Installation Procedure

Finisher, Sorter, DeliveryTray

Additional Finisher Tray-B1

Oct 25 2004

Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and
repair of products. This manual covers all localities where the products are sold. For this reason, there may be
information in this manual that does not apply to your locality.

Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products.
When changes occur in applicable products or in the contents of this manual, Canon will release technical information
as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will
issue a new edition of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with local law.

Trademarks
The product names and company names used in this manual are the registered trademarks of the individual companies.

Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied,
reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.

COPYRIGHT 2001 CANON INC.

Printed in Japan

Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.

Introduction

Symbols Used
This documentation uses the following symbols to indicate special information:

Symbol

Description
Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.

Indicates an item requiring care to avoid electric shocks.

Indicates an item requiring care to avoid combustion (fire).

Indicates an item prohibiting disassembly to avoid electric shocks or problems.

Indicates an item requiring disconnection of the power plug from the electric outlet.

Indicates an item intended to provide notes assisting the understanding of the topic in question.
Memo

Indicates an item of reference assisting the understanding of the topic in question.

REF.

Provides a description of a service mode.

Provides a description of the nature of an error indication.

Introduction

The following rules apply throughout this Service Manual:

1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical
and mechanical systems with reference to the timing of operation.
In the diagrams,
the arrow

represents the path of mechanical drive; where a signal name accompanies the symbol ,
indicates the direction of the electric signal.

The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the
delivery unit door, which results in supplying the machine with power.
2. In the digital circuits, '1'is used to indicate that the voltage level of a given signal is "High", while '0' is used to
indicate "Low".(The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in
"DRMD*" indicates that the DRMD signal goes on when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the
operations of the microprocessors used in the machines are not discussed: they are explained in terms of from
sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product improvement or other
purposes, and major changes will be communicated in the form of Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant
Service Information bulletins and be able to identify and isolate faults in the machine."

Contents

Contents
1 Installation Procedure
1.1 Unpacking and Chacking the Components ........................................................................................................... 2
1.1.1Unpacking and Checking the Components ..................................................................................................... 2
1.2 Installation Procedure............................................................................................................................................ 3
1.2.1Turning Off the Host Machine ........................................................................................................................ 3
1.2.2Installation Procedure...................................................................................................................................... 3

Contents

Chapter 1Installation
Procedure

Chapter 1

1.1 Unpacking and Chacking the Components

1.1.1 Unpacking and Checking the Components

0008-3738

1) Unpack the shipping box, and check to make sure that none of the contents is missing:
[1]

[2]
[3]

[4]

[6]

[5]

F-1-1
T-1-1

[1]

Optional tray

1 pc.

[4]

Harness cover

1 pc.

[2]

Drive unit

1 pc.

[5]

Screw

5 pcs.

[3]

Shutter

1 pc.

[6]

Screw (M4x4)

1 pc.

Chapter 1

1.2 Installation Procedure

1.2.1 Turning Off the Host
Machine

0008-3747

[1]

F-1-3
Before starting the work, be sure to go through the
following on the host machine in strict sequence:

2) Slide out the finisher as far as it moves.

1. Hold down the control panel power switch for 3 sec

or more.
2. Go through the shutdown sequence indicated on the
screen so that the main power switch will be ready to
be turned off.
3. Turn off the main power switch.
4. Disconnect the power cable from the power outlet.
[1]

ON

F-1-4
/OF

3) Remove the 2 screws [1], and detach the PCB cover

[2].
[1]
[2]

[2]

[3]

[4]

F-1-2

[1]

F-1-5
4) Remove the screw [1] found at the rear of the

1.2.2 Installation Procedure

finisher, and detach the top cover (rear) [2].

0008-3754

1) Open the finisher front cover [1].

Chapter 1

[2]

[1]

[2]

[1]

F-1-6

F-1-9

5) Remove the 3 screws [1], and free the 2 hooks [2];

8) Remove the screw [1], and detach the bottom cover

then, detach the top harness cover [3].

(lower) [2].

[1]

[2]
[3]
[1]

[2]

F-1-10
[1]

F-1-7

9) Remove the screw [1], and detach the pin [2] and
catch [3].

6) Disconnect the 2 connectors [1], and free the

harness from the top cover [2].
[2]

[2]

[3]
[1]

[1]

F-1-8

F-1-11
10) Remove the 2 screws [1]; then, while lifting the
handle [2], detach the bottom cover [3].

7) Remove the 3 screws [1], and detach the top cover

[2].

Chapter 1

tray; then, detach the tray guide top cover [2].

[1]

[2]
[1]

[3]

[2]

[1]

F-1-15
14) Remove the 2 screws [1] of the drive unit, and
detach the plate [2].

F-1-12
11) Remove the 2 screws [1], and detach the left cover

[1]

[2].

[2]

F-1-16
15) Using 4 screws (M3x6) [1], mount the drive unit
[2]

[1]

[2].

F-1-13
[2]

12) Remove the 2 screws [1] found at the rear of the

finisher.
[1]

[1]

F-1-17
16) Engage the electromagnetic clutch harness [1] on
the hook [2]; then, route the harness along the harness
F-1-14

guide.

13) Loosen the 2 screws [1] found at the bottom of the

Chapter 1

[2]

[1]

[2]

[1]

F-1-21

F-1-18
17) Route the sensor harness [1] through the 2 wire

20) Remove the screw [2] from the standard tray [1].

saddles [2] found at the rear of the finisher PCB.

[2]
[1]

[2]

F-1-22

[1]

21) Mount the optional tray [1] while making sure it is

F-1-19

kept level; then, turn the dial [2] to lower the tray.

18) Route the electromagnetic clutch harness and the

sensor harness [1] through the wire saddles and the

[2]
[1]

edge saddles [2] (5 pcs.); then, connect the connector

[3].
[1]

[3]
[2]

F-1-23

[1]

F-1-20
Do not touch the antistatic needle [1] on the
9) Remove the screw [1], and detach the plate [2].

optional tray.

Memo: The detached plate will no longer be needed.

[1]

F-1-24

Chapter 1

22) Using a screw (M4x4) [1], mount the bracket [2].

[2]

[1]

Memo: The bracket comes with the tray harness.

[2]
[1]

[3]

F-1-27
F-1-25

23) Check to make sue that the tray is kept level by

referring to steps 24) through 26).
24) Measure distance A from the marking [1] of the

Be sure to lower the tray until the plate [1] is

tray left side to the plate edge [2].

beyond the sensor [2] as shown.

[1]

[1]

[2]

[2]

F-1-28
F-1-26

25) Measure distance B from the plate edge [1] of the

tray right side to the plate edge [2].
[1]

Install the optional tray [1] with its undersurface

[2] above the process tray [3].

[2]

F-1-29
26) Find out if the difference between the distances
(i.e., (A-24mm) - B) is +/-2 mm. If not, remove and
mount the tray once again.

Chapter 1

27) Route the optional tray harness [1] along the rear
[1]

of the frame; then, fit the re-use band [2].

[1]

[2]

[2]

F-1-30
28) Using a screw [1], mount the harness cover [2].
F-1-33
[2]

31) Using 2 screws [1], mount the left cover [2].

[1]

F-1-31
29) Using 2 screws [1], mount the tray guide top cover
[2].

[2]

[1]

[1]

[2]

F-1-34
32) While lifting the handle [1], mount the bottom
cover [2] using 2 screws [3].
[3]

[1]
[2]

F-1-32
30) Tighten the 2 screws [1] you loosened in speed 13)
to secure the tray guide top cover [2] in place.
[3]

F-1-35

Chapter 1

33) Fix the pin[2] and catch [3] in place using a screw
[2]

[1].

[2]

[3]
[1]

[1]

F-1-39
F-1-36
37) Using 3 screws [1], mount the top cover [2].
34) Engage the bottom cover (lower) [3] on the 2
[2]

hooks [1]; then, fix it in place using a screw [2].

[1]

F-1-40
[2]

[3]
[1]

- When mounting the top cover, be sure it is fitted in

the groove of the shutter.

F-1-37

- When mounting the top cover, be sure that the

35) Push the cam [1] of the drive unit; then, lift the

shutter is in a raised position.

shutter arm. [2].

38) Route the optional tray harness [1] and the
[1]

delivery tray harness [2] to the tray guide top cover;

then, connect the 3 connectors [3].

[1]

[2]

[2]

F-1-38

[3]

36) Mount the shutter [1] to the shutter arm [2].

[2]

F-1-41

Chapter 1

39) Using 3 screws [1], mount the top harness cover

[2].
[1]

[2]

[1]

F-1-42
40) Using a screw [1], mount the top cover (rear) [2].
[2]

[1]

F-1-43
41) Using 2 screws [1], mount the PCB cover [2].
[2]

[1]

[1]

F-1-44
42) Fit the finisher inside the host machine.

10

Oct 25 2004