OmniScan MX

Users Manual

Manual Version C
DUMG060C November 2004

This manual and the product and programs it describes are protected by the
Copyright Act of Canada, by laws of other countries, and by international treaties,
and therefore may not be reproduced in whole or in part, whether for sale or not,
without the prior written consent from R/D Tech inc. Under copyright law, copying
includes translation into another language or format.
20032004 by R/D Tech inc. All rights reserved.
This document was prepared with particular attention to usage to ensure the accuracy
of the information contained therein. It corresponds to the version of the product
manufactured prior to the date appearing on the title page. There may, however, be
some differences between the manual and the product if the product has been
modified thereafter.
The information contained in this document is subject to change without notice.
Manual version C
Part number: DUMG060C
Third edition, November 2004
Printed in Canada

Trademarks
R/D Tech and the R/D Tech logo are registered
trademarks, and OmniScan is a trademark of
R/D Tech inc. in Canada, the United States, and/or
other countries. Amphenol is a trademark of
Amphenol Corporation. Bluetooth is a trademark of
Bluetooth SIG, Inc. CompactFlash is a U.S. registered
trademark of SanDisk Corporation. Conec is a
registered trademark of US Conec Ltd. Ethernet is a
trademark of Xerox Corporation. Fischer is a
registered trademark of W.W. Fischer S.A.
ITT Cannon is a trademark of ITT Industries, Inc.
Kycon is a registered trademark of Kycon, Inc. All
other product names are trademarks and registered
trademarks of their respective owners.
Software License Agreement for
OmniScan (All Versions)

2.

Once you have read and accepted the terms and

conditions of this agreement, please note that by
installing, copying, downloading, accessing or
otherwise using the software product, you agree to be
bound by the terms of this agreement.

AGREEMENT
1.

Definitions
1.1

R/D Tech inc. is a corporation legally

constituted under the laws of Canada and
whose head office is located at 505, boul.
du Parc-Technologique, Qubec (Qubec)
G1P 4S9, Canada.

Software refers to OmniScan, including

all media, printed materials and electronic
documentation, as well as any software
updates, add-on components, services,
and/or supplements provided subsequent
to the initial copy of the Software Product,
to the extent that such items are not
accompanied by a separate license
agreement or terms of use.

1.3

Licensee refers to the individual or single

legal entity who signs an acquisition
agreement granting, under the terms and
conditions of the current license, use of the
software.

License
2.1

This is a legal agreement between you (either an

individual person or a single legal entity), who will
be referred to in this agreement as YOU or as the
licensee, and R/D Tech inc., for the software product
that accompanies this agreement, including any
associated media, printed materials, and electronic
documentation (the Software). Please read the
terms and conditions of this agreement carefully
before continuing.

If you refuse the agreement, or if you disagree with

any of the terms and conditions outlined herein,
please note that in this case you may not use the
software under any circumstances. If you have
already purchased the Software, please return it to
R/D Tech or to the point of Purchase for a full refund.

1.2

Grant of License: The current license grants

you, the Licensee, the nonexclusive right to
install and use the software on any number
of computers. You may only operate the
software under one of the following two
conditions:
a)

As data acquisition software, when

connected to an R/D Tech data
acquisition unit; or

b)

On any PC, when using a softwareenable key supplied by R/D Tech for
that software.

You may not, without the prior written

authorization of R/D/Tech inc., partially or
completely
decompile,
manipulate,
modify, loan, sell, rent or lease the
Software, or distribute any product derived
from it.
2.2

R/D Techs Ownership: THE SOFTWARE IS

DESIGNED AND MANUFACTURED BY
R/D Tech AND REMAINS ITS EXCLUSIVE
PROPERTY. THE SOFTWARE IS NOT SOLD,
BUT GRANTED UNDER LICENSE. The
Licensee acknowledges that the Software is
proprietary to R/D Tech inc., and that R/D Tech
retains all right, title, and interest in the
Software, including, without limitation, all
copyrights and other proprietary rights. You
may not use, reproduce, sublicense, distribute,
or dispose of the Software, in whole or in part,
other than as permitted under this Agreement.

iii

3.

3.1

4.

6.

R/D Tech inc. licenses the Software on an

AS IS basis. R/D Tech guarantees, for a
period of one year after delivery, that the
Software will perform substantially in
accordance with accompanying end-user
documentation. This warranty is void in
the event of damage arising from accident
or improper use of the Software. Under the
terms of this warranty, R/D Tech accepts
sole responsibility only for Software that is
unusable due to a defect attributable to
R/D Tech. In the event that R/D Tech inc.
accepts
responsibility
under
these
circumstances, R/D Tech will replace the
Software, or, at its discretion, refund
monies paid. R/D Tech grants no other
warranty, explicit or implicit, concerning
the Software, including, but not limited to,
all compliance warranties for any use or
market value whatsoever.

Limitation of Liability
5.1

In no event shall R/D Tech inc. be held

liable for any damage whatsoever,
including loss of revenue or data, or other
incidental or consequential damages
arising from the use of the Software. In
some cases, the limitation or exclusion of
responsibility for damages may be
prohibited by law.

5.2

In no event shall R/D Tech inc.s liability

under this agreement exceed the amount of
one hundred dollars ($100) CDN. This
amount is subject to applicable laws.

Export
6.1

iv

The
Software
and
accompanying
documentation is owned by R/D Tech and
is protected by US and Canadian copyright
laws and international treaty provisions, as
well as by any other rights and treaties
pertaining to intellectual property that
grant R/D Tech all rights over the Software.

Warranty
4.1

5.

6.2

Copyright

The Licensee may not export or re-export

the Software in whole or in part.

7.

Governing Law
7.1

8.

In addition, the Licensee may not export

any service or action deemed a direct
product of the Software (i) into any country
(or to a national or resident of any country)
or to any individual the Licensee has
reason to believe intends to use the
Software components to design, develop or
manufacture
nuclear,
chemical
or
biological weapons, or (ii) to any nation,
state, or individual under exportation
restrictions imposed by the government of
Canada.

This Agreement is governed by and

construed in accordance with the laws of
the province of Quebec in Canada. If any
provision of this Agreement is found by a
competent court of law to be unenforceable
or invalid, the balance of this Agreement
shall remain enforceable according to its
terms.

Complete Understanding
8.1

This Agreement constitutes the entire

Agreement between the parties concerning
the use of the Software and replaces any
previous written or verbal debate,
negotiation, or agreement. No modification
to this license is valid without the express
written consent of R/D Tech inc.

Limited Warranty
R/D Tech inc. warrants the hardware to be free of any
defects in materials or workmanship for a period of
twelve (12) months from the date of purchase under
normal use and service. R/D Tech inc. warrants the
software programs to be free of any defects in
material or workmanship for a period of ninety (90)
days from the date of purchase. These warranties are
limited to the original purchase of the product and
are not transferable.
R/D Tech inc. does not warrant that the functions of
the software will meet your requirements or that
operation of the software will be uninterrupted or
error free. You assume responsibility for selecting the
software to achieve your intended results, and for the
use and results obtained from the software.
Nevertheless, R/D Tech inc. warrants that, at the

shipping date, the software functions and

performances will comply, for the main part, with the
ones defined in the documentation.
R/D Tech will refund, repair, or replace any product
component or documentation, at its option and at no
additional charge, if found defective within the
warranty period. The purchaser is responsible for
returning the product to R/D Tech inc.
R/D Tech inc. will not be held responsible in any way
whatsoever for damage resulting from improper
installation, accident, misuse, or from service or
modification of the product by anyone other than
R/D Tech inc. or an authorized R/D Tech service
center.
R/D Tech inc. will not be held responsible in any way
whatsoever for direct, indirect, special, incidental, or
consequential damages resulting from possession,
use, improper installation, accident, service,
modification, or malfunction of the product
(including, without limitation, damages for loss of
business profits, business interruption, loss of
business information, or other pecuniary loss).
This warranty is in lieu of all other warranties,
whether oral, written, expressed, or implied,
including any warranty of merchantability or fitness
for a particular purpose, and no other representation
or claims of any nature shall be binding on or obligate
R/D Tech inc.
This agreement is governed by the laws of the
province of Quebec, Canada. Each of the parties
hereto irrevocably attorns to the jurisdiction of the
courts of the province of Quebec and further agrees
to commence any litigation which may arise
hereunder in the courts located in the judicial district
of Quebec.
Technical Support
R/D Tech inc. is firmly committed to providing the
highest level of customer service and product
support. If you experience any difficulties when
using our product, or if it fails to operate as described
in the documentation, we suggest you first consult
the users manual, and then, if you are still in need of
assistance, contact our After-Sales Service by
referring to the information and forms provided in
the last three pages of this manual.

EMC Directive Compliance

This equipment generates and uses radio frequency
energy, and if not installed and used properly (that is,
in strict accordance with the manufacturers
instructions), may cause interference. The OmniScan
MX has been tested and found to comply with the
limits for an industrial device in accordance with the
specifications of the EMC directive. However, it
should not be used in a residential, commercial, or
light industrial environment.
Safety
This instrument is an instrument of Class 1 and
installation category II. Before applying power, verify
that the correct safety precautions are taken (see the
following warnings). In addition, note the external
markings on the instrument that are described under
Safety Symbols and Notes.
Warnings
Carefully read the instructions contained in the
users manual prior to powering on the
instrument.
Keep the users manual in a safe place for
further reference.
Follow
the
procedures.

installation

and

operation

Imperatively respect the safety warnings on the

instrument and in the users manual.
Before turning on the instrument, you must
connect the protective earth terminal of the
instrument to the protective conductor of the
(mains) power cord. The mains plug shall only
be inserted in a socket outlet provided with a
protective earth contact. You must not negate
the protective action by using an extension cord
(power cable) without a protective conductor
(grounding). Grounding one conductor of a
two-conductor outlet is not sufficient protection.
Only fuses with the required rated current,
voltage, and specified type (normal blow, slow
blow, quick acting, etc.) should be used. Do not
use repaired fuses or short-circuited fuse
holders. To do so could cause an electric shock
or fire hazard.
Whenever it is likely that the ground protection
is impaired, you must make the instrument

inoperative and secure

unintended operation.

it

against

any

The instrument must be connected only to a

power source corresponding to the type
indicated on the rating plate.
If the equipment is used in a manner not
specified by the manufacturer, the protection
provided by the equipment may be impaired.
Do not install substitute parts or perform any
unauthorized modification to the instrument.
Service instructions, when applicable, are for
trained service personnel. To avoid dangerous
electric shock, do not perform any service unless
qualified to do so. For any problem or question
regarding this apparatus, contact R/D Tech inc.
or an authorized R/D Tech representative.
Electrostatic Discharge Precautions
If, for any reason, you have to disassemble your
instrument or touch any internal component, make
sure you take all the necessary precautions against
electrostatic
discharges
(ESD).
Electrostatic
discharges may be responsible for damaging or even
blowing electronic components in your system.
Electrostatic damage to components can take the
form of upset or even catastrophic system failures. In
addition, omitting to take appropriate precautions
could void your limited warranty.

At the static-safe workstation, follow

procedures before beginning any work:

these

Put on your wrist strap or foot grounding

devices.
Test your grounding devices, to ensure that they
are functioning properly.
Check all grounding cords to make sure they are
properly connected to ground, ensuring the
effective dissipation of electrostatic charges.
If you have an ion generator, turn it on. This will
help dissipate static charges from any
nonconductive materials.
Make sure that your work surface is clean and
clear of unnecessary materials, particularly
common plastics.
When handling electronic devices, hold the
components by the plastic edges. Avoid
touching the metal leads.
When passing loaded boards or components
between individuals, both individuals must be
grounded to the same ground point or potential.
Avoid bringing components in contact with
your clothing, hair, or other nonconductive
materials.

The basic rules of ESD control are:

The above procedures are only a summary of the

measures to be taken against electrostatic discharges.
Please consult the literature dedicated to that topic
for more details.

1.

Safety Symbols and Notes

Handle ESD-sensitive components only in

protected work areas. Always ground yourself
when handling ESD-sensitive components or
assemblies. Be sure to use the proper
maintenance and work procedures in
conjunction with the type of material.

2.

Always use a conductive or shielding container

during storage or transportation of ESDsensitive components or assemblies (for ex.,
printed circuit boards). The materials used must
create a Faraday cage, which will isolate the
contents from electrostatic charges.

3.

Open ESD-safe containers only at a static-safe

workstation. Such a workstation will include
equipment to perform the three critical
functions:
grounding,
isolation,
and
neutralization.

vi

Hazard symbol referring to the instruction manual:

the product is marked with this symbol when it is
necessary for you to refer to the instruction manual in
order to protect yourself against personal injury or to
protect against damage to the product. If applicable,
this symbol denotes an electric shock hazard lower
than 1,000 volts. (To find the safety notices in the
instruction manual, consult the Index under
Warnings and Cautions entries.)

Hazardous high-voltage symbol referring to the

instruction manual: the product is marked with this

symbol when it is necessary for you to refer to the

instruction manual in order to protect yourself
against an electric shock hazard higher than
1,000 volts. (To find the safety notices in the
instruction manual, consult the Index under
Warnings and Cautions entries.)
WARNING
The WARNING sign denotes a hazard. It calls attention
to a procedure, practice, or the like, which, if not
correctly performed or adhered to, could result in
personal injury. Do not proceed beyond a WARNING
sign until the indicated conditions are fully
understood and met.
CAUTION
The CAUTION sign denotes a hazard. It calls attention
to an operating procedure, practice, or the like,
which, if not correctly performed or adhered to,
could result in material damage, particularly to the
product, destruction of part or all of the product, or
loss of data. Do not proceed beyond a CAUTION sign
until the indicated conditions are fully understood
and met.

Note
The Note sign calls attention to an operating
procedure, practice, or the like, that requires special
attention. A Note also denotes related, parenthetical
information that is useful but not imperative.

IMPORTANT
The IMPORTANT sign calls attention to a note that
provides important information or information
essential to the completion of a task.

Tip
The Tip sign calls attention to a type of note that
helps you apply the techniques and procedures
described in the manual to your specific needs, or
that provides hints on how to use effectively the
capabilities of the product.

vii

viii

Table of Contents

Table of Contents ............................................................................................. ix

List of Figures ................................................................................................. xiii
List of Tables .................................................................................................... xv
1. Introduction .................................................................................................. 1
1.1 OmniScan Features ........................................................................................................ 1
1.2 Manual Organization ..................................................................................................... 2
1.3 Conventions .................................................................................................................... 2

2. Overview of the Equipment ....................................................................... 5

2.1 Front Panel of the OmniScan ........................................................................................ 5
2.1.1 Main Control Area ............................................................................................... 6
2.1.2 Function Keys ....................................................................................................... 7
2.1.3 Power Button ...................................................................................................... 10
2.1.4 Up and Down Keys ........................................................................................... 11
2.1.5 Menu Key ............................................................................................................ 11
2.1.6 Submenu Keys ................................................................................................... 11
2.1.7 Help Key ............................................................................................................. 12
2.1.8 Option Keys ........................................................................................................ 12
2.1.9 Indicator Lights .................................................................................................. 12
2.2 Right-Side Panel of the OmniScan ............................................................................. 14
2.3 Left-Side Panel of the OmniScan ................................................................................ 15
2.4 Top Panel of the OmniScan ......................................................................................... 16
2.5 Underside Panel of the OmniScan ............................................................................. 16

3. Basic Operation .......................................................................................... 17

3.1 OmniScan Startup and Shutdown ............................................................................. 17

Table of Contents

ix

3.2 Power Supply Management ........................................................................................

3.2.1 Lithium-Ion Batteries ........................................................................................
3.2.2 Battery Status Indicators ...................................................................................
3.2.3 Battery Installation or Replacement ................................................................
3.3 Peripheral Connection .................................................................................................
3.4 Acquisition Module Replacement ..............................................................................
3.5 OmniScan Update .........................................................................................................

18
18
18
19
20
20
21

4. OmniScan Interface ................................................................................... 23

4.1 Interface Description ....................................................................................................
4.1.1 Data Display .......................................................................................................
4.1.2 Information Fields .............................................................................................
4.1.3 Menu Button .......................................................................................................
4.1.4 Submenu Buttons ...............................................................................................
4.1.5 Option Buttons ...................................................................................................
4.1.6 Battery Indicators ...............................................................................................
4.1.7 Setup Status Indicators ......................................................................................
4.2 Interface Operation .......................................................................................................
4.2.1 Using the Scroll Knob ........................................................................................
4.2.2 Choosing a Menu from the Main Menu List .................................................
4.2.3 Choosing a Submenu from a Menu ................................................................
4.2.4 Choosing an Option from a Submenu ............................................................
4.2.5 Choosing a Value from an Option List ...........................................................
4.2.6 Going Back One Level or Cancelling a Choice ..............................................
4.2.7 Entering a Value in an Edit Field .....................................................................

23
24
24
25
25
26
29
29
31
31
32
33
34
35
36
36

5. Maintenance ................................................................................................ 39
5.1 Preventive Maintenance ..............................................................................................
5.2 Instrument Cleaning ....................................................................................................
5.2.1 Casing and Acquisition Module ......................................................................
5.2.2 LCD Screen Protector Cleaning .......................................................................

39
39
39
40

6. Troubleshooting ......................................................................................... 41
6.1
6.2
6.3
6.4
6.5
6.6

Startup Problems ..........................................................................................................

Error Messages ..............................................................................................................
Battery Charging Problems .........................................................................................
Battery Life Problems ...................................................................................................
Memory Card Problems ..............................................................................................
Microphone Problems ..................................................................................................
6.6.1 Internal Microphone ..........................................................................................
6.6.2 External Microphone .........................................................................................

Table of Contents

42
42
42
43
43
44
44
45

6.7 Headphone or Speaker Problems ..............................................................................

6.7.1 Internal Speaker .................................................................................................
6.7.2 Headphones or External Speakers ..................................................................
6.8 Video Input Problems ..................................................................................................
6.9 Video Output Problems ...............................................................................................
6.10 Networking Problems .................................................................................................
6.11 USB Peripheral Problems ...........................................................................................
6.12 Boot Problems ..............................................................................................................
6.12.1 A-Scan Display ..................................................................................................
6.12.2 OmniScan Startup .............................................................................................

45
45
45
45
46
46
46
47
47
47

7. Specifications .............................................................................................. 49
7.1 General Specifications .................................................................................................. 49
7.2 Alarms ............................................................................................................................ 51
7.3 Safety .............................................................................................................................. 51

8. Connector References ................................................................................ 53

8.1 Serial Connector ............................................................................................................ 54
8.2 Scanner Interface Connector ....................................................................................... 55
8.3 Alarm and I/O Connector ............................................................................................ 57

Appendix A: Phased Array Acquisition Module ....................................... 59

A.1 PA Acquisition Module Description ..........................................................................
A.2 Installation or Removal of the Acquisition Module ................................................
A.3 PA Acquisition Module Connectors ..........................................................................
A.4 Probe Connectors .........................................................................................................
A.5 PA Acquisition Module Specifications ......................................................................
A.5.1 General Specifications .......................................................................................
A.5.2 Pulser/Receiver ..................................................................................................
A.5.3 Data ......................................................................................................................

59
60
60
61
62
62
62
63

Appendix B: Eddy Current Array Acquisition Module ........................... 65

B.1
B.2
B.3
B.4
B.5
B.6

EC Array Acquisition Module Description ..............................................................

Installation or Removal of the Acquisition Module ................................................
EC Array Acquisition Module Connectors ...............................................................
Probe Connectors .........................................................................................................
4CH/MUX Connector References ..................................................................................
EC Array Acquisition Module Specifications ..........................................................
B.6.1 General Specifications .......................................................................................
B.6.2 Generator/Receiver ............................................................................................
B.6.3 Data ......................................................................................................................

Table of Contents

65
66
66
67
68
70
70
70
71

xi

Index ................................................................................................................... 73

xii

Table of Contents

List of Figures

Figure 2-1
Figure 2-2
Figure 2-3
Figure 2-4
Figure 3-1
Figure 4-1
Figure 4-2
Figure 4-3
Figure 4-4
Figure 4-5
Figure 4-6
Figure 4-7
Figure 4-8
Figure 4-9
Figure 4-10
Figure 4-11
Figure 4-12
Figure 4-13
Figure 4-14
Figure 8-1
Figure 8-2
Figure 8-3
Figure A-1
Figure A-2
Figure A-3
Figure A-4
Figure B-1
Figure B-2
Figure B-3
Figure B-4

Front panel of the OmniScan ................................................................................. 6

Right-side panel of the OmniScan ...................................................................... 14
Left-side panel of the OmniScan ......................................................................... 15
Top panel of the OmniScan .................................................................................. 16
Battery charge status: charges remaining in both batteries ............................ 18
OmniScan software interface ............................................................................... 24
Example of a command button ........................................................................... 26
Example of a toggle button .................................................................................. 26
Example of a list button ........................................................................................ 27
Example of an edit button .................................................................................... 27
Example of an edit list button ............................................................................. 28
Example of an edit/cyclic button ......................................................................... 28
Alphanumerical character list ............................................................................. 31
Choosing a menu ................................................................................................... 32
Choosing a submenu ............................................................................................ 33
Choosing an option ............................................................................................... 34
Choosing a value ................................................................................................... 35
Entering a value ..................................................................................................... 37
Information provided on each key ..................................................................... 37
The serial connector .............................................................................................. 54
The scanner interface connector .......................................................................... 55
The alarm and I/O connector ............................................................................... 57
The PA acquisition module .................................................................................. 59
The phased array module with all three connectors attached ........................ 60
The R/D Tech phased array probe connector .................................................... 61
An ultrasound probe BNC connector ................................................................ 62
The EC array acquisition module ....................................................................... 65
The EC array module with all three connectors ............................................... 66
The R/D Tech EC array probe connector ........................................................... 67
The 19-pin eddy current probe connector ......................................................... 68

List of Figures

xiii

Figure B-5 An eddy current probe BNC connector ............................................................. 68

Figure B-6 The 4CH/MUX connector ........................................................................................ 68

xiv

List of Figures

List of Tables

Table 1
Table 2
Table 3
Table 4
Table 5
Table 6
Table 7

Function key chart ................................................................................................... 7

Battery status indicator variations ...................................................................... 19
The setup status indicators and their meaning ................................................. 29
Pinout for the serial connector ............................................................................ 54
Pinout for the scanner interface connector ........................................................ 55
Pinout for the alarm and I/O connector ............................................................. 57
Pinout for the 4CH/MUX connector ...................................................................... 69

List of Tables

xv

xvi

List of Tables

1. Introduction

The R/D Tech OmniScan MX is an innovative and portable multitechnology NDT

(nondestructive testing) instrument. It is suitable for a number of applications, such as
tube inspection, weld inspection, and corrosion mapping.
The system combines any of the following NDT technologies: ultrasound (UT) phased
array, linear and sectorial scanning, conventional UT, and eddy current (EC) array.
Each of these technologies offers unique capabilities and a level of performance
previously unseen in an instrument of this size.
The OmniScan also doubles as an all-in-one instrument thanks to its modular design.
Various modules will be designed, each with its particular inspection technology.

1.1

OmniScan Features
The OmniScan offers the following features:

Ultrasound (UT) phased array flaw detection

Conventional UT

C-scan production

Real-time color display of a complete volume (sectorial scanning)

Data storage and imaging

ECT and array coil modules

Multiple angles (covering from 30 to 70)

Up to 256 selectable A-scans per image

Introduction

1.2

Manual Organization
This manual contains descriptions and instructions on the use of the OmniScan
system. The OmniScan is a flexible instrument that supports various acquisition
modules and configuration possibilities. Information about each acquisition module
is provided in a specific appendix. Furthermore, this manual only covers the
description and basic operation of the instrument. For information concerning the
inspection applications, please refer to the OmniScan software users manuals.
The information is divided into the following chapters:
Chapter 2, Overview of the Equipment, contains information about the physical
description of the OmniScan and the interface elements on its different panels.
Chapter 3, Basic Operation, contains information about the basic techniques used to
operate the OmniScan.
Chapter 4, OmniScan Interface, is an introduction to the navigation of the
OmniScan interface.
Chapter 5, Maintenance, contains information about the basic maintenance of the
OmniScan.
Chapter 6, Troubleshooting, contains solutions for small problems that could occur
when using the OmniScan.
Chapter 7, Specifications, covers the technical specifications of the OmniScan.
Chapter 8, Connector References, provides technical information about the
connectors on the OmniScan.
Appendix A, Phased Array Acquisition Module, provides information about the
phased array acquisition module.
Appendix B, Eddy Current Array Acquisition Module, provides information about
the eddy current array acquisition module.

1.3

Conventions
In a procedure containing several steps, the operations that the user has to execute are
numbered 1, 2, 3 The symbol is used to indicate a procedure containing only
one step, or secondary steps. Lowercase letters (a, b, c) can also be used to indicate

Chapter 1

secondary steps in a complex procedure.

The abbreviation NC is used to indicate no connection.
SMALL CAPITALS are used to identify any term marked as is on the instrument, such as
the names of connectors, buttons, indicator lights, etc.
All the terms that are used by the software, such as the names of menus, commands,
dialog boxes, text boxes, and options, are presented in bold print.
The abbreviation N/A is used to indicate either not applicable or not available at time
of press.
Navigation though the OmniScans interface follows a specific syntax. For example,
instead of writing: Press the Menu key, then select the File menu, then the Format
submenu, then the View button, and then choose the Current Layout option, the
following syntax is used: File > Format > View > Current Layout.
The first element of a command sequence refers to a first-level command, that is, a
main menu. See section 4.1.3, Menu Button, page ,25, for information about the
menus.
A second element refers to a second-level command, that is, a submenu. See
section 4.1.4, Submenu Buttons, page 25, for information about the submenus.
A third element refers to a third-level command, that is, an option button. See
section 4.1.5, Option Buttons, page 26, for information about the options.
A fourth element refers to a fourth-level command, that is, a choice from an
option list (when applicable). See section 4.1.5, Option Buttons, page 26, for
information about the lists.
For more information about the navigation of the interface, see section 4.2, Interface
Operation, page 31.

Note: The screen illustrations found in this manual were prepared with the
software version available at time of press; they may slightly differ from what you
see on the OmniScan screen according to the current software version you are
using. Furthermore, the screen illustrations are printed using the OmniScan
default color palette in the display options; their look may be different if you use
another color palette.

Introduction

Chapter 1

2. Overview of the Equipment

This chapter describes the physical characteristics of the OmniScan MX unit. This
instrument possesses a modular design, and as such, each acquisition module will be
presented in its respective appendix at the end of this manual.

2.1

Front Panel of the OmniScan

The front panel of the OmniScan (see Figure 2-1) is where all the main controls are
found. This panel is divided into nine areas:

Main Control Area

Function Keys

Power Button

Up and Down Keys

Menu Key

Submenu Keys

Help Key

Option Keys

Indicator Lights

Overview of the Equipment

Up/Down keys

Microphone

Display screen

Alarm
indicator
lights

Main control
area

Menu
key

Function
keys
Keyboard
indicator
light

Submenu keys

Help key

Option keys

Store
indicator
light

Power
indicator
light

Power button

Figure 2-1 Front panel of the OmniScan

2.1.1

Main Control Area

The main control area is shown in Figure 2-1. You can control the OmniScan
completely from there if you wish. It contains three elements:

Scroll knob

Cancel key

Chapter 2

Used to navigate through selections

resorting to a keyboard or to a mouse.

without

Used to cancel the current selection or to go back up

one level in the menu hierarchy.

Accept key

Used to confirm a selection.

The use of these keys is described in more detail in chapter 4, OmniScan Interface.

2.1.2

Function Keys

There are 14 function keys on the OmniScan front panel. These keys possess up to
three types of information written on them, each of these types being color-coded as
follows:

White: primary function when connected to either ECT or UT modules

Yellow: alphabetical characters and symbols

Green: numerical characters and signs

Table 1 lists the function of each key according to the module that is currently
installed. Further information on these functions can be found in the respective
module documentation manuals.
Table 1 Function key chart
Function
key

ECT
function

UT
function

Alphabetical
characters
and symbols

Numerical
characters
and signs

Computerkeyboard
shortcut

Gain

Gain

( )

ALT+F1

Phase
Rotation

Display
Delay

A B C

ALT+F2

Frequency

Range

D E F

ALT+F3

File/
Open

File/
Open

G H I

ALT+F4

Overview of the Equipment

Table 1 Function key chart (continued)

Function
key

Chapter 2

ECT
function

UT
function

Alphabetical
characters
and symbols

Numerical
characters
and signs

Computerkeyboard
shortcut

Alarm/
Zone

Alarm/
Gate

J K L

ALT+F5

Calibration

Calibration

M N O

ALT+F6

Cursor

Cursor

P Q R S

ALT+F7

Freeze

Freeze

T U V

ALT+F8

Best Fit

Display

W X Y Z

ALT+F9

Channel
Selector

Channel
Selector

/ # %

+
(positive,
negative)

ALT+F10

Balance

Set
Reference

ALT+F11

Erase

Clear

. (dot)

ALT+F12

Start/Stop

Start/Stop

Store/
Print

Store/
Print

: * _

Function key description

Gain key

Used to access the Gain (control) edit button (UT >

General > Gain) when used in edit mode.

Phase Rotation/Display Delay key

Used to access the Start (delay/rotation) edit/cyclic
button (UT > General > Start) when used in edit
mode.

Frequency/Range key

Used to access the Range (frequency control)

edit/cyclic button (UT > General > Range) when
used in edit mode.

File key

Used to access the File submenu (File > File > File
Manager) when used in edit mode.

Alarm/Zone or Alarm/Gate key

Used to access the Gate Select list (Gate/Alarm >
Gate > Gate Select) when used in edit mode.

Balance/Calibration key Used to modify the Gate Start, Width, and

Threshold options (Calibration > Phased Array)
when used in edit mode.

Cursor key

Used to access the Cursor Type list (Reading >

Cursors > Select) when used in edit mode.

Freeze key

Used to pause the data acquisition process and

proceed to analysis mode (either the current data or

Overview of the Equipment

from a file). The equivalent software command path

is Scan > Start > Pause.

2.1.3

Display key

Used to access the Display list (Display >

Selection > Display) when used in edit mode.

Channel Selector key

Used to switch between acquisition channels. The

equivalent software command path is Reading >
Cursor > Channel.

Set Reference key

Used to set the reference without having to access

the menus. The equivalent software command path
is UT > Advanced > Set Ref.

Erase/Clear key

Used to erase all previously stored acquisitions.

Start/Stop key

Used to start or stop an inspection. This key will

reset the previously acquired data and/or encoder if
selected. The equivalent software command path is
Scan > Start > Start.

Store/Print key

Used to save a screen capture or to print the current

screen (provided that a printer is connected to the
OmniScan). The equivalent software command path
is File > File > Save Data.

Power Button

Power button

10

Chapter 2

Used to activate or shut down the OmniScan.

2.1.4

Up and Down Keys

The Up and Down keys can be used to navigate the interface instead of using the
scroll knob and the Accept key in the main control area.

Up key

Used to move upward in a vertical list or to the right

in a horizontal list.

Down key

Used to move downward in a vertical list or to the

left in a horizontal list.

When these two keys are pressed together, they have the same effect as the Accept
key from the main control area.

2.1.5

Menu Key

The Menu key is colored blue and is located on the upper-left side of the OmniScan
front panel.

Menu key

2.1.6

Used to automatically display all the available

menus from almost any location within the software.

Submenu Keys

The submenu keys are labeled F2, F3, F4, F5, and F6 inclusively, and they are located on
the left side of the OmniScan front panel.

to

Each of these keys is used to select the submenu

currently displayed beside that key.

Overview of the Equipment

11

2.1.7

Help Key

The Help key is colored yellow and shaped like an inverted triangle. It is located on
the lower-left side of the OmniScan front panel.

Help key

2.1.8

Pressing this key displays online help about the

current function you are using.

Option Keys

The option keys are labeled F7, F8, F9, F10, F11, and F12 inclusively, and they are located
on the bottom of the front panel of the OmniScan. They are used to select options
belonging to specific submenus.

to

2.1.9

Each of these keys is used to select the option

currently displayed above that key.

Indicator Lights

There are four types of indicator lights present on the OmniScan front panel:
keyboard, power, store, and alarm. Each type of indicator light is described below.

Keyboard indicator light

The keyboard indicator light is located at the right of
status of the keyboard.

12

None

Function mode

Green

Numerical keyboard

Orange

Alphanumerical keyboard

Solid red

Keyboard locked

Chapter 2

. Its color identifies the

Power indicator light

The power indicator light is located at the left of
status of the OmniScan.

. Its color identifies the power

None

OmniScan is shut off.

Solid green

Power is on.

Solid orange

Battery charging is complete.

Blinking orange/green OmniScan is shut off. Battery A is charging.

Blinking orange/red

OmniScan is shut off. Battery B is charging.

Blinking red

Critical factor (temperature, very weak battery, etc.).

Store indicator light

The store indicator light is located at the left of
mode of the OmniScan.

. Its color identifies the operating

None

Oscilloscope mode acquisition

Green

Temporal mode acquisition

Blinking orange

Paused analysis mode

Note: If an acquisition module is removed while the OmniScan is turned on, then
the keyboard, power, and store indicator lights blink solid red for a few seconds,
and then the unit shuts down automatically to prevent damages to the internal
circuits.

Alarm indicator lights

Three alarm indicator lightsnumbered 1, 2, and 3are located at the left of the
R/D Tech logo, on the upper part of the OmniScan. They only blink one color, red,
and they indicate the trigger status of their respective alarms (set in the software).

Overview of the Equipment

13

2.2

Right-Side Panel of the OmniScan

The right-side panel of the OmniScan (see Figure 2-2) contains various input and
output ports.

Battery
compartment door

Memory
card slot

Microphone
jack

Headphone
jack
DC power
adapter plug

Figure 2-2 Right-side panel of the OmniScan

DC power adapter plug

Used to connect an external DC power adapter to the
OmniScan.

14

Headphone jack

Used to connect a set of headphones or external speakers to

the OmniScan in order to hear audio more clearly if the
internal speaker is insufficient.

Microphone jack

Used to connect a microphone to the OmniScan in order to

add audio comments to the inspection report.

Chapter 2

Memory card slot

This is where you insert a CompactFlash memory card.

Battery compartment door

This is the door that opens up to the battery compartment.
The replacement of batteries is covered in section 3.2.3,
Battery Installation or Replacement.

2.3

Left-Side Panel of the OmniScan

The left-side panel of the OmniScan (see Figure 2-3) contains standard computer
interface ports used for expanded connectivity.

USB ports

Ethernet (RJ-45)
port

Serial port

Figure 2-3 Left-side panel of the OmniScan

USB 1.0 ports (3)

Each one of the three USB 1.0 ports can accommodate a USB
peripheral, such as an external keyboard, a mouse, a storage
device, a printer, a Bluetooth wireless network adapter, etc.
Overview of the Equipment

15

Ethernet (RJ-45) port Used to connect to an Ethernet network.

Serial port

2.4

Used mainly for debugging.

Top Panel of the OmniScan

There are three connectors located on the top panel of the OmniScan (see Figure 2-4).

Scanner
interface

Alarm
and I/O

SVGA
output

Figure 2-4 Top panel of the OmniScan

2.5

Scanner interface

Used to connect a mechanical scanner.

Alarm and I/O

Used as an alarm output and a control input.

SVGA output

An external VGA or SVGA monitor can be connected to this

DB-15 port, which mirrors the OmniScan display.

Underside Panel of the OmniScan

The underside panel consists of the acquisition module that is currently connected to
the OmniScan. More information about the capabilities of each module can be found
in its respective appendix.
Information about the installation or removal of an acquisition module can be found
in section 3.4, Acquisition Module Replacement, page 20.

16

Chapter 2

3. Basic Operation

This chapter presents the basic principles and procedures involved in the operation of
the OmniScan MX instrument. The chapter contains the following sections:

OmniScan Startup and Shutdown

Power Supply Management

Peripheral Connection

Acquisition Module Replacement

OmniScan Update

3.1

OmniScan Startup and Shutdown

To turn on the OmniScan

1
2

Press

for one second.

You then hear a beeping sound, and the system boots, performs a memory check,
and displays the R/D Tech logo and the software version number.
Choose the desired inspection application by pressing the F key corresponding to
one of the buttons appearing on the OmniScan splash screen.

Note: If the system encounters a problem during its boot-up phase, the power
indicator light identifies the nature of the problem by using a color code (for
details, see Power indicator light in section 2.1.9, p. 13).

Basic Operation

17

To turn off the OmniScan

Press

for three seconds.

The power indicator light becomes orange while the OmniScan is shutting down.

3.2

Power Supply Management

The OmniScan is a portable instrument and it can draw power either from LithiumIon batteries or from a DC power adapter.

3.2.1

Lithium-Ion Batteries

The OmniScan can store up to two batteries, but it only needs one to be operational. If
two batteries are present, the OmniScan will operate from the least charged battery by
default and it will automatically switch to the next battery once the remaining charge
of the first battery is less than 5%.
A battery can be replaced without shutting down the OmniScan, as long as there is
another valid power source (DC power adapter or another battery).

3.2.2

Battery Status Indicators

The battery status indicators on the upper-left corner of the display screen indicate the
amount of power left in each battery in one of the two following different ways (see
Figure 3-1).

The remaining operational time is displayed inside the battery status indicator.
The OmniScan requires around 15 minutes of operation to display this
information.

The charge indicator (bar) inside the battery status indicator represents an
approximation of the amount of power left in that battery.

Figure 3-1 Battery charge status: charges remaining in both batteries

18

Chapter 3

The battery that is currently being used is highlighted.

The OmniScan software is designed to keep the user notified about the status of the
batteries. The battery status indicator variations are described in Table 2.
Table 2 Battery status indicator variations
Indicator

3.2.3

Outline

Fill

Meaning

Dotted

N/A

There is no battery in that compartment.

Blue

Blue

The battery is working fine.

Blue

Orange

Yellow
(blinking)

Blue

The battery is charging.

Orange

Blue

The battery is too hot to be charged.

Red
(blinking)

Light
blue

The battery charge is critically low (less

than 10%). A beeping sound is also heard
if there is no other battery to take over.

N/A

Yellow

The OmniScan is being powered

externally through the DC adapter.

N/A

Dark
green

The external power supply is

insufficient.

The battery is too hot to operate.

Battery Installation or Replacement

To install or replace a battery

Open the battery compartment door on the side of the equipment (see Figure 2-2,
p. 14) by pressing the two plastic buttons towards each other.
Basic Operation

19

2
3
4

If a battery is already present, pull the battery out by using the cloth tab.
Insert a new battery. Make sure to align the groove on the battery with the small
edge inside the battery compartment.
Close the battery compartment door.

The batteries are recharged inside the OmniScan when it is connected to a DC power
adapter. Connecting an adapter automatically starts the recharging process. The
batteries can also be recharged using an optional external charger.

To charge the OmniScan batteries

Connect the OmniScan to a DC power adapter.

When the OmniScan is connected to a DC power adapter, it will automatically

recharge any battery that has less than 85% of its charge remaining. Each battery
requires 3.5 hours to completely recharge.

3.3

Peripheral Connection
R/D Tech recommends to shut down the OmniScan before installing a peripheral,
unless it is a USB peripheral, in which case a shutdown is not necessary.

3.4

Acquisition Module Replacement

The OmniScan is a modular device. The bottom part of the unit, the acquisition
module, can be swapped with another module with different technical characteristics.

CAUTION: Do not remove an acquisition module while the OmniScan is turned

on, because this can damage the internal circuits and will cause the loss of any
unsaved data. Always make sure to shut down the OmniScan before removing an
acquisition module.

To replace an acquisition module

20

Turn off the OmniScan.

Chapter 3

2
3
4

Remove all present batteries and disconnect the DC adapter if it is present.

Flip the instrument face down.
Unscrew the two captive screws either by hand or using a flat-head screwdriver.
When the two captive screws have been sufficiently loosened, they will pop out
on their own because of a small metal spring.

CAUTION: Do not try to remove the captive screws entirely, as they are not
designed to do so. Trying to remove them will result in material damage.

5
6
7
8
9
10

Using the two module extractors (the two plastic levers located on the opposite
side of the captive screws), loosen the module.
Remove the old module.
Align the connector of the new module on top of the OmniScan connector, and
then gently press down.
Secure the new module by snapping the extractors back on the module.
Screw in the two captive screws either by hand or using a flat-head screwdriver.
Put the batteries back in the battery compartment or plug the DC power adapter.

More information about the capabilities of each module can be found in its respective
appendix.

3.5

OmniScan Update
Both the software and the firmware of the OmniScan can be updated. An update can
be performed by either the client or a customer service representative.

IMPORTANT: To be able to update your OmniScan, you must have a compatible

CompactFlash memory card reader connected to your computer. If not, you
cannot decompress the OmniScan update file on a CompactFlash memory card.

Basic Operation

21

To update the OmniScan

1
2
3

4
5

6
7

22

Decompress and copy the new software version on the CompactFlash memory
card.
Insert the memory card into the OmniScan.
Reboot the OmniScan. If you do not have an administrative password, proceed as
follows:
a)

Choose Utilities > Pref. > Admin Password.

b)

Enter a numeric password that will be used to unlock the setup.

c)

Enter the password again to confirm it.

d) Choose the OK button.

Choose Utilities > Service > Update.
In the message box that appears, enter the administrator password, and then
choose the OK button.
A message box appears, stating that the system will be updated at the next boot
up. In the message box, choose Yes to reboot the OmniScan immediately or
choose No to manually shut down the OmniScan.
Reboot the OmniScan, if not already done.
When a message box appears asking if you want to update the OmniScan by
using the new software version on the storage card, choose Yes.

Chapter 3

4. OmniScan Interface

The OmniScan interface is designed to be as consistent as possible despite the

various inspection methods that are implemented (phased array, ultrasound, eddy
current, etc.). A key point of this interface is its ease of navigation.
There are several ways to navigate the interface of the OmniScan. You do not have to
learn them all; you can use any combination of methods you like.

4.1

Interface Description
The following are the major elements in the OmniScan interface (see Figure 4-1).

Data Display

Information Fields

Menu Button

Submenu Buttons

Option Buttons

Battery Indicators

Setup Status Indicators

The above interface elements are each addressed in detail afterwards in a specific
section.

OmniScan Interface

23

Information fields

Status indicators
Battery
indicator
Menu
button

Submenu
buttons

Data display

Option buttons

Figure 4-1 OmniScan software interface

4.1.1

Data Display

The data display area is located in the middle of the interface display. It is where
incoming data is graphically displayed and analyzed. Its colors can be customized.

4.1.2

Information Fields

The information fields are located at the top of the interface display. They are used to
display the information coming from devices connected to the OmniScan. There are
eight information fields. The four large fields at the bottom display primary
information. The four small fields at the top display secondary information.
The content of the primary information fields is user-configurable. On the other hand,
the content of the secondary information fields is unchangeable and is composed of
the following (from left to right):

24

Chapter 4

Gain value

Name of the current setup

Date and time

Name and version of the current software package

To change the content of the primary information fields

1
2
4.1.3

Go to Reading > Result, and then choose the desired Field n option button.
Choose the option you wish to display from the list.

Menu Button

The menu button contains all the main menus available in the current software
package. Some of these menuslike File, Reading, User, and Utilitiescan be found
in every software package, while others are package-specific.
The main menus represent the first-level commands. When you select a menu from
that list, its submenus and options appear automatically in their respective areas.
The menu button is displayed above the submenu buttons (see section 4.1.4). The
name on the menu button displays which menu is currently selected. Each menu
contains between two and five submenus, which are displayed directly beneath it.

4.1.4

Submenu Buttons

The submenu buttons are also found on the left side of the interface display, just
below the menu button. They contain second-level commands. Between three and five
submenus are displayed whenever a menu is selected. The content of the submenus
depend on the menu that is selected.
When you select a submenu, the options associated to that submenu appear in the
option area at the bottom of the screen.

To select a submenu

1
2

Select a menu by using one of the navigation methods described in sections 4.2.1
through 4.2.6.
Select the desired submenu button at the left of the data display area.
If applicable, this will transfer you to the option area.

OmniScan Interface

25

4.1.5

Option Buttons

The option buttons are located at the bottom of the interface display and they contain
third- and fourth-level commands. There can be up to six option buttons per
submenu.
There are six types of buttons in the option area:
Command

This type of button causes a specific action to be carried out

(see Figure 4-2).

Figure 4-2 Example of a command button

Toggle

This type of button allows you to alternate between two

settings (see Figure 4-3).

Figure 4-3 Example of a toggle button

List

26

Chapter 4

This type of button displays a list of options from which you

must choose (see Figure 4-4).

Figure 4-4 Example of a list button

Edit

This type of button allows you to enter an alphanumerical

value or modify an existing value (see Figure 4-5).

Figure 4-5 Example of an edit button

Edit list

This type of button is similar to a list button, but possesses an

editable field as the last option in the list. This means that
you can either choose one of the present options or create
your own (see Figure 4-6).

OmniScan Interface

27

Figure 4-6 Example of an edit list button

Edit/cyclic

This type of button contains two different values that can be

edited separately (see Figure 4-7).
a)

The top section contains a numerical value that can be

modified in the same way as an edit button value.

b)

The bottom section allows you to cycle between a set of

fixed values by using one of the following methods:

Click the section with a mouse repeatedly.

Press the corresponding option key repeatedly.

Using an external keyboard, press the corresponding

key repeatedly.

Note: The principle behind the delta variable () is explained in detail under
Delta variable, later in this section.

Figure 4-7 Example of an edit/cyclic button

Options can define a variety of settings. In the case of edit, edit list, and edit/cyclic
buttons, the contents can be modified using an external USB keyboard, the
OmniScans function keys, or the scroll knob. Some options occasionally lead to
deeper option levels.

28

Chapter 4

Delta variable
Edit/cyclic buttons contain a delta variable () in the lower part of the button (see
Figure 4-7). This variable specifies the increment that is used when you increase or
decrease the value in the upper box with the scroll knob.
For example, if the delta value of an option box is 6, then the value in the upper box
will increase or decrease by 6-unit increments when you use the scroll knob. If you
change the delta value, the increment will change to match it.
To change the delta variable, press the option key (
) located below the desired
option, or click the delta variable with the mouse pointer. The variable will then
continuously cycle among a set of available values.

4.1.6

Battery Indicators

The battery indicators are displayed in the upper-left corner of the display screen.
Their purposes are explained in greater detail in section 3.2, Power Supply
Management, page 18.

4.1.7

Setup Status Indicators

The setup status indicators display indications about the current status of the
OmniScan. They are located in the upper-left corner of the display screen (see Figure
4-1).
Table 3 presents a list of the setup status indicators and their meaning.
Table 3 The setup status indicators and their meaning
Indicator

Meaning
The all A-scan mode is enabled.
The smart A-scan mode is enabled.
The data in gate A is in the first skip.
The data in gate A is in the second skip.

OmniScan Interface

29

Table 3 The setup status indicators and their meaning (continued)

Indicator

Meaning
The data in gate A is in the third skip.
The data in gate A is in the fourth skip.
The C-scan data is located further than the
fourth skip.
The distance-amplitude correction (DAC)
curve is enabled.
The time-corrected gain (TCG) is enabled.
The reference mode is enabled.
The setup is locked.
The setup is unlocked.
The acquisition synchronization is set to
clock mode.
The acquisition synchronization is set to
external mode.
The acquisition synchronization is set to
encoder mode.
The system is not balanced (eddy current
array software only).
The system is balanced (eddy current array
software only).

(red)
(green)

30

Chapter 4

A probe is present but it is not calibrated

(phased array software only).
A probe is present and it is calibrated
(phased array software only).

4.2

Interface Operation
The interface of the OmniScan software is organized in menus, submenus, and
options. The operator must navigate through these in order to use the equipment. You
can navigate using the OmniScans keys, a mouse, an external USB keyboard, or any
combination of the above. You can go from menu to submenu to option, and back and
forth by using the various navigation methods.
This section describes the different ways of performing a specific action within the
software interface of the OmniScan.

4.2.1

Using the Scroll Knob

Turning the scroll knob

in a clockwise direction shifts a selection to the right
(horizontal list) or upward (vertical list). In an edit field, the scroll knob cycles
through the character list shown in Figure 4-8.

0123456789._ABCDEFGHIJKLMNOPQRSTUVWXYZ!@#$%&(){}[]~<>
Figure 4-8 Alphanumerical character list

Turning the scroll knob in a counterclockwise direction shifts the selection to the left
(horizontal list) or downward (vertical list). In an edit field, the scroll knob cycles
through the character list presented earlier, but from the opposite direction.
To write something by using the scroll knob, turn the knob until you reach the desired
character, wait one second to allow the character to be selected, and then turn the
knob again to choose the next character. Pressing the Cancel key erases the last
character in the edit field, and pressing the Accept key validates the contents of the
edit field.

OmniScan Interface

31

4.2.2

Choosing a Menu from the Main Menu List

To choose a menu from the main menu list

Using
Main control area

Perform this action

Press the Cancel key repeatedly until the main
menu list is displayed. Use the scroll knob to
select the desired menu, and then press the
Accept key.

Selection keys
Press
to display the main menu list. Use the
Up or Down keys to select the desired menu,
and then press both the Up and Down keys
simultaneously.
External keyboard

Press ESC repeatedly until the main menu list is

displayed. Use the arrow keys to select the
desired menu, and then press either the
SPACEBAR or ENTER.

Mouse

Click the main menu button to display the main

menu list. Click the desired menu in the list.

Figure 4-9 Choosing a menu

32

Chapter 4

4.2.3

Choosing a Submenu from a Menu

To choose a submenu from a menu

Using

Perform this action

Main control area

Use the scroll knob to select the desired

submenu, and then press the Accept key.

Selection keys

Press the submenu key that points to the

desired submenu.

External keyboard

Use the arrow keys to select the desired

submenu, and then press either the SPACEBAR or
ENTER. You can also press the corresponding
F key.

Mouse

Click the desired submenu button.

Figure 4-10 Choosing a submenu

OmniScan Interface

33

4.2.4

Choosing an Option from a Submenu

To choose an option from a submenu

Using

Perform this action

Main control area

Use the scroll knob to select the desired option,

and then press the Accept key.

Selection keys

Press the option key that points to the desired

option.

External keyboard

Use the arrow keys to select an option, and then

press either the SPACEBAR or ENTER. You can also
press the corresponding F key.

Mouse

Click the desired option button.

Figure 4-11 Choosing an option

34

Chapter 4

4.2.5

Choosing a Value from an Option List

To choose a value from an option list

Using

Perform this action

Main control area

Use the scroll knob to choose the desired value,

and then press the Accept key.

Selection keys

Use the Up or Down key, or the corresponding

option key repeatedly, to choose the desired
value, and then press the Up and Down keys
simultaneously.

External keyboard

Use the arrow keys to choose the desired value,

and then press either the SPACEBAR or ENTER.

Mouse

Click the desired value.

Figure 4-12 Choosing a value

OmniScan Interface

35

4.2.6

Going Back One Level or Cancelling a Choice

To go back one level or to cancel a choice

Using

Perform this action

Main control area

Press the Cancel key.

Selection keys

Press one of the submenu or option keys, or

press

4.2.7

External keyboard

Press ESC.

Mouse

Click a button pertaining to the level you want

to go back.

Entering a Value in an Edit Field

To enter a value in an edit field

Using

36

Perform this action

Main control area

Refer to section 4.2.1.

Selection keys

The input method for the Up and Down keys is

similar to that of the scroll knob (refer to
section 4.2.1).

Function keys

The input method for the function keys is

explained under Function keys, later in this
section.

External keyboard

Use the alphanumerical keys to type what you

want (see Figure 4-8 for the list of valid
characters), and then press ENTER to leave the
edit field. To leave the edit field without doing
any changes, press ESC.

Mouse

You can only click the edit field and select it.
You must choose another way to enter data.

Chapter 4

Figure 4-13 Entering a value

Function keys
It is possible to use the function keys to enter alphanumerical values in an edit field.
First of all, the edit field must be selected. This will cause the function keys to switch
to alphanumerical mode, and the keyboard indicator light will blink yellow (see
Keyboard indicator light in section 2.1.9, p. 12). You can then use the Start/Stop and
Store/Print keys to move the cursor forward and backward inside the edit field.
The function keys all possess yellow and green characters printed on them (see Figure
4-14). The yellow characters represent alphabetical characters and symbols; the green
characters represent numerical characters and signs. Pressing a function key will cycle
through the yellow characters first, through the green characters next, and then back
to yellow. To proceed to the next character, press another function key to get a
different character or simply wait for one second.
Function
(white)

Alphabetical
characters and
symbols (yellow)

Numerical
characters and
signs (green)

Figure 4-14 Information provided on each key

OmniScan Interface

37

Look at the following sequences for example (1 s stands for 1 second wait):

=A

=B

=C

=2

1s

= AB

1s

= AMTU

To leave the edit field, press the Accept key or press

and
simultaneously. To
leave the edit field without doing any changes, press the Cancel key.

38

Chapter 4

5. Maintenance

This chapter deals with the basic maintenance that an operator can apply to the
OmniScan MX unit. The maintenance operations explained below allow you to
keep the instrument in good physical and working conditions. Due to its design, the
OmniScan requires only a minimum of maintenance. The chapter covers preventive
maintenance and instrument cleaning.

5.1

Preventive Maintenance
As the OmniScan does not have many moving parts, it does not require much
preventive maintenance. Only a regular inspection of the instrument is recommended
to make sure that the OmniScan functions correctly.

5.2

Instrument Cleaning
The OmniScan external surfaces, that is, the casing, the acquisition module, and the
LCD screen protector, can be cleaned when needed. This section provides the
procedure for the appropriate cleaning of the instrument.

5.2.1

Casing and Acquisition Module

To clean the casing and the acquisition module

1
2

MAKE SURE THE INSTRUMENT IS TURNED OFF, THAT THE POWER CORD IS
DISCONNECTED, AND THAT THE BATTERIES HAVE BEEN PULLED OUT.
Disconnect all cables and connectors and make sure that all external ports on the
OmniScan have been covered with their rubber protectors.

Maintenance

39

3
4
5
6

5.2.2

Verify that the battery compartment door is closed correctly and that an
acquisition module has been installed on the OmniScan.
To bring the instrument back to its original finish, clean the casing and the
module with a soft cloth.
To get rid of persistent stains, use a damp cloth with a soft soapy solution. Do not
use abrasive products or powerful solvents that might damage the finish.
When removing the connector protectors, check to make sure that the connector
itself is dry before connecting anything. If they are not dry, either dry them off
using a dry cloth or wait until they dry on their own.

LCD Screen Protector Cleaning

Never use abrasive products, or powerful solvents to clean the screen of the
OmniScan. To clean the screen, use a damp cloth with a car windshield washer fluid.
If you do not have a windshield washer fluid, you can use a common glass cleaner
that completely evaporates. If necessary, clear off paper towel residues using a softbristle brush.

40

Chapter 5

6. Troubleshooting

This chapter will help you solve small problems that could occur during the operation
of your OmniScan MX unit. This troubleshooting guide was written assuming that
the instrument has not been modified and that the cables and connectors are those
provided and documented by R/D Tech.
The following topics are each addressed in detail afterwards in a specific section.

Startup Problems

Error Messages

Battery Charging Problems

Battery Life Problems

Memory Card Problems

Microphone Problems

Headphone or Speaker Problems

Video Input Problems

Video Output Problems

Networking Problems

USB Peripheral Problems

Boot Problems

Troubleshooting

41

6.1

Startup Problems
The OmniScan does not start up.
Possible solutions:

Check that the DC power adapter is connected to both the OmniScan and a power
outlet with the proper voltage. Use only the adapter sold with the OmniScan.

Make sure that there is at least one battery charged up to 10% correctly inserted in
the battery compartment.

Press the power button

6.2

for more than three seconds.

Error Messages
Error messages appear during the startup sequence.
Error message

Solution

No module found

Make sure that you have an acquisition

module correctly attached to the base unit.

Error downloading code

Restart the OmniScan.

Make sure that the software is up-to-date.

6.3

Battery Charging Problems

The batteries do not charge when they are placed in the OmniScan.
Possible solutions:

42

Make sure that the battery model used in the OmniScan is compatible with the
suggested model. An incompatible battery may be able to power the unit, but the
recharge protocol may not recognize it.

Make sure that the DC power adapter is correctly connected.

Charge the batteries by using an external charger. Batteries charge much more
quickly when the OmniScan is not in use. Oppositely, the batteries will charge
very slowly, if at all, if the power consumption is too great.

Chapter 6

6.4

Shut the OmniScan down and wait for it to cool off. The internal charger is
equipped with a temperature monitor which prevents the recharge of batteries
when the internal temperature is too high.

Battery Life Problems

The batteries no longer last as long as they used to.
Possible solutions:

Drain the batteries completely before recharging them. This will extend the
lifespan of your batteries.

Calibrate the batteries using an external battery charger once a month. Though
the Li-ion batteries do not suffer from the common memory effect, calibrate
them for optimum efficiency.

Verify your current configuration. There may be an option or a combination of

options that is draining the batteries too quickly. Such options include the
backlight, the voltage level, the acquisition rate, etc.

6.5

Memory Card Problems

There are problems in reading a file from the memory card or writing a file to the
memory card.
Possible solutions:

Check to make sure that the memory card was inserted the right way in its slot.

CAUTION: The memory card slot of the OmniScan can be damaged if you force
the insertion of a memory card the wrong way.

If the memory card was pulled out while the OmniScan was active, especially if
data was being read or written, it might have caused data corruption.

Troubleshooting

43

CAUTION: There is a small possibility that removing the memory card while the
OmniScan is active could cause problems, especially if the memory card is being
accessed or written to at the time of removal. These problems can range from a
software crash to data loss or even memory card corruption.

Make sure that there is enough leftover space on the memory card to store the
data you are trying to save. R/D Tech offers memory cards with various storage
capacities. You may need a memory card with a bigger storage capacity.

Check your memory card to make sure it is correctly formatted. In most cases, a
newly bought card is not formatted. You need a PC and a CompactFlash
memory card reader (USB or PCMCIA) to format a memory card in FAT32
format.

Make sure that your data is not corrupted. Several factors can cause data
corruption. The most common factors are unfinished written data files,
electrostatic discharges, and pulling the memory card out of the OmniScan while
it is active. Often, the only way to fix the problem is to erase the problem file or
files, or to reformat the memory card.

CAUTION: Back up your files before you reformat a memory card. Reformatting
a memory card causes the loss of all data on that card.

6.6

Microphone Problems

6.6.1

Internal Microphone

The internal microphone does not work.

Possible solution:

44

Make sure that an external microphone is not plugged in the microphone jack.
This disables the internal microphone.

Chapter 6

6.6.2

External Microphone

The external microphone does not work.

Possible solution:

6.7

Make sure that the external microphone is plugged in the microphone jack.

Headphone or Speaker Problems

6.7.1

Internal Speaker

The internal speaker does not work.

Possible solution:

6.7.2

Make sure that no headphones nor external speakers are plugged in the
headphone jack. This disables the internal speaker.

Headphones or External Speakers

The headphones or external speakers do not work.

Possible solution:

6.8

Make sure that the headphones or external speakers are plugged in the
headphone jack.

Video Input Problems

The video input does not function.
Possible solutions:

Make sure that the video input option is available, as it can be bought separately.

Make sure that the video cable is connected correctly.

Troubleshooting

45

6.9

Video Output Problems

The video output does not function.
Possible solutions:

Make sure that the video output option is available, as it can be bought separately.

Make sure that the video cable is connected correctly.

Make sure that the external video monitor can sustain a resolution of 800 600 in
VGA mode.

Make sure that your monitor respects the VGA standard. The VGA standard
requires the removal of pin 9 on the video connector. While the OmniScan
respects this specification, some monitors do not. If pin 9 is not removed on your
monitor connector, you will have to remove it yourself. R/D Tech is not
responsible for any potential damage caused by this pin removal procedure.

6.10 Networking Problems

Ethernet communication is unavailable.
Possible solutions:

Make sure that the Ethernet option is available, as it can be bought separately.

Make sure that the Ethernet cable is connected correctly.

Make sure that you have installed the software that is necessary for the PC to
communicate with the OmniScan.

6.11

USB Peripheral Problems

Some USB peripherals do not function when connected to the OmniScan.

Possible solutions:

46

Use only a standard USB mouse.

Use only a standard USB keyboard.

Use only external storage devices that adhere to the USB Mass Storage
specification.

Chapter 6

If it is a malfunctioning printer, make sure that it is compatible with the

OmniScan.

6.12 Boot Problems

6.12.1

A-Scan Display

The OmniScan software starts, but no A-scan is displayed.

Possible cause:
The BIOS version used is probably greater than 1.04B, but the fix for the old BIOS
command BIOS 1.04 Rev B.cmd has been executed.
Solution 1:

Correct the BIOS version by proceeding as follows:

1
2
3
4

Insert a CompactFlash memory card (with valid OmniScan software on it)

in a memory card reader connected to a computer.
On the memory card, search for a directory named Run the Fix for old BIOS.
Run the program Undo Fix.cmd.
This removes incompatible files.
Insert the memory card into the OmniScan, and then start the OmniScan
using the usual startup procedure.

Solution 2:

Correct the BIOS version by proceeding as follows:

6.12.2

Delete the contents of the memory card, and then copy a clean version of the
software onto it without running the BIOS 1.04 Rev B.cmd command.

OmniScan Startup

The OmniScan logo is displayed with the BIOS version and an exclamation point (!),
and the OmniScan does not start.
Possible cause:
A CompactFlash memory card that contains files necessary for the old BIOS version

Troubleshooting

47

has been used in the OmniScan, and the BIOS is in monitor mode.
Solution:

Update the BIOS version by proceeding as follows:

1
2
3
4
5
6
7
8

Insert a CompactFlash memory card (with valid OmniScan software on it) in

a memory card reader connected to a computer.
On the memory card, search for a directory named Run the Fix for old BIOS.
Run the program Reset CMOS.cmd to create the necessary files on the
memory card.
Boot the OmniScan with the memory card. You should see the exclamation
point (!) displayed and nothing else happening.
This operation resets the CMOS parameters.
Take the memory card out of the OmniScan and reinsert it in the reader.
Search for a directory named Run the Fix for old BIOS.
Run the program Undo Reset CMOS.cmd to remove unnecessary files on the
memory card.
Boot the OmniScan with the memory card.
It should now boot normally.

48

Chapter 6

7. Specifications

This chapter covers the OmniScan MX unit specifications. It includes the general
specifications of the instrument, as well as the specifications related to the alarms and
the safety.

Note: For the specifications related to an acquisition module, please refer to its
specific appendix.

7.1

General Specifications
Housing
Size

321 mm 209 mm 125 mm

(12.6 in. 8.2 in. 5 in.)

Weight

2.8 kg (6.2 lb) (no module and one battery)

4 kg (8.8 lb) (module and one battery)

Environmental conditions
Operating temperature

0C to 45C

Storage temperature

20C to 70C

Relative humidity

95% non condensing. No air intake, splashproof

design.

Specifications

49

Batteries
Battery type

Smart Li-ion battery

Number of batteries

1 or 2

Battery charge time

<3.5 hours using internal or optional battery charger

Battery life

Minimum 6 hours with two batteries; minimum of

3 hours per battery in normal operation conditions

DC-in voltage

15 V to 18 V (min. 50 W)

Size

119 mm 60 mm 32 mm, 1 mm
(4.69 in. 2.36 in. 1.26 in., 0.04 in.)

Power supply
Operating temperature

0C to 40C

Storage temperature

25C to 70C

Input voltage

100240 VAC, 1.6 A max., 5060 Hz

Output power

60 W

Output voltage and current

+18 VDC, 3.33 A

Display
Display size (diagonal)

213 mm (8.4 in.)

Resolution

800 600 pixels

Number of colors

16 million

Type

TFT LCD visible everywhere

Data storage
Storage devices

Optional CompactFlash card, most standard USB

storage devices, or through optional fast Ethernet.
Internal 64 MB flash memory.

Data file size

50 MB, 100 MB, and 200 MB

I/O ports

50

USB ports

3, rated standard 500 mA

Speaker out

Yes

Microphone input

Yes

Chapter 7

Video output

Video out (SVGA)

Video input

Video input (NTSC/PAL)

Ethernet

10/100 Mb/s (megabits per second)

I/O lines

7.2

7.3

Encoder

2-axis encoder line (quadrature or clock/direction)

Digital input

2 digital inputs TTL 5 V

Digital output

4 digital outputs TTL 5 V 10 mA

Remote communication

Remote communication RS-232 or RS485

Acquisition on/off switch

Remote acquisition enable TTL 5 V

Power output line

5 V, 500 mA power output line

(short-circuit-protected)

Alarms

3 TTL 5 V 10 mA

Analog output

2 analog outputs (12 bits) 5 V in 10 k

Pace input

5 V TTL pace input

Alarms
Number of alarm zones

Conditions

Any logical combination of gates

Analog outputs

Safety
European directives and standards
The CE marking approves the conformity with all
applicable directives and standards of the European
community, that is: Electrical equipment for
measurement (IEC 61326-1).

Specifications

51

52

Chapter 7

8. Connector References

This chapter presents the technical description of the three following connectors of the
OmniScan MX unit:

Serial Connector (

Scanner Interface Connector (

Alarm and I/O Connector (

)
)

For each of these connectors, you will find the following information: a brief
description; the manufacturer number; the number of the corresponding cable
connector; an illustration; and a table giving the signal pinout for the connector.
The following connectors on the OmniScan comply with their respective standards:

CompactFlash PCMCIA (memory card slot)

Audio input/output (microphone and headphone jacks)

Power plug, 1518 VDC (polarity:

USB

Ethernet

SVGA

Connector References

53

8.1

Serial Connector
Description

Mini-DIN, female connector

Manufacturer, number

Kycon, KMDG-8S-BS
R/D Tech, 21AE0121

Suggested cable connector

Kycon, KMDLA-8P
R/D Tech, 21AE0122

Figure 8-1 The serial connector

Table 4 Pinout for the serial connector

54

Chapter 8

Pin

I/O

Signal

Description

In

Video in

NC

Sout2

Serial out

Gnd

Ground

Sin2

Serial in

NC

No connection

+11.1 V

NC

Video input

Level
1 V p-p

No connection

1A
No connection

RS232

RS232

8.2

Scanner Interface Connector

Description

DE-15, female connector

Manufacturer, number

Kycon, K61-E15S-NS
R/D Tech, 21AE0135

Suggested cable connector

Conec, 301A10129X
R/D Tech, 21AE0052

10
15

6
11

Figure 8-2 The scanner interface connector

Table 5 Pinout for the scanner interface connector
Pin

I/O

Signal

Description

Current

Level

In

Din1/
Preset1

Digital in 1 /
Preset axis 1

TTL

In

Din2/
Preset2

Digital in 2 /
Preset axis 2

TTL

Out

+5 V

External power
supply

In

Ain

Analog input

5 V

In

AcqEn

Acquisition enable

TTL

Out

Dout1/
PaceOut

Digital out 1 /
Pace output

In

RRx

Rx

RS232/485

Out

RTx

Tx

RS232/485

In

PhA axis 1

Encoder 1 phase A

500 mA

25 mA

TTL

TTL

Connector References

55

Table 5 Pinout for the scanner interface connector (continued)

56

Pin

I/O

Signal

10

In

PhB axis 1

Encoder 1 phase B

TTL

11

In

PhA axis 2

Encoder 2 phase A

TTL

12

In

PhB axis 2

Encoder 2 phase B

TTL

13

14

Out

15

Chapter 8

Description

Current

Level

Key
Dout2

Digital out 2

Gnd

Ground

25 mA

TTL

8.3

Alarm and I/O Connector

Description

DE-9, female connector

Manufacturer, number

Amphenol, 788797-1
R/D Tech, 21AE0134

Suggested cable connector

ITT Cannon, DE-9P

R/D Tech, 21AE0015

4
9

3
8

2
7

1
6

Figure 8-3 The alarm and I/O connector

Table 6 Pinout for the alarm and I/O connector
Pin

I/O

Signal

Out

Al1

Out

Description

Current

Level

Alarm output 1

25 mA

TTL

Al2

Alarm output 2

25 mA

TTL

Out

Al3

Alarm output 3

25 mA

TTL

Out

Aout1

Analog output 1

25 mA

5 V

Out

Aout2

Analog output 2

25 mA

5 V

Gnd

Out

Dout3

Digital output 3

25 mA

TTL

Out

Dout4

Digital output 4

25 mA

TTL

In

ExtPace

Ground

External pace input

TTL

Connector References

57

58

Chapter 8

Appendix A: Phased Array Acquisition Module

This appendix presents the phased array (PA) acquisition module that can be used
with the OmniScan MX unit. The appendix contains the module description,
installation, usage, and specifications.

A.1

PA Acquisition Module Description

The PA acquisition module (see Figure A-1) is designed for durability and simplicity.
The module can use phased-array and pulser-receiver inspection techniques.

Figure A-1 The PA acquisition module

Phased Array Acquisition Module

59

A.2

Installation or Removal of the Acquisition Module

The procedure to install the acquisition module onto the base unit or remove one is
described in section 3.4, Acquisition Module Replacement, page 20.

A.3

PA Acquisition Module Connectors

The PA acquisition module is equipped with three connectors, which are all located
on the same side.
R1

BNC connector used for the reception of ultrasound signals

when using the pulser-receiver inspection technique (also
called P-R or transmit-receive technique).

P1

BNC connector used for the transmission of ultrasound

signals when using the pulser-receiver inspection technique.

PHASED ARRAY

R/D Tech connector used for phased array techniques.

Figure A-2 The phased array module with all three connectors attached

60

Appendix A

To connect the phased array probe connector

1
2
3
A.4

Align the phased array probe connector correctly by matching its guide pins and
the PHASED ARRAY module connector (see Figure A-1).
Gently press the phased array probe connector into the PHASED ARRAY module
connector until it is completely set in (see Figure A-2).
Tighten the retaining screws located on each side of the phased array probe
connector.

Probe Connectors
The probes can be connected to the phased array module using two types of
connectors.

The first type is the R/D Tech phased array probe connector (see Figure A-3).

Figure A-3 The R/D Tech phased array probe connector

The second type is a BNC connector (see Figure A-4) used in certain ultrasound
technology probes.

Phased Array Acquisition Module

61

Figure A-4 An ultrasound probe BNC connector

A.5

PA Acquisition Module Specifications

This section covers the PA acquisition module specifications. It includes the general
specifications of the module, as well as the specifications related to the pulser/receiver
and the data.

A.5.1

General Specifications

Overall dimensions

244 mm 182 mm 57 mm
(9.62 in. 7.17 in. 2.15 in.)

Weight

1.2 kg (2.6 lb)

Connectors

1 R/D Tech phased array probe connector

2 BNC connectors

Number of focal laws

256

Probe recognition

Automatic probe recognition and setup

A.5.2

Pulser/Receiver

Aperture

16 elements

Number of elements

128 elements

Pulser

62

Supported voltage

80 V

Pulse width

Adjustable from 30 ns to 500 ns, resolution of 2.5 ns

Fall time

Less than 10 ns

Pulse shape

Negative square pulse

Output impedance

<25 ohms

Appendix A

Receiver
Receiver gain range

074 dB maximum input signal 1.32 Vp-p

Input impedance

75 ohms

Bandwidth of the system

0.7518 MHz (3 dB)

Beam forming
Scan type

Azimuthal and linear

Active elements

16

Elements

128

Delay range transmission

010 s in 2.5-ns increments

Delay range reception

010 s in 2.5-ns increments

A.5.3

Data

Data acquisition
Digitizing frequency

100 MHz (10 bits)

A-scan (acquisition)

Up to 6,000 A-scans per second (512-point 8-bit

A-scan)

Maximum pulsing rate

Up to 20 kHz (C-scan)

Acquisition depth

59.8 meters in steel (L-wave), 10 ms with

compression
0.49 meter in steel (L-wave), 81.9 s without
compression

Data processing
Number of data points

Up to 8,000

Interpolation

2, 4

Real-time averaging

2, 4, 8, 16

Rectifier

RF, full wave, halfwave+, halfwave

Filtering

Low-pass (adjusted to probe frequency), digital

filtering (bandwidth, frequency range)

Video filtering

Smoothing (adjusted to probe frequency range)

Phased Array Acquisition Module

63

Data storage
A-scan recording (TOFD)

1,000 A-scans per second (512-point 8-bit A-scan)

C-scan type data recording

I, A, B, up to 20 kHz

Maximum file size

Limited by memory size or external disk with RTDS

option

Data visualization
Refresh rate

A-scan: 60 Hz; S-scan: 2030 Hz

Envelope (echo-dynamic mode) Yes; volume-corrected S-scan (30 Hz)

Data synchronization
On internal clock

1 Hz to 20 kHz

External pace

Yes

On encoder

On 2 axes; from 1 to 65,536 steps

Programmable TCG
Number of points

64

Appendix A

16; one TCG (time-corrected gain) curve per channel

for focal laws

Appendix B: Eddy Current Array Acquisition Module

This appendix presents the eddy current (EC) array acquisition module that can be
used with the OmniScan MX unit. The appendix contains the module description,
installation, usage, and specifications.

B.1

EC Array Acquisition Module Description

The EC array acquisition module (see Figure B-1) is designed for durability and
simplicity. The module can use eddy current array and conventional eddy current
inspection techniques.

Figure B-1 The EC array acquisition module

Eddy Current Array Acquisition Module

65

B.2

Installation or Removal of the Acquisition Module

The procedure to install the acquisition module onto the base unit or remove one is
described in section 3.4, Acquisition Module Replacement, page 20.

B.3

EC Array Acquisition Module Connectors

The EC array acquisition module, is equipped with three connectors, which are all
located on the same side.
1CH

BNC connector used for one single-coil eddy current probe

using conventional eddy current technique.

4CH/MUX

19-pin connector used for eddy current probes that have up

to four single coils.

EC ARRAY

R/D Tech connector used for eddy current array inspection

technique.

Figure B-2 The EC array module with all three connectors

66

Appendix B

To connect the EC array probe connector

1
2
3
B.4

Align the EC array probe connector correctly by matching its guide pins and the
EC ARRAY module connector (see Figure B-2).
Gently press the EC array probe connector into the EC ARRAY module connector
until it is completely set in.
Tighten the retaining screws located on each side of the EC array probe connector.

Probe Connectors
The probes can be connected to the eddy current array module using three types of
connectors.

The first type is the R/D Tech EC array probe connector (see Figure B-3).

Figure B-3 The R/D Tech EC array probe connector

The second type is a 19-pin connector (see Figure B-4) used in multiple-coil eddy
current technology probes.

Eddy Current Array Acquisition Module

67

Figure B-4 The 19-pin eddy current probe connector

The references for this connector are found in section B.5, 4CH/MUX Connector
References.

The third type is a BNC connector (see Figure B-5), used in certain single-coil
eddy current technology probes.

Figure B-5 An eddy current probe BNC connector

B.5

4CH/MUX Connector References

Description

19-pin, female connector

Manufacturer, number

Fischer, 1031-A019-130
R/D Tech, 21AB0244

18
17
16

19
6

7
1

9
2 10

3 11
12
15
14 13
5

Figure B-6 The 4CH/MUX connector

68

Appendix B

Table 7 Pinout for the 4CH/MUX connector

Pin

Signal

PROBEDATA_P

Description

Current

Probe ID Data

GEN50_1

Main generator 50/100 Termination #1

HSWAP1

Automatic probe detection

ANGD

Ground

ANGD

Ground

ANGD

Ground

GEN50_2

Main generator 50/100 Termination #2

GEN0

Main generator #1 direct output

GEN180

Main generator #2 direct output

10

VDC_DRV_P

11

IN1+

Input 1 Positive

12

IN1

Input 1 Negative

13

IN2+

Input 2 Positive

14

IN2

Input 2 Negative

15

IN3+

Input 3 Positive

16

IN3

Input 3 Negative

17

IN4+

Input 4 Positive

18

IN4

Input 4 Negative

19

+VDC_DRV_P

External MUX power supply 8/10 V

External MUX power supply +8/+10 V

500 mA

500 mA

Eddy Current Array Acquisition Module

69

B.6

EC Array Acquisition Module Specifications

This section covers the EC array acquisition module specifications. It includes the
general specifications of the module, as well as the specifications related to the
multiplexer and the data.

B.6.1

General Specifications

Overall dimensions

244 mm 182 mm 57 mm
(9.62 in. 7.17 in. 2.15 in.)

Weight

1.2 kg (2.6 lb)

Connectors

1 R/D Tech eddy current array probe connector

1 19-pin Fisher eddy current probe connector
1 BNC connector

Number of channels

1 to 64

Probe recognition

Automatic probe recognition and setup

B.6.2

Generator/Receiver

Number of channels

32 channels with internal multiplexer

64 channels with external multiplexer

Generator
Number of generators

2 (the second used as internal reference)

Supported voltage

12 Vp-p

Operational frequency

20 Hz6 MHz

Bandwidth

8 Hz5 KHz (single coil). Inversely proportional to

the time slot duration and set by the instrument
(multiplexed).

Maximum load

10 ohms

Receiver

70

Number of receivers

1 to 4

Operation frequency

20 Hz6 MHz

Maximum input signal

1 Vp-p (minimum gain)

Appendix B

Maximum balance offset

266 mVp-p

Gain

2060 dB

Internal multiplexer
Number of generators

32 (4 simultaneously on 8 time slots)

Maximum amplitude

12 Vp-p

Maximum load

50 ohms

Number of receivers

4 differential receivers (8 time slots each)

Maximum input signal

1 Vp-p

B.6.3

Data

Data acquisition
Digitizing frequency

40 MHz

Acquisition rate

1 Hz20 KHz (single coil). The rate can be limited by

the instruments processing capabilities or by delays
set by the multiplexed excitation mode.

A/D resolution

16 bits

Data processing
Phase rotation

0 to 360 with increments of 0.1

Filtering

FIR low-pass
FIR high-pass
FIR band-pass
FIR band-stop (adjustable cut-off frequency)
Median filter (variable from 2 to 200 points)
Mean filter (variable from 2 to 200 points)

Channel processing

Mixing
Merging
Interpolation

Data storage
Maximum file size

Limited by memory size or external disk

Eddy Current Array Acquisition Module

71

Data synchronization
On internal clock

1 Hz to 20 KHz (single coil)

External pace

Yes

On encoder

On 1 or 2 axes

Alarms

72

Number of alarm outputs

Outputs

Visual, audio, and TTL signal

Appendix B

Index

Numerics
1CH connector (EC array acquisition module) 66
4CH/MUX connector (EC array acquisition
module) 66
pinout 69
technical references 68
A
Accept key 7
Acquisition module removal
caution 20
note 13
Acquisition modules
See also specific acquisition modules
cleaning 39
EC array 65
installation or removal 60, 66
PA 59
replacement 20
Alarm and I/O connector (OmniScan MX)
16
pinout 57
technical references 57
Alarm indicator lights 13
Alarm specifications 51
Alarm/Gate function key 9

Alarm/Zone function key 9

Alarms, specifications (EC array acquisition module) 72
Alphanumerical character list 31
Appendixes
EC array acquisition module 65
PA acquisition module 59
A-scan display problems 47
B
Balance function key 9
Basic operation 17
acquisition module replacement 20
connecting peripherals 20
OmniScan update 21
peripheral connection 20
power supply management 18
batteries 18
battery charging 20
battery installation or replacement 19
battery status indicators 18
power up 17
startup and shutdown 17
Batteries 18
charge status 18, 19
charging 20
problems 42

Index

73

compartment door 15
indicators 29
installation or replacement 19
life problems 43
specifications 50
status indicators 18
Beam forming specifications (PA acquisition module) 63
Boot problems
A-scan display 47
OmniScan startup 47
Boot-up 17
problems 17
Buttons
command 26
delta variable 29
edit 27
edit list 27
edit/cyclic 28
list 3, 26
menu button 3, 25
option buttons 3, 26
power 10
submenu buttons 3, 25
toggle 26
C
Calibration function key 9
Cancel key 6
Cancelling a choice 36
Captive screws, caution 21
Casing, cleaning 39
Cautions
acquisition module removal 20
captive screws 21
memory card insertion 43
memory card reformatting 44

74

Index

memory card removal 44

Changing the content of the primary information fields 25
Channel Selector function key 10
Character list 31
Charge status, battery 18, 19
indicators 18
Charging batteries 20
charging problems 42
Choice, cancelling a 36
Choosing
a menu 32
a submenu from a menu 33
a value from an option list 35
an option from a submenu 34
Cleaning
casing and acquisition module 39
instrument 39
LCD screen protector 40
Clear function key 10
Command buttons 26
Commands
first-level 3, 25
second-level 3, 25
third-level 3, 26
fourth-level 3, 26
CompactFlash memory card 15
Connecting the EC array probe connector
(EC array acquisition module) 67
Connecting the phased array probe connector (PA acquisition module) 61
Connection, peripheral 20
Connectors, EC array acquisition module
66
1CH 66
4CH/MUX 66
pinout 69

technical references 68
EC ARRAY 66
probes 67
Connectors, OmniScan MX 53
See also Jacks and Ports
alarm and I/O 16
pinout 57
technical references 57
DB-15 16
scanner interface 16
pinout 55
technical references 55
serial 16
pinout 54
technical references 54
SVGA 16
VGA 16
Connectors, PA acquisition module 60
P1 60
PHASED ARRAY 60
probes 61
R1 60
Conventions 2
Cursor function key 9

ule)
acquisition 63
processing 63
programmable TCG 64
storage 64
synchronization 64
visualization 64
DB-15 connector (OmniScan MX) 16
DC adapter plug 14
Delta variable 29
note 28
Descriptions
EC array acquisition module 65
function keys 9
interface 23
PA acquisition module 59
Directive, IEC 51
Display Delay function key 9
Display function key 10
Display specifications 50
Display, data 24
Distance-amplitude correction (DAC) 30
Down key 11

EC (eddy current) 65
EC array acquisition module 65
connector references 68
description 65
installation or removal 66
module connectors 66
1CH 66
4CH/MUX 66
EC ARRAY 66
probe connectors 67
specifications 70

DAC (distance-amplitude correction) 30

Data
display 24
storage, specifications 50
Data specifications (EC array acquisition
module)
acquisition 71
processing 71
storage 71
synchronization 72
Data specifications (PA acquisition mod-

Index

75

alarms 72
data acquisition 71
data processing 71
data storage 71
data synchronization 72
general specifications 70
generator 70
generator/receiver 70
internal multiplexer 71
receiver 70
EC ARRAY connector (EC array acquisition
module) 66
Eddy current (EC) 65
Eddy current array acquisition module See
EC array acquisition module
Edit buttons 27
Edit field
entering a value 36
leaving 38
Edit list buttons 27
Edit/cyclic buttons 28
Entering a value in an edit field 36
Environmental conditions, specifications
49
Erase function key 10
Error messages, troubleshooting 42
Ethernet (RJ-45) port 16
External microphone, problems 45
External speakers, problems 45
F
F2

key
F3 key
F4 key
F5 key
F6 key
F7 key

76

11
11
11
11
11
12

Index

F8

key 12
key 12
F10 key 12
F11 key 12
F12 key 12
Features, OmniScan 1
Fields, information 24
changing the content (primary) 25
File function key 9
Firmware update 21
First-level commands 3, 25
Fourth-level commands 3, 26
Freeze function key 9
Frequency function key 9
Front panel 5
Down key 11
function keys See Function keys
Help key 12
indicator lights 12
alarm 13
keyboard 12
power 13
store 13
main control area 6
Menu key 11
option keys 12
power button 10
submenu keys 11
Up key 11
Function keys 7
Alarm/Gate 9
Alarm/Zone 9
Balance 9
Calibration 9
Channel Selector 10
chart 7
F9

Clear 10
colors
green 7
white 7
yellow 7
Cursor 9
description 9
Display 10
Display Delay 9
Erase 10
File 9
Freeze 9
Frequency 9
Gain 9
Phase Rotation 9
Range 9
Set Reference 10
Start/Stop 10
Store/Print 10
G
Gain function key 9
General specifications 49
batteries 50
data storage 50
display 50
environmental conditions 49
housing 49
I/O lines 51
I/O ports 50
power supply 50
Generator specifications (EC array acquisition module) 70
Generator/receiver specifications (EC
array acquisition module) 70
Going back one level 36
Green function key 7

H
Headphone jack 14
Headphone problems 45
Help key 12
Housing specifications 49
I
I/O line specifications 51
I/O port specifications 50
IEC directive 51
Indicators
battery status 18
icons
battery 29
setup status 29
lights 12
alarm 13
keyboard 12
power 13
store 13
Information fields 24
changing the content (primary) 25
primary information 24
secondary information 24
Installation or removal of the acquisition
module 60, 66
Installing or replacing a battery 19
Instrument cleaning 39
casing and acquisition module 39
LCD screen protector 40
Interface operation 31
cancelling a choice 36
choosing a menu 32
choosing a submenu from a menu 33
choosing a value from an option list 35
choosing an option from a submenu 34
entering a value in an edit field 36
Index

77

going back one level 36

leaving an edit field 38
using the scroll knob 31
Interface, OmniScan 23
battery indicators 29
command buttons 26
data display 24
delta variable 29
description 23
edit buttons 27
edit list buttons 27
edit/cyclic buttons 28
information fields 24
list buttons 26
menu button 25
navigation 3
operation 31
option buttons 26
setup status indicators 29
submenu buttons 25
toggle buttons 26
Internal microphone, problems 44
Internal speaker, problems 45
Introduction 1
conventions 2
manual organization 2
OmniScan features 1
J
Jacks
See also Connectors and Ports
headphone 14
microphone 14
K
Keyboard indicator light 12
Keys

78

Index

Accept 7
Cancel 6
Down 11
function See Function keys
Help 12
Menu 11
option 12
F7 12
F8 12
F9 12
F10 12
F11 12
F12 12
parameter 12
submenu 11
F2 11
F3 11
F4 11
F5 11
F6 11
Up 11
Knob, scroll 6
L
LCD screen protector
cleaning 40
Leaving an edit field 38
LEDs See Indicators: lights
Left-side panel 15
Ethernet (RJ-45) port 16
serial ports 16
USB ports 15
Level, going back one 36
List buttons 26
List, option 3

M
Main control area 6
Accept key 7
Cancel key 6
scroll knob 6
Maintenance 39
instrument cleaning 39
casing and acquisition module 39
LCD screen protector 40
preventive 39
Manual
conventions 2
introduction 1
organization 2
Memory card
cautions
insertion 43
reformatting 44
removal 44
problems 43
slot 15
Menu button 3, 25
Menu key 11
Menu, choosing 32
Messages, error 42
Microphone jack 14
Microphone problems
external microphone 45
internal microphone 44
Module removal
caution 20
note 13
Modules, acquisition
See also specific acquisition modules
cleaning 39
EC array 65
installation or removal 60, 66

PA 59
replacement 20
Multiplexer specifications, internal (EC
array acquisition module) 71
MX, OmniScan See OmniScan
N
Navigation of the interface 3
NDT (nondestructive testing) 1
Networking problems 46
Notes
acquisition module removal 13
boot-up problems 17
delta variable 28
screen illustrations 3
Notices, safety
cautions
acquisition module removal 20
captive screws 21
memory card insertion 43
memory card reformatting 44
memory card removal 44
O
OmniScan
acquisition module replacement 20
basic operation 17
batteries 18
characteristics 5
connector references 53
EC array acquisition module 65
features 1
front panel 5
interface 23
left-side panel 15
main control area 6
maintenance 39
instrument cleaning 39
Index

79

preventive 39
overview 5
PA acquisition module 59
peripheral connection 20
power supply management 18
battery status indicators 18
power up 17
right-side panel 14
specifications 49
top panel 16
troubleshooting 41
underside panel 16
update 21
OmniScan MX See OmniScan
Operation, basic 17
acquisition module replacement 20
OmniScan update 21
peripheral connection 20
power supply management 18
batteries 18
battery charging 20
battery installation or replacement 19
battery status indicators 18
startup and shutdown 17
Operation, interface 31
cancelling a choice 36
choosing a menu 32
choosing a submenu from a menu 33
choosing a value from an option list 35
choosing an option from a submenu 34
entering a value in an edit field 36
going back one level 36
leaving an edit field 38
using the scroll knob 31
Option buttons 3, 26
Option keys 12

80

Index

F7

12
12
F9 12
F10 12
F11 12
F12 12
Option list 3
Options, choosing from a submenu 34
Organization of the manual 2
Overview 5
See also the main entry of each panel
front panel 5
Down key 11
function keys 7
Help key 12
indicator lights 12
main control area 6
Menu key 11
option keys 12
power button 10
submenu keys 11
Up key 11
left-side panel 15
right-side panel 14
top panel 16
underside panel 16
F8

P
P1 connector (PA acquisition module) 60
PA acquisition module 59
description 59
installation or removal 60
module connectors 60
P1 60
PHASED ARRAY 60
R1 60

probe connectors 61
specifications 62
beam forming 63
data acquisition 63
data processing 63
data storage 64
data synchronization 64
data visualization 64
general specifications 62
programmable TCG 64
pulser 62
pulser/receiver 62
receiver 63
Panels
See also the main entry of each panel
front 5
Down key 11
function keys 7
Help key 12
indicator lights 12
main control area 6
Menu key 11
option keys 12
power button 10
submenu keys 11
Up key 11
left-side 15
right-side 14
top 16
underside 16
Peripheral connection 20
Peripheral problems 46
Phase Rotation function key 9
Phased array acquisition module See PA
acquisition module
PHASED ARRAY connector (PA acquisition

module) 60
Pinouts
4CH/MUX (EC array acquisition module)
69
alarm and I/O connector (OmniScan
MX) 57
scanner interface connector (OmniScan
MX) 55
serial connector (OmniScan MX) 54
Plug, DC adapter 14
Ports
See also Connectors and Jacks
Ethernet (RJ-45) 16
I/O, specifications 50
serial 16
USB 15
Power button 10
Power indicator light 13
Power supply
management 18
batteries 18
battery charging 20
battery installation or replacement 19
battery status indicators 18
specifications 50
Preventive maintenance 39
Primary information fields 24
Probe connectors (EC array acquisition
module) 67
Probe connectors (PA acquisition module)
61
Problems See Troubleshooting
Procedures
cancelling a choice 36
changing the content of the primary
information fields 25
charging batteries 20

Index

81

choosing a menu 32
choosing a submenu from a menu 33
choosing a value from an option list 35
choosing an option from a submenu 34
cleaning the casing and the acquisition
module 39
connecting the EC array probe connector
(EC array acquisition module) 67
connecting the phased array probe connector (PA acquisition module) 61
entering a value in an edit field 36
going back one level 36
installing or replacing a battery 19
leaving an edit field 38
replacing an acquisition module 20
selecting a submenu 25
turning off the OmniScan 18
turning on the OmniScan 17
updating the OmniScan 22
Programmable TCG specifications (PA
acquisition module) 64
Pulser specifications (PA acquisition module) 62
Pulser/receiver specifications (PA acquisition module) 62
R
R1 connector (PA acquisition module) 60
Range function key 9
Receiver specifications (EC array acquisition module) 70
Receiver specifications (PA acquisition
module) 63
References, connector 53
Removing acquisition module
caution 20
note 13
Replacing

82

Index

a battery 19
an acquisition module 20
Right-side panel 14
battery compartment door 15
DC adapter plug 14
headphone jack 14
memory card slot 15
microphone jack 14
S
Safety notices
cautions
acquisition module removal 20
captive screws 21
memory card insertion 43
memory card reformatting 44
memory card removal 44
Safety specifications 51
Scanner interface connector (OmniScan
MX) 16
pinout 55
technical references 55
Screen illustrations 3
Scroll knob 6
alphanumerical character list 31
using 31
Secondary information fields 24
Second-level commands 3, 25
Selecting a submenu 25
Serial connector (OmniScan MX) 16
pinout 54
technical references 54
Serial port 16
Set Reference function key 10
Setup status indicators 29
Software
interface 23

battery indicators 29
cancelling a choice 36
choosing a menu 32
choosing a submenu from a menu 33
choosing a value from an option list 35
choosing an option from a submenu
34
data display 24
description 23
entering a value in an edit field 36
going back one level 36
information fields 24
leaving an edit field 38
menu button 25
operation 31
option buttons 26
setup status indicators 29
submenu buttons 25
using the scroll knob 31
update 21
Speaker problems
external speakers 45
internal speaker 45
Specifications 49
acquisition module, EC array 70
alarms 72
data acquisition 71
data processing 71
data storage 71
data synchronization 72
general specifications 70
generator 70
generator/receiver 70
internal multiplexer 71
receiver 70
acquisition module, PA 62

beam forming 63
data acquisition 63
data processing 63
data storage 64
data synchronization 64
data visualization 64
general specifications 62
programmable TCG 64
pulser 62
pulser/receiver 62
receiver 63
alarms 51
general 49
batteries 50
data storage 50
display 50
environmental conditions 49
housing 49
I/O lines 51
I/O ports 50
power supply 50
safety 51
Start/Stop function key 10
Startup 17
problems 42
Startup problems, OmniScan 47
Status, battery charge 18, 19
indicators 18
Store indicator light 13
Store/Print function key 10
Submenu buttons 3, 25
Submenu keys 11
F2 11
F3 11
F4 11
F5 11

Index

83

F6 11
Submenus, choosing from a menu 33
Submenus, selecting 25
SVGA connector (OmniScan MX) 16
SVGA output 16

T
TCG (time-corrected gain) 30
TCG specifications (PA acquisition module) 64
Technical references See under Connectors
Third-level commands 3, 26
Time-corrected gain (TCG) 30
Toggle buttons 26
Top panel 16
alarm and I/O 16
DB-15 connector 16
scanner interface 16
SVGA output 16
VGA output 16
Troubleshooting 41
battery charging 42
battery life 43
boot
A-scan display 47
OmniScan startup 47
boot-up 17
error messages 42
headphones 45
memory card 43
microphone
external microphone 45
internal microphone 44

84

Index

network 46
speakers
external speakers 45
internal speaker 45
startup 42
USB peripherals 46
video input 45
video output 46
Turning off the OmniScan 18
Turning on the OmniScan 17
U
Underside panel 16
Up key 11
Update, OmniScan 21
Updating the OmniScan 22
USB peripheral problems 46
USB ports 15
Using the scroll knob 31
V
Value, choosing from an option list 35
Variable, delta 29
note 28
VGA connector (OmniScan MX) 16
VGA output 16
Video input problems 45
Video output problems 46
W
White function key 7
Y
Yellow function key 7

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Fax: (81) (0) 35 614 4331

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Problem Report
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Fax

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Data access

Blocked system

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Reproducible

Display

System error

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Data file

Setup file

Other

Material enclosed
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Problem description

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