Académique Documents
Professionnel Documents
Culture Documents
Technical
Service
Manual
Part Number: 4116029
Rev: C
Date: 11 December 2000
2000 Draeger Medical, Inc.
Fabius
Anesthesia System
PAGE
SECTION 1:
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
SECTION 2:
Fabius Function Description
1. General Information about Fabius. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2. Fabius Function Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
3. Function Diagram (2-gas version). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
4. Function Diagram (3-gas version). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
5. Function Description of the Gas Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
6. Compact Breathing System COSY/Circle System 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
7. Ventilation Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33
8. Patient System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38
9. Electronics Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-41
10. Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42
11. FiO2 Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-57
12. Flow Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-58
13. Anesthetic Vaporizer Vapor 19.n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-59
SECTION 3:
Fabius Repair Instructions
1. Service Strategy for Fabius . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
2. Fabius Versions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3. Fabius Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
4. Fabius Assemblies (rear view) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
5. Removing Assemblies from Gas Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
6. Debug Mode (software 1.00). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
7. Debug Mode (software 2.00). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
8. Ventilator VEN Display Field . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
9. Monitor MON Display Field. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
10. EEPROM (EEP) Display field . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
11. Error Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
12. DrgerService Mode (software 1.00) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
13. DrgerService Mode (software 2.00) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
14. General Information about the Control Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
15. Gas Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-81
16. COSY Compact Breathing Sustem Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-88
17. Circle Absorbtion System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-96
18. General Information about the Flowmeter Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-103
19. General Information about the ORC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-108
Rev. A
Fabius
Contents (continued)
PAGE
DESCRIPTION
20.
21.
22.
23.
24.
3-121
3-139
3-142
3-161
3-165
SECTION 4:
Test Certificate
1. Unit, General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
2. Circle system mount or compact breathing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
3. Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4. Gas Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
5. Cylinder Pressure Reducer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
6. Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
7. Lack of O2 Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
8. Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
9. O2 Flush Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
10. Ejector Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
11. Secretion Aspirator (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
12. AGS System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
13. Vapor plug-in system housing section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
14. Safety Valve, flowmeter unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
15. Leak test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
16. Low pressure leak test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
17. Circle system leak test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
18. Flowmeter unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
19. Control valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
20. S-ORC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
21. Control box function test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
22. Testing type of gas, cylinder operation (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
23. Testing type of gas, CS operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27
24. Functional test of ventilation mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
25. Safety tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31
26. Assemble unit and all accessories ready for operation. . . . . . . . . . . . . . . . . . . . . . . . . 4-31
27. Tests carried out by/on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32
28. Repair work. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32
29. Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32
SECTION 5:
Spare and Replacement Parts List
Fabius Trolley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2, 5-3
Pin Index Trolley Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4, 5-5
Writing Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6, 5-7
Gasbox, including vapor mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8, 5-9
Flowmeter assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10, 5-11
Gas inlet assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12 thru 5-15
Circle 9 System: Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16, 5-17
ii
Rev. A
Fabius
Contents (continued)
DESCRIPTION
PAGE
Rev. C
iii
Fabius
Introduction
1.0 Introduction
Recommendations
Because of the sophisticated nature of North American Drger. anesthesia equipment
and its critical importance in the operating room setting, it is highly recommended that
only appropriately trained and experienced professionals be permitted to service and
maintain this equipment. Please contact DrgerService at (800) 543-5047 for service
of this equipment in North America. For service in Europe call 49 (451) 882-3781. For
service in other countries call (215) 721-5402.
North American Drger recommends that the Fabius be serviced at six month
intervals. Periodic Manufacturers Certification agreements are available for
equipment manufactured by North American Drger. Please contact us for further
information concerning these agreements.
North American Drger. products /material in need of factory repair shall be sent to:
For North America and other
countries except Europe:
DrgerService
Guidelines
Troubleshooting the Fabius should always begin by communicating with those who
observed or experienced a problem with the unit.
sec1_intro.fm
Copyright
Copyright 2000 by Draeger Medical, Inc. All rights reserved. No part of this
publication may be reproduced, transmitted, transcribed, or stored in a retrieval
system in any form or by any means, electronic or mechanical, including
photocopying and recording, without written permission of Draeger Medical, Inc.
Disclaimer
The content of this manual is furnished for informational use only and is subject to
change without notice. Draeger Medical, Inc. assumes no responsibility or liability for
any errors or inaccuracies that may appear in this manual.
1-1
Fabius
Function Description
control box
gas box (on rear panel of Fabius)
flowmeter block
compact breathing system "Cosy"/circle absorption system "Circle System
9/Fabius"
pneumatics
ventilator (located in the swing-out part of Fabius)
anesthetic vaporizer "Vapor 19.n"
trolley
control box
ventilator
O2 +
flowmeter block
S-ORC
anesthetic vaporizer
"Vapor 19.n
compact
breathing system
sec2_funcdescrip_b.fm
Fabius
trolley
2-1
Function Description
Fabius
circle
absorption
control box
flowmeter
block
O2 +
S-ORC
ventilator
anesthetic
vaporizer "Vapor
max. 134 C
10
50
5
30
70
Fabius
trolley
2-2
sec2_funcdescrip_b.fm
Fig. 2: Fabius equipped with a circle absorption system "Circle System 9 Fabius"
Fabius
Function Description
O2 cylinder
N2O cylinder
Fabius can be retrofitted with the following assemblies/functions:
drawer assembly
rechargeable batteries for uninterruptible power supply (UPS)
additional gas (AIR)
sec2_funcdescrip_b.fm
2-3
Fabius
Function Description
2
fresh-gas
decoupling
fresh gas
Paw
inspiratory
valve
O2
auxiliary air
lung
safety valve
breathing
ventilator
absorber
expiratory valve
APL valve
SPONT/ IPPV
electronic PEEP
valve
piston pump
outlet
sec2_funcdescrip_b.fm
2-4
MAN
Fabius
Function Description
inspiratory valve
ventilator
fresh-gas
decoupling valve
Paw
O2
lung
fresh gas
2nd absorber (optional)
expiratory valve
and PEEP valve
1st absorber
flow
APL valve
SPONT/
IPPV
sec2_funcdescrip_b.fm
breathing
bag
electronic
PEEP valve
MAN
piston pump
outlet
Fig. 4: Function diagram of Fabius with circle absorption system "Circle System 9
Fabius"
2-5
Function Description
2.1
Fabius
The uninterruptible power supply (UPS) consists of two rechargeable batteries. These
rechargeable batteries are connected in series thus providing a total voltage of 24 V.
The UPS is charged during the operation phases. In the event of a voltage drop or a
complete power failure, the UPS can backup operation for approx. 90 minutes. The
UPS is located in the gas box. Connection is made on the rear panel of the control
box.
control box
5V
regulator
uninteruptible power
supply (UPS)
ventilator
monitor
2-6
sec2_funcdescrip_b.fm
Fabius
Function Description
anesthetic
vaporizer
fresh gas
DUMMY TEXT
DUMMY TEXT
DUMMY TEXT
DUMMY TEXT
DUMMY TEXT
DUMMY TEXT
DUMMY TEXT
DUMMY TEXT
DUMMY TEXT
DUMMY TEXT
DUMMY TEXT
flowmeters
DUMMY TEXT
S-ORC
DUMMY TEXT
DUMMY TEXT
DUMMY TEXT
O2 flush
DUMMY TEXT
2-7
non-return valves
filter
N2O
O2
N2O
O2
filter
pressure
gauges
filter
filter
suction ejector
reservoir
pressure regulator
pressure regulator
injector
RV1
gas box
sec2_funcdescrip_b.fm
whistle
flowmeter block
DUMMY TEXT
Fabius
Function Description
fresh gas
DUMMY TEXT
DUMMY TEXT
DUMMY TEXT
DUMMY TEXT
DUMMY TEXT
DUMMY TEXT
DUMMY TEXT
DUMMY TEXT
anesthetic
vaporizer
DUMMY TEXT
DUMMY TEXT
DUMMY TEXT
DUMMY TEXT
DUMMY TEXT
DUMMY TEXT
DUMMY TEXT
DUMMY TEXT
O2 flush
DUMMY TEXT
DUMMY TEXT
N2O
AIR
N2O
O2
2-8
non-return valves
pressure
gauges
filter
filter
suction ejector
sec2_funcdescrip_b.fm
pressure regulators
2 barr
1.5 barr
3 barr
reservoir
RV1
gas box
S-ORC
injector
whistle
flowmeter block
flowmeters
O2
Fabius
Function Description
The supply gases flow through the built-in filters of the compressed-gas connections
and are then available at the pressure gauges. The pressure gauges indicate the
current pressure of the supply gases. The non-return valves prevent a reverse flow.
The pressure of the supply gases is reduced by pressure regulators. The
low-pressure supply gases then flow to the flowmeter block. As soon as the O2 supply
gas has reached a sufficient pressure, it flows through the spring-loaded non-return
valve RV 1 and fills the reservoir.
If the O2 supply fails or if the pressure of the O2 supply gas decreases below a certain
value, the 2-way valve switches over. The gas stored in the reservoir flows through the
2-way valve and the injector and activates the whistle (audible O2-failure alarm).
2-way valve
gas box
whistle
RV1
injector
reservoir
O2 flush
to the
anesthetic
vaporizer
suction ejector
to the flowmeter
filter
to the flowmeter
filter
to the flowmeter
O2
N2O
pressure
gauges
filter
supply gases
sec2_funcdescrip_b.fm
pressure regulators
O2
AIR
N2O
non-return valves
2-9
Function Description
Fabius
If the O2-flush button is pressed, the fresh-gas ejector prevents the fresh gas from
flowing back into the anesthetic vaporizer. This avoids an increase in the anesthetic
gas concentration.
fresh-gas
fresh gas
O2 flush
anesthetic
vaporizer
2-10
sec2_funcdescrip_b.fm
Fabius
5.1
Function Description
S-ORC (Sensitive Oxygen Ratio Controller)
The S-ORC is a control element that functions like an N2O shut-off device and
ensures a vital O2 concentration in the fresh gas. In the event of an O2 shortage, the
S-ORC limits the N2O flow such that the O2 concentration in the fresh gas does not
decrease below 21 vol.%. For the S-ORC to function properly O2 and N2O must have
different pressures.
If the O2 flow control valve is closed or if the O2 flow is lower than or equal to
200 mL/min, the S-ORC interrupts the N2O flow.
N2O can be added as of an O2 flow of approx. 300 mL/min. In this case, the S-ORC
also prevents O2 concentrations below 21 vol.%.
The inlet valve vent allows O2 to bypass the restrictor in the S-ORC when O2 flows
above 10 L/min. are needed.
fresh gas
from the O2 flush
flowmeter block
flowmeters
anesthetic
vaporizer
safety valve
(<1 bar)
sec2_funcdescrip_b.fm
S-ORC
from the gas box (N2O)
Rev. A
2-11
Fabius
Function Description
The flow control valves are used to adjust the O2 and N2O flows.
Restrictors located at the outlets of the S-ORC generate back-pressures. These
back-pressures exert a force on the control diaphragms of the S-ORC. The O2
back-pressure opens the S-ORC. The N2O back-pressure closes the S-ORC. The
pressure ratio at the control diaphragm affects the N2O flow.
The restrictors and the spring tension are dimensioned such that a minimum
concentration of 21 vol.% O2 is always ensured. The maximum O2 flow is approx. 9
L/min.
O2
N2O
flowmeters
restrictors
control
diaphragms
operating-point
adjusting screw
O2
N2O
sec2_funcdescrip_b.fm
2-12
flow control
Fabius
Function Description
Compact Breathing System "Cosy" /
Circle Absorption System "Circle System 9 Fabius"
Fabius is either equipped with a compact breathing system "Cosy" or with a circle
absorption system "Circle System 9 Fabius". They have the same function.
6.1
The compact breathing system "Cosy" allows three modes of patient ventilation:
manual ventilation, spontaneous breathing, intermittent positive pressure ventilation
(IPPV). The APL valve (adjustable pressure limiting valve) has a selector which can
be used to toggle between "MAN" and "IPPV/SPONT".
In the "MAN" position, the compact breathing system is closed to atmosphere. This
position is the default position for manual ventilation of the patient. The APL valve
opening pressure can be adjusted from 5 to 70 hPa (mbar).
In the "IPPV/SPONT" position the APL valve is open to atmosphere. This position is
the default position for intermittent positive pressure ventilation and spontaneous
breathing.
sec2_funcdescrip_b.fm
The pressure limit (Pmax) can also be adjusted during IPPV from 20 hPa (mbar) to
70 hPa (mbar) using the control box.
2-13
Function Description
Fabius
Key
PEEP valve/PEEP control port
Expiratory valve
Clamping screw
10
Expiratory port
MAN/SPONT-IPPV selector
11
Flow sensor
(APL valve)
12
Fresh-gas port
13
Ventilator port
14
Inspiratory port
15
Absorber
Inspiratory valve
16
17
sec2_funcdescrip_b.fm
Rev. B
2-14
Fabius
6.1.1
Function Description
8
4
3
fresh gas
sec2_funcdescrip_b.fm
1
9
MAN
10
2-15
Fabius
Function Description
1
fresh gas
sec2_funcdescrip_b.fm
2-16
MAN
Fabius
Function Description
8
3
fresh gas
5
2
sec2_funcdescrip_b.fm
SPONT/
IPPV
2-17
Fabius
Function Description
1
fresh gas
9
8
7
2-18
sec2_funcdescrip_b.fm
10
SPONT/
IPPV
Fabius
Function Description
sec2_funcdescrip_b.fm
The safety valve of the patient system makes sure that no pressures greater than
80 hPa (mbar) build up in the system. The pressure limit (Pmax) can be adjusted on
the control box.
2-19
Fabius
Function Description
7
2
fresh gas
4
8
5
6
1
9
10
sec2_funcdescrip_b.fm
2-20
SPONT/
IPPV
Fabius
Function Description
1
fresh gas
8
7
6
sec2_funcdescrip_b.fm
SPONT/
IPPV
10
2-21
Function Description
6.1.2
Fabius
Cosy Absorber
The absorber is filled with fresh soda lime. The soda lime scrubs CO2 from the
respiratory gas and, because it is humidified, it prevents any absorption of
anesthetics.
2-22
sec2_funcdescrip_b.fm
Expired soda lime changes its color. The soda lime must be replaced when two thirds
of the soda lime in a canister are discolored.
Fabius
6.2
Function Description
Circle Absorption System "Circle System 9 Fabius"
The circle absorption system "Circle System 9 Fabius" allows three modes of patient
ventilation: manual ventilation, spontaneous breathing, intermittent positive pressure
ventilation (IPPV). The APL valve (adjustable pressure limiting valve) has a selector
which can be used to toggle between "MAN" and "IPPV/SPONT".
In the "MAN" position, the compact breathing system is closed to atmosphere. This
position is the default position for manual ventilation of the patient. The APL valve
opening pressure can be adjusted from 5 to 70 hPa (mbar).
In the "IPPV/SPONT" position the APL valve is open to atmosphere. This position is
the default position for intermittent positive pressure ventilation and spontaneous
breathing.
sec2_funcdescrip_b.fm
The pressure limit (Pmax) can also be adjusted during IPPV from 20 hPa (mbar) to
70 hPa (mbar) using the control box.
2-23
Fabius
Function Description
18
17
16
15
14
13
6
12
11
7
10
9
8
Inspiratory valve
10
Non-return valve
11
APL valve
12
MAN/SPONT-IPPV selector
Fresh-gas port
13
Flow sensor
First absorber
14
Expiratory valve
15
PEEP valve
Clamping screw
16
Ventilator port
Breathing bag
17
Inspiratory port
18
O2 sensor
2-24
sec2_funcdescrip_b.fm
Key
Fabius
6.2.1
Function Description
4
3
5
6
sec2_funcdescrip_b.fm
10
1
11
2-25
Function Description
Fabius
sec2_funcdescrip_b.fm
2-26
Fabius
Function Description
7
6
sec2_funcdescrip_b.fm
Function Description
Fabius
1
7
3
2
4
5
10
2-28
sec2_funcdescrip_b.fm
Fabius
Function Description
sec2_funcdescrip_b.fm
The safety valve of the patient system limits the pressure to 80 hPa (mbar). The
desired pressure limit (Pmax) can be adjusted on the control box.
2-29
Function Description
Fabius
1
5
fresh gas
PEEP valve
7
4
8
ventilator
2
10
3
If the inspiratory pressure exceeds the set pressure limit (Pmax), the PEEP valve
opens. Any excess gas flows through the PEEP valve, and the flow sensor into the
circle absorption system.
2-30
sec2_funcdescrip_b.fm
Fabius
Function Description
1
5
PEEP valve
2
6
ventilator
sec2_funcdescrip_b.fm
7
8
4
Function Description
6.2.2
Fabius
Absorber
The absorber is filled with fresh soda lime. The soda lime scrubs the CO2 from the
respiratory gas and, because it is humidified, it prevents any absorption of
anesthetics.
2-32
sec2_funcdescrip_b.fm
Expired soda lime changes its color. The soda lime must be replaced when two thirds
of the soda lime in a canister are discolored.
Fabius
Function Description
Ventilation Unit
7.1
Ventilator
sec2_funcdescrip_b.fm
The ventilator is mounted into the swivel-out compartment of Fabius. The cover of the
ventilator has a connection for the respiratory hose of the circle absorption system or
compact breathing system, respectively. The ventilator is powered electrically. Its
control system and keypad are located in/on the control box. The control box also
contains the basic monitoring system. A sight window on the swivel out compartment
allows the clinician to watch the movement of the rolling seals.
2-33
Function Description
7.1.1
Fabius
The ventilator consists of a piston and a cylinder. The recirculating ball screw driven
by the motor moves the piston. When the piston moves back it slides completely over
the motor. The incremental encoder determines the number of motor rotations and
transmits the corresponding signal to the microprocessor. The rolling seal is attached
to the piston. The bag-type rolling seal encloses the inspiratory volume.
patient system
cylinder
bag-type
rolling seal
rolling seal
piston
recirculating ball screw
motor
sec2_funcdescrip_b.fm
2-34
incremental encoder
Fabius
7.2
Function Description
Pneumatics
X5
X4
X6
X1
electronic
PEEP valve
X3
Pneumatic
Control PCB
X2
piston pump
pressure
sec2_funcdescrip_b.fm
2-35
Fabius
Function Description
7.2.1
The piston pump generates a vacuum required for the bag-type rolling seal and the
rolling seal of the ventilator as well as the control pressure for the PEEP valve. The
spring-loaded non-return valve limits the vacuum to 200 hPa (mbar). A pressure
sensor measures the current pressure and converts the pressure value into a
corresponding electrical signal. This signal is transmitted to the microprocessor. The
reservoir V1 "smooths" the flow to the electronic PEEP valve. The combination of filter
and reservoir V2 dampen the noise.
pneumatics
electronic
PEEP valve
E
reservoir V1
P
ventilator
piston
pump
to the PEEP
valve/ expiratory
valve
200 hPa (mbar)
filter
reservoir V2
2-36
sec2_funcdescrip_b.fm
Fabius
Function Description
7.3
7.3.1
Expiration
The piston pump generates a gas flow. This gas flow is directed to the electronic
PEEP valve.
If an endexpiratory PEEP value has been set on the control box, this value
corresponds to a specific electrical current. The current flows across the coil of the
electronic PEEP valve. The diaphragm closes the crater. The electronic PEEP valve
generates a control pressure. This control pressure is applied to the mechanical
PEEP valve. The patient can only exhale up to the set PEEP value.
7.3.2
Inspiration
During inspiration, the electronic PEEP valve generates a control pressure which
corresponds to the set pressure limit (Pmax).
electronic PEEP
flow from piston
pump
coil
sec2_funcdescrip_b.fm
diaphragm
2-37
Function Description
8
Fabius
Patient System
The patient system provides the connection between Fabius and the patient.
auxiliary-air valve
patient
safety valve
patient system
2-38
sec2_funcdescrip_b.fm
Fabius
8.1
Function Description
Safety Valve of the Patient System
If the pressure limit (Pmax) is exceeded considerably, or if the pressure limit control
fails, the patient system safety valve limits the gas pressure. This safety valve is
permanently set to a working pressure of 60 hPa (mbar) to 80 hPa (mbar).
screw
spring
valve disc
washer
sec2_funcdescrip_b.fm
2-39
Function Description
8.2
Fabius
The auxiliary air valve allows the patient to spontaneously breathe ambient air should
the medical gas supply and/or Fabius fail. The opening pressure of the auxiliary air
valve is 0 to 5 hPa (mbar).
threaded ring
valve seat
valve disc
2-40
sec2_funcdescrip_b.fm
O2 sensor
EEPROM
O2 channel
P(t) channel
2-41
Discrete
peripherals
Motor
Encoder
Piston
Limit switch
Ventilator
Voltage
transformer
12V
RAM
EPROM
Buzzer
Current
RAM
Microcontroller
Fan
Power PCB
Quadrature
encoder
5V
Pressure
sensor
Pneumatic
Control PCB
Pneumatics
00.6A
Electronic PEEP
valve
Piston
pump
Voltage supply
24V
Pump on/off
Voltage
transformer
Relay
EPROM
Peripherals
110VAC/
220VAC
External battery
Transformer
Fabius
Control
knob
Keys
LEDs
Graphics
display
Front Panel
5V voltage
monitoring
Microcontroller
2-min
silence
Paw
Flow sensor
Flow channel
Control PCB
sec2_funcdescrip_b.fm
Function Description
Fabius
Function Description
10
Control Box
11
10
Mains filter
Mains transformer
Control knob
Power PCB
Control PCB
10
11
2-42
sec2_funcdescrip_b.fm
Key
Fabius
Function Description
1 AT
ON
OFF
1 AT
V-Sensor
Paw
8
1
9
15
Key
1
ON/OFF switch
O2 sensor port
Pneumatics connector
sec2_funcdescrip_b.fm
Interface C
Interface M
Rev. A
2-43
O2-Sensor
Function Description
10.1
Fabius
The power supply unit consists of the Power Supply PCB, the mains supply
receptacle, the ON/OFF switch, the fuses, the mains filter, and the mains transformer.
The power supply unit powers Fabius with the following voltages:
+24 VDC
+5 VDC
10.1.1
The Power Supply PCB uses the voltage regulator L4960 to generate the +5 V
operating voltage.
Two voltage regulators LT1074 connected in parallel generate the supply voltage
(28 V) and the rechargeable battery charging voltage.
The resistor S1 (the conductor is designed as sense resistor) is used to measure the
charging current of the rechargeable battery. An integrated circuit transmits the signal
to the microcontroller.
The signals A and B are fed back to the 24 V voltage regulators and function as
charging current limitation.
2-44
sec2_funcdescrip_b.fm
The Power Supply PCB monitors the rechargeable battery voltage, generates the
battery symbol control on the display and the power failure alarm.
Fabius
Function Description
5V
regulator
F1
1.6 A
rechargeable
batteries
(2 x 12 V)
F4
4 AT
ON/OFF
switch
electronics
F5
2.5 A
2
step-down
bridge-connecte
d rectifier
F2
3.15 A
40 VAC
mains
sec2_funcdescrip_b.fm
127
VAC
127
VAC
mains filter
mains
connection
Fig. 36: Block diagram of the control box power supply unit
2-45
Function Description
10.2
Fabius
Control PCB
The Control PCB measures and monitors all measuring and status signals. If an error
occurs, the Control PCB switches off the solenoids, and activates the buzzer. The
Control PCB is then reset.
The Control PCB is equipped with the pressure sensors for the airway pressure (Paw)
and the flow (P).
The Control PCB comprises the following components:
microcontroller
quartz oscillator
EPROM
EEPROM
RAM
latch
9 V rechargeable battery or Goldcap capacitor
The Control PCB provides the following functions:
Rev. A
2-46
2-47
To graphics display
Data
Data
D7
9-V
rechargeable
Data
CS logics
Flip
Flop
Silence unit
512kx8
32kx8
(optional)
Latch
Timer
(2 min)
Address
EPROM
RAM
Bank2
Silence key
Silence LED
Buzzer (on/off)
Silence status
Bank1
Bank0
512kx8
To control knob
Jumper
PSEN
EEPROM
O2
O2
LED drivers
VCC
To membrane keypad
Microcontroller
12MHz
Differential
pressure
sensor
Flow
Pressure
V+
GNDA
TXD0
RXD0
VCC
Ventilation pressure
I/E
Voltage
transformer
(12 V)
VCONTRAST
(approx.
7 V)
VCC
P MEMBRAN (analog)
NOT AUS (on/off)
MOTI (analog)
PUMP ON (on/off)
PEEP ON
V+
Voltage
monitoring and
power on
Paw
sensor
5V
Fabius
Buzzer
POWERFAIL
BATT_NETZ
CS
A0
D6
D5
D4
D3
D2
D1
D0
Serial data
Control knob
VCONTRAST
O2 channel B (analog)
VCC
Serial clock
Quit
V+
Flow channel (analog)
V+
O2 channel A (analog)
Key matrix
V
Pressure
10.3
To Power PCB
sec2_funcdescrip_b.fm
Function Description
Function Description
10.3.1
Fabius
Microcontroller
10.3.2
Quartz Oscillator
The quartz oscillator QOS12Mhz clocks the microcontroller 80C517A with 12 MHz.
10.3.3
EPROM
The EPROM M27C4001 is used to store the program for the control box. It has a
programmable area of 512 kbytes.
10.3.4
EEPROM
The EEPROM X24C04 is a memory chip used to write and read serial data. It
contains the set customer parameters and the zero values of flow, pressure, and O2.
10.3.5
RAM
The 32 Kx8 RAM contains the current patient parameters and stores data which the
microcontroller needs to buffer.
10.3.6
Latch
Voltage Transformer
The voltage transformer transforms the 5 V input voltage into the 12 V output
voltage.
The IC 7665 monitors the output voltage (+5 V) of the control box. If the voltage is
higher or lower than the specified voltage, the IC 7665 generates a RESET signal.
This RESET signal resets the microcontroller. The IC makes sure that the
microcontroller only initializes when the operating voltage has reached an adequate
level.
2-48
sec2_funcdescrip_b.fm
10.3.8
10.3.7
Fabius
Function Description
sec2_funcdescrip_b.fm
Rev. A
2-49
Function Description
10.4
Fabius
Power PCB
The Power PCB controls the piston pump, the electronic PEEP valve, the fan, the
ventilator motor, and the backlighting of the graphics display.
The Power PCB comprises the following components:
microcontroller
quartz oscillator
EPROM
latch
MOSFET amplifier for the motor
voltage transformer for the backlighting lamp
PEEP valve control
light barrier evaluation of the motor (limit switch)
system temperature monitoring and fan control
quadrature encoder
2-50
sec2_funcdescrip_b.fm
safety relay
2-51
GNDD
VCC
TXD0
Quit
I: E
RXD0
RESET
P MEMBRAN (analog)
NOT_AUS (on/off)
PUMP_ON (on/off)
Fan
VPP
FAN ON
Safety relay
Level
transf.
DIR 1
Level
transf
Level
transf.
DIR 0
12 MHz
Microcontroller
PWR 1
MOTI (analog)
PUMP
PEEP
VCC
Level
transf.
PWR 0
VPP
MOT
TEMP
NTC
Motor
current
VCC
512kx8
EPROM
GNDD
VCC
VPP
GNDD
Voltage
transformer
To backlighting
Quadrature
encoder
Limit switch
VCC
10.5
GNDD
sec2_funcdescrip_b.fm
Fabius
Function Description
To power supply
Function Description
10.5.1
Fabius
Microcontroller
10.5.2
Quartz Oscillator
The quartz oscillator of the Control PCB clocks the microcontroller 80C517A with
12 MHz.
10.5.3
EPROM
10.5.4
Latch
10.5.5
MOSFET Amplifier
10.5.6
The voltage transformer E1241 transforms the input voltage into a corresponding
output voltage for the lamp of the backlighting.
10.5.7
The power field-effect transistor BUZ20 and the operational amplifier LM324 control
the PEEP valve.
10.5.8
The IC 74HC14 evaluates the final position and the movement of the motor
(END-SCH, PHASE0, and PHASE1).
2-52
sec2_funcdescrip_b.fm
Fabius
10.5.9
Function Description
sec2_funcdescrip_b.fm
If the system temperature inside the control box increases (to approx. 60 C), the
microcontroller activates the fan.
2-53
Fabius
Function Description
10.6
Graphics Display
The graphics display consists of the LCD, the LCD drivers, the LCD controller, the
display RAM (8 kbytes), and the fluorescent display (backlighting.
graphics display
D0 D7
D0 D7
WR
A0 A12
I/O
A0 A12
RD
r/w
R/W
CE
cc
CE
C/D
ED
RESET
FS
RAM
inverter
FS1
LCD controller
x driver
80
64
y driver
x driver
80
x driver
80
LC display
(240 x 64 pixels)
+5V
lamp
300 VAC
sec2_funcdescrip_b.fm
2-54
backlighting
Fabius
10.7
Function Description
Front Panel
The front panel consists of the front frame and the membrane keypad.
10.7.1
Membrane Keypad
The membrane keypad has 15 keys (man/spont, IPPV, Pmax, VT, fIPPV, TI:TE, TIP:TI,
PEEP, upper and lower limit value setting, flow calibration, silence, standby, and 3
softkeys). The Control PCB scans the key operations.
10.7.2
Man/Spont Key
10.7.3
IPPV Key
Fabius can be set to intermittent positive pressure ventilation by pressing the IPPV
key.
10.7.4
Pmax Key
The inspiratory pressure limit can be set in a range of 10 hPa (mbar) to 70 hPa (mbar)
by pressing the Pmax key. A pressure higher than 40 hPa (mbar) must be confirmed
by pressing the Reset/Check key (a message is shown on the display).
10.7.5
VT Key
sec2_funcdescrip_b.fm
After pressing the VT key, the tidal volume can be set in a range of 50 mL to 1400 mL.
10.7.6
TI:TE Key
After pressing the TI:TE key, the inspiratory/expiratory time ratio can be set in a range
of 1:3 to 2:1. The set value becomes effective at the end of the current respiratory
cycle.
10.7.7
TIP:TI Key
After pressing the Tip:Ti key, the inspiratory pause time to inspiratory time can be set
in a range of 5% to 50%. The set value becomes effective at the end of the current
respiratory cycle.
2-55
Function Description
10.7.8
Fabius
PEEP Key
After pressing the PEEP key, the positive end-expiratory pressure may be set in a
range of 1 hPa (mbar) to 15 hPa (mbar). The set value has immediate effect.
10.7.9
The limit values key is used to set the upper and the lower limit values within a certain
range.
10.8
Interface
2-56
sec2_funcdescrip_b.fm
After pressing the screen page key, it possible to select different screen pages.
Fabius
11
Function Description
FiO2 Measurement
The O2 sensor measures the fraction of inspired O2 (FiO2) in the respiratory gas.
The O2 sensor contains an alkaline electrolyte, a lead anode, two gold cathodes, and
a plastic membrane. The spatial separation of the two gold cathodes allows to carry
out a voltage comparison.
The O2 sensor is an electrochemical cell which generates a voltage from the ion
current.
gold cathode 1
plastic housing
O2
alkaline electrolyte
gold cathode 2
lead anode
plastic membrane
sec2_funcdescrip_b.fm
2-57
Fabius
Function Description
12
Flow Measurement
A moving screen (moving vane) measures the expiratory flow of the patient. A
flow-dependent pressure builds up at the moving vane. This pressure is picked up at
the differential pressure sensor (P). The differential pressure sensor converts the
pressure into an electronic signal and transmits this signal to the microcontroller.
flow sensor
moving vane
measuring line
P
P results from the differential pressure
(back-pressure from measuring lines 1 and 2)
measuring line
2-58
sec2_funcdescrip_b.fm
Fabius
13
Function Description
Anesthetic Vaporizer "Vapor 19.n"
sec2_funcdescrip_b.fm
2-59
Fabius
Repair Instructions
Test Documentation
Test Certificate
Service Manual,
CD-ROM
Procedure
Safety check in
the field
Repair in the
field
sec3_repairinstruc_c.fm
Workshop at the
subsidiary,
region
Workshop in
Lbeck and
Telford
Customer,
owner, operator
Test Certificate
Spare parts list
Service Manual Section 5
Repair information
Service Bulletins (IDMs/TSBs)
Conversion instructions
Function diagrams, CD-ROM
Test Certificate
Spare parts list
Service Manual Section 5
Repair information
Service Bulletins (IDMs/TSBs)
Conversion instructions
Function diagrams, CD-ROM
Test Certificate
Spare parts list
Service Manual Section 5
Repair information
Service Bulletins (IDMs/TSBs)
Conversion instructions
Process and testing
instructions
Circuit diagrams
Function diagrams, CD-ROM
3-1
Repairing assemblies
Calibrating, adjusting
Performing minor conversions
Repairing assemblies
Calibrating, adjusting
Performing major conversions
Calibrating, adjusting
Performing major conversions
Repair Instructions
2
Fabius
Fabius Versions
2.1
The first machines were built for the Chinese market. The China version runs with two
gas types: N20 and O2. Separate connections (battery/motor) are available on the
rear panel of the control box.
Risk of malfunction.
Optional features intended for the CE version might cause problems
if used in the China version (e.g. cylinder bank). Specific printed
circuit boards are used in the China version which are not identical
with those used in the CE version. The China version printed circuit
boards are available in China only.
The China version of Fabius comprises the following assemblies:
control box
ventilator
circle absorption system "Fabius"
flowmeter block
fixed-installed anesthetic vaporizer "Vapor 19.n"
H-ORC
sec3_repairinstruc_c.fm
trolley
3-2
gas box
Fabius
2.2
Repair Instructions
Fabius (CE Version)
The CE version of Fabius is manufactured for all other countries except the USA. It is
available with two gas types (N2O and O2), or three gas types (N2O, O2 and AIR).
The CE version of Fabius comprises the following assemblies:
control box
ventilator
compact breathing system ("Cosy")/circle absorption system 9 Fabius
flowmeter block
adaptable anesthetic vaporizer "Vapor 19.n"
S-ORC
gas box
trolley
2.3
The US version of Fabius comes with three gas types (N2O, O2 and AIR). The
flowmeters in the flowmeter block are arranged differently than those of the Fabius CE
version and have also a different color coding.
The US version of Fabius comprises the following assemblies:
control box
ventilator
compact breathing system ("Cosy")/circle absorption system 9 Fabius
Copyright 2000 Draeger Medical, Inc.
sec3_repairinstruc_c.fm
flowmeter block
adaptable anesthetic vaporizer "Vapor 19.n"
S-ORC
gas box
trolley
3-3
Fabius
Repair Instructions
3
Fabius Assemblies
1
6
O2 +
S-ORC
2
3
5
Fabius
Control box
Flowmeter block
Trolley
Ventilator
sec3_repairinstruc_c.fm
3-4
Key
Fabius
Repair Instructions
2
7
O2 +
3
S-ORC
4
max. 134 C
10
50
5
30
70
Fabius
sec3_repairinstruc_c.fm
Key
Control box
Flowmeter block
Trolley
Breathing bag
Ventilator
3-5
Fabius
Repair Instructions
4
1 AT
ON
1 AT
OFF
Paw
8
Interface M
V-Sensor
1
15
Interface C
O2-Sensor
1
2
3
4
5
6
7
Fig. 3: Fabius assemblies (rear view)
O2 input port
Control box
3-6
sec3_repairinstruc_c.fm
Key
Fabius
Repair Instructions
Removing Assemblies from Gas Box
sec3_repairinstruc_c.fm
Assembly
Remove
screws
Gas box
Ventilator
Swivel out
door
3-7
Repair Instructions
6
Fabius
The following information is displayed in the debug mode during normal operation of
Fabius: system data, measured values, error log. One debug mode page is available.
System data cannot be changed.
6.1
6.2
3-8
sec3_repairinstruc_c.fm
Fabius
Repair Instructions
6.3
XXX (0 to 738)
FL
U_24
O2_1
U+12
XXX (9 20)
O2_2
U12
XXX (9 20)
Vtix
XXX (varies with system settings,
ideally 0)
EEPR
CalP
LADI
XXXX
CalF
MOTI
CalO
sec3_repairinstruc_c.fm
XX (39 113)
Ventilation error
MONI
VENT
XXXX
frequency (1/min)
V:
F:
XXXX
XX
System temperature in C
Error log
(most recent error entry on extreme left)
LOG
XX XX XX XX XX XX XX XX XX
3-9
XXXX
XX (max. 60C)
Repair Instructions
7
Fabius
The following information is displayed in the debug mode during normal operation of
Fabius: system data, measured values, error log. Two pages are available in this
debug mode. System data cannot be changed.
7.1
7.2
3-10
sec3_repairinstruc_c.fm
Fabius
Repair Instructions
7.3
7.3.1
Imot
X.XX
System temperature in C
(normal operating range 10 to 70 C)
Frequency:
calculated from piston movement (1/min)
(normal operating range 6 to 60 1/min)
CAL
f_v:
nnnn (XXX) /
sec3_repairinstruc_c.fm
XXX
Tem XX
XX
h XXXXXXXXX
Tidal volume
calculated from piston movement
(normal operating range 50 to 1400 mL)
V_v: XXXX
U12
VEN
XX.X
MON
XXXX
XXXX
XXXX
Fabius
Repair Instructions
XXXX mL
XXXX mL
XXXX mL
XX hPa
3-12
Flow curve
sec3_repairinstruc_c.fm
7.3.2
Fabius
Repair Instructions
"Ventilator" (VEN) Display Field
Overview: VEN
0000 ==> no errors
0001 0008 ==> motor errors
0040 and 0080 ==> pump errors
0100 ==> temperature error
1000 and 2000 ==> communication errors
4000 ==> current error (motor current is too high)
Error
Error Description
Possible Cause
0001
No incrementing.
0002
0004
0008
0010
0040
0080
0100
0200
0400
0800
sec3_repairinstruc_c.fm
0020
Rev. A
3-13
Fabius
Repair Instructions
1000
2000
4000
8000
Overview: MON
Error Description
Possible Cause
0001
0002
0004
0008
0010
0020
0040
Error
sec3_repairinstruc_c.fm
Repair Instructions
0080
RAM error.
Electromagnetic interference.
0100
0200
0400
Pressure/calibration error.
0800
Software error.
1000
2000
4000
Flow/calibration error.
8000
sec3_repairinstruc_c.fm
Fabius
3-15
Fabius
Repair Instructions
10
Overview: EEP
Error Description
Possible Cause
0001
Read error.
System configuration
(device configuration)
Data error.
EEPROM needs replaced.
0002
Read error.
System data (values stored in the
event of a power failure)
Data error.
EEPROM needs replaced.
Data stored incorrectly in the event of a
power failure.
0004
Read error.
User configuration (user settings)
Data error.
EEPROM needs replaced.
0008
Read error.
Settings of ventilation (last setting in
the event of a power failure)
Data error.
EEPROM needs replaced.
Data stored incorrectly in the event of a
power failure.
0010
Read error.
Monitoring limit values (last setting
in the event of a power failure)
Data error.
EEPROM needs replaced.
Data stored incorrectly in the event of a
power failure.
0020
Read error.
Monitoring calibration values.
Ventilation calibration values.
Data error.
EEPROM needs replaced.
0040
Read error.
Error log.
Data error.
EEPROM needs replaced.
0080
Data error.
EEPROM needs replaced.
0100
Write error.
System configuration
(device configuration)
Data error.
EEPROM needs replaced.
0200
Write error.
System data (values stored in the
event of a power failure)
Data error.
EEPROM needs replaced.
Data stored incorrectly in the event of a
power failure.
0400
Write error.
User configuration (user settings)
Data error.
EEPROM needs replaced.
3-16
Error
sec3_repairinstruc_c.fm
Repair Instructions
0800
Write error.
Ventilation settings (last setting in
the event of a power failure)
Data error.
EEPROM needs replaced.
Data stored incorrectly in the event of a
power failure.
1000
Write error.
Monitoring limit values (last setting
in the event of a power failure)
Data error.
EEPROM needs replaced.
Data stored incorrectly in the event of a
power failure.
2000
Write error.
Monitoring calibration values.
Ventilation calibration values.
Data error.
EEPROM needs replaced.
4000
Data error.
EEPROM needs replaced.
8000
Data error.
EEPROM needs replaced.
sec3_repairinstruc_c.fm
Fabius
3-17
Fabius
Repair Instructions
Error Log
Error Description
Possible Cause
No error
11
14
15
16
17
A/D converter
18
Graphics display
21
Battery
22
Analog voltage
23
Supply voltage
31
EEPROM*
32
33
34
35
Checksum of settings or
operating mode incorrect.
36
Communication error
37
Error
sec3_repairinstruc_c.fm
11
Fabius
41
Repair Instructions
Motor error
42
24 V operating voltage
43
44
45
sec3_repairinstruc_c.fm
47
48
SIO error
49
3-19
Fabius
Repair Instructions
51
82
83
sec3_repairinstruc_c.fm
81
3-20
Fabius
12
Repair Instructions
DrgerService Mode (software 1.00)
12.1
The DrgerService Mode can only be accessed while Fabius is in the standby mode.
Press the Menu key.
Select keycode by turning rotary knob.
Confirm by pressing rotary knob.
The respective number is displayed on black background.
Select keycode 112 by turning rotary knob clockwise.
sec3_repairinstruc_c.fm
12.2
3-21
Repair Instructions
12.3
Fabius
SERVICE
Calibration pressure
Calibration peep valve
Reset logbook
Reset operating hours
Function
Init system *
DISABLED
EMPTY
LOST
XXXXXXXXX
MON. + VENT.
* Initialization of Fabius
3-22
sec3_repairinstruc_c.fm
Fabius
13
Repair Instructions
DrgerService Mode (software 2.00)
13.1
The DrgerService Mode can only be accessed while Fabius is in the standby mode.
Press the Menu key.
Select keycode by turning rotary knob.
Confirm by pressing rotary knob.
The respective number is displayed on black background.
sec3_repairinstruc_c.fm
13.2
3-23
Repair Instructions
13.3
Fabius
SERVICE
Reset logbook
Function
Cal. peepvalve
Cal. pressure
Init system *
MON. + VENT.
EMPTY
Peep tuning:
G_h 0_h: G_1 0_1
XX XXX XX XXX
P/PWM**
0 0 0 0
0 0
0 0
* Initialization of Fabius
** P (pressure) corresponds to PWM (pulse width modulation) ratio
3-24
sec3_repairinstruc_c.fm
Fabius
14
Repair Instructions
General Information About the Control Box
power cable
mains filter
ON/OFF switch
fuses
power transformer
Power Supply PCB
Power PCB
Control PCB
differential pressure sensor (flow)
pressure sensor (Paw)
Display PCB
backlighting lamp
rotary knob
sec3_repairinstruc_c.fm
rechargeable battery
3-25
Fabius
Repair Instructions
14.1
Switch control box off using ON/OFF switch (ON/OFF switch is located on rear
panel of control box).
Disconnect cable and hose connections 1 to 7 (see figure below) and remove
control box.
Loosen screw of cable clamp 8 and thread power cord out of cable clamp.
ON/OFF switch
Paw
V-Sensor
1 AT
ON
OFF
1 AT
1
9
15
Interface M
Interface C
O2-Sensor
Fig. 7: Rear view of the control box, disconnecting cable and hose connections
Loosen knurled screws 9.
9
P
1 AT
ON
Paw
8
Interface M
V-Sensor
V-Sensor
1
15
Interface C
O2-Sensor
sec3_repairinstruc_c.fm
O2-Sensor
1 AT
OFF
Fabius
Repair Instructions
Lift control box 1 at rear and remove control box 1 from front mount.
O2 +
S-ORC
Fabius
sec3_repairinstruc_c.fm
3-27
Fabius
Repair Instructions
14.2
man./
spont.
IPPV
IPPV
Paw [mbar]
60
40
20
0
Pmax
FiO2
MV
Paw
VT
fIPPV
TI:TE
24
7.9
28
TIP:TI
2
80
21
12.0
3.0
40
8
PEEP
Menu
1..2..
3-28
sec3_repairinstruc_c.fm
Fabius
14.3
Repair Instructions
Control Box Assemblies
11
1
10
2
9
3
8
4
Fig. 11: Top view of the control box (top cover removed)
sec3_repairinstruc_c.fm
Key
1
Mains filter
Power transformer
Rotary knob
Power PCB
Control PCB
Rechargeable battery
10
11
3-29
Fabius
Repair Instructions
14.4
1 AT
ON
OFF
1 AT
V-Sensor
Paw
8
1
9
15
Interface M
Interface C
O2-Sensor
ON/OFF switch
Pneumatics interface
3-30
Key
Fabius
14.5
Repair Instructions
Power Transformer
14.5.1
Switch control box off using ON/OFF switch (ON/OFF switch is located on rear
panel of control box).
Unplug power cord from AC outlet.
Check mains fuses of the control box (mains fuses are located on rear panel of
control box).
If mains fuses are OK, proceed as follows:
sec3_repairinstruc_c.fm
man./
spont.
IPPV
IPPV
Paw [mbar]
60
40
20
0
Pmax
FiO2
MV
Paw
VT
fIPPV
TI:TE
24
7.9
28
TIP:TI
2
80
21
12.0
3.0
40
8
3-31
Menu
1..2..
PEEP
Fabius
Repair Instructions
Plug power cord into AC outlet.
Switch control box on.
Using a multimeter, measure the power transformer output voltage (it should be
approx. 40 VAC).
If the power transformer output voltage is not approx. 40 VAC, check fuses, if
fuses are OK, replace power transformer (see "Dismounting/Replacing the Power
Transformer").
T4L
X20
T3,15L
X4
T1,6L
T2,5L
X6
X8
40 VAC
X2
3-32
sec3_repairinstruc_c.fm
Fig. 14: Power Supply PCB, measuring the power transformer output voltage
Fabius
14.5.2
Repair Instructions
Switch control box off using ON/OFF switch (ON/OFF switch is located on rear
panel of control box).
Unplug power cord from AC outlet.
sec3_repairinstruc_c.fm
man./
spont.
IPPV
IPPV
Paw [mbar]
60
40
20
0
Pmax
FiO2
MV
Paw
VT
fIPPV
TI:TE
24
7.9
28
TIP:TI
2
80
21
12.0
3.0
40
8
3-33
Menu
1..2..
PEEP
Fabius
Repair Instructions
Disconnect cable connector 1 of power transformer from the Power Supply PCB.
T4L
X20
T3,15L
X4
T1,6L
T2,5L
X6
X8
X2
Fig. 16: View of the Power Supply PCB, disconnecting the cable connector
sec3_repairinstruc_c.fm
2
2
3-34
Disconnect both power transformer cable lugs 2 from connectors of mains filter.
Fabius
Repair Instructions
1
2
2
1
Fig. 18: Right hand side of control box, removing device mounting plates
Remove screws 3.
3
Fig. 19: Right hand side of control box, removing fixing screws of power transformer
sec3_repairinstruc_c.fm
Replace the power transformer with a new one and secure new power
transformer to control box using screws 3.
Mount device mounting plates 2 to control box (see Figure "Right hand side of
control box, removing device mounting plates."
Connect both cable lugs of power transformer to connectors of mains filter.
3-35
Fabius
Repair Instructions
40 VAC
110 VAC
40 VAC
230 VAC
Make sure to use the correct fuses for 110 V or 230 V supply:
100 V = 2 AT, 230 V = 1 AT
X20
T3,15L
X4
X8
X2
Fig. 21: Power Supply PCB; connecting power transformer cable connector
3-36
sec3_repairinstruc_c.fm
T1,6L
T2,5L
X6
T4L
Fabius
Repair Instructions
14.6
14.6.1
14.6.2
14.6.3
Switch control box off using ON/OFF switch (ON/OFF switch is located on rear
panel of control box).
sec3_repairinstruc_c.fm
Remove control box from trolley (see "Removing the Control Box from the Gas
Box").
3-37
Fabius
Repair Instructions
Remove lateral screws 1 from control box 2 and lift top cover 3 in direction of A
and away from control box 2.
Place top cover 3 of control box 2 aside.
man./
spont.
IPPV
IPPV
Paw [mbar]
60
40
20
0
Pmax
FiO2
MV
Paw
VT
fIPPV
TI:TE
24
7.9
28
TIP:TI
2
80
21
12.0
3.0
40
8
Menu
1..2..
PEEP
3-38
sec3_repairinstruc_c.fm
Fabius
Repair Instructions
Measure the following voltages: approx. 27 VDC, 5 VDC, and approx. 40 VAC
(see Figure "Test points on Power Supply PCB, measuring output voltages".
T4L
X20
T3,15L
X4
X6
T2,5L
5 VDC
T1,6L
approx.
27 VDC
approx.
40 VAC
X8
X2
sec3_repairinstruc_c.fm
Fig. 23: Test points on Power Supply PCB, measuring output voltages
3-39
Fabius
Repair Instructions
14.7
Designation
GND
FB
approx. +2 V during AC
supply
+28V_1
+28 V
+28V_2
+28 V
FB
approx. +2 V during AC
supply
GND
14.8
Value
The following voltages should be measured according to the current operating mode
(battery-powered, AC-powered, or ON/OFF switch set to OFF): on-load voltage,
charging voltage, off-load voltage.
14.9
This connector creates the connection between the +24 V voltage supply and the 5V
voltage regulator and motor.
14.10
Status Signals X2
Pin
Designation
Value
Netz_S1
OFF = 8.7 V
1
2
Netz_S2
NETZ/BATT
5
6
NMI/POWERFAIL
not used
3-40
sec3_repairinstruc_c.fm
ON = 0 V to 3
Fabius
Repair Instructions
man./
spont.
sec3_repairinstruc_c.fm
IPPV
IPPV
Paw [mbar]
60
40
20
0
Pmax
FiO2
MV
Paw
VT
fIPPV
TI:TE
24
7.9
28
TIP:TI
2
80
21
12.0
3.0
40
8
PEEP
Menu
1..2..
3-41
Fabius
Repair Instructions
1
T4L
X20
1
T3,15L
X4
X6
T1,6L
T2,5L
X8
X2
T4L
2
T3,15L
X4
T1,6L
T2,5L
X6
sec3_repairinstruc_c.fm
X8
X2
X20
Fabius
Repair Instructions
1
T4L
1
X20
T3,15L
X4
T1,6L
T2,5L
X6
X8
X2
sec3_repairinstruc_c.fm
Install new Power Supply PCB into control box using reverse method of that used
for removal.
3-43
Fabius
Repair Instructions
1
T4L
X20
1
T3,15L
X4
X6
T1,6L
T2,5L
X8
X2
3-44
sec3_repairinstruc_c.fm
Fabius
Repair Instructions
14.11
Control PCB
sec3_repairinstruc_c.fm
3-45
Fabius
Repair Instructions
X1
X3
X8
X6
R40
EPROM
D5
X16
X4
D3
G1
Rechargeable
battery
B3
X23
Pressure sensor
(Paw)
D7
L1
L2
B1
Differential pressure
sensor (P)
X13
3-46
sec3_repairinstruc_c.fm
Check Control PCB in the Debug Mode: (the following will be displayed if the
Control PCB is OK: MON 0000, EEP 0000)
Fabius
14.12
Repair Instructions
Control PCB Connections
14.12.2 Connector X4
See X7 Power PCB
sec3_repairinstruc_c.fm
Designation
Line0
Line1
Line2
Line3
Column0
Column1
Column2
Column3
L_MAN
10
L_IPPV
11
L_SBY
12
L_SIL
13
L_WAR
14
L_ALA
Value
LED
3-47
Fabius
Repair Instructions
Designation
Value
GNDD
Column2
Key
Line3
Key
FPL_CLCK
VCC
+5 V
3-48
FPL_PULS
sec3_repairinstruc_c.fm
Fabius
14.13
Repair Instructions
Dismounting/Replacing the Control PCB
man./
spont.
sec3_repairinstruc_c.fm
IPPV
IPPV
Paw [mbar]
60
40
20
0
Pmax
FiO2
MV
Paw
VT
fIPPV
TI:TE
24
7.9
28
TIP:TI
2
80
21
12.0
3.0
40
8
PEEP
Menu
1..2..
3-49
Fabius
Repair Instructions
X1
X8
X3
X6
R40
D5
X16
X4
D3
G1
D7
1
X23
B3
L1
L2
sec3_repairinstruc_c.fm
1 AT
ON
1 AT
OFF
Paw
8
Interface M
V-Sensor
1
9
15
Interface C
O2-Sensor
Fig. 32: Rear view of control box, removing nut of O2 sensor port
3-50
X13
Fabius
Repair Instructions
X1
X3
X8
X6
R40
D5
X4
D3
D7
X16
G1
X23
B3
5
Copyright 2000 Draeger Medical, Inc.
sec3_repairinstruc_c.fm
L1
L2
5
X13
Fig. 33: Removing pressure sensor (Paw), differential pressure sensor, rechargeable
battery and EPROM
3-51
Fabius
Repair Instructions
Remove fixing screws 1.
X1
X8
X3
X6
R40
D5
G1
D7
B3
X23
X16
X4
D3
L1
L2
1
1
X13
Secure O2 sensor port using nut (do not forget washer on inside of O2 sensor
port).
Mount top cover to control box.
Mount control box to Fabius trolley.
Connect cables and hoses to control box (see markings).
Carry out a system initialization (system init, keycode 112).
Enter previously recorded menu settings.
3-52
sec3_repairinstruc_c.fm
Connect connectors.
Fabius
Repair Instructions
sec3_repairinstruc_c.fm
3-53
Fabius
Repair Instructions
14.14
In case of failure, replace the complete pressure sensor (Paw) on the Control PCB.
After replacement, calibrate the pressure sensor (Paw) in the DrgerService Mode.
man./
spont.
IPPV
IPPV
Paw [mbar]
60
40
20
0
Pmax
FiO2
MV
Paw
VT
fIPPV
TI:TE
24
7.9
28
TIP:TI
2
80
21
12.0
3.0
40
8
Menu
1..2..
PEEP
3-54
sec3_repairinstruc_c.fm
Fabius
Repair Instructions
D5
X16
X4
D3
G1
D7
X23
B3
2
L1
L2
2
X13
sec3_repairinstruc_c.fm
3-55
Fabius
Repair Instructions
Switch control box off using ON/OFF switch (ON/OFF switch is located on rear
panel of control box).
Remove control box from Gas Box (see "Removing the Control Box from the Gas
Box").
A
3
IPPV
Pmax
FiO2
MV
Paw
VT
fIPPV
TI:TE
24
7.9
28
TIP:TI
80
21
12.0
3.0
40
8
Menu
1..2..
PEEP
3-56
sec3_repairinstruc_c.fm
man./
spont.
IPPV
Paw [mbar]
60
40
20
0
Fabius
Repair Instructions
Mark silicone hoses for later reassembly and disconnect them from pressure
sensor (flow).
Remove fixing screws and washers from pressure sensor (flow) 2.
D5
X16
X4
D3
G1
D7
X23
B3
L1
2
L2
2
X13
sec3_repairinstruc_c.fm
3-57
Fabius
Repair Instructions
14.15
Power PCB
In case of failure, replace the complete Power PCB. The EPROM is not included in
the new Power PCB. It must be removed from the old Power PCB and mounted to the
new one.
D6
X7
U1
EPROM
X8
D8
V5
V12
K1
V4
V18
X9
L1
X1
X3
Remove EPROM from Power PCB and mount EPROM onto new
Power PCB.
Make sure to mount EPROM correctly (direction) into EPROM
mount.
sec3_repairinstruc_c.fm
V11
Fabius
14.16
Repair Instructions
Power PCB Connections
Pin 1
Pin
Designation
AKKU+
+27 V to 5
MOTOR1
+27V to 4
GEHUSE
GND
MOTOR2
AKKU-
sec3_repairinstruc_c.fm
3-59
Fabius
Repair Instructions
Pin 1
Pin 15
Designation
PEEP
Index
PUMPE
MV2
not used
P_MEMBRAN
+5V to GNDD
VCC
+5V to GNDD
Phase1
+5V to GNDD
GNDD
VCC
+5V to GNDD
10
End_Sch
+5V to GNDD
11
VPP_SAVE
+27V to GNDD
12
MV1
not used
13
VPP_SAVE
+27 V to GNDD
14
GNDD
15
Phase0
3-60
+5V to GND
sec3_repairinstruc_c.fm
+5V to GNDD
Fabius
Repair Instructions
sec3_repairinstruc_c.fm
During operation, +5 V are measured across red (+5V) and black wire (GND), and
approx. +27 V across black (GND) and blue wire (motor).
3-61
Fabius
Repair Instructions
Designation
Value
VCC
+5V to GNDD
VCC
VCC
VCC
MV1_AN
not used
MV2_AN
not used
PEEP_AN
10
RXD0
11
I_ZU_E
12
RESET
13
Quit_0
14
MOTI
15
Horn_Reg
16
Pressure
17
GNDD
18
MV3_AN
19
FLOW
20
P_MEMBRA
21
OFF_ON
22
Shutdown_Stat
us
23
GNDD
24
GNDD
25
GNDD
26
GNDD
not used
3-62
TXD0
sec3_repairinstruc_c.fm
Fabius
Repair Instructions
14.17
Switch control box off using ON/OFF switch (ON/OFF switch is located on rear
panel of control box).
Remove control box from Gas Box (see "Removing the Control Box from the
Flowmeter Chasis").
sec3_repairinstruc_c.fm
man./
spont.
IPPV
IPPV
Paw [mbar]
60
40
20
0
Pmax
FiO2
MV
Paw
VT
fIPPV
TI:TE
24
7.9
28
TIP:TI
2
80
21
12.0
3.0
40
8
PEEP
Menu
1..2..
3-63
Fabius
Repair Instructions
Remove EPROM 1 from old Power PCB and mount it to new Power PCB (make
sure to mount EPROM correctly (direction) into EPROM mount).
X10
X4
X12
X13
D6
X5
X7
U1
X8
D8
V5
V12
X6
K1
V4
V11
V18
X9
X11
L1
X1
X3
Rev. B
3-64
sec3_repairinstruc_c.fm
Fabius
Repair Instructions
1
D6
X7
U1
1
D8
X8
V5
V12
K1
V4
V11
V18
sec3_repairinstruc_c.fm
1
1
X9
L1
X1
X3
3-65
Fabius
Repair Instructions
1
D6
X7
U1
X8
D8
V5
V12
1
K1
V4
V11
V18
L1
1
X9
1
X1
X3
3-66
sec3_repairinstruc_c.fm
Fabius
Repair Instructions
sec3_repairinstruc_c.fm
3-67
Fabius
Repair Instructions
14.18
The front panel comprises the front frame, membrane keypad, rotary knob and
display PCB. In case of failure, the complete front panel, rotary knob or display can
also be replaced separately.
man./
spont.
IPPV
IPPV
Paw [mbar]
60
40
20
0
Pmax
FiO2
MV
Paw
VT
fIPPV
TI:TE
24
7.9
28
TIP:TI
2
80
21
12.0
3.0
40
8
Menu
1..2..
PEEP
3-68
sec3_repairinstruc_c.fm
Fabius
Repair Instructions
Disconnect connector 1.
Disconnect connector 2.
Disconnect connector 3.
Disconnect connector 4.
4
X1
X3
X6
sec3_repairinstruc_c.fm
Fig. 47: Top view of control box (cover removed), disconnecting connectors
3-69
Fabius
Repair Instructions
Remove rotary knob cap 1.
man./
spont.
IPPV
Menu
1..2..
Pmax
VT
fIPPV
TI:TE
TIP:TI
PEEP
1
Fig. 48: Front view of control box, removing rotary knob cap
Remove hexagon nut 2.
man./
spont.
IPPV
Menu
1..2..
Pmax
VT
fIPPV
TI:TE
TIP:TI
PEEP
2
Fig. 49: Front view of control box, removing hexagon nut
Remove fixing screws 3.
sec3_repairinstruc_c.fm
3-70
Fabius
Repair Instructions
sec3_repairinstruc_c.fm
Fig. 52: Top view control box (top cover removed), removing screw and washer
3-71
Fabius
Repair Instructions
1
3
3-72
sec3_repairinstruc_c.fm
Fabius
14.19
Repair Instructions
Display PCB
sec3_repairinstruc_c.fm
man./
spont.
IPPV
IPPV
Paw [mbar]
60
40
20
0
Pmax
FiO2
MV
Paw
VT
fIPPV
TI:TE
24
7.9
28
TIP:TI
2
80
21
12.0
3.0
40
8
PEEP
Menu
1..2..
3-73
Repair Instructions
Fabius
Disconnect connector 1.
Disconnect connector 2.
Disconnect connector 3.
Disconnect connector 4.
4
X1
X3
X6
Fig. 55: Top view of control box (top cover removed), disconnecting connectors
Remove fixing screws 5.
3-74
sec3_repairinstruc_c.fm
Fabius
Repair Instructions
2
3
sec3_repairinstruc_c.fm
3
Fig. 58: Rear view of front panel, removing fixing screws and washers
3-75
Fabius
Repair Instructions
Remove label 1.
Remove fixing screws 2.
2
HIGH VOLTAGE
CAUTION
3-76
sec3_repairinstruc_c.fm
Fabius
Repair Instructions
man./
spont.
sec3_repairinstruc_c.fm
IPPV
IPPV
Paw [mbar]
60
40
20
0
Pmax
FiO2
MV
Paw
VT
fIPPV
TI:TE
24
7.9
28
TIP:TI
2
80
21
12.0
3.0
40
8
PEEP
Menu
1..2..
3-77
Fabius
Repair Instructions
Disconnect connector 1.
Disconnect connector 2.
Disconnect connector 3.
Disconnect connector 4.
4
X1
X3
X6
Fig. 61: Top view of control box (top cover removed), disconnecting connectors
3-78
sec3_repairinstruc_c.fm
Fabius
Repair Instructions
2
3
sec3_repairinstruc_c.fm
3
Fig. 64: Rear view of front panel, removing fixing screws and washers
3-79
Fabius
Repair Instructions
2
HIGH VOLTAGE
CAUTION
3-80
sec3_repairinstruc_c.fm
Fabius
Repair Instructions
15
Gas Box
15.1
SV00389
sec3_repairinstruc_c.fm
Key
1
Container
O2 cylinder connection
O2 connection
N2O connection
AIR connection
3-81
Fabius
Repair Instructions
15.2
5
1
Alarm whistle
Ejector
3-82
sec3_repairinstruc_c.fm
Key
Fabius
Repair Instructions
15.3
Switch control box off using ON/OFF switch (ON/OFF switch is located on rear
panel of control box).
Disconnect power plug from AC outlet.
Disconnect gas supply hoses from pipeline system.
Remove fixing screws 1 from cover 2 and pull cover 2 slightly out.
sec3_repairinstruc_c.fm
1
Fig. 68: Rear view of Fabius, removing gas box
3-83
Fabius
Repair Instructions
15.4
Pressure Regulators
Replace pressure regulators after six years of service or install Pressure Regulator
spare parts set. See replacement interval matrix on Page 4.5 of the Test Certificate.
15.4.1
15.4.2
Switch control box off using ON/OFF switch (ON/OFF switch is located on rear
panel of control box).
Disconnect power plug from AC outlet.
Disconnect gas supply hoses from pipeline system.
Remove gas box (see "Removing the Gas Box").
Mark hoses of respective pressure regulator for later reassembly, for example, 1
for outlet, 2 for inlet, in order to avoid interchanging of inlet and outlet of pressure
regulator (note the arrow marking on pressure regulator).
AIR pressure
3-84
O2 pressure regulator
sec3_repairinstruc_c.fm
Fabius
Repair Instructions
Pressure regulator
sec3_repairinstruc_c.fm
3-85
Fabius
Repair Instructions
Before installing the Pressure Regulator spare parts set, the pressure regulator
must be closed (depressurized) as follows:
Unlock adjusting ring 1 (pull in direction of A).
Turn adjusting ring 1 counterclockwise in direction of B as far as it will go.
Remove nut 2.
Mount new Pressure Regulator spare parts set (sealing ring, diaphragm, and
locking bolt) to dismounted pressure regulator.
Mount pressure regulator.
A
B
Sealing ring
Diaphragm
3-86
sec3_repairinstruc_c.fm
Locking bolt
Fabius
Repair Instructions
15.4.3
sec3_repairinstruc_c.fm
3-87
Repair Instructions
Fabius
3-88
sec3_repairinstruc_c.fm
16
Fabius
Repair Instructions
SV00435
15
14
13
12
11
10
sec3_repairinstruc_c.fm
Key
Expiratory port
Fresh-gas port
Expiratory valve
Ventilator port
Flow sensor
10
PEEP valve
11
Inspiratory valve
MAN/SPONT-IPPV selector
12
APL valve
13
Inspiratory port
14
15
Rev. B
3-89
Repair Instructions
16.1
Fabius
In case of repair, replace the valve disc, the valve seat, or the sealing rings. Carefully
glue valve seat into place using silicone glue.
16.1.1
4
5
Screw plug
O-ring seal
Spring cross
Valve disc
Valve seat
sec3_repairinstruc_c.fm
Key
3-90
Fabius
16.2
Repair Instructions
Inspiratory Valve
In case of repair, replace the gasket, the valve disc, and the valve seat, or the
complete inspiratory valve. Carefully glue valve seat into place using silicone glue.
16.2.1
sec3_repairinstruc_c.fm
Key
1
Ring nut
Cap
Gasket
Valve disc
Valve seat
3-91
Fabius
Repair Instructions
16.3
Expiratory Valve
In case of repair, replace the gasket, the valve disc, the valve seat, or the complete
expiratory valve. Carefully glue valve seat into place using silicone glue.
16.3.1
Ring nut
Inspection cap
Gasket
Valve disk
Valve crater
sec3_repairinstruc_c.fm
Key
3-92
Fabius
16.4
Repair Instructions
PEEP Valve
In case of repair, replace the O-ring, the socket, the diaphragm, the valve seat, the
sealing ring, or the complete PEEP valve. Carefully glue valve seat into place using
silicone glue.
16.4.1
3
4
sec3_repairinstruc_c.fm
Key
1
O-ring
Socket
Diaphragm
Valve seat
Sealing ring
3-93
Fabius
Repair Instructions
16.5
APL Valve
16.5.1
3
Fig. 79: APL valve components
Crater screw
16.5.2
Remove the APL valve ring nut from the old APL valve.
Mount the APL valve ring nut to the new APL valve.
Mount the new APL valve to the Cosy compact breathing system mount.
Perform a function check on Fabius.
3-94
sec3_repairinstruc_c.fm
Key
Fabius
Repair Instructions
16.6
Cosy Absorber
16.6.1
2
3
sec3_repairinstruc_c.fm
Key
1
Absorber cover
Absorber canister
O-ring
Absorber insert
Lip seal
3-95
Repair Instructions
17
Fabius
18
17
3
4
16
15
14
13
6
12
11
7
10
9
8
Inspiratory valve
10
Check valve
11
APL valve
12
MAN/SPONT-IPPV selector
Fresh-gas port
13
Flow sensor
Absorber no. 1
14
Expiratory valve
15
PEEP valve
Clamping screw
16
Ventilator port
Breathing bag
17
Inspiratory port
18
O2 sensor
3-96
sec3_repairinstruc_c.fm
Key
Fabius
17.1
Repair Instructions
Fresh-Gas Decoupling Valve
In case of repair, replace (as applicable) the valve disc, the screen element, the valve
seat, the sealing rings, or the complete fresh-gas decoupling valve.
17.1.1
6
5
1
2
3
4
sec3_repairinstruc_c.fm
Key
1
Sealing rings
Valve disc
Valve seat
Threaded ring
Fresh-gas port
Spring cross
3-97
Fabius
Repair Instructions
17.2
Inspiratory Valve
In case of repair, replace (as applicable) the sealing rings, the valve disc, the valve
seat, the screen element, the clamp ring, or the complete inspiratory valve assembly.
17.2.1
1
2
3
4
5
7
8
Ring nut
Sealing rings
Valve disc
Valve seat
Sealing ring
Sealing ring
Screen element
Clamp ring
sec3_repairinstruc_c.fm
Key
3-98
Fabius
17.3
Repair Instructions
Expiratory Valve
In case of repair, replace (as applicable) the sealing ring, the valve disc, the valve
seat, the spring ring, or the complete expiratory valve.
17.3.1
1
2
4
5
6
sec3_repairinstruc_c.fm
7
Fig. 84: Expiratory valve components
Key
1
Ring nut
PEEP valve
Valve disc
Valve seat
Sealing ring
Spring ring
3-99
Fabius
Repair Instructions
17.4
PEEP Valve
In case of repair, replace (as applicable) the diaphragm, the spacer, the top part of the
PEEP valve, or the complete PEEP valve.
17.4.1
1
2
3
Spacer
Diaphragm
Diaphragm plate
3-100
sec3_repairinstruc_c.fm
Key
Fabius
17.5
Repair Instructions
Absorber
In case of repair, replace (as applicable) the screen diaphragm, the sealing ring, the
plexiglass cover, or the complete absorber.
17.5.1
Absorber Components
sec3_repairinstruc_c.fm
4
5
Key
1
Plexiglass cover
Sealing ring
Screen diaphragm
3-101
Fabius
Repair Instructions
17.6
APL Valve
17.6.1
Remove the APL valve ring nut from the old APL valve.
Mount the APL valve ring nut to the new APL valve.
Mount the new APL valve to the Cosy compact breathing system mount.
3-102
sec3_repairinstruc_c.fm
Fabius
Repair Instructions
18
The flowmeter block is available in several versions. Depending on the drive gases
used, it comes with four flowmeter tubes (2 x N20, 2 x O2) or five flowmeter tubes (2 x
N2O, 2 x O2, and 1 x AIR).
In case of repair, replace (as applicable) the shield, the flow control valves, the
pressure gauges, the rotary knobs, the rotary knob caps, the flowmeter tubes, or the
complete flowmeter block.
18.1
AIR pressure
N2O pressure
O2 pressure
S-ORC
Oxygen-Ratio-Controller
Shield
AIR flowmeter tube
N2O flowmeter
O2 flowmeter
sec3_repairinstruc_c.fm
O2
AIR N2O
O2 control valve
18.1.1
3-103
Fabius
Repair Instructions
18.1.2
Switch control box off using ON/OFF switch (ON/OFF switch is located on rear
panel of control box).
Unplug power plug from AC outlet.
Disconnect device from gas supplies.
Remove fixing screws 1 from flowmeter block 2.
Pull flowmeter block slightly out making sure that shield 3 of flowmeter block 2
does not fall down.
Slide shield 3 out of the flowmeter block 2.
Place shield 3 shield aside.
S-ORC
Oxygen-Ratio-Controller
3
2
sec3_repairinstruc_c.fm
3-104
Fabius
Fabius
Repair Instructions
Before disconnecting hoses from rear panel of flowmeter block, mark them for
later reassembly.
Push in respective retaining ring 1 at hose connections 2 and, at the same time,
pull out respective hose.
Remove flowmeter block.
1
1
2
1
2
1
2
sec3_repairinstruc_c.fm
1
Fig. 89: Rear view of the flowmeter block (3-gas version), disconnecting hoses
3-105
Fabius
Repair Instructions
1
200 lg
200 lg
02
N20
A
140 lg
1
140 lg
1
Fig. 90: Rear view of the S-ORC, marking hoses
Push in respective retaining ring 2 at hose connections and, at the same time,
pull out marked hoses.
3-106
sec3_repairinstruc_c.fm
02
N20
Fabius
Repair Instructions
Remove fixing screws 1 of S-ORC and mount S-ORC to new flowmeter block.
02
N20
A
sec3_repairinstruc_c.fm
3-107
Fabius
Repair Instructions
19
The S-ORC is mounted to the flowmeter block. In case of repair, adjust it or, if it
cannot be adjusted, replace the complete S-ORC.
sec3_repairinstruc_c.fm
Fig. 93: Rear view of flowmeter block, showing location of the S-ORC
3-108
S-ORC
Fabius
19.1
Repair Instructions
Deleted H-ORC China Version. For information refer to Fabius
2600 series Service Manual P/N 4116028
sec3_repairinstruc_c.fm
3-109
Repair Instructions
Fabius
3-110
sec3_repairinstruc_c.fm
Fabius
Repair Instructions
sec3_repairinstruc_c.fm
3-111
Fabius
Repair Instructions
19.2
19.2.1
Mechanical Pre-Adjustment
Adjust adjusting screw 1 for O2 such that it protrudes about 1 mm from valve
element 2.
N20
1
02
3
A
02
Adjust distance between upper edge of valve elements 4 and 5 (see Figure
above) and housing to approximately 10 mm.
3-112
sec3_repairinstruc_c.fm
N20
Fabius
Repair Instructions
19.2.2
High-Pressure Adjustment
Use a test pressure regulator to adjust a high pressure of 5 0.1 bar at a flow of
3 1 L/min.
Use the O2 pressure regulator to adjust a high pressure of 3 0.1 bar at a flow of
3 1 L/min.
Use the N2O pressure regulator to adjust a high pressure of 2 0.1 bar at a flow
of 3 1 L/min.
19.2.3
Leak Tests
sec3_repairinstruc_c.fm
Flowmeter block safety valve should not open yet. No gas should escape from the SORC and/or S-ORC vent hole.
Valve Seat
No N2O should escape when O2 flow control valve is closed and N2O flow control
valve is fully open.
19.2.4
3-113
Fabius
Repair Instructions
19.2.5
Connect a pressure gauge (measuring range 100 mbar) to O2 side inlet port 1
using a T-piece.
Adjust O2 flow control valve to 0.20 L/min.
The control pressure should be 25 mbar (1 mbar).
If the control pressure is not 25 mbar (1 mbar) use adjusting screw 2 to adjust
the control pressure on the O2 side.
02
N20
A
3-114
sec3_repairinstruc_c.fm
Fabius
19.2.6
Repair Instructions
02
2
1
N 20
A
sec3_repairinstruc_c.fm
3-115
Fabius
Repair Instructions
19.2.7
1
A
02
N20
A
3-116
sec3_repairinstruc_c.fm
Fabius
19.2.8
Repair Instructions
O2 Concentration Test
Make sure O2 sensor is functioning properly and has been calibrated.
After adjusting/readjusting S-ORC valve, check O2 concentration using an O2
analyzer (accuracy: 1 vol.% O2).
O2 Flow (L/min)
0.5 L/min
0.05 L/min
Concentration (vol.%
O2)
Fully open N2O flow
control valve.
22 to 33
22 to 28
22 to 33
If you do not need to adjust/readjust the previous S-ORC valve settings or if you
have replaced the S-ORC, test according to Test Certificate using an O2 analyzer
(accuracy: 1 vol.% O2).
19.2.9
Flow Test
sec3_repairinstruc_c.fm
3-117
Fabius
Repair Instructions
19.3
Switch control box off using ON/OFF switch (ON/OFF switch is located on rear
panel of control box).
Unplug power plug from AC outlet.
Disconnect device from gas supplies.
Remove fixing screws 1 from flowmeter block 2.
Make sure shield 3 does not fall down, and pull flowmeter block 2 slightly out.
S-ORC
Oxygen-Ratio-Controller
3
2
Fabius
sec3_repairinstruc_c.fm
3-118
Fabius
Repair Instructions
Before disconnecting hoses from rear panel of flowmeter block, mark them for
later reassembly.
Push in respective retaining ring 1 at hose connector 2 and, at the same time,
disconnect respective hose from S-ORC.
Remove flowmeter block.
1
1
2
1
2
1
2
sec3_repairinstruc_c.fm
1
Fig.106:Rear view of the flowmeter block (3-gas version), disconnecting hoses
3-119
Fabius
Repair Instructions
Disconnect hoses from hose connections 1 by pushing in the retaining rings and,
at the same time, disconnecting the respective hose.
Remove S-ORC fixing screws.
Flowmeter block
A
02
N2 0
A
140 lg
140 lg
200 lg
S-ORC
200 lg
S-ORC
3-120
sec3_repairinstruc_c.fm
Fabius
Repair Instructions
20
In case of repair, replace (as applicable) the bag-type rolling seal, the rolling seal, or
the complete motor.
20.1
Ventilator Components
Safety valve
Cylinder
Bag-type
rolling seal
Piston
Rolling
Spindle mount
Motor
Incremental
encoder
sec3_repairinstruc_c.fm
Light barrier
20.2
Check ventilator in the debug mode (no ventilator error, VEN 0000) or according
to Test Certificate.
3-121
Fabius
Repair Instructions
20.3
Switch control box off using ON/OFF switch (ON/OFF switch is located on rear
panel of control box).
Unplug power plug from AC outlet.
Remove fastening screws 1 of cover 2 (secured to rear panel of Fabius) and
place cover 2 aside.
sec3_repairinstruc_c.fm
3-122
Fabius
Repair Instructions
3
1
sec3_repairinstruc_c.fm
3-123
Fabius
Repair Instructions
Remove screw and washer 1 from the PEEP valve (see Figure below).
Disconnect cable connectors 2 from Pneumatics Control PCB.
Push disconnected cable connectors back into ventilator compartment.
X2
X3
X1
X4
X6
X5
1
2
Fig.111:View of the pneumatics, removing the cable connectors
4
X2
X3
X1
X4
X6
X5
3-124
sec3_repairinstruc_c.fm
Disconnect hose 3 (transparent) and hose 4 (blue) and push them back into the
ventilator compartment.
Fabius
Repair Instructions
sec3_repairinstruc_c.fm
Hold patient system in place (to prevent ventilator from falling down) and remove
fixing screw and washer 2.
20.4
Repair Instructions
Fabius
3-126
sec3_repairinstruc_c.fm
Fabius
Repair Instructions
sec3_repairinstruc_c.fm
3
2
4
3-127
Fabius
Repair Instructions
Remove fixing screws 1 from cover of ventilator and remove hose from inside of
cover.
Place cover aside.
2
2
3-128
sec3_repairinstruc_c.fm
Fabius
Repair Instructions
1
2
sec3_repairinstruc_c.fm
4
5
Fig.121:Top view of the motor, removing the strain relief
3-129
Fabius
Repair Instructions
Turn motor upside down.
white
green
grey
yellow
3-130
sec3_repairinstruc_c.fm
brown
Fabius
20.4.1
Repair Instructions
sec3_repairinstruc_c.fm
3-131
Fabius
Repair Instructions
3-132
sec3_repairinstruc_c.fm
Fabius
Repair Instructions
Remove fixing screws 1 from cover of ventilator and remove hose from inside of
the cover.
Place cover aside.
2
2
sec3_repairinstruc_c.fm
3-133
Repair Instructions
Fabius
1
2
sec3_repairinstruc_c.fm
Fabius
Repair Instructions
If applicable, turn new bag-type rolling seal 1 inside out (make sure small
groove 2 points outwards).
Pull bag-type rolling seal 1 over cylinder down to cylinder bottom 3 (bag-type
rolling seal should now protrude about 8 mm from rim of cylinder).
3
Fig.131:Pulling the bag-type rolling seal over the cylinder
Fold protruding part of bag-type rolling seal 4 over rim of cylinder in direction of A
and tuck bag-type rolling seal 4 into inner groove of cylinder in direction of B
(make sure bag-type rolling seal 4 is stretched tight over rim of cylinder).
sec3_repairinstruc_c.fm
Fig.132:Tucking the bag-type rolling seal into the groove of the cylinder
Secure tucked end of bag-type rolling seal using retaining ring 1 (make sure
retaining ring is properly inserted into groove of bag-type rolling seal.)
3-135
Repair Instructions
Fabius
Fig.133:Inserting the retaining ring into the groove of the bag-type rolling seal
Insert rubber ring 2 into outer groove of cylinder.
3-136
Fig.134:Inserting the rubber ring into the outer groove of the cylinder
sec3_repairinstruc_c.fm
Fabius
Repair Instructions
Place piston 1 on the motor spindle plate and secure piston using screws 2.
2
1
sec3_repairinstruc_c.fm
3-137
Repair Instructions
Fabius
2
Fig.136:Top view of the patient system, securing the patient system
Mount ventilator to Fabius using reverse method of that used for disassembly.
3-138
sec3_repairinstruc_c.fm
Fabius
21
Repair Instructions
General Information About the Uninterruptible Power
Supply (Option)
21.1
Switch control box off using ON/OFF switch (ON/OFF switch is located on rear
panel of control box).
Unplug power plug from AC outlet.
Remove fixing screws 1 from cover plate 2 (rear panel of Fabius) and place cover
plate 2 aside.
sec3_repairinstruc_c.fm
1
Fig.137:Rear view of Fabius, removing the uninterruptible power supply
3-139
Fabius
Repair Instructions
Remove nuts and washers 1.
3-140
sec3_repairinstruc_c.fm
Fabius
Repair Instructions
WARNING:
Risk of personal injury.
No uninterruptible power supply in case of power failure if
rechargeable batteries are not connected correctly. Make sure to
connect rechargeable batteries correctly.
Rechargeable batteries from Sonnenschein and Panasonic have
different contact assignments. Reversing the contacts may
damage the device or blow the fuse (in the holder).
Strictly follow the contact assignments of the different
rechargeable battery types when replacing rechargeable
batteries (see Figure below).
brown
brown
white
sec3_repairinstruc_c.fm
Sonnenschei
white
Sonnenschei
Panasonic
Panasonic
fuse
3-141
Fabius
Repair Instructions
22
X5
X4
electronic
PEEP valve
X6
X1
X3
X2
piston pump
pressure
sensor/muffler
X2
X3
pressure sensor
connection
X4
ventilator connection
X5
ventilator connection
X6
Rev. C
3-142
X1
sec3_repairinstruc_c.fm
Fabius
22.1
Repair Instructions
Pneumatics Control PCB
22.1.1
In case of failure, check Pneumatics Control PCB using the debug mode: (no
ventilator error: VEN 0000)
22.1.2
Switch control box off using ON/OFF switch (ON/OFF switch is located on rear
panel of control box).
Unplug power plug from AC outlet.
Remove fixing screws 1 from cover plate 2 (rear panel of Fabius) and place cover
plate 2 aside.
sec3_repairinstruc_c.fm
1
Fig.141:Rear view of Fabius, removing the cover plate
3-143
Fabius
Repair Instructions
3
1
sec3_repairinstruc_c.fm
3-144
Fabius
Repair Instructions
1 1
X5
X4
X6
X1
1
1
X3
X2
sec3_repairinstruc_c.fm
3-145
Fabius
Repair Instructions
22.2
Piston Pump
22.2.1
22.2.2
Switch control box off using ON/OFF switch (ON/OFF switch is located on rear
panel of control box).
Unplug power plug from AC outlet.
Remove fixing screws 1 from cover plate 2 (on rear panel of Fabius) and place
cover plate 2 aside.
sec3_repairinstruc_c.fm
3-146
Fabius
Repair Instructions
sec3_repairinstruc_c.fm
3
1
3-147
Repair Instructions
Fabius
Disconnect connector 1.
Mark hoses 2 and 3 for later reassembly and disconnect them from piston pump
connection.
X5
X4
X6
X1
X3
X2
1
2
3
sec3_repairinstruc_c.fm
Fabius
Repair Instructions
X5
X4
X6
X1
X3
X2
1
2
3
sec3_repairinstruc_c.fm
3-149
Fabius
Repair Instructions
22.3
Pressure Sensor
22.3.1
Check pressure sensor using the debug mode: PMEM (Software 1.00) Pvac
(Software 2.00).
22.3.2
Switch control box off using ON/OFF switch (ON/OFF switch is located on rear
panel of control box).
Unplug power plug from AC outlet.
Remove fixing screws 1 from cover plate 2 (on rear panel of Fabius) and place
cover plate 2 aside.
3-150
sec3_repairinstruc_c.fm
Fabius
Repair Instructions
sec3_repairinstruc_c.fm
3
1
3-151
Fabius
Repair Instructions
X5
X6
X4
X1
X3
X2
X5
X4
X6
X1
X3
sec3_repairinstruc_c.fm
3-152
X2
Fabius
Repair Instructions
sec3_repairinstruc_c.fm
3-153
Repair Instructions
22.4
Fabius
22.4.1
22.4.2
Switch control box off using ON/OFF switch (ON/OFF switch is located on rear
panel of control box).
Unplug power plug from AC outlet.
Remove fixing screws 1 from cover plate 2 (on rear panel of Fabius) and place
cover plate 2 aside.
sec3_repairinstruc_c.fm
3-154
Fabius
Repair Instructions
sec3_repairinstruc_c.fm
3
1
3-155
Repair Instructions
Fabius
2
X5
X4
X6
X1
X3
X2
3-156
sec3_repairinstruc_c.fm
Fabius
Repair Instructions
Hold electronic PEEP valve 1 in place and remove fixing screws and washers 2.
4
X5
X6
X4
X1
X3
1
X2
sec3_repairinstruc_c.fm
3-157
Fabius
Repair Instructions
22.4.3
Check Pmax function using standard settings and adjust Pmax values 25 hPa,
40 hPa, and 70 hPa on control box (make sure Y-piece is closed).
Measure equivalent leakage current according to Test Certificate.
3-158
sec3_repairinstruc_c.fm
Adjust PEEP value to 10 hPa, squeeze breathing bag, and check PEEP value
displayed on control box (use standard settings for other PEEP values).
Fabius
22.4.4
Repair Instructions
sec3_repairinstruc_c.fm
3-159
Fabius
Repair Instructions
3-160
sec3_repairinstruc_c.fm
Fabius
23
Repair Instructions
Patient System
In case of repair, replace the safety valve, the auxiliary air valve, or the complete
patient system.
Safety
Safety valve
sec3_repairinstruc_c.fm
3-161
Repair Instructions
23.1
Fabius
Unlock patient system 1 by turning screws 2 one quarter of a full rotation (90)
counterclockwise using an Allen key.
Lift and remove patient system 1.
2
Fig.159:Removing the patient system
Place new patient system 1 onto ventilator.
Secure patient system 1 by turning screws 2 one quarter of a full rotation (90)
clockwise using an Allen key.
23.2
Safety Valve
23.2.1
sec3_repairinstruc_c.fm
3-162
Fabius
23.2.2
Repair Instructions
Screw
Spring
Valve disc
Disc
23.2.3
sec3_repairinstruc_c.fm
Apply a small amount of Loctite #222 onto thread of the new safety valve and
screw safety valve into patient system using plastic-jaw pliers.
3-163
Fabius
Repair Instructions
23.3
23.3.1
23.3.2
Threaded ring
Crater
Valve disc
23.3.3
sec3_repairinstruc_c.fm
Apply a small amount of Loctite #222 onto thread of the new auxiliary air valve
and screw auxiliary air valve into patient system using plastic-jaw pliers.
3-164
Remove residual Loctite from auxiliary air valve mount on patient system.
Fabius
24
Repair Instructions
Tubing Diagram
100 lg
WHISTLE
M25062
M31602
400 lg
450 lg
ALARM
VALVE
290 lg
185 lg
M25073
M25072
M31602
M31602
M30937
M31602
8402745
500 lg
O2 PRESSURE
REGULATOR
M31602
M31602
M31602
M31602
M28817
85 lg
100 lg
M31602
M31602
500 lg
M31602
FLOWMETER
BLOCK
ORC
5
O2
FLUSH
M31602
sec3_repairinstruc_c.fm
M30937
M31602
M30937
M31991
M31992
M31602
400 lg
M31602
M30946
M31602
O2
N2O
SV00030
O2 INPUT PORT
(CYLINDER
SUPPLY)
COMMON GAS
CONNECTION PORT
3-165
M30937
M31602
ANESTHETIC
VAPORIZER
CONNECTION
PORT
550 lg
N2O PRESSURE
REGULATOR
8402745
160 lg
M30937
Edition:
Fabius CE
DrgerService
File no.:
5330.200
02.99
Installation site:
Explanation of Symbols
OK
C = Check condition
Defect/error/fault
O = Check function
Report
V = Enter value
Serial no.:
Date of delivery/
startup:
Invoice no. or
delivery no.:
Accessories missing
Other:
Note:
TC 5327 applies to Vapor 19.n
TC 6495.200 applies to PM 8014
TC 6498.000 applies to PM 8040
TC 6494.300 applies to PM 8050
TC 6911 applies to anaesthetic gas
extraction unit
Control box
max. 134C
10
50
5
30
70
sec4_testcert.fm
Ventilator
4-1
Vapor
Fabius
Part Number
7901514
7901513
7901515
2M5223
Digital barometer
7901843
Flowmeter unit
7901161
Test adapter
7900138
120 l flowmeter
7900718
Flowmeter
2M85502
ISO socket
M25647
Connecting sleeve
M13506
7901541
Training thorax
7901082
Gas distributor
7901495
Adapter
7900045
Protective cap
M14405
7900955
Stopwatch
7910299
7901482
4-2
Item
Part No.
Quantity
As required
Item
Part No.
sealing ring
M5128
M31188
sealing ring
M09257
M31806
sealing ring
M32014
2-3
M19238
O-ring
08777
2-3
M19241
valve plates
M23225
or
R00360
1-2
strainer
(for cylinder operation)
M19238
collar
(for secretion aspiration)
M26007
float
(for secretion aspiration)
M26007
set of 5:
M24733
2600651
mica insulator
(for secretion aspiration)
R13729
set of 10:
R23192
O-ring
(for bag roller diaphragm)
G60337
particulate filter
(for AGS)
M33294
9V rechargeable battery
(if applicable)
8301856
bacteria filter
(for secretion aspiration)
CH102
set of 5:
6723976
1841416
bacteria filter
8402868
diaphragm
M16497
2600650
O-ring
4115864
diaphragm
(for cylinder operation)
D15434
8410929
diaphragm
(for cylinder operation)
D04941
8302841
2-3
8411129
4-3
Ventilator no.:
1.
Unit, general
1.1
1.2
1.3
Manual ventilator
(bag resuscitator)
CO
4-4
Shelf
1.5
Writing surface
CO
1.6
Swivel cabinet
1.6.1
Drawers
CO
1.7
Rollers
CO
1.7.1
Brakes
CO
1.8
Earthing stud
1.9
CO
1.10
Mixed-gas hose
1.11
CO
1.12
Patient section
1.10.1
1.13
1.16
1.17
1.18
4-5
1.20
ISO Y-piece
1.21
Mask (optional)
1.22
Further accessories
Check the respective scope.
CO
2.
2.1
2.1.1
2.1.2
2.2
CO
2.3
2.3.1
Absorber cover
2.3.2
2.3.3
2.4
2.4.1
2.4.2
2.4.3
Tapers
2.4.4
2.5
4-6
2.6.1
Cones
2.6.2
2.9
2.10
2.10.1
Cone
2.11
Coupling M 26238
(for pressure measuring port)
CO
2.12
Inhalation valve
(enter serial no. on page 2 of this TC)
2.8
2.12.1
Valve crater
Must not exhibit signs of damage. Pins
must not be bent and there must be no
surface damage inside the valve disc
guide.
2.12.3
2.12.4
Inspection cap
1x O-ring 2M 10296
and 2x O-ring 2M 29384
2.12.2
2.13
2.13.1
Exhalation valve
(enter serial no. on page 2 of this TC)
4-7
Valve crater
Must not exhibit signs of damage. Pins
must not be bent and there must be no
surface damage inside the valve disc
guide.
2.13.3
2.13.4
2.14
PEEP valve
Renew diaphragm 8410181 in circle
system
Diaphragm jacket M33401 on Cosy every
2 years
2.15
2.14.1
2.15.1
Cap
2.15.2
Stem guide
CO
2.15.3
CO
2.16
Non-return valve
(anaesthetic gas extraction)
2.16.1
Silicone disc
2.16.2
3.
Control box
3.1
Labelling legible
3.2
Housing
3.3
Back wall
4-8
O2 sensor adapter
3.4.1
3.4.2
O2 cable, plug
3.5
O2 sensor socket
3.6
3.7
3.7.1
Flow sensor
3.8
3.8.1
3.9
3.10
3.11
3.12
3.13
3.14
Fuses
220 V
110 V
C
2x T1A
2x T2A
1815083
1815113
3.15
Main switch
CO
3.16
3.17
4-9
4.
Gas connections
4.1
CS inputs
Renew strainer M 19238 and O-ring
M 19241 every 2 years.
O2
N2O
Optional: Air
4.2.1
4.3
CS connecting hoses
Pay attention to plug coupling, countryspecific colour-coding and connection
encoding
O2
N2O
Optional: Air
Sealing ring
O2 (M 07152)
N2O (M 07152)
Air (M 05128)
Cylinder inlets
Renew strainer M 19238 and O-ring
M 19241 every 2 years.
O2
N2O
Cylinder option
Connection hoses
Cylinder pressure reducer
O2
N2O
4-10
5.
N2O
5.1
5.2
5.2.1
5.3
5.4
5.5
N2 O
N2O
N2O
4-11
O2
> 80 bar
2.7-5.5 bar
N2 O
> 45 bar
2.7-5.5 bar
5.6
Connection hoses
5.7
High-pressure gauge
O2
N2O
Cylinders
6.1
Small O2 cylinders
Supervisory authority inspection every 6
years
6.2
6.3
6.
N2O
6.4
Cylinder holder
6.4.1
Buckle
O2
N2O
N2O
6.5
4-12
7.
Lack of O2 alarm
7.1
7.2
7.3
7.4
7.5
Warning time
Establish O2 supply (min. 15 s vessel
filling time) and interrupt again.
Rapidly dissipate pressure in system.
Warning time 7 s
8.
OL
4-13
8.3
9.
OL
OL
Test value:
At 3 bar dyn. supply pressure
* = 27 - 43 L/min.
10.
Ejector outlet
10.1
OL
O2 drive hose
OL
10.2
Capacity
Supply via O2 pressure reducer inlet or
O2-CS inlet.
Air-CS supply depressurised.
Test value:
Sampling coupling * > 50 L/min.
11.
11.1
11.1.1
Connecting hose
CL
4-14
Sealing ring
CL
11.2.1
CL
11.2.1.1
Sealing ring
CL
11.3
Frame
11.3.1
Cylinder holder
11.3.2
Connection hose
11.3.3
11.3.4
11.4
Jar M 20091, 2x
11.5
Jar cap
Float M 26007
(renew if applicable - set of 5: M 24733)
11.2
11.5.1
11.6
11.6.1
Freedom of movement
To check:
Connect up aspirator assembly
Build up vacuum
Turn jar round
Float is sucked in
Turn jar round
Shut off vacuum
Float drops back
11.7
Relief valve
(if fitted)
11.7.1
Ejector
Connect up test vacuum gauge via
secretion jar.
Capacity: p = > -0.8 bar
Of which: p = -0.7 bar in 10 s
11.8
CL
4-15
Pressure gauge
Comparison measurement
Tolerance 4% of full scale value
CO
11.10
Shutoff valve
OL
11.11
OL
11.12
OL
12.
13.
14.
4-16
Leak test
15.
1AT
1AT
Paw
8
15.1
O2-air/N2O-CS operation
Connect CS connection hoses with test
adapter 7901495 to test cylinder (test
pressure reducer).
Test set-up:
Build up test pressure of 5 bar.
All flow control valves at anaesthesia
machine closed.
Close cylinder valve following pressure
equalisation.
Test values:
Cylinder pressure indicated (highpressure gauge of test cylinder) may not
drop by more than 10 bar within 2 minutes. O
4-17
Motor
V-Sensor
1
15
24V-Accu
m
Control
O2-Sensor
16.
Fabius
16.1
16.2
16.3
17.
4-18
seal
seal
SEAL
WITH CAP
O2 SENSOR
CONNECTED
4-19
seal
SEAL
FRESH-GAS
DECOUPLING
VALVE
SEAL
SV00421
4-20
17.4
18.
Flowmeter unit
18.1
Protective glass
18.2
Pressure gauge
19.
Control valves
19.1
CO
N2O
CO
Optional: Air
CO
N2O
Optional: Air
4-21
Function of flowmeters
Reduce each flowmeter from maximum
flow to zero in 4 stages.
19.4
Test objective:
Float must never become caught (with
unit horizontally aligned)
19.5
19.5.1
Test objective:
Measured values within tolerance of 10
%.
O2
Air
4-22
S-ORC
20.1
S-ORC
C
20.2
Functional test
Establish gas supply.
Remove Vapor.
Mixed-gas outlet open
Open N2O control valve as far as it will go
Open O2 control valve once as far as it will
go and close again
20.2.1
N2O flow
must be:
0.2 + 0.07/-0.05
0.5
1.2 - 1.8
OL
3.0
6.0 - 10
OL
21.
21.1
21.2
O
O
4-23
Set to Man/Spont.
Connect bellows or disposable syringe
and pressure gauge (-30 - +120 mbar) to
pressure gauge tube.
Build up pressure 40 mbar + 0,5 mbar.
Display Pmean rises to 40 + 2
O2 sensor test:
Switch to MAN/SPONT. Expose sensor to
ambient air for approx. 2 minutes
18 - 24 % by vol. O2 is displayed on
completion of this period.
If not, replace sensor capsule.
Plug in O2 sensor
Remove test set-up.
4-24
21.7
21.8
4-25
ISOsock-
T-piece
Connecting sleeve
Pressure gauge
7901515
Flowmeter
2M 85502
Rotameter
7901161
Sealing in vacuum:
Set Fabius to IPPV. P indication in Debug
mode is 200 + 50hPa.
22.
22.1
O2 supply, cylinder
All gas supplies depressurised
Open O2 cylinder
Open all control valves
Set * = 0.8 L/min. at O2 control valve
O2 flowmeter:
Flow remains on * = 0.8 L/min.
No reading on any other flowmeter
(* = 0 L/min.)
O
O
4-26
O2 flowmeter:
Flow remains on * = 0.8 L/min.
23.
23.1
O2-CS
Establish O2-CS supply
Pressure gauge for O2 indicates CS
pressure
Actuate O2 bypass valve.
Gas flows
O
O
N2O-CS
Establish N2O supply
Pressure gauge for N2O indicates CS
pressure
Set O2 flowmeter to * = 0.8 L/min.
N2O flowmeter indicates * = 1.6...2.6 L/
min.
Uncouple N2O-CS connector
N2O flowmeter:
Flow drops to * = 0 L/min.
O2 flowmeter:
Flow remains on * = 0.8 L/min.
4-27
Test objective:
Air flowmeter indicates * = 1 L/min.
Manual ventilation
Select Man/Spont
Fresh-gas flow * = 3 L/min.
APL valve set to MAN, 30 mbar.
Use manual breathing bag to perform
manual ventilation.
24.2
Spontaneous breathing
Test set-up as above:
APL valve set to SPONT/IPPV
Test objective:
Spontaneous breathing must be possible
with test thorax.
4-28
p
O
Breathing hose0,3 - 1 m
ISO socket M 25647
Flow sensor
Set
pmax
VT
fIPPV
TI:TE
TIP:TI
PEEP
= 70mbar
=500 mL
= 6/min
=1:1
= 10 %
= 0mbar
IPPV ventilation
Setting:
APL valve set to IPPV
Make the following control box settings:
Pmax = 70 mbar
Vt = 380 mL
fippv = 12 1/min.
TI:TE= 1:1
TIP:TI = 10%
PEEP = 0 mbar
Test thorax connected
Press IPPV button
Display: IPPV mode?
Press
button
4-29
24.5
24.6
Peep pressure
Steady-state control after max. 10
breaths.
Adapt pressure warning limits if
necessary
Press PEEP parameter button.
Display indicates ventilator settings.
Set the following Peep values.
Setting
0
Test value:
Ppeep = 0 + 2 hPa
10
Ppeep = 10 2 hPa
15
Ppeep = 15 3 hPa
Pmax check:
Seal off Y-Piece. Connect pressure gauge
to PAW port.
Set following Pmax values:
24.8
Setting
25
Test value:
P = 25 + 5 hPa
40
P = 40 5 hPa
60
P = 60 5 hPa
70
P = 70 5 hPa
4-30
25.
Safety tests
25.1
Power cord
25.2
25.3
First-measured value
Ileak 750 A
Note:
The first-measured value is always to be
transferred to a new TC.
26.
4-31
28.
29.
Report:
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
4-32
Fabius
PAGE
sec5_parts_c.fm
ASSEMBLY/PART
Rev. C
5-1
Fabius
2
3
SV00402
5
1
sec5_parts_c.fm
5-2
Fabius
ITEM
PART NUMBER
sec5_parts_c.fm
8.
9.
Rev. B
5-3
Fabius
2
7
4
4
5
11
SV00398
12
sec5_parts_c.fm
10
13
Rev. A
5-4
Fabius
ITEM
PART NUMBER
3.
4.
Regulator, O2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Regulator, N2O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gauge, 3000 psi (2x) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hose, 4 x 1 PAE white, 660 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hose, 2.7 x 0.65 PAE blue, 440 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4103590
4103591
4115928
1210165
1210211
9.
sec5_parts_c.fm
Rev. B
5-5
Fabius
7
6
18
29 21
27 29 20
13
14
25
12
32
14
20
2
15
TROLLEY
28
SV00414
33
16
33
34
26
VIEW B - B
VIEW A - A
30
24
31
23
19
11
22
10
sec5_parts_c.fm
35
Rev. A
5-6
Fabius
sec5_parts_c.fm
ITEM
PART NUMBER
Rev. A
5-7
Fabius
10
9
1
2
11
12
3
13
6
7
14
15
18
24
19
16
20
21
5-8
22
23
sec5_parts_c.fm
SV00411
17 18
Fabius
ITEM
PART NUMBER
sec5_parts_c.fm
Rev. A
5-9
Fabius
19
34
24
28
28
21
21
27
9
20
21
28
10
28
16
13
14
12
15
37
42
22
24
22
19
26
21
25
36
24
28
28
24
11
23
21
19
28
36
38
28
11
19
21
8
4
35
24
20
11
21
24
7
5
17
19
29
18
19
10
SV00403
33
39
32
SECTION A - A
30
29
28
33
40
41 24
31
SECTION B - B
sec5_parts_c.fm
18
Rev. A
5-10
Fabius
sec5_parts_c.fm
ITEM
PART NUMBER
Rev. A
5-11
Fabius
32
21 25
27
10
11
15
20 26
38 41 42
18 21
19 18
28
45
19 24
43
21 24
35
29
20 26
36 41 42
36 44 40
13 12
30
34
17 18
19 18
17 24
25 17
5
25 21
31
38 41 42
34
22 25
34
23 26
16
44
33
52
21
25
25
53
SV00401
22
6
38
26
39
5-12
14
sec5_parts_c.fm
37 40
Fabius
ITEM
PART NUMBER
sec5_parts_c.fm
2603015
2601002
2605020
4115848
5-13
Fabius
46
26
SV00400
46 26
O2
PIPELINE
SUPPLY
40 LG
40 LG
47 55
N20
54
PIPELINE
SUPPLY
40 LG
50 LG
AIR
110 LG
48 26
O2
40 LG
110 LG
N20
49 18 50
500 LG
CYLINDER
SUPPLY
90 LG
51 26 46
120 LG
48
250 LG
30 LG
TO O2 FLUSH
380 LG
49
R
AI
2
/O
410 LG
56
sec5_parts_c.fm
110 LG
5-14
OUTLET O2
EXTERNAL
DEVICE
Fabius
ITEM
PART NUMBER
sec5_parts_c.fm
Rev. A
5-15
1210211
1210181
1210157
1210165
Fabius
5
7
6
3
8
2
1
10
10
sec5_parts_c.fm
SV00413
Rev. A
5-16
Fabius
ITEM
PART NUMBER
sec5_parts_c.fm
Rev. A
5-17
Fabius
6
5
2
9
10
sec5_parts_c.fm
5-18
SV00412
Fabius
ITEM
PART NUMBER
sec5_parts_c.fm
Rev. A
5-19
Fabius
3
5
6
1
8
9
Copyright 2000 Draeger Medical, Inc.
sec5_parts_c.fm
SV00415
Rev. A
5-20
Fabius
ITEM
PART NUMBER
sec5_parts_c.fm
Rev. A
5-21
Fabius
6
7
5
3
8
sec5_parts_c.fm
SV00416
5-22
10
Fabius
ITEM
PART NUMBER
sec5_parts_c.fm
Rev. A
5-23
Fabius
SV00417
2
4
5
6
5-24
sec5_parts_c.fm
Fabius
ITEM
PART NUMBER
sec5_parts_c.fm
Rev. A
5-25
Fabius
20
4
9
10
11
19
7
6
1
2
13
19
16
18
14
12
5
SV00420
sec5_parts_c.fm
15
Rev. B
5-26
17
21
Fabius
ITEM
PART NUMBER
sec5_parts_c.fm
Rev. B
5-27
Fabius
4
3
sec5_parts_c.fm
SV00418
Rev. A
5-28
Fabius
ITEM
PART NUMBER
sec5_parts_c.fm
Rev. A
5-29
Fabius
6
4
5
3
3
SV00419
sec5_parts_c.fm
5-30
Fabius
ITEM
PART NUMBER
sec5_parts_c.fm
5-31
Fabius
20
17
22
21
19
18
SV00409
F1
F5
16
8
9
15
10
14
13
12
sec5_parts_c.fm
F4
11
F2
Rev. A
5-32
Fabius
ITEM
PART NUMBER
sec5_parts_c.fm
Rev. B
5-33
EC01200-001
EC01200-003
EC01200-004
EC01200-002
Fabius
11
10
SV00404
5-34
sec5_parts_c.fm
Fabius
ITEM
PART NUMBER
sec5_parts_c.fm
Rev. B
5-35
Fabius
5
2
1
1
Sonnenschein
Sonnenschein
1
1
SV00407
Panasonic
Panasonic
5-36
sec5_parts_c.fm
Fabius
ITEM
PART NUMBER
Battery assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. Battery, rechargeable (2x) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. Fuse, T3.15A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. Fuse holder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4. Cable assembly, batteries to fuse holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5. Cable assembly, batteries to connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2600654
1841416
1815148
1832662
2600659
2600658
sec5_parts_c.fm
NOTE: Battery manufacturers shown in the illustration have different terminal arrangements
and polarities. Refer to the repair instructions for details.
5-37
Fabius
8
28
27
10
6
5
4
19
7
21
19
11 13 12
21
24
11 14 12
26
23
21
18
21
21
11
22
25
17
15 16
5-38
SV00406
sec5_parts_c.fm
20
Fabius
sec5_parts_c.fm
ITEM
PART NUMBER
Rev. C
5-39
Fabius
SV00440
7
5
10
11
18
12
13
16
sec5_parts_c.fm
15
14
17
Rev. C
5-39A
(CONNECTS
TO ITEM 7)
Fabius
ITEM
PART NUMBER
sec5_parts_c.fm
Rev. C
5-39B
Fabius
SV00410
sec5_parts_c.fm
5-40
Fabius
ITEM
PART NUMBER
1.
2.
sec5_parts_c.fm
Rev. A
5-41
4115367
4115369
4115375
4115377
4115379
4115380
4115382
4115383
4115385
4115387
4115388
Fabius
5
8
7
10
4
SV00405
5-42
sec5_parts_c.fm
Fabius
ITEM
PART NUMBER
sec5_parts_c.fm
5-43
Fabius
6
7
11
10
13
15
16
5-44
sec5_parts_c.fm
SV00408
14
Fabius
ITEM
PART NUMBER
sec5_parts_c.fm
5-45
4115275
4115273
4105835
4105857
4105771
Fabius
11
9
10
8
sec5_parts_c.fm
SV00419
5-46
12
Fabius
ITEM
PART NUMBER
sec5_parts_c.fm
5-47
Fabius
SV00390
sec5_parts_c.fm
5-48
Rev. A
Fabius
ITEM
PART NUMBER
sec5_parts_c.fm
Rev. A
5-49
6.0 Fault-Cause-Remedy
Fault
Cause
Remedy
A continuous audible
alarm is given. No
visible alarm appears
on the display.
The rechargeable
batteries are flat.
Machine fault.
Inform DrgerService.
Inappropriate fresh-gas
supply.
APNEA PRESSURE
No ventilation.
Leak in hose system.
Check hose system.
APNEA VOLUME
No ventilation no expired
volume for 15 seconds.
Check ventilator.
Inappropriate fresh-gas
supply.
Kinked hose.
Check hose system.
Leak in hose system.
sec6_faultcausrem.fm
BATTERY LOW
BATTERY POWERED
Replace fuse.
CHECK BATTERY
Inform DrgerService.
6-1
Fabius
Fault-Cause-Remedy
Fault
Cause
Remedy
CHECK VENTILATOR
EX-VALVE LEAKAGE
FiO2 HIGH
Spent O2 sensor.
FiO2 LOW
sec6_faultcausrem.fm
6-2
FiO2 INOP
Fabius
Fault-Cause-Remedy
Fault
Cause
Remedy
FLOW INOP
MV HIGH
sec6_faultcausrem.fm
MV LOW
The hose is
blocked/kinked.
6-3
Cause
Remedy
Paw HIGH
Paw NEGATIVE
Insufficient fresh-gas
supply.
POWER SUPPLY
INOP
Inform DrgerService.
PRESSURE INOP
Inform DrgerService.
PRESSURE LIMIT
SETTINGS LOST
VENTILATOR INOP
Inform DrgerService.
sec6_faultcausrem.fm
Fault
6-4
Fabius
Fault-Cause-Remedy
7.0 Changes
Record all changes and modifications made to the machine.
Date
sec7_changes.fm
Type of Change
7-1
Fabius
Technical Memo
Troubleshooting, Fabius CE
1.1
A new software package has been developed for the Fabius CE.
General replacement in the field is not planned!
The factory will, however, be shipping new Fabius units with the software release
2.50.
The modification set for Fabius 2600678 software release 2.50 is currently in
production.
The 2.50 has implemented the following improvements over the predecessor version
2.0:
sec8_techmemos.fm
1.2
This software version adds the French language to software selection for the Fabian
machine.
1.3
Software 2.80
Adds warning message on screen to check APL valve setting when switching from
manual ventilation mode to IPPV mode.
8-1
Description