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Department of Food Science and Technology, South China University of Technology, Guangzhou 510640, PR China
State Key Laboratory of Pulp and Paper Engineering, South China University of Technology, Guangzhou 510640, PR China
c
Department of Light Industry and Food Engineering, Guangxi University, Nanning 530004, PR China
b
a r t i c l e
i n f o
Article history:
Received 13 February 2012
Received in revised form 6 May 2012
Accepted 7 May 2012
Available online 15 May 2012
Keywords:
Microuidization
Olive oil
Particle size
Microstructure
Physical properties
Films
a b s t r a c t
Gelatinolive oil composite lms were prepared through emulsication to improve water barrier ability
of gelatin-based lms. The effects of homogenization conditions of lm-forming dispersions (FFD) on
lipid droplets distributions in the FFD and lms were evaluated and compared. Some selected physical
properties, e.g., water vapor permeability (WVP), microstructure of the lms were also evaluated. The
rotorstator homogenizer provided a lower energy input and so the largest particles were observed in
the related FFD and lms. These lms exhibited excellent water barrier ability, but poor mechanical resistance, extensibility and transparency. The microuidizer provided the FFD with lower and narrower particle size distributions, promoting mechanical resistance, extensibility and transparency of the lms. The
physical properties of the emulsied lms were dependent on the special microuidization pressure or
cycle used, e.g., the WVP of the lms decreased upon increasing microuidization pressure or cycle.
The present results indicated that the microuidizer can be used to modulate lipid droplets in the FFD,
thus lms properties.
2012 Elsevier Ltd. All rights reserved.
1. Introduction
The large majority of the polymers presently utilized are of synthetic origin, their biocompatibility and biodegradability are extremely limited with respect to the biopolymers such as protein,
polysaccharide and lipid. Biopolymer-based lms have shown
promising potential as a substitute of petroleum-based plastic
package lms to reduce environmental impact. The characteristics
of biopolymer-based lms are determined mainly by chemical nature of the biopolymer. Proteins or polysaccharide-based lms have
good mechanical behavior, but poor moisture barrier properties
due to their hydrophilic nature (Kristo et al., 2007). On the other
hand, although lipids yield lms with good water vapor barrier
properties, they are brittle (Perez-Gago and Krochta, 2001). Among
the biopolymer-based lms, protein-based lms are the most
attractive due to their nutritional value as well as impressive gas
barrier properties (Ou et al., 2004). Gelatin, a natural polymer from
animal by-products through acid or alkaline hydrolysis, was possessed of great potential to form edible/biodegradable lms due
to its abundance, biodegradability, low cost (Bigi et al., 2002).
However, the gelatin lms prepared from bovine and/or porcine
Corresponding author at: Department of Food Science and Technology, South
China University of Technology, Guangzhou 510640, PR China. Tel.: +86 20
87114262; fax: +86 20 87114263.
E-mail address: feysw@scut.edu.cn (S.-W. Yin).
0260-8774/$ - see front matter 2012 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.jfoodeng.2012.05.007
137
such as microuidizers can produce pressures of 200 MPa or higher, providing dispersions or emulsions with narrower particle distributions due to the high shear stresses developed in the
microchannels of the interaction chamber (Sherwin et al., 1998;
Strawbridge et al., 1995). The presence of a large number of uniformly dispersed spherical particles in lms may provoke an increase of the tortuosity factor for mass transfer in the continuous
matrix. However, there are few studies about the effects of various
homogenization techniques, especially the microuidizer on the
properties of lm-forming dispersions as well as the related lms.
Of vegetable oils, olive has received the most attention in meat
products reformulation, chiey as a source of MUFAs (mono unsaturated fatty acids). Olive oil has a high biological value due to the
presence of a favorable mix of predominantly MUFAs and natural
antioxidants, and olive oil intake is associated with various positive
health benets in human health (Lpez-Miranda et al., 2006). Thus,
the objective of this work is to develop gelatin/olive oil emulsied
lms through emulsication technique to improve water barrier
ability of gelatin-based lms. The effects of homogenization conditions of the FFD on lipid droplets size in lmogenic dispersions and
emulsied lms were evaluated and compared. Some selected
physical properties, e.g., water vapor permeability (WVP), microstructure of the lms were also evaluated. In addition, the possible
relationship between some selected physical properties and microstructure (lipid droplets size) of emulsied lms will also be
discussed.
2.1. Materials
Bovine hide gelatin type B (Bloom 150), Glycerol (98% reagent
grade) was purchased from Sigma Chemical Co. (St. Louis, MO,
USA). Original olive oil was purchased from a local supermarket
(Guangzhou, China). All other chemicals used were of analytical
or better grade.
2.2. Preparation of lm-forming emulsions
The lm-forming dispersions (FFD) contained 5% (w/w) gelatin
and glycerol was used as a plasticizer by using a glycerol-to-protein ratio of 0.4:1 (w/w). The lipid-to-protein ratio in the emulsied lms was 0.2. So, the mass fraction of solid components in
the lms was: 62.5% gelatin, 25% glycerol, and 12.5% lipid. The
pH of the solution was appropriately adjusted to 8 with 0.1 M
NaOH. The FFD was heated (60 C) to favor the oil dispersion in
the system. The emulsication process was performed by using a
rotorstator homogenizer (Ultraturax T25, Janke & Kunkel, Germany) in a rst step (at about 40 C). Some FFD were homogenized
in a second step using a M-110EH microuidizer (Microuidics
International Corp., Newton, Massachusetts, USA) as described in
P
4
ni di
D4;3 P
3
ni di
P
3
ni di
D3;2 P
2
ni di
Table 1
Volume-surface mean diameter (D3,2) and weight mean diameter (D4,3) of gelatin/olive oil lm-forming dispersion (FFD) as affected by homogenization conditions.
Method
First stepA
Second stepB
D3,2C
D4,3C
A
B
C
D
E
F
4 min
4 min
4 min
4 min
4 min
1
3
1
3
3.090 0.005a
0.570 0.007c
0.396 0.007e
0.433 0.003d
1.621 0.003b
13.99 0.044a
0.871 0.002d
0.931 0.001c
0.667 0.003e
3.680 0.023b
10000 rpm
10000 rpm
10000 rpm
10000 rpm
10000 rpm
Cycle at 69 MPa
Cycles at 69 MPa
Cycle at 138 MPa
Cycles at 138 MPa
Superscript letters (a-e) indicate signicant (P < 0.05) difference within the same column.
A
The FFD was homogenized by rotorstator homogenizer.
B
The FFD was homogenized by a M-110EH microuidizer.
C
Values were expressed as means and standard deviations of triplicate measurements.
138
139
B
C
D
E
F
10
8
6
4
2
0
0.01
0.1
10
100
1000
Particle size( m)
Fig. 1. Particle size distribution of lm-forming dispersion containing olive oil as a
function of homogenization conditions.
process pressures are too high, they tend to make dispersed particles more susceptible to occulation phenomena.
The D3,2 and D4,3 of the FFD was a function of the energy input.
The D3,2 and D4,3 of the FFM by the RS homogenizer were 3.090 lm
and 13.99 lm, respectively. The lipid droplets parameters (D3,2 and
D4,3) of the FFD showed a markedly reduced trend when the microuidizer was used in a second step (Table 1). In fact, among the
process techniques used, the rotorstator homogenizer provides
a lower energy input and so produced the largest particles (method
B). Both microuidization pressure and cycle times affected lipid
droplets distribution in the FFD. When the homogenization pressures increase from 69 to 138 Mpa, the D3,2 and D4,3 of the FFD
exhibited a distinct trend for different microuidization cylces. In
1 cycle case, the D3,2 and D4,3 of the FFM decreased (methods C
and E). In 3 cycles case, the D3,2 and D4,3 of FFD, on the contrary,
increased signicantly (methods D and F). Moreover, the effects of the microuidization cycles on the lipid droplets distribution were also dependent on microuidization pressures. Upon
increasing cycles, the D3,2 and D4,3 decreased at the lower pressure
(69 MPa), whereas increased at the higher pressure (138 MPa). The
mean diameter data further supported that high process pressure
or cycles made dispersed lipid particles more susceptible to occulation phenomena due to the incomplete coating of the generate
interfacial surface with the stabilizing polymer (gelatin), giving rise
to bridging occulation.
3.2. Characterization of the lms
3.2.1. MC and TSM
Packaging lms should maintain moisture levels within the
packaged product. Therefore, the knowledge of water solubility
and moisture content of the lm is very important for food packaging applications. MC and TSM of gelatinolive oil emulsied lms
as a function of homogenization conditions are shown in Table 2.
Table 2
Tensile properties, water vapor permeability and surface hydrophobicity of gelatin lms containing olive oil as a function of the homogenization method.
Method
A
B
C
D
E
F
MC(%)
TSM(%)
a
19.3 0.8
11.5 0.2d
12.2 0.1c
12.9 0.4c
12.4 0.2c
13.64 0.12b
44.7 6.1
39.3 2.9b
37.5 2.9b
33.2 0.6c
33.4 0.9c
31.8 0.2d
WVP 1010gs1m1Pa1
TS (MPa)
EAB (%)
5.61 0.07a
4.22 0.0293c
4.67 0.16b
4.19 0.04c
3.96 0.23cd
3.74 0.11d
17.1 2.6b
12.0 1.7c
24.2 2.5a
21.3 2.8a
18.2 1.4b
23.2 3.0a
39.5 7.9c
50.5 8.1c
50.5 4.7c
106.5 8.3a
58.4 9.2b
106.7 4.7a
140
Fig. 2. Microstructure of gelatinolive oil emulsied lms as a function of homogenization conditions. Panel A: SEM observations of surface of the emulsied lms. Panel B:
CLSM images of lms. Letters af within the gures represented the homogenization methods as shown in Table 1.
141
200
280
a
4.33 0.11
3.10 0.09c
4.30 0.11a
3.24 0.23c
3.23 0.07c
3.65 0.12b
0.45
46.43 1.54
5.80 0.90b
2.35 0.28c
2.52 0.06c
2.56 0.06c
3.04 0.13c
27.65
400
a
500
a
87.46 0.68
15.11 0.88b
8.40 0.42e
11.14 0.83d
12.52 0.42c
15.36 0.42b
39.98
600
a
90.26 0.57
27.68 2.89c
19.72 0.54e
28.50 0.85c
30.90 0.96b
25.59 0.65d
45.53
800
a
91.03 0.39
22.38 0.89f
28.73 0.31e
34.51 1.01c
43.30 1.21b
32.52 0.89d
49.81
A600/mm
a
91.48 0.73
28.22 1.70e
40.99 0.96d
48.34 1.00c
59.82 0.37b
41.80 0.72d
56.33
0.53 0.03f
9.85 0.23a
6.37 0.06b
5.57 0.16d
4.54 0.16e
5.95 0.15c
4.26
Similar results were also found by Fabra et al. (2009), when adding
different lipids to casein lms.
The EAB increased as the microuidization pressure or cycle increased, producing more extensible lms (Table 2). This effect may
be attributed to the promotion of proteinlipid interactions when
homogenization conditions were more intense, and some small lipid particles became embedded in the protein network, which
seemed to have some plasticizing effect on the lms. Similar results were observed by Atars et al. (2010), cinnamon oil had some
plasticizing effect on the SPI lms, making the lms more extensible as the oil content increases.
3.2.4. Water vapor permeability
The WVP of the lms are shown in Table 2. The WVP signicantly decreased due to the inclusion of olive oil, regardless of
homogenization conditions. Unexpectedly, the lms prepared by
method B exhibited good water resistance (Table 2). In fact, the
RS homogenizer provides a lower energy input and so produced
the largest particles in the related FFD (Table 1) and lipid droplets
with the diameters about 930 lm appeared in the CLSM images of
the lms (Fig. 2B). This behavior may be associated with the formation of analogous proteinlipid bi-layer structure, evidenced by
SEM data (Fig. 2). In fact, hydrocolloid-lipid bilayer lms showed
better barrier properties (Fabra et al., 2011).
When the microuidizer was used in a second step, the WVP of
the lms decreased from 5.61 1010 gm1 s1 Pa1 (control) to
(3.744.67) 1010 gm1 s1 Pa1 (emulsied lms). Furthermore,
the WVP of the lms decreased upon increasing microuidization
pressure or cycle, and the lms obtained by method F exhibited
the best water resistance (Table 2). However, high process pressure
or cycles made dispersed particles more susceptible to occulation
phenomena, with subsequent formation of the agglomerates of lipid droplets in the FFD and the obtained lms (method F) (Fig. 1
and Fig. 2B). The reason for this abnormal response of WVP to the
lipid droplets was unknown. However, this may be associated with
the fact that the intensive microuidization treatment may enhance the interactions between oil phase and hydrophobic sections
of protein molecule due to the high shear stresses developed in the
microchannels of the interaction chamber. This interaction may
weaken the hydrophilic properties of the continuous protein matrix, with subsequent decrease in the WVP.
3.2.5. Light absorption
Transparency of lms designed for packaging is a relevant property since it has a direct impact on the appearance of the coated
product. Table 3 shows light transmission values at wavelengths
from 200 to 800 nm and transparency for lms, in comparison to
a commonly used synthetic lms (LDPE). Light transmission of
lms decreased at almost all wavelengths due to the inclusion of
olive oil, indicating that the lms are less transparent. Concomitantly, the addition of olive oil produced a sharp increase in the
lm opaque related to the control lm (Table 3). However, lm
opaque decreased from 9.85 to 4.546.37 when the microuidizer
142
G-film
RS-film
M-film
-1
-2
-3
-4
-50
-25
25
50
75
100
Temperature (C)
-0.4
G-film
RS- film
M-film
-0.8
-1.2
-1.6
-2.0
0
25
50
75
100
Temperature (C)
Fig. 3. DSC proles of gelatin and gelatinolive oil lms. Panel A: total heat ow.
Panel B: reverse heat ow. G-lm: gelatin lm. RS-lm: the lm prepared from the
FFD by method B using a RS homogenizer. D-lm: the lm prepared from the FFD
by method D using a rotorstator homogenizer and a M-110EH microuidizer.
4. Conclusion
Homogenization techniques including the RS homogenizer and
microuidizer were used to prepare lmogenic dispersions. The RS
homogenizer provided a lower energy input and so produced the
largest particles, olive oil molecules tended probably to form
bi-layer on air side of lms. These lms exhibited excellent water
barrier ability, but poor mechanical resistance, extensibility and
transparency. The microuidizer can provide lmogenic dispersions with narrower particle size distributions, promoting
mechanical resistance, extensibility and transparency of the lms.
Concomitantly, the WVP decreased upon increasing pressure or
cycle. In addition, the obtained gelatinolive oil lms exhibited
excellent barrier ability to UV light. The transparency values and
surface irregularity of the lms presented a reduced trend when
lipid droplets in the FFD and lms decreased. Thus, the present
results indicated that the microuidizer appeared to be a suitable
approach to modulate lipid droplets distribution of lmogenic
mitrix, thus the lms properites, and to develop edible lms
adapted to a specic target application.
Acknowledgements
The authors thank for the nancial support from the Natural
Science Fund of Guangdong Province, China (serial number:10451064101005149), the Fundamental Research Funds for
the Central Universities (SCUT, 2012ZZ0082) and the Open Project
Program of State Key Laboratory of Pulp and Paper Engineering,
South China University of Technology (No.201023).
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