Nasser S.

Al-Hajri Corporation
Kingdom of Saudi Arabia

SK OLEFINS PLANT PROJECT

METHOD STATEMENT
FOR
JUNCTION BOX INSTALLATION
Document No.: NSH-KBR-SKOP-PRO-E-007
Job No.: 6484-GC-021-SC-008 &
Job No.:6484-AB-012-SC-009
A
B
C
D
Code

Approved
Approved W/Comments
Rejected
Cancelled
Status ()

Legend
KBR

Name
Comments:

Signature

Ready for Construction

Use for Construction. Re-Submission Required
Do Not Use for Construction
Not Required
Description
Saudi Kayan

Date

22-Oct-08

For Approval

S. Augustin
Ponraj

Rev.

Date

Reason for
Issue

Prepared By

Name

Signature

Manoj
Sign

Checked
By

Date

D. Harikumar
Sign

Approved
By

Sign

Doc. No.: NSH-KBR-SKOP-PRO-E-007

Rev.: 0, Date : 22nd October 2008

SK OLEFINS PLANT PROJECT

METHOD STATEMENT FOR JUNCTION BOX
INSTALLATION

Page 2 of 6

TABLE OF CONTENTS

1. SCOPE
2. PURPOSE
3. REFERENCE
4. DEFINITION
5. RESPONSIBILITIES
6. TOOLS AND EQUIPMENTS
7. MATERIAL STORAGE, HANDLING & INSPECTION
8. JUNCTION BOX INSTALLATION
9. SAFETY
10. ATTACHMENT

Doc. No.: NSH-KBR-SKOP-PRO-E-007

Rev.: 0, Date : 22nd October 2008

SK OLEFINS PLANT PROJECT

METHOD STATEMENT FOR JUNCTION BOX
INSTALLATION

Page 3 of 6

1. SCOPE

This construction procedure covers requirements for the installation of Junction box
in Saudi Kayan Olefins Project. This procedure describes installation techniques and
different requirements to be adhere during execution of Junction box installation
work. It intents to co-relate and control all the tasks needed to be done in order to
get a satisfactory results.
2. PURPOSE

The purpose of this procedure is to ensure all the installation shall be carried out in a
neat, efficient and workmanlike manner, assuring satisfactory / proper operation.
The work shall be in accordance with the requirements of the project specifications,
and shall fulfill their true intent and meaning.
3. REFERENCE

IEC

International Electro technical Commission

IEEE

Institute of Electrical and Electronics Engineering

NACE

National Association of Corrosion Engineering

NEMA

National Electrical Manufacturers Association

NEC

National Electrical Code

000-65S-0001

Criteria for electrical system design

000-65S-0002

Electrical codes and standards

000-65S-0057

Specification for site inspection and testing for acceptance of

Electrical Equipment and materials.

SES-E05-E01

Plant Buildings Electrical-Design

SES-E23-C01

Conduit System Installation Requirements (7.6 Junction Boxes)

4. DEFINITION

SKOP
KBR
NSH

Saudi Kayan Olefins plant

Kellogg Brown & Root Saudi Ltd
Nasser S. Al Hajri Corp.

Doc. No.: NSH-KBR-SKOP-PRO-E-007

Rev.: 0, Date : 22nd October 2008

SK OLEFINS PLANT PROJECT

METHOD STATEMENT FOR JUNCTION BOX
INSTALLATION

Page 4 of 6

5. RESPONSIBILITIES

5.1

Project Manager / Construction Manager

The Project Manager / Construction Manager is responsible for the proper
implementation of this procedure.

5.2

QA/QC Manager
QA/QC Manager is responsible for the implementation of all required quality
control activities and inspection for this particular job.

5.3

QA/QC Engineer
QA/QC Engineer is responsible for the proper carrying out of the inspection
respective to this procedure.

5.4

Electrical Manager
Electrical Manager will be coordinating with concerned personnel at site, plan
the daily work schedule, allocate the job to concerned supervisors, and
controlling the installation works in all the areas.

5.5

Electrical Supervisor
Electrical supervisor is responsible to monitor all day to day field activities,
assuring that implementation is as per this procedure and relevant referenced
standards and as per HSE policy manual.

5.6

Safety Manager / Supervisor

Safety Manager / Supervisor will make sure that all the safety requirements
are fulfilled prior to start of the job. Job Safety Analysis / Safety Task
Assignments will be strictly implemented.

6. TOOLS AND EQUIPMENTS

The following necessary construction equipment / instrument, tools & tackles shall
be used to carry out the installation works.

Fitter Tool box

Drilling Machine
Grinding Machines
Cutting Machines
Welding Machine

Doc. No.: NSH-KBR-SKOP-PRO-E-007

Rev.: 0, Date : 22nd October 2008

SK OLEFINS PLANT PROJECT

METHOD STATEMENT FOR JUNCTION BOX
INSTALLATION

Page 5 of 6

7. MATERIAL STORAGE, HANDLING & INSPECTION

7.1

Upon receipt of junction box and accessories, it shall be checked with respect
to project specification, approved construction drawings, manufacturer
catalogue and delivery note.

7.2

Visual inspection shall be carried out to check condition and physical damage
of junction box and accessories.

7.3

Damaged material shall be recorded and reported.

7.4

Identification of all junction boxes and appropriate label inscriptions.

7.5

Cable entry details including gland and gland plate provisions shall be
checked.

7.6

Store junction boxes at indoor location and protect from weather.

7.7

When outdoor storage is necessary, elevate well above ground and enclose
with durable, waterproof wrapping.

8. JUNCTION BOX INSTALLATION

8.1

All junction boxes shall be installed in locations as per approved drawings,

ensuring free access for maintenance and no obstruction to other services.

8.2

Junction boxes installed indoors in corrosive locations or outdoors shall be

stainless steel or other material approved by KBR/SK.

8.3

All accessories shall be approved type. Junction boxes being installed in

hazardous area shall be classed as being suitable for installation in the area.

8.4

All junction boxes supports shall be installed independent of the connected

conduit as per the approved drawings. Welding shall be done for supports
wherever necessary.

8.5

All junction boxes shall be grounded to the main ground grid.

8.6

All unused holes shall be plugged or capped.

8.7

Any necessary field cuts or welding or any other damage to the galvanized
finish shall be repaired with an epoxy based zinc rich paint.

8.8

All conduit threads shall be fully engaged to the conduit fittings or hubs when
terminating to junction boxes.

Doc. No.: NSH-KBR-SKOP-PRO-E-007

Rev.: 0, Date : 22nd October 2008

SK OLEFINS PLANT PROJECT

METHOD STATEMENT FOR JUNCTION BOX
INSTALLATION

Page 6 of 6

8.9

All junction boxes shall be tagged in accordance with the specification and
drawings.

9. SAFETY

9.1

All safety precautions will be taken care as required as per HSE Plan.

9.2

NSH Safety Supervisor shall carry out the safety site inspections to ensure
that safety requirements laid out in the safe work plan are followed during and
after the installation work. NSH Safety Manager / Supervisor shall review
Safety Action Plan and secure Work Permit if necessary prior to start of any
activities shall be strictly followed as per JSA.

9.3

Equipment, tools and materials inspection for installation works shall be

inspected by NSH Safety Manager / Supervisor prior to forwarding to KBR
Safety Department inspection prior to use at site to ensure their safe
worthiness at work. The inspection Reports shall be kept for record.

10. ATTACHMENT

JSA

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