OBO-1713-SI

Submittal For Two (2) Packaged Air

Cooled Chillers
11/24/08

First Kuwaiti Trading Company

PO#:
York /JCI Contract# 08113209

YORK Packaged Air Cooled Scroll Chiller

SUBMITTAL NOTES
Please complete the following table prior to releasing the equipment for fabrication. If
you have any questions, please contact the York contact provided with this document.
SUBMITTAL VERIFICATION
Purchaser Initials
Electrical voltage and electrical connections are
compatible with jobsite requirements
Unit tag designations are correct
Chilled water connections have been reviewed and are
acceptable
Equipment dimensions and weights have been verified to
comply with jobsite conditions and rigging requirements
Please complete the following table and refer to the receiving/rigging instructions in this
submittal to help ensure a smooth delivery and installation of the equipment.
DELIVERY INFORMATION
Please fill out information below
Contact Name for coordinating delivery of
equipment with transportation company
Contact phone number
Advance notice required from transportation
company prior to delivering equipment (typically
48 hours)
Ship to address:
Other special shipping instructions or
requirements

OBO-1713-SI

Bill of Material

Chiller Performance Data

Drawings & Physical Data

Chiller Specifications

Electrical Data

AIR COOLED SCROLL PACKAGED LIQUID CHILLERS

TAG: CH-NOB-3-1, 3-2
Furnish two (2) YORK Model YCAL packaged chillers for R407c refrigerant. Chillers shall be
completely assembled and ready for field assembly as one piece.

MicroComputer Control Center with alphanumeric display.

Suction-gas cooled, hermetic, scroll compressors.
Power panel with compressor power terminals, compressor motor starting contactors per
IEC, and 115-1-60 control power supply terminal strip
Air-cooled condenser with 3-phase totally enclosed fan motors, subcooling circuit, and
ambient control to 0 F.
Dual refrigerant circuits with liquid line stop valves with charging ports, liquid line filter
driers, liquid line solenoid stop valves, moisture indicator-sight glasses and direct-acting
thermal expansion valves
Low sound fans
Factory mounted 115V control transformer
Factory mounted disconnect switch with individual circuit breakers
1-1/2 insulation
Copper fin condenser with protective coating
Low ambient kit
Under / over voltage protection
Compressor crankcase heaters
Micro-gateway communication link
OBO will have the opportunity to attend a factory visit should they desire to do so.

Items included for install by others

Seismic isolators
Flow switch
Warranty
Standard warranty is 18 months from date of shipment from Yorks factory and does not include
labor, maintenance, or emergency on-call response.

Air Cooled Scroll Chiller

Performance Specification
Unit Tag

Qty

CH-NOB-3-1, 2

Model No.

Capacity (Tons)

Volts/Ph/Hz

Refrigerant

96.5

380415/3/50

R407C

YCAL0377EB50

Pin No: YCAL0377EB50XCBDBTXXXXXNXCXX44SXXXXXXXDXTAXXQXXXXXXLXSCXXXXX

Evaporator Data
EWT (F)
56.0
LWT (F)
44.0
Design Flow Rate (gpm)
192.7
Pressure Drop (ft.)
4.4
Fluid
Water
Fouling Factor
0.00010
Water Volume. (gal)
49.5

Circuit
Compressor RLA
Compressor Start Current (LRA)
Fan QTY/FLA (each)

Condenser Data
Ambient Temp. (F)
Altitude (ft.)

98.0
0

Electrical Data
1
2
38.5/38.5/38.5
38.5/38.5/38.5
250.0/250.0/250.0
250.0/250.0/250.0

Performance Data
EER / COP
8.3 / 2.4
NPLV
13.8 / 4.0
Physical Data
Rigging Wt. (lbs.)
9174
Operating Wt. (lbs.)
9662.0

Single Point
Min. Circuit Ampacity
Min. Non-Fused Disconnect (Amps)
Min. Dual Element Fuse Size (Amps)
Max. Dual Element Fuse Size (Amps)
Min. Circuit Breaker (Amps)
Max. Circuit Breaker (Amps)
Wire Lugs Per Phase*
Wire Range (Lug Size)
Total Amps
Compressor kW

Notes:

255.0
129.9

265.0
400
300
300
300
300
() Inrush (PW) Amps
Total Fan kW

250.0
9.4

Starter Type
Total kW

Across the Line

139.3

RATED IN ACCORDANCE WITH ARI STANDARD 550/590.

* Use Copper Conductors only

Load %
100.0
83.3
66.7
50.0
33.3
16.7

Project Name: OBO-1713-SI

Location:
Engineer:
Contractor: First Kuwaiti
Unit Folder: ACCH-1-2

Ambient (F)
98.0
88.6
80.6
70.9
60.5
55.0

Part Load Rating Data

Capacity (Tons)
96.5
86.3
73.4
57.8
41.0
20.3

Compressor kW
129.9
93.1
63.7
41.2
22.1
10.1

Unit Efficiency
8.3 / 2.4
10.1 / 3.0
12.0 / 3.5
13.7 / 4.0
15.6 / 4.6
16.5 / 4.8

Sold To: First Kuwaiti

Customer Purchase Order No.:
York Contract No.: 08113209
Date: 11/24/08
Revision Date:
Unit Version: 9.51.FDW (Data Source: v5_30)
CH-NOB-3-1, 2 Performance
YORKworks v.9.51
Page 1 of 2

Air Cooled Scroll Chiller

Performance Specification
SOUND POWER LEVELS (In Accordance with ARI 370) Octave Band Center Frequency, Hz
YCAL0377EB50
( Equipped with Low Sound Fans )
Ambient
63
125
250
500
1K
2K
4K
8K
Load %
(F)
100.0
98.0
92.0
95.0
93.0
94.0
92.0
90.0
84.0
74.0
83.3
88.6
92.0
95.0
93.0
94.0
92.0
90.0
83.0
73.0
66.7
80.6
91.0
95.0
92.0
93.0
91.0
89.0
83.0
73.0
50.0
70.9
91.0
95.0
92.0
93.0
90.0
88.0
82.0
73.0
33.3
60.5
91.0
95.0
92.0
93.0
89.0
87.0
81.0
72.0
16.7
55.0
88.0
92.0
89.0
90.0
86.0
84.0
78.0
69.0

YCAL0377EB50
Ambient
Load %
(F)
100.0
98.0
83.3
88.6
66.7
80.6
50.0
70.9
33.3
60.5
16.7
55.0

SOUND PRESSURE LEVELS in dB at 30.0 (ft.) **

( Equipped with Low Sound Fans )
63
125
250
500
1K
2K

Unit Folder: ACCH-1-2

97.0
96.0
96.0
95.0
95.0
92.0

8K

dBA

65.0
68.0
66.0
67.0
65.0
63.0
57.0
47.0
65.0
68.0
66.0
67.0
65.0
63.0
56.0
46.0
64.0
68.0
65.0
66.0
64.0
62.0
56.0
46.0
64.0
68.0
65.0
66.0
63.0
61.0
55.0
46.0
64.0
68.0
65.0
66.0
62.0
60.0
54.0
45.0
61.0
65.0
62.0
63.0
59.0
57.0
51.0
51.0
** Chiller is assumed to be a point source on a reflecting surface (hemispherical radiation)

70.0
69.0
69.0
68.0
68.0
65.0

Project Name: OBO-1713-SI

Location:
Engineer:
Contractor: First Kuwaiti

4K

LWA

Sold To: First Kuwaiti

Customer Purchase Order No.:
York Contract No.: 08113209
Date: 11/24/08
Revision Date:
Unit Version: 9.51.FDW (Data Source: v5_30)
CH-NOB-3-1, 2 Performance
YORKworks v.9.51
Page 2 of 2

FORM 150.62-EG2 (708)

Design Parameters
ENGLISH UNITS
YCAL
0043*
0057*
0073*
0087
0107
0117
0133
0147
0157
0173
0197
0217
0237
0253
0287
0317
0347
0377

TEMPERATURE (F)
MIN1
MAX2
40
55
40
55
40
55
40
55
40
55
40
55
40
55
40
55
40
55
40
55
40
55
40
55
40
55
40
55
40
55
40
55
40
55
40
55

LEAVING WATER
COOLER FLOW (GPM3)
MIN
MAX
25
60
25
60
30
70
35
170
35
170
60
325
60
325
60
325
60
325
60
325
100
350
100
350
100
350
100
400
100
350
100
400
100
400
138
525

AIR ON CONDENSER (F)

MIN4
MAX5
0
125
0
125
0
125
0
125
0
125
0
125
0
125
0
125
0
125
0
125
0
125
0
125
0
125
0
125
0
125
0
125
0
125
0
125

SI UNITS
YCAL
0043
0057
0073
0087
0107
0117
0133
0147
0157
0173
0197
0217
0237
0253
0287
0317
0347
0377

TEMPERATURE (C)
MIN1
MAX2
4.4
12.8
4.4
12.8
4.4
12.8
4.4
12.8
4.4
12.8
4.4
12.8
4.4
12.8
4.4
12.8
4.4
12.8
4.4
12.8
4.4
12.8
4.4
12.8
4.4
12.8
4.4
12.8
4.4
12.8
4.4
12.8
4.4
12.8
4.4
12.8

LEAVING WATER
COOLER FLOW (l/s3)
MIN
MAX
1.6
3.8
1.6
3.8
1.9
4.4
2.2
10.7
2.2
10.7
3.8
20.5
3.8
20.5
3.8
20.5
3.8
20.5
3.8
20.5
6.3
22.1
6.3
22.1
6.3
22.1
6.3
25.2
6.3
22.1
6.3
25.2
6.3
25.2
8.7
33.1

AIR ON CONDENSER (C)

MIN4
MAX5
-17.7
51.7
-17.7
51.7
-17.7
51.7
-17.7
51.7
-17.7
51.7
-17.7
51.7
-17.7
51.7
-17.7
51.7
-17.7
51.7
-17.7
51.7
-17.7
51.7
-17.7
51.7
-17.7
51.7
-17.7
51.7
-17.7
51.7
-17.7
51.7
-17.7
51.7
-17.7
51.7

NOTES:
1. For leaving brine temperature below 40F (4.4C), contact your nearest Johnson Controls Office for application requirements.
2. For leaving water temperature higher than 55F (12.8C), contact the nearest Johnson Controls Office for application guidelines.
3. The evaporator is protected against freezing to -20F (-28.8C) with an electric heater as standard.
4. For operation at temperatures below 25F (-3.9C), the optional Low Ambient Kit will need to be installed on the system (for YCAL0043-0253
models only).
5. For operation at temperatures above 115F (46.1C), the optional High Ambient Kit will need to be installed on the system.

JOHNSON CONTROLS

13

Water Pressure Drop

ENGLISH
100.0

D
B
E

Press Drop, Ft H2O

10.0

G
A

1.0
10.0

100.0

1000.0

Flow, GPM

MODEL YCAL

COOLER CURVE

0043, 0057

0073

0087, 0107

0117, 0133 0147, 0157, 0173

0197, 0217, 0237, 0287

0253, 0317, 0347

0377

Note: Water Pressure Drop Curves may extend past the minimum and maximum water flow ranges. See page 13 for minimum and
maximum flow points.

14

JOHNSON CONTROLS

FORM 150.62-EG2 (708)

SI
1000.0

Press Drop, kPA

100.0

10.0

1.0

10.0

1.0

100.0

Flow, L/S

MODEL YCAL

COOLER CURVE

0043, 0057

0073

0087, 0107

0117, 0133 0147, 0157, 0173

0197, 0217, 0237, 0287

0253, 0317, 0347

0377

Note: Water Pressure Drop Curves may extend past the minimum and maximum water flow ranges. See page 13 for minimum and maximum flow
points.

JOHNSON CONTROLS

15

FORM 150.62-EG2 (708)

%
DISPL.
100.0
84.3
66.7
51.0
33.3
17.7

YCAL0237EB
AMBIENT
COMPR
TONS
DEG F
kW
95.0
60.6
70.5
88.4
53.9
53.4
79.8
45.3
35.4
69.7
35.1
26.2
59.0
24.3
13.4
55.0
13.1
6.5
IPLV:14.8 EER

%
DISPL.
100.0
81.8
59.1
40.9
18.2

YCAL0287EB
AMBIENT
COMPR
TONS
DEG F
kW
95.0
72.6
94.6
87.4
63.4
66.3
76.0
49.6
39.8
65.0
36.3
22.4
55.0
16.7
8.8
IPLV:14.0 EER

%
DISPL.
100.0
85.2
66.7
51.9
33.3
18.5

YCAL0347EB
AMBIENT
COMPR
TONS
DEG F
kW
95.0
89.1
113.6
88.3
79.2
86.0
80.0
66.8
57.4
71.0
53.5
39.1
60.0
37.1
20.3
55.0
20.2
10.1
IPLV:13.5 EER

JOHNSON CONTROLS

EER
9.4
10.8
12.9
14.2
17.3
19.1

EER
8.6
10.5
12.9
15.2
16.7

EER
8.7
10.0
12.0
13.2
15.0
16.4

%
DISPL.
100.0
83.3
66.7
50.0
33.3
16.7

YCAL0253EB
AMBIENT
COMPR
TONS
DEG F
kW
95.0
66.5
77.8
87.7
58.4
57.0
79.7
49.6
38.8
68.8
37.5
27.1
59.0
26.6
13.9
55.0
13.1
6.5
IPLV:15.1 EER

%
DISPL.
100.0
83.3
66.7
50.0
33.3
16.7

YCAL0317EB
AMBIENT
COMPR
TONS
DEG F
kW
95.0
82.9
101.8
87.7
72.9
74.9
79.7
61.7
51.7
70.0
48.3
33.8
59.4
33.8
18.6
55.0
16.7
8.7
IPLV:13.2 EER

%
DISPL.
100.0
83.3
66.7
50.0
33.3
16.7

YCAL0377EB
AMBIENT
COMPR
TONS
DEG F
kW
95.0
97.1
124.9
87.8
85.5
91.8
79.9
72.7
63.0
70.3
57.2
40.8
60.1
40.6
21.9
55.0
20.2
10.1
IPLV:13.7 EER

EER
9.4
11.0
13.1
14.8
18.4
19.1

EER
8.9
10.4
12.1
13.4
14.5
14.9

EER
8.7
10.1
12.0
13.7
15.6
16.4

53

DIMENSIONS (mm) UNLESS OTHERWISE NOTED

16 DIA.
MOUNTING
HOLES (TYP.)

NOTES:
1. PLACEMENT ON A LEVEL SURFACE FREE OF OBSTRUCTIONS (INCLUDING
SNOW, FOR WINTER OPERATION) OR AIR RECIRCULATION ENSURES RATED
PERFORMANCE, RELIABLE OPERATION AND EASE OF MAINTENANCE.
SITE RESTRICTIONS MAY COMPROMISE MINIMUM CLEARANCES INDICATED
BELOW, RESULTING IN UNPREDICTABLE AIR FLOW PATTERNS AND POSSIBLE
DIMINISHED PERFORMANCE. YORK'S UNIT CONTROLS WILL OPTIMIZE
OPERATION WITHOUT NUISANCE HIGH PRESSURE SAFETY CUTOUT;
HOWEVER, THE SYSTEM DESIGNER MUST CONSIDER POTENTIAL
PERFORMANCE DEGRADATION. ACCESS TO THE UNIT CONTROL CENTER
ASSUMES THE UNIT IS NO HIGHER THAN ON SPRING ISOLATORS.
RECOMMENDED MINIMUM CLEARANCES: SIDE TO WALL - 2m ; REAR
TO WALL - 2m ; CONTROL PANEL END TO WALL -1.2m ; TOP - NO
OBSTRUCTIONS ALLOWED; DISTANCE BETWEEN ADJACENT UNITS -3m .
NO MORE THAN ONE ADJACENT WALL MAY BE HIGHER THAN THE UNIT.
2. WEIGHTS (KG): SHIPPING - 4,161, OPERATING - 4,383
3. CENTER OF GRAVITY FROM ORIGIN: X = 2019.3, Y = 1120.1, Z = 1084.6.
4. 50 NOMINAL DEFLECTION SEISMIC SPRING ISOLATORS (NOT SHOWN) WILL
INCREASE OVERALL UNIT HEIGHT BY APPROXIMATELY 230.

705

602

2241

APPROX. OPERATING WEIGHT

DISTRIBUTION (KG)

POWER PANEL
1270

CONTROL PANEL

ORIGIN
652

98

430

456

32

803

965

229
127

965

102

38
51

76

POWER ENTRY
(2) 64,51,38 CONDUIT K.O.'S
(5) 13 CONDUIT K.O.'S

602

98

127
76

321

32

486

705
76
38

430

454

CG

VIEW D-D

CONTROL ENTRY
(8) 13 CONDUIT K.O.'S

VIEW B-B
A

2323

NF SERVICE
DISCONNECT
SWITCH

737

2438

965
435
8"
WATER OUTLET

A
718
714 [EDGE OF
UNIT TO COOLER
CONNECTION]

2108

365

3309
4216

VIEW A-A

POWER: SINGLE POINT WITH DISCONNECT AND SYSTEM CIRCUIT BREAKERS

AIR-COOLED SCROLL CHILLER

MODEL: YCAL0377EB50
NOT FOR CONSTRUCTION

proejct Name: OBO-1713-SI

Location:
Engineer :
Contractor :
For : N/A

(2) 76 X 76
RIGGING HOLES
(EACH SIDE)

4038

2241

PRODUCT DRAWING

8"
WATER INLET

CG

Sold To: First Kuwaiti Trading Company

Cust Purch Order# :
York Contract# : 08113209
UNIT
TAG:

CH-NOB-3-1, 2

Date: 11/24/08
Rev. Date :
Form : 150.62-EG1
Dwg. Lev. : 01/02
Dwg. Scale : NTS

A JOHNSON CONTROLS COMPANY

Dimensions - YCAL0347-YCAL0377 English

* REFERS TO YCAL0347
** REFERS TO YCAL0377

NOTE:
Placement on a level surface of free of obstructions (including snow, for winter operation) or air circulation ensures rated performance, reliable
operation, and ease of maintenance. Site restrictions may compromise minimum clearances indicated below, resulting in unpredictable airflow
patterns and possible diminished performance. YORKs unit controls will optimize operation without nuisance high-pressure safety cutouts;
however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is no
higher than on spring isolators. Recommended minimum clearances: Side to wall 6'; rear to wall 6'; control panel to end wall 4'0";
top no obstructions allowed; distance between adjacent units 10'. No more than one adjacent wall may be higher than the unit.

70

JOHNSON CONTROLS

FORM 150.62-EG2 (708)

* REFERS TO YCAL0347
** REFERS TO YCAL0377
COPPER

ALUMINUM
YCAL

Center of Gravity (in.)

X

0347

79.5

44.1

40.7

0377

79.5

44.1

40.7

JOHNSON CONTROLS

YCAL

Center of Gravity (in.)

X

0347

79.5

44.1

42.7

0377

79.5

44.1

42.7

71

Dimensions - YCAL0347-YCAL0377 SI

* Refers to Model YCAL0347

** Refers to Model YCAL0377

NOTE: All dimensions are in mm unless specified otherwise.

NOTE:
Placement on a level surface of free of obstructions (including snow, for winter operation) or air circulation ensures rated performance, reliable operation, and ease of maintenance. Site restrictions may compromise minimum clearances indicated below, resulting in unpredictable
airflow patterns and possible diminished performance. YORKs unit controls will optimize operation without nuisance high-pressure safety
cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit
is no higher than on spring isolators. Recommended minimum clearances: Side to wall 2m; rear to wall 2m; control panel to end wall
1.2m; top no obstructions allowed; distance between adjacent units 3m. No more than one adjacent wall may be higher than the
unit.

82

JOHNSON CONTROLS

FORM 150.62-EG2 (708)

* Refers to Model YCAL0347

** Refers to Model YCAL0377

ALUMINUM
YCAL

COPPER

Center of Gravity (mm)

X

0317

1801

1120

1069

0347

2019

1120

1033

0377

2019

1120

1033

JOHNSON CONTROLS

YCAL

Center of Gravity (mm)

X

0317

1788

1120

1128

0347

2019

1120

1085

0377

2019

1120

1085
83

FORM 150.62-EG2 (708)

Model Number YCAL

0173

0197

0217

0237

0253

0287

0317

0347

0377

Nominal Tons, R-22

48.1

53.3

59.3

64.8

70.7

78.8

90.2

97.0

105.2

Nominal Tons, R-407C

45.5

49.9

55.2

60.6

66.5

72.6

82.9

89.1

97.1

R-22, ckt1 / ckt2, lbs

72/72

75/62

75/75

92/83

R-407C, ckt1 / ckt2, lbs

57/57

67/57

67/67

88/67

88/88

106/88

106/106 132/119 132/132

2.2/2.2

3.3/3.3

3.3/3.3

3.3/3.3

3.3/3.3

6.3/4.2

6.3/6.3

6.3/6.3

6.3/6.3

Aluminum Fin Coils, lbs

4994

5866

6045

6217

6448

6822

6950

7977

8232

Copper Fin Coils, lbs

5294

6166

6425

6597

6828

7652

7999

8919

9174

Aluminum Fin Coils, lbs

5236

6208

6386

6558

6779

7073

7201

8466

8721

Copper Fin Coils, lbs

5605

6651

6829

7001

7222

7902

8030

9407

9662

3/2

General Unit Data

Number of Refrigerant Circuits

Refrigerant Charge

Oil Charge, ckt1 / ckt2, gallons

100/100 121/101 121/121 152/136 152/152

Shipping Weight

Operating Weight

Compressors, scroll type

Compressors per circuit
Compressors per unit
Nominal Tons per compressor

15 / 15

13 / 10

13 / 13

15 / 13

15 / 15

20 / 25

20 / 20

25 / 20

25 / 25

128.0

149.3

149.3

149.3

149.3

167.9

167.9

190.5

190.5

Condenser
Total Face Area ft2
Number of Rows

Fins per Inch

13

13

13

13

13

13

13

13

13

Condenser Fans
Number of Fans total

Fan hp/kw

2 / 1.4

2 / 1.7

2 / 1.7

2 / 1.7

2 / 1.7

2 / 1.8

2 / 1.8

2 / 1.8

2 / 1.8

Fan RPM

950

950

950

950

950

950

950

950

950

Number of Blades

Total Chiller CFM

46080

55253

55253

54550

53760

78652

78652

79712

79712

Evaporator, Direct Expansion

Diameter x Length

10x8

12x8

12x8

12x8

12x8

12x8

12x8

12x8

14x8

Water Volume, gallons

29.1

41.2

41.2

41.2

39.9

41.2

39.9

39.9

49.5

Maximum Water Side Pressure, PSIG

150

150

150

150

150

150

150

150

150

Maximum Refrigerant Side Pressure, PSIG

350

350

350

350

350

350

350

350

350

Minimum Chiller Water Flow Rate, gpm

60

100

100

100

100

100

100

100

125

Maximum Chiller Water Flow Rate, gpm

300

350

350

350

385

350

385

385

525

Water Connections, inches

JOHNSON CONTROLS

57

Isolator Selections - (Copper Coils)

1 DEFLECTION ISOLATOR SELECTION - VMC TYPE
Copper Fin, 1 Isolator Selections
YCAL

VMC Type CP-x-xx

A

0043

CP-1-27

CP-1-26

CP-1-28

CP-1-27

---

---

---

---

0057

CP-1-27

CP-1-26

CP-1-28

CP-1-27

---

---

---

---

0073

CP-1-28

CP-1-27

CP-1-31

CP-1-28

---

---

---

---

0087

CP-1-28

CP-1-27

CP-1-31

CP-1-28

---

---

---

---

0107

CP-1-31

CP-1-28

CP-1-31

CP-1-28

---

---

---

---

0117

CP-2-27

CP-2-27

CP-2-27

CP-2-27

---

---

---

---

0133

CP-2-27

CP-2-27

CP-2-27

CP-2-27

---

---

---

---

0147

CP-2-27

CP-2-27

CP-2-27

CP-2-27

---

---

---

---

0157

CP-2-27

CP-2-27

CP-2-27

CP-2-27

---

---

---

---

0173

CP-2-27

CP-2-27

CP-2-27

CP-2-27

---

---

---

---

0197

CP-2-28

CP-2-28

CP-2-28

CP-2-28

---

---

---

---

0217

CP-2-28

CP-2-28

CP-2-28

CP-2-28

---

---

---

---

0237

CP-2-31

CP-2-28

CP-2-31

CP-2-28

---

---

---

---

0253

CP-2-31

CP-2-28

CP-2-31

CP-2-28

---

---

---

---

0287

CP-2-31

CP-2-26

CP-1-27

CP-2-31

CP-2-26

CP-1-27

---

---

0317

CP-2-31

CP-2-26

CP-1-27

CP-2-31

CP-2-26

CP-1-27

---

---

0347

CP-2-28

CP-1-27

CP-2-26

CP-2-26

CP-2-28

CP-1-27

CP-2-26

CP-2-26

0377

CP-2-28

CP-1-27

CP-2-26

CP-2-26

CP-2-28

CP-1-27

CP-2-26

CP-2-26

SEISMIC ISOLATOR SELECTION - VMC TYPE

Copper Fin, Seismic Isolator Selections

YCAL

88

VMC Model # AEQM-xxxx

A

0043

AEQM-97

AEQM-96

AEQM-98

AEQM-97

---

---

---

---

0057

AEQM-97

AEQM-96

AEQM-98

AEQM-97

---

---

---

---

0073

AEQM-98

AEQM-97

AEQM-99

AEQM-98

---

---

---

---

0087

AEQM-98

AEQM-97

AEQM-99

AEQM-98

---

---

---

---

0107

AEQM-99

AEQM-98

AEQM-99

AEQM-98

---

---

---

---

0117

AEQM-1600

AEQM-1600

AEQM-1600

AEQM-1300

---

---

---

---

0133

AEQM-1600

AEQM-1600

AEQM-1600

AEQM-1300

---

---

---

---

0147

AEQM-1600

AEQM-1600

AEQM-1600

AEQM-1600

---

---

---

---

0157

AEQM-1600

AEQM-1600

AEQM-1600

AEQM-1600

---

---

---

---

0173

AEQM-1600

AEQM-1600

AEQM-1600

AEQM-1600

---

---

---

---

0197

AEQM-1625

AEQM-1600

AEQM-1625

AEQM-1600

---

---

---

---

0217

AEQM-1625

AEQM-1625

AEQM-1625

AEQM-1625

---

---

---

---

0237

AEQM-1625

AEQM-1625

AEQM-1625

AEQM-1625

---

---

---

---

0253

AEQM-1625

AEQM-1625

AEQM-1625

AEQM-1625

---

---

---

---

0287

AEQM-1625

AEQM-1000

AEQM-1600

AEQM-1625

AEQM-1000

AEQM-1600

---

---

0317

AEQM-1625

AEQM-1000

AEQM-1600

AEQM-1625

AEQM-1000

AEQM-1600

---

---

0347

AEQM-1625

AEQM-1600

AEQM-1300

AEQM-1000

AEQM-1625

AEQM-1600

AEQM-1300

AEQM-1000

0377

AEQM-1625

AEQM-1600

AEQM-1300

AEQM-1000

AEQM-1625

AEQM-1600

AEQM-1300

AEQM-1000

JOHNSON CONTROLS

FORM 150.62-EG2 (708)

DIMENSIONS

MODEL #
AEQM-97
AEQM-98
AEQM-99
AEQM-1000
AEQM-1300
AEQM-1600
AEQM-1625
AEQM-1628

A
7
7
7
8-1/2
8-1/2
8-1/2
8-1/2
8-1/2

B
5-1/2
5-1/2
5-1/2
6-1/2
6-1/2
6-1/2
6-1/2
6-1/2

C
4-1/2
4-1/2
4-1/2
6
6
6
6
6

D
2-1/2
2-1/2
2-1/2
4-1/2
4-1/2
4-1/2
4-1/2
4-1/2

E
5/8
5/8
5/8
3/4
3/4
3/4
3/4
3/4

F
1/4
1/4
1/4
3/8
3/8
3/8
3/8
3/8

G
7-1/4
7-1/4
7-1/4
8-3/8
8-3/8
8-3/8
8-3/8
8-3/8

H
5/8
5/8
5/8
7/8
7/8
7/8
7/8
7/8

J
3/8
3/8
3/8
1/2
1/2
1/2
1/2
1/2

TYPE AEQM

JOHNSON CONTROLS

91

AIR COOLED SCROLL LIQUID CHILLER

YORK YCAL 50 HZ GUIDE SPECIFICATIONS
PART 1 GENERAL
1.01 SCOPE
A. Provide Microprocessor controlled, multiple-scroll compressor, air-cooled, liquid chillers of the scheduled
capacities as shown and indicated on the Drawings, including but not limited to:
1. Chiller package
2. Electrical power and control connections
3. Chilled water connections
4. Factory start-up
5. Charge of refrigerant and oil (Except for Remote Evaporator applications).
1.02 QUALITY ASSURANCE
A. Products will be Designed, Tested, Rated and Certified in accordance with, and installed in compliance with
applicable sections of the following Standards and Codes:
1. ANSI/ASHRAE Standard 15 Safety Code for Mechanical Refrigeration
2. ASHRAE 90.1 Energy Efficiency compliance.
3. ANSI/NFPA Standard 70 National Electrical Code (NEC).
4. ASME Boiler and Pressure Vessel Code, Section VIII, Division 1.
5. ARI Standard 550/590 Positive Displacement Compressors and Air Cooled Rotary Screw Water-Chilling
Packages.
6. Conform to Intertek Testing Services, formerly ETL, for construction of chillers and provide ETL/cETL
Listing label.
7. Manufactured in facility registered to ISO 9001.
8. OSHA Occupational Safety and Health Act
B. Factory Test: Chiller will be pressure-tested, evacuated and fully charged with refrigerant and oil, and will be
factory operational run tested with water flowing through the vessel.
C. Warranty: Manufacturer Warrants all equipment and material of its manufacture against defects in
workmanship and material for a period of eighteen (18) months from date of initial start-up or date of
shipment, whichever occurs first.
1.03 Delivery and Handling
A. Unit will be delivered to job site fully assembled and charged with refrigerant and oil by the Manufacturer.
B. Unit shall be stored and handled per Manufacturers instructions.
C. Protect the chiller and its accessories from the weather and dirt exposure during shipment.
D. During shipment, provide protective covering over vulnerable components. Fit nozzles and open ends with
plastic enclosures.

PART 2 PRODUCTS
2.01 CHILLER MATERIALS AND COMPONENTS
A. General: provide and start-up, as shown on the schedules and plans, two (2) factory assembled, charged, and
tested air cooled scroll compressor chillers as specified herein. Chiller will be designed, selected, and
constructed using a refrigerant with Flammability rating of 1, as defined by ANSI/ASHRAE STANDARD - 34
Number Designation and Safety Classification of Refrigerants. Chiller will include, but is not limited to: not less
than two refrigerant circuits above 35 tons (123kW), scroll compressors, direct expansion type evaporator, air-

OBO-1713-SI
Page 1 of 5

AIR COOLED SCROLL LIQUID CHILLER

YORK YCAL 50 HZ GUIDE SPECIFICATIONS
cooled condenser, refrigerant, lubrication system, interconnecting wiring, safety and operating controls
including capacity controller, control center, motor starting components, and special features as specified
herein or required for safe, automatic operation.
B. Cabinet: External structural members will be constructed of heavy gage, galvanized steel coated with baked
on powder paint which, when subjected to ASTM B117, 1000 hour 5% salt spray test, yields minimum ASTM
1654 rating of 6.
2.02 COMPRESSORS
Compressors: Will be hermetic, scroll-type, including:
1. Compliant design for axial and radial sealing
2. Refrigerant flow through the compressor with 100% suction cooled motor.
3. Large suction side free volume and oil sump to provide liquid handling capability.
4. Compressor crankcase heaters to provide extra liquid migration protection.
5. Annular discharge check valve and reverse vent assembly to provide low-pressure drop, silent shutdown
and reverse rotation protection.
6. Initial Oil charge.
7. Oil Level sightglass.
8. Vibration isolator mounts for compressors.
9. Brazed-type connections for fully hermetic refrigerant circuits.
2.03 REFRIGERANT CIRCUIT COMPONENTS
Each refrigerant circuit will include: liquid line shutoff valve with charging port, low side pressure relief
device, filter-drier, solenoid valve, sight glass with moisture indicator, thermostatic expansion valves, and
flexible, closed-cell foam insulated suction line and suction pressure transducer.
2.04 HEAT EXCHANGERS
A. Evaporator:
1. Direct expansion type with refrigerant inside high efficiency copper tubes, chilled liquid forced over the
tubes by galvanized steel baffles.
2. Constructed, tested, and stamped in accordance with applicable sections of ASME pressure vessel
code for minimum 350 PSIG (24 bar)refrigerant side design working pressure and150 PSIG (10 bar)
water side design working pressure.
3. Cooler will have thermostatically controlled heaters to protect to -20F (29C) ambient in off-cycle.
4. Brazed plate heat exchangers will be UL listed.
5. Installing contractor must include accommodations in the chilled water piping to allow proper drainage
and venting of the heat exchanger. A strainer with a mesh size between 0.5 and 1.5mm (40 mesh) is
recommended up stream of the heat exchanger to prevent clogging.
B. Air Cooled Condenser:
1. Coils: Internally enhanced, seamless copper tubes, mechanically expanded into aluminum alloy fins with
full height collars. Subcooling coil an integral part of condenser. Design working pressure will be 450
PSIG (31 bar).
2. Fans: Will be dynamically and statically balanced, direct drive, corrosion resistant glass fiber reinforced
composite blades molded into a low noise, full-airfoil cross section, providing vertical air discharge and
low sound. Each fan in its own compartment to prevent crossflow during fan cycling. Guards of heavy
gauge, PVC (polyvinylchloride) coated steel.
3. Fan Motors: High efficiency, direct drive, 6 pole, 3 phase, insulation class F, current protected, Totally
Enclosed Air-Over (TEAO), rigid mounted, with double sealed, permanently lubricated, ball bearings.
2.05 POWER AND ELECTRICAL REQUIREMENTS
A. General: Automatic start, stop, operating, and protection sequences across the range of scheduled conditions

OBO-1713-SI
Page 2 of 5

AIR COOLED SCROLL LIQUID CHILLER

YORK YCAL 50 HZ GUIDE SPECIFICATIONS
and transients.
B. Microprocessor Enclosure: Rain and dust tight NEMA 3R/12 (IP55) powder painted steel cabinet and gasket
sealed door.
C. Microprocessor Control Center:
1. Automatic control of compressor start/stop, anti-coincidence and anti-recycle timers, automatic pumpdown
shutdown, condenser fans, evaporator pump, evaporator heater, unit alarm contacts, and chiller operation
from 0F to 125F (-18C to 52C) ambient. Automatic reset to normal chiller operation after power failure.
2. Software stored in non-volatile memory, with programmed setpoints retained in lithium battery backed real
time clock (RTC) memory for minimum 5 years.
3. Forty character liquid crystal display, descriptions in English (or Spanish, French, Italian, or German),
numeric data in English (or Metric) units. Sealed keypad with sections for Setpoints, Display/Print, Entry,
Unit Options & clock, and On/Off Switch.
4. Programmable Setpoints (within Manufacturer limits): display language; chilled liquid temperature setpoint
and range, remote reset temperature range, set daily schedule/holiday for start/stop, manual override for
servicing, low and high ambient cutouts, number of compressors, low liquid temperature cutout, low
suction pressure cutout, high discharge pressure cutout, anti-recycle timer (compressor start cycle time),
and anti-coincident timer (delay compressor starts).
5. Display Data: Return and leaving liquid temperatures, low leaving liquid temperature cutout setting, low
ambient temperature cutout setting, outdoor air temperature, English or metric data, suction pressure
cutout setting, each system suction pressure (optional on YCAL0014-0060 models), discharge
pressure (optional), liquid temperature reset via a YORK ISN DDC or Building Automation System (by
others) via a 4-20milliamp or 0-10 VDC input with optional BAS interface, anti-recycle timer status for
each compressor, anti-coincident system start timer condition, compressor run status, no cooling load
condition, day, date and time, daily start/stop times, holiday status, automatic or manual system
lead/lag control, lead system definition, compressor starts/operating hours (each), status of hot gas
valves, evaporator heater and fan operation, run permissive status, number of compressors running,
liquid solenoid valve status, load & unload timer status, water pump status.
6. System Safeties: Will cause individual compressor systems to perform auto shut down; manual reset
required after the third trip in 90 minutes. Includes: high discharge pressure, low suction pressure, high
pressure switch, and motor protector. Compressor motor protector will protect against damage due to
high input current or thermal overload of windings.
7. Unit Safeties: Will be automatic reset and cause compressors to shut down if low ambient, low leaving
chilled liquid temperature, under voltage, and flow switch operation. Contractor shall provide flow switch
and wiring per chiller manufacturer requirements.
8. Alarm Contacts: Low ambient, low leaving chilled liquid temperature, low voltage, low battery, and (per
compressor circuit): high discharge pressure, and low suction pressure.
D. Manufacturer will provide any controls not listed above, necessary for automatic chiller operation. Mechanical
Contractor shall provide field control wiring necessary to interface sensors to the chiller control system.
2.06 POWER CONNECTION AND DISTRIBUTION
A. Power Panels:
1. NEMA 3R/12 (IP55) rain/dust tight, powder painted steel cabinets with hinged, latched, and gasket sealed
outer doors. Provide main power connection(s), control power connections, compressor and fan motor
start contactors, current overloads, and factory wiring.
2. Power supply will enter unit at a single location, be 3 phase of scheduled voltage, and connect to
individual terminal blocks per compressor. Separate disconnecting means and/or external branch
circuit protection (by Contractor) required per applicable local or national codes.
B. Exposed compressor, control and fan motor power wiring will be routed through liquid tight conduit.

OBO-1713-SI
Page 3 of 5

AIR COOLED SCROLL LIQUID CHILLER

YORK YCAL 50 HZ GUIDE SPECIFICATIONS
2.07 ACCESSORIES and OPTIONS
Some accessories and options supersede standard product features. Your YORK representative will be pleased
to provide assistance.
A. Microprocessor controlled, Factory installed Across the-Line type compressor motor starters as standard.
B. Control Power Transformer:
Converts unit power voltage to 120-1-60 (500 VA capacity). Factory-mounting includes primary and
secondary wiring between the transformer and the control panel.
C. Flow Switch (Field-mounted):
Vapor proof SPDT, NEMA 3R switch, 150 PSIG (10.3 bar), -20F to 250F (-28.9C to 121.1C).
D. Evaporator options:
Provide 1-1/2" cooler insulation in lieu of standard 3/4".
E. Service Isolation valves: Service suction and discharge (ball type) isolation valves are added to unit per
system. This option also includes a system high pressure relief valve in compliance with ASHRAE15.
(Factory-mounted.)
F. Vibration Isolation (Field-mounted): 2 Inch Deflection Seismic Isolators: Level adjustable, restrained mounts in
rugged welded steel housing with vertical and horizontal limit stops. Housings will be designed to withstand a
minimum 1.0g accelerated force in all directions to 2 inches.
G. Low Speed , reduced noise fans
1. Provide the following options as required to meet scheduled sound performance data at all load points.
a. Low Sound fans, Low speed, reduced noise (Factory-mounted).
SOUND POWER LEVELS (In Accordance with ARI 370) Octave Band Center Frequency, Hz
YCAL0377EB50
( Equipped with Low Sound Fans )
Ambient
63
125
250
500
1K
2K
4K
8K
Load %
(F)
100.0
98.0
92.0
95.0
93.0
94.0
92.0
90.0
84.0
74.0
83.3
88.6
92.0
95.0
93.0
94.0
92.0
90.0
83.0
73.0
66.7
80.6
91.0
95.0
92.0
93.0
91.0
89.0
83.0
73.0
50.0
70.9
91.0
95.0
92.0
93.0
90.0
88.0
82.0
73.0
33.3
60.5
91.0
95.0
92.0
93.0
89.0
87.0
81.0
72.0
16.7
55.0
88.0
92.0
89.0
90.0
86.0
84.0
78.0
69.0

SOUND POWER LEVELS (In Accordance with ARI 370) Octave Band Center Frequency, Hz
YCAL0377EB50
( Equipped with Low Sound Fans )
Ambient
63
125
250
500
1K
2K
4K
8K
Load %
(F)
100.0
98.0
92.0
95.0
93.0
94.0
92.0
90.0
84.0
74.0
83.3
88.6
92.0
95.0
93.0
94.0
92.0
90.0
83.0
73.0
66.7
80.6
91.0
95.0
92.0
93.0
91.0
89.0
83.0
73.0
50.0
70.9
91.0
95.0
92.0
93.0
90.0
88.0
82.0
73.0
33.3
60.5
91.0
95.0
92.0
93.0
89.0
87.0
81.0
72.0
16.7
55.0
88.0
92.0
89.0
90.0
86.0
84.0
78.0
69.0
** Chiller is assumed to be a point source on a reflecting (hemispherical radiation)

LWA
97.0
96.0
96.0
95.0
95.0
92.0

LWA
97.0
96.0
96.0
95.0
95.0
92.0

PART 3 EXECUTION

OBO-1713-SI
Page 4 of 5

AIR COOLED SCROLL LIQUID CHILLER

YORK YCAL 50 HZ GUIDE SPECIFICATIONS
3.01 INSTALLATION
A. General: Rig and Install in full accordance with Manufacturers requirements, Project drawings, and Contract
documents.
B. Location: Locate chiller as indicated on drawings, including cleaning and service maintenance clearance per
Manufacturer instructions. Adjust and level chiller on support structure. If equipment provided exceeds
height of scheduled chiller, installing contractor is responsible for additional costs associated with extending
the height of parapet or screening walls/enclosures.
C. Components: Installing Contractor shall provide and install all auxiliary devices and accessories for fully
operational chiller.
D. Electrical: Coordinate electrical requirements and connections for all power feeds with Electrical Contractor
(Division 16).
E. Controls: Coordinate all control requirements and connections with Controls Contractor.
F. Finish: Installing Contractor shall paint damaged and abraded factory finish with touch-up paint matching
factory finish.

OBO-1713-SI
Page 5 of 5

Application Data
Unit Location
The YCAL chillers are designed for outdoor installation.
When selecting a site for installation, be guided by the
following conditions:
1. For outdoor locations of the unit, select a place having
an adequate supply of fresh air for the condenser.
2. Avoid locations beneath windows or between structures where normal operating sounds may be objectionable.
3. Installation sites may be either on a roof, or at ground
level. (See FOUNDATION.)
4. The condenser fans are the propeller-type, and are not
recommended for use with duct work in the condenser
air stream.
5. When it is desirable to surround the unit(s), it is recommended that the screening be able to pass the
required chiller CFM without exceeding 0.1" of water
external static pressure.
6. Protection against corrosive environments is available
by supplying the units with either copper fin, cured
phenolic, or epoxy coating on the condenser coils.
The phenolic or epoxy coils should be offered with
any units being installed at the seashore or where
salt spray may hit the unit.
In installations where winter operation is intended and
snow accumulations are expected, additional height must
be provided to ensure normal condenser air flow.
Recommended clearances for units are given in Dimensions. When the available space is less, the unit(s)
must be equipped with the discharge pressure transducer
option to permit high pressure unloading in the event that
air recirculation were to occur.
Foundation
The unit should be mounted on a flat and level foundation,
ground or roof, capable of supporting the entire operating
weight of the equipment. Operating weights are given in
the PHYSICAL DATA tables.
ROOF LOCATIONS Choose a spot with adequate structural strength to safely support the entire weight of the unit
and service personnel. Care must be taken not to damage
the roof during installation. If the roof is bonded, consult
106

the building contractor or architect for special installation

requirements. Roof installations should incorporate the
use of spring-type isolators to minimize the transmission
of vibration into the building structure.
GROUND LEVEL INSTALLATIONS It is important that
the units be installed on a substantial base that will not
settle, causing strain on the liquid lines and resulting in
possible leaks. A one-piece concrete slab with footers
extending below the frost line is highly recommended.
Additionally, the slab should not be tied to the main building foundation as noises will telegraph.
Mounting holes (11/16" diameter) are provided in the
steel channel for bolting the unit to its foundation. See
DIMENSIONS.
For ground level installations, precautions should be taken
to protect the unit from tampering by or injury to unauthorized persons. Screws on access panels will prevent
casual tampering; however, further safety precautions,
such as unit enclosure options, a fenced-in enclosure, or
locking devices on the panels may be advisable. Check
local authorities for safety regulations.
Chilled Liquid Piping
The chilled liquid piping system should be laid out so that
the circulating pump discharges into the cooler. The inlet
and outlet cooler liquid connections are given in DIMENSIONS.
Hand stop valves are recommended for use in all lines to
facilitate servicing. Drain connections should be provided
at all low points to permit complete drainage of the cooler
and system piping. Additionally, a strainer (40 mesh) is
recommended for use on the INLET line to the cooler.
Pressure gauge connections are recommended for installation in the inlet and outlet water lines. Gauges are not
furnished with the unit and are to be furnished by other
suppliers.
The chilled liquid lines that are exposed to outdoor ambients should be wrapped with a supplemental heater cable
and covered with insulation. As an alternative, ethylene
glycol should be added to protect against freeze-up during
low ambient periods.
A flow switch is available as an accessory on all units.
The flow switch (or its equivalent) must be installed in the
leaving water piping of the cooler and must not be used
to start and stop the unit.

JOHNSON CONTROLS

Electrical Data
NOTES:
1. Minimum Circuit Ampacity (MCA) is based on 125% of the rated load amps for the largest motor plus 100% of
the rated load amps for all other loads included in the circuit, per N.E.C. Article 43024. If the optional Factory
Mounted Control Transformer is provided, add the following MCA values to the electrical tables for the system
providing power to the transformer: 17, add 2.5 amps; 28, add 2.3 amps; 40, add 1.5 amps, 46, add 1.3 amps;
58, add 1 amps.
2. The minimum recommended disconnect switch is based on 115% of the rated load amps for all loads included
in the circuit, per N.E.C. Article 440.
3. Minimum fuse size is based upon 150% of the rated load amps for the largest motor plus 100% of the rated load
amps for all other loads included in the circuit to avoid nuisance trips at startup due to lock rotor amps. It is not
recommended in applications where brown outs, frequent starting and stopping of the unit, and/or operation at
ambient temperatures in excess of 95F (35C) is anticipated.
4. Maximum fuse size is based upon 225% of the rated load amps for the largest motor plus 100% of the rated
load amps for all other loads included in the circuit, per N.E.C. Article 440-22.
5. Circuit breakers must be UL listed and CSA certified and maximum size is based on 225% of the rated load
amps for the largest motor plus 100% of the rated load amps for all other loads included in the circuit. Exception:
YCAL0014 and YCAL0020 must have the optional factory overloads installed to use a standard circuit breaker.
Otherwise, an HACRtype circuit breakers must be used. Maximum HACR circuit breaker rating is based on
225% of the rated load amps for the largest motor plus 100% of the rated load amps for all other loads included
in the circuit.
6. The INCOMING WIRE RANGE is the minimum and maximum wire size that can be accommodated by the
unit wiring lugs. The (2) preceding the wire range indicates the number of termination points available per phase
of the wire range specified. Actual wire size and number of wires per phase must be determined based on the
National Electrical Code, using copper connectors only. Field wiring must also comply with local codes.
7. A ground lug is provided for each compressor system to accommodate a field grounding conductor per N.E.C.
Table 25095. A control circuit grounding lug is also supplied.
8. The supplied disconnect is a Disconnecting Means as defined in the N.E.C. 100, and is intended for isolating the
unit for the available power supply to perform maintenance and troubleshooting. This disconnect is not intended
to be a Load Break Device.
9. Field Wiring by others which complies to the National Electrical Code & Local Codes.
LEGEND
ACR-LINE
C.B.
D.E.
DISC SW
FACT MOUNT CB
FLA
HZ
MAX
MCA
MIN
MIN NF
RLA
S.P. WIRE
UNIT MTD SERV SW

LRA

92

ACROSS THE LINE START
CIRCUIT BREAKER
DUAL ELEMENT FUSE
DISCONNECT SWITCH
FACTORY MOUNTED CIRCUIT BREAKER
FULL LOAD AMPS
HERTZ
MAXIMUM
MINIMUM CIRCUIT AMPACITY
MINIMUM
MINIMUM NON FUSED
RATED LOAD AMPS
SINGLE POINT WIRING
UNIT MOUNTED SERVICE (NON-FUSED DISCONNECT
SWITCH)
LOCKED ROTOR AMPS

Voltage Code
-50=380/415-3-50

JOHNSON CONTROLS

Electrical Data - continued

YCAL0043 - YCAL0253

SINGLE POINT ON YCAL0043-0107 MODELS; DUAL POINT ON YCAL0117-0253 MODELS (See Fig. 1 or 2)
(One or Two Field Provided Power Supply Circuits to the chiller. Field connections to Factory Provided Terminal Block(s) per system)

MODEL
YCAL

VOLT

0043
0057
0073
0087
0107
0117
0133
0147
0157
0173
0197
0217
0237
0253

380/415
380/415
380/415
380/415
380/415
380/415
380/415
380/415
380/415
380/415
380/415
380/415
380/415
380/415

UNIT VOLTAGE
MODELS w/o
CONTROL TRANS
MODLES W.
CONTROL TRANS.

SYSTEM #1 FIELD SUPPLIED WIRING

MIN
N/F D.E. FUSE
CKT. BKR.5 INCOMING
HZ
MCA1 DISC
(LUGS) WIRE
MIN3 MAX4 MIN MAX
SW2
RANGE6
50 35
60
40
45
40
45
# 10 - # 1
50 46
60
50
60
50
60
# 10 - # 1
50 53
60
60
70
60
70
# 10 - # 1
50 62
100
70
80
70
80
# 10 - # 1
50 73
100
80
90
80
90
# 10 - # 1
50 46
60
50
60
50
60
# 10 - # 1
50 53
60
60
70
60
70
# 10 - # 1
50 53
60
60
70
60
70
# 10 - # 1
50 62
100
70
80
70
80
# 10 - # 1
50 62
100
70
80
70
80
# 10 - # 1
50 73
100
80
90
80
90
# 10 - # 1
50 73
100
80
90
80
90
# 10 - # 1
50 86
100
100
100 100 100
# 10 - # 1
50 86
100
100
100 100 100
# 10 - # 1

UNIT VOLTAGE

CONTROL POWER

SYSTEM #1 COMPRESSOR & FAN

COMPR. #1 COMPR. #2 COMPR. #3
FANS
FLA
RLA LRA RLA LRA RLA LRA QTY
(EA)
12.0
99
12.0
99

2
4.0
16.6 127 16.6 127

2
4.0
19.9 167 19.9 167

2
4.0
23.9 198 23.9 198

2
4.0
19.9 167 19.9 167 19.9 167
2
4.0
16.6 127 16.6 127

2
4.0
19.9 167 19.9 167

2
4.0
19.9 167 19.9 167

2
4.0
23.9 198 23.9 198

2
4.0
23.9 198 23.9 198

2
4.0
19.9 167 19.9 167 19.9 167
2
4.0
19.9 167 19.9 167 19.9 167
2
4.0
23.9 198 23.9 198 23.9 198
2
4.0
23.9 198 23.9 198 23.9 198
2
4.0

MCA

NOTE A

OVER CURRENT PROTECTION,

SEE NOTE B
MIN
MAX

NF DISC Sw

115-1-60/50

15A

10A

15A

30 A / 240V

-50

380/415-3-50

15A

10A

15A

30 A / 480V

A. Minimum #14 AWG, 75C, Copper Recommended

B. Minimum and Maximum Over Current Protection, Dual Element Fuse or Circuit Breaker

VOLTAGE CODE
-50

94

VOLTAGE RANGE

UNIT POWER
380/415-3-50

MIN.
342

MAX.
440

JOHNSON CONTROLS

Electrical Data - continued

YCAL0287 - YCAL0377

SINGLE POINT POWER SUPPLY CONNECTIONS WITH INDIVIDUAL SYSTEM CIRCUIT BREAKERS (see Fig. 4)

(One Field Provided Power Supply Circuit to the chiller. Field connections to Factory Provided Teminal Block (optional) or Non-Fused Disconnect Switch
(optional). Includes Individual Branch Circuit Protection (Breakers) per electrical system)

SINGLE POINT FIELD SUPPLIED WIRING

MODEL
YCAL
0287
0317
0347
0377

VOLT
380/415
380/415
380/415
380/415

HZ
50
50
50
50

MCA1

MIN N/F
DISC SW2

221
227
265
300

250
400
400
400

D.E. FUSE

CKT. BKR.5

MIN3

MAX4

MIN

MAX

250
250
300
300

250
250
300
300

250
250
300
300

250
250
300
300

INCOMING (LUGS) WIRE

RANGE6
TERMINAL
NF DISC.
BLOCK (opt) SWITCH (opt)
# 6 - 400
# 6 - 350
# 6 - 400
(2) 3/0-500
2/0 - 500
(2) 3/0-500
2/0 - 500
(2) 3/0-500

See Notes on page 94.

See Notes on page 74.

100

JOHNSON CONTROLS

FORM 150.62-EG2 (708)

YCAL0287 - YCAL0377

SINGLE POINT POWER SUPPLY CONNECTIONS WITH INDIVIDUAL SYSTEM CIRCUIT BREAKERS (see Fig. 4)

(One Field Provided Power Supply Circuit to the chiller. Field connections to Factory Provided Teminal Block (optional) or Non-Fused Disconnect Switch
(optional). Includes Individual Branch Circuit Protection (Breakers) per electrical system)

SYSTEM #1 COMPRESSOR & FAN

COMPR. #1 COMPR. #2 COMPR. #3

SYSTEM #2 FIELD SUPPLIED WIRING

FANS

COMPR. #1 COMPR. #2 COMPR. #3

FANS

RLA LRA RLA LRA RLA LRA QTY FLA(EA) RLA LRA RLA LRA RLA LRA QTY FLA(EA)
32.6
32.6
44.2
44.2

215
215
270
270

32.6
32.6
44.2
44.2

215
215
270
270

JOHNSON CONTROLS

32.6
32.6
44.2
44.2

215
215
270
270

3
3
3
3

3.8
3.8
3.8
3.8

44.2
32.6
32.6
44.2

270
215
215
270

44.2
32.6
32.6
44.2

270
215
215
270

32.6
32.6
44.2

215
215
270

3
3
3
3

3.8
3.8
3.8
3.8

101

FORM 150.62-EG2 (708)

Figure 4: Multiple Point Power Supply Connection Terminal Block, Non-Fused

Disconnect Switches or Circuit Breakers (YCAL0096-0130)
Power Panel

Control Panel
2
L
MICROPANEL

Terminal Block1,
NF Disconnect
SW1
or Circuit Breaker1

Terminal Block2,
NF Disconnect
SW2
or Circuit Breaker2

1L1 1L2 1L3

Air Proving Switch

CTB2

GRD

GRD

2L1 2L2 2L3

13

14

CTB1

Field Provided 120-1-60

Micropanel Power Supply if
Control Transformer not Supplied
Field Provided Unit Power Supply
See electrical note 9

Figure 3: Single Point Supply Connection Terminal Block or Non-Fused

Disconnect Switch to Individual System Circuit Breakers (YCAL0096-0130)
Power Panel
Circuit
Breaker1

Control Panel

Circuit
Breaker2

2
L
MICROPANEL

Terminal Block or
NF Disconnect SW
Air Proving Switch

CTB2

GRD

1L1 1L2 1L3

13

14

CTB1

Field Provided 120-1-60

Micropanel Power Supply if Control
Transformer not Supplied
Field Provided Unit Power Supply
See electrical note 9

JOHNSON CONTROLS

103

Control Wiring

FLOW SW

REMOTE START/STOP

13
14
13
20
13

PWM INPUT

LOAD LIMIT INPUT

21

CTB1

* Factory wired with optional transformer.

104

JOHNSON CONTROLS

Millennium Control Center

All controls are contained in a NEMA 3R/12 (and equivalent
to IP55*) cabinet with hinged outer door and includes:
Liquid Crystal Display with Light Emitting Diode backlighting for outdoor viewing:
Two display lines
Twenty characters per line
Color coded 12-button non-tactile keypad with sections
for:
DISPLAY/PRINT of typical information:
Chilled liquid temperatures
Ambient temperature
System pressures (each circuit)
Operating hours and starts (each compressor)
Print calls up to the liquid crystal display:
Operating data for the systems
History of fault shutdown data for up to the last six
fault shutdown conditions
An RS-232 port, in conjunction with this press-to-print
button, is provided to permit the capability of hard copy
print-outs via a separate printer (by others).
ENTRY section to:

ENTER setpoints or modify system values
SETPOINTS updating can be performed to:
Chilled liquid temperature setpoint and range
Remote reset temperature range
Set daily schedule/holiday for start/stop
Manual override for servicing
Low and high ambient cutouts
Number of compressors
Low liquid temperature cutout
Low suction pressure cutout
High discharge pressure cutout
Anti-recycle timer (compressor start cycle time)
Anti-coincident timer (delay compressor starts)

FORM 150.62-EG2 (708)

UNIT ON/OFF switch

The microprocessor control center is capable of displaying the following:

Return and leaving liquid temperature

Low leaving liquid temperature cutout setting
Low ambient temperature cutout setting
Outdoor air temperature
English or Metric data
Suction pressure cutout setting
Each system suction pressure (optional on 0014 - 0060
models and standard on 0064 - 0124 models)
Discharge pressure (optional)
Liquid Temperature Reset via a YORK ISN DDC or
Building Automation System (by others) via:
- a pulse width modulated (PWM) input as standard
- a 4-20 milliamp or 0 -10 VDC input, or contact
closure with the optional B.A.S. interface option
Anti-recycle timer status for each system
Anti-coincident system start timer condition
Compressor run status
No cooling load condition
Day, date and time
Daily start/stop times
Holiday status
Automatic or manual system lead/lag control
Lead system definition
Compressor starts & operating hours
(each compressor)
Status of hot gas valves, evaporator heater
and fan operation
Run permissive status
Number of compressors running
Liquid solenoid valve status
Load & unload timer status
Water pump status

UNIT section to:

Set time
Set unit options

JOHNSON CONTROLS

Millennium Control Center - continued

Provisions are included for: pumpdown at shutdown;
optional remote chilled water temperature reset and two
steps of demand load limiting from an external building
automation system. Unit alarm contacts are standard.
The operating program is stored in non-volatile memory
(EPROM) to eliminate chiller failure due to AC powered
failure/battery discharge. Programmed setpoints are
retained in lithium battery-backed RTC memory for 5
years minimum.

POWER PANEL
Each panel contains:
Compressor power terminals
Compressor motor starting contactors per l.E.C.**
Control power terminals to accept incoming for
115-1-60 control power
Fan contactors & overload current protection
The power wiring is routed through liquid-tight conduit to
the compressors and fans.
* Intensity of Protection European Standard
** International Electrotechnical Commission

JOHNSON CONTROLS