Académique Documents
Professionnel Documents
Culture Documents
en-GB
Contents
3
3
6
8
Introduction
Elementary safety warnings
Doka services
Eurocodes at Doka
9
9
10
13
16
Product description
Instructions for assembly and use
Technical condition
Transporting, stacking and storing
18
Component overview
999791002 - 11/2014
Introduction
Planning
Provide safe workplaces for those using the form-
Hazard assessment
999791002 - 11/2014
Introduction
Assembly
The equipment/system must be inspected by the
Pouring
Do not exceed the permitted fresh-concrete pres-
sures. Over-high pouring rates overload the formwork, cause greater deflection and risk breakage.
999791002 - 11/2014
Maintenance
Introduction
Symbols used
The following symbols are used in this booklet:
Important note
Failure to observe this may lead to malfunction or damage.
Miscellaneous
We reserve the right to make alterations in the interests
of technical progress.
Instruction
This symbol indicates that actions need to be
taken by the user.
Sight-check
Indicates that you need to do a sight-check
to make sure that necessary actions have
been carried out.
Tip
Points out useful practical tips.
Reference
Refers to other documents and materials.
999791002 - 11/2014
Introduction
Doka services
Support in every stage of the project
Doka offers a broad spectrum of services, all with a single aim: to help you succeed on the site.
Every project is unique. Nevertheless, there is one
thing that all construction projects have in common
and that is a basic structure with five stages. We at
Doka know our clients' varying requirements. With our
consulting, planning and other services, we help you
achieve effective implementation of your formwork
assignment using our formwork products in every one
of these stages.
1
Project Development Stage
2
Bidding Stage
3
Project Management Planning
Stage
999791002 - 11/2014
4
Concrete Construction Stage
Introduction
5
Project Close-out Stage
Transparency
Optimum resource utilisation
with assistance from the Doka
Formwork Experts
999791002 - 11/2014
Introduction
Eurocodes at Doka
In Europe, a uniform series of Standards known as
Eurocodes (EC) was developed for the construction
field by the end of 2007. These are intended to provide
a uniform basis, valid throughout Europe, for product
specifications, tenders and mathematical verification.
The EC are the world's most highly developed Standards in the construction field.
In the Doka Group, the EC are to be used as standard
from the end of 2008. They will thus supersede the DIN
norms as the "Doka standard" for product design.
Ed
Ed
Fd
Fk
Fyield
EC/DIN concept
Rk
115.5 [kN]
Rd gM = 1.1
90<105 [kN]
n ~ 1.65
Factual
98013-100
60 [kN]
gF = 1.5
Fpermissible
Factual Fpermissible
98013-102
60<70 [kN]
Ed
90 [kN]
The widely used "Permissible stress design" (comparing the actual stresses with the permissible stresses)
has been superseded by a new safety concept in the
EC.
The EC contrast the actions (loads) with the resistance
(capacity). The previous safety factor in the permissible
stresses is now divided into several partial factors. The
safety level remains the same!
Rd
Rd
Rk
kmod
E d Rd
A Utilisation factor
999791002 - 11/2014
Product description
Doka formwork beams
Types of beam
8.0
20.0
8.0
4.0
20.0
H20 P
4.0
16.0
6.5
Approval Number
Z-9.1-391
Z-9.1-21
Z-9.1-391
or EN 13377
Doka beams with no EN mark (i.e. those produced on or before 3rd
Nov. 2008) are covered by the above-mentioned DIB ( German
Institute of Building Technology) Approval.
Doka beams with an EN mark (i.e. those produced from 4th Nov.
2008 onward) are covered by EN 13377.
Z-9.1-222
36.0
H30
8.0
Z-9.1-317
9.7
Approval Number
Z-9.1-21
5.4
5.4
9736-252-01
H24 N
4.0
A
C
H20 N
3.5
16.0
6.5
24.0
Code letter
P
Web made of special flat-pressed sheet
N
Web made of three-ply
Innovative polyurethane end reinforcement for highly
top
effective protection of the formwork beam
Tried-and-tested end reinforcement in the form of
eco
bevelled ends with plastic rivet in the beam flange
H16 P
30.5
H16 N
3.5
9.7
Z-9.1-21
A
B
C
D
E
Web (yellow)
Flange (yellow)
Beam-flange markings for the Dokaflex system
System holes
End reinforcement (blue plastic cap for Doka beam H20 top, rivet
for Doka beam H20 eco)
F Notch for chalking line
999791002 - 11/2014
9768-200-01
H20
N and P
11.0
5.0
450
4.00
10
999791002 - 11/2014
Deflection diagrams
16
2.5
3
2
9732-111
3.5
14
12
1.5
4.5
5
10
L/500
1
7.5
10
40
0.5 kN/m
2
40
30
15
20
1.0
2.0
3.0
4.0
5.0
20
30
16
2.5
3
4.5
0.5
20
15
1.0
1.5
2.0
6.0
2.5
3.0
3.5
1
L/500
10
8
15
0.5 kN/m
40
30
20
10
Q
1.0
2.0
3.0
4.0
5.0
6.0
7.0
16
7.5
5
9732-113
p [kN/m]
14
1.5
L/500
10
1
10
8
M
Deflection [mm]
12
6
0.5 kN/m
p [kN/m]
0.5 kN/m
10
40 30
5.0
9732-112
L/500
1
7.5
1.5
4
5
3.5
4.0
p [kN/m]
Deflection [mm]
Deflection [mm]
9732-110
3.0
10
2.0
12
12
15
1.0
14
14
0.5 kN/m
2
10
1
L/500
10
M
12
3.5
4.5
5
p [kN/m]
7.
14
Deflection [mm]
2.5
3
9732-105
Deflection [mm]
16
1.5
p [kN/m]
4
15
2
0
40 30
1.0
20
2.0
3.0
4.0
5.0
6.0
7.0
999791002 - 11/2014
11
WARNING
The uses illustrated below are prohibited, as
are other, similar uses!
Do not use as scaffold flooring.
9791-206-01
9791-205-01
9791-200-01
9791-220-01
9791-219-01
9791-201-01
Floor formwork
9791-223-03
9791-223-01
12
9791-223-04
9791-223-02
999791002 - 11/2014
Technical condition
The following quality criteria define the extent of damage permissible in terms of load-bearing strength.
Use is prohibited if damage is beyond these limits.
Splintering at side
permissible up to depth a = 10 mm and length b =
500 mm on one side.
Flange
b
Not permissible.
9791-210-02
9791-208-01
9791-211-02
9791-213-01
9791-214-01
9791-207-01
9791-214-01
9791-207-02
999791002 - 11/2014
13
Saw cuts
Drilled holes
missible.
9791-207-09
b
9791-209-02
9791-207-07
a ... 15 mm
b ... 112 mm
Drilled-hole diameter max. 10 mm
9791-207-08
9791-209-01
Flange end
Splintering a up to length = 60 mm is permissible.
a ... 15 mm
c ... 396 mm
Drilled-hole diameter max. 10 mm
9791-221-01
d ... 113 mm
Drilled-hole diameter max. 12 mm
9791-222-01
9791-212-02
Damage to the plastic cap has no effect on loadbearing strength, but beams damaged evincing
damage of this kind do not necessarily meet the
quality criteria for Doka rental formwork
14
999791002 - 11/2014
Web
Damage to web
permissible only if slight and at one side of the beam.
9791-216-01
9791-207-04
9791-215-01
9791-207-06
9791-217-01
9791-207-03
999791002 - 11/2014
15
Transport
N
N
9791-204-01
9791-218-01
9791-218-02
Stacked beams
max. 2800 kg per stack
9791-202-01
Beam lengths
5.90m
6.50m to
< 5.90m
up to
12.00m
< 6.50m
Max. number of beams per
stack
Minimum number of wooden
battens
(min. 8 x 8 x 100 cm)
Size a
Size b for Doka beam H20 P
Size b for Doka beam H20 N
Max. number of stacks on top
of one another
16
100
60
40
108 cm
105 cm
113 cm
108 cm
64 cm
69 cm
108 cm
44 cm
47 cm
9791-224-01
9791-224-03
9791-224-02
999791002 - 11/2014
999791002 - 11/2014
17
Component overview
Article n
9.5
12.8
13.8
15.0
17.0
18.5
20.0
23.0
25.0
30.0
5.2
5.2
189011000
189012000
189013000
189014000
189015000
189016000
189017000
189018000
189019000
189020000
189010000
189021000
[kg]
Article n
Component
Article
[kg]
n overview
6.3 189282000
60.3 189288000
Varnished yellow
Varnished yellow
9.9
13.2
14.3
15.6
17.7
19.2
20.8
23.9
26.0
31.2
5.4
5.4
189701000
189702000
189703000
189704000
189705000
189706000
189707000
189708000
189709000
189710000
189700000
189711000
9.4
12.7
13.8
15.1
17.2
18.7
20.3
23.4
25.5
30.7
46.8
5.2
5.2
189940000
189936000
189937000
189930000
189941000
189942000
189931000
189943000
189932000
189955000
189956000
189999000
189957000
Varnished yellow
Varnished yellow
6.5 189939000
62.4 189993000
Varnished yellow
Varnished yellow
9.0
12.3
13.3
14.5
16.5
18.0
19.5
22.5
24.5
29.5
5.0
5.0
189283000
189271000
189272000
189273000
189284000
189285000
189276000
189286000
189277000
189287000
189299000
189289000
6.3
8.6
10.2
11.6
13.7
17.2
31.5
3.5
Doka-Trger H16 N
Varnished yellow
18
999791002 - 11/2014
189851000
189802000
189803000
189807000
189805000
189813000
189852000
189850000
Component overview
[kg]
Article n
6.7
9.1
10.7
12.2
14.4
18.1
33.3
4.3
189969000
189961000
189962000
189963000
189966000
189967000
189970000
189960000
[kg]
Article n
Varnished yellow
27.7 189601000
41.8 189602000
Varnished yellow
8.0 189099000
9.0 189199000
5.0 176005000
999791002 - 11/2014
19
Doka GmbH | Josef Umdasch Platz 1 | 3300 Amstetten | Austria | T +43 7472 605-0 | F +43 7472 66430 | info@doka.com | www.doka.com
999791002 - 11/2014