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1.
SCOPE:
This procedure is established to conduct manual ultrasonic examination as per customer requirement /
Approved QAP using Angle beam pulse echo ultrasonic technique to detect weld defects.
RESPONSIBILITY:
Personnel performing Ultrasonic Examination shall be responsible for interpretation & evaluation of
indications during the examination & preparation of examination reports. An ASNT Level III shall be
responsible for overall supervision.
4.
PERSONNEL QUALIFICATION:
NDT personnel shall be qualified as per ASNTSNTTC1A.
1) Level II shall be responsible to set up the equipment, calibrate, perform tests and reports the result.
5.
STAGE OF EXAMINATION:
The Ultrasonic Examination shall be carried on pipes as per customer requirement / Approved QAP at
manual UT station.
6.
METHOD OF EXAMINATION:
Angle beam contact method.
7. TECHNIQUE:
Pulse echo technique.
8. SCANNING SURFACE:
The surface shall be free from dirt, loose scale, rust, spatter and other foreign matters which may interfere
with Testing process.
9. COUPLANT:
Water shall be used as couplant.
10. CALIBRATION STANDARD BLOCK:
10.1
IIW V1 / V2 Block.
11.2
TABLE : 1
S. No
Indication set at % of
FSH
dB control
change
Indication limits
% of FSH
80
-6
32 to 48
80
-12
16 to 24
40
64 to 96
4.
20
12
64 to 96
The procedure for evaluating the amplitude control linearity shall be performed at the
beginning each period of extended use or every 3 month which ever is less.
11.3
Horizontal Linearity:
Horizontal linearity has significance when determination of the depth of a discontinuity is
Required.
A block having good ultrasonic transmission, flat and a thickness of about one tenth of
WELD
SEAM
1 to 1 SKIP
ANNEXURE - II
MANUAL ULTRASONIC TESTING CALIBRATION BLOCK FOR ANGLE PROBE: