IG Cement en 2012-10 WEB

industry guide
Efficient Solutions for the

Cement Industry
Achieving more with intelligent sensors
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3 lines max.Solutions
Pioneering
Process monitoring and emission monitoring

using intelligent sensor technology
Economically efficient cement production is characterized by high
energy efficiency of the process as well as ensuring high product
quality. Use of alternative fuels is gaining in significance. This
makes it very important to monitor the relevant processes with continuous gas analysis instrumentation. Compliance with the applicable local emission limit values must also be ensured.
SICK Analytical Instrumentation and the technologies used are perfectly suited for the high demands in cement plants. The wide product portfolio supports optimal solutions for recording the required
operating parameters, even with high gas temperatures and high
dust concentrations. SICK Analytical Instrumentation is in use
successfully throughout the world for continuous monitoring of
emission limit. SICK is the only manufacturer offering the complete
sensor technology for measuring dust concentration, volume flow
and gas concentration measurement as well as data evaluation
from just one source.
Titlephoto: media library Lafarge
SICK sensors serve to control the processes involved in cement pro

duction. From mass calculation when transporting raw materials on
up to fill level technology in silos or object recognition for packing
machines. SICK stands for automation and draws on many years of
practical experience and expertise in almost all sectors all this is
Sensor Intelligence.
ce m e n t i n d u s t r y | S I C K
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Subject to change without notice
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Photo: media library Lafarge
Contents
About SICK
Industries
SICK LifeTime Services
4
6
8
Industry challenges
Sensor solutions for the
Cement Industry
10
Systems and Project Engineering
26
Product portfolio overview

Product selection
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32
Connectivity
SICK Finders / Partner Portal
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55
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Company
We deliver Sensor Intelligence.

SICK sensor solutions for industrial automation are the result of exceptional dedication
and experience. From development all the way to service: The people at SICK are
committed to investing all their expertise in providing with the very best sensors and
system solutions possible.
A company with a culture of success

Approximately 5,000 people are on staff, with products and
services available to help SICK sensor technology users increase their productivity and reduce their costs. Founded in
1946 and headquartered in Waldkirch, Germany, SICK is a
global sensor specialist with more than 50 subsidiaries and
representations worldwide. Our exemplary corporate culture
fosters an optimum work-life balance, thus attracting the best

employees from all over the world. SICK is one of the best
employers we have been among the winners of the prestigious German Great Place to Work award for many years in
succession.
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Company
Innovation for the leading edge
A corporate culture for sustainable excellence
SICK sensor systems simplify and optimize processes and allow

for sustainable production. SICK operates thirteen research
and development centers all over the world. Co-designed with
customers and universities, our innovative sensor products and
solutions are made to give a decisive edge. With an impressive
track record of innovation, we take the key parameters of modern production to new levels: reliable process control, safety of
people and environmental protection.
SICK is backed by a holistic, homogeneous corporate culture.

We are an independent company. And our sensor technology is
open to all system environments. The power of innovation has
made SICK one of the technology and market leader sensor
technology that is successful in the long term.
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Industries
Sensor Intelligence for all requirements

SICK is a renowned expert in many industries, and is entirely familiar with the critical
challenges they face. While speed, accuracy and availability take center stage in all
industries, technical implementations vary greatly. SICK puts its vast experience to
use to provide with precisely the solution you need.
For applications worldwide

Hundreds of thousands of installations and applications go to
prove that SICK knows the different industries and their processes inside out. This tradition of uncompromising expertise is
ongoing: As we move into the future, we will continue to design,
implement and optimize customized solutions in our application

centers in Europe, Asia and North America. You can count on
SICK as a reliable supplier and development partner.
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Industries
For your specific industry
For performance across the board
With a track record of proven expertise in a great variety of

industries, SICK has taken quality and productivity to new
heights. The automotive, pharmaceutical, electronics and solar
industries are just a few examples of sectors that benefit from
our know-how. In addition to increasing speed and improving traceability in warehouses and distribution centers, SICK
solutions provide accident protection for automated guided
vehicles. SICK system solutions for analysis and flow measurement of gases and liquids enable environmental protection
and sustainability in, for example, energy production, cement
production or waste incineration plants.
SICK provides the right technology to respond to the tasks

involved in industrial automation: measuring, detecting,
monitoring and controlling, protecting, networking and
integrating, identifying, positioning. Our development and
industry experts continually create groundbreaking innovation to solve these tasks.
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www.sick.com/Industries
SICK
LifeTime Services
For safety and productivity:

SICK LifeTime Services is a comprehensive set of high-quality services provided to support the entire life cycle of products and applications from system design all the way to upgrades. These services
increase the safety of people, boost the productivity of machines and
serve as the basis for our customers sustainable business success.
Benefit from an array of services

Each of our products and solutions is accompanied by a comprehensive range of services tuned precisely to the requirements of the product or solution along its entire life cycle.
Backed by extensive industry know-how and more than sixty
years of experience, LifeTime Services stand for maximum

availability and an exceptional service life of our products and
solutions.
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Training &
Education
Product &
System Support
Verification &
Optimization
User training
Seminars
WebTraining
Consulting &
Design
Upgrade &
Retrofits
System inspection
Risk assessment
Safety concepts
Feasibility studies
Software and hardware
design
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Commissioning
Spare parts and repairs
Remote support
Hotline
Barcode checks
Consulting/Engineering service
Inspection
Maintenance
Accident analysis
Stop time measurement
Noise measurement
Machine conversion
Sensor upgrades
Sensor replacements
Retrofitting of technology
www.sick.com/service
Challenges in the
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Cement
Industry
Sensor highlights and tailored

Analytical Instrumentation from SICK
The cement industry plays an important role within the building
material industry. Productivity and product quality are decisive factors in international competition. Being an industry with intensive
usage of energy and raw materials, the cement industry pays special attention to preserving natural resources and to global climate
protection.
Therefore, cement plants use the most modern sensors and analy
sis systems to meet market demands on quality and economic efficiency. SICKs intelligent solutions have proven themselves in all
areas of cement production from raw material extraction up to
end product distribution.
Emission measurement
Quality control
Service
Emission limit values in the cement

industry are monitored continuously
to ensure enironmentally friendly
production. SICK's Analytical Instru
mentation delivers all measured values required for the components to
be used by the process control system. These values can then also be
processed by an emission computer
when required.
SICK provides an intelligent and sturdy solution for monitoring clinker production by measuring on the rotary
kiln inlet. The same applies here as
for emission measurement: High
measurement availability with low
maintenance effort.
Competent consulting, qualified planning support, detailed project planning and engineering, installation
and start-up SICK provides everything from one source. We also stand
for reliable support during maintenance and repairs after purchase
as well.
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Photo: media library Lafarge
Optimum material flow
Machine safety
Plant monitoring
Materials such as coal, stone or clinker are valuable which makes exact
determination of the volumes stored
or transported absolutely mandatory
for optimum processing. SICK's bin
level measuring and volume measuring devices serve to control storage
and transport according to plant
requirements.
Whether on the packing machine or

when palletizing cement sacks
SICK's solutions ensure the safety of
operating personnel, optimize production, reduce machine floor space
and minimize downtime.
The complete solution includes monitoring the electric precipitator to protect against explosions when the CO
concentration is suddenly too high as
well as monitoring the coal bunker
for smoldering fires.
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Sensor Solutions for the

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Cement
Industry
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ement industry | SICK
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The following pages contain application examples

in which SICK products are used in different production phases from raw material extraction up
to shipping the finished cement.
Focus 1
14
Raw material extraction

and preparation
Focus 2a
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Burning process
Focus 2b
18
Burning process
Focus 2c
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Burning process
Focus 3a
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Packing and logistics
Focus 3b
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Focus 3c
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Focus 1:
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Raw
material
max. extraction and preparation
integrated centre-of-gravity calculator maximizes transport performance and detects

one-sided loading or uneven belt loads. The
belt running control serves to detect belt unevenness which causes higher belt wear
costs.
Conveyor control and crusher monitoring

The laser volume flow sensor LMS511 records volume flow on conveyors without contact. This is based on the principle of laser
flight time measurement. The bulkscan
LMS511 stands out particularly through sturdy design, reliability as well as wear-free
operation. This allows permanent volume
control on crushers or transfer points. The
Product: Bulkscan LMS511, see page 48
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Process monitoring and filter protection
measurement on the preheater

The exhaust gas composition at the pre
heater outlet provides information on the
course of the burning process as well as indications of any threatening explosion risk for
the downstream electric filter. To do this, the
concentration progressions of gas com
ponents CO, NO, O2 and, when applicable,
SO2 at the preheater are determined. Occurrences of high CO peaks in the exhaust gas
signal a hazard for the downstream electrostatic precipitator. The extractive analysis system MAC800 with the gas analyzer GMS800
is best suited for this measuring task involving high dust loads, high gas temperatures
and ambient conditions. It provides reliable
process gas monitoring and is therefore an
economical solution to increase plant efficiency and safety.
Product: GMS800, see page 34
deposit formation. Apart from that, it is characterized by easy installation as well as startup without filling. These product features
make the LBV300 suitable for usage in raw
material extraction and preparation as well
as for bin level monitoring of the finished cement.
Overfill protection for aggregate materials

and raw meal
Raw meal and aggregate materials are
crushed in a mill before the burning process.
Reliable monitoring of bin levels is essential
for continuous production. The vibration limit
switch LBV300 is particularly outstanding for
its ruggedness. The LBV300 has no mechani
cally moving parts and is also insensitive to
Product: LBV300, see page 48
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Focus 2a:
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Burning
process
Optimizing secondary combustion in the

calcinator
Many cement plants have a calcinator with
secondary combustion fitted between the
preheater and rotary kiln. Gas components
CO, O2, NO and, when applicable, SO2 in kiln
exhaust gas are monitored continuously to
optimize the calcinator. Due to the process
conditions, a hot measuring analysis system
MCS300P HW with back-purgable gas sampling probe is best suited here.

Depending on the plant, the measuring point
is located at a suitable position between the
calcinator outlet and preheater outlet.
Product: MCS300P HW, see page 37
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Product: SIDOR, see page 33
Monitoring the coal bunker

The coal dust used as fuel is stored in bunk
ers. There is a risk of smoldering fires in coal
bunkers which creates CO that can form an
explosive mixture with air. Continuous meas
urement of the CO concentration allows early
detection of smoldering fires (CO rise) and
supports taking countermeasures in good
time.
smoldering fires can also be added as re

quired. The analysis system MKAS Compact
with an explosion-protected sampling probe
is the ideal solution here. The integrated gas
analyzer SIDOR allows simultaneous meas
urement of O2 and CO, and can be adjusted
with ambient air. The sophisticated system
provides the reliability required for safetyrelevant measurements.
Protecting the coal mill through CO and

O2 monitoring
Coal dust is a common fuel for cement kilns.
Inert gas is supplied to the coal mill to pre
vent fires. Increases in the O2 concentration
indicate a leak and air can penetrate. Contin
uous O2 measurement allows early detection
of leaks and supports taking countermeas
ures in good time. CO measurement to detect
O2 measurement for inert gas monitoring can

also be integrated. The analysis system
MKAS Compact with an Ex sampling probe is
the ideal solution here. The integrated gas
analyzer allows simultaneous measurement
of CO and O2, and can be adjusted with ambient air. Long maintenance intervals save
operating costs.
Product: SIDOR, see page 33
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Focus 2b:
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Burning
process
SICKs FLOWSIC100 product family are well

suited for optimization because gas flow rate
measurement is continuous, without contact
and exact. The FLOWSIC100 H-AC version is
especially suitable for measuring with high
gas temperatures and dust concentrations.
The low-maintenance FLOWSIC100 devices
also allow efficient process control for strongly fluctuating flow rates.
Flue gas processing for subsequent dust

removal
When necessary, the hot exhaust gases of
the heat exchanger are cooled in the cooling
tower by spraying in water. This serves, on
the one hand, to protect the filter systems
against gas temperatures that are too high
and, on the other hand, to increase filter efficiency of the electric filters. Devices from
Product: FLOWSIC100 CEMS, see page 32
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measurement more difficult. SICKs gas sampling probe SCP3000 and the analysis system MCS300P HW provide a complete solution.
Process gas monitoring on the rotary kiln

inlet
Cement clinker quality depends strongly on
the process conditions in the rotary kiln. Gas
analysis on the rotary kiln inlet supports the
option of optimizing kiln combustion and the
burning process at the same time. The extreme measurement conditions with high
temperatures and dust concentrations make
Product: SCP3000, see page 37
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Product: MCS300P HW, see page 37
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Focus 2c:
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Burning
process
possible leaks or other malfunctions in the

filter units. The scattered light measuring device DUSTHUNTER SP100 with a measuring
probe that can be fitted on one side is especially suitable for fabric filters and the transmission meter DUSTHUNTER T200 for electric filters. The maintenance effort is very
low for both devices because they both have

device monitoring integrated.
Monitoring exhaust gas dust removal after

the clinker cooler and coal mill
Dust removal units in cement plants serve to
maintain legal dust limit values in exhaust
gases according to local regulations. Electric
filters or fabric filters are used for dust re
moval.
Measuring results ensure compliance with
limit values and also serve as indicators for
Product: DUSTHUNTER S, see page 32
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EN15267-3. SICKs wide product portfolio for

emission monitoring provides flexible com
plete solutions here from one source. Dust
measuring devices from the DUSTHUNTER
product family are used, in-situ gas analyzer
such as, e.g. GM700 or extractive gas analysis systems such as MCS100E HW or
MCS100FT. Analyzers for special components
such as MERCEM300Z for mercury (Hg)

round off the solutions. The FLOWSIC100
CEMS product family is available for recording
volume flow rates and the measured value
computer MEAC2000 for data recording.
Using extractive or in-situ technology supports
optimum compliance with local measuring
requirements.
Emission monitoring in exhaust gas

Due to legal environmental regulations, cer
tain pollutants as well as the reference values
must be monitored continuously in exhaust
gas in cement plants. The legal regulations for
emission monitoring are specific for the respective country. Emission measuring tech
nology must be tested for suitability in many
countries, e.g. in Europe in accordance with
Product: MCS100FT, see page 34
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Focus 3a:
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Packing
and logistics
Packing machine (rotor packing machine)

The bagging unit is especially designed to
meet the higher demands for packing cement. SICK is responsible for all detection
tasks on the packing machine from packing
material feed up to filled cement sacks. Reflection light barriers WL12-3 or WL9-3 monitor the usage of sacks from the roll.
Product: WL12, see page 39
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Product: WL9, see page 40
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(Figure: Camera-based code reader

LECTOR62x)
Tracing deliveries
Reliable assignment and tracing: From the
identification of single packages to tracing
the serial number or production line up to
identification of pallets in the distribution.
IDpro stands for SICKs competence in automated identification (1D/2D codes, transponders) using laser scanners, cameras
and RFID.
Product: Lector62x, see page 47
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Focus 3b:
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Packing
and logistics
3
2
robots. A safety system ensures protection for

personnel and process safety. Safety light curtain C4000 Palletizer ensures intelligent differentiation between persons and material at
the outlet of the palletizing unit, and three single beam safety light barriers L27-3 monitor
the feed area. Protection devices must be reset with the Reset pushbutton. Emergency
stop pushbuttons ES21 are fitted as additional protective measure. Safety control Flexi Soft
links the signals from safety sensors and actuators to ensure the safety functions.
Palletizing
Automatic palletizers load the filled cement
sacks in layers on the pallets. Reflex array sensor WL27-3 and light sensor WT14-2 ensure
reliable detection in the automatic feed area.
Incremental encoder DSF60 monitors the
transport speed of the cement sacks. Magnetic position switch MPS detects empty pallets in the correct position for loading by
Product: L27, see page 46
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Product: MPS, see page 41
Product: ES21, see page 44
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Focus 3c:
M4000 Advanced with UE403 and four reflection light barriers WL280-2 are responsible for
person-material differentiation in the feed
area and a safety light curtain C4000 Palletizer in the output area. Electromechanical
safety switches i10 Lock and i110S monitor
the access door. Emergency stop pushbuttons
ES21 are fitted as additional protective
measure. Enabling switch E100 is used in safe

setup operation. Safety control Flexi Soft links
the signals from safety sensors and actuators
to ensure the safety functions.
Foil wrapping machine

When the pallet has reached its position, a
stretch foil is fastened to the pallet and
wrapped around through the up and down
movement of the foil carriage. SICK is respon
sible for both the recording of pallet dimen
sions and all detection tasks to control the
wrapping process with products IQ40, AFM60
and WL280-2. Multi-beam safety light barrier
Product: IQ40, see page 42
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Product: AFM60, see page 46
Product: i10 Lock, see page 43
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Systems
and Project Engineering
From single device to complete analysis system

SICK delivers application-related system solutions based on their extensive product range. Apart from optimized standard
solutions, SICK also provides customer-specific systems for the cement industry.
Turn-key analyzer containers

Whether for emission or process measurement, the
analyzers should be installed in close proximity to the
measuring point. Analyzer containers fulfill an important
purpose here because they protect the high-precision
measuring systems and signal processing systems
against the rough ambient conditions at the installation
location in the cement plant.
Planning and engineering made to measure

Planning and engineering by SICK is based on many
years of experience in all types of emission and process
equipment. SICK's engineers use modern CAD systems
to plan and design suitable solutions for the requirements in cement plants. This not only involves using the
latest technology for analyzers and sample conditioning,
but also using current communication interfaces for fast
data transfer. Systems are designed in accordance with
internationally applicable standards and many national
standards. Each solution is documented in detail and in
a logical manner. The system documentation is therefore
the basis for comprehensive project documentation and
fast spare parts supply. An experienced project team and
a world-wide service organization are there for the customer, not just up to commissioning but also for reliable,
long-term operation of the plant.
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SystemsPS_header1_small_blue
and Project Engineering
Project management according to internationally recognized methods

SICK ensures world-wide uniform and effective project
control. Irrespective of the country in which our custom
ers give SICK a project order, our international project
team delivers uniform project results based on the same
high quality standards. Experienced project teams accompany projects from the project order up to onsite
acceptance. They take care that project deliveries are
made according to schedule, organize the system acceptance in the factory or on-site, and keep the project
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documentation current in agreement with the customer.

They remain available for questions even after project
completion.
The responsible project team is already involved in com
plex projects during the quotation phase. This ensures
all project requirements can be understood correctly and
considered in the quotation.
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Sensor
solutions
Versatile product range for industrial automation

From the simple acquisition task to the key sensor technology in a
complex production process: with every product from its broad portfolio, SICK offers a sensor solution that best combines cost effectiveness and safety.
www.sick.com/products
Photoelectric sensors
Miniature photoelectric sensors
Small photoelectric sensors
Compact photoelectric sensors
Fiber-optic sensors and fibers

Cylindrical photoelectric sensors
Zone control
Inductive proximity sensors

Capacitive proximity sensors
Magnetic proximity sensors
Analog position sensors

Sensors for T-slot cylinders
Sensors for C-slot cylinders
Sensor adapters for other

cylinder types
Bar code scanners

Image-based code readers
Hand-held scanners
RFID
Proximity sensors
Magnetic cylinder sensors
Identification solutions
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Sensor solutions
Detection and ranging solutions

Laser measurement technology
System solutions
Volume measurement systems
Code reading systems
Dimension weighing scanning
systems
Fluid sensors
Level sensors
Pressure sensors
Flow sensors
Temperature sensors
Contrast sensors
Color sensors
Luminescence sensors
Fork sensors
Array sensors
Short range distance sensors

(displacement)
Mid range distance sensors
Long range distance sensors
Linear measurement sensors
Registration sensors
Distance sensors
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Ultrasonic sensors
Double sheet detector
Optical data transmission
Position finders
29
Sensor
solutions
Automation light grids

Advanced automation light grids
Standard automation light grids
Smart light grids
Vision sensors
Smart cameras
3D cameras
Vision systems
Single-beam photoelectric safety

switches
Mirror and device columns
Upgrade kits
Vision
Opto-electronic protective devices

Safety laser scanners
Safety camera systems
Safety light curtains
Multiple light beam safety
devices
Safety switches
Electro-mechanical safety
switches
Non-contact safety switches
Safety command devices
Safety relays
Safety controllers
Network solutions
sens:Control safe control solutions
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Sensor solutions
Motor feedback systems

Interfaces: incremental, HIPERFACE and HIPERFACE DSL
Safety motor feedback systems
Rotary and linear motor feedback systems for asynchronous,

synchronous motors, and linear
motors
Rotary incremental encoders

Rotary absolute encoders
Wire draw encoders

Absolute linear encoders
Gas analyzers
Dust measuring devices
Analyzer systems
Liquid analyzers
Data acquisition systems
Tunnel sensors
Gas flow meters

Mass flow meters
Volume flow meters
Encoders
Analyzers and systems
Gas flow measuring devices
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DUSTHUNTER S | Dust Measuring Devices

FLOWSIC100 CEMS | Gas flow measuring devices
DUSTHUNTER S At a glance
For very low to medium dust concen-
Automatic check of zero and refer-
trations
For small to large duct diameters
Contamination check (not DUST-
ence point
HUNTER B50)
Your benefits
Easy installation, commissioning, and
Approved according to EN 15267-3
operation
Measurement independent of gas
velocity, humidity and particle charge
Low maintenance due to self-moni-
(not DUSTHUNTER SB50)

toring
-- www.mysick.com/en/DUSTHUNTER_S
For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.
FLOWSIC100 CEMS At a glance

Rugged titanium transducers for high
durability
Corrosion-resistant material for application in aggressive gases (option)
Integral measurement over the duct
diameter with types H, M and S
Probe type PR for economic installation from one side of the duct
Automatic function control with zero

and span point check
Your benefits
Reliable flow measurement for ducts
Measurement without pressure
with small up to very large diameters

High durability of the device
Minimum operating and maintenance
costs
Accurate measuring results under
difficult measuring conditions
loss, therefore no influences on the

process
User-friendly operation via SOPAS ET
software
Reliable function monitoring due to
enhanced diagnosis
-- www.mysick.com/en/FLOWSIC100_CEMS
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Gas Analyzers | GM700

Gas Analyzers | SIDOR
GM700 At a glance
High selectivity due to high spectral
No moving parts: minimal wear and
resolution
Short response times
No calibration required
No gas sampling and conditioning
tear
required
Your benefits
Unbiased measuring values due to
in-situ measurement directly in the
process
Best application solution using probe
or cross-duct type
High reliability during operation

Also applicable for harsh environment
conditions
Detection of fast and short-term

process fluctuations
-- www.mysick.com/en/GM700
SIDOR At a glance
Detector with high long-term stability
Paramagnetic or electrochemical O2
measurement
Automatic adjustment with component-free ambient air
Insensitive to contaminations
Your benefits
Automatic adjustment, self-monitoring
TV approval and ATEX type approval
and fault diagnosis

Test gas adjustment only every 6
months
Long maintenance intervals
Repairable on site
Exchange of components without
for measurement of CH4, CO2 and O2
complicated temperature adjustment

in the factory
-- www.mysick.com/en/SIDOR
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GMS800 | Gas Analyzers

MCS100FT | Gas Analyzers
GMS800 At a glance
7 different analyzer modules: DEFOR
(NDUV, UVRAS), FIDOR (FID), MULTOR
(NDIR), OXOR-E (electrochemical O2),
OXOR-P (paramagnetic O2), THERMOR
(TC) and UNOR (NDIR)
4 different types of enclosures
Gas module with sample gas pump

and/or control sensors
New enclosure type for easy and

quick integration in analyzer cabinets
Remote diagnosis via Ethernet with

software SOPAS ET
Your benefits
Minimal influence of ambient temper-
and EN 14181
Installations in Non-Ex-areas and
Ex-areas (Zone 1 and 2 according to
ATEX) possible
Minimum service and maintenance
work as well as easy reconditioning of
existing installations due to modular
design
Adjustment without test gases via
optional adjustment unit
ature through thermostatic controlled

modules
System solutions with turn-key analyzer cabinets MAC800
Reliable measuring results by proven
measurement technology
Easy maintenance and repair due to
replacement of complete assemblies
or modules
-- www.mysick.com/en/GMS800
MCS100FT At a glance
Lowest approved HF measuring range
of 0 ... 3 mg/m
Automatic spectrum adjustment via
AutoVAL for reliable measuring values
Operation via touchscreen
Sample gas transport by an ejector
without moving parts

Remote control and diagnosis via
software SOPAS ET
Automatic adjustment, backflushing

and filter cleaning
Your benefits
Proper HF limit value monitoring
Only one analyzer for more than 10
measuring components
Easy integration into the customer
network environment
Long maintenance interval of 6

months for most components
Type approved measurement of

greenhouse gases such as N2O, CH4
and CO2
Low maintenance requirements
-- www.mysick.com/en/MCS100FT
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Gas Analyzers | MERCEM300Z

Analyzer systems | MAC800
MERCEM300Z At a glance
Accurate measurement of total mercury directly in a thermal converter
(patented)
Measuring operation without using
consumables
Very low maintenance gas sampling
using an ejector pump no moving
parts
Integrated adjustment cell for automatic drift correction
Automatic adjustment of the entire

measuring system with a built-in test
gas generator (optional)
Modular design with the entire
system
Your benefits
Reliable results of the actual measuring values of elemental Hg and Hg
compounds in gases
Very low operating expenses
Minimum maintenance expenditure
Long-term stability minimizes technician time requirements due to selfadjusting measuring system
Measuring certainty using the fully

automated adjustment with test gas
Convenient and fast access for easy

service and user-friendly remote
diagnosis
-- www.mysick.com/en/MERCEM300Z
MAC800 At a glance
Cold-extractive analyzer system certified according to EN 15267-3
Plug-and-play analyzer modules with
24 V power supply
Operating unit for displaying all measured values and status information
on a touch screen
External sensors via interfaces connectable
Display and control of external sensors is possible
Remote control of the complete

system via Ethernet, Modbus or additional GPRS modem
Your benefits
Cost-effective investment because of
Easy service due to clear separation
easy modifications for future needs

Easy commissioning and trouble-free
on-site approval of the automatic
measuring system (AMS) by the relevant authorities
Full overview via touchscreen and
integration of remote sensors (p, T,
volume flow, dust)
of the electrical and the analytical

sections
High availability through easy and fast
change of modules
Ethernet or Modbus connection to
networks
-- www.mysick.com/en/MAC800
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MKAS systems | Analyzer systems

MCS100E systems | Analyzer systems
MKAS systems At a glance
Up to 3 S710 or SIDOR analyzers or
Can be upgraded with optional com-
NOx-converter
Includes the major system components
Wired and tested ready for use
ponents
Your benefits
Due to modular concept adaptable to
Fulfills the requirements for an auto-
the measuring task

Proven system components offer a
reliable solution
matic measuring system according to

EU standards
Reduced response times due to
sample gas bypass
-- www.mysick.com/en/MKAS_systems
MCS100E systems At a glance

Extractive measurement of up to 8
IR-active gas compounds
Additional oxygen and total hydrocarbon analyzers as an option
Test gas supply at the gas sampling
probe or at the analyzer
Back-purging of gas sampling probe

for cleaning of filters
Fast sample gas exchange for

minimizing adsorption and desorption
effects
Automated sample point switching
Your benefits
Measurement of several gas compo-
QAL3 drift test according to EN
nents with one analyzer

Heated gas paths enables measurement of difficult gases like HCl and
NH3
Long maintenance intervals (typically
3 months) due to self monitoring of
the analyzer
14181 with internal calibration filter

wheel no test gas required
Especially low measurement ranges
for SO2, NO, NO2 possible
-- www.mysick.com/en/MCS100E_systems
36
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Analyzer systems | MCS300P HW

Analyzer systems | SCP3000
MCS300P HW At a glance
Simultaneous measurement of up to
6 components plus O2
Sample flow control and sample gas
pressure measurement
Temperature of heated system components up to 220 C
Automatic sample point switching for
up to 8 sample points (option)
Automatic adjustment of zero and

span point
Integrated adjustment unit without

span gas (option)
Extended operation via PC and

software
Flexible I/O modules
Your benefits
Economic, automatic adjustment
without expensive test gases
Easy remote control by integration in
existing networks
Automatic control of the complete
measuring system and probe
Low maintenance and reliable due to

hot measurement
In combination with probe SCP3000

also for measurements at high dust
loads and high temperatures
-- www.mysick.com/en/MCS300P_HW
SCP3000 At a glance
For gas temperatures up to 1400 C
For very high dust loads up to 2000
g/m
Effective shock blower prevents
blockage on probe inlet
Rotating unit prevents backing of
deposits on probe surface
Self-test functions to protect components against power, coolant or

compressed air malfunction
Pneumatic or electric retraction of
the probe in case of power, coolant or
compressed air malfunction
Your benefits
Minimum installation requirements
due to modular design
Reduced maintenance costs: up to
100 hours per year due to automatic
purging and cleaning of probe and
filter
Automatic monitoring and remote
control functions of the complete
system via PLC
Comfortable touch screen with intuitive menus for easy use
High operational availability and functional reliability due to anti-stick and

back-purging system
Secure operation due to self-test
functions and emergency retraction
of the probe
Approved system for harsh process
conditions
-- www.mysick.com/en/SCP3000
8014937/2012-10
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MEAC2000 | Data Acquisition Systems

W280-2 | Compact photoelectric sensors
MEAC2000 At a glance
Evaluation according to EU directives
2000/76/EC and 2001/80/EC
Evaluation according to 13., 17., 27.
and 30. FICA and TA -Luft (Technical.
Instructions on Air Quality Control)
Inclusion of operational parameters
and plant conditions
Visualization of emission and operational data
Remote data transfer, remote diagnosis and remote control
Alarm signals when exceeding the

limit values
Your benefits
Software monitors all communications with connected field devices
and control systems
All values are stored on hard disk,
thus it is possible to look at data history even after many years
A routine back-up is made regularly

on a second hard disk
Screen displays and output of actual

and historical data are freely configurable
-- www.mysick.com/en/MEAC2000
W280-2 At a glance
highly visible red light spot thanks to
AC/DC devices are compliant with
the Bright Light LED

Light/dark switching (DC devices only)
Rotatable connector, cable connection or terminal chamber
Versions for 10 30 V DC or 24
240 V DC/AC voltage supply
EN61000-6-3 (electromagnetic interference for residential, commercial

and light-industrial environments)
Stainless steel mounting bracket and
P250 reflector (for WL280 only) are
included in delivery
UL recognized
Your benefits
Visible red light of the Bright Light
All necessary mounting and operating
LED for simpler alignment of the

sensors
DC variants with light/dark switching
ensure application flexibility, reducing
the number of devices required for an
application
Rotatable connector provides flexibility for space-restricted installations
accessories are included in delivery,

enabling quick and easy setup: since
mounting bracket (stainless steel
1.4301) and reflector with the WL280
are included in delivery scope
DC devices and AC/DC devices available in the same housing, allowing
electrical flexibility
-- www.mysick.com/en/W280-2
38
8014937/2012-10
Small photoelectric sensors | W12-3

Small photoelectric sensors | W14-2
W12-3 At a glance
Best-in-class optical performance due
Rugged die-cast zinc housing, op-
to superior OES technology

Autocollimation with retro-reflective
sensors
Background and foreground suppression with second emitter LED on
proximity sensors
Highly visible, precise light spot and
high-energy IR transmitters
tional with Teflon coating

Connection via cable or rotatable
connector
Mounting options with through holes,
base blind holes, oblong through
holes and dovetail
IO-Link communication available
(optional)
Your benefits
IP
69K
Reliable detection due to superior
Wide range of products enclosed in
ASIC (application-specific integrated

circuit) technology and immunity to
optical interference factors from the
industrial environment
PinPoint LED technology provides a
bright, small and precise light spot
that enables quick and easy sensor
alignment
Precise switching characteristics ensure reliable object detection, reducing downtime caused by re-adjusting
sensors during recipe changes
a rugged metal housing enables application flexibility in a broad range of

industrial environments
Remote diagnostics and maintenance
using IO-Link reduces overall downtime (optional)
Flexible mounting options reduce
installation time
Easy installation using SICK accessories
W14-2 At a glance
Outstanding background suppression
with OES3 technology
Highly visible and precise light spot
due to PinPoint LED in selected
products
Slim, durable plastic housing

Complete sensor family with proximity, retro-reflective and through-beam
variants
Your benefits
Reliable object detection at a costeffective price
PinPoint LED technology provides a
highly visible red light that enables
quick and easy setup
Broad product range gives users a variety of choices to fit their application
Rugged plastic housing in a slim

design simplifies installation
Quick and easy installation using

SICK accessories saves time
Class 2
C
US
LISTED 87LL
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39
W9-3 | Small photoelectric sensors

W27-3 Reflex Array | Compact photoelectric sensors
W9-3 At a glance
High-performance sensor in ultra-
Two emitter LEDs for best-in-class
rugged VISTAL housing

PinPoint LED for highly visible and
precise light spot
Variable mounting with M3 or M4
background suppression
hole pattern
Wide range of connection options
Your benefits
Robustness with the VISTAL housing
Best in class performance
Wide variance in connection, mouting

and optic
W27-3 Reflex Array At a glance

Minimum Detectable Object > 10 mm
Minimum distance between sensor
with a 40 mm detection area for the

standard resolution variant
Sensing range from 0 up to max. 3.5
m
Intensive red light for easy alignment

CTA automatically adjusts the switch-
and reflector 0.5 m
ing threshold as contamination occurs over time
Your benefits
Reliable detection regardless of
PinPoint technology and optical align-
target position within the array: detection height 50 mm (MDO: > 12 mm)
or detection height 24 mm (MDO: >
5 mm)
Less installation effort compared to
light grids or multiple single-point
photoelectric sensors
ment procedure enables simple and

quick commissioning
Continuous Threshold Adjustment
(CTA) ensures less downtime
-- www.mysick.com/en/W27-3_Reflex_Array
40
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Miniature photoelectric sensors | G6

Analog positioning sensors | MPS
G6 - At a glance
PinPoint LED for a bright, precise light
spot
Durable metal threaded inserts
SICK ASIC technology - the result of
decades of experience in photoelectric sensors
Large, user-friendly potentiometer

Large, bright indicator LEDs
IP 67 enclosure rating
Your benefits
Easy alignment and precise object
detection due to a highly visible
PinPoint LED
Quick and easy mounting and high
durability due to threaded metal
inserts
SICK ASIC technology provides high
performance and excellent reliability
Easy to adjust due to large, userfriendly potentiometers
Easy to monitor due to large, bright

indicator LEDs
Easy installation with SICK accessories
-- www.mysick.com/en/G6
MPS - At a glance
Magnetic position sensor for pneu-
Superior precision: 0.05 mm resolu-
matic and hydraulic cylinders with

T-slot
Output signal: analog, 4 20 mA current and 0 -10 V (in one sensor)
tion, 0.1 mm repeatability, 0.3 mm

linearity, 1 ms measurement rate
Electric setting of zero point and end
point via teach-in button (optional)
Various lengths available from 32 256 mm
Your benefits
Maximum flexibility with several dif-
Efficientmeasurement of stroke due
ferent measuring ranges from 32 to

256 mm
Easy analog output setup: adjustable
zero and end point can be taught via
single button
Drop-in T-slot mounting from above
makes assembly easy
Selectableinstallationdirectionto
optimize cabeling
to minimal blind zones, increasing

machine throughput
Simple commissioning due to inrange indicator
Output signal: analog, 4 20 mA
current and 0 -10 V (in one sensor)
reduces inventory cost by part number reduction
-- www.mysick.com/en/MPS
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IM Standard | Inductive proximity sensors

IQ Standard | Inductive proximity sensors
IM Standard At a glance
Precise operating distances due to
ASIC technology
Extra tough thanks to high fastener
torque and hot melt adhesive filling
M8 to M30 sizes available
Operating distance from 1.5 mm to
20 mm
Operating temperature from -25 C
to +70 C
DC, AC and AC/DC versions available

Customer-specific models available
Your benefits
Reduced machine downtime
Reduced mechanical damage
Fewer maintenance costs due to
High resistance to shock and vibrations
longer service life
-- www.mysick.com/en/IM_Standard
IQ Standard At a glance
Long sensing distance up to 60 mm
DC, AC and AC/DC versions available
Wide range of housing and mounting
options
Variety of connection options including terminal, cable (flying leads) and

connector types
Customer-specific models and value
add options are available
Your benefits
Increased machine throughput with
less machine downtime
Maintenance cost reduction and
reduced mechanical damage due to
long sensing range
Class 2
C
US
LISTED 87LL
42
Reduced maintenance cost due to

longer service life
Time-saving quick and easy installation
-- www.mysick.com/en/IQ_Standard
8014937/2012-10
Safety controllers | Flexi Soft

Electro-mechanical safety switches | i10 Lock
Flexi Soft At a glance

Modularly expandable (12... 144
inputs/outputs)
Intuitive configuration software: easy
operation, simulation mode, wiring
diagrams, freely downloadable
Configuration memory in the system
plug
Safely link up to four Flexi Soft safety

controllers via EFI
Integration into all common fieldbus

systems
Enhanced sensor functionalities via

EFI interface
38 TV certified function blocks
Your benefits
Prevention of redundant inputs and
Standard RS-232 diagnosis via the
outputs saves money

Fast commissioning via a system
plug that saves and stores system
configurations
Less downtimes due to gateways,
e.g., PROFInet I/O, PROFIBUS-DP,
EtherCAT, CANopen, Modbus TCP,
Ethernet (TCP/IP)
main module enables real-time

diagnostics for quick commissioning,
faster troubleshooting and reduced
downtime
Simulation mode allows a user to
verify the safety functions before
installation
Fast hardware selection by drag and
drop from a list of simple to understand element icons
-- www.mysick.com/en/Flexi_Soft
i10 Lock At a glance

Narrow plastic housing
Rigid or mobile actuators
3 M20 x 1.5 cable entry glands
Locked by spring force and magnetic

force
Lock and door monitoring

Your benefits
Small design simplifies installation
Practical, simple adjustment due to
and makes it easy to mount directly

on the guard door frame
Flexible electrical connectivity due to
three cable entry glands
Improved diagnostics due to additional signaling contacts
various actuators that are suitable for

any door
Different switching elements offer
the appropriate solution for electrical
installation
-- www.mysick.com/en/i10_Lock
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43
ES21 | Safety command devices

E100 | Safety command devices
ES21 At a glance
Either as surface-mounted version
Surface-mounted version for direct
with housing or as built-in version (

22 mm)
Built-in version for machine control
panels with self-monitoring contacts
between the pushbutton and switching element
mounting on different machines and

systems
Rotational or key unlocking
Variants with LED ring lighting
Available with protective collar to
prevent inadvertent actuation
Your benefits
Increased safety due to self-monitor-
User-friendly status indicator identi-
ing contacts
Reduction in accidental faults due to
variants with a protective collar
fied by a colored mark or LED ring

around the pushbutton simplifies
diagnostics
Successful down to the last detail:
award-winning and appealing design
-- www.mysick.com/en/ES21
E100 At a glance
Plastic housing with connected cable
3-stage functional structure (off-onoff)
Slow-action switching elements with
four contacts
Variant with additional plus/minus

buttons
Complies to the standard IEC/EN

60947-5-8
Your benefits
Personal protection with enabling
switches: increased safety in setup
mode when protective devices are
deactivated
Plus/minus buttons for additional

control of direction of movement
Different cable lengths available to

meet customer application requirements
-- www.mysick.com/en/E100
44
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Safety light curtains | C4000 Palletizer

Multiple light beam safety devices | M4000 Advanced
C4000 Palletizer At a glance

Type 4 (IEC 61496), PL e (EN ISO
13849)
Self-teaching, dynamic blanking
detects goods and pallets
Direction recognition
Multiple sampling
Reduced resolution
Muting alternative
Beam coding
Object gap suppression
Your benefits
Cost-effective: No additional muting
The assorted feasibility of pallets
sensors or protective measures are

required.
A compact sensor pair reduces the
mounting requirements considerably
additional muting sensors are not
required
With the dynamic and self-teaching
blanking function, the system can reliably differentiate between people and
material this provides maximum
safety
allows the passage of mesh boxes,

Euro pallets and half pallets, increasing plant availability
Saves storage space: pallets can be
parked permanently in the protective
field
One system monitors several conveyor belts, reducing sensor costs
Quick commissioning: Euro pallets,
mesh boxes etc. are detected without
any programming
-- www.mysick.com/en/C4000_Palletizer
M4000 Advanced At a glance

Type 4 (IEC 61496), PL e (EN ISO
External device monitoring (EDM),
13849)
Robust housing with three mounting
grooves
7-segment display
Wide scanning range, up to 70 m
restart interlock (RES), application diagnostic output (ADO), SDL interface

Muting in combination with the
UE403 switching amplifier
Laser alignment aid and LED optional
integrated
Configuration and diagnostics via PC
Your benefits
The wide scanning range allows the
Customer-friendly interfaces and
device to be customized according to

the application
Robust design with a high level of
resistance to environmental changes
ensures high machine availability,
even under special ambient conditions
Mounting grooves on three housing
sides ensure more mounting flexibility
and simplify machine integration
status display simplify commissioning

and maintenance
For 2- and 4-sensor muting, the onsite connection of the muting signals
significantly minimizes wiring costs
and simplifies commissioning and
maintenance
Reduced downtime due to 360
visible LED, diagnostics displays and
configuration memory in the UE403
switching amplifier
-- www.mysick.com/en/M4000_Advanced
8014937/2012-10
45
L27 | Single-beam photoelectric safety switch

AFS/AFM60 SSI | Absolute encoders
L27 At a glance
Type 2 (IEC 61496), PL c (EN ISO
13849), only in conjunction with suitable testing device, e.g. Flexi Classic,
DeviceNet Safety
Compact size with ranges up to 35 m
Integrated heating
Enclosure rating IP 67
Temperature range from 40 C ... +
55 C
Your benefits
Easy integration due to small, com-
Flexible device integration makes it
pact versions with maximum range

Directly connect to a safety controller
without a separate evaluation unit,
reducing costs
possible to set up individual protective fields

Well suited to withstand extreme
ambient conditions such as heat, cold
or moisture
-- www.mysick.com/en/L27
AFS/AFM60 SSI At a glance

High-resolution absolute encoders
with up to 30 bits (AFM60) or up to
18 bits (AFS60)
Face mount flange, servo flange, blind
or through hollow shaft
SSI, SSI + Incremental or SSI + Sin/
Cos interface
Programmable resolution and offset

(dependent on type)
Connection system: M12, M23 connector or cable outlet
Enclosure rating: IP 67 (housing), IP

65 (shaft)
Operating temperature: 30 C to
+100 C (depends on type)
Your benefits
Programmability of the encoders
Suitable for applications with limited
means less storage, greater machine

availability and easy installation
Precise positioning due to high resolutions
Large selection of mechanical interfaces and electrical contacting possibilities: Suitable for all applications
space requirements (extremely short

installation depth of 30 mm)
Very good rotation accuracy due to
increased bearing distance
One programming tool and software
with automatic encoder detection for
AFS60/AFM60/DFS60
-- www.mysick.com/en/AFS_AFM60_SSI
46
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Incremental encoders | DFS60

Image-based
Image-basedcode
codereaders
readers||LECTOR62x
LECTOR62x
DFS60 At a glance
Compact installation depth
High resolution up to 16 bits
Optionally programmable: Output volt-
Electrical interfaces: 5V & 24V TTL/
age, zero pulse position, zero pulse

width and number of pulses
Connection: Radial or axial cable
outlet, M23 or M12 connector, axial
or radial
servo flange, blind or through hollow

shaft
Remote zero set possible
RS-422, 24 V HTL/push pull
Mechanical interfaces: face mount or
Your benefits
Reduced storage costs and downtime
Permanent and safe operation due to
due to customer-specific programming

Variety of different mechanical and
electrical interfaces enable the
encoder to be optimally adjusted to fit
the installation situation
Excellent concentricity even at high
speeds
High resolution of up to 16 bits ensures precise measurements
a high enclosure rating, temperature

resistance and a long bearing lifetime
Programmability via the PGT-08 programming software and the PGT-10-S
display programming tool allow the
encoder to be adapted flexibly and
quickly according to customer needs
Programmable zero pulse position
simplifies installation
-- www.mysick.com/en/DFS60
LECTOR62x At a glance
Decoding of most popular code types:
1D, 2D, direct part marking
Easy integration with industrial networks: serial, USB, several fieldbus
technologies
Auto setup with function buttons,
aiming laser, focus adjustment and
green feedback LED for quick setup
without PC
Compact design and industrial housing
Analysis tools include live image

capturing, code verification and read
rate view
Your benefits
Intelligent decoding algorithms pro-
Compact design and flexible interface
vide reliable reading performance for

improved read rates and throughput
IDpro facilitates integration with most
popular industrial networks
Intuitive setup with function buttons, auto setup, aiming laser, focus
adjustment and green feedback LED
reduces training and installation time
and costs
connections make it easy to install in

reduced spaces
Quick analysis of read rate performance and code quality allows for
efficient control
Cloning back-up systems ensure low
machine downtime in the event of
unexpected incidents
SICK LifeTime Services give you
peace of mind
-- www.mysick.com/en/LECTOR62x
8014937/2012-10
47
LBV300 | Level sensors

Bulkscan LMS511 | Flow sensors
LBV300 At a glance
Tough device design
Several housing materials and electrical outputs available
Immune to deposit formation
Commissioning without filling
Process temperature up to 250 C
Very high repeatability
ATEX versions (1D/2D/1G/2G) available
Tube-extended version (LBV330) up

to 6 m and rope extensions version
(LBV320) up to 80 m available for
vertical mounting
Your benefits
Easy installation and commissioning,
Testing in place possible no mount-
no calibration necessary
Easy operation and integration, saves
time
Maintenance-free sensor, reduces
downtime
ing required, which reduces installation time

Flexible and tough system for a multitude of applications
Solutions for vertically mounted
switches in difficult installation conditions and surroundings
-- www.mysick.com/en/LBV300
Bulkscan LMS511 At a glance

Non-contact measurment of volume
and mass flow of bulk material
Laser pulses with high angular
resolution ensure outstanding image
resolution
5-echo pulse evaluation produces
highly reliable measurements
Offers non-contact belt monitoring
Integrated center-of-gravity calculator

Robust structure for harsh ambient
conditions
Can also measure at low temperatures thanks to integrated heater
Compact housing with enclosure rating IP67
Your benefits
Maximizes conveyor throughput
Reduces maintenance costs by preventing belt slippage
Increases the conveyor belts service
life
Reduces loading time
Increases efficiency by optimizing belt

capacity
Simple installation
Low maintenance costs
Offers savings through minimized
energy consumption
-- www.mysick.com/en/Bulkscan_LMS511
48
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49
Connectivity
the right connection with SICK
Current data through standardized communication

A standard data communication for digital controls is available for SICK products to ensure all data,
measured values and parameters are available at all times and can be easily visualized and adapted. This includes systems from the customers plant network. This means data from our products
can be processed further in the internal computer system at all times.
Signals, interfaces and protocols

Analog and digital signals
Interfaces:
Serial interfaces such as RS-232/RS-485/RS-422
Ethernet network
OPC
Protocols
Modbus or Modbus TCP
Data capture and processing system
OPC
Ethernet
Modbus
Ethernet/RS-485
I/O
analog, digital
Analyzers and systems
Operation
Analyzers and systems are operated:
Directly on the control unit of the analyzer
Using a control unit which serves to visualize and
configure several analyzers
Remote-controlled via Ethernet or mobile phone
network
With SICK's own visualization and configuration
program SOPAS ET
Remote diagnostics
Remote access to devices and systems can be made
online using SICK's own remote diagnostics unit RDU via
land line telephone, mobile phone or Ethernet network
connection.
Customer benefits:
Fast help should malfunctions occur
Efficient solution because remote diagnostics can reduce service assistance onsite
Optimized and specific service calls: If a visit is necessary, the Service technician already has the suitable
solution based on the remote diagnostics, including all
parts required
50
TCP/IP
Internet
Plant
Measuring point/device network
8014937/2012-10
Connectivity the right

connection with SICK
Plant management
level
Ethernet
Measuring systems
Dust
Operation monitoring
OPC Server
Volume flow
ERP system,
plant management system
Control unit
Temperature, pressure
Reference values
Ethernet
Gas components
In-situ gas analysis
Extractive gas analysis
Data acquisition system

Analysis systems
Ethernet
Remote diagnostics,
remote maintenance
Remote diagnostics
Optional
8014937/2012-10
51
Notes
52
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8014937/2012-10
Notes
53
Notes
54
8014937/2012-10
PS_header2_small_blue www.mysick.com Your quick accessPS_header1_small_blue

to maximum efficiency
Search online quickly and safely with the SICK Finders

Product
Applications
Literature
Service
Connection diagram
Accessories
Spare part
Software
Product Finder: We can help you to quickly target the
product that best matches your application.
Applications Finder: Select the application description
on the basis of the challenge posed, industrial sector, or
product group.
Literature Finder: Go directly to the operating instructions,

technical information, and other literature on all aspects
of SICK products.
These and other Finders at www.mysick.com
Efficiency with SICK e-commerce tools

Clearly structured: You can find
everything you need for your sensor
planning under the menu items Products, Information, and My Account.
Available 24 hours a day: Regardless of where you are in the world or
what you would like to know
everything is just a click away at
www.mysick.com.
Safe: Your data is password-protected and only visible to you. With the
individual user management, you
define who can see what data and
who can execute what actions.
Find out prices and availability
Determine the price and possible delivery date of your
desired product simply and quickly at any time.
Order online
You can go through the ordering process in just a few
steps.
Request or view a quote

You can have a quote generated online here.
Every quote is confirmed to you via e-mail.
8014937/2012-10
55
8014937/2012-10 JPF WB USmod int38
SICK at a glance
Leading technologies
Unique product range
Comprehensive services
With a staff of more than 5,000 and

over 50 subsidiaries and representations worldwide, SICK is one of the
leading and most successful manufacturers of sensor technology. The power
of innovation and solution competency
have made SICK the global market
leader. No matter what the project and
industry may be, talking with an expert
from SICK will provide you with an ideal
basis for your plans there is no need
to settle for anything less than the best.
Non-contact detecting, counting,

classifying, positioning and measuring of any type of object or media
Accident and operator protection
with sensors, safety software and
services
Automatic identification with bar
code and RFID readers
Laser measurement technology for
detecting the volume, position and
contour of people and objects
Complete system solutions for analysis and flow measurement of gases
and liquids
SICK LifeTime Services for safety

and productivity
Application centers in Europe, Asia
and North America for the development of system solutions under realworld conditions
E-Business Partner Portal
www.mysick.com price and availability of products, requests for quotation and online orders
Worldwide presence with

subsidiaries in the following
countries:
Mxico
Nederland
Norge
sterreich
Polska
Romnia
Russia
Schweiz
Singapore
Slovenija
South Africa
South Korea
Suomi
Sverige
Taiwan
Trkiye
United Arab Emirates
USA
Please find detailed addresses and

additional representatives and agencies
in all major industrial nations at
www.sick.com
Australia
Belgium/Luxembourg
Brasil
Cesk Republika
Canada
China
Danmark
Deutschland
Espaa
France
Great Britain
India
Israel
Italia
Japan
SICK AG | Waldkirch | Germany | www.sick.com

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industry guide

Efficient Solutions for the

Achieving more with intelligent sensors

Process monitoring and emission monitoring

Titlephoto: media library Lafarge

SICK sensors serve to control the processes involved in cement pro

Photo: media library Lafarge

Systems and Project Engineering

Product portfolio overview

We deliver Sensor Intelligence.

A company with a culture of success

fosters an optimum work-life balance, thus attracting the best

Innovation for the leading edge

A corporate culture for sustainable excellence

SICK sensor systems simplify and optimize processes and allow

SICK is backed by a holistic, homogeneous corporate culture.

Sensor Intelligence for all requirements

For applications worldwide

implement and optimize customized solutions in our application

For your specific industry

For performance across the board

With a track record of proven expertise in a great variety of

SICK provides the right technology to respond to the tasks

For safety and productivity:

Benefit from an array of services

years of experience, LifeTime Services stand for maximum

Sensor highlights and tailored

Emission limit values in the cement

Photo: media library Lafarge

Optimum material flow

Whether on the packing machine or

Sensor Solutions for the

The following pages contain application examples

Raw material extraction

Packing and logistics

Packing and logistics

Packing and logistics

integrated centre-of-gravity calculator maximizes transport performance and detects

Conveyor control and crusher monitoring

Product: Bulkscan LMS511, see page 48

Process monitoring and filter protection

measurement on the preheater

Product: GMS800, see page 34

Overfill protection for aggregate materials

Product: LBV300, see page 48

Optimizing secondary combustion in the

MCS300P HW with back-purgable gas sampling probe is best suited here.

Product: MCS300P HW, see page 37

Product: SIDOR, see page 33

Monitoring the coal bunker

smoldering fires can also be added as re

provides the reliability required for safetyrelevant measurements.

Protecting the coal mill through CO and

O2 measurement for inert gas monitoring can

Product: SIDOR, see page 33

SICKs FLOWSIC100 product family are well

Flue gas processing for subsequent dust

Product: FLOWSIC100 CEMS, see page 32

Process gas monitoring on the rotary kiln

Product: SCP3000, see page 37

Product: MCS300P HW, see page 37

possible leaks or other malfunctions in the

low for both devices because they both have