Monitoring system

Ordering information
XHI 861027456-1024
DMI converter, 1110494-01
CRG Prog. Overspeed, 1088408-01

02 June 2015. Specifications can be changed without prior notice.

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Encoder model

Ordering number

XHI 861

861027456-1024
X-heavy duty Hollow shaft encoder, Incremental

Performance hollow shaft for heavy industries

High vibration and shock resistance
Electrically insulated shaft
Constant monitoring of encoders key functions
Visual, electrical, on-demand or online monitoring

Encoder configuration
Code key description

861027456-1024

Type

XHI

Model

861

Shaft type

12 mm blind hollow shaft

Flange type

86-flange

Resolution

1024 ppr

Power supply

9-30 Vdc

Output signal

HCHTL

Connection type

Cable gland + M12 connector

Number of channels

Torque bracket

No

Mechanical data
Operating temperature

-20...+85C

Ingress protection class [IEC 60529]

IP67 (IP66 at shaft inlet)

Vibration [IEC 60068-2-6]

20 g, 50-2000 Hz

Shock [IEC 60068-2-27]

200g, 6 ms

Shaft load (axial / radial)

100 N / 300 N

Rotational speed max

6000 rpm

Shaft material

Stainless steel with insulated peek insert

Cover material

Aluminium (coated)

Weight

Aprox 1400 g

Electrical data
Polarity protected

Yes

Short circuit protected

Yes

Current consumption

150 mA at 24 Vdc

Incremental output load (max)

40 mA

Output frequency max

200 kHz

Cable length max

350 m at 100 kHz

Channel separation

90 el 25 el

Dividing error

50 el

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Encoder model

Ordering number

XHI 861

861027456-1024

Dimensions
Erstt denna text med mttritning; Insert > Picture

Output signals

Pin configuration
Function

Terminal

+E Volt

0 Volt

Sref

Sref\

S90

S90\

S00

S00\

Status green +

Status green -

10

Status red +

11

Status red -

12

Function

4pin M12 (D-coded)

Tx +

Rx +

Tx -

Rx -

Ordering information
Part number

861027456-1024
02 June 2015. Specifications can be changed without prior notice.

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Accessory

Part number

DMI Converter

1110494-01

Converter and/or splitter between HTL or RS422 signals

Galvanically isolated between inputs/outputs
Universal box for mounting on DIN-rail
Power supply voltage 9...30 Vdc

Electrical specification
Input section

SUPPLY and ENCODER INPUT

Supply voltage +E Volt

930 Vdc, polarity protected, (Shall not be connected to a distributed DC network)

Current consumption without encoder

30 mA at 24 Vdc (Max. 60 mA)

Encoder signals

Incremental HTL or RS422 levels

Mode 1 (default)

6 channels (S00, S00 inv, S90, S90 inv, Sref, Sref inv)

Mode 2 (Pin 3-4 bridged)

3 channels (S00, S90, Sref)

Output sections

OUTPUT 1 and 2

Output level

RS422

HTL

Supply voltage +E Volt

930 Vdc

930 Vdc

Load max

20 mA

40 mA

Max cable length

1 km (TIA-EIA-422-B)

200 m at 50 kHz

U_high

>3.0 V

> +E V- 2.0 V

U_Low

<0.4 V

< 1.15 V

Frequency range

0...300 KHz

0...300 kHz

Isolation voltage

1 kV

1 kV

Propagation delay, t pH , t pL

Max 1 us

Max 1 us

Mechanical specification
Housing

Plastic and Aluminium

Mounting

DIN rail 7.5mm, DIN rail 15 mm

Weight

160 g

Temperature

Operating: -25 C+70 C, Storage: -40 C+85 C

Dimensions

105x72x38 mm (Height, width, depth)

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Accessory

Part number

DMI Converter

1110494-01

Connection option

Section

Function

Terminal

SUPPLY

+ E Volt, input

0 Volt, input

Jumper for 3 channel

Jumper for 3 channel

+E Volt to encoder

0 V to encoder

S00

S00 inverted (*)

S90

S90 inverted (*)

Sref

Sref inverted (*)

+ E Volt, output

0 Volt, output

S00

S00 inverted

S90

S90 inverted

Sref

Sref inverted

ENCODER INPUT

OUTPUT 1 and 2

(*) The inverted input signals shall not be connected or connected to GND if SUPPLY terminal 3 and 4 are connected to each other.

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Accessory

Part number

DMI Converter

1110494-01

Installation instructions
Installation
Install the unit in a cabinet with DIN rail 7,5 mm or DIN rail 15 mm.

Description
The incremental interface converter converts the HTL or RS422 input signals from the encoder to two separate HTL or RS422 signal outputs that
are galvanically separated from the input and each other.

Connections
SUPPLY:
Connect the supply voltage of +9...30 Vdc to the supply terminal pin 1 and 2. Pin 3 and 4 shall be connected to each other if a 3 channel (single
ended) encoder shall be connected to the DMI converter.
ENCODER INPUT
All Leine and Linde encoders with HTL or RS422 encoders with 9-30 Vdc power supply can be used together with the DMI converter. If an HTL
encoder is to be connected, set the switch for the ENCODER INPUT to HTL or set the switch to RS422 if an RS422 encoder shall be connected.
The current setting of the switch (HTL or RS422) is indicated with a green LED. Connect the encoder power supply connection and signal wires to
the terminal ENCODER INPUT. If the SUPPLY pin 3 and 4 is connected to each other the DMI converter is set to a 3 channel mode (mode 2) and
then the ENCODER INPUT pin 4,6 and 8 shall not be connected or connected to GND (O Volt).
OUTPUT 1 and 2
There are two separate output from the DMI converter. Output 1 and output 2. The two outputs are galvanically separated from each other and
from the input. Connect a power supply of 9...30 Vdc to pin 1 and 2 and the other pins provides the splitted/converted signals from the
connected encoder. The Outputs 1 and 2 can be individually set to HTL or RS422 outputs with the corresponding switch. The current output setting
is indicated with a green LED.

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Accessory

Part number

DMI Converter

1110494-01

Propagation delay

DMI Converter

Ordering information
Part number

1110494-01

Note: When the product is installed in a cabinet, the equipment complies with the protection requirement of Council Directive 2004/108/EC
relating to electromagnetic compatibility.

02 June 2015. Specifications can be changed without prior notice.

T +46-(0)152-265 00 F +46-(0)152-265 05 info@leinelinde.com www.leinelinde.com

Accessory

Part number

CRG Overspeed

1088408-01

Programmable overspeed Gateway for

incremental encoders
4 programmable relays
Compact and robust design
IP 65 ingress protection

Electrical specification
Power supply

9-30 Vdc

Polarity protected

Yes

Short circuit protected

Yes

Current consumption

60 mA at 24 Vdc (Max 200 mA)

Switching voltage / current

30 Vdc / Max 2 A

Switching hysteresis

10%

Switching speed range

Standstill 6000 rpm

Number of switching speeds

4 (alternatively 3 + 1 alarm relay)

Supported encoder interface

Any 6 channel, HTL or HCHTL encoder

Max cable length to encoder

See encoder specification

Mechanical specification
Material housing

Aluminium

Weight

Appr. 400 g

Vibration (10-2000 Hz)

< 100 m/s according to IEC 60068-2-6

Protection class

IP 65 according to IEC 60529

Temperature operating

-20 C...+85 C

Temperature storage

-20 C...+85 C

Connection

Cable gland 3 x M16

Programming interface

Mini USB

Mechanical mounting

DIN rail or screw

-40 C .. +80 C
-40 C .. +80 C

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Accessory

Part number

CRG Overspeed

1088408-01

Dimensions
Erstt denna text med mttritning; Insert > Picture

PC software
Relays R1-R4 can be programmed 0-6000 rpm
R4 can optional be set to System check and opens at functional error

Overspeed:
Relay opens when speed exceeds
programmed limit
Underspeed:
Relay opens when speed goes below
programmed limit
Standstill:
Underspeed in combination with 0 rpm
Relay closes at movement
Overspeed in combination with 0 rpm
Relay opens at movement
Direction:
In which direction the settings should
be applied
Clockwise - CW
Counter clockwise - CCW
Both CW / CCW

Ordering information
Part number

1088408-01

02 June 2015.. Specifications can be changed without prior notice.

T +46-(0)152-265 00 F +46-(0)152-265 05 info@leinelinde.com www.leinelinde.com