THE METHODE TO IMPROVE EFFICIENCY OF BOILER

[srinathdas65] srinathdas65
Download
Share
Add to
Flag
Embed
Views: 601

Category: Education

License:
All Rights Reserved

Presentation Description

boiler effiency

Comments
Presentation Transcript

THE METHEODS TO IMPROVE EFFICIENCY OF BOILER:

THE METHEODS TO IMPROVE EFFICIENCY OF BOILER PRESENTED TO Prof.dr/
OSAMA EL MASRY

BY:
BY HESHAM SAMIR AHMED NO: 570 WALID ATEF AHMED NO: 581 MOSTAFA
RAMADAN KHALAF NO: 523 MOHAMED ADEL ABDELLATIF NO: 415 YASSER
MAMDOUH NO: 586

Define of Boiler Efficiency :

Define of Boiler Efficiency Combustion Efficiency indication of the burner's ability
to burn fuel. Thermal Efficiency It measures the ability of the exchanger to
transfer heat from the combustion process to the water or steam in the boiler . It
measures the ability of the exchanger to transfer heat from the combustion
process to the water or steam in the boiler .

Fuel-To-Steam Efficiency:
Fuel-To-Steam Efficiency Fuel-to-steam efficiency is a measure of the overall
efficiency of the boiler It accounts for the effectiveness of the heat exchanger as
well as the radiation and convection losses . It is an indication of the true boiler
efficiency

Ways to improve boiler efficient:

Ways to improve boiler efficient (1 ) Reducing excess air (adjusting A/F ratio ) (2)
Reducing emissions (3) Switching to lower cost fuel (4) Installing deaerator
mechanical- chemical (5) Installing economizer (6) Reducing scale and deposits

Ways to improve boiler efficient:

Ways to improve boiler efficient (7) Operating at peak efficiency more than boiler
(8) Reducing blow down (9) Recovering waste heat from blow (10) Stopping
dynamic operation (11) Switching from steam to air atomization (12) Reducing
boiler pressure (13) Preheating combustion air

Reducing excess air (adjusting A/F ratio ):

Reducing excess air (adjusting A/F ratio ) By far the most common reason for
energy inefficiencies in a boiler can be attributed to the use of excess air during
combustion at the burners.

THANKS F`OR LISTENING TO US:

THANKS F`OR LISTENING TO US

Reducing excess air (adjusting A/F ratio ):

Reducing excess air (adjusting A/F ratio ) there are reasons for putting in some
extra air for combustion -to compensate for imperfect burner fuel- air mixing
conditions -compensate air density changes, -control system "slop", burner
maintenance, -fuel composition and viscosity variation -imperfect atomizing
steam or air controls for burners.

Adjusting the fuel-air ratio:

Adjusting the fuel-air ratio (A/F) ratio for combustion can be quite tricky. If the
fuel is too much as compared to the air, incomplete combustion occurs.
Therefore , many boiler operators choose to adjust their burners to be slightly on
excess air

Reducing emissions:
Reducing emissions ALL components Emission Formed in boiler and its sources
and bad effect for this emission

Installing deaerator:
Installing deaerator Deaerator (a) mechanical (b) chemical (1) To remove oxygen,
carbon dioxide and other noncondensable gases from feed water

PowerPoint Presentation:
(2) To heat the incoming makeup water and return condensate to an optimum
temperature for: -Minimizing solubility of the undesirable gases -Providing the
highest temperature water for injection to the boiler Deaerators are typically
elevated in boiler rooms to help create head pressure on pumps located lower .
This allows hotter water to be pumped without vapor locking should some steam
get into the pump

(a) Mechanical deaerators :

(a) Mechanical deaerators Deaerators use low pressure steam to heat boiler
make-up water and condensate return in order to (drive-off dissolved oxygen ,
CO2 and other corrosive gases) .

(b)Chemical Deaeration:
(b)Chemical Deaeration Complete oxygen removal cannot be attained by
mechanical deaeration alone . Oxygen scavengers are added to the boiler water,
preferably in the storage tank of the deaerator so the scavenger will have the
maximum time to react with the residual oxygen.

PowerPoint Presentation:
The most commonly used oxygen scavenger is sodium sulfite . It is ( a)
inexpensive (b) very effective ) (c) rapidly reacts with the trace amounts of
oxygen ). (d) It is also easily measured in boiler water .

Operating at Peak Efficiency :

Operating at Peak Efficiency When operating two or more boilers , improved
efficiency can sometimes be obtained by unequal sharing of the load so that the
combined load operates at peak efficiency

Reducing Scale and Deposits :

Reducing Scale and Deposits For any boiler operation, this is a must. The safety
of the boiler is at stake. Any scale or deposits will lead to reduced heat transfer
that will eventually ( a) Lead to overheating (b) reduction of mechanical strength
of the steel (c) finally to bursting This should already be in the normal daily
procedure of boiler operation.

Reducing Blow down :

Reducing Blow down Blow down of boiler water is discharging hot water into the
drains. blow down is necessary to maintain the boiler water concentration of
dissolved solids that are necessary for conditioning the boiler water. The
challenge is to control the draining to the minimum

Recovering Waste Heat from Blow down :

Recovering Waste Heat from Blow down methods can be adopted to recover back
some of the heat from the drained hot water Blow down tanks heat exchanger
tubes and pumping arrangements can be fabricated to recover some of the heat
back into the boiler

Switching from Steam to Air Atomization :

Switching from Steam to Air Atomization This is only applicable - For heavy fuel
oil burners. - For burners with steam atomization switching to air atomization will
naturally result in (a) less steam consumption overall (b) better boiler
efficiencies.

Reducing boiler pressure:

Reducing boiler pressure By reducing the boiler pressure, Advantage: some of
the heat losses through leakages or transmission may be reduced slightly .
Disadvantage: .The boiler circulation may be upset and the steam lines may
have insufficient capacity and flow to transport the low pressure steam

Preheating Combustion Air :

Preheating Combustion Air Any heat loss from the skin of the boiler to the boiler
room can be utilized back for combustion By preheating the intake air the
combustion in the furnace becomes more efficient