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Effective Date
Section
Page
Responsibility (WHO)
SOP DESC
DEPARTMENT
Step No.
Effective
01.11.2011
REVISION No
00
PICKLING
01 Of 02
Process / tools / PPEs
Remarks / Reference
(HOW)
ENVIRONMENT: NA
QUALITY: Multimeter should be
tested before use.
SAFETY: Hand injury during
opening.
3
Opening the
Encoder
QUALITY: open the cables one by
one.
SAFETY: Hand injury during
opening
Fitting of new
Encoder
IEM Person
First open the all six cables connection with proper size small screw driver. Before
opening the connection NOTE DOWN CABLE FERRULE NUMBER AND TB
NUMBER to avoid wrong connection. Now loosen the Encoder, then open all
Encoder mounting bolts with size spanner. Now take out the Encoder from coupling
carefully. Dont use hammering.
Insert the new Encoder with shaft carefully. Dont press hard or hammer the
Encoder during inserting. If the Encoder shaft not going easily into the shaft then
IEM Persons clean the shaft with emery paper and then insert. If inserted successfully then tight
all foundation bolts properly. Tight the coupling properly. Now connect the cable to
the Encoder .
QUALITY: Connect the cables one
by one.
SAFETY: Object
Visually Check
Encoder alignment
ENVIRONMENT: NA
with shaft
QUALITY: NA
IEM Persons
Check Encoder
Electrical
Connection
IEM Persons
ENVIRONMENT: NA
QUALITY: NA
SAFETY: Handle With Care
Confirmation of
Encoder
healthiness
ENVIRONMENT: NA
QUALITY: NA
Job clearance
PREPARED BY
Name and Desig : Manoj
Signature with Date : 30.10.2011