Pathfinder 24V3kW 2nded

Pathfinder 24V-3kW
Modular Switched Mode

Rectifier System
010-539-B2
This page intentionally left blank.
Argus Technologies Ltd.

Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233
Argus Technologies reserves the right to make changes to the products and information contained in this document without notice.
Copyright 2008 Argus Technologies Ltd. Argus is a registered trademark of Argus Technologies Ltd. All Rights Reserved.
Printed in Canada.
Visit www.argus.ca
Pathfinder 24V-3kW
Modular Switched Mode Rectifier System
010-539-B2
The following documents and drawings are included in this manual to provide the necessary information required for
installation, operation and fault diagnosis of the unit:
Specifications, Pathfinder 24V-3kW:
010-539-B1 Rev B
CSA/NRTL Equivalence:
048-554-10
Warranty Policy:
048-507-10
Installation and Operation Instructions, Pathfinder 3kW:
010-537-C0 Rev C
Notice, Pathfinder 3kW:
954-330-10
Outline Drawings, 19 Cabinet:
030-594-06
Outline Drawings, 23 Cabinet:
030-577-06
Outline Drawing, Power Module:
010-537-06
Customer Connections, Cabinet Backplane:
030-577-08
Spare Parts List, Pathfinder 24V-3kW:
010-539-G0
Factory Service Information:
048-527-10

Printed in Canada. 2004 Argus Technologies Ltd. ARGUS is a trademark of Argus Technologies Ltd. All Rights Reserved.
010-539-B2 Rev C WC
MANUAL ADDENDUM
Unit Description: Pathfinder 3kW Rectifier System
Manual P/N: 010-537-C0
Applies to Manual Revision: C
#
1
Date
04-06-15
2
3
Page#
11
13
24
Line#
1
Correction to be implemented
Replace Section 2.2.11 with the following:
23
14
2.2.11 Forced Cooling

Each module is equipped with a rear-mounted fan. The fan operates
typically at temperatures above 0C. Cooling of the unit is front to rear
with the hot exhaust on the back.
Correct text from 3/4" cable knockouts to 1 cable knockouts.
Correct Current Limit (range and default setting) from 140A to 125A.
MANUAL ADDENDUM
Authorized by:
FORM 954-010-10
WD 010537c0c_1_Addendum1.doc
SPECIFICATIONS FOR ARGUS TECHNOLOGIES SWITCHED MODE RECTIFIER PATHFINDER 24V-3KW

Pow er M odule Output
Voltage:
24 to 29VDC (standard)
21 to 28VDC (extended)
Current:
110ADC nominal (125ADC maximum)
Maximum Power:
3000W continuous/module
Regulation:
0.2% 25mV line and load (0.2% minimum slope) [static]

(2A to full load)
Transient Response:
2ms to 0.2% of output for 50 to 100% load step

2% deviation for 50 to 100% load step
Time Stability:
0.1% per year
Temperature Stability:
<100ppm/C over the operating range
Electrical Noise:
<22dBrnC (voice band)

<10mVRMS to 10MHz (wide band)
<150mVp-p to 100MHz
Acoustic Noise:
<60dBa @ 3ft. (1m)
EMI:
The unit meets requirements of:

ICES-003 Class B
FCC part 15, Class B
Fuse-Type/Rating:
Semiconductor fuse
160A, 140VDC; 200kA interrupting capacity
In Accordance with FCC requirements, we provide the following statement as specified in the FCC guidelines for
conformance to part 15, Class B:
NOTE: This equipment has been tested and found to comply with the limits
for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits
are designed to provide reasonable protection against harmful interference in
a residential installation. This equipment generates, uses, and can radiate
radio frequency energy and, if not installed and used in accordance with the
instructions, may cause harmful interference to radio communications.
However, there is no guarantee that interference will not occur in a particular
installation. If this equipment does cause harmful interference to radio or
television reception, which can be determined by turning the equipment off
and on, the user is encouraged to try to correct the interference by one or
more of the following measures:
Reorient or relocate the receiving antenna.

Increase the separation between the equipment and receiver.
Connect the equipment into an outlet on a circuit different from that to which the
receiver is connected.
Consult the dealer or an experienced radio/TV technician for help.
ARGUS TECHNOLOGIES LTD.
010-539-B1 Rev B Page #1 of 2
SPECIFICATIONS FOR ARGUS TECHNOLOGIES SWITCHED MODE RECTIFIER PATHFINDER 24V-3KW

Po w er M odule Input
Voltage:
176 to 275VAC (45 to 70Hz)
Current:
16.4A (208VAC nominal) @ 3000W/module
Power Factor:
>0.99 true (50 to 100% load)
T.I.F. (Current):
<100 at 100% load
Efficiency:
88% minimum @ 50 to 100% load
Source Impedance:
<5% inductive or resistive
Fuse Type/Rating:
Fast acting
25A, 10kA interrupting capacity at 250VAC
Recommended Feeder Breaker:
25A (240VAC)
Input Transient Suppression:
Meets ANSI/IEEE C62.41 Category B3
M iscellaneous
Cabinet Size:
10.5" H x 17/21" W x 15" D

(267mm H x 432/533mm W x 381mm D)
Cabinet Mounting:
19/23" flush/offset mounting
Module Weight:
21lb. (9.6kg)
Alarm Connection Ratings:
60VDC, 0.5A maximum
Env ironm en t al
Temperature:
-40 to 149F (-40 to 65C) [standard]

-40 to 158F (-40 to 70C) [storage]
Humidity:
0 to 95% non-condensing
Elevation:
-1640 feet to 9180 feet (-500 m to 2800 m)
Saf et y
"
and
#$!
standards met.
Recommended Connect ion Wire Sizes (as per NRT L/C)

NOTE: Check with local and/or national electrical codes for specific input wiring requirements,
including temperature de-rating factors, etc.
For operation e/w 25A feeder breaker @ 30C:
Number of Power Modules
14
Minimum Module Input Wire Size

2
10 AWG (6 mm ) for each module
NOTE: Each feeder breaker serves as a disconnect device for its associated module.
The above information is valid at the time of publication. Consult factory for up-to-date ordering information.
Specifications are subject to change without notice.
ARGUS TECHNOLOGIES LTD.
010-539-B1 Rev B Page #2 of 2
WARRANTY AND REPAIR INFORMATION

Warranty Policy
Argus Technologies Ltd. warrants all equipment manufactured by it to be free from defects in parts
and labor, excluding third party OEM materials (example: air conditioners, batteries), for a period of
two years from the date of shipment from the factory. For third party products the OEMs warranty
shall apply. The liability of Argus applies solely to repairing, replacing or issuing credit (at Argus sole
discretion) for any equipment manufactured by it and returned by the customer during the warranty
period. The terms of the warranty are Ex Works (EXW) from Argus factory service location.
Argus reserves the right to void the warranty if:

(1) identification marks or serial numbers are removed or altered in any way,

(2) invoice is unpaid, or

(3) defect is the result of misuse, neglect, improper installation, environmental
conditions, non-authorized repair, alteration or accident.
Argus shall not be liable to the customer or other parties for any loss of profits, loss of use, costs for
removal or installation of defective equipment, damages or consequential damages based upon
equipment failure during or after the warranty period. There shall be no other obligations either
expressed or implied. Argus will not honor warranties for batteries and other third party products
without prior written Argus authorization.
Freight Policy
Customer is responsible for all shipping and handling charges (COD and freight collect will not be
accepted without prior approval from Argus Technologies).
Terms of Payment (North America)
Payment terms are net 30 days subject to prior credit approval. All other orders require payment
before shipping.
Terms of Payment (International)

Payment terms are subject to prior approval and are typically through Tele-Transfer.
Return Material Policy
Our RMA policy is designed to ensure prompt, efficient and high quality factory service. A Return
Material Authorization (RMA) number must be obtained before products can be accepted for
servicing by the Argus factory. For returns to an authorized service center (refer to Authorized
Service Centers for locations), please consult the individual service center for specific return policies
and instructions.
To obtain a RMA number for a factory return, customers must call the appropriate location with the
product serial and model number, as well as a brief description of the problem, shipment instructions
and billing details.
The original packing container should be used whenever possible. Both the shipping documents
and the outside of the box must have the RMA # clearly marked and the product shipped prepaid to
the Argus factory service center. Argus will endeavor to repair products within five working days of
receipt. Repairs to the returned product are warranted for a period of six months. A service charge
may be applied if no fault is found in the returned product. Argus will not accept products without an
RMA number.
Business Hours
Argus North American office hours are 7:30 am to 5:00 pm (Pacific Standard Time) Monday to Friday.
Factory Service Centers

Canada and International
ATTN: RMA Returns
7033 Antrim Avenue
Burnaby, BC, V5J 4M5 Canada
Tel:
+1 604 436 5900
+1 604 436 1233
Fax:
Email: returns@argusdcpower.com
USA
Argus Technologies Inc.
ATTN: RMA Returns
3116 Mercer Avenue
Bellingham, WA, 98225 USA
Tel:
+1-360 756 4904
+1-360 647 0498
Fax:
Email: returns-usa@argusdcpower.com
Asia-Pacific
PCM Electronics (Dong Guan) Co., Ltd.
Hongli Industrial Area, Miaobian, Liaobu Town,
Dongguan City, Guangdong Province,
523400 China
Tel:
+86 755 8895 3310
+86 755 8895 3307
Fax:
Authorized Service Center
Argentina
Argus Technologies de Argentina
Belen 315, Capital Federal, Buenos Aires,
1407l Argentina
Tel:
+54 (11) 4672 4821
+54 (11) 4504 4698
Fax:
Cell:
+54 9 (11) 4993 9996
Email: lkleiman@argus.ca
Asia
Argus Technologies Asia Pte Ltd
Blk 6 Tagore Lane #160
Singapore 787570
Tel:
+65 6458 8900
+65 6458 2122
Fax:
Australia
CPS National
8/376 Newbridge Rd
Moorebank, NSW, 2170 Australia
Tel:
+61 02 9822 8977
+61 02 9822 8077
Fax:
Australia/New Zealand
Alpha Power Systems Pty Ltd
Unit 3, 30 Heathcote Road
Tel:
+61 02 9602 8331
+61 02 9602 9180
Fax:
Century Yuasa
37 - 65 Colbalt Street
Carole Park QLD 4300
Australian Sales & Service
Tel:
+61 07 3361 6587
+61 07 3361 6705
Fax:
New Zealand Sales & Service
Tel:
+64 9 978 6689
+64 9 978 6677
Fax:
Canada
Compower Systems Inc.
118 Tiffield Road
Toronto, ON, M1V 5N2 Canada
Tel:
+1 416 293 3088
+1 416 293 0671
Fax:
Europe
Alpha Technologies Europe Ltd.
Cartel Business Estate
Edinburgh Way
Harlow, Essex, CM20 2DU UK
Tel:
+44 1279 422110
+44 1279 423355
Fax:
Mexico & Central America
Technologies Argus First De Mexico SA de CV
Anatole France No. 17
Col. Polanco
Mexico City, 11560 Mexico
Tel:
+52 55 5280 6990
+52 55 5280 6585
Fax:
South America
Argus Technologies Argentina
Santo Tome 2573, Capital Federal
Buenos Aires, 1416 Argentina
Tel:
+54 11 4504 4698
+54 9 11 4993 9996
Cell:
E-pager: 541149939996@nextel.net.ar
Turkey
IPC Enerji Elk San ve TIC AS
Inonu cad. Kanarya sok. No:20
Yenisahra - Kadikoy
Istanbul, Turkey
Tel:
+90 216 317 41 42
+90 216 472 90 66
Fax:
048-507-10-I1 Rev S (09/2007)
Canada and USA toll free 24 hour emergency technical support: +1 888 GO ARGUS (462 7487)
Outside North America: +1 604 436 5547
CSA/NRTL MARKS BACKGROUND

What are the CSA and NRTL?
CSA (Canadian Standards Association also known as CSA International) was established in 1919 as
an independent testing laboratory in Canada. CSA received its recognition as an NRTL (Nationally
Recognized Testing Laboratory) in 1992 from OSHA (Occupational Safety and Health Administration) in
the United States of America (Docket No. NRTL-2-92). This was expanded and renewed in 1997, 1999,
and 2001. The specific notifications were posted on OSHAs official website as follows:
Federal Register #: 59:40602 - 40609 [08/09/1994]
The product on which either of these marks appear

has been certified by CSA as meeting applicable
Canada/US standards.
When these marks appear with the indicator C and US or NRTL/C it means that the product is
certified for both the US and Canadian markets, to the applicable US and Canadian standards. (1)
Argus rectifier and power system products, bearing the aforementioned CSA marks, are
certified to CSA C22.2 No. 950 and UL 1950, or CSA/UL 60950.
As part of the reciprocal, US/Canada agreement regarding testing laboratories, the Standards Council
of Canada (Canadas national accreditation body) granted Underwriters Laboratories (UL) authority to
certify products for sale in Canada. (2)
Only Underwriters Laboratories may grant a licence for the use of this mark, which indicates compliance
with both Canadian and US requirements. (3)
The product on which this mark

appears has been certified by UL
as meeting applicable Canada/US
standards.
What are NRTLs and what do they do?
NRTLs are third party organizations recognized by OSHA, US Department of Labor, under the NRTL
program.
The testing and certifications are based on product safety standards developed by US based standards
developing organizations and are often issued by the American National Standards Institute (ANSI). (4)
The NRTL determines that a product meets the requirements of an appropriate consensus-based
product safety standard either by successfully testing the product itself, or by verifying that a contract
laboratory has done so, and the NRTL certifies that the product meets the requirements of the product
safety standard. (4)
When was the NRTL started and who governs it?
In 1983, in a suit brought on by an independent testing laboratory, OSHA was court ordered to remove
specific references to UL (Underwriters Laboratories) and FMRC (Factory Mutual Research Corporation)
from its regulations.
In 1988, OSHA revised its regulations to remove those references and the NRTL program was
established.
The NRTL Program is both national and international in scope with foreign labs permitted.
References:
Information in this document has been developed from the official websites of the respective
organizations.
(1) www.csa-international.org
(2) www.scc.ca
(3) www.ulc.ca
(4) www.osha.gov
048-554-10-I1 Rev C (2004/02)
argusdcpower.com
IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS:
This manual contains important safety and operating
instructions for Pathfinder 48V-3kW (24V-3kW) rectifier series.
1.
Please read this manual thoroughly prior to use to become familiar with the
rectifier's numerous features and operating procedures. To obtain a maximum degree of safety, follow the sequences as outlined.
2.
This manual provides warnings and special notes to the user. Points that are vital
to the proper operation or safety of the user display the heading: WARNING.
3.
Before using the rectifier, read all instructions and cautionary markings on:
(1) rectifier, (2) the battery, and (3) the equipment connected to the rectifier.
4.
Do not expose rectifier to rain or snow.
5.
CAUTION - Unless otherwise noted, use of an attachment not recommended or

sold by the rectifier manufacturer may result in a risk of fire, electric shock, or injury to persons.
6.
CAUTION - Do not operate the rectifier if it has received a sharp blow, been
dropped, or otherwise damaged in any way return it to a qualified service center for repair.
7.
CAUTION - Do not disassemble the rectifier take it to a qualified service center

for servicing. Incorrect reassembling may result in a risk of electrical shock or
fire and may void the warranty.
Table of Contents
1.0
INTRODUCTION ..................................................................................................................1
2.0
DESCRIPTION OF FEATURES, ALARMS AND CONTROLS...........................................4
3.0
INSTALLATION INSTRUCTIONS .......................................................................................12
1.1
1.2
1.3
1.4
1.5
2.1
2.1.1
2.1.2
2.1.3
2.1.4
2.2
2.2.1
2.2.2
2.2.3
2.2.4
2.2.5
2.2.6
2.2.6.1
2.2.6.2
2.2.6.3
2.2.6.4
2.2.6.5
2.2.6.6
2.2.6.7
2.2.6.8
2.2.6.9
2.2.6.10
2.2.7
2.2.7.1
2.2.7.2
2.2.7.3
2.2.7.4
2.2.7.5
2.2.7.6
2.2.7.7
2.2.7.8
2.2.7.9
2.2.7.10
2.2.7.11
2.2.7.12
2.2.7.13
2.2.8
2.2.9
2.2.10
2.2.11
2.2.12
2.2.13
2.2.14
2.2.15
3.1
3.2
3.3
3.4
3.4.1
Scope of the Manual .....................................................................................................................1

Argus Numbering System .............................................................................................................1
Notes to the User ..........................................................................................................................1
Product Overview ..........................................................................................................................2
Part Numbers and List Options.....................................................................................................3
Cabinet Features...........................................................................................................................4
Cabinet Descriptions ..............................................................................................................4
Cabinet Alarms.......................................................................................................................5
Remote Equalize Control .......................................................................................................5
Remote Monitoring and Control.............................................................................................5
Power Module Features ................................................................................................................5
LED Indicators........................................................................................................................5
OFF/ON (O/I) Button..............................................................................................................6
Liquid Crystal Display (Optional) ...........................................................................................6
Control Buttons (Included with LCD Option) .........................................................................7
True Module Fail Alarm .........................................................................................................7
Major/Module Fail Alarms ......................................................................................................7
Remote Shutdown............................................................................................................7
Output Fuse Open............................................................................................................7
Input Fuse Open ..............................................................................................................7
AC Mains Fail...................................................................................................................7
High Voltage Shutdown....................................................................................................7
Thermal Shutdown ...........................................................................................................8
UPF Fail / Primary Power Circuit Shutdown....................................................................8
No Output Power..............................................................................................................8
Local Shutdown................................................................................................................8
Start Delay........................................................................................................................8
Minor Alarms ..........................................................................................................................8
VAC Meter Fail.................................................................................................................8
AC Mains Low ..................................................................................................................8
AC Mains High .................................................................................................................8
Fan Fail ............................................................................................................................9
Over Temperature ............................................................................................................9
Low Output Voltage..........................................................................................................9
Current Limiting/Short Circuit Protection..........................................................................9
Power Limiting..................................................................................................................9
Temperature Sense Fail...................................................................................................10
Fan Speed Error...............................................................................................................10
High Output Voltage.........................................................................................................10
Local Access Alarm (only with optional LCD)..................................................................10
Soft Start ..........................................................................................................................10
Over Voltage Protection (OVP) and High Voltage Shutdown (HVSD)..................................10
AC Inrush/Transient Suppression ..........................................................................................10
Input/Output Fuses.................................................................................................................10
Demand Based Forced Cooling.............................................................................................11
Battery Eliminator Operation..................................................................................................11
Start Delay .............................................................................................................................11
Float/Equalize/Test Modes.....................................................................................................11
Security Access Codes ..........................................................................................................11
Tools Required ..............................................................................................................................12

Inspection ......................................................................................................................................12
Preparation/Mounting ....................................................................................................................12
Cabinet Grounding, Wiring and Connections ...............................................................................13
Chassis Ground .....................................................................................................................13
3.4.2
3.4.3
3.4.4
3.4.5
3.4.6
3.5
AC Feeder Protection/Sizing..................................................................................................13
AC Input Connections ............................................................................................................13
DC Output Connections .........................................................................................................13
Alarm and Control Connections.............................................................................................14
Remote Communications Connections..................................................................................15
Initial Startup and Checkout..........................................................................................................15
4.0
OPERATION AND ADJUSTMENTS ...................................................................................16
5.0
REMOTE COMMUNICATIONS............................................................................................26
6.0
MAINTENANCE & SERVICE...............................................................................................29
4.1
4.2
4.2.1
4.2.2
4.3
4.4
4.5
4.5.1
4.5.1.1
4.5.1.2
4.5.1.3
4.5.1.4
4.5.1.5
4.5.1.6
4.5.1.7
4.5.1.8
4.5.1.9
4.5.1.10
4.5.1.11
4.5.1.12
4.5.2
4.5.2.1
4.5.2.2
4.5.2.3
4.5.2.4
4.5.2.5
4.5.2.6
4.5.2.7
4.5.2.8
4.5.2.9
4.5.2.10
4.5.2.11
4.5.2.12
4.5.2.13
4.5.2.14
4.5.2.15
4.5.2.16
4.5.3
4.5.3.1
4.5.3.2
4.5.3.3
4.5.3.3
4.5.4
4.5.4.1
4.6
4.7
4.7.1
5.1
5.2
5.3
5.4
6.1
Startup and Reset Procedure (after initial system installation) ....................................................16

Module Installation and Removal..................................................................................................16
Installing Power Modules .......................................................................................................16
Removing Power Modules .....................................................................................................16
Menu Structure..............................................................................................................................16
Normal Mode Operation................................................................................................................16
Menu Descriptions.........................................................................................................................17
Status Menu ...........................................................................................................................17
Module ID #......................................................................................................................17
Module Settings (Float, Equalize, Slope, Current Limit, etc.)..........................................17
I/P V (Input Voltage).........................................................................................................17
Fan Speed........................................................................................................................17
Fan Set.............................................................................................................................17
Int. Amb Temp (Internal Ambient Temperature) ..............................................................19
Heatsink Temp .................................................................................................................19
P/I Lim Alarm (Power/Current Limit Alarm) .....................................................................19
Remote Access ................................................................................................................19
Remote Adjust..................................................................................................................19
LCL Access Alm (Local Access Alarm) ...........................................................................19
Software Version ..............................................................................................................19
Adjustments Menu .................................................................................................................19
Float Voltage ....................................................................................................................19
Equalize Voltage ..............................................................................................................20
Slope % ............................................................................................................................20
Current Limit.....................................................................................................................20
Start Delay........................................................................................................................21
HV SD Level ADJ (High Voltage Shutdown Level Adjust) ..............................................21
Low O/P Alarm .................................................................................................................21
High O/P Alarm ................................................................................................................21
Backlite Tmout..................................................................................................................21
Temp Disp C/F .................................................................................................................21
Protected Adjustments .....................................................................................................22
P/I Limit Alarm (Power/Current Limit Alarm)....................................................................22
Equalize Timeout..............................................................................................................22
Display Calibrate ..............................................................................................................22
Local Access Alarm..........................................................................................................22
Set Security Code ............................................................................................................22
Remote Communications.......................................................................................................22
Remote Access ................................................................................................................22
Remote Adjust..................................................................................................................23
Module ID# .......................................................................................................................23
Baud Rate ........................................................................................................................23
Test Mode ..............................................................................................................................23
Manual Test......................................................................................................................23
Pathfinder Module Factory Defaults and Ranges.........................................................................24
Miscellaneous Defaults/Adjustments/Controls ..............................................................................25
Adjusting the LCD Viewing Angle..........................................................................................25
Multiple Cabinet Connections (RS-485)........................................................................................26
Connecting the SM0X Panel (RS-485) .........................................................................................26
Communications using a PC/Terminal (through SM0X RS232)...................................................27
Remote Terminal Status Screen...................................................................................................28
Maintenance ..................................................................................................................................29
6.2
6.2.1
6.2.2
6.2.3
6.2.3.1
6.2.3.2
6.2.4
Service...........................................................................................................................................30
Tools Required.......................................................................................................................30
Fan Replacement...................................................................................................................30
Fuse Replacement .................................................................................................................31
AC Fuse Replacement .....................................................................................................31
DC Fuse Replacement.....................................................................................................32
MOV Replacement.................................................................................................................32
List of Figures
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
1 - Front View of Pathfinder 48V-3kW Cabinet (with modules) ............................................2

2 - Front View of Pathfinder 48V-3kW Modules .....................................................................2
3 - Front View of Pathfinder 48V-3kW Cabinet (modules removed) ....................................4
4 - Module Performance with Power Limiting ........................................................................9
5 - Rear Bus Bar Configuration................................................................................................14
6 - Side Access Termination ....................................................................................................14
7 - Pathfinder LCD in Normal Mode.........................................................................................17
8 - Pathfinder Menu Tree ..........................................................................................................18
9 - Pathfinder Communications Connections ........................................................................26
10 - Remote Terminal Screen ...................................................................................................28
11 - Fan Removal .......................................................................................................................30
12 - Pathfinder Cabinet (rear view, cover removed) ..............................................................31
13 - Detail of Fuse Placement ..................................................................................................31
List of Tables
Table
Table
Table
Table
Table
1
2
3
4
5
Alarm and Control Wiring Connections ..............................................................................15

Adjustments Menu Defaults .................................................................................................24
Remote Communications Menu Defaults............................................................................24
Test Menu Defaults................................................................................................................24
Navigation and Status Commands ......................................................................................27
1.0
INTRODUCTION
1.1
Scope of the Manual

This instruction manual explains the installation, interconnection and operation of Argus
Technologies' Pathfinder 48V-3kW (24V-3kW) modular, switched mode rectifier systems.
The topics covered include: product specifications, features, installation and configuration,
operation and maintenance. To aid the user with installation and operation, frequent reference is made to fold-out drawings located in the rear of the manual.
NOTE: All references to the Pathfinder 48V-3kW (i.e. 48 VDC output) rectifier system
within this manual also include the Pathfinder 24V-3kW (i.e. 24 VDC output) rectifier
system, unless specified otherwise.
1.2
Argus Numbering System

Argus Technologies uses an eight digit drawing number system which is broken into three
blocks. The first three digits describe the category of the product: i.e. rectifier or converter.
The next three digits indicate the sequence in which the product number was allocated in
that particular category. The last two digits indicate the type of drawing; e.g.:
05 ........Schematic
06 ........Outline Drawing
08 ........Customer Connections Drawing
20 .......Main Assembly
Argus Technologies uses an eight digit part numbering system for all components and sub
assemblies. Each part is referenced by its own unique number.
1.3
Notes to the User

This manual has special notes for the user. Points that are important to the performance or
ease of use of the equipment are covered by a notation that is in Bold Italic typeface.
ARGUS TECHNOLOGIES
010-537-C0 Rev C Page # 1 of 32
1.4
Product Overview
The Pathfinder 48V-3kW (24V-3kW) rectifier system uses a high frequency, switched mode
conversion technique to provide a fully regulated and isolated DC output from the AC
mains. A complete rectifier system consists of one or more power modules and a common
cabinet enclosure. Rectifier power modules are hot swappable meaning they can be inserted or removed from the cabinet without cutting power to or from the system or the load
(see rectifier removal procedure in installation section for more details). Additional power
modules can be included with the system at time of ordering or added after the cabinet has
been installed. The cabinet has connections for AC input, DC output, and various
alarm/control relays. It also includes two RS-485 connectors for communications with the
SM0X series of supervisory control panels as well as other rectifier cabinets.
The Pathfinder 48V-3kW (24V-3kW) rectifier system is designed to operate with Argus SM
series of intelligent supervisory control panels. This allows the user to setup, control and
monitor the entire power system and ancillary components from one central, easy-to-use
source.
FIGURE 1 - FRONT VIEW OF PATHFINDER 48V-3KW CABINET

(WITH MODULES)
FIGURE 2 - FRONT VIEW OF PATHFINDER 48V-3KW MODULES
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Pathfinder power modules can be adjusted and monitored locally with the inclusion of an
optional LCD and control-key interface.
The Pathfinder systems use positive ground only.
1.5
Part Numbers and List Options

The Pathfinder 48V-3kW (24V-3kW) is available with the following part numbers and list options:
Description
Part Number/List Option
Pathfinder 48V-3kW power module ...............................010-537-20

Pathfinder 24V-3kW power module ...............................010-539-20
Basic unit................................................................................*List 0
Standard temperature, 0 to +65 Deg. C ...............................List 40
Extended temperature, -40 to +65 Deg. C............................List 42
Gray finish..............................................................................List 55
No LCD ..................................................................................List 80
With LCD ...............................................................................List 81
Pathfinder 19 cabinet....................................................030-594-20
24 VDC/110A output ...............................................................List 1
48 VDC/55A output .................................................................List 2
Center mount........................................................................*List 19
Flush mount (optional for 19) ...............................................List 21
Gray finish..............................................................................List 55
DC rear output adapters........................................................List 81
DC output blank plate............................................................List 90
Power module blank plate .....................................................List 91
Pathfinder 23 cabinet....................................................030-577-20
24 VDC/110A output ...............................................................List 1
48 VDC/55A output .................................................................List 2
Center mount........................................................................*List 23
Flush mount (optional for 23) ...............................................List 25
Gray finish..............................................................................List 55
DC rear output adapters........................................................List 81
DC output blank plate............................................................List 90
Power module blank plate .....................................................List 91
DC side output adapter kit (optional).............................037-007-20
DC rear output adapter cover kit ...................................037-008-20
* Default option
The above information is valid at time of publication. Consult factory for up-to-date ordering information.
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2.0
DESCRIPTION OF FEATURES, ALARMS AND CONTROLS
2.1
Cabinet Features
The Pathfinders cabinet contains connections for up to four rectifier power modules, AC input, DC output, several remote alarm/controls, and RS-485 communications. When the
power modules are removed from the cabinet, all cabling connections to the cabinet are
front-accessible with exception of DC outputs. DC connections are made at the rear of the
cabinet to easily accomodate direct connections to vertical bus bars. An optional kit is available if side output adaptors are desired.
FIGURE 3 - FRONT VIEW OF PATHFINDER 48V-3KW CABINET (MODULES REMOVED)
2.1.1
Cabinet Descriptions
A brief description of each cabinet feature is described below:
Module Negative ( - ) Bus Bar Connection
Module Positive ( + ) Bus Bar Connection
48/24 VDC Polarizing Pin
Module AC Input Connector
Module Control/Alarm Connector
Cabinet AC Wireway Cover (Removable)
Side Output Adapters for DC Connections (Optional Kit)
Universal Mounting Bracket

* Not all features appear as displayed on all models.
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2.1.2
Cabinet Alarms
The 23 cabinet has four rectifier fail alarms RF1, RF2, RF3, RF4. The 19 cabinet has
three. Each alarm is associated with a rectifier power module (i.e. Power module 1 is for
RF1, etc.). Alarms are extended from the cabinet for remote monitoring. These alarms all
use the same common signal output and provide contact closure in an alarm condition.
All alarms are real time and therefore do not latch. The alarm contacts are fail safe and
will extend an alarm even without a DC power source. See drawings 030-577-08 and 030594-08 at the rear of the manual for alarm terminal locations.
2.1.3
Remote Equalize Control
A remote equalize control is available on the cabinet for placing the power modules in
equalize mode. This feature operates when a positive or negative DC signal is applied to
the REQ terminal.
2.1.4
Remote Monitoring and Control
All local controls and monitoring is accessible via the RS-485 serial communications interface. The Pathfinder cabinet provides two connections for serial communications with other
rectifier cabinets as well as supervisory and control panels. This allows rectifier cabinets to
be interconnected or daisy-chained together.
2.2
Power Module Features

The power module converts AC line voltage ranging from 176 to 275 VAC to 48 or 24 VDC.
The following section details the various features of the power modules:
2.2.1
LED Indicators
The LED indicators provide visual indication of module operational status and alarms. The
indicators and associated colors are as follows:
AC
AC Mains OK (Upper Green LED)

This indicator illuminates when AC input to the Pathfinder is within the valid range (176 275 VAC). It will flash when out of the normal range, see below.
AC
Flashing AC Mains OK (Upper Green LED)

The upper green LED will flash when the input voltage is out of range, but the unit will
continue to operate down to 70 VAC, (i.e. Current limit gradually reduces automatically to
approx. 50% of max. load). Below this point, the module will shutdown, indicating an AC
Mains Fail condition.
ON
Module ON/OK (Lower Green LED)

The lower green LED illuminates when the module is running and sourcing power normally. The indicator will turn off under the following conditions:
Remote or local shutdown
Over voltage protection (OVP) shutdown
Thermal shutdown
Startup pending
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010-537-C0 Rev C Page # 5 of 32
ON
Flashing Module On (Lower Green LED)

The lower green LED will flash once for every 20% (approx.) of the max. output current
(70A for 48V unit, 140A for 24V unit). To view output current while the module is online,
quickly press and release the power button.
FAIL
Module FAIL/Major Alarm (Red LED)

This indicator illuminates if the module is unable to source power or experiences any of the
following conditions:
Remote or local shutdown
Output or input fuse blown
AC Mains Input Fail
OVP shutdown
Thermal shutdown
UPF fail
No output power
Startup pending
Over temperature standby
FAIL
Minor Alarm (Flashing Red LED)

The red LED will flash during the following conditions:
VAC meter fail
AC mains input low
AC mains input high
Fan fail
Over temperature
Low output voltage
Current limit
Temperature Sense Fail
Fan speed error
High output voltage
Menu access from local display
Soft start
2.2.2
OFF/ON (O/I) Button
The front panel off/on button shuts down the output power from the module. The
button is also used to read the modules output current. To get a reading of output current,
quickly press and release the power button. The lower green LED will flash for every 20%
(approx.) of maximum output current. To shut the module down, press and hold the button
for 3 seconds and release. Pressing and holding the button for longer than five seconds
(and releasing) causes the module to shutdown and then restart immediately the Pathfinder interprets this as a remote signal to turn the unit on.
2.2.3
Liquid Crystal Display (Optional)
Pathfinder modules can be equipped with a 2 x 16 character liquid crystal display (LCD)
panel for local control and monitoring. This enables all the modules operating parameters,
status and alarms to be viewable from this display.
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2.2.4
Control Buttons (Included with LCD Option)
Modules with the LCD option have three control buttons located on the front panel. They
are labeled with an up arrow ( ), down arrow ( ) and a curved arrow ( ). The up and
down arrow buttons allow the user to scroll through the software menus and adjust values,
whereas, the curved arrow button allows the user to enter functions and switch between
float and equalize modes.
2.2.5
True Module Fail Alarm
The power modules have a true fail alarm. This provides a true indication of the power
module's ability to source current. When the module's output current drops below 2.5% of
the rated output, the Module Fail detection circuit is activated. This circuit momentarily
ramps up the output voltage to determine if the module will source current. If no increase in
current is detected, the Module Fail and No Output Power alarms are activated. The module will test every 60 seconds for the condition until current is detected. Output voltage
ramping will cease upon detection of current. A minimum 2.5% load is required to avoid the
No Output Power alarm. Activation of this alarm could indicate a failed module or a failed
load.
2.2.6
Major/Module Fail Alarms
These alarms signify a complete failure or shutdown of the module. All the alarm conditions
under this section are classified as major alarms.
2.2.6.1
Remote Shutdown
A module will turn off and extend an alarm when it receives a remote shutdown signal from the SM supervisory panel.
2.2.6.2
Output Fuse Open
This alarm indicates the modules output fuse has blown.

2.2.6.3
Input Fuse Open
This alarm indicates the modules input fuse has blown.

2.2.6.4
AC Mains Fail
This alarm is generated when the AC input voltage drops below 50V.
2.2.6.5
High Voltage Shutdown
This alarm is generated when the module enters HVSD mode (see OVP section).
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010-537-C0 Rev C Page # 7 of 32
2.2.6.6
Thermal Shutdown
A module will shutdown and extend an alarm if the internal ambient temperature exceeds 75C (167F). The module will restart when the ambient temperature drops
below 70C (158F). The module will also shutdown if the heatsink temperature exceeds 130C (266F). When the heatsink temperature is <100C (212F) it will restart. The fan continues to operate during these shutdown conditions. See the over
temperature section for more information.
2.2.6.7
UPF Fail / Primary Power Circuit Shutdown
This alarm is generated when the UPF section fails or primary power circuit goes
into thermal shutdown. Current limit is reduced to 65 percent of the nominal output.
2.2.6.8
No Output Power
This alarm is generated when the module ceases to produce output power for any
reason.
2.2.6.9
Local Shutdown
This alarm is generated when the module is shutdown form the local off/on button.
2.2.6.10
Start Delay
This function is initiated briefly during the modules startup phase to stagger start
the modules.
2.2.7
Minor Alarms
These are alarms that require service, but have no immediate effect on module output. A
flashing red FAIL LED signifies a minor alarm. All of the alarms under this section are classified as minor alarms. Output capacity may be reduced during some minor alarm conditions.
2.2.7.1
VAC Meter Fail
This alarm indicates that AC meter has failed. AC meter voltage is less than 50
VAC and output current is greater than 2.5 percent. This condition must exist for at
least 30 seconds before the alarm is activated.
2.2.7.2
AC Mains Low
This alarm is generated when the AC input voltage drops below 176 VAC. In this
situation, current limit setting is reduced (according with the input VAC) initially to
90% of 70A (140A) @170 VAC and continues automatically adjusting the current
limit setting at a linear rate down to 30% at 70 VAC. If the AC mains voltage falls
below 70 VAC, the module will shutdown and will not restart until the AC is greater
than or equal to 176 VAC.
2.2.7.3
AC Mains High
This alarm occurs when the AC input voltage is higher than 275 VAC.
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2.2.7.4
Fan Fail
This alarm is generated when the fan has failed. The condition must exist for 20
seconds before the alarm is extended.
2.2.7.5
Over Temperature
Each module is protected in the event of an extreme increase in heatsink temperature. When the heatsink temperature exceeds 100C, the module's output current is
reduced by 3.5% of maximum output current per C to keep the temperature of the
power semiconductors within operating limits until maximum reduction at 115C.
Beyond this point the module goes to standby mode. Normal capacity will be returned automatically when the heatsink temperature is reduced below 100C.
2.2.7.6
Low Output Voltage
This alarm is generated when the DC output voltage drops below the LVA setting.
The alarm will clear when the voltage is 1V above the LVA setting for the 48V-3kW
(and 0.5V above the LVAs setting for the 24V-3kW).
2.2.7.7
Current Limiting/Short Circuit Protection
Each module has an adjustable current limit range between 18 to 70A (36 to 140A
for Pathfinder 24V-3kW). Maximum output current is constant up to short circuit
conditions. The current limit function determines the maximum output current limit of
the module, regardless of output voltage or power.
2.2.7.8
Power Limiting
Each module is designed to limit power output to the 3000W rating ( 100W). This
enables more current to be supplied at lower voltages, which in turn reduces the
time needed to recharge a discharged battery.
FIGURE 4 - MODULE PERFORMANCE WITH POWER LIMITING
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2.2.7.9
Temperature Sense Fail
This alarm is generated if any of the DC/DC converters internal temperature sensors fail.
2.2.7.10
Fan Speed Error
This alarm is generated when the fan is sending an incorrect signal. The module
will continue to run normally during this condition.
2.2.7.11
High Output Voltage
This alarm is generated when the DC output voltage increases above the HVA setting. The alarm will clear when the voltage drops 1V below the HVA setting for the
48V-3kW (and 0.5V below the HVA setting for the 24V-3kW).
2.2.7.12
Local Access Alarm (only with optional LCD)
This alarm is generated when the front panel is displaying access to a menu item.
2.2.7.13
Soft Start
To eliminate an instantaneous demand on the AC source, a soft start feature is employed. Soft Start, sometimes referred to as current walk-in, works by gradually
ramping the current limit up from zero to the actual or defined customer setting. The
output voltage is ramped up from the stand-by voltage to the float voltage. The output current then increases at a rate of 5A per second for the 48V-3kW (10A per
second for the 24V-3kW) module.
2.2.8
Over Voltage Protection (OVP) and High Voltage Shutdown (HVSD)
The Over Voltage Protection (OVP) and High Voltage Shutdown (HVSD) feature provides protection to the load from over voltage conditions originating from the rectifiers. It operates by shutting down the offending module when a high output voltage condition occurs.
Indication is through a red LED. Modules will restart automatically when the OVP condition
clears. However, if a backup power source is connected, and more than three over voltage
conditions occur in one minute, the module will latch and remain shutdown (HVSD
condition) until it is reset. When in HVSD pressing and releasing the O/I switch will restart
the unit.
2.2.9
AC Inrush/Transient Suppression
The modules' inrush current is limited to less than three times the nominal line current to
prevent surges on the AC line. Modules are capable of withstanding input lightning and
transient surges in accordance with IEEE/ANSI C62.41 Category B3.
2.2.10
Input/Output Fuses
Each module is equipped with fuses. Abnormal or fault conditions may blow the input or
output fuse causing the red Module Fail LED to illuminate.
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2.2.11
Demand Based Forced Cooling
Each module is equipped with a rear-mounted fan. The fan operates at temperatures above
0C. It will adjust its speed automatically based on the temperature of the air flow through
the fan module. Cooling of the unit is front to rear with the hot exhaust on the back.
2.2.12
Battery Eliminator Operation
Modules maintain all specifications (except where indicated) with or without a battery attached to the output. However, if a battery or another unit in parallel is not present, there
will be no monitoring or control activity if there is an AC power failure.
2.2.13
Start Delay
The modules are equipped with a delay timer in order to stagger start a series of modules
to prevent excessive loading of generators upon start up. The built-in timer delays the AC
start of the module depending on the value programmed. A minimum five second delay is
preset to allow charging of the input capacitors.
2.2.14
Float/Equalize/Test Modes
Modules can operate in one of three modes at any given time. The float mode is the default
operating mode, where the rectifiers are supplying normal output power to the load and/or
batteries. The equalize mode is used when boost charging batteries. Lastly, the test mode
offers an extended voltage range for testing special functions such as the LVD.
NOTE: Exercise caution when using the Manual Test function in test mode. Adjustments to this feature will directly effect the modules output voltage and could
result in a disruption of service. For example, decreasing the voltage below
the LVD setting will engage the LVD and potentially cut power to the load.
2.2.15
Security Access Codes
An adjustable three digit security code can be programmed into the Pathfinder modules to
prevent access to critical control functions from unauthorized users.
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3.0
INSTALLATION INSTRUCTIONS
This section is provided for qualified personnel to install and interconnect to the supervisory
panel.
3.1
Tools Required
3.2
Slotted screwdriver (Blade size 1/4")

#2 Phillips screwdriver (Tip size 3/16")
4-1/2 digit digital voltmeter
Cutters and wire strippers (#10 to #22 AWG) [6 to 2.5 mm2]
Adjustable 24/48 VDC load (optional)
Crimper (optional for large gauge wire)
Combination wrenches (Imperial measure)
Inspection
All Argus products are shipped in rugged, double-walled boxes and suspended via solid inserts to minimize shock that may occur during transportation. Package assemblies and
methods are tested to National Safe Transit Association (NSTA) standards.
Before uncrating the unit, look for signs of damage to the shipping container. Next, uncrate
the unit and inspect the exterior. If any damage is observed, contact the carrier immediately. Continue the inspection for internal damage. In the unlikely event of internal damage,
please inform the carrier and contact Argus Technologies for advice on the impact of the
damage.
NOTE:
3.3
Save the original shipping container. If the unit needs to be returned for
service, it should be packaged in its original shipping container. If the
original container is unavailable, make sure the unit is packed with at
least three inches of shock-absorbing material to prevent shipping damage. Argus Technologies is not responsible for damage caused by the improper packaging of returned units.
Preparation/Mounting
The rectifier cabinet has been designed for mounting in a standard 19 or 23 EIA relay
rack. Mounting brackets accommodate both 1 or 1-3/4 rack spacing. The cabinet should
be mounted to the rack using two, #12 24 x 1/2" screws in each bracket. A Philips-type
screwdriver should be used to eliminate the possibility of slippage and scratching of the
unit's exterior.
The Pathfinder cabinet should be mounted in a clean and dry environment. Also, make sure
there is sufficient space in front and behind the unit for ease of access and unrestricted airflow.
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3.4
Cabinet Grounding, Wiring and Connections

WARNING: Hazardous AC voltages are present. Ensure power
at the AC service panel is off before attempting work on the
AC connections. Use a voltmeter to verify the absence of voltage. Clearly mark the correct polarity of the battery leads before commencing work on DC connections.
NOTE: Connections to the rectifier system should comply with all local electrical
codes and ordinances.
3.4.1
Chassis Ground
The rectifier cabinet (or chassis) must be connected to the AC service ground for safety.
This is accomplished by connecting the ground green lead of the AC input cable to the
terminal marked with the ground symbol (see drawing 030-577-08, sheet 2 for details).
3.4.2
AC Feeder Protection/Sizing
Each power module should have a dedicated protection breaker. The feeder breaker acts
as the disconnect device for the associated module. See specifications section at the beginning of the manual for recommended feeder breaker and wire gauge sizes.
3.4.3
AC Input Connections
NOTE: AC input wires should be tightly bundled and routed as far away as possible
from the DC power wires to minimize EMI disturbances.
Remove all modules from the cabinet. Remove the metal cover from the cabinet backplane
to expose the AC input terminals TB1, TB2, TB3 and TB4. Each terminal relates to an individual power module.
The wireway is designed for 3/4 cable knockouts. Attach the cable connectors to the wireway hole and route the AC cables through the holes. Secure the wires to the AC input terminals as required. Tighten the cable connector to the AC cable (conduit similar) [see
drawing 030-577-06 for more information].
3.4.4
DC Output Connections
WARNING: Leave cables disconnected at battery and verify
output polarity using a voltmeter. Make battery connections
only after all other wiring is completed.
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010-537-C0 Rev C Page # 13 of 32
NOTE: DC output wire must be UL approved File # B64801, XHHW or RHH/RHW (for
Canadian users; RW90 Type). Control and sense wires must be UL approved
Style 1015 (for Canadian users; TEW type).
FIGURE 5 - REAR BUS BAR CONFIGURATION
FIGURE 6 - SIDE ACCESS TERMINATION
DC output cables can be connected through the rear of the cabinet, or at the side. A side
output adapters kit (037-007-20) is available for connection convenience [48V List 2 only for
23 cabinet]
(see drawing 030-577-08, sheet 1 for details).
Terminate cables leads with appropriate crimp lugs. Secure the positive and negative cable
to the cabinet output post of the same polarity (i.e. +Vcable to +Vpost). Install the washers
and nuts on top of the lugs in the same order in which they were shipped from the factory.
Tighten the post nuts as per customer connections drawing 030-577-08.
3.4.5
Alarm and Control Connections
See drawing 030-577-08, sheets 1 and 2 for location of alarm and control terminals. Insert
each wire into the appropriate terminal on TB5 and tighten. Route the alarm and control cables through the alarm wireway on the rear of the cabinet to the monitoring/control equipment as needed.
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TABLE 1 - ALARM AND CONTROL WIRING CONNECTIONS

TERMINAL LABEL
ALARM DESCRIPTION
DEFAULT SIGNAL TYPE
RF1
Module Fail 1 Alarm
NC*
RF2
Module Fail 2 Alarm
NC*
RF3
Module Fail 3 Alarm
NC*
RF4
Module Fail 4 Alarm
NC*
RFC
Module Fail Common
COM**
REQ
Remote Equalize Control
Input Neg (-) or Pos (+)
REQC
Remote Equalize Common
COM
NOTES:
* RF1-4 are open and contacts will close upon alarm condition.
** RF1-4 relay contact commons are connected together and are available as RFC.
3.4.6
Remote Communications Connections
See remote communications section for details on remote communications connections.

3.5
Initial Startup and Checkout

After completing the system wiring and installation, perform the following startup and test
procedure to ensure proper operation.
(1)
Ensure all power modules are removed from the cabinet. Verify correct out
put polarity using a voltmeter, and connect battery (if required) to the output of
the system.
(2)
Install power modules (see section 4.2 for details) and verify that the Module
Fail LED(s) illuminate (assuming a battery is connected to the system providing
backup power). This indicates correct output polarity.
(3)
Verify AC input voltage is correct and turn on each AC input feeder breaker(s).
The AC and ON LED(s) should illuminate and system will begin charging batteries.
(4)
Test functionality of various module alarms and controls (see operations/adjustments section for details). In addition, perform a load test with the system using
a resistive loadbox.
(5)
In the adjustments menu, set float and equalize voltage to the levels specified
by the battery manufacturer (see operations/adjustments section for details on
float adjustment).
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4.0
OPERATION AND ADJUSTMENTS
4.1
Startup and Reset Procedure (after initial system installation)

When the Pathfinder module is powered-up or reset, it will display the corporate name and
product serial number and various identification messages. The three front panel LEDs will
illuminate, however the FAIL LED should extinguish after the system has finished its soft
start procedure. Next, the LCD will display the module's parameters as shown in Figure 7 in
Normal operating mode.
4.2
Module Installation and Removal

WARNING: Turn unit off before removing.
WARNING: Do not force a module into position if it does not
seat properly. All units are keyed to ensure that the correct
module type is used.
4.2.1
Installing Power Modules
To insert a power module, place it on the cabinet bottom and slide into the rear connector
in the backplane. Ensure that you tighten the bottom screws to the cabinet. The module will automatically power up within seconds.
4.2.2
Removing Power Modules
Press and hold the O/I button for at least three seconds this shuts down the modules output power. Loosen the two screws on the bottom of the module faceplate, grasp
handle firmly and pull out of the cabinet. Wait two minutes for all LEDs to extinguish before
handling.
4.3
Menu Structure
On the Pathfinder version with no LCD, the menu interface is only available remotely
through the SM0X supervisory panel or a computer terminal emulation program (refer to
these product manuals for more information on the user interface). In both the Pathfinder
LCD and no LCD version, the menu structure consists of two basic components: Menu
Categories and Sub-Menu Items. To scroll through these items, press the and
buttons to display the correct item and then the button to select that item/enter a submenu (this procedure is the same for both the Pathfinder and the SM0X supervisory panel).
4.4
Normal Mode Operation

The Pathfinders default operation is in Float mode. The module ON LED and AC LED is illuminated and various identification messages are displayed on the LCD. See Figure 7 for a
sample screen.
When a user attempts to scroll through the menu, he will be prompted to enter a password
before entering some submenus. See Figure 8 for locations. Once the correct password is
verified, access will be granted. If no password is entered, the user will not gain access.
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FIGURE 7 - PATHFINDER LCD IN NORMAL MODE
4.5
Menu Descriptions
The following section describes each of the Pathfinders menu items, including alarms, controls and configuration items. They are arranged as they would appear in the LCD menu.
For a graphical representation of the Pathfinder software, command and menu structure,
refer to the menu tree (Figure 8).
4.5.1
Status Menu
This menu category is used for reviewing module setup and status information.
4.5.1.1
Module ID #
Displays the assigned module identification number. Modules with the LCD option
are assigned a factory default identification number of 01. The ID number is used
for remote communications only. No user intervention is required for systems using
the SM0X supervisory panel.
4.5.1.2
Module Settings (Float, Equalize, Slope, Current Limit, etc.)
This function allows the user to scroll through the various power system parameters. See Figure 8 for a detailed list.
4.5.1.3
I/P V (Input Voltage)
Displays the AC input voltage to the module.

4.5.1.4
Fan Speed
Displays the off/on status of the fan speed function.

4.5.1.5
Fan Set
Displays the off/on status of the fan.
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MODULE ID# =
MODULE SETTINGS
I/P V =
FAN SPEED =
FAN SET =
INT AMB TEMP =
HEATSINK TEMP
I LIM ALARM
REMOTE ACCESS
REMOTE ADJUST
LCL ACCESS ALM
SOFTWARE VX.XX
RETURN
EXIT
FLOAT = XX.XV
EQUALIZE = XX.XV
SLOPE = X.XX%
CUR LIM = XXXA
STRT DLAY = XXXs
O/P HV = XX.XV
LOW O/P = XX.XV
HIGH O/P = XX.XV
BKLT TO = XXmin
EQ TMOUT = XXXhr
RETURN
EXIT
FLOAT VOLTAGE
EQUALIZE VOLTAGE
SLOPE %
CURRENT LIMIT
START DELAY
HV SD LEVEL ADJ
LOW O/P ALARM
HIGH O/P ALARM
BACKLITE TMOUT
TEMP DISP DEG C/F
PROTECTED ADJUST
RETURN
EXIT
PROMPT
FOR
PASSWORD
PROMPT
FOR
PASSWORD
REMOTE ACCESS
REMOTE ADJUST
MODULE ID#
BAUD RATE
RETURN
EXIT
PROMPT
FOR
PASSWORD
MANUAL TEST
EXIT
P/I LIMIT ALARM

EQUALIZE TIMEOUT
DISPLAY CALIBRATE
LOCAL ACCESS ALRM
SET SECURITY CODE
RETURN
EXIT
FIGURE 8 - PATHFINDER MENU TREE
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ARGUS TECHNOLOGIES
4.5.1.6
Int. Amb Temp (Internal Ambient Temperature)
Displays the internal air temperature of the module.

4.5.1.7
Heatsink Temp
Displays the converters heatsink temperature.

4.5.1.8
P/I Lim Alarm (Power/Current Limit Alarm)
Displays the enable/disable status of the current/power limit alarm.

4.5.1.9
Remote Access
Displays the enable/disable status of the remote access function. This function is always enabled if no LCD is installed.
4.5.1.10
Remote Adjust
Displays the enable/disable status of the remote adjust function. This function is always enabled if no LCD is installed.
4.5.1.11
LCL Access Alm (Local Access Alarm)
Displays the enable/disable status of the local access alarm. Setting has no effect if
no LCD is installed.
4.5.1.12
Software Version
Displays the current software version onboard the power module.

4.5.2
Adjustments Menu
This menu category consists of functions that can be adjusted by the user. It includes float
and equalize voltage, slope, current limit, alarms, etc. See Table 2 for default settings and
ranges for each item below.
4.5.2.1
Float Voltage
This is the modules default mode at startup and during normal system operation.
This mode is indicated by the FL on the LCDs upper left corner. The float voltage
cannot be changed when a module is off or in equalize mode. Similarly, it cannot
be increased while the module is in current or power limit an error message will
result.
Float voltage should be adjusted to the level recommended by the battery manufacturer.
NOTE: Since all modules are connected in parallel local adjustment of modules will
cause interaction between units.
ARGUS TECHNOLOGIES
010-537-C0 Rev C Page # 19 of 32
To adjust float voltage follow the steps below:

1. Measure the battery voltage with a multimeter at the battery output posts or
with the power systems meter.
2. Scroll to the float voltage item in the ADJUSTMENTS menu (Make sure the
module is in float mode).
3. Using the arrow keys, adjust each modules float voltage up or down until the
battery voltage is set to the desired level. Avoid putting the modules in current
limit during this procedure.
4. Once the battery voltage is correct, fine tune the each modules output voltages
to balance the current outputs equally.
5. With the multimeter, check that the battery voltage is correct.
4.5.2.2
Equalize Voltage
The equalize mode is used to equalize or boost charge a battery string. It is indicated by the EQ on the LCDs left corner. This mode can be selected by pushing
the button and holding (for more than 3 seconds) while in normal operating
mode, or via a remote command through the serial port, or remote hardware signal
through the REQ terminal. The equalize voltage cannot be changed if the module is
off and cannot be increased while in current or power limit an error message will
result.
Scroll to the Equalize item in the ADJUSTMENTS menu and follow the same series
of steps as described above for the float voltage.
4.5.2.3
Slope %
This function allows the user to adjust the slope percentage. Output slope is a
method of load sharing which operates by altering the output voltage regulation of
the Pathfinder module. Output slope is factory default at 1% and it is recommended to leave it at that value. Slope settings must be the same for all rectifiers
in that system and should be 1%.
NOTE: Set slope before float or equalize adjustments.
4.5.2.4
Current Limit
This function allows the user to program the setting at which the current limit function engages. If the output current reaches this level, the output voltage will decrease and subsequently limit the output current of the module. A current limit alarm
will also be extended. If the module is driven far into current limit, the output voltage
may decrease to the point of a LOW O/P VOLTAGE alarm. During a MODULE
FAIL condition, the CURRENT LIMIT alarm may be activated. This may indicate a
high current condition inside the module.
010-537-C0 Rev C Page # 20 of 32
ARGUS TECHNOLOGIES
4.5.2.5
Start Delay
The modules are equipped with a delay timer in order to stagger start a series of
modules to prevent excessive loading of standby generators upon start up. The
timer delays the AC start of the module depending on the value programmed. Delay
times range from 5 - 250 seconds in 5 second multiples. A minimum five second
delay is preset to allow for charging of the capacitors. Delay is initiated upon application of AC. At the end of the delay period Soft Start is initiated and the module
goes into Float mode by default. When active, the message START DELAY and the
time remaining are displayed on the LCD. The START DELAY message is extended remotely in the Operation Status section of the Status screen. There is no
delay when the module is returning to operation after a remote shutdown signal removal. The count can be aborted locally by pressing the key (local entry of
equalize is inhibited during delay start). The count can also be remotely activated
by toggling the remote shutdown control signal.
4.5.2.6
HV SD Level ADJ (High Voltage Shutdown Level Adjust)
This feature provides protection to the load from over voltage conditions originating
from the power system. OVP cannot be adjusted while the PathFinder is operating
in current limit or power limit. Minimum OVP adjustment is either the Float or
Equalize level plus 1.0V, which ever is higher. OVP trigger hysteresis is 1.0V. The
Module Fail LED will turn on and the Module Fail Relay will de-energize. The O/P
HV SHUTDOWN and MODULE FAIL alarms will be extended remotely. The over
voltage shutdown feature of the PathFinder is selective and operates at 5% higher
voltage in a less than 2.5% load condition.
4.5.2.7
Low O/P Alarm
This function allows the user to program the setting for the low output voltage
alarm. When the output of the module drops below this level, the LOW O/P
VOLTAGE alarm will be extended remotely. The alarm has a fixed hysteresis of
1.0V for 48V units and 0.5V for 24V units. When the output rises the hysteresis
voltage above this level, the alarm extinguishes.
4.5.2.8
High O/P Alarm
This function allows the user to program the setting for the high output voltage
alarm. When the output of the module rises above this level, the HIGH O/P
VOLTAGE alarm will be extended remotely. The alarm has a fixed hysteresis of
1.0V for 48V units and 0.5V for 24V units. When the output level the hysteresis
voltage below this level, the alarm extinguishes.
4.5.2.9
Backlite Tmout
This function allows the user to adjust the duration that the LCD backlight stays on
after the last keypress.
4.5.2.10
Temp Disp C/F
This function allows the user to toggle the display of ambient and heatsink
temperature values between the Celsius and Fahrenheit scales.
ARGUS TECHNOLOGIES
010-537-C0 Rev C Page # 21 of 32
4.5.2.11
Protected Adjustments
This function allows the user to enter a list of password protected settings.
4.5.2.12
P/I Limit Alarm (Power/Current Limit Alarm)
When enabled, power limit and current limit conditions cause the Minor Alarm to be
activated. The POWER LIMIT and CURRENT LIMIT alarms are extended remotely.
This control toggles between the enabled and disabled states. Setting does not
affect flashing "pl" & "cl" indicators which are always enabled.
4.5.2.13
Equalize Timeout
This adjusts the maximum time that the module will remain in equalize mode when
equalize mode is selected locally or from the equalize key on the SM0X front panel.
Equalize time-out is overridden by the remote equalize signal.
4.5.2.14
Display Calibrate
This function allows increases/decreases to output voltage display calibration offset.

4.5.2.15
Local Access Alarm
When this function is enabled, activity of the module control keys in the
ADJUSTMENTS, REMOTE COMMUNIC and TEST MODE menus causes the
Minor Alarm to be activated. The control toggles between the enabled and disabled
states.
4.5.2.16
Set Security Code
This function allows the user to set the security codes for access to the Protected
Adjust, Remote Communication and TEST menus. The security code is set one
digit at a time with the or keys until the desired number is displayed and the
key is used to select the number. Anytime a menu item that requires a password
is selected, the message SECURITY = - - - will show and the first dash will be
replaced with a zero as the first digit.
4.5.3
Remote Communications
This menu category consists of functions and controls related to remote communications
between the module and a SM0X supervisory panel, a computer terminal emulation program, etc.
4.5.3.1
Remote Access
This function allows the user to enable/disable access to the module from a remote
unit. It is always enabled on modules with no LCD.
When set to LOCKOUT: All remote communications are disabled by this selection.
If baud rate is set correctly, the module always responds "REMOTE LOCKOUT" to
any received communication.
010-537-C0 Rev C Page # 22 of 32
ARGUS TECHNOLOGIES
4.5.3.2
Remote Adjust
This control allows the user to enable/disable remote adjustment control from specific menus. It is always enabled on modules with no LCD.
When set to ACCESS: Full access is granted to all Setup, Adjustment and Remote
Communication menu items.
When set to LOCKOUT: Access is allowed only to the Status menu; accessing the
Status menu causes the Status screen to be transmitted. Access is not allowed to
the Adjustments and Test Mode menus; accessing the these menus causes the
PathFinder to respond with "ADJUST LOCKOUT".
Access must be allowed to the Remote Communications menu. The PathFinder
security code is required to make any changes.
4.5.3.3
Module ID#
This control allows the user to set the module ID#. In order for a module to be correctly identified for remote communications, every module on the same RS-485 bus
must be assigned a unique identification number. If two modules have the same
ID#, a line conflict will occur which will result in garbled communications.
4.5.3.3
Baud Rate
This control allows the user to set the baud rate for communications between the
module and a remote unit.
4.5.4
Test Mode
This menu category consists of a manual test function. It enables operators to check the
functionality of the output voltage.
4.5.4.1
Manual Test
The simulated output voltage is adjusted by pressing the and buttons on the
front panel. Manual Test mode is indicated by the "MT" beside the output voltage
display. The purpose of this function is to provide an extended operating voltage
range for testing power system parameters.
NOTE: Exercise caution when using the Manual Test function in test mode. Adjustments in this mode will directly effect the modules output voltage and could
result in a disruption of service. For example, decreasing the voltage below
the LVD setting will engage the LVD and potentially cut power to the load.
ARGUS TECHNOLOGIES
010-537-C0 Rev C Page # 23 of 32
4.6
Pathfinder Module Factory Defaults and Ranges
TABLE 2 - ADJUSTMENTS MENU DEFAULTS

Submenu Item
Programmable Range
Default Setting
(24VDC Systems)
Float Voltage
24.0 - 29.0V
21.0 - 28.0V
(24V-3kW)
48.0 - 58.0V
42.0 - 58.0V
(48V-3kW)
27.0V
standard
extended
standard
extended
Default Setting
(48VDC Systems)
54.0V
Equalize Voltage
25.0 - 31.0V (24V-3kW)

50.0 - 62.0V (48V-3kW)
27.5V
Slope %
0.2 - 2%
1%
Current Limit
36 - 140A (24V-3kW)
18 - 70A (48V-3kW)
140A
Start Delay
5 - 250 seconds
HVSD Level (OVP)
27.0 - 31.5V (24V-3kW)

54.0 - 63.0V (48V-3kW)
28.5V
Low O/P Alarm (LVA)
21.0 - 26.0V (24V-3kW)

42.0 - 52.0V (48V-3kW)
22.0V
High O/P Alarm (HVA)
26.0 - 31.5V (24V-3kW)

52.0 - 63.0V (48V-3kW)
27.8V
Backlight Timeout
0 - 255 minutes
Temp Display C/F
Celsius/Fahrenheit
Celsius
Celsius
P/I Limit Alarm
Enable/Disable
Disable
Disable
Equalize Timeout
1 - 255 hours
30 hours
30 hours
Display Calibrate
N/A
N/A
N/A
Local Access Alarm
Enable/Disable
Enable
Enable
Set Security Code
000 - 999
123
123
55.0V
1%
70A
5
57.50V
44.0V
55.5V
TABLE 3 - REMOTE COMMUNICATIONS MENU DEFAULTS

Submenu Item
Programmable
Range
Default Setting
(24VDC Systems)
Default Setting
(48VDC Systems)
Remote Access
Enable/Disable
Enable
Enable
Remote Adjust
Enable/Disable
Enable
Enable
Module ID #
01 - 99
01
01
Baud Rate
1200 - 38400 baud
9600 baud
9600 baud
TABLE 4 - TEST MENU DEFAULTS

Submenu Item
Programmable
Range
Default Setting
(24VDC Systems)
Manual Test
21.0 - 32.5 (24V-3kW)

40.1 - 62.2 (48V-3kW)
N/A
010-537-C0 Rev C Page # 24 of 32
Default Setting
(48VDC Systems)
N/A
ARGUS TECHNOLOGIES
4.7
Miscellaneous Defaults/Adjustments/Controls
4.7.1
Adjusting the LCD Viewing Angle
Adjustment of the viewing angle/LCD contrast is made as follows: press and hold the Enter
() button. While depressing the Enter button, press the up () button. ADJUST VIEW ANGLE message should show up on the screen. Next, adjust the angle to setting desired using the up () and down () buttons. Press the Enter () button to return to normal mode.
ARGUS TECHNOLOGIES
010-537-C0 Rev C Page # 25 of 32
5.0
REMOTE COMMUNICATIONS
The Pathfinder rectifier system is optimized for remote communications. It can be controlled, monitored and tested via the SM0X intelligent supervisory panel or via an ASCII display terminal (through the SM0X RS232).
5.1
Multiple Cabinet Connections (RS-485)

Cabinets can be daisy-chained together via the RS-485 interface. Refer to the customer
connection drawings 030-577-08 for locations and pinout details of the SCI connectors. The
interconnect cable is RJ11 (standard telephone type RJ12 connectors). Connect the cable
from one connector labeled RS-485 to another connector labeled RS-485 on the next shelf.
5.2
Connecting the SM0X Panel (RS-485)

Local control and monitoring can be accomplished by connecting the SM0Xs RS-485 interface. Connect the straight through cable (RJ12 connectors) to the SM0Xs RS-485 port from
the Pathfinder cabinets RS-485 port.
Lan Interface
Modem
SM02
RSM/CSM RS-485
RS-232
RS-485
RS-485
RS-485
Pathfinder
Power System
RS-485
RS-485
RS-485
Local Terminal
FIGURE 9 - PATHFINDER COMMUNICATIONS CONNECTIONS
010-537-C0 Rev C Page # 26 of 32
ARGUS TECHNOLOGIES
5.3
Communications using a PC/Terminal (through SM0X RS232)

The Pathfinder is designed to communicate directly with an ANSI terminal to eliminate the
need for additional software. Communication with a PC is also possible with a terminal
emulation program such as PROCOMM or TELIX. Display information and setup parameters are virtually identical to that available from the built-in front panel keyboard and LCD.
Before connecting the host equipment, ensure the communications access parameters, including default baud rate of your terminal is set to match the Pathfinder module. The default
parameters are set to 8 data bits, 1 stop bits, and no parity. The remote terminal must
be capable of handling continuous communications at the Pathfinders specified baud rate.
Set the remote terminal for Half Duplex (Local Echo) communications in order to view commands entered.
Once all hardware is setup and a communications link is established, you will need to know
how to talk to the Pathfinder modules. There has to be DC power present at the output for
the remote communications to function. There are five commands available for navigating
the Pathfinder menus and retrieving status information. The and commands are used
to scroll through menu items and change module settings. The command is used to
select menu items and accept changes. The status command causes a formatted screen of
information to be sent from the module containing the module settings and operating status.
The Display command causes the PathFinder to respond with the 2-line x 16-character
display information as found on the power module. Commands are not case sensitive and
can be sent as either upper or lower case characters.
Command String format:
[ ...........command initiator character
## ........Module ID# 01 - 99; use 00 to broadcast the command to all modules
@.........remote command character
] ...........command terminator character
TABLE 5 - NAVIGATION AND STATUS COMMANDS
Command
Definition
Description
Command Example
Up
Scroll up or increase setting
[01U]
Down
Scroll down or decrease

setting
[01D]
Enter
Select menu item or accept

module setting
[00E]
Status
Send status screen
[10S]
Display
Send display information
[08?]
ARGUS TECHNOLOGIES
010-537-C0 Rev C Page # 27 of 32
5.4
Remote Terminal Status Screen

The following is a typical screen page layout as the Pathfinder responds to the status
command after selecting a module.
----------------------------------------- PathFinder Status V1.00 -------------------------------------------Module ID #: 1

Serial No: 1234 5678
Model: PFM 48V-3kW
------------------------------------------------------------------------------------------------------------------------OPERATIONAL STATUS
Float/Equalize Mode
Input Volts = xxxVAC
Current/Power Limit
Output Current = xx.xADC
Output Voltage = xx.xVDC
Fan Speed/Set = spd/spd
Int Amb Temp = xxxC
Manual Test Mode
Remote Equalize
Remote Shutdown
START DELAY = xxx Sec
Heat Sink Temp = xxxC
SOFT START
MODULE STATUS
Float = xx.xVDC
Equalize = xx.xVDC
OVP Shutdown = xx.xVDC
Low O/P Alarm = xx.xVDC
Slope = x.xx%
O/P I Limit = xx.xA
Equalize Timeout = xxxhrs
Start Delay = xxx Sec
Backlight Tmout = xxx Min
P/I Limit Alarm En/Dsabled
Local Access Alarm E/Dable
High O/P Alarm = xx.xVDC
MODULE ALARMS
REMOTE SHUTDOWN
REMOTE EQUALIZE
O/P FUSE OPEN
I/P FUSE OPEN
VAC METER FAIL
AC MAINS FAIL
AC MAINS HIGH
FAN FAIL
MODULE FAIL
OVER TEMPERATURE
O/P HV SHUTDOWN
LOW O/P VOLTAGE
CURRENT LIMIT
THERMAL SHUTDOWN
TEMP SENSE FAIL
FAN SPEED ERROR
POWER LIMIT
UPF FAIL/PRI SD
AC MAINS LOW
Minor Alarm
HIGH O/P VOLTAGE
NO OUTPUT POWER
LOCAL SHUTDOWN
STARTUP PENDING
OVERTEMP STANDBY
FIGURE 10 - REMOTE TERMINAL SCREEN

Note: PFM (PathFinder, Modular) will appear on the module remote status screen as the
unit type i.e. PFM 48V-3kW or 24V-3kW.
010-537-C0 Rev C Page # 28 of 32
ARGUS TECHNOLOGIES
6.0
MAINTENANCE & SERVICE
6.1
Maintenance
Although very little maintenance is required with Argus rectifier systems, routine checks and
adjustments are recommended to ensure optimum system performance. Repairs should be
done by qualified service personnel.
The following table outlines several maintenance procedures for this rectifier system.
These procedures should be performed once a year.
WARNING: Use extreme care when working inside the rectifier
cabinet while the rectifier system is energized. Do not make
contact with live components or parts. HIGH VOLTAGE AND
SHOCK HAZARD.
WARNING: Ensure redundant rectifiers or batteries are used to
eliminate the threat of service interruptions while performing
maintenance on the systems alarms and control settings.
Procedure
New Setting
Date
Clean ventilation openings

Inspect fans (if equipped)
Inspect all system connections
(retorque as necessary)
Inspect batteries
(consult battery manufacturer's
recommended procedure)
Verify alarm/control settings
Verify float voltage
ARGUS TECHNOLOGIES
010-537-C0 Rev C Page # 29 of 32
6.2
Service
6.2.1
6.2.2
Tools Required
Slotted screwdriver (Blade size 1/2")
#2 Phillips screwdriver (Tip size 3/16")
7/16 socket, rachet, and extension or nutdriver
Pair of sidecutters (for MOV replacement only)
Fan Replacement
1. Shut off the unit.
2. Remove the screws that secure the module to the cabinet and remove the
module from the cabinet.
3. Turn the module around to face the back of the unit and remove the fan
power lead wire connector from the cabinet.
4. Remove the four screws which secure the fan to the power module and
remove the fan.
5. Install the replacement fan following the preceding steps in reverse order.
FIGURE 11 - FAN REMOVAL
010-537-C0 Rev C Page # 30 of 32
ARGUS TECHNOLOGIES
6.2.3
FIGURE 12 - PATHFINDER CABINET

(rear view, cover removed)
Fuse Replacement
6.2.3.1
AC Fuse Replacement
1. Shut off the unit and remove the
screws that secure the module to the
cabinet and remove the module from the
cabinet.
2. Turn the module around to face the
back of the unit and remove the six
screws securing the rear cover.
3. Remove the cover and locate the AC
fuses (see Figure 13) on the vertical
printed circuit board to the left side of the
unit, they are the round cartridge fuses
in the clip-style holder.
4. Remove the fuse(s) and install the
new fuse(s), then replace the cover and
secure with the screws and replace the
module in the cabinet and secure with
retaining screws.
DC FUSE
AC FUSES
METAL OXIDE VARISTOR (MOV)
FIGURE 13 - DETAIL OF FUSE PLACEMENT

SPADE TERMINATIONS
ARGUS TECHNOLOGIES
010-537-C0 Rev C Page # 31 of 32
6.2.3.2
DC Fuse Replacement
1. Shut off the unit and remove the screws that secure the module to
the cabinet and remove the module from the cabinet.
2. Turn the module around to face the back of the unit and remove the
six screws securing the rear cover.
3. Remove the cover and locate the DC fuse (see Figures 12 & 13) on
the left of the main DC output socket.
4. Remove the old fuse and replace with a new fuse, then replace the
cover and secure with the screws, replace the module in the cabinet
and secure with the retaining screws.
6.2.4
MOV Replacement
The MOVs (Metal Oxide Varistor) are used to protect the power modules from
power line surges and lightning. High capacity surges may permanently damage MOVs but they are easily replaced in the field using the following procedure.
1. Shut off the unit.
2. Remove the screws that secure the module to the cabinet and remove the
module from the cabinet.
3. Turn the module around to face the back of the unit and remove the six
screws securing the rear main cover.
4. Remove the main cover and locate the MOVs (see Figures 12 & 13).
5. The MOV may be removed by using a pair of sidecutters to cut the leads.
6. Decontaminate the printed circuit board with flux remover or a similar cleaning compound to remove any metallic particles which may have been deposited
when the MOV failed.
7. Install the replacement MOV pack printed circuit board by plugging it into
the available spade terminations.
8. Replace the cover and secure with the screws, replace the module in the
cabinet and secure with retaining screws.
010-537-C0 Rev C Page # 32 of 32
ARGUS TECHNOLOGIES
NOTICE
Due to continuing product improvements to the Pathfinder 48-3kW 24-3kW UPF, a module
interlock feature has been added. This requires re-configuration when new Pathfinder
modules are used with earlier production cabinets.
OPERATIONAL PROBLEM?
When the module is installed into earlier issued cabinets, both GREEN LEDs will not
illuminate (on the front of the module), and the RED LED may or may not illuminate. As well,
the rectifier module will fail to supply power.
If this module operates in this manner, please follow steps ! to ":

! Remove the module from the cabinet.
# Locate the Interlock Select jumper at the bottom of the module back-plate (see below).
$ Move the P21 (Interlock) jumper from the ON to the OFF position.
" Install module into desired cabinet position.
954-330-10 Rev A
Date Issued: Oct.14, 1999
Argus Technologies Customer Service: 1-888-GO-ARGUS (Canada & USA), 1-604-436-5547 (International)
ARGUS TECHNOLOGIES
SPARE PARTS LIST
PATHFINDER 24V-3kW
DRAWING # 010-539-G0 Rev D

Type W0
Page 1 of 5
APPROVED: ______________
ISSUED: ______________
ITEM
QTY
PART NO.
REV
DESCRIPTION
CIRCUIT DESIGNATION
OR REMARKS
List 0; On Site:
1
707-123-20
Assy,PCB,Trans Protn,RSM 48/50 UPF
(A1)
747-105-20
Assy,Fan,12VDC,7W,107CFM,w/ taco &

Temp Snsr
EF1
460-194-10
Fu,125A 140VDC,1.65" Ctr
(A2)F3
460-190-10
Fu,13/32"x1-1/2",25A 250VAC,Fast
(A1)F1,2
5-10
Not Used
List 1; On Site Optional:

None
List 2; Depot Repair (Internal Use Only):

11
611-127-19
12
545-541-10
13
567-162-10
14
561-191-10
Insulr,Slcn Rbr,TO-220 Adh Back,

No Mtg Hole
(D7,8)(A1)
15
561-024-10
Insulr,Slcn Rbr,TO-218
(Q9)(A1)
16
545-592-10
Conn,1 Row,3 Pins,R Ang,Ml,Spcl,

Tell Cu Pin,PCB
P1(A1)
17
567-202-10
Insulr,Slcn Rbr,Dual TO-264,Berg 1009
(Q3+6)(A1)
18
424-036-10
Sw,PB,SPST-NO,PCB Mnt,Vert,Mini,Blk
SW1(A1)
19-22
Tab,Prechrg,Hard-Tooled,Pathfinder,
Ph Brz,Bare
(A2)
Conn,To Bus Bar,250 ADC
J2,3(A2)
Insulr,30GSR,TO-264,Adh Back,w/ Mtg hole (Q3,4)(A2)
Not Used
23
322-005-10
Xstr,PNP,40V,MPS750,TO-92
Q10(A1)
24
320-001-10
Xstr,NPN,25V,MPS6601,TO-92
Q7,9(A2),Q1,4,7(A1)
25
320-013-10
Xstr,NPN,65V,BC846A,SOT-23
Q3,5,8,17-19(A3)
26
322-015-10
Xstr,PNP,25V,ZTX749,TO-92
Q5,6,8,10(A2)
Q2,5,8(A1)
27
322-004-10
Xstr,PNP,40V,2N4403,TO-92
Q11(A1)
28
322-013-10
Xstr,PNP,60V,MMBT2907A,SOT-23
Q1,2,6,12,13,15(A3)
29
322-016-10
Xstr,PNP,80V,MMBTA56,SOT-23,hFE=50 min.
Q11,14(A3)
30
330-032-10
Xstr,MOSFET,N-Chnl,0.5A 60V,2N7002,
SOT-23
Q4,7,9,10,16(A3)
ARGUS TECHNOLOGIES
SPARE PARTS LIST
PATHFINDER 24V-3kW

Type W0
Page 2 of 5
APPROVED: ______________
ISSUED: ______________
ITEM
QTY
PART NO.
31
330-072-10
Xstr,MOSFET,N-Chnl,500V 0.10 Ohm,Av,

TO-264
Q1-4(A2)
32
330-079-10
Xstr,MOSFET,N-Chnl,500V 0.20 Ohm

0.42C/W,TO-247
Q9(A1)
33
330-080-10
Q3,6 (A1)
Or
330-058-10

0.35C/W,TO-247
0.34C/W,TO-247
34-37
REV
DESCRIPTION
CIRCUIT DESIGNATION
OR REMARKS
Not Used
38
161-001-10
Dio,Transzorb,500W 5V,SA5.0A
D1(A4),D8,22(A3)
39
161-027-10
Dio,Transzorb,500W 15V,SA15A
D13(A1),D16(A2)
40
161-034-10
Dio,Transzorb,Bidir,1.5KW 130V,
1.5KE130CA
D21(A2)
41
300-026-10
Dio Brdg,Std Rcvy,35A 1000V,Wire Ld
D2(A1)
42
301-010-10
Dio,Std Rcvy,1A 1000V,1N4007
D1,3,4(A1)
43
303-005-10
Dio,Ultra Fast,4A 600V MUR460
D6(A1)
44
303-020-10
Dio,Ultra Fast,15A 600V,MUR1560,TO-220AC D8,10(A1)
45
303-021-10
Dio,Ultra Fast,1A 600V,MUR160
D12(A1),D23,24(A2)
46
303-029-10
Dio,Ultra Fast,1A 150V,SOD-87
D18,21(A3)
47
303-036-10
Dio,Ultra Fast,1A 100V,BYD73B,Av rated,

SOD81
D17,18,31-34(A2)
48
303-510-10
Dual Dio,Ultra Fast,2x15A 600V,MUR3060PT D9(A1)
49
304-512-10
Dual Dio,Schottky,2x30A,150V,TO-247
D11-14(A2)
50
304-011-10
Dio,Schottky,1A 40V,1N5819
D2-5,9(A2)
51
305-001-10
Dio,Hyper Fast,15A 600V,RHRP1560
D7(A1)
52
310-008-10
Dio,Sig,Dual,2x250mA 70V,BAW56,SOT-23,
Com Ad
D12,13,15,17,
20,24(A3)
53
310-009-10
Dio,Sig,Schottky,Dual,2x100mA 30V,
SOT-23,Com Cath
D2,5,6,9,23(A3)
54
310-010-10
SOT-23,Sers
D14(A3)
55
310-012-10
SOT-23,Com An)
D3,4,7,16(A3
56
310-013-10
Dio,Sig,Dual,2x215mA 70V,BAV70,SOT-23,
Comm-Cth
D1,10(A3)
57
312-018-10
Dio,Zener,500mW 20V 5%,1N5250B
D11(A3)
58
312-027-10
Dio,Zener,500mW 18V 5%,1N5248B
D1,6-8(A2)
59
Not Used
ARGUS TECHNOLOGIES
SPARE PARTS LIST
PATHFINDER 24V-3kW

Type W0
Page 3 of 5
APPROVED: ______________
ISSUED: ______________
ITEM
QTY
PART NO.
REV
60
394-017-10
Dspl,LCD,2x16 Char,Yel LED,Blu Bkgd,

+/-5V Sply
61
172-001-10
Temp Snsr,Lin PTC,LM335,10mV/deg.K,TO-92 U2(A1),U3,6(A2)

U21(A3)
62-66
DESCRIPTION
CIRCUIT DESIGNATION
OR REMARKS
DS1(A4)
Not Used
67
340-411-10
IC,SMD,V Ref,5.0V 0.5%,LM4040-5.0,SOT-23 U4,16(A3)
68
340-413-10
IC,SMD,V Ref,5.0V 1%,REF02,SO-8
69
341-016-10
IC,SMD,Op Amp,Dual,TLC277,500uV Ofs,SO-8 U10(A3)
70
341-017-10
IC,SMD,Op Amp,Dual,TLC272,SO-8
71
341-036-10
IC,SMD,Op Amp,Dual,Rail-to-Rail I/P,SO-8 U13(A3)
72
341-207-10
IC,SMD,Comptr,Dual,LM2903,SO-8
U2,3(A3)
73
343-212-10
IC,SMD,CMOS V Convtr,7662,SOIC
U1(A4)
74
344-020-11
IC,SMD,SMPS Ctrlr,MC33067,SO-16L,
Ext Temp
U1(A3)
75
345-001-10
IC,SMD,Dio Array,SP721,SOIC
U4(A4)
76
346-076-10
IC,SMD,Lgc,74HC573,3-State Latch,SOIC
U3(A4)
77
346-087-10
IC,SMD,Lgc,74HC125AD,3-State Bfr,SO-14
U2(A4)
78
360-019-10
IC,VR,Lin,Pos 5V 0.1A,LP2951ACM,SO-8
U24(A3)
79
360-031-10
IC,VR,Lin,Pos Adj 5-20V 1A,LM2941,TO-220 U4,5(A2)
80
360-217-10
IC,Reg,Switchmode,PWM,SI9100,Plstc DIP
U25(A3)
81
364-012-10
IC,Dgtl Pot,64 Step,Quad,10K,Ext Temp,

DIP
U17(A3)
82
366-094-10
IC,Lgc,4426,Inv,MOSFET Drvr,1.5A,
Plstc DIP
U1(A1)
83
366-097-10
IC,Lgc,4424,Dual Non-Inv,MOSFET Drvr,

3A,PDIP
U1,2(A2)
84
367-207-10
IC,68HC11F1,w/ RSM 48/50 Fr Pnl uP Prgm
U23(A3)
85
369-250-10
IC,EPROM,27C512,Ext T,PFM Frmwr,

Ext Volt Range
U22(A3)
86
385-017-10
Optoisolator,Xstr Out,Ctrld Gain,

CTR 63-125%
U5-7,28(A3)
87
368-012-11
IC,LTC485I,RS-485/422 Drvr/Rcvr,
Plstc DIP,Ext T
U30(A3)
88
385-018-10
Optoisolator,AND Out,H11L1 w/ Hysteresis U26,27(A3)
89
385-005-10
Optoisolator,AC Inp,Xstr Out,H11AA4
90-94
95
U15(A3)
U11,12,14(A3)
U5(A4)
U3(A1)
Not Used
1
221-003-10
Cap,SMD,Tant,2.2uF 25V 20%,3528
C17(A3)
ARGUS TECHNOLOGIES
SPARE PARTS LIST
PATHFINDER 24V-3kW

Type W0
Page 4 of 5
APPROVED: ______________
ISSUED: ______________
ITEM
QTY
PART NO.
96
221-002-10
Cap,SMD,Tant,15uF 10V 20%,3528(B)
C1,3,9(A4)
97
201-019-10
Cap,SMD,Tant,22uF 25V 20%,7343,

D or E case
C73-75(A3)
98
194-023-10
Cap,Polyest Film,330nF 400V 10%,

15mm Ld Sp
C17(A1)
99
196-033-10
Cap,Polyprop Film,4.7uF 400V 10%,Axl
C10(A1),C1(A2)
100
193-025-10
C2,3,12,13(A2)
Or
193-019-11
Cap,Mica,2.7nF 1000V 5%,0.234" Ld Sp,

0.21" Thk
Cap,Mica,3.0nF 1000V 5%,0.234" Ld Sp,
0.21" Thk
101
192-001-10
Cap,MLP,4uF 100V 10%,3 Ld/Side
C10,11(A2)
102
191-054-10
Cap,MLC,6.8uF 100V Y5U 20%,0.4" Ld Sp
C26,27,35,54(A2)
103
200-017-10
Cap,Elctlt,47uF 100V,Rdl Ld,5mm Ld Sp
C66(A3)
104
200-158-10
Cap,Elctlt,100uf 35V 20%,Rdl,3.5mm Ld,

105 deg.C
C40,44,50(A2)
105
200-128-10
Cap,Elctlt,100uf 35V 20%,Rdl,3.5mm Ld,

85 deg.C
C32(A1)
106
200-019-10
Cap,Elctlt,220uF 25V,Rdl Ld,5mm Ld Sp,

85 deg.C
C52(A2)
107
200-111-10
Cap,Elctlt,470uF 16V,105deg.C,5mm Ld Sp
C51(A2)
108
200-150-10
Cap,Elctlt,470uF 35V,Rdl,5mm Ld,

10mmx16mm
C42,43(A2)
109
200-156-10
Cap,Elctlt,470uF 450V,35x50 10mmLS,

85deg.C,Snap
C19,21-24(A1)
110
200-090-10
Cap,Elctlt,2200uF 40V,Rdl Ld,3-Pin,

1x2.125"
C29,32(A2)
111
200-504-10
Cap,Elctc,1500uF 35V,12.5x40mm 105.C
C81-86(A2)
112-115
REV
DESCRIPTION
CIRCUIT DESIGNATION
OR REMARKS
Not Used
116
121-504-10
Res,WW,5W,1.0 Ohm 5%,Vit Enam
R24(A2)
117
170-013-10
Thms,PTC,15 Ohm @25deg.C,265VAC
R9(A1)
118
160-014-10
MOV,420VAC 560VDC,Disc
VR2,3(A1)
119
160-030-10
MOV,300VAC 385VDC 173J,20mm Disc
VR1,4(A1)
120
264-085-10
Bead,Ferr,5mm OD 1.5mm ID
(D9)(A1)
121
264-104-10
Bead,Ferr,0.13" ODx0.05" ID,28 Matl,

Coated
(C2,3,12,13)(A2)
Revisions:
A
B
1998-06-04
1999-11-02
First Release
Added List 2, Items 11-121
ARGUS TECHNOLOGIES
SPARE PARTS LIST
PATHFINDER 24V-3kW

Type W0
Page 5 of 5
APPROVED: ______________
ISSUED: ______________
ITEM
QTY
PART NO.
C
D
2000-02-01
2000-09-25
REV
DESCRIPTION
List 2 title changed

Items Affected: 23,27,111
CIRCUIT DESIGNATION
OR REMARKS
FACTORY SERVICE INFORMATION

Technical Support
Technical support staff are available for answering general questions related to installation, operation
and maintenance of Argus products. In Canada and the USA, call Argus toll free 7:30 am to 5:00 pm
Pacific Standard Time at:
+1-888 GO ARGUS
(+1-888-462-7487)
For emergencies, call +1-888-GO-ARGUS 24 hours a day, seven days a week.

Customers outside Canada and the USA, call +1-604-436-5547 for technical support.
Training
Argus offers various levels of product and technical training. These workshops provide a mix of
theory and hands on application for qualified customers. Please consult your sales representative for
course schedules, locations and costs, or visit our website at www.argusdcpower.com.
Factory Repair and Servicing
All service, beyond initial adjustments, should be carried out by qualified factory service personnel.
For these procedures, please contact Argus Technologies at the locations listed to the right.
Product Returns
Before returning any product for service, please obtain a Return Material Authorization (RMA) number
from an Argus factory service representative. The representative will require the model and serial
number, as well as a brief description of the problem prior to issuing the RMA number. All material
must be pre-authorized before being returned.
See document 048-507-10 Warranty and Repair Information for more details.
Moving and Storage
Units must be suitably packed in the original shipping container (or equivalent) prior to re-shipping.
The box should be completely enclosed and constructed of wood or double-wall, corrugated
cardboard. At least 3 of foam or shock absorbing packing material must surround the unit.
Factory Service Centers

Canada and International
ATTN: RMA Returns
7033 Antrim Avenue
Burnaby, BC, V5J 4M5 Canada
Tel:
+1 604 436 5900
+1 604 436 1233
Fax:
Email: returns@argusdcpower.com
USA
Argus Technologies Inc.
ATTN: RMA Returns
3116 Mercer Avenue
Bellingham, WA, 98225 USA
Tel:
+1-360 756 4904
+1-360 647 0498
Fax:
Email: returns-usa@argusdcpower.com
Asia-Pacific
PCM Electronics (Dong Guan) Co., Ltd.
Hongli Industrial Area, Miaobian, Liaobu Town,
Dongguan City, Guangdong Province,
523400 China
Tel:
+86 755 8895 3310
+86 755 8895 3307
Fax:
Authorized Service Center
Argentina
Argus Technologies de Argentina
Belen 315, Capital Federal, Buenos Aires,
1407l Argentina
Tel:
+54 (11) 4672 4821
+54 (11) 4504 4698
Fax:
Cell:
+54 9 (11) 4993 9996
Email: lkleiman@argus.ca
Asia
Argus Technologies Asia Pte Ltd
Blk 6 Tagore Lane #160
Singapore 787570
Tel:
+65 6458 8900
+65 6458 2122
Fax:
Australia
CPS National
8/376 Newbridge Rd
Tel:
+61 02 9822 8977
+61 02 9822 8077
Fax:
Australia/New Zealand
Alpha Power Systems Pty Ltd
Unit 3, 30 Heathcote Road
Tel:
+61 02 9602 8331
+61 02 9602 9180
Fax:
Century Yuasa
37 - 65 Colbalt Street
Carole Park QLD 4300
Australian Sales & Service
Tel:
+61 07 3361 6587
+61 07 3361 6705
Fax:
New Zealand Sales & Service
Tel:
+64 9 978 6689
+64 9 978 6677
Fax:
Canada
Compower Systems Inc.
118 Tiffield Road
Toronto, ON, M1V 5N2 Canada
Tel:
+1 416 293 3088
+1 416 293 0671
Fax:
Europe
Alpha Technologies Europe Ltd.
Cartel Business Estate
Edinburgh Way
Harlow, Essex, CM20 2DU UK
Tel:
+44 1279 422110
+44 1279 423355
Fax:
Mexico & Central America
Technologies Argus First De Mexico SA de CV
Anatole France No. 17
Col. Polanco
Mexico City, 11560 Mexico
Tel:
+52 55 5280 6990
+52 55 5280 6585
Fax:
South America
Argus Technologies Argentina
Santo Tome 2573, Capital Federal
Buenos Aires, 1416 Argentina
Tel:
+54 11 4504 4698
+54 9 11 4993 9996
Cell:
E-pager: 541149939996@nextel.net.ar
Turkey
IPC Enerji Elk San ve TIC AS
Inonu cad. Kanarya sok. No:20
Yenisahra - Kadikoy
Istanbul, Turkey
Tel:
+90 216 317 41 42
+90 216 472 90 66
Fax:
048-527-10-I1 Rev L (09/2007)
Canada and USA toll free 24 hour emergency technical support: +1 888 GO ARGUS (462 7487)
Outside North America: +1 604 436 5547

Pathfinder 24V3kW 2nded

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Pathfinder 24V-3kW

Modular Switched Mode

This page intentionally left blank.

Argus Technologies Ltd.

Installation and Operation Instructions, Pathfinder 3kW:

Notice, Pathfinder 3kW:

Outline Drawings, 19 Cabinet:

Outline Drawings, 23 Cabinet:

Outline Drawing, Power Module:

Customer Connections, Cabinet Backplane:

Spare Parts List, Pathfinder 24V-3kW:

Factory Service Information:

Argus Technologies Ltd.

2.2.11 Forced Cooling

SPECIFICATIONS FOR ARGUS TECHNOLOGIES SWITCHED MODE RECTIFIER PATHFINDER 24V-3KW

110ADC nominal (125ADC maximum)

0.2% 25mV line and load (0.2% minimum slope) [static]

2ms to 0.2% of output for 50 to 100% load step

0.1% per year

<100ppm/C over the operating range

<22dBrnC (voice band)

<60dBa @ 3ft. (1m)

The unit meets requirements of:

Reorient or relocate the receiving antenna.

ARGUS TECHNOLOGIES LTD.

010-539-B1 Rev B Page #1 of 2

SPECIFICATIONS FOR ARGUS TECHNOLOGIES SWITCHED MODE RECTIFIER PATHFINDER 24V-3KW

176 to 275VAC (45 to 70Hz)

16.4A (208VAC nominal) @ 3000W/module

>0.99 true (50 to 100% load)

<100 at 100% load

88% minimum @ 50 to 100% load

<5% inductive or resistive

Recommended Feeder Breaker:

Input Transient Suppression:

Meets ANSI/IEEE C62.41 Category B3

10.5" H x 17/21" W x 15" D

19/23" flush/offset mounting

Alarm Connection Ratings:

60VDC, 0.5A maximum

-40 to 149F (-40 to 65C) [standard]

-1640 feet to 9180 feet (-500 m to 2800 m)

Recommended Connect ion Wire Sizes (as per NRT L/C)

Minimum Module Input Wire Size

ARGUS TECHNOLOGIES LTD.

010-539-B1 Rev B Page #2 of 2

WARRANTY AND REPAIR INFORMATION

Terms of Payment (North America)

Terms of Payment (International)

Return Material Policy

Factory Service Centers

048-507-10-I1 Rev S (09/2007)

Outside North America: +1 604 436 5547

CSA/NRTL MARKS BACKGROUND

The product on which either of these marks appear

The product on which this mark

What are NRTLs and what do they do?

When was the NRTL started and who governs it?

048-554-10-I1 Rev C (2004/02)

IMPORTANT SAFETY INSTRUCTIONS

Do not expose rectifier to rain or snow.

CAUTION - Unless otherwise noted, use of an attachment not recommended or

CAUTION - Do not disassemble the rectifier take it to a qualified service center