AS4041 PRESSURE PIPING - ALLOWABLE DESIGN PRESSURE

Weld Joint Factor (AS4041 Table 3.12.2 or D12)

Class Design Factor (AS4041 Table 3.12.3)
Design Temperature, C
Weld Joint Strength Reduction Factor (AS4041 Table 3.12.5)
Material Design Strength, MPa (AS4041, Appendix D)

e
M
T
W
f

1.00
1.00
525
0.975
82.68

Pipe Outside Diameter from Pipe Charts, mm

Nominal Wall Thickness from Pipe Charts, mm
Manufacturing Tolerance ( %)
Corrosion Allowance, mm
Depth of Threading, Grooving or Machining, mm

D
tm

273.2
12.77
12.5
1.6
0.0

Pressure Design Wall Thickness, mm

tf

9.57

MADP

5.86

Maximum Allowable Design Pressure, MPa

AS4041 PRESSURE PIPING - REQUIRED PRESSURE DESIGN WA

Weld Joint Factor (AS4041 Table 3.12.2 or D12)
Class Design Factor (AS4041 Table 3.12.3)
Design Temperature, C
Weld Joint Strength Reduction Factor (AS4041 Table 3.12.5)
Material Design Strength, MPa (AS4041, Appendix D)

e
M
T
W
f

1.00
1.00
525.00
0.975
82.68

Pipe Outside Diameter from Pipe Charts, mm

Manufacturing Tolerance ( %)
Corrosion Allowance, mm
Depth of Threading, Grooving or Machining, mm

273.2
12.5
1.6
0.0

Design Pressure, MPa

5.82

Pressure Design Wall Thickness, mm

tf

9.51

Required Wall Thickness (including allowances), mm

tm

12.70

GN PRESSURE
Product of e x M not less than 0.7
1
exM

Manufacturing Tolerances
Aust Pipes 10%; American Pipes 12.5%

URE DESIGN WALL THICKNESS

Product of e x M not less than 0.7
exM
1.0

Manufacturing Tolerances
Aust Pipes 10%; American Pipes 12.5%

Therefore Choose DN250 S/S pipe will a nominal thickness > 12.7 mm

ASME B31.3 PROCESS PIPING - ALLOWABLE DESIGN PRESSUR

Weld Joint Quality Factor (ASME B31.3 Table 302.3.4)
Coefficient Y (ASME B31.3 Table 304.1.1)
Design Temperature, C
Weld Joint Strength Reduction Factor (ASME B31.3 Cl. 302.3.5(e))
Material Allowable Stress, MPa (ASME B31.3 Table A-1M)

Ej
Y
T
W
S

Pipe Outside Diameter from Pipe Charts, mm

Nominal Wall Thickness from Pipe Charts, mm
Manufacturing Tolerance ( %)
Corrosion Allowance, mm
Depth of Threading, Grooving or Machining, mm

D
tm

Pressure Design Thickness, mm

Maximum Allowable Internal Design Gauge Pressure, MPa

MADP

ASME B31.3 PROCESS PIPING - REQUIRED PRESSURE DESIGN

Weld Joint Quality Factor (ASME B31.3 Table 302.3.4)
Coefficient Y (ASME B31.3 Table 304.1.1)
Design Temperature, C
Weld Joint Strength Reduction Factor (ASME B31.3 Cl. 302.3.5(e))
Material Allowable Stress, MPa (ASME B31.3 Table A-1M)

Ej
Y
T
W
S

Pipe Outside Diameter from Pipe Charts, mm

Manufacturing Tolerance ( %)
Corrosion Allowance, mm
Depth of Threading, Grooving or Machining, mm

Design Pressure, MPa

Pressure Design Thickness, mm

Minimum Required Thickness (including allowances), mm

tm

When the variation last no more than 10 hours at any one time and not more than 100 hours per y
(P x D)/(2 x ((S x Ej x W) + (P x Y)

E DESIGN PRESSURE
1.00 Seamless ASTM A312 TP316
0.40
-29 -84.20F
1.000
137.8 20 ksi
273.2 10.75"
12.77
12.5
0.0
0.0

Manufacturing Tolerances
Aust Pipes 10%; American Pipes 12.5%

11.17
11.66

PRESSURE DESIGN WALL THICKNESS

1.00 Seamless ASTM A312 TP316
0.40
-29 84.20F
1.000
137.8 20 ksi
273.2 10.75"
12.5
0.0
0.0

Manufacturing Tolerances
Aust Pipes 10%; American Pipes 12.5%

1.90 845 psi

1.873
2.140

0.074 inches
0.084 inches
Therefore Choose DN250 S/S pipe will a nominal thickness > 12.77 mm

ot more than 100 hours per year, it permissible to exceed the pressure rating or the allowable stress design a

hickness > 12.77 mm

e allowable stress design at the temperature of the increas rating or the allowable stress for pressure.

le stress for pressure.

NPS
0.5
0.75
1
1.5
2
3
4
6
8
10
12
14
16
18
20
24

Pipe OD
in
mm
0.84
21.336
1.05
26.67
1.315
33.401
1.9
48.26
2.375
60.325
3.5
88.9
4.5
114.3
6.625
168.275
8.625
219.075
10.75
273.05
12.75
323.85
14
355.6
16
406.4
18
457.2
20
508
24
609.6

t
mm
0.159
0.199
0.249
0.360
0.450
0.663
0.853
1.255
1.634
2.037
2.415
2.652
3.031
3.410
3.789
4.547

tm
mm
3.359
3.399
3.449
3.560
3.650
3.863
4.053
4.455
4.834
5.237
5.615
5.852
6.231
6.610
6.989
7.747

ta
mm
4.183
4.865
3.981
4.445
4.848
4.804
5.268
6.221
7.158
8.111
8.339
9.739
8.339
8.339
8.339
8.339

Equation for t (pressure design thickness as per ASME B31.3)

P
S
E
W
Y
CA

Sch
160
160
XS
XS
XS
STD
STD
STD
STD
STD
40
40
STD
STD
STD
STD

Thk of Sch
mm
4.78
5.56
4.55
5.08
5.54
5.49
6.02
7.11
8.18
9.27
9.53
11.13
9.53
9.53
9.53
9.53

Corrosion Allowance

5.11
46.6
45.16
137.895 Stress value for material table A-1 ASME B31.3 page 151
0.95
Weld joint strength reduction ASME B31.3 para. 302.3.5 page 19
0.4 ASME B31.3 table 304.1.1 page 20
3.2 mm
NPS
0.5
0.75
1
1.5
2
3
4
6
8

Pipe OD
in
mm
0.84
21.336
1.05
26.670
1.315
33.401
1.9
48.260
2.375
60.325
3.5
88.900
4.5
114.300
6.625
168.275
8.625
219.075

t
mm
0.413
0.516
0.646
0.934
1.167
1.720
2.212
3.257
4.240

tm
mm
3.613
3.716
3.846
4.134
4.367
4.920
5.412
6.457
7.440

ta
mm
4.183
4.865
3.981
4.244
4.848
6.668
7.490
9.599
9.021

Sch
160
160
XS
XS
XS
XS
XS
XS
60

Thk of Sch
mm
4.78
5.56
4.55
4.85
5.54
7.62
8.56
10.97
10.31

10
12
14
16
18
20
24
NPS
0.5
0.75
1
1.5
2
3
4
6
8
10
12
14
16
18
20
24
P
S
E
W
Y
CA

273.050
323.850
355.600
406.400
457.200
508.000
609.600

5.284
6.267
6.882
7.865
8.848
9.831
11.797

8.484
9.467
10.082
11.065
12.048
13.031
14.997

11.113
12.863
13.204
11.113
12.486
13.204
15.295

Pipe OD
in
mm
0.84
21.336
1.05
26.67
1.315
33.401
1.9
48.26
2.375
60.325
3.5
88.9
4.5
114.3
6.625
168.275
8.625
219.075
10.75
273.05
12.75
323.85
14
355.6
16
406.4
18
457.2
20
508
24
609.6

t
mm
0.147
0.183
0.229
0.332
0.414
0.611
0.785
1.156
1.505
1.876
2.225
2.443
2.792
3.141
3.490
4.188

tm
mm
0.147
0.183
0.229
0.332
0.414
0.611
0.785
1.156
1.505
1.876
2.225
2.443
2.792
3.141
3.490
4.188

ta
mm
3.421
3.981
4.445
4.848
4.804
5.268
6.221
7.158
8.111
0.000
0.000
0.000
0.000
0.000
0.000
0.000

t
mm
0.151
0.189
0.237
0.342
0.427
0.630
0.810
1.192

tm
mm
4.733
4.776
4.831
4.951
5.049
5.280
5.486
5.923

10.75
12.75
14
16
18
20
24

1.9
137.9 Mpa
1

60
60
60
40
40
40
40
Sch
XS
XS
XS
STD
STD
STD
STD
STD

12.7
14.7
15.09
12.7
14.27
15.09
17.48
Thk of Sch
mm
3.91
4.55
5.08
5.54
5.49
6.02
7.11
8.18
9.27

4.96

0.4
0

PHE WMO
NPS
0.5
0.75
1
1.5
2
3
4
6

Pipe OD
in
mm
0.84
21.336
1.05
26.67
1.315
33.401
1.9
48.26
2.375
60.325
3.5
88.9
4.5
114.3
6.625
168.275

ta
4.183
4.865
5.556
4.445
3.421
4.183
5.268
6.221

Sch
160
160
160
80
STD
STD
STD
STD

Thk of Sch
mm
4.78
5.56
6.35
5.08
3.91
4.78
6.02
7.11

8
10
12
14
16
18
20
24
P
S
E
W
Y
CA
Mech. Allw
Pipe Tolera

8.625
10.75
12.75
14
16
18
20
24

219.075
273.05
323.85
355.6
406.4
457.2
508
609.6

19.6 bar
20 ksi
1
0.4
2.54 mm
1.45 mm
0.125

1.552
1.935
2.295
2.520
2.880
3.240
3.600
4.320

6.334
6.771
7.183
7.440
7.851
8.263
8.674
9.497

285 psi
137.9 Mpa

7.158
8.111
8.339
8.339
8.339
8.339
8.339
8.339

STD
STD
STD
STD
STD
STD
STD
30

1965

kPa

8.18
9.27
9.53
9.53
9.53
9.53
9.53
9.53
1.96

0.3 mm

CNG Lombok 9 barg CLASS AS 150# SS A312 TP 316

t
Pipe OD
tm
ta
NPS
in
mm
mm
mm
mm
0.147
0.147
3.264
0.5
0.84
21.336
0.183
0.183
3.421
0.75
1.05
26.67
0.229
0.229
3.981
1
1.315
33.401
0.332
0.332
4.445
1.5
1.9
48.26
0.414
0.414
3.421
2
2.375
60.325
0.611
0.611
4.804
3
3.5
88.9
0.785
0.785
5.268
4
4.5
114.3
1.156
1.156
6.221
6
6.625
168.275
1.505
1.505
7.158
8
8.625
219.075
1.876
1.876
8.111
10
10.75
273.05
2.225
2.225
8.339
12
12.75
323.85
2.443
2.443
4.183
14
14
355.6
2.792
2.792
4.183
16
16
406.4
3.141
3.141
4.183
18
18
457.2
3.490
3.490
4.183
20
20
508
4.188
4.188
4.183
24
24
609.6

Sch
80S
80S
80S
80S
40S
40S
40S
40S
40S
40S
40S
10S
10S
10S
10S
10S

Thk of Sch
mm
3.73
3.91
4.55
5.08
3.91
5.49
6.02
7.11
8.18
9.27
9.53
4.78
4.78
4.78
4.78
4.78

JETTY SENORO
NPS
0.5

Pipe OD
in
mm
0.84
21.336

t
mm
0.147

tm
mm
3.147

ta
mm
4.183

Sch
160

Thk of Sch
mm
4.78

0.75
1
1.5
2
3
4
6
8
10
12
14
16
18
20
24

1.05
1.315
1.9
2.375
3.5
4.5
6.625
8.625
10.75
12.75
14
16
18
20
24

26.67
33.401
48.26
60.325
88.9
114.3
168.275
219.075
273.05
323.85
355.6
406.4
457.2
508
609.6

0.183
0.229
0.332
0.414
0.611
0.785
1.156
1.505
1.876
2.225
2.443
2.792
3.141
3.490
4.188

3.183
3.229
3.332
3.414
3.611
3.785
4.156
4.505
4.876
5.225
5.443
5.792
6.141
6.490
7.188

4.865
5.556
6.248
4.848
6.668
5.268
6.221
5.556
5.556
5.556
6.930
6.930
6.930
8.339
8.339

160
160
160
80
80
40
40
20
20
20
20
20
20
20
20

5.56
6.35
7.14
5.54
7.62
6.02
7.11
6.35
6.35
6.35
7.92
7.92
7.92
9.53
9.53

Ratio
ta > tm
D/t > 6

Validation

D/6
0.140
0.175
0.219
0.317
0.396
0.583
0.750
1.104
1.438
1.792
2.125
2.333
2.667
3.000
3.333
4.000

1 ksi
137.895
177.195

CS ASTM A106 Gr. B or API 5L Gr. B 150#

Temp
P
C
bar(g)
-29
19.6
38
19.2
100
17.7
150
15.8
1.96 Mpa
137.895 Mpa
0.95
0.4
3.2 mm
Ratio
ta > tm
D/t > 6
OK
51.672
OK
51.672
OK
51.672
OK
51.672
OK
51.672
OK
51.672
OK
51.672
OK
51.672
OK
51.672

Validation
Valid
Valid
Valid
Valid
Valid
Valid
Valid
Valid
Valid

CS ASTM A106 Gr. B 300#

Temp
P
C
bar(g)
-29
51.1
38
51.1
100
46.6
150
45.1

OK
OK
OK
OK
OK
OK
OK

51.672
51.672
51.672
51.672
51.672
51.672
51.672

Ratio
ta > tm
D/t > 6
OK
145.558
OK
145.558
OK
145.558
OK
145.558
OK
145.558
OK
145.558
OK
145.558
OK
145.558
OK
145.558
OK
145.558
OK
145.558
OK
145.558
OK
145.558
OK
145.558
OK
145.558
OK
145.558

Ratio
ta > tm
D/t > 6

Valid
Valid
Valid
Valid
Valid
Valid
Valid
for 6" & below SS A312 TP316 150#
for 8" & above A358 Gr. 316 Class 1
Temp
P
C
bar(g)
-29
19.0
38
19.0
100
16.2
150
14.8

Validation
Valid
Valid
Valid
Valid
Valid
Valid
Valid
Valid
Valid
Valid
Valid
Valid
Valid
Valid
Valid
Valid

Validation
tm

T
mm
4.18
4.87
5.56
4.45
3.42
4.18
5.27
6.22

D/6
3.56
4.45
5.57
8.04
10.05
14.82
19.05
28.05

Temp
C
-29
38
100
150

P
psi(g)
19.6
19.0
16.2
14.8

7.16
8.11
8.34
8.34
8.34
8.34
8.34
8.34

36.51
45.51
53.98
59.27
67.73
76.20
84.67
101.60

Mpa

Ratio
ta > tm
D/t > 6
OK
145.558
OK
145.558
OK
145.558
OK
145.558
OK
145.558
OK
145.558
OK
145.558
OK
145.558
OK
145.558
OK
145.558
OK
145.558
OK
145.558
OK
145.558
OK
145.558
OK
145.558
OK
145.558

Ratio
ta > tm
D/t > 6

Validation
Valid
Valid
Valid
Valid
Valid
Valid
Valid
Valid
Valid
Valid
Valid
Valid
Valid
Valid
Valid
Valid

Validation

P
S
E
W
Y
CA
Mech. Allw
Pipe Toleran

1.9 Mpa
20 ksi
1
0.4
0 mm
1.45 mm
0.125

Temp
C
-29
38
100
150

P
bar(g)
19.0
19.0
16.2
14.8

S
(Mpa)
137.9
137.9
137.9
137.9

CS 150#
Temp
F
-20

P
psig
285.0

S
(Mpa)
137.9

100
200
300
P
S
E
W
Y
CA
Mech. Allw
Pipe Toleran

285.0
260.0
230.0

137.9
137.9
137.9

1.9 Mpa
20 ksi
1
0.4
3 mm
mm
0.125

=
0.145

0.145

Mpa

19.99478 Mpa
25.69328 MPa

X65

Deg F
PSIG
CA
NPS

06 Gr. B or API 5L Gr. B 150#

S
(Mpa)
137.895
137.895
137.895
137.895

06 Gr. B 300#
S
(Mpa)
137.9
137.9
137.9
137.9

0.5
0.75
1
1.5
2
3
4
6
8
10
12
14
16
18
20
24
P
S
E
W
Y
CA

-23 to 37.8
to 100
285
0.0625 in

93.3
200
260

Pipe OD
in
mm
0.84
21.336
1.05
26.67
1.315
33.401
1.9
48.26
2.375
60.325
3.5
88.9
4.5
114.3
6.625
168.275
8.625
219.075
10.75
273.05
12.75
323.85
14
355.6
16
406.4
18
457.2
20
508
24
609.6
19.65 bar
137.9
1
0.4
1.587 mm

204.44
400
200
1.587
t
mm
0.160
0.516
0.646
0.934
1.167
1.720
2.212
3.257
4.240
5.284
6.267
6.882
7.865
8.848
9.831
11.797
1.965

w SS A312 TP316 150#

e A358 Gr. 316 Class 1
S
(Mpa)
137.9
137.9
137.9
137.9

S
(Mpa)
137.9
137.9
137.9
137.9

SS A312 TP 316 300#

Temp
C
-29
38
100
150

P
bar(g)
49.6
49.6
42.2
38.5

S
(Mpa)
137.9
137.9
137.9
137.9

137.9 Mpa

260 CS A106 150#

500
170
mm
tm
mm
3.360
3.716
3.846
4.134
4.367
4.920
5.412
6.457
7.440
8.484
9.467
10.082
11.065
12.048
13.031
14.997
Mpa

ta
mm
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000

Sch

Thk of Sch
mm

Ratio
ta > tm
D/t > 6

Validation

ASME B31.3

AS4041 PRESSURE PIPING - REQUIRED PRESSURE DESIGN WA

Weld Joint Factor (AS4041 Table 3.12.2 or D12)
Class Design Factor (AS4041 Table 3.12.3)
Design Temperature, C
Weld Joint Strength Reduction Factor (AS4041 Table 3.12.5)
Bend Radius, measured to pipe centreline, mm
Material Design Strength, MPa (AS4041, Appendix D)

e
M
T
W
R1

Pipe Outside Diameter from Pipe Charts, mm

Manufacturing Tolerance ( %)
Corrosion Allowance, mm
Depth of Threading, Grooving or Machining, mm

Design Pressure, MPa

5.82

"I" at the Intrados

"I" at the Extrados

1.060
0.951

Pressure Design Wall Thickness @ Intrados, mm

Pressure Design Wall Thickness @ Extrados, mm

I
I
tf
tf

Required Wall Thickness @ Intrados, mm

Required Wall Thickness @ Extrados, mm

tm
tm

12.10
13.24

1.00
1.00
525.00
0.975
1270
82.68
273.2
12.5
1.6
0.0

8.99
9.98

URE DESIGN WALL THICKNESS FOR BENDS

Product of e x M not less than 0.7
exM
1.0

Manufacturing Tolerances
Aust Pipes 10%; American Pipes 12.5%

Problem with AS4041 formula compared to ASME B31.3 formula.

The intrados should get thicker and the extrados thinner.
As thickness is "lost"during the bending process, it would be normal
to multiply the required wall thickness at the extrados by a factor of
1.1 to 1.125 dependent upon how "tight"the bend radius is. The resulting
value will give the nominal thickness of pipe required for bending.

The resulting

ASME B31.3 PROCESS PIPING - REQUIRED PRESSURE DESIGN

Weld Joint Quality Factor (ASME B31.3 Table 302.3.4)
Coefficient Y (ASME B31.3 Table 304.1.1)
Design Temperature, C
Weld Joint Strength Reduction Factor (ASME B31.3 Cl. 302.3.5(e))
Bend Radius, measured to pipe centreline, mm
Material Allowable Stress, MPa (ASME B31.3 Table A-1M)

Ej
Y
T
W
R1
S

Pipe Outside Diameter from Pipe Charts, mm

Manufacturing Tolerance ( %)
Corrosion Allowance, mm
Depth of Threading, Grooving or Machining, mm

Internal Gauge Pressure, MPa

"I" at the Intrados

"I" at the Extrados
Pressure Design Thickness @ Intrados, mm
Pressure Design Thickness @ Extrados, mm

I
I
t
t

Required Wall Thickness @ Intrados, mm

Required Wall Thickness @ Extrados, mm

tm
tm

PRESSURE DESIGN WALL THICKNESS FOR BENDS

1.00
0.40
525.00
0.975
1270
82.68
273.2
12.5
1.6
0.0

11.991 ksi

Manufacturing Tolerances
Aust Pipes 10%; American Pipes 12.5%

5.82
1.060
0.951
10.14
9.13
13.42
12.26

As thickness is "lost"during the bending process, it would be normal

to multiply the required wall thickness at the extrados by a factor of
1.1 to 1.125 dependent upon how "tight"the bend radius is. The resulting
value will give the nominal thickness of pipe required for bending.

t would be normal
ados by a factor of
radius is. The resulting
red for bending.