt/debris prior to filling with
hydraulic fluid.
Fill the reservoir with filtered
oil and fill to a level sufficient
enough to prevent vortexing at
the suction connection to pump
inlet. It is good practice to
clean the system by flushing
and filtering, using an external
slave pump.
Caution: Before the pump is
started, fill the case through
the uppermost drain port with
hydraulic fluid of the type to be
used. The case drain line must
be connected directly to the
reservoir and must terminate
below the oil level.
Once the pump is started,

it should prime within a few
seconds. If the pump does not
prime, check to make sure
that there are no restrictions
between the reservoir and the
inlet to the pump, that the pump
is being rotated in the proper
direction, and that there are no
air leaks in the inlet line and connections. Also check to make
sure that trapped air can escape
at the pump outlet.
After the pump is primed,
tighten the loose outlet connections, then operate for five
to ten minutes (unloaded) to
remove all trapped air from
the circuit.
If the reservoir has a sight gage,
make sure the fluid is clear
not milky.
Notes
45
Eaton
14615 Lone Oak Road
Eden Prairie, MN 55344
USA
Tel: 952 937-9800
Fax: 952 974-7722
www.hydraulics.eaton.com
Eaton
20 Rosamond Road
Footscray
Victoria 3011
Australia
Tel: (61) 3 9319 8222
Fax: (61) 3 9318 5714
Eaton
Dr.-Reckeweg-Str. 1
D-76532 Baden-Baden
Germany
Tel: (49) 7221 682-0
Fax: (49) 7221 682-788
2004 Eaton Corporation

All rights reserved
Printed in USA
Document No. E-PUPI-TM002-E
April 2004

Mobile Piston Pump and Motors

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Mobile Piston Pump and Motors

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420 Mobile Piston Pump

Technical Catalog Manual

420 Series mobile pumps are open circuit, axial piston

420 Series mobile pump

Features and Benefits

Long pump life

Vibratory cable plows

Quiet pump operation

Low installed and

Dump truck lifts

and truck cranes

and refuse trucks

rough terrain fork lifts

and log loaders

08 2 Bolt B (SAE J744-101-2)

Main Ports Size &

AD Side Ports, Suction - 2.00

Case Drain Ports

21 22 Control Special Features

Auxiliary (Rear) Mount

Pump Special Features

Dual Seal Weight

DYNAMIC RESPONSE PER SAE J745 (USING SWASH PLATE POSITION)

Maximum Speed Capabilitiy (rpm)

POWER AND TORQUE RATINGS

Maximum Input Power

Standby Power Loss at

MASS MOMENT OF INERTIA VALUES

Per ISO 3740; Semi-anecohic; Average of 6 microphones

Load Sensing and Pressure

If the load pressure exceeds

Pressure Limit Settings.

Flow Compensator (Load

Warning: The pressure compensator may be adjusted

Optional bleed-down orifice in

See model code on page 5 for

Warning: The pressure compensator may be adjusted beyond

The pump will provide a continuously modulated flow to

Pressure Limit Settings.

The pressure compensator uses

Overall Efficiency Versus

150 bar (2200 psi)

250 bar (3600 psi)

Overall Efficiency Versus

68 bar (1000 psi)

34 bar (500 psi)

Input Power Versus Speed @ 49 C

Input Power , Kw (hp)

150 bar (2200 psi)

103 bar (1500 psi)

50 bar (700 psi)

Input Torque Versus Speed

Input T orque, Nm (in-lb)

280 bar (2900 psi)

103 bar (1500 psi)

68 bar (1000 psi)

Delivery and Case Flow Versus

Case Flow lpm (gpm)

Main Flow lpm (gpm)

25 bar (365 psi)

280 bar (4000 psi)

20 bar (290 psi)

150 bar (2175 psi) Torque

280 bar (4060 psi)