Académique Documents
Professionnel Documents
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SVM-09030
SERVICE MANUAL
AIR CONDITIONER
SPLIT WALL TYPE
RAS-13SKHP-ES / RAS-13S2AH-ES
January, 2009
CONTENTS
1.
2.
SPECIFICATIONS
CONSTRUCTION VIEWS
2-1
2-2
Indoor Unit
Outdoor Unit
3. WIRING DIAGRAM
4. SPECIFICATION OF ELECTRICAL PARTS
5. REFRIGERATION CYCLE DIAGRAM
6. CONTROL BLOCK DIAGRAM
7. OPERATION DESCRIPTION
7-1
7-2
7-3
7-4
7-5
7-6
7-7
7-8
7-9
7-10
7-11
7-12
8.
INSTALLATION PROCEDURE
8-1
8-2
8-3
8-4
8-5
8-6
8-7
9.
Remote Control
Outline of Air Conditioner Control
Description of Operation Mode
Drescription of Safety and Reliability Prevention Function
One-Touch Operation
Hi POWER Operation
QUIET Operation
ECO Operation
COMFORT SLEEP Operation
FILTER Check lamp
Auto Restart Function
Self-Cleaning Operation
Safety Cautions
Installation Diagram of Indoor and Outdoor Units
Installation
Indoor Unit
Outdoor Unit
How to Set Remote Control Selector Switch
Others
TROUBLESHOOTING CHART
9-1
9-2
9-3
9-4
9-5
Troubleshooting Procedure
Basic Check Items
Primary Judgement
Self-Diagnosis by Remote Control (Check Code)
Troubleshooting Flowcharts
9-6
-1-
1. SPECIFICATIONS
MODEL
RAS-13SKHP-ES / RAS-13S2AH-ES
ITEM
Cooling
Capacity
kW
Heating
220 V
240 V
3.75
3.82
Phase
Power source
Power factor
1.19
98
96
current
Outdoor
Starting current
Moisture removal
Noise
Refrigerant
Indoor (H/M/L)
5.20
29
lit/h
2.0
dB
kg
mm
51
12.7
Flare connection
mm
6.35
Flare connection
15*
Maximum height
difference
RAS-13SKHP-ES
Height
mm
275
Width
mm
790
Depth
mm
205
kg
Evaporator type
Finned tube
m3/h
620
m /h
520
550
m3/h
430
450
650
20
Air filter
OUTDOOR UNIT
Height
RAS-13S2AH-ES
mm
550
Width
mm
780
Depth
mm
290
Net weight
kg
38
Condenser type
Finned tube
50
0.95
Maximum length
(One way)
Net weight
Dimensions
5.00
Capillary tube
INDOOR UNIT
Dimensions
5.20
R410A
95
41/38/35/33/31
Connection type
Liquid side size
97
51
50
Refrigerant control
Gas side size
1.18
5.00
Name of refrigerant
Rated amount
1.14
0.15
4.26
50
1.15
Indoor
4.20
220 - 240
kW
Running
240 V
Hz
Power consumption
220 V
Propeller fan
m /h
3
2120
PA150X2C-4FT
W
1100
Safety device
Louver type
Usable outdoor temperature range
2200
42
Model
Output
2120
2200
Automatic louver
C
15 ~ 43
-10 ~ 24
Temperature
Indoor unit inlet air temperature
Outdoor unit inlet air temperature
Condition
JIS C9612
Cooling
Heating
(DB)
27C
20C
(WB)
19C
15C
(DB)
35C
7C
(WB)
24C
6C
Note : 2
*1 No need to charge extra refrigerant.
-3 -
2. CONSTRUCTION VIEWS
2-1. Indoor Unit
790
Air filter
205
Air inlet
63
48
48
Heat exchanger
63
275
Front panel
49
62
116
69
193
157
480
Installation plate hanger
56
19
621
84.5
235
215
Minimum
distance
to ceiling
Minimum
Minimum
distance
275
to wall
170 or more
40
40
170 or more
190
distance
to wall
84.5
Hanger
150
160.5
160.5
Center line
Hanger
150
84.5
-4-
26
45
Hanger
63
65 or more
84.5
125
28
125
600
50
306
86
320
320
R15
36
320
306
6 hole
R5.5
6 hole
11x14 hole
25 Drain outlet
FAN-GUARD
2- 11 x 14 Hole
(For 8 -10 anchor bolt)
36
50
R15
436
COVER-PV
275
550
290
90
600
90
320
342
69
Liquid side
(Flare 6.35)
129
54
Z View
84
Gas side
(Flare 12.7)
Service port
600
100 or more
Air intlel
321
600 or more
100 or more
Air outlel
600 or more
4x 11 Long holes(For 8- 10 anchor bolt)
3. WIRING DIAGRAM
INDOOR
OUTDOOR
OUTDOOR
TERMINAL
BLOCK
BLK
1(L)
2(N)
CHASSIS
BLU
BLU
SOLENOID COIL
BLK
RED
RED
CAPACITOR
RED
COMPRESSOR
WHI BLK
FAN
MOTOR
PNK
CAPACITOR
WHI
Parts name
Type
Specifications
AC Motor with 145 C thermo fuse
10k W at 25C
RM1260V
TMP87CM40ANG
Capacitor (C03)
Fuse (F01)
10
11
Resistor (R01 )
12
Louver motor
MP24Z3T
12VDC
13
G4A-1A
14
G5NB-1A
15
G5NB-1A
AFN-220-20-4D
LC*SS11V-R06270
DB105G
27mH, 600mA
1A, 600 V
T6.3A, 250VAC
560 V
5.6 W , 2 W
Parts name
Type
Specifications
Output (Rated) 1100W, 2poles, 1 phase, 220 240V, 50Hz
Compressor
Fan motor
(for outdoor)
PA150X2C-4FT
Winding resistance ()
C-R
C-S
(at 20C)
2.35
3.22
WLF-240-42A
Winding resistance ()
(at 20C)
Running capacitor
(for fan motor)
DS451155NPQB
AC 450V, 1.5F
Running capacitor
(for compressor)
B32332I5306J063
AC 450V, 30F
Solenoid coil
(for 4-way valve)
(for Heat pump
model)
STF-01AJ503H1
-7-
Red-Black
White-Black
188
289
Indoor unit
Heat exchanger
Cooling
0.39 m
(Connecting pipe)
12.7
T1
0.49 m
(Connecting pipe)
6.35
Heating
Cross flow fan
O.D.:12.7 mm
O.D.:6.35 mm
Packed valve
(12.7)
Packed valve
(6.35)
Heating
Cooling
4-way valve
Capillary tube
1.5 x 1100 l
Accumulator
Capillary tube
1.2 x 800 l
Heat exchanger
Cooling
Heating
Fan speed
(indoor)
2.66
44.8
2.85~3.36
Low temperature
Ambient temp.
conditions DB/WB
(C)
Indoor
Outdoor
High
20/15
7/6
45.9~53.2
Low
27/-
24/18
2.65
43.9
High
20/-
-10/-10
Standard
1.03
10.9
High
27/19
35/24
Overload
1.16
14.4
High
32/23
43/26
Low temperature
0.78
2.5
Low
21/15
21/15
Standard
Cooling
Mark (
Standard
pressure P
(MPaG)
50Hz
Heating
Refrigerant
R410A : 0.95 kg.
Propeller fan
Outdoor unit
Overload*1
Note
*1
Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor)
During heating overload operation, a value for the high temperature limit control operation is included.
-8-
M.C.U.
Operation
Display
Functions
Timer
Display
Thermo. Sensor
Louver Control
Current Sensor
(Compressor Current)
Filter Sign
Display
Hi Power
Sign Display
Power Supply
Circuit
Compressor
ON/OFF
Signal
Noise Filter
Louver
ON/OFF
Signal
Louver
Motor
Compressor
Remote Control
Operation ( )
Operation Mode Selection
AUTO, COOL, DRY, HEAT, FAN ONLY
Temperature Setting
Fan Speed Selection
ON TIMER Setting
OFF TIMER Setting
Louver Auto Swing
Louver Direction Setting
ECO
Hi power
TIMER 1.3.5.9H
COMFORT SLEEP
QUIET
Relay
RY03
RY01
REMOTE CONTROL
Indoor Fan
Motor
Relay
PRE DEF.
Sign Display
RY04
4-Way Valve
Infrared Rays
7. OPERATION DESCRIPTION
1
TOSHIBA
14
19
19
20
21
11
2
3
4
5
6
7
8
9
18
10
19
11
12
20
13
14
15
16
17
18
PRESET
FAN
13
TEMP
MODE
ONE-TOUCH
3
COMFORT
SLEEP
QUIET
17
FIX
SWING
Hi-POWER
ECO
8
10
21
10
18
15
16
6
7
TIMER
CLR
ON
SLEEP
SET
CHK
FILTER
12
9
OFF
CLOCK
11
20
1.
Transmission mark
This transmission mark indicates when the
remote controller transmits signals to the indoor
unit.
2.
Mode indicator
Indicates the current operation mode.
: Heat, : Fan only)
(A : Auto, : Cool, : Dry,
3.
4.
Temperature indicator
Indicates the temperature setting.
(17C to 30C)
5.
6.
Hi-POWER indicator
Indicates when the Hi-POWER operation starts.
Press the Hi-POWER button to start and press it
again to stop the operation.
7.
(PRESET) indicator
Flashes for 3 seconds when the PRESET button is
pressed during operation.
mark is shown when holding down the
The
button for more than 3 seconds while the mark is
blinks.
Press another button to turn off the mark.
8.
ECO indicator
Indicates when the ECO is in activated.
Press the ECO button to start and press it again
to stop operation.
9.
10
12
13
10
button.
11. Quiet
Indicates when quiet is activated.
Press quiet button to start and press it again to stop
operation.
11
12. One-Touch
Indicates when one touch comfort is activated.
Press one-touch button to start the operation.
8
3 7
13. Swing
- 11 -
Indication
Fan speed
(L + M) / 2
Med
(M + H) / 2
High
L
L+
M
M+
Fan speed
Low
(L + M) / 2
Med
(M + H) / 2
High
Indication
L
L+
M
M+
H
Low
Fan only
Model
L-
L-
L-
Dry
Heat
RAS-13SKHP-ES
UH
UH
rpm
1350
650
620
- 12 -
L900 900
UL
SL
UL
UL
SL
SL
550 500
350 310
260 240
Preset
temp.
OPERATION
display lamp
ON
Outdoor fan
ON
0.5
(Room temp.)
4-way valve
Compressor
(Preset temp.)
Fig. 7-3-2
+3
M+
+2.5
*1
+2
*2
+1.5
(Room temp.) (Preset temp.)
*3
+1
+0.5
Preset
temp.
(Preset temp.: 24 C)
Preset
temp.
C
+3
M+
+2.5
*1
+2
+1.5
*2
*3
+1
+0.5
0
-0.5
- 13 -
+1
OPERATION
display lamp
Outdoor fan
0.5
ON
(Room temp.)
OFF
4-way valve
Compressor
OFF
OFF ON OFF ON
ON
Outdoor fan
ON
OPERATION
display lamp
Preset
temp.
OFF
4-way valve
+2
Preset
temp.
Compressor
(Room temp.)
+3
(Preset temp.)
ON:5min. ON:6min.
OFF:5min. OFF:4min.
(Preset temp.)
Fig. 7-3-4
Fig. 7-3-6
Preset
temp.
Room temp.
Preset temp.+1
Preset temp.
Compressor
ON
ON
ON
ON
Outdoor fan
OFF
Indoor fan
L.
*S.L.
OFF
L.
S.L.
OFF
L.
S.L.
L.
C
0
-0.5
-1
-1.5
-2
L
*1
*2
M+
-5.0
-5.5
H
[FAN AUTO]
*Super Low
Fig. 7-3-5
(3) [FAN] button on the remote control is set to AUTO
only.
(4) The ECO, COMFORT SLEEP, QUIET and
Hi POWER operations can not be set.
- 14 -
Fig. 7-3-7
Tc
46
45
34
33
33
32
21
20
*A+0
*A+0
*A-8
*A-8
F an s peed MANUAL
L-H (Up to
s etting s peed)
Normal AUT O
Line-approximate
H and SL with T c.
Line-approximate
H and SL with T c.
SL
SL
Stop
Stop
FAN
AUTO
FAN
Manual
In stability
When 12 to 25 minutes
Until 12 minutes
passed after opeartion
passed after operation
start and room temp.
start
is than (set 3C )
When 12 to 25 minutes
between preset
passed after operation
When 25 minutes or
start and room temp.
more passed after
is 3C or lower than
operation start
set temp.
Room temp. < Set
temp.4C
Room temp.
temp. 3.5C
Cooling operation
0
Heating operation
Set
Fig. 7-3-9
- 15 -
(C)
6
ON
Fig. 7-4-1
OFF
ON
OFF
ON
ON
(C)
60
Heat exchanger
temperature
B
C
53
52
Fig. 7-4-2
- 16 -
Cumulative
compressor
operating time
(2) The maximum defrost operating time is 6 minutes. (2) The defrost operating time is 10 minutes.
The defrost operating time for the 4th cycle is
10 minutes. (When the outdoor temperature is
Ending condition at defrost operation
very low, however, the defrost operating time is
(1) When the compressor current becomes 5.40A or
10 minutes.)
more during defrost operation, the defrost
operation stops and the heating operation restarts.
(The current sensor detects the compressor
current.)
Max 6 minutes
Heating
minutes
40
Defrost
Heating
minutes
40
Defrost
Heating
minutes
40
Defrost
Heating
minutes
40
DEFROST LAMP :
During defrost operation, the PRE-DEF. lamp is
on and the indoor and outdoor fans are off.
The compressor start protection timer is interlooked with the PRE-DEF. lamp. So the PRE-DEF.
Lamp is off (the fans stop) for about 3 minutes
after the [ ] button is turned on. When
the compressor is turned on, the PRE-DEF. lamp
comes on. After the heat ex-changer is preheated
to about 24C or higher, the PRE-DEF. Lamp
goes off, and the indoor fan starts.
10 minutes
1 cycle
Fig. 7-4-4
- 17 -
11.0A
I4
10.0A
I3
Compressor
Outdoor fan
More than I4 continues for 3 seconds
OFF
More than I3 continues for 5 minutes
OFF
ON
Fig. 7-4-5
(2)
11.0A
I4
10.0A
I3
6.45A
I2
5.40A
I1
Compressor
Outdoor fan
More than I4 continues for 3 seconds
OFF
More than I3 continues for 5 minutes
OFF
ON
OFF
ON
Fig. 7-4-6
- 18 -
Fan
Operation
*AUTO/L
AUTO
12
25
*AUTO/L : Fan operates depends on the setting temperature and room temperature.
During the One Touch Comfort mode if the indoor unit receives any signal with other operation mode, the unit
will cancel the comfort mode and operates according to the signal received.
Operation description
When an indoor unit receives "One Touch Comfort Signal" from the remote controller, the indoor unit operates
as following.
1)
2)
3)
4)
5)
Air conditioner starts to operation when the signal is received, even if the air conditioner was OFF.
Operation mode is set according to room temperature, the same as AUTO mode.
Target temperature is 24C.
Louver position is set as stored position.
Fan is controlled as diagrom.
- 19 -
Cooling operation
The preset temperature will increase 1C after the comfort
sleep mode has operated for 1 hour and the temperature
will increase another 1C after the comfort sleep mode
has operated for 2 hour. (the value of the preset temperrature on the remote control does not change)
Press the [COMFORT SLEEP] button to select this
The indoor unit's fan speed level increase 1 tap
function. The comfort sleep function will be activate
togetther with Auto shut down function. Period of
(4) The Hi POWER mode can not be set in Dry or
operation time can be select by re-press the
Fan only operation.
[COMFORT SLEEP] button. The period of operation
time are follows.
(5) The Hi POWER mode can memorize with timer
function.
1H
3H
5H
9H
Cancel
- 20 -
Remarks :
Comfort sleep mode will not operate in dry mode
and fan only mode.
21
Motions
Motions
RESET button
22
Motions
Motions
NOTE :
The Everyday Timer is reset while a command signal
can be received from the remote controller even if it
stopped due to a power failure.
23
1. Purpose
The Self-Cleaning operation is to minimize the growth of mold,
bacteria etc. by running the fan and drying so as to keep
the inside of the air conditioner clean.
Self-Cleaning operation
When the cooling or dry operation shuts down, the unit
automatically starts the Self-Cleaning operation which is
then performed for the specified period based on duration
of the operation which was performed prior to the shutdown,
after which the Self-Cleaning operation stops.
(The Self-Cleaning operation is not performed after a
heating operation.)
2. Operation
1) When the stop signal from the remote controller or
timer-off function is received, only the timer indicator
light.
Operation stops
Up to 10 minutes
No Self-Cleaning operation
performed (0 minutes)
10 minutes
or longer
20 mins.
Shutdown
24
ON
OFF
OFF
FCU fan
ON
rpm is depend on presetting.
ON
(SL)
OFF
FCU louver
OPEN
OPEN (12.7)
CLOSE
Timer display
ON or OFF
depend on presetting of timer function.
ON
ON or OFF
depend on presetting of timer function.
Compressor
ON or OFF
depend on presetting per room temperature.
OFF
OFF
ON or OFF
depend on presetting per room temperature.
OFF
OFF
Self-Cleaning mode
operate 20 mins.
CDU fan
Operation time
Automatically turn-off.
RESET
25
8. INSTALLATION PROCEDURE
8-1. Safety Cautions
CAUTION
This appliance must be connected to the main power supply by means of a circuit breaker or a switch with a
contact separation of at least 3 mm in all poles.
If this is not possible, a power supply plug with earth must be used. This plug must be easily accessible after
installation. The plug must be disconnected from the power supply socket in order to disconnect the
appliance completely from the mains.
DANGER
FOR USE BY QUALIFIED PERSONS ONLY.
TURN OFF MAIN POWER SUPPLY BEFORE ATTEMPTING ANY ELECTRICAL WORK. MAKE SURE
ALL POWER SWITCHES ARE OFF. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.
CONNECT THE CONNECTING CABLE CORRECTLY. IF THE CONNECTING CABLE IS CONNECTED
WRONGLY, ELECTRIC PARTS MAY BE DAMAGED.
CHECK THE EARTH WIRE THAT IT IS NOT BROKEN OR DISCONNECTED BEFORE INSTALLATION.
DO NOT INSTALL NEAR CONCENTRATIONS OF COMBUSTIBLE GAS OR GAS VAPORS.
FAILURE TO FOLLOW THIS INSTRUCTION CAN RESULT IN FIRE OR EXPLOSION.
TO PREVENT OVERHEATING THE INDOOR UNIT AND CAUSING A FIRE HAZARD, PLACE THE UNIT
WELL AWAY (MORE THAN 2 M) FROM HEAT SOURCES SUCH AS RADIATORS, HEATORS,
FURNACE, STOVES, ETC.
WHEN MOVING THE AIR-CONDITIONER FOR INSTALLING IT IN ANOTHER PLACE AGAIN, BE VERY
CAREFUL NOT TO GET THE SPECIFIED REFRIGERANT (R22) WITH ANY OTHER GASEOUS
BODY INTO THE REFRIGERATION CYCLE. IF AIR OR ANY OTHER GAS IS MIXED IN THE
REFRIGERANT, THE GAS PRESSURE IN THE REFRIGERATION CYCLE BECOMES ABNORMALLY
HIGH AND IT RESULTINGLY CAUSES BURST OF THE PIPE AND INJURIES ON PERSONS.
IN THE EVENT THAT THE REFRIGERANT GAS LEAKS OUT OF THE PIPE DURING THE
INSTALLATION WORK, IMMEDIATELY LET FRESH AIR INTO THE ROOM. IF THE REFRIGERANT GAS
IS HEATED BY FIRE OR SOMETHING ELSE, IT CAUSES GENERATION OF POISONOUS GAS.
WARNING
Never modify this unit by removing any of the safety guards or bypassing any of the safety interlock
switches.
Do not install in a place which cannot bear the weight of the unit.
Personal injury and property damage can result if the unit falls.
Before doing the electrical work, attach an approved plug to the power supply cord.
Also, make sure the equipment is properly earthed.
Appliance shall be installed in accordance with national wiring regulations.
If you detect any damage, do not install the unit. Contact your TOSHIBA dealer immediately.
CAUTION
Exposure of unit to water or other moisture before installation could result in electric shock.
Do not store it in a wet basement or expose to rain or water.
After unpacking the unit, examine it carefully for possible damage.
Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify
the noise level of the unit or where noise and discharged air might disturb neighbors.
To avoid personal injury, be careful when handling parts with sharp edges.
Please read this installation manual carefully before installing the unit. It contains further important
instructions for proper installation.
26
27
170
mm
65 mm or more
or m
ore
Hook
1 Installation
plate
Wall
Hoo
k
270
mm
or m
ore
Air
(A
tta
ch
to
th
e fr
filte
Shield pipe
6
Super Sterilizer filter
8
Pan head
wood screw
Batteries
600 mm or more
Vinyl tape
Apply after carrying
out a drainage test.
100
mm
or
Right
Rear
right
ore
100
mm
Bottom
right
or m
Saddle
mo
re
re
600
mm
o
rm
600
Extension
drain hose
(Not available,
provided by installer)
mm
or
Rear
left
Left
Bottom left
mo
re
Loading Batteries
1. Remove the battery cover.
2. Insert 2 new batteries (AAA type)
following the (+) and ( ) positions.
C
L
3 Batteries
28
Parts name
Q'ty
Refrigerant piping
Liquid side : 6.35 mm
Gas side : 12.70 mm
One
each
1
One
each
Air inlet
86 mm
320 mm
108 mm
Air outlet
Drain outlet
Fig. 8-3-1
Secure the outdoor unit with fixing bolts and nuts if the unit is likely to be exposed to a strong wind.
Use 8 mm or 10 mm anchor bolts and nuts.
29
Part
No.
4
Installation plate x 1
Others
6
Battery x 2
Mounting screw 4 x 25 s x 6
Part
No.
9
Drain nipple* x 1
Name
Owners manual
Installation manual
30
CAUTION
65 mm
Indoor unit
(Top view)
Hook
82.5
170
Indoor unit
45
85
45
io
n
ra
e
ng
Reception Remote
control
range
pt
ce
Re
75
Fig. 8-4-2
<Remote control>
100 mm
Remote
control
1
Pipe hole
Hook
Indoor unit
Hook
Thread
Pipe hole
Weight
7 Mounting screw
Fig. 8-4-1
Fig. 8-4-3
31
Installation
plate
CAUTION
This appliance can be connected to the mains in
either of the following two ways.
(1) Connection to fixed wiring:
A switch or circuit breaker which disconnects
all poles and has a contact separation of at
least 3 mm must be incorporate in the fixed
wiring. An approved circuit breaker or
switches must used.
(2) Connection with power supply plug:
Attach power supply plug with power cord
and plug it into wall outlet. An approved
power supply cord and plug must be used.
CAUTION
When installing the installation plate with a
mounting screw, do not use the anchor bolt hole.
Otherwise the unit may fall down and result in
personal injury and property damage.
Installation plate
<Keep horizontal direction>
Anchor
bolt
NOTE
Ensure all wiring is used within its electrical rating.
Projection
15 mm or less
5 mm dia. hole
Power source
7 Mounting
screw
s
4 x 25s
Clip anchor
(local parts)
Maximum
running current
12A
16A
Power cord
Fig. 8-4-4
CAUTION
Failure to firmly install the unit may result in
personal injury and property damage if the unit falls.
In case of block, brick, concrete or similar type
walls, make 5 mm dia. holes in the wall.
Insert clip anchors for appropriate 7 mounting
screws.
NOTE
Secure four corners and lower parts of the
installation plate with 4 to 6 mounting screws to
install it.
32
1.5 mm or more
Earth line
For the air conditioner that does not have power cord,
connect a power cord to it as mentioned below
(1) Open the air inlet grille upward.
(2) Remove the two screws securing the front panel.
(3) Slightly open the lower part of the front panel, then
pull theupper part of the front panel toward you to
10 mm
40 mm
N
L
10 mm
30 mm
Fig. 8-4-6
NOTE
CAUTION
Air inlet grille
Front panel
Earth line
Terminal
block
Cord clamp
Screw
Screw
Screw
Fig. 8-4-5
33
Notch
Terminal cover
Terminal block
Screw
Connecting
cable
abo
ut 1
5
Earth line
cm
Screw
Screw
Connecting cable
Fig. 8-4-5
Earth line
80 mm
10 mm
70 mm
10 mm
CAUTION
Be sure to refer to the wiring system diagram
labeled inside the front panel.
Check local electrical cords and also any specific
wiring instructions or limitations.
10 mm
50 mm
Fig. 8-4-6
NOTE
Use stranded wire only.
Wire type : H07RN-F or more
Fig. 8-4-7
34
Left
Bottom right
Right
Piping preparation
Bottom left
Die-cutting
Front panel slit
Rear left
Changing
drain hose
Rear right
Fig. 8-4-10
2) Firmly insert drains cap.
No gap
Do not apply lubricating oil
(refrigerant machine oil) when
inserting the drain cap.
Application causes deterioration
and drain leakage of the plug.
Insert a hexagon
wrench (4 mm)
Fig. 8-4-11
CAUTION
Firmly insert the drain hose and drain cap; otherwise,
water may leak.
<In case of right or left piping>
After scribing slits of the front panel with a knife or a
making-off pin, cut them with a pair of nippers or an
equivalent tool.
Fig. 8-4-8
How to install the drain hose
The drain hose can be removed by take off
screw, after that twisting and pulling.
When removing the drain hose, be
careful of any sharp edges of steel
plate. The edges can cause injuries.
Heat insulator
Slit
Fig. 8-4-12
<In case of bottom right or bottom left piping>
After scribing slits of the front panel with a knife or a
making-off pin, cut them with a pair of nippers or an
equivalent tool.
Slit
Drain hose
Fig. 8-4-13
Fig. 8-4-9
35
Bend the connecting pipe so that it is laid within 43 mm 1. Pass the pipe through the hole in the wall, and hook
above the wall surface. If the connecting pipe is laid
the indoor unit on the installation plate at the upper
exceeding 43 mm above the wall surface, the indoor
hooks.
unit may unstably be set on the wall. When bending the 2. Swing the indoor unit to right and left to confirm that
connecting pipe, make sure to use a spring bender so
it is firmly hooked up on the installation plate.
as not to crush the pipe.
3. While pressing the indoor unit onto the wall, hook it
at the lower part on the installation plate. Pull the
Bend the connection pipe within a radius of 30 mm.
indoor unit toward you to confirm that it is firmly
To connect the pipe after installation of the unit (figure)
hooked up on the installation plate.
(To the forefront of flare)
270 mm
230 mm
Hook here
1
Gas side
1 Installation
plate
Liquid side
2
Hook
43 mm
Press
(unhook)
80
Fig. 8-4-15
For detaching the indoor unit from the installation
plate, pull the indoor unit toward you while pushing
its bottom up at the specified parts.
Fig. 8-4-14
NOTE
If the pipe is bent incorrectly, the indoor unit may
unstably be set on the wall.
After passing the connecting pipe through the pipe
hole, connect the connecting pipe to the auxiliary pipes
and wrap the facing tape around them.
Push
Fig. 8-4-16
CAUTION
Bind the auxiliary pipes (two) and connecting
cable with facing tape tightly. In case of leftward
piping and rear-leftward piping, bind the auxiliary
pipes (two) only with facing tape.
Indoor unit
Auxiliary pipes
Push
Connecting cable
Installation plate
NOTE
Hole should be made at a slight downward slant on
the outdoor side.
Do not form the
drain hose into
a wavy shape.
50 mm
or more
Do not put
the drain
hose end
into water.
Do not put
the drain
hose end in
the drainage
ditch.
Fig. 8-4-17
2. Put water in the drain pan and make sure that the
water is drained out of doors.
3. When connecting extension drain hose, insulate the
connecting part of extension drain hose with shield
pipe.
Shield pipe
Drain hose
Fig. 8-4-18
CAUTION
Arrange the drain pipe for proper drainage from the
unit.
Improper drainage can result in dew-dropping.
This air conditioner has the structure designed to drain
water collected from dew, which forms on the back of
the indoor unit, to the drain pan.
Therefore, do not store the power cord and other parts
at a height above the drain guide.
CAUTION
1. Install the outdoor unit without anything blocking
the air discharging.
2. When the outdoor unit is installed in a place
exposed always exposed to strong wind like a
coast or on a high storey of a building, secure
the normal fan operation using a duct or a wind
shield.
3. In particularly windy areas, install the unit such
as to avoid admission of wind.
4. Installation in the following places may result in
trouble.
Do not install the unit in such places.
A place full of machine oil.
A saline-place such as the coast.
A place full of sulfide gas.
A place where high-frequency waves are likely
to be generated as from audio equipment,
welders, and medical equipment.
Wall
Strong
wind
Drain guide
Fig. 8-5-1
Fig. 8-4-19
37
(Unit : N m)
Obliquity
90
Warp
Fig. 8-5-2
Outer dia.
of copper pipe
Tightening torque
6.35
9.52
12.70
2. Insert a flare nut into the pipe, and flare the pipe.
Projection margin in flaring : A (Unit : mm)
Die
Pipe
Fig. 8-5-3
Outer dia.
of copper pipe
Fig. 8-5-4
A
Rigid
Imperial
6.35
0.5 to 1.0
1.0 to 1.5
9.52
0.5 to 1.0
1.0 to 1.5
12.70
0.5 to 1.0
1.5 to 2.0
Mark line
<Tightening connection>
Align the centers of the connecting pipes and tighten
the flare nut as far as possible with your fingers. Then
tighten the nut with a spanner and torque wrench as
shown in the figure.
Fig. 8-5-5
Half union
Flare nut
Externally
threaded side
CAUTION
Do not apply excess torque.
Otherwise, the nut may crack depending on the
conditions.
Internally
threaded side
Fig. 8-5-6
CAUTION
KEEP IMPORTANT 5 POINTS FOR PIPING WORK
(1) Take away dust and moisture (Inside of the
connecting pipes.)
(2) Tight connection (between pipes and unit)
(3) Evacuate the air in the connecting pipes using
VACUUM PUMP.
(4) Check gas leak (connected points)
(5) Be save to fully open the packed valves
before operation.
38
AIR PURGE
Evacuate the air in the connecting pipes and in the
indoor unit using
a vacuum pump. Do not use the refrigerant in the
outdoor unit.
For details, see the manual of the vacuum pump.
<Using a vacuum pump>
Be sure to use a vacuum pump with counter-flow
prevention function so that inside oil of the pump does
not flow backward into pipes of the air conditioner
when the pump stops.
1. Connect the charge hose from the manifold valve to
the service port of the gas side packed valve.
2. Connect the charge hose to the port of the vacuum
pump.
3. Open fully the low pressure side handle of the
gauge manifold valve.
4. Operate the vacuum pump to start evacuating.
Perform evacuating for about 15 minutes if the piping
length is 20 meters. (15 minutes for 20 meters)
(assuming a pump capacity of 27 liters per minute.)
Then confirm that the compound pressure gauge
reading is -101 kPa (76 cmHg).
5. Close the low pressure side valve handle of gauge
manifold.
6. Open fully the valve stem of the packed valves
(both sides of Gas and Liquid).
7. Remove the charging hose from the service port.
8. Securely tighten the caps on the packed valves.
Compound pressure gauge
Open the valve stem all the way out; but do not try
to open it beyond the stopper.
Securely tighten the valve stem cap with torque in
the following table:
Gas side
( 12.70 mm)
50 to 62 Nm
(5.0 to 6.2 kgfm)
Gas side
(9.52 mm)
30 to 42 Nm
(3.0 to 4.2 kgfm)
Liquid side
(6.35 mm)
16 to 18 Nm
(1.6 to 1.8 kgfm)
Service port
9 to 10 Nm
(0.9 to 1.0 kgfm)
Pressure gauge
Handle Lo
Charge hose
Charge hose
Connecting pipe
Vacuum pump
adapter for
counter-flow
prevention
Vacuum
pump
Fig. 8-5-7
- 39 -
Hexagonal wrench
is required.
4m
Fig. 8-5-8
Terminal block
100 mm
10 mm
Earth line
Terminal
screw
Screw
10 mm
50 mm
Connecting
cable
Earth
line
Cord clamp
Fig. 8-5-9
CAUTION
Wrong wiring connection may cause some
electrical parts burn out.
Be sure to comply with local codes on running
the wire from indoor unit to outdoor unit (size of
wire and wiring method etc.)
Every wire must be connected firmly.
MODE
AUTO
COOL
NOTE
Wire type: H07RN-F or 245 IEC66 (2.0 mm2 or
more)
DRY
AUTO FAN
TEMP.
B
TEMP.
40
FAN
AUTO
QUIET
Valve cover
Information
The product was shipped with Auto Restart function
in the off position. Turn it on as required.
Electric parts cover
Fig. 8-7-1
Hi POWER FILTER
PAP
TIMER
OPERATION
RESET
Fig. 8-7-2
41
9. TROUBLESHOOTING CHART
9-1. Troubleshooting Procedure
Table 9-2-1
No.
Descriptions
The compressor is not turned off even though The compressor has a function that it is not turned off for
the room temperature is in the range that the 3 minutes after it is turned on even though the room temperature
compressor is turned off.
is in the range that the compressor is turned off.
The compressor is not turned on and off even In the Dry operation, the compressor is turned on and off
though the thermo control is operated in the
automatically at the regular intervals, independent of the thermo
Dry operation.
control.
The compressor is not turned on even though The compressor is not turned on in the restart delay timer
the room temperature is in the range that the (3-minutes timer) operation. It is also not turned on after the power
compressor is turned on.
supply is turned on because of this timer operation.
10
This operation does not work when the unit is in the Dry operation
or Fan only operation.
42
Table 9-3-1
Lamps
Self-diagnosis
Cycle failure
Gas shortage or other refrigerant cycle trouble
Heat exchanger sensor open, break or short
Overload relay or thermostat trouble of compressor
Check
Primary judgement
43
OK.
TOSHIBA
PR ESET
FAN
T E MP
ONE -T OUC H
TEMP
QUIE T
S WING
MODE
C OMF OR T
SLEEP
F IX
Hi-P OWE R
ON
OF F
ECO
T IME R
CLR
SLEEP
F IL T E R
SET
C HK
to
C L OC K
3
Alphanumeric characters are
used for the check codes.
is 5.
is 6.
is A.
is B.
is C.
is D.
Fig. 9-4-1
44
Check
code
Block
Indoor
P.C. board
Diagnosis function
Check
code
Air
Conditioner
status
Symptom
Condition
Thermo. sensor
short/break.
Continued
operation.
Indicated
when detected
abnormal
Heat exchanger
sensor
short/break.
Continued
operation.
Indicated
when detected
abnormal
All off
Indicated
when detected
abnormal
Indicated
when detected
abnormal
Cable
connection/
Thermal
fuse
Refrigerant
system
Indicated
when detected
abnormal
1.Check connective
cable correct if wiring is
wrong.
2.Check thermal fuse
and Terminal blocks.
3.If it is OK, check
P.C. board.
Other parts
(including
compressor)
Indicated
when detected
abnormal
45
Operation
Check Items
Main cause
Countermeasure
Symptom
NO
NO
YES
NO
YES
(No problem)
Remote control is
defective.
YES
YES
Wrong wiring of
AC cord or connecting
cable is defective.
NO
Does the thermal
fuse blow?
(Under PF. Terminal)
Replace the
thermal fuse set.
Check connection.
NO
NO
Is the voltage
Refer to the paragraph
NO
across C03 measured
"Pre-check", or defective circuit
DC310V ~ 340V?
before power P.C. board block.
NO
P.C. board is
defective.
YES
Re-wiring the cable.
YES
Is the voltage
across C07
measured DC12V?
YES
NO
Check Resistance
of Pin 1 and 3
of Fan-motor
= 162 .
NO
Replace Fan-motor
and P.C. board.
YES
* Be sure to disconnect the motor connector CN10 after shut off the power supply, or it will be a cause of damage of the motor.
46
NO
Is it wired as shown
in Figure below?
YES
NO
To the paragraph of
"No Power turns on".
47
NO
YES
Does the power turn on by pushing
the [ ] button of the remote control?
NO
YES
Is AC 220-240V supplied between
terminal block 1 - 2 ?
NO
NO
YES
48
Replace the
P.C. board.
NO
YES
Does the power turn on by
pushing the [ ] button
of the remote control?
NO
YES
Is the voltage across the indoor terminal
( 1 - 2 ) AC 220-240V?
NO
YES
Is cable connection between indoor
and outdoor units correct?
NO
NO
YES
Is the voltage across the outdoor terminal
( 1 - 2 ) AC 220-240V?
YES
Are all the cords for compressor normal?
NO
YES
Is the compressor motor winding normal?
(Check the winding resistor.)
NO
Compressor is defective.
YES
Is the capacitor for compressor normal.
NO
Capacitor is defective.
YES
Is the overload relay normal?
NO
YES
Does the compressor start?
NO
Compressor is defective.
YES
Compressor starts but
it stops after a while?
YES
Is the gas quantity normal?
(Check the pressure)
NO
YES
Compressor is defective
49
Replace the
P.C. board.
NO
YES
Does the power turn on by
pushing the [ ] button
of the remote control?
NO
YES
Is the voltage across the indoor terminal
( 2 - 4 : Heat pump model, 1 - 2 :
Cooling only model) AC 220-240V?
NO
NO
NO
NO
YES
Is cable connection between indoor
and outdoor units correct?
YES
Is the voltage across the terminal
( 2 - 4 : Heat pump model, 1 - 2 :
Cooling only model) AC 220-240V?
YES
Are all the cords for outdoor
fan motor normal?
YES
Is the outdoor fan motor winding normal?
(Check the winding resistance)
NO
YES
Is the capacitor for compressor normal?
YES
NO
50
Replace the
P.C. board.
NO
YES
Does the power turn on by
pushing the [ ] button
of the remote control?
NO
YES
Is the voltage across the indoor terminal
( 2 - 3 ) 220-240V?
NO
NO
NO
YES
Is cable connection between indoor
and outdoor units correct?
YES
Is the voltage across the outdoor terminal
( 2 - 3 ) 220-240V?
YES
Is the wiring of solenoid coil for
4-way valve normal?
NO
YES
4-way valve is defective.
51
NO
YES
Start the operation
with low fan setting
in cool operation.
NO
YES
Does AC 120V
or higher voltage apply
to between red and black
lead of fan motor?
Does connecting
terminal, connecting
cable or power supply
cord completely?
Does not found the short
wire about connecting
cable and power cord?
NO
YES
YES
NO
NO
YES
Repair the
bearing of
the fan.
NO
Operation
stops
YES
Replace the P.C. board.
NO
YES
Normal
Replace connecting
the cable (or power cord),
thermal fuse and
terminal block.
52
] button.
NO
YES
Is there direct
sunlight on the
receptor of the air
conditioner?
NO
YES
Is there any
thyristor
fluorescent light
near by?
NO
Is operation
possible when the
transmitter is moved
nearer to the infrared
signal receiver of the
air conditioner?
NO
YES
Push the [
button
YES
Battery life
NO
Dose the
transmission
indicator light?
Is operation possible
when setting the
temporary switch of the
air conditioner main unit
to "TEST RUN" or
"TEMPORARY AUTO"?
NO
YES
NO
YES
Is there any
beep and
operation?
YES
NO
YES
Remote control
is failure.
Avoid direct
sunlight.
Replace
P.C. board
Replace the
batteries
53
Normal
Replace remote
control.
54
Procedure
Causes
Voltage check
1. Between TP1 and N
(AC 220240V)
2. Between + and of C03
(DC 310 ~ 340V)
3. Between 12V and GND
4. Between 5V and GND
Voltage check
1. Voltage of relay coil. (DC 12V)
Between pin 2 of RY01 and GND
2. Between No. 1 and 2 of connecting cable terminal block.
(AC 220240V)
55
indicator, or poor
} Defective
housing assembly. (CN14)
0C
10C
20C
25C
30C
Resistance value
33.8
20.35
12.59
10.00
7.99
PRESET
FAN
TEMP
ONE-TOUCH
MODE
QUIET
COMFORT
SLEEP
SWING
FIX
Hi-POWER ECO
TIMER
CLR
ON
OFF
SLEEP
SET
CHK
FILTER
CLOCK
56
Part name
Front panel
Procedures
Remarks
57
Part name
Front panel
Procedures
Remarks
Installation plate
Front panel
Press
2 Screws
Three hooks
58
Part name
Electric parts
box assembly
Procedures
Remarks
Electric part
box cover
TC sensor
Earth Screw
Fan motor
connector
Fixing screw
Louver motor
connector
59
AC fan motor
connector
No.
Part name
Procedures
Horizontal louver
Evaporator
(Heat exchanger)
2 screws
Screw
60
Part name
Bearing
Procedures
Remarks
61
Bearing
Bearing base
Part name
Fan motor
Procedures
Remarks
Set screw
Two Screws
Motor cover
62
Two screws on
motor band
Part name
Procedures
Remarks
<Caution at reassembling>
1) To incorporate the fan motor, remove the fan
motor rubber (at shaft core side), incorporate
the motor into the position in the following
figure, and then install the fan motor.
U groove
63
5 mm
Part name
Common
procedure
Procedures
1) Stop the operation of air-conditioner, and
disconnect the power cord from the AC
supply.
2) Remove packed valve cover and Electric
parts cover.
(2-Screws 4 x 10L)
3) Remove the cord clamp (2-Screws 4 x 16L)
and disconnect the connecting cable.
4) Remove the upper cabinet (5-Screws 4 x 10L)
Pulling out upword.
5) Remove the front cabinet.
(3-Screws 4 x 10L)
Pull the front right portion toward you, and
remove it pulling out upward.
Remarks
Cord clamp
2-Screws 4 x 16L
2-Screws 4 x10L
Upper
cabinet
Front
cabinet
Capacitor for
compressor
Capacitor for
fan motor
Screws
4 x 10L
Capacitor band
Capacitor
for
compressor
Screws
4 x10L
64
Location
Part
Location
Part
No.
No.
No.
No.
401
43T60385
TERMINAL BLOCK ; 2P
406
43T60077
402
43T60365
TERMINAL BLOCK; 3P
407
43T60396
TERMINAL BLOCK; 3P
403
43T69004
SENSOR;HEAT EXCHANGER
410
43T62003
CORD CLAMP
404
43T69005
SENSOR;THERMOSTAT
411
43T69811
PC BOARD
405
43T69641
Description
- 65 -
Description
Location
Part
Location
Part
No.
No.
Description
Description
No.
No.
201
43T21397
LOUVER MOTOR
213
43T03364
202
43T21409
FAN MOTOR
214
43T39327
BEARING BASE
203
43T22312
215
43T39328
204
43T70313
HOSE, DRAIN
216
43T39329
205
43T20325
217
43T09409
HORIZONTAL LOUVER
206
43T49010
PIPE, SHIELD
218
43T79313
CAP, DRAIN
207
43T83003
219
43T44413
208
43T60382
MOTOR CORD
221
43T00496
209
43T82310
INSTALLATION PLATE
222
43T80318
211
43T19333
HOLDER, SENSOR
223
43T80319
212
43T09408
PIPE HOLDER
224
43T09416
- 66 -
Location
Part
No.
No.
Description
Location
Part
No.
No.
Description
18
19
43T04301 PARTITION
43T49008 CUSHION,RUBBER
20
43T97001 NUT
21
22
23
24
43T96305 BUSHING
25
26
10
28
11
29
43T55350 MF CAPACITOR
12
30
13
31
43T60373 TERMINAL-4P
14
32
15
33
16
34
17
35
- 67 -
75