Appendix A : Hydraulic Calculation

TAG NO.

Units

Note

SERVICE :
Individual
Tanks to
suction
Header

Page 1 of 8

P-1

P-7/8

P-9/10

Road Tankers Loading (Existing System)

(ULG 95)

Road Tankers Loading (Existing System)

(ULG 95)

Road Tankers Loading

(ULG 95)

Common
Suction
Header

Individual
Suction
Header

Individual
Discharge
Header

Common
Discharge
Header

PUMP SOURCE/DESTINATION

Road Tankers
individual dis.
Header &
Loading arm
upto metering
skid

Individual
Tanks to
suction
Header

Common
Suction
Header

Individual
Suction
Header

Individual
Discharge
Header

Common
Discharge
Header

Road Tankers
individual dis.
Header &
Loading arm
upto metering
skid

Individual
Tanks to
suction
Header

Common
Suction
Header

Individual
Suction
Header

TYPE :

Centrifugal Pump

Centrifugal Pump

Centrifugal Pump

NUMBER REQUIRED :

,2

PROPERTIES OF LIQUID

SUCTION

DISCHARGE

SUCTION

DISCHARGE

SUCTION

Individual
Discharge
Header

Common
Discharge
Header

Road Tankers
individual dis.
Header &
Loading arm
upto metering
skid

Loading arm

DISCHARGE

LIQUID HANDLED :
PUMPING TEMPARATURE :

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

VISCOSITY AT TEMP.15.6 oC :

cP

0.68

0.68

0.68

0.68

0.68

0.68

0.68

0.68

0.68

0.68

0.68

0.68

0.68

0.68

0.68

0.68

0.68

0.68

0.68

ABS. VAPOUR PRESSURE AT PUMPING TEMP. :

Bar

0.7000

0.70

0.70

0.70

0.70

0.70

0.7000

0.70

0.70

0.70

0.70

0.70

0.70

0.70

0.70

0.70

0.70

0.70

0.70

LIQUID DENSITY AT TEMP.15.6oC :

kg/m3

770

770

770

770

770

770

770

770

770

770

770

770

771

771

771

771

771

770

771

70

70

70

140

OPERATING CONDITIONS :
NET FLOWRATE :
70

70

70

FLOW TYPE (Gravity/Suction/Discharge)

SUCTION

SUCTION

SUCTION

SOURCE/DESTINATION DATA

(Include cont recirculation Flow)

From / To

SOURCE

SOURCE

PRESSURE,

m3/hr

Normal
Max

PIPING INLET - OUTLET LEVEL(Tank/ vessel Liquid level) Minimum

Max

Barg
Barg
MLC

Note 2

MLC

DISCHARGE DISCHARGE

70

140

140

70

DISCHARGE

SUCTION

SUCTION

SUCTION

From / To

SOURCE

SOURCE

DESTINATION DESTINATION DESTINATION

DISCHARGE DISCHARGE

70

300

300

150

DISCHARGE

SUCTION

SUCTION

SUCTION

DISCHARGE

DISCHARGE

DISCHARGE

DISCHARGE

From / To

SOURCE

SOURCE

DESTINATION

DESTINATION

DESTINATION

DESTINATION

DESTINATION DESTINATION DESTINATION

150

300

132

132

0.02

0.05

-0.05

-0.15

0.13

0.10

0.88

0.92

0.81

0.72

1.05

1.02

0.55

0.55

12

12

13.2

SUCTION

DISCHARGE

SUCTION

DISCHARGE

SUCTION

DISCHARGE

0.1524

0.1016

0.1524

0.1016

0.2032

0.1524

0.2032

0.1524

0.1016

PIPING DETAIL
PIPING INSIDE DIA

Physical Length

43

131.1

5.5

115

15.2

43

131.1

5.5

115

15.2

51

79

6.2

115

15.6

10

Piping Inlet Elevation

0.1524
11.255

0.1524
11.255

10.126

10.526

0.1016
10.126

0.1016
8.675

11.255

11.255

10.126

10.526

10.126

8.675

12.21

10.943

10.178

10.563

10.151

8.728

10.85

Piping Outlet Elevation

11.255

10.126

10.426

10.126

8.675

8.93

11.255

10.126

10.426

10.126

8.675

8.93

10.943

10.178

10.912

10.151

8.728

10.85

11.65

Delta Elevation

1.129

-0.3

-0.4

-1.451

0.255

1.267

0.765

-0.734

-0.412

-1.423

2.122

0.8

1.129

-0.3

-0.4

-1.451

0.255

# of 45 Standard Elbows (L/D=16)

16

# of 90 Standard Elbows (L/D=20)

20

# of 90 Long Radius Elbows (L/D=16)

16

# of Tees: thru flow (L/D=20)

20

# of Tees: branch flow (L/D=65)

65

135

# of Valves - Gate (L/D=13)

13

# of Valves - Ball, SDV, MOV (L/D=45)

45

# of Valves - Check (L/D=135)

0.1524

1
4

1
1

1
1
1

0.1016

0.254

1
1

2
1
1
1

0.254

1
1

0.1016

1
2

0.1524

5
2

2
3

Sudden Enlarg. Nom. Diam. (Ecc Reducer)

Sudden Contr. Nom. Diam. (Conc. Reducer)

# of Strainer, Filters

# of PD METER
# Control Valve, Other Equip.
# Auto recirculation valve
# Metering Skid

# Filter Coalescer
# Heat Exchanger
# Flow Element

Pipe Sharp Edged Entrance (K=0.5)

Pipe Sharp Edged Exit (K=1)

Roughness

1
m

Note 1

0.000046

0.000046

0.000046

0.000046

0.000046

0.000046

0.000046

0.000046

0.000046

0.000046

0.000046

0.000046

0.000046

0.000046

0.000046

0.000046

0.000046

0.000046

0.000046

Miscellanous Pressure Drop Items

Pressure Drop across Strainer, Filters, etc.

Bar

0.03

0.03

0.03

Pressure Drop across Filter Coalescer

Bar

Pressure Drop across Auto recirculation valve

Bar

Pressure Drop across Metering Skid

Bar

0.8

0.8

0.8

Pressure Drop across PD meter

Bar

Pressure Drop across Flow Element

Bar

0.3

0.3

Pressure Drop across Heat Exchanger

Bar

Pressure drop Control Valve, Other Equipment

Bar

Design Factors
Margin on Developed Head

10%

10%

10%

Shut off head/normal operating head

30%

30%

30%

Appendix A : Hydraulic Calculation

TAG NO.

Units

Note

SERVICE :
Individual
Tanks to
suction
Header

P-1

P-7/8

P-9/10

Road Tankers Loading (Existing System)

(ULG 95)

Road Tankers Loading (Existing System)

(ULG 95)

Road Tankers Loading

(ULG 95)

Common
Suction
Header

Individual
Suction
Header

Individual
Discharge
Header

Common
Discharge
Header

PUMP SOURCE/DESTINATION
Hydraulic Efficiency of Pump

Page 2 of 8

Road Tankers
individual dis.
Header &
Loading arm
upto metering
skid

Individual
Tanks to
suction
Header

Common
Suction
Header

Individual
Suction
Header

70%

Individual
Discharge
Header

Common
Discharge
Header

Road Tankers
individual dis.
Header &
Loading arm
upto metering
skid

Individual
Tanks to
suction
Header

Common
Suction
Header

Individual
Suction
Header

70%

Individual
Discharge
Header

Common
Discharge
Header

Road Tankers
individual dis.
Header &
Loading arm
upto metering
skid

Loading arm

70%

Calculations
Physical Length

43

131.1

5.5

115

15.2

43

131.1

5.5

115

15.2

51

79

6.2

115

15.6

10

Equivalent Length of all fittings

55.2

53.2

29.7

31.3

24.2

37.6

55.9

53.2

29.7

25.7

24.2

37.6

87.1

196.3

31.1

40.8

144.9

28.2

28.9

Equivalent Length Enlargement

0.00

0.0

0.00

0.0

0.00

0.0

Equivalent Length of Contraction

0.00

0.00

-0.61

0.00

-0.30

0.00

Total Equivalent Length

98.15

184.29

35.19

35.28

139.18

52.76

98.85

184.29

35.19

29.70

139.18

52.76

137.47

275.34

37.02

49.83

259.88

43.79

38.95

Pipe ID

0.152

0.152

0.152

0.102

0.102

0.102

0.152

0.152

0.152

0.102

0.102

0.102

0.254

0.254

0.203

0.152

0.203

0.152

0.102

Pipe Cross Section Area

m2

0.018

0.018

0.018

0.008

0.008

0.008

0.018

0.018

0.018

0.008

0.008

0.008

0.051

0.051

0.032

0.018

0.032

0.018

Velocity

m/s

1.066

1.066

1.066

2.398

2.398

2.398

2.132

2.132

1.066

2.398

4.797

2.398

1.645

1.645

1.285

2.284

2.570

2.010

Reynolds Number

183951

183951

183951

275927

275927

275927

367902

367902

183951

275927

551853

275927

473632

473632

296020

394693

592039

Roughness/Dia Ratio

0.0003

0.0003

0.0003

0.0005

0.0005

0.0003

0.0003

0.0003

0.0005

0.0005

Fanning Friction Factor - Laminar

0.0001

Fanning Friction Factor - Turbulent

Type of Flow
Selected Fanning Friction Factor

0.0001

0.0001

0.0001

0.0001

0.0005
0.0001

0.0000

0.0000

0.0001

0.0001

0.0000

0.0005
0.0001

0.0002
0.0000

0.0002
0.0000

0.0002
0.0001

0.0003
0.0000

0.0002
0.0000

346879
0.0003
0.0000

0.008
4.523
520995
0.0005
0.0000

0.0045

0.0045

0.0045

0.0045

0.0045

0.0045

0.0042

0.0042

0.0045

0.0045

0.0043

0.0045

0.0038

0.0038

0.0041

0.0041

0.0039

0.0042

0.0043

Transition

Transition

Transition

Transition

Transition

Transition

Transition

Transition

Transition

Transition

Transition

Transition

Transition

Transition

Transition

Transition

Transition

Transition

Transition

0.0023

0.0023

0.0023

0.0023

0.0023

0.0023

0.0021

0.0021

0.0023

0.0023

0.0022

0.0023

0.0019

0.0019

0.0021

0.0021

0.0019

0.0021

0.0022

Frictional Pressure Drop per Unit Length

Bar/100m

0.026

0.026

0.026

0.199

0.199

0.199

0.096

0.096

0.026

0.199

0.756

0.199

0.032

0.032

0.026

0.110

0.097

0.086

0.675

Frictional Presure Drop

Bar

0.026

0.048

0.009

0.070

0.277

0.105

0.095

0.178

0.009

0.059

1.053

0.105

0.044

0.087

0.010

0.055

0.253

0.038

0.263

Elevation Pressure Drop (-ve for elevation gain)

Bar

-0.042

-0.085

0.023

-0.030

-0.110

0.019

-0.042

-0.085

0.023

-0.030

-0.110

0.019

-0.171

-0.058

0.056

-0.031

-0.108

0.160

0.061

Other Pressure Drop

Bar

0.000

0.000

0.030

0.000

0.000

0.800

0.000

0.000

0.030

0.000

0.000

0.800

0.000

0.000

0.030

0.300

0.300

0.000

0.800

Total Pressure Drop

Bar

-0.016

-0.037

0.062

0.040

0.167

0.924

0.054

0.093

0.062

0.029

0.943

0.924

-0.128

0.029

0.095

0.324

0.445

0.198

1.124

Extra Pressure , due to level

Bar

0.865

0.000

0.000

0.000

0.000

0.000

0.865

0.000

0.000

0.000

0.000

0.000

0.923

0.000

0.000

0.000

0.000

0.000

0.000

Extra Pressure , due to pressure difference

Bar

0.000

0.865

0.865

0.000

0.000

0.000

0.000

0.865

0.865

0.000

0.000

0.000

0.000

0.923

0.923

0.000

0.000

0.000

0.000

Extra pressure drop due to partly reduced line size

Bar
Barg

0.016

0.053

-0.009

1.131

1.091

0.924

-0.054

-0.146

-0.208

1.896

1.867

0.924

0.128

0.099

0.003

2.091

1.767

1.322

1.124

MLC

0.210

0.702

-0.117

14.974

14.446

12.234

-0.713

-1.938

-2.757

25.101

24.719

12.234

1.691

1.304

0.045

27.639

23.359

17.496

14.855

Barg

0.881

0.918

0.856

2.116

1.091

0.924

0.811

0.719

0.657

2.977

1.867

0.924

1.051

1.021

0.926

3.226

1.767

1.322

1.124

2.1

2.1

1.5

1.5

1.5

2.1

2.1

1.83

1.83

1.83

3.65

Pressure At Suction or Discharge

Maximum P, suction or Discharge

Normal
Max

Shut-off Pressure

Barg

Allowable max.velocity criteria

m/s

1.5

1.5

1.5

2.494

Allowable max.velocity criteria

bar/100m

2.1

3.673
2.1

3.916
2.1

0.33

0.33

0.33

0.44

0.44

0.44

0.33

0.33

0.33

0.44

0.44

0.44

0.33

0.33

0.33

0.44

0.44

0.44

0.44

Velocity Check

OK

OK

OK

NOT OK

NOT OK

NOT OK

NOT OK

NOT OK

OK

NOT OK

NOT OK

NOT OK

OK

OK

OK

OK

OK

OK

NOT OK

Allowable Pressure Drop Check

OK

OK

OK

OK

OK

OK

OK

NOT OK

OK

OK

OK

OK

OK

OK

OK

NOT OK

Pump Differential Pressure required

Diff Pressure, Including Margin

OK

OK

OK

Note 4

Note 4

Note 4

Note 4

Note 4

Bar

1.14

2.10

2.09

MLC

15.09

27.86

27.59

Bar

1.26

2.32

2.30

MLC

16.70

30.80

30.50

Discharge Pressure

Barg

1.25

2.11

2.30

Estimated NPSHA

MLC

4.03

1.39

4.19

Hydraulic Power

kW

2.45

4.52

9.61

70.00%

70.00%

70.00%

3.50

6.46

13.73

125.00%

Pump Efficiency
Absorbed Power

kW

Percentage of rated pump power

125.00%

125.00%

Motor Power Required

kW

4.38

8.08

17.16

Standard Motor Selected

kW

5.60

11.19

18.65

hP

7.50

15.00

25.00

NOTES:

Assumptions:
Pressure Drop across Strainer, Filters, etc.
Pressure Drop across Strainer (LPG & Gasoline)

Bar
Bar

Pressure Drop across Filter Coalescer.

Pressure Drop across Auto Recirculation Valve
Pressure Drop across Metering Skid (Coriolis meter)
Pressure drop Control Valve, Other Equipment
Pressure drop Heat Exchanger
Pressure drop Flow Element

Bar
Bar
Bar
Bar
Ba
B

0.03
0.05
1
0.5
0.8
0.7
0.7
0.3

(1) Pipe roughness default value is 0.0018 in for Commercial Steel

(2) Tank High liquid level is considered for Pump Head calc.
(3) Velocity is only marginally higher than the allowable limit, hence acceptable.
(4) Pressure drop is only marginally higher than the allowable limit, hence acceptable.
(5) This being short length the velocity / pressuredrop criteria can be relaxed, hence acceptable.

TAG NO.

Units

Note

PZ-1/2

Lift Pump
SERVICE :
Individual
Tanks to
suction
Header

PUMP SOURCE/DESTINATION
TYPE :

Individual
Suction
Header

Individual
Discharge
Header

Centrifugal Pump

NUMBER REQUIRED :
PROPERTIES OF LIQUID

SUCTION

DISCHARGE

LIQUID HANDLED :
PUMPING TEMPARATURE :

40

40

VISCOSITY AT TEMP15 oC :

cP

1.1

1.1

ABS. VAPOUR PRESSURE AT PUMPING TEMP. :

Bar

0.0400

0.0400

LIQUID DENSITY AT TEMP.15oC :

kg/m3

1000

1000

m3/hr

10

10

OPERATING CONDITIONS :
NET FLOWRATE :
(Include cont recirculation Flow)
FLOW TYPE (Gravity/Suction/Discharge)

SUCTION

DISCHARGE

SOURCE/DESTINATION DATA

SOURCE

DESTINATION

PRESSURE,

Normal

Barg

0.00

Max

Barg

0.00

PIPING INLET - OUTLET LEVEL(Tank/ vessel Liquid level) Minimum

MLC

0.1

Max

MLC

2.5

PIPING DETAIL

SUCTION

DISCHARGE

PIPING INSIDE DIA

0.0762

0.0508

Physical Length

15

Piping Inlet Elevation

Piping Outlet Elevation

3.5

Delta Elevation

3.5

# of 45 Standard Elbows (L/D=16)

16

# of 90 Standard Elbows (L/D=20)

20

# of 90 Long Radius Elbows (L/D=16)

16

# of Tees: thru flow (L/D=20)

20

# of Tees: branch flow (L/D=65)

65

# of Valves - Check (L/D=135)

135

# of Valves - Gate (L/D=13)

13

# of Valves - Ball, SDV, MOV (L/D=45)

45

Sudden Enlarg. Nom. Diam. (Ecc Reducer)

Sudden Contr. Nom. Diam. (Conc. Reducer)
# of Strainer, Filters
# of PD METER
# Control Valve, Other Equip.
# Auto recirculation valve
# Metering Skid
# Filter Coalescer
# Heat Exchanger
# Flow Element
Pipe Sharp Edged Entrance (K=0.5)

Pipe Sharp Edged Exit (K=1)

Roughness

1
m

0.000003

0.000003

Miscellanous Pressure Drop Items

Pressure Drop across Strainer, Filters, etc.

Bar

Pressure Drop across Filter Coalescer

Bar

Pressure Drop across Auto recirculation valve

Bar

Pressure Drop across Metering Skid

Bar

Pressure Drop across PD meter

Bar

Pressure Drop across Flow Element

Bar

Pressure Drop across Heat Exchanger

Bar

Pressure drop Control Valve, Other Equipment

Bar

Margin on Developed Head

10%

Shut off head/normal operating head

30%

Hydraulic Efficiency of Pump

70%

Design Factors

Calculations
Physical Length

15

Equivalent Length of all fittings

3.3

17.4

Equivalent Length Enlargement

Equivalent Length of Contraction

0.00

Total Equivalent Length

3.26

32.41

Pipe ID

0.076

0.051

Pipe Cross Section Area

m2

0.005

0.002

Velocity

m/s

0.609

1.371

Reynolds Number

42195

Roughness/Dia Ratio

0.0000

0.0001

Fanning Friction Factor - Laminar

0.0004

0.0003

Fanning Friction Factor - Turbulent

0.0055

0.0050

Transition

Transition

0.0029

0.0026

0.028

0.195

Type of Flow
Selected Fanning Friction Factor

63292

Frictional Pressure Drop per Unit Length

Bar/100m

Frictional Presure Drop

Bar

0.001

0.063

Elevation Pressure Drop (-ve for elevation gain)

Bar

-0.010

0.343

Other Pressure Drop

Bar

0.000

0.000

Total Pressure Drop

Bar

-0.009

0.407

Extra Pressure , due to level

Bar

0.235

0.000

Extra Pressure , due to pressure difference

Bar

0.000

0.000

Extra pressure drop due to partly reduced line size

Bar
Barg

0.009

0.407

MLC

0.091

4.144

Barg

0.244

0.684

Pressure At Suction or Discharge

Maximum P, suction or Discharge

Normal
Max

Shut-off Pressure

Barg

Allowable max.velocity criteria

m/s

1.5

2.1

Allowable pressure drop criteria

bar/100m

0.33

0.44

OK

OK

OK

OK

Velocity Check
Allowable Pressure Drop Check
Pump Differential Pressure required

0.816

Bar

0.40

MLC

4.05

Bar

0.44

MLC

4.50

Discharge Pressure

Barg

0.45

Estimated NPSHA

MLC

10.01

Hydraulic Power

kW

0.12

Diff Pressure, Including Margin

Pump Efficiency

70.00%

Absorbed Power

kW

0.18

Percentage of rated pump power

125.00%

Motor Power Required

kW

0.22

Assumptions:
Pressure Drop across Strainer, Filters, etc.

Bar

Pressure Drop across Strainer (LPG & Gasoline)

Bar

Pressure Drop across Filter Coalescer.

Bar

Pressure Drop across Auto Recirculation Valve

Bar

Pressure Drop across Metering Skid

Bar

Pressure drop Control Valve, Other Equipment

Bar

Pressure drop Heat Exchanger

Bar

Pressure drop Flow Element

Bar

Pressure Drop across PD meter

Bar

0.1
0.05
1
0.5
3.3
0.7
0.7
0.3
1

100%

Look-up Column, kW
0
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!

Output
after
shaft
Avail
losses, able
kW
kW
#REF! ###
#REF! ###
#REF! ###
#REF! ###
#REF! ###
#REF! ###
#REF! ###
#REF! ###
#REF! ###
#REF! ###
#REF! ###

#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
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Dia
Max vel

0.3048 m
3.65 m/s

Area of pipe
Flow rate

0.0730 m2
958.77 m3/h

2.385342
31.57845
2.63
34.9
2.478898
-0.501112

6
45.3222

5.126025
0.7
7.322893
1.25
9.153616
11.19
15