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JANUARY,
JANUARY, 2010
2010

COVER STORY

PV PICKS
FOR 2010
AFTER A DELIGHTFULLY- EXHAUSTING EXAMI-
NATION OF THE MANY COMPANIES MAKING HEAD-
LINES, DRAWING CROWDS, EXCI-
TING ENGINEERS AND MOTIVATING
INVESTORS, WE’VE COMPILED
A LIST OF 10 PV PICKS
FOR 2010.
GLOBAL LEADERS IN PV POWER SYSTEM
SCHOTT Solar, Up on the
Setting New Standards Roof
FINANCIAL & INVESTMENT VIEW
VIEW POINT
VIEW POINT
POINT DIRECTORY
Towards Grid Parity New Challenges for Asia
PRODUCTION & INSPECTION Thin Film in 2010
Thin-film Solar Cells Green Growth for
Tested Using InGaAs Developing Countries
SWIR Camera
GLOBAL
GLOBAL
GLOBAL MARKET
MARKET REPORT
MARKET REPORT
REPORT
Flexible Non-contact U.S. Solar Industry: Op-
Laser-soldering for portunities and
Solar Cell Strings
Obstacles
A New Sensor for UV February 3(Wed)~5(Fri) 2010

Preconditioning of Spain, Bright Spot for KINTEX, KOREA


WWW.EXPOSOLAR.ORG
PV Modules the PV Industry
COVER STORY USA

Solar 10 PV Picks for 2010

Picks
PV plant in a German farm

34 January, 2010
January, 2010 35
COVER STORY USA

10 PV Picks for 2010


After a delightfully-exhausting examination of the many companies
making headlines, drawing crowds, exciting engineers and motivating
investors to take a deeper dive into their unique solutions, we’ve compiled
a list of 10 PV Picks for 2010.
BY TERRI STEELE

he United sented enormous commercial challenges drawing crowds, exciting engineers and moti-
T Nations Cli-
mate Conference
for the companies operating within it. vating investors to take a deeper dive into
But the industry as a whole continues to their unique solutions, we’ve compiled a list
in Copenhagen, see uninterrupted market growth. The re- of 10 PV Picks for 2010.
Denmark, has port goes on to say global end-market PV Solar PV today reaches wildly-diverse
come and gone, industry revenues were US$11.2 billion in markets with a broad spectrum of climatic
and in its wake, third quarter 2009, up 62% from the sec- conditions, challenging terrain and a swath
one thing re- ond quarter. Forecasts from the December of lifestyle demographics. As this bedaz-
mains certain: 2009 Solarbuzz QUARTERLY report sug- zling array of technology solutions sug-
renewable ener- gest that when all the numbers are in, the gest, when it comes to solar, one size does
gy’s profile as global solar Photovoltaic (PV) market will not fit all. And this array of options helps
the economic reach 6.37 GW in 2009 5% growth over guarantee a better fit for solar end-users
Terri Steele engine of this the previous year. Craig Stevens, President and broader market adoption for 2010.
century’s clean energy economy is gaining of Solarbuzz LLC, interprets the data for Growth, unprecedented competition,
unprecedented credibility and a momen- early 2010 this way: The outlook for the compelling social benefits and government
tum that even the most aggressive pes- first quarter 2010 demonstrates a distinct support to fuel green jobs, slash energy
simists will be hard pressed to derail. change from the first quarter in past years, costs and create a more sustainable com-
For the first time in the history of the when seasonal factors have typically munity make it clear that no matter how
world, 193 countries of all economic caused a sharp decrease. Market factors you slice it, today’s big solar pie will keep
strata most importantly the planet’s two are poised to set new revenue trends. more than a few in the industry from going
largest emitters, China and the United With Canada’s new feed-in tariffs and hungry.
States have agreed on an accord how- the United States’ rich tax and state incen-
ever meek to address the adverse affects tives, Solarbuzz says North American
of global warming and the security, agri- growth for 2010 is anticipated to increase
cultural, human health, economic, air, 54% over 2008 accounting metrics. A re-
water and ecological challenges it repre- cent report by Greentech Media’s GTM Solar PV today reaches
sents. Research has the U.S. PV market becom-
Anyone ever involved in negotiations ing the global demand leader by 2012.
wildly-diverse markets
with so many economically, geographically This certainly explains the ingress of Euro- with a broad spectrum of
and culturally diverse parties know these pean and Asian companies establishing op- climatic conditions,
kinds of agreements don’t come easily. The erations in North America. And in return,
deal struck in Copenhagen is a political America, the sleeping giant who invented challenging terrain and a
agreement forged by major emitters to curb PV technology nearly half a century ago, is swath of lifestyle
greenhouse gases, help poorer nations build using the keen entrepreneurial minds of its demographics. As this
clean-energy economies and get money burgeoning high-tech community to pro-
flowing to ameliorate the effects of climate vide solutions that are helping European bedazzling array of
change on vulnerable regions. And billions companies stay competitive as well. technology solutions
of dollars are being raised to help poorer Nowhere has the optimism for 2010
countries switch to greener technology. been more evident than at this past year’s suggest, when it comes
That’s good news for clean tech, as re- Solar Power International in Anaheim, to solar, one size does
newable energy solutions of all scope and California. Hosted by the U.S.-based Solar not fit all. And this array
scale will play a role in addressing the ini- Energy Industry Association (SEIA) Solar
tiative. Beyond the scope of Copenhagen, Electric Power Association (SEPA), the of options helps
the industry has taken some hits. According 2009 conference drew more than 24,000 guarantee a better fit for
to a December 2009 Solarbuzz quarterly re- industry professionals from 99 countries solar end-users---and
port, demand shifts on a country by country that’s a 27% increase over 2008.
basis created massive economic realign- After a delightfully-exhausting examination broader market adoption
ment throughout the PV chain, which pre- of the many companies making headlines, for 2010.

36 January, 2010
Photo by Zep Solar

Photo by Zep Solar

1
Photo by Zep Solar

ZEP SOLAR
2

Off the Rack 1,2,3 Zep’s new rackless mounting allows contrac-
tors and solar companies to install rooftop PV
for 50% faster than conventional rail-based
systems at half the cost.

Making the jobs of solar installers easi-


er, safer and more profitable is the aim of
PV Pick Zep Solar, Inc., a product of the
fertile entrepreneurial ground of America’s
Golden State, California. After five years
of experimenting with new approaches to nothing short of remarkable, but on-site in-
Product
decrease materials, labor, and installation stallations at Solar Power International
The Zep System: Rail-free Auto-Bonding
costs, Zep co-founder and PV systems en- confirmed how a 9-panel, 2 kW array can
Mounting Systems
gineer Jack West and his team have pro- be installed, wired and bonded for ground-
Market
duced the solar industry’s first rail-free ing in around 15 minutes. The company
Global Residential, Commercial Rooftop and
drop-in mounting solution. It allows an en- has a short, useful installation video on its
Ground-mount Systems
tire array to be constructed and grounded Web site for those wishing to take a look.
Company HQ
using only two component parts. And it Zep delivers solutions with 85% fewer
San Rafael, CA, U.S.A.
cuts project installation times in half. parts than traditional systems. Because
Dubbed The Zep System, the product Zep Systems are rail-free, they’re also eas- Of Note
- Industry’s First and Only Auto-bonding
features solar panel frames that rapidly in- ier to ship and warehouse than convention-
System
terlock with specialized stainless steel cou- al approaches.
- Rail-free Drop-in Installation 4.5x Faster than
plings (known as Zeps) to form a strong, The one sticking point in this solution is Conventional Rail-based Systems
solidly-grounded, structural grid. The the Zep Groove specification that is re- - Savings Claims of up to US$500 per
mounting grid accommodates special Zep- quired for all modules used with the Zep Kilowatt
certified modules whose unique perimeter System. Zep, however, offers a cost-neu-
grooves quickly and easily set into the tral module certification to all manufactur-
mounting system. With a specialized tool ers whose customers might be interested in stallers realize savings of up to US$500
and a simple twist of the wrist, quarter-turn benefitting from Zep’s cost-cutting mount- per kilowatt on a typical 4 kW system.
Zeps are used to lock the modules onto the ing solutions. This means solar installation companies
frame. The Zep cuts through the module To help installers realize further can install more kWs per crew each work
frame’s anodization to secure a solid economies of scale in the solar value chain day. Combined with the substantial PV
ground path while accommodating issues (while further capitalizing on its current module price reductions of 2009, Zep tech-
like tolerance take-up and thermal expan- market niche), Zep is planning on offering nology is helping drive unprecedented
sion. A specialized slot in the PV frame its own solar modules. Its first PV modules and oh-so-palatable solar pricing levels
enables rapid coupling and automatic are currently undergoing UL testing and for a cost-conscious 2010.
grounding of solar modules for both its are scheduled to ship 1Q this year. Info: www.zepsolar.com
roof and ground-mounted applications. No With crystalline prices plummeting, labor
additional installation times are required to costs are becoming a larger variable in the
ground the array. A special Zep anti-theft installation equation. All told, Zep’s recipe
tool ensures modules stay put once the in- for a faster approach to installation and up
stallation is complete. to 75% less rooftop time means the com-
The time savings claims of Zep are pany can claim a solution that helps in-

January, 2010 37
COVER STORY USA

DEGERENERGIE TRACKING SYSTEMS

Tracking Solar Success


DEGERenergie’s focus on increased
solar energy yields and higher profits for
customers are what has fueled its own
growth trajectory from 3 million euros in
DEGERenergie’s in-
2006 to more than 40 million euros in rev- telligent, sensor-based
enue this past year. DEGER’s intelligent, trackers strategically
sensor-based trackers strategically maneu- maneuver arrays of
ver arrays of solar modules to point in the solar modules to point
in the direction of
direction of making incident light. This not light, whether it’s di-
only helps exploit every minute of direct rect sunlight or inci-
sunshine, but makes the best use of dif- dent light.
fuse, scattered and reflected light through-
out the year. Field studies have demon-
strated DEGERenergie systems can lead to
added solar energy yields of 20-25% for
single-axis trackers and 35-45% for dual-
axis tracking systems. Many agree that the
company’s patented DEGERconector sen- Photo by DEGERenergie Tracking Systems
sor is superior to astronomical PLC (Pro-
grammable Logic Controller) technology
because it optimizes varied lighting condi- Product
tions, has fewer moving parts, and requires Photo by DEGERenergie Tracking Systems - Sensor-based Intelligent DEGER Solar
no communication cabling (all of which Tracking Systems
translate to fewer capital and maintenance - DEGERtraker 5000HD (4-6.4kWp)
expenses). It also offers a longer warranty and DEGERtraker 7000NT
period (extended warranties of up to 25 Market Utility & Commercial; Open Land
years are available) and has lower energy PV farms, Flat Roofs
consumption than competing systems. Company HQ Horb am Neckar, Germany
Both building-integrated and open land Of Note
mounts are available. This year, - 2009 Finalist w/Arntjen Solar, Agricultural
DEGERenergie will release its CT series Award of Excellence, Ontario Solar Farm
Photo by DEGERenergie Tracking Systems
of trackers the first designed to support - 2009 Finalist, 100 Most Innovative German
Concentrating PV (CPV) modules. The Companies
company is opening subsidiaries in Italy, tions in 38 countries, it appears these sen- - 2006, 20..Best Companies in
Greece and the U.S., with a particular sor-based systems are tracking for a ban- Baden-Wurttemberg
focus on the solar-drenched U.S. state of ner year. - 2001, Patented Technology Earned State of
..
Arizona. With more than 25,000 installa- Info: www.DEGERenergie.com Baden-Wurttemberg Inventors’Award

Photo by Enphase Energy


ENPHASE ENERGY

“Current” Headliner
With over 900 exhibitors and 24,000+ eliminates code compliance concerns of
solar-interested parties, there are bound to DC electricity ever being accessible be-
be enticing morsels to whet one’s PV ap- tween a module and microinverter, it really
petite at Solar Power International. Last pumps up the energy volume of AC mod- Enphase microinverters increase energy harvest
year’s conference in Anaheim, California, ules, while creating an immense industry by as much as 25% over systems using tradi-
was no exception. One company with two value-add. tional centralized inverters.
buzz-generating solutions was microinvert- The second crowd-pleaser was En-
er phenom Enphase Energy. The first solu- phase’s set of Microinverter Systems. link, which means a solar string only puts
tion creating that solar buzz was Enphase’s These solutions by their very nature address out according to the capabilities of its
combined J-Box microinverter prototype. the issues of module mismatch, shading weakest player. The microinverter elimi-
Enphase had its microinverter system built (both obstruction and inter-row), occlusion nates this problem by assessing variable
right into the junction box of a solar mod- from dust and other debris and erratic light and other inhibitors at the module
ule. Instead of DC being conducted from changes in temperature and irradiance, all level and enabling it to adjust for anomolies
each module, current was immediately of which affect a system’s energy harvest. to optimize energy production at all times.
converted into useful AC. This not only The culprit is the concept of the weakest Enphase Envoy, the microinverter’s MPPT

38 January, 2010
NATIONAL SEMICONDUCTOR

Little Box, Big Boost


When the engineers at global chip giant Photo by National Semiconductor commercial and utility-scale strata.
National Semiconductor were determining Some believe that the market may
the most logical, viable product to address choose microinverters as an investment
the inconsistencies of power production priority over SolarMagic. Microinverter
with today’s solar modules, National’s Re- companies insist centralized inverter im-
newable Energy Business Director Ralf plementations create a single point of fail-
Muenster says they considered making ure for solar power systems that spells
micro-inverters, but chose to go another risky business. If the inverter fails, the en-
route because they felt that micro-inverters tire system is disabled. But the folks at Na-
“Distributed the least reliable part of a tional have a high degree of confidence in
SolarMagic
solar system throughout the entire array, their systems and the opposing point of
multiplying the system failure points by view. Muenster says his teams are engag-
the number of panels in the system.” They customers to monitor energy output and be ing central inverter manufacturers as part-
concluded a better method was to distrib- alerted to any potential anomalies in pro- ners, and are working with a number of in-
ute solely the inverter’s optimization func- duction. The product is designed to in- verter companies on optimized inverter so-
tion throughout the entire system and keep crease the power yield of underperforming lutions that further enhance PV system
the inversion centralized and accessible. Crystal Silicon Panel Solar PV arrays of all performance in conjunction with Solar-
Thus the genesis of National’s award-win- sizes despite shading, temperature imbal- Magic devices. The question is who has
ning SolarMagicTM power optimizer. Solar- ances, panel mismatch challenges or multi- the higher degree of success regarding fail-
Magic’s power optimizers are mounted to ple panel orientations. Shading is not near- ure rates. The magic isn’t lost in National’s
modules to ameliorate the energy-degrad- ly as big a problem with amorphous-Si relationship with central inverter firms, but
ing perpetrators of ‘mismatch’, which in- (Applied Materials SunFab modules), until there are formal announcements
clude varying string lengths, module mix- CIGS (Solyndra, Ascent Solar), CdTe made about solid partnership agreements,
ing, and different module plane orienta- (First Solar, Abound Solar) as it is with the honeymoon has yet to begin. For in-
tions. They also provide MPPT to allow conventional mono and polycrystalline sil- stallers and integrators looking to optimize
icon cell modules. energy output for customers, that marriage
Product Since its launch at InterSolar in Munich can’t happen soon enough.
SolarMagicTM Power Optimizer this past May, National’s Renewable Ener- Partnerships with central inverter com-
Market
gy Business Director Ralf Muenster says panies may not be the only liaison we hear
All Major Solar Markets: Residential, SolarMagic has developed a distribution of involving SolarMagic in 2010. This
Commercial and Utility Scale network that is selling its power optimizers year, plan on reading about National’s
Company HQ
via 25 distributors on four continents. With Semiconductor’s collaborative effort with
Santa Clara, California, U.S.A. its recent acquisition of commercial moni- leading panel manufacturers to develop
Of Note
toring and performance management smart panels with integrated SolarMagic
- Winner, Intersolar 2009 Award; Winner, 2009
provider Energy Recommerce, SolarMagic power optimization technology.
Elecktra Renewable Energy Design Award is positioning itself for penetration in all Info: www.solarmagic.com
major solar markets and across residential,

(Maximum Power Point Tracking) solu- their microinverters and demand for the Both these horses are industry winners.
tion, collects module performance and product accelerates every day. Info: www.enphaseenergy.com
transmits this data to a Web site, where Some contend that the price of another
users can view and manage the perfor- PV Pick National Semiconductor’s Solar-
mance of their solar power system. En- Magic product and the Enphase microin-
phase microinverters convert power inde- verter is so close that if the two were in a
pendently at each solar module, so if one horserace, the microinverter solution would Product Enphase Energy Microinverter
microinverter fails, the rest continue to op- be the odds-on favorite. Microinverters System & Combined J-Box Microinverter
Prototype
erate. The ‘micro’ nature of this product offer similar advantages to the SolarMagic
also comes in handy if a product is dam- product with the added value of having in- Market Full Spectrum from Residential,
aged or fails, as it can be replaced during tegrated “ micro-” inverter technologies Commercial, Utility Scale
routine maintenance or when convenient, ready, willing and able to convert DC to Company HQ Petaluma, California, U.S.A.
which helps keep maintenance costs under AC on each and every module they touch. Of Note
control. Tests have demonstrated that En- National Seminconductor, another PV - 2009 Global Cleantech 100
phase Microinverters increase energy har- Pick for 2010, has a different perspective - TIE50: 50 Hottest Startups in 5 Hottest
vest by as much as 25% over systems and it believes it’s got the horsepower to Segments
using traditional inverters. back it up. Whether one is a proponent of - BusinessWeek’s 25 Companies to Watch in
Energy Tech
Designed to accommodate solar modules Enphase’s Microinverter approach or Na-
- Greentech Media: Top 10 Solar Companies,
of 175 watts and up, Enphase’s microin- tional Semiconductor’s SolarMagic power
2009
verters are emerging as a strong market optimizer and its central inverter partners, - Time Magazine, America’s Top Green
play. The product’s tip sheet stats are com- one thing is clear: there’s a palatable pay- Companies 2008
pelling. They have shipped over 100,000 of out no matter where you put your money.

January, 2010 39
COVER STORY USA
Photo by Applied Materials

APPLIED MATERIALS

Enormous Output
The world’s largest solar PV equipment els add to the industry mix make bring
supplier isn’t going to sustain its number big news to the category in the com-
one position in today’s hotly-competitive ing year.
marketplace by resting on its laurels. Late Earlier this year, world-renowned
last year, Applied Materials opened the author and journalist Thomas Fried-
world’s largest non-government solar en- man noted in a New York Times op-
ergy research facility in the world’s most ed on the solar industry that Applied
populous country, which also happens to Materials is one of the most important
be one of the planet’s largest energy con- U.S. companies you’ve probably
sumers: China. Comprised of over never heard of. This year will tell a
400,000 sq. ft. of laboratory and office different story.
buildings, the Xi’an-based Solar Technol- Info: www.appliedmaterials.com
ogy Center contains an entire Applied
SunFabTM‚ thin-film manufacturing line Photo by Applied Materials
and a complete crystalline silicon pilot
process. These lines are configured to
closely simulate customer fabrication (fab)
environments. Add to that last year’s IEC
certification for Applied’s SunFab TM‚
5.7m2 solar panels the thin-film indus-
try’s largest and Applied’s thin-film pro- 2
file is rising. Amorphous silicon may not 1 Applied Materials Chairman and CEO Mike Splin-
be as efficient as CdTe or CIGS, but sili- ter greeted Speaker of the House Nancy Pelosi in
con is much more abundant (and less ex- front of a demonstration of the Applied SunFab thin
film solar panel, the world’s largest and most pow-
pensive) than the ingredients in these tech- erful thin film solar panel, as she visited the compa-
nologies. And cost is a key variable in the ny’s Sunnyvale, Calif. campus for a briefing with
solar energy value equation. The debate Silicon Valley CEOs.
over choice of thin-film material notwith-
2 (From left to right): President of Applied Solar
standing, the remarkable growth burgeon- Charlie Gay, Applied Materials Chairman and CEO
ing markets like China and the U.S. are Mike Splinter, and California Governor Arnold
seeing in utility-scale projects (behemoth Schwarzenegger viewing an Applied SunFab panel
solar farms recently announced by thin- at the dedication ceremony for Applied’s parking
lot-based solar array system at the company’s Sun-
film category leader First Solar range from nyvale, Calif. R&D campus.
a 550 MW solar farm to a staggering 2
GW project), and the competition Ap-
plied’s enormous SunFab Thin Film pan- 1

CONERGY

Green Giants
Coastal environment-compatible, farm module installation and site prepara-
and open-field friendly, Conergy’s Solar tion.
Giant III is a hardy, low-maintenance mod- To keep installations simple (and
ular solar energy system vying to become costs down) each SolarGiant is sup-
the standard of ground-mount solar solu- plied as a complete kit with pre-as-
Conergy
tions on the North American continent. sembled components for just about Photo by

And it is those who were among the first to any module type. The German-engi- Conergy’s hardy, scalable mod-
install it in North America last year Ca- neered, American-made structure has ular solar energy system whose
nadian distributors in Ontario and Ameri- been carefully designed to minimize the labor-saving design is vying to
become the standard of ground-
can distributors in Hawaii, where labor is parts count and provide for fast and easy mount solar solutions on the
costly who are making that claim. assembly using only two people. At the North American continent
The SolarGiant is designed expressly to core of this innovative design is its simple,
reduce the overall cost of small commer- sturdy frame. Each SolarGiant structure is Modules are installed in the slide-in rails
cial to full utility-scale projects by substan- delivered as a complete, ready-to-install kit and no clamping is required for excep-
tially reducing the labor involved in assem- that includes slide-in rail components, tionally quick module installation.
bling and erecting the mounting structures, which simplify the installation process. The Solar Giant is low maintenance and

40 January, 2010
3 The Applied SunFab thin film pro-
duction line features up to four, Product
seven-chamber PECVD systems Applied SunFabTM 5.7m2 Thin Film Line Solar
for depositing critical light-ab-
sorbing silicon layers on 5.7m 2 Panels
glass substrates. Currently being Market
deployed at multiple customer fabs Utility-scale Solar Farms and Commercial
around the world to rapidly estab- Rooftops
lish solar panel manufacturing ca-
pacity, Applied’s solar strategy is Company HQ
to bring significant change to the Silicon Valley, California, U.S.A.
industry by enabling lower cost- Of Note
per-watt solutions for solar cell
manufacturing-----with the goal of - Opening of 400,000 sq. ft. Xi’an, China-based
making solar a more meaningful Solar Technology Center
contributor to the global energy - Selected as One of America’s 10 Greenest
supply. Companies (Newsweek Magazine, 2009)
- US Environmental Protection Agency’s
(EPA’s) Green Power Leadership Award
- Wall Street Journal 2008 Technology
Innovation Award

Photo by Applied Materials Photo by Applied Materials

Photo by Applied Materials

4 5
4, 5 Applied has received several prestigious innovation awards for solar technology includ-
ing the Platts Global Energy and Wall Street Journal Technology Awards, and was
named the world’s largest supplier of photovoltaic cell manufacturing equipment in 2008
by VLSI Research. The Applied SunFab Thin Film Line produces the world’s largest
solar panels using 5.7m2 glass substrates and defines a new standard for the solar indus-
try. Four times the size of traditional panels and covering an area about the size of a
garage door, SunFab panels are ideally suited for large scale applications such as Power
plants and Building Integrated Photovoltaics (BIPV).
3

it plays well with others. SolarGiant’s ballasted mounting works with standard tilt angles ranging from 5°
While its proponents well for less tony neighborhoods as well. to 35° in 5° increments, allowing efficient
and experienced in- It’s ideal for landfills and brown field sites, PV generation performance throughout
stallers note that the where earth-penetrating anchors are not an North America. Reducing site preparation,
Solar Giant III is an ex- option. labor and installation costs while trimming
cellent solution for all site The SolarGiant III is compatible with al- installation times for a variety of terrestrial-
conditions, Conergy’s most all framed and laminate module mount challenges make the SolarGiant a
Solar Giant III is especially types. For framed modules, the SolarGiant big, industry-friendly consideration for
economical in open field uses unique mounting rails that allow mod- 2010.
solar farms with difficult ules to simply slide into place in the array Info: www.conergy.com
ground and soil conditions in- with no further clamping required. These
volving rocky soils, sandy soils slide-in rails are module thickness-specific Product
and high water tables conditions and are available for modules of 35 mm, SolarGiant III, Simple, Scalable, Ground-mount
that make conventional arrays using 40 mm, 46 mm and 50 mm. It is supplied Modular Solar Solution
driven posts, earth augers, caissons or from the factory with the proper rail chan- Market
screw piles expensive and impractical. nel thickness for the modules that will be Full Range Distribution from Small Commer-
cial (50 kW) to Utility Scale
Among SolarGiant’s useful character- mounted.
istics in coastal communities is that its alu- Laminate (un-framed) modules are ac- Company HQ
minum and stainless steel construction commodated by Conergy-supplied high- Hamburg, Germany; Denver, CO, U.S.A.
holds up well in marine and coastal envi- strength, top-clamp rails that allow the Of Note
ronments, where often-times steel even modules to be conventionally secured to All-aluminum and stainless steel construction;
galvanized steel may not be permitted. the rails. The SolarGiant can be supplied simple, fast, economical installation

January, 2010 41
COVER STORY USA
Photo by Envision Solar International

ENVISION SOLAR INTERNATIONAL

Seeing the Solar for the Trees


One technology that’s getting major four seconds. It’s an exciting ride.
global employers like Dell Computers and But an electric vehicle goes nowhere Product
McDonald’s all revved up is the Clean- without a charging station. And the icing to CleanChargeTM Solar Trees: Solar-to-electric
ChargeTM system on Envision Solar’s Solar any charging station’s cake is if it, like the Vehicle Charging Station; Solar Groves
Trees. Solar Trees use solar PV to collect vehicles it powers, can be clean and emis- Market
energy and convert it to AC to charge pa- sions-free. In France, the government re- Quick Service Restaurants, Corporate & Major
tron, student and employees’ electric vehi- cently announced a US$2.2 billion invest- Retail Properties and Large-scale Public Insti-
cles while they conduct their daily rou- ment in charging stations for electric vehi- tutions (Universities, Municipalities).
tines. These energy assets also have ap- cles. And even in America, utilities Duke Company HQ
plications for fleet vehicles. Energy and Florida Power and Light are San Diego, California, U.S.A.
Envision’s designers used principles of investing US$600 million to bring more Of Note
bio-mimicry to create CleanChargeTM Solar than 10,000 Plug-in Hybrid Electric Vehi- Envision principals have won numerous
Trees, whose Solar PV charging stations cles (PHEV) and Electric Vehicles (EV) to awards for their environmental design:
- The American Institute of Architects-
can be introduced en masse into corporate their fleets. The economics are there. The
San Diego Chapter (Energy Efficiency Award)
parking lots create Solar Groves . These Duke/FL&P announcement will cut fuel
- National Public Radio (E-chievement Environ-
Solar Grove’s offset companies’ energy costs by 80% and carbon emissions by up mental Award)
costs, provide shelter to employee and pa- to 70% or more. Add solar-electric charg- - Popular Science Magazine (Best of What’s
tron vehicles and recharge electric fleet, ing means to the mix and the savings can New, 2003)
patron and employee vehicles during the be even more. - Entrepreneur Magazine (Environmental Inno-
course of the business day. And they im- Combining form and function with a vator of the Year, 1993, Urban Land Inst.)
prove the function of static parking lots. higher purpose is no stranger to the folks at
Why does this matter? The idea of solar Envision Solar. This group of socially-con- by a canopy using Kyocera panels capable
trees isn’t so new the City of Vienna scious, business-minded entrepreneurs of producing thousands of hours of clean
started incorporating Ross Lovegrove’s have leveraged their core expertise in ar- solar power per year while providing shade
original design seven years ago. The inno- chitecture, industrial design and structural to dozens of vehicles. While these trees
vation here is in Envision’s emerging mar- technology to build aesthetically-pleasing don’t sequester carbon as their green broth-
ket adaptation: the electric vehicle market “solar you can see”. Given the integrity of ers do, the amount of clean energy they
is going into overdrive (at least by historic building design many corporate headquar- generate eliminates 13.2 metric tons of car-
standards) with offerings that run the ters, universities and public institutions bon emissions per year.
gamut from Honda’s prototypical EV-Cub employ, solar aesthetics can be a serious When equipped with Envision’s Clean-
electric motorcycles to Tesla Motor’s sexy consideration. Charge Vehicle-to-Grid (V2G) technolo-
roadster, which goes 0-60 in fewer than Each 12-foot high SolarTree is topped gy, each Solar Tree bears the additional

Photo by Envision Solar International Photo by Envision Solar International

1 Energy assets like these Solar


Trees enable corporations, univer-
sities and public agencies to defray
energy costs and charge electric
vehicles for fleets and patrons.
2 Solar Trees at a McDonald’s in
San Diego, the U.S.A.
3 Solar Trees create Solar Groves
and can charge electric fleet and
2 3 employee/patron vehicles.

42 January, 2010
Photo by SANYO Electric Co., Ltd. The Sanyo Ark, Kobe
fruit of offering 120-volt outlets per Japan, where engineers
covered parking space able to concur- eagerly work on improving
rently charge multiple vehicles over solar photovoltaic
technologies.
the course of a business day. Its batter-
ies allow vehicles to be charged day or
night.
The world’s first CleanCharge sys-
tems were “ planted” at a 130 kW
Solar Grove at Dell Computer’s in-
ternational HQ in Round Rock Texas.
Another Solar Grove at a McDonald’s
Restaurant in San Diego, California,
highlights sustainability in a heavy
traffic area, and includes one of Envi-
sion Solar’s CleanCharge solar-to-
electric vehicle charging stations. En-
vision Solar created custom Solar Tree them to produce solar cells as thin as 58
Arrays to integrate seamlessly into a microns, almost 1/4 the thickness they
high density built environment. currently are. The cells that have been
The tilted canopies of Solar Trees developed use two different types of sil-
help to route rainwater into bio-swales, icon. Their estimated conversion effi-
porous organic material that filters pol- ciency is thought to be around 22%. The
lutants from parking lot run-off. The svelte nature of these cells suggests they
company says a Solar Grove can pay will be more flexible like
for itself in as little paper allowing them to
as five years, and manifest themselves into a
create positive cash SANYO ELECTRIC variety of aesthetically
flow from its first pleasing forms. But the
day of operation by
simply offsetting
the cost of utility
bills.
A Look Ahead beauty of this advancement
is more than skin deep. Not
only can the technology
offer unique, attractive
Envision’s new For nearly four decades, Sanyo’s engi- new form factor options for solar PV
residential Clean- neering teams have risen to the challenge (BIPV potential exists as well), it can offer
Charge product line of refining the power generating capabili- users a strong Return On Solar Investment
is called LifeTree. ties of solar photovoltaic technologies. (ROSI) for locations whose space for solar
A single post steel With advances like their highly-efficient PV solutions may otherwise be limited.
Photo by Envision Solar International
structure with a HIT Power solar module technology, Conversations with Sanyo’s Research
cantilevered Sanyo has been helping integrators and in- and Development Department in Japan in-
Global employers canopy, it costs stallers optimize the power generating ca- dicate that while the general thought is that
like Dell Comput-
ers and McDon- around US$18,500 pabilities of their solar solutions from the the cost to produce the panels/cells will fall
ald’s are getting and provides about U.S.A.’s San Diego, California, to the (the thin nature of the cells require less sili-
revved up about 1.4 kilowatts of Kingdom of Lesotho, South Africa and con), there can be no final cost estimate at
Envision Solar’s clean energy to res- from Western Europe to the Republic of this time. Sanyo offered some of these
CleanChargeTM sys-
tem, whose Solar idential structures. Korea to China. same insights late last year at the Materials
Trees use solar PV Envision’s Introduced in 2009, Sanyo’s HIT Power Research Society meeting in Boston.
to collect energy CleanCharge Sys- solar modules contain 72 hybrid HIT cells While commercialization of this technolo-
and convert it to tem includes: the that combine high efficiency monocrys- gy is some years off, Sanyo has confirmed
AC to cut energy
costs and charge parking shade talline silicon with ultrathin layers of it is in the pipeline. And assuming silicon
electric vehicles. structure known as amorphous silicon. The monocrystalline will still be the material of choice as this
the Solar Tree, solar silicon is sandwiched between two layers remarkable industry evolves, there’s a very
photovoltaic mod- of amorphous-Si, allowing for power gen- bright light at the end of that pipeline not
ules, inverters, battery backup, eration on both panel sides when exposed only for Sanyo, but the industry at large
Coulomb’s ChargePointTM‚ Networked to light. Sanyo’s HIT Double glass-on- and the many constituencies it serves.
Charging Station and Smart Meter glass modules utilize the bifacial character- Info: www.sanyo.com/solar
technology. istics of HIT cells to generate up to 30%
The system is currently limited to more energy from the back, depending on
U.S. distribution. But as the market mounting surface conditions. The ability of
and delivery of electric vehicles drives these cells to produce electricity from inci-
adoption worldwide, this uniquely dent sunlight makes them popular for
Product
holistic approach to sustainable living building-integrated designs like awnings,
PV Cells Thinner than Human Hair
reinforces the axiom that big solar pergolas and skylights.
Market
ideas often come in small(er) pack- With the successful closure of Panasonic,
Potential for a Full Range of Applications
ages. Inc.’s tender offer late last year, Sanyo stock
Including BIPV
Info: www.envisionsolar.com is hot, as expectations are high that the new
Company HQ
partnership will lead to remarkable syner-
Moriguchi City, Japan
gies between the two electronics giants.
Meanwhile, Sanyo’s eager engineering Of Note
Sanyo’s solar cells are rated at the highest
teams continue to do what they do best.
certified level for conversion efficiency; as
Late last year, Sanyo engineers announced a
are their practical-sized panels.
technological advancement that will allow

January, 2010 43
COVER STORY USA
Photo by James Chou for Soliant Energy

SOLYNDRA

360 Solar
When it rains, it pours. In the case of from 360 degrees to make perpendicu-
California-based thin-film solar manu- lar contact with the CIGS thin film. The
facturer Solyndra, that’s a good thing. optics around its inner core help focus
Solyndra’s rain is manifested in the tor- about 50% more sunlight onto the core
rent of demand it has been seeing for its than it would otherwise receive, thus
tubular CIGS (Copper, Indium, Gallium enhancing energy output.
and Selenium) solar solution, which CIGS thin-film PV devices tend to be
they claim provides the industry’s low- quicker to install than their crystalline
est installed cost per system and high- counterparts and require less design
est solar electrical energy output for typ- work. They also have a proven perfor-
ical low slope commercial rooftops. mance advantage under conditions of
The ‘360’ geometry of its cylindrical indirect solar radiation making them im-
form factor and what’s inside are mensely productive in coastal areas,
the headline grabbers. Solyndra’s panels dusty or other diffuse light conditions.
resemble a row of long fluorescent light Reflective light potential is also opti-
tubes, each an inch wide and an inch mized.
apart. Solyndra chose to coat the inside The design also allows Solyndra to
of these cylindrical tubes with CIGS in- lay its panels flat against a rooftop, so
stead of a traditional flat plate collector. there’s very little need for tilting to re-
The cylindrical geometry allows light ceive sunlight at the best angle. This re-

Photo by Solyndra

Product
Concentrating Photovoltaic Systems:
SE500X
Market
Flat Commercial-industrial Rooftop
Company HQ
Monrovia, California, U.S.A.
Of Note
Investors include General Electric,
Rockport Capital Partners, Trinity
Ventures, Rincon Venture Partners,
Convexa and Nth Power.

360 geometry and use of CIGS thin-film tech-


nology are Solyndra’s recipe for a solar solu-
tion they’re claiming has the industry’s lowest duces worry about orientation or shad- attended the September groundbreaking, as did
installed cost----and highest solar electric ener-
gy output----for low slope commercial rooftops. ing. And because the product can lay renewable energy proponent California Gover-
flat, there’s very little need for ballast- nor Arnold Schwarzenegger. That money is
ing except maybe in locations where being combined with US$198 million in private
hurricane-strength winds are common. sector dollars to support the capital required for
Product It also stands less risk of hail damage the project. Solyndra estimates the project will
CIGS Thin-film Photovoltaics than more traditional solutions. employ over 3,000 people, the ongoing opera-
Market Solyndra has had no trouble convinc- tion of the facility will create over 1,000 jobs,
Commercial Rooftop ing buyers of its output potential or its and that installation of Solyndra PV systems will
Company HQ cheaper installation costs. Last year, the generate hundreds of additional jobs worldwide.
Fremont, California, U.S.A. company boasted a US$2 billion back- These kinds of projects fuel the fire for more
Of Note log in orders. To meet its announced widespread adoption of solar PV incentives
- IPO Intent Announced on December 18, contractual backlog, Solyndra secured a and technology.
2009 US$535 million loan guarantee from As current levels of involvement attest, young
- Global Cleantech 100 2009 the U.S. Department of Energy to sup- Solyndra’s reach is broad and deep. The compa-
- TiE50 Awards Cleantech 2009 port the construction of a new 5 MW ny has more than 60 active installations with
- Prism Awards for Photonics Innovation manufacturing facility. To reinforce customers across North America, Europe, Aus-
2008
clean energy’s priority role in the tralia and the Middle East.
- Business Journal Emerging Technology:
Obama Administration’s Recovery Act Clearly those who’ve gotten a close look at Solyn-
Green/Clean Technology 2008
efforts, U.S. Vice President Joe Biden dra’s product and studied its energy capabilities are

44 January, 2010
SOLIANT ENERGY

500-proof Solar
It’s not easy being and economic sense. The lens housing is six-packs in its first year of operation.
first. But smart engi- an easily-oriented bucket, arranged in what The company says it is on schedule for get-
neering concepts to Soliant’s team calls six-packs. The buck- ting product to its beta sites and has al-
solve recurring mar- ets, corresponding lenses, rack mounting ready shipped to two of its six confirmed
ket challenges de- even the dual-axis, auto-calibrated TipTilt beta customers. In addition, Soliant is eval-
serve consideration TrackingTM tracking equipment are much uating beta customers for international
in this forum even more affordable than silicon solar cells. markets, whom they anticipate selecting
if they’ve yet to be And by using those lenses to concentrate (and installing product with) late this year.
proven in today’s the sun to a very targeted square inch or so The company is refining the automation
solar marketplace. within the bucket housing, it becomes pos- process on its new plant, which means lim-
The potential pay-off sible to prudently place the most expensive ited product availability in 2010. They
for carving out that solar cell technology at the focal point of ramp into full production next year.
fresh new niche is the lens. Because the buckets are easily As credit markets loosen, field tests con-
notable. That’s why oriented to the precise location of the firm the capabilities of this technology and
Soliant Energy made sun and they then concentrate its power commercial interests familiarize them-
this year’s list. So- by a factor of 500 the energy potential selves with the benefits of CPV, scrutiny
liant Energy repre- even with limited roof space is nothing of Soliant’s cost-cutting solution and its
sents the industry’s short of remarkable. ability to reliably deliver these high-per-
first attempt to com- Soliant Energy’s concentrated solar pan- forming systems at a competitive price
mercialize Concen- els are specifically designed for commer- could transform their pilot plant of poten-
trating Photovoltaics cial rooftops with high energy needs. The tial into one humming with activity.
(CPV) for rooftop company claims a Soliant Energy- Info: www.soliantenergy.com
applications. Soliant equipped rooftop can generate up to twice
1 makes concentrating as much energy as typical polysilicon flat y
nerg
solar photovoltaic panels, and up to 240% more than thin- Solia
nt E
hou for
systems. Its SE500X film solutions under peak sun conditions. Jam
es C
to by
product line uses lenses to concentrate the Ultimately, low-cost thin-film products Pho

sunlight 500 times and direct it to solar seem to have the large-scale utility market
cells for electricity generation. This com- due to current and projected cost advan-
pany is so new, it doesn’t yet have its UL tages. However, if space is a limiting fac-
listing. That should come at the end of Q1 tor, solutions like this will find a viable 2
2010. General Electric, Rockport Capital niche market. With mass production, the
Partners, Trinity Ventures, Rincon Venture space grade solar cells used in this product 1 Soliant claims its CPV technology can generate
Partners, Convexa and Nth Power see the should come down in price, too. up to twice as much energy as typical poly-sili-
potential and have signed on as investors. Soliant opened a 1 MW pilot production con flat panels, and up to 240% more than thin
Founded by former NASA Jet Propul- facility at its southern California headquar- film under peak sun conditions.
2 Soliant Energy represents the industry’s first
sion Laboratory scientists in 2005, Soliant ters this past August. It is expected to pro- attempt to commercialize Concentrating Photo-
Energy’s CPV solution makes engineering duce 2,700 panels the aforementioned voltaics (CPV) for rooftop applications.

believers. Last month, Solyndra signed a new The world has spoken, and Solyndra’s Photo by Solyndra

long-term framework agreement with Al- innovative design streamlines racking re-
witra GmbH & Co., a Trier, Germany-based quirements and alignment effort. And its
supplier of roofing systems. In late Novem- application of CIGS within that slick,
ber, Solyndra announced it had signed a new functionally-superior form-factor trans-
multi-year multi-million-dollar framework lates into a noteworthy installation cost
agreement with solar integrator Sun System advantage in any language.
of Milan, Italy. This past July, German solar [On December 18, 2009, Solyndra, Inc.
power company Umwelt-Sonne-Energie filed a registration statement with the U.S.
signed a three-year, US$238 million supply Securities and Exchange Commission re-
contract with Solyndra. lating to the initial public offering of its
Others with whom Solyndra has long- common stock.]
term commercial agreements include Info: www.solyndra.com
GeckoLogic, Phoenix Solar, Solar Power
Inc., Carlisle Construction Materials, Sun
Sytem, SunConnex and EBITSCHenergi-
etechnik. In addition, Solyndra has special Solyndra’s unique cylindrical panel
configuration and use of CIGS thin-film
partnering arrangements with SPG Solar technology resulted in a reported US$2
Inc. and Premier Power Renewable Ener- billion backlog in orders from Europe,
gy Inc. the U.S. and the Middle East last year.

January, 2010 45
COVER STORY USA

Excited about
What’s toCome
Solyndra CEO Dr. Chris Gronet’s firm, provide a palatable prologue to
comments at the groundbreaking of his the coming year.
new 300,000 square foot manufactur- The tireless drive, great engineering
ing facility this past summer bear re- advances, creative solutions and, in
peating: “ The economy needs clean some instances, the just-as-creative fi-
tech alternatives to help it recover, but nancing this year’s PV Picks have em-
our planet requires clean tech solutions ployed to 1) reduce costs, 2) improve
in order to survive.” output and 3) accelerate adoption, bring
The 193 countries eager for solutions a current of excitement of what’s to
at Copenhagen last month will look to come in 2010, no matter how it’s pack-
the industry for ways to wisely apply aged.
the billions of dollars the U.S., China
and other nations have allocated for Terri Steele is a correspondent for InterPV
clean technology answers to the Magazine based in San Diego, California,
world’s energy woes. There’s no silver the U.S.A. ※ Jeffrey Owens contributed to this article. Founder and Execu-
bullet solution to the problem, just a You can find her at InterPV@cox.net and tive Director of Missouri-based Show Me Solar, Owens resides
in Puerto Rico. He recently earned a Master’s Degree in
quiver of creative PV quills that, as the at www.Twitter.com/SolarSavvy. Physics from the University of Missouri.
creative solutions addressed here con-

EXPO Solar 2011


International Solar Energy Expo & Conference
February 16 (Wed) ~ 18 (Fri), 2011, KINTEX, KOREA
February 16 (Wed)~18 (Fri), 2011, KINTEX / KOREA

46 January, 2010

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