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Thermostatic Steam Traps BK with Duo Stainless Steel

(Bimetallic) Regulator PN 40 – PN 630
Features of the BK series
• Robust regulator for roughest operating
conditions (unaffected by waterhammer and frost)
• Suitable for superheated steam
applications

• Repairable in-line
• Base bushing ensures positive metal-to-metal
sealing between body and regulator.
• Up to ∆p 250 bar g

• Automatic air-venting
(steam trap can be used for thermal
air-venting in steam systems)

• Optional extra: Integrated steam trap monitoring
for BK 45 (temperature or steam loss)

• Installation in any position
(horizontal and vertical lines)

$&

• Stage nozzle acts as non-return valve
• Stainless steel internals
L

BK 45, BK 46
DN 15, 20, 25

Application
For open-loop controlled heating processes.
Draining of
– saturated steam lines
– superheated steam lines
– steam tracers
Can also be used for thermal air-venting

Air-venting
Steam trap for thermostatic air-venting with bimetallic regulator
The thermostatic steam traps with corrosion-resistant Duo S.S. (bimetallic) regulator of the BK series can also be
used for air-venting.
Application
Thermostatic steam trap for automatic air-venting and discharge of non-condensable gases and
steam/air mixtures from steam lines and heat exchangers.
Special adjustment might be required.

L

BK 15, DN 40, 50

Pressure/Temperature Ratings *)
Type

PN
Class

'PMX
[bar]

EN

ASTM

PMA/ TMA

PMA / TMA

BK 451)

PN 40

22

P 250GH2)

A105 2)

28.4 bar / 250 °C

23.1 bar / 400 °C

Max. Pressure / Temp. Rating

Material

BK 15 DN 40 / 50

PN 40

22

P 250GH2)

A105 2)

28.4 bar / 250 °C

23.1 bar / 400 °C

BK 465)

PN 40

32

1.5415

A182 F13)

30.2 bar / 300 °C

25.8 bar / 450 °C

F13)

PN 63/100

45

1.5415

A182

100.0 bar / 350 °C

34.3 bar / 530 °C

BK 27N DN 40/50

PN 63

45

1.5415

A182 F13)

47.6 bar / 300 °C

25.8 bar / 500 °C

BK 28

PN 100

85

1.5415

A182 F13)

100.0 bar / 350 °C

34.3 bar / 530 °C

BK 29

PN 160

110

1.7335

A182 F12

146.1 bar / 350 °C

44.5 bar / 540 °C

BK 212

PN 630

250

1.7383

A182 F222) 447.5 bar / 500 °C4) 163.0 bar / 580 °C4)

BK 212-F91

250

1.4903/F91

932.9 bar / 500 °C

348.4 bar / 600 °C

BK 37-ASME

Class 400/600

45

A182 F12

67.0 bar / 450 °C

42.0 bar / 500 °C

BK 28-ASME

Class 600

85

A182 F12

80.4 bar / 350 °C

50.6 bar / 500 °C

BK 29-ASME

Class 900

110

A182 F12

120.7 bar / 350 °C

43.6 bar / 540 °C

BK 212-ASME

Class 2500

250

A182 F22

231.7 bar / 500 °C

63.0 bar / 593 °C

BK 37

1)

Also available: BK 45 U (discharges condensate with approx. 30 K undercooling).
Material complies with EN and ASTM requirements.
3) Physical and chemical properties comply with EN grade.
ASTM nearest equivalent grade is stated for guidance only.
4) With special nuts and bolts.
5) BK 46 replaces BK 16.
*) For more information see data sheet.
2)

50 Flanged EN PN 63 – – – 260 300 Flanged ASME 400/600 – – – 241 292 Socket-weld (SW) – – – 180 180 Butt-weld (BW) – – – 180 180 BK 37/ BK 28 Flanged EN PN 63/100 210 230 230 – – Socket-weld (SW) 160 160 160 – – Butt-weld (BW) 160 160 160 – – BK 29 Flanged EN PN 160 210 230 230 – – Socket-weld (SW) 160 160 160 – – Butt-weld (BW) 160 160 160 – – BK 212 Butt-weld (BW) 330 330 330 – – Socket-weld (SW) 330 330 330 – – BK 212-F91 Butt-weld (BW) 330 330 330 – – BK 37-ASME Flanged ASME 400/600 230 230 230 – – Socket-weld (SW) 160 160 160 – – Butt-weld (BW) 160 160 160 – BK 28-ASME Flanged ASME 400/600 230 230 230 – – Socket-weld (SW) 160 160 160 – – Butt-weld (BW) 160 160 160 – – BK 29-ASME Flanged ASME 900/1500 230 230 254 – – Socket-weld (SW) 200 200 200 – – Butt-weld (BW) 200 200 200 – – BK 212-ASME Socket-weld (SW) 330 330 330 – – Butt-weld (BW) 330 330 330 – – 1) BK 45 with ASME flanges: overall length 172 mm available on request. DN 15. DN 40. 50 L BK 37. 25 L BK 212. BK 45 DN 15-25 ∆pmax 22 bar BK 46 DN 15-25 ∆pmax 32 bar BK 15 DN 40 und 50 ∆pmax 22 bar (Curve 1) (Curve 1) (Curve 2) BK 27N DN 40 und 50 ∆pmax 45 bar BK 37 DN 15-25 ∆pmax 45 bar BK 28/BK 28 ASTM ∆pmax 85 bar BK 29/BK 29 ASTM ∆pmax 110 bar BK 212/BK 212 ASTM ∆pmax 250 bar (Curve 1) (Curve 3) (Curve 2) (Curve 2) (Curve 4) 4 A1 Type . DN 15. L BK 27N. BK 29. BK 28.Thermostatic Steam Traps BK with Duo Stainless Steel (Bimetallic) Regulator PN 40 – PN 630 Available End Connections and Overall Lengths in mm Connection DN 15 [1/2"] DN 20 [3/4"] DN 25 [1"] DN 40 [11/2"] DN 50 [2"] Flanged EN PN 40 150 150 160 230 230 150 150 160 230 230 Flanged ASME 1501) 150 150 160 230 230 DN 15 – 25 Flanged ASME 3001) BK 15 Screwed sockets 95 95 95 130 230 DN 40. 25 Capacity Charts The charts show the maximum hot condensate capacities. 20. 20. 50 Socket-weld (SW) 95 95 95 130 230 Butt-weld (BW) 200 200 200 250 250 BK 46 Flanged EN PN 40 150 150 160 – – Flanged ASME 300 150 150 160 – – Screwed sockets 95 95 95 – – Socket-weld (SW) 95 95 95 – – BK 27N Flanged EN PN 40 – – – 230 230 DN 40.

ASME B16.6 TMA (max.0 10.5.0 TMA (max. allowable temperature) [°C] –29/38 Δ PMX (admissible differential pressure) [bar] 13. allowable pressure) [barg] 19.6 25. BK 45U.5. ASME B16. butt-weld ends EN 12627 socket-weld ends EN 12760..7 23. flanged Class 300.8 200 300 350 400 450 32 . allowable temperature) [°C] Δ PMX (admissible differential pressure) [bar] 40.6 20 250 300 350 400 450 32 Based on EN 1092-1 BK 46. allowable temperature) [°C] –10/50 Δ PMX (admissible differential pressure) [bar] Based on EN 1759-1 44. ASME B16. Thermodynamic processes taking place in the stage-nozzle chamber support the closing procedure.1 20 200 300 350 400 450 BK 4.2 8. allowable temperature) [°C] Δ PMX (admissible differential pressure) [bar] 40.4 6. the Duo (bimetallic) stainless steel plates bend and pull the stage nozzle into the closing position.9 29. ISO 228-1. BK 45U. BK 45U.3 29.8 37.8 10.5. BK 46 PN 40 DN 15. 1") BK 45 BK 45U BK 46 Description When the plant is started up. flanged PN 40.5 PMA (max.0 39.9 27.11 screwed sockets BSP. allowable pressure) [barg] 51. flanged PN 40.11 PMA (max.2 8. socket-weld ends Class 3000.8 39. allowable pressure) [barg] 20. ASME B16.5 PMA (max.. flanged Class 150. The trap provides automatic air-venting at start-up and during operation.6 34.34 BK 46. flanged Class 300.34 BK 45. ASME B16. ASME B16. allowable temperature) [°C] –29/38 Δ PMX (admissible differential pressure) [bar] 43.1 TMA (max. BK 45U. allowable pressure) [barg] TMA (max.Issue Date: 11/09 GESTRA Steam Systems Product Range A1 Steam Traps BK 45.7 TMA (max. allowable pressure) [barg] TMA (max. BK 45 and BK 46 can also be used for thermal air-venting in steam systems. ISO 228-1. allowable pressure) [barg] 51.0 34. ASME B16. The orifice is then closed immediately below the saturation temperature. 20. ¾". ASME B16. With rising temperature. EN 1092-1 PMA (max.7 200 300 350 400 450 32 Based on EN 1759-1 BK 46.11 PMA (max.9 30. EN 1092-1 PMA (max. Cold condensate and air are discharged. ASME B16. ASME B16. screwed sockets NPT.5 5.8 200 300 350 400 425 22 Based on ASME B16. Pressure /Temperature Ratings & End Connections BK 45.11 screwed sockets BSP.4 6.0 33. the trap is fully open.7 28.5 200 300 350 400 425 22 Based on ASME B16.2 32.0 32. socket-weld ends Class 3000.2 35.8 13.5 4. flanged Class 150.3 27. allowable temperature) [°C] –10/50 Δ PMX (admissible differential pressure) [bar] 14. 25 (½". with flanges 22 Based on EN 1092-1 BK 45.5. screwed sockets NPT. butt-weld ends EN 12627 socket-weld ends EN 12760.

no spare part) 6 Gasket 40 x 48 x 2 7 Body 8 Strainer 9 Gasket A 24 x 29 0 Sealing plug Spare parts list see page 3 . BK 46 Materials Type Designation BK 45. Observe different physical and chemical properties! 7 8 9 0 Key 1 Hexagon-head screw M 10 x 25 2 Name plate 3 Cover 4 Thermovit regulator 5 Bushing (interference fitted.7225 A193 B7 Gasket Graphite/CrNi Thermovit regulator Stainless steel Other internals 2 3 High-grade steels Type Designation 1 ASME BK 46 DIN / EN ASME equivalent* Body and cover 1.0460 A105 Hexagon-head cap screws 1.7225 A193 B7 Gasket Graphite/CrNi Thermovit regulator Stainless steel Other internals 4 5 6 High grade steels *) ASTM material similar to EN material.Component Parts BK 45. BK 45U.5415 A182 F1 Hexagon-head cap screws 1. BK 45U DIN / EN Body and cover 1.

8 L [mm] 150 150 160 150 150 160 150 150 160 [kg] 3.5 2.11 88 Type 15 20 1/ " 2 3/ " 4 1" L [mm] 95 95 95 [kg] 2.5 2.8 DN 70 EN 1092-1 PN 40 25 88 Weights and dimensions for traps with butt-weld ends Butt-weld ends EN 12627 to Edge form to ISO 9692. ASME B 16.3 Type 15 20 25 15 20 25 1/ " 2 3/ " 4 1" 1/ " 2 3/ " 4 1" for pipe 21.6 21. BK 45U.7 4.3 x 2. 375 113 375 113 375113 Gasket*) 40 x 48 x 2.2 117.0 26.4 x 3.9 x 2.5 123.8 3.10 Butt-weld ends for other pipe sizes available on request.2 2.2 2.5 2.3 4. BK 45U.7 x 2.7 4.9 95. NPT: ASME B 16.0 DN 30 Withdrawal distance 70 BK 45. BK 46 ASME B 16. BK 46 25 L Spare Parts 4 6 Item Designation Stock code BK 45 Stock code BK 45 U Stock code BK 46 4 /6 890 6 9 Thermovit regulator.11 Class 3000 15 20 25 1/ " 2 3/ " 4 1" L [mm] 95 95 95 [kg] 2. BK 46 DIN EN 12760.5 Class 300 15 20 25 15 20 25 15 20 1/ " 2 3/ " 4 1" 1/ " 2 3/ " 4 1" 1/ " 2 3/ " 4 1" D [mm] 95 105 115 88.1 2.8 3.9 98. For smaller quantities please contact your local dealer. gasket 375 234 375235 375464 Strainer set.7 x 2. code number 1. stainless steel 375 162 375 162 375162 *) Minimum purchasing quantity 50 pcs.4 107.1 2.8 26.3 4.25 ASME B 36.3 33. BK 45U.0 Weights and dimensions for traps with screwed sockets Screwed sockets to BSP: ISO 228-1.Dimensions Weights and dimensions for traps with flanged ends L Flanged to Type Withdrawal distance 96 BK 45. cpl.5 DN D 70 BK 45. Withdrawal distance 30 Weights and dimensions for traps with socket-weld ends Socket-weld ends to Type 96 70 Withdrawal distance DN BK 45.5 Class 150 ASME B 16. 8 9 0 . BK 46 ASME B 16. graphite 375 159 375 159 375159 Gasket*) A 24 x 29.7 4.5 2.5 2.9 33.3 x 2.4 L [mm] 200 200 200 200 200 200 [kg] 2. BK 45U.3 4.

All inspection requirements have to be stated with the enquiry or order. ¾".gestra. 30 K (only BK 45U) Condensate flowrate Specification Text 7 Differential pressure Capacity Chart for BK 46 Inspection & Certification 2 Documentation regarding material tests and in-house examination with test report EN10204-2. 1 PED (Pressure Equipment Directive) The equipment fulfills the requirements of the Pressure Equipment Directive PED 97/23/EC. GESTRA AG P. For other tests and inspections than those listed above. 25 (½".3 and must not bear a CE marking. 1 Curve 1 Indicates the max.5415) End connection: Flanged / socket-weld ends / butt-weld ends / screwed sockets Nominal size: Pressure rating: Regulator: DN 15 / 20 / 25 / ½"/¾"/1" PN 40 / CL 150 / CL 300 Standard. Δt approx. 22 (1999/92/EC). Applicable in Ex zones 0. After supply of the equipment certification cannot be established. Fax 0049 (0) 421 35 03-393 E-mail gestra.0.2 or inspection certificate EN10204-3. Box 10 54 60.com. 15 K (BK 45.0460) Type: BK 45U (1. For use with fluids of group 2. BK 46 PN 40 DN 15. 2. DN 15 / DN 20 / DN 25 Type: BK 45 (1. Curve 2 Discharge capacity for cold condensate at 20 °C. Condensate flowrate ATEX (Atmosphère Explosible) Supply in accordance with our general terms of business. 21.de 810436-02/11-2009cm (804138-01) · GESTRA AG · Bremen · Printed in Germany 7 Differential pressure . 1") 2 Capacity Charts The charts show the maximum capacities for hot and cold condensate. The BK 45U (undercooling) discharges the condensate when it is approx. D-28054 Bremen Münchener Str. BK 46) U = Undercooling. Charges and extent of the above mentioned test certificates as well as the different tests confirmed therein are listed in our Price List “Test and Inspection Charges for Standard Equipment”. 30 K (degC) below saturation temperature (banking-up of condensate). GESTRA Steam trap. O. The equipment is not Ex marked. please consult us. 20. BK 45U Steam Traps BK 45. 77. 20.1 available at extra cost. Internet www.0460.gmbh@flowserve. 1. Δt approx. 30 K undercooling) Type: BK 46 (1. capacity of hot condensate that steam traps BK 45 and BK 46 with standard regulator can discharge with virtually no banking-up. The equipment does not have ist own potential source of ignition and is therefore not subject to the ATEX Directive 94/9/EC. The equipment is excluded from the scope of the PED according to section 3. D-28215 Bremen Telephone 0049 (0) 421 35 03 .Capacity Chart for BK 45. BK 45U.

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