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What is PDM?
1.1.2
SIMATIC PDM provides the framework for device handling, i.e. PDM contains for instance
the interfaces for communicating with the various connection modes such as Profibus DP/PA;
SIPART- Network; SIREC Network; HART via Multiplexer, Modem, Interface.
The content of this framework, the options that are offered for diagnosis and adjusting a
device, are determined solely by the manufacturers EDD.
1.1.3
1.1.3.1
Explanation
HART multiplexer
Update Packages
up to 128 TAGs
up to 512 TAGs
up to 1024 TAGs
up to 2048 TAGs
TAGs unlimited
A TAG is the equivalent of a field device in the project.
1.1.3.2
Hardware Requirements
IN order to be able to work with SIMATIC PDM V5.2 SP1, you need a programming device or
a PC with the following minimum configuration in terms of processing performance (Microsoft
recommendation), RAM, main memory and graphics:
Operating system:
has minimum requirements for:
Processor
RAM
MS Windows 95
P 133
128 MB
MS Windows 98SE
P 133
128 MB
P 150
256 MB
P 133
256 MB
P 233
256 MB
MS Windows XP Professional
P 333
256 MB
1.1.3.3
Software Requirements
Operating systems
PDM V5.2 SP1 is a 32-bit application that can run under the following operating systems:
Operating system:
Service Pack
MS Windows 95c
MS Windows 98SE
MS Windows Millennium Edition
MS Windows NT 4.0 Workstation
SP 6a is required
SP 1 is required
MS Windows XP Professional
SP 1 is recommended
PCS 7 Packages
PCS 7 V5.1
STEP 7 V5.2
MS Windows 3.1
MS Windows XP Home
Internet Explorer
SIMATIC PDM uses the "Microsoft Component Object Model" (COM technology). Therefore,
current Windows DLLs from the OLE (Object Linking and Embedding) are also a prerequisite!
Under MS Windows 95, current DLL files are also installed when the current version of
Internet Explorer (V5.5 and above) is installed (Internet Explorer can be purchased from
Microsoft online). Internet Explorer must be installed in a typical installation.
With MS Windows 98, it may be assumed that the DLLs are current.
Note:
For more detailed, up-to-date information on system requirements, please read the
"ReadMe" file on your PDM program CD or in your PDM
Installation ...\Siemens\PDM\Sim_PDM.
1.1.4
Installing PDM
Note
In this training manual, PDM is dealt with only in conjunction with PCS7. If you want to run
PDM as a stand-alone version, please read the information on this subject in the ReadMe file
and in the PDM Manual.
Installation may be carried out very easily from the Setup screen. The Setup program
normally starts automatically when the CD is inserted. However, you can also start
SetUp.Exe on the CD manually.
When the Setup program has started, a box appears for you to choose the Setup language.
In this box you select the drive on which PDM is to be installed. By default, the setup wizard
suggests drive ..C:\... . You should always select the drive on which PCS7 is installed.
After making your selection, click "Next.
When you have specified the destination drive, Setup offers you the opportunity to read the
ReadMe file. You should read the ReadMe very carefully. Then click "Next ".
Note
The ReadMe files contain special installation features, known bugs and other helpful
information. They also contain the Technical Support address for the event that you should
ever need support.
Before PDM is finally installed then, you must select which components you want to install.
If you are integrating into PCS 7 or STEP7, you do not need to install SIMATIC Manager or
AuthorsW they are already present.
However, you do need these components for the "stand-alone version of Simatic PDM.
New devices which have been added in the process device network view and in HW-Config
are automatically shown in the Process device plant view .
Note:
If a device is deleted in the network view or the HW-Config, it will still be in the system view.
It could of course still be accessible via a different network or be assigned to a network in the
network view or HW-Config later.
In the Process Device Plant View you can also add devices which you can assign to a
network at a later date.
1.1.6
Integrated version:
With the "Integration in STEP 7/PCS 7 option, SIMATIC PDM is based on the SIMATIC
STEP 7 or SIMATIC PCS 7 software package and is permanently integrated in the existing
installation as an optional package. This option also allows the configuration of PROFIBUSDP/PA networks and devices with the aid of STEP 7 HW-Config.
The combination of SIMATIC PDM and the "Integration in STEP 7/PCS 7 option is referred
to below as SIMATIC PDM Integrated.
The crucial advantage of PDM integrated over PDM standard is that dataset routing can be
used from "HW Config" without any additional parameterization effort. Every field device that
is capable of communication, such as HART-, Profibus DP and Profibus PA devices, can
thus be parameterized and diagnosed from a central location.
The precondition for this is that the devices must have a DD (Device Description), and must
be connected via a CP that is capable of routing datasets (e.g. CP 443-5 ext).
Standard Version:
The standard version or stand-alone version of SIMATIC PDM differs from the SIMATIC
PDM integrated version only in the configuration feature. The presentation of device
parameters and functions is standardized for all supported process devices and independent
of its communication connection, e.g. via PROFIBUS-DP, PROFIBUS-PA or HART protocol
In the standard version, the devices are configured in the "Process device network view" and
the PG/PC is connected with e.g. CP 5611directly to the bus on which the device to be
parameterized is located. Direct communication via HART modem, HART multiplexer or in
SIPART networks etc. is also possible.
1.1.7
1.1.7.1
Routing
S7 Routing
In most automation plants, the programming device can only be operated via the bus cable
(subnet) that is connected directly to the automation system.
In larger networked plants, this means that the programming device must be connected to
various bus cables (subnets) before a remote automation system / field device can be
reached online.
With the routing function you can reach automation systems online with PG/PC or ES across
subnet boundaries, for example in order to load user programs or a hardware configuration,
or to perform test functions.
The "PG-Routing" functionality enables automation devices to be reached across various
subnets from a fixed location in the system without the need to reconnect to a different bus
connection. For this purpose, special "routing tables" are generated automatically for network
transitions during network configuration with STEP 7. These routing tables are special
system data and must be loaded onto the individual network transitions, i.e. S7-CPUs and
CPs. Then, as the programming device goes online, the path to the selected automation
device can be found across the network transitions.
The transition from one subnet to one or more other subnet resides in a SIMATIC station,
which has interfaces with the subnets in question.
Requirements
STEP 7, Version 5 and higher and SIMATIC PDM (i.e. you must be working with
SIMATIC PDM integrated).
The communicationcapable modules (CPUs or CPs) that are designed to assure the
network transitions between the subnets must be "routing-capable".
All automation devices and communication partners in a system network musty be
configured and loaded in an S7-Project.
The desired S7 station is networked and can indeed be reached across the network
transitions.
The modules must be loaded with the configuration information that includes the
current state of "knowledge" of the entire network configuration of the project.
Reason: All modules associated with the network transition must receive information
about which subnets can be reached, and via what paths (routing tables).
The PG/PC with which you want to establish an online connection across a network
transition must be configured in the network configuration and assigned to your
creation system.
1.1.7.2
With PDM Routing it is possible to communicate will all field devices in a project, in order to
maintain them, run diagnostics and parameterize them, from a central location (HW Config of
ES).
The following are required:
1.1.7.3
S7 Routing
is the transmission of data beyond the boundaries of the local network. IN this way, you can
send information from a sender to a recipient across a number of networks. For this, you
require special device technology, which provides this functionality
Dataset routing
is a development of "normal" S7 routing and is used exclusively by SIMATIC PDM. Unlike S7
routing, however, the internal PROFIBUS-DP interface of the CPU is not suitable for dataset
routing. However, you can use external communication processors (e.g. CP 443-5 EXT or
CP 5611).
The data that is sent with dataset routing contains device-specific information (e.g. setpoints,
limit values, or similar) in addition to the parameterization for the associated communication
devices. In dataset routing, the structure of the target address depends on the data content,
i.e. on the device for which the data is destined.
The field devices themselves do not have to be able to support dataset routing, since these
devices do not transfer the information they receive.
1.1.7.4
Dataset routing via the system bus takes place across the Industrial Ethernet
from the ES via CP1613 to AS with CP 443-1 EX11
from here via Profibus CP 443-5 ext DX03 (currently the only access to Profibus that is also
capable of dataset routing) to:
1. DP/PA-Link for onward routing via Profibus PA to the PA device
2. A Profibus DP device directly (e.g. SIMOCODE)
3. A remote I/O (ET200M; ET200iS) with e.g. HART field devices.
1.
)
2.
)
3.
)
1.1.7.5
Addition of a PG/PC object across which the PDM is to communicate with the field devices.
The interface across which routing is to take place must be set up in Object properties of the
PG/PC station.
Select assignment
Activate S7
Online Access
In HW Config activate the field device by double clicking, the PDM window opens
automatically. The field device can now request current measurement values and parameter
set UP- and DOWN-loads can now be carried out.
1.1.7.6
A new method of reaching the field devices has been added to those familiar from PDM V5.2.
It is now possible to use APC (Advanced PC).
Your PC is now set up for Routing:
Add a PC station
to your project
Open:
Set up PC station in
SimaticNET and set the
operating mode of your
Cps module (CP1613)
to:
F5
Activate the field device by double-clicking in HW Config, the PDM window opens
automatically. The field device can now requrest the current measurement values and
parameter sets can be uploaded and downloaded.
Title bar
Menu bar
Toolbar
Parameter group list (at the left of the working window)
Parameter table (at the right of the working window)
Status line
Parameter group
overview
Title
bar
Menu bar
Toolbar
Parameter table
Note
In order to improve performance in the refreshing the screen display, we recommend that in
the parameter group overview you select only the parameter group whose parameters you
wish to edit.
Parameter
Value
Unit
Status
"initial")
(Parameter to be set)
(Value of the parameter)
(Unit of the value)
(Statement indicating whether the values are "loaded", "changed" or
If the table is longer than the visible screen area, a scroll bar is displayed at the right edge.
Note
For better performance when refreshing screen the display, we recommend that in the
parameter group overview you select only the parameter group whose parameters you want
to edit.
1.2.4
For a quick check of the measurement value, the devices measurement value can be
displayed rapidly in PDM. At the same time diagnostic messages are displayed by the
intelligent field device.
Performance:
The measurement
value and the
diagnosis is shown
here
1.2.5
The following table explains the symbols of the devices configured in SIMATIC PDM. The full
range is not supported by all devices. The symbols are displayed in the network and system
views of SIMATIC Manager, in SIMATIC PDM and in LifeList.
1.2.6
Simulation
Many intelligent field devices offer the capability of simulating their output or measurement
values.
With PDM, this option of the field devices can be implemented easily, thus making it possible
to create a kind of loop check without a calibrator.
For diagnosis at the device, as is shown here with the example of the SITRANS T3K
temperature measurement transducer, both the output value and the measurement value at
the sensor are simulated.
Performance:
In PDM:
Device > Simulation > Temperature
(Device-dependent!)
The output value is simulated for example when a communication error is suspected.
On the other hand, if you wish to check that the measurement recorded by the sensor is
being transmitted correctly by the device, it is possible (SITRANS T3K) to simulate the
measurement value at the sensor here and thus monitor the devices output amplifier.
Adjust and transmit
Measurement value + Status
h
1.2.7
With the Options > Settings menu command, you can customize a range of settings for
working with SIMATIC PDM:
o
o
o
o
o
o
1.2.7.1
Maintenance and
Specialist
The maintenance engineer can only modify operational data, the specialist can modify all
data, and therefore a password can be assigned to the "Specialist" user.
An "empty" password is defaulted after installation (there is therefore no formal password).
The specialist should create a password for security reasons.
o
Maintenance engineer
In "Maintenance engineer" mode, the only changes that can be made to the
parameter table are those necessary for operation and maintenance.
Specialist
If a password has been defined in the "Settings" dialog, when the "Specialist" option
field is selected in the "User" display that appears when the application is started, the
current password must be entered. The extended modification possibilities are now
available for the specialist in the parameter table.
.
1.2.7.2
Table Options
SIMATIC PDM shows all the device parameters clearly arranged in a table. The behavior
after an input and the layout in the display and printout can be set here.
Layout settings
Online dialog:
If this checkbox is
activated, individual
data items can be
changed on the device
online
Time saving! because
the entire dataset for the
device does not need to
1.2.7.3
Log
SIMATIC PDM offers an integrated log tool. You can activate it and determine which log
messages are to be output. If the log tool is activated, a window with the important messages
appears when SIMATIC PDM is running. These messages can be printed and saved.
The log is useful for troubleshooting in the event of communications problems with the device.
Messages are weighted according to their importance and the following categories are used:
o
o
o
o
o
Errors
Warnings
Communication log
Details
All messages
You can change not only the address of the device you used to start SIMATIC PDM, but
also the address of each device connected to the same sub-network as the current
device. You cannot use SIMATIC PDM to change the address of a device connected to a
different sub-network than the device you used to start SIMATIC PDM.
The PROFIBUS standard DIN 19245, Section 3 does not allow the address of a
PROFIBUS device to be changed to address 126.
In contrast to process device network view, it is not possible to configure a device with
address 126 on a PROFIBUS DP network in HW Config. You should therefore configure
your devices with the intended destination addresses. During commissioning, you should
allocate the correct destination addresses for each device in turn.
PDM checks whether the new address already exists on the bus. If it
does exist, the new address will not be assigned!
Only addresses < 126 can be assigned!
Factory settings can be restored with the menu command Device >
Reset The function name may differ from device to device!
Whether or not you can change the address of a device using the menu command
Device > Allocate address depends on the device. For some devices, e.g. SIPART DR
compact controllers, this is not permissible and the menu command Device > Allocate
address is not available to you on these devices.
The error message "State conflict" indicates that the address of a PROFIBUS device can
only be changed on the hardware, not using software.
For Simocode, instead of the menu command Device > Allocate address, you should
use the command Device > PROFIBUS DP Parameters.
1.3.2
Loopcheck
With intelligent field devices, the loopcheck is considerably simplified, since the devices
themselves can simulate the measurement and output value, and its status.
If in addition a field bus like Profibus PA is used, it is possible in a 1st step to quickly check
with LifeList (PDM Tool) whether the devices are recognized on the bus with the correct
address and type.
LifeList is located in the START menu under: SIMATIC > STEP 7 >
Or in the SIMATIC Manager in the "SIMATIC PDM" menu
In a 2nd step, the outputs from the individual devices are simulated on the bus: ...
... and checks the online values and the status on the driver module in parallel in the
corresponding CFC plan.
If values outside the configured limits, or for example a device error, are simulated, the
corresponding error messages can be monitored in the OS.
In this way, the loopcheck can be monitored from the ES station by just one person.
Compared with the conventional method of running a loopcheck, this method provides
significant time advantages for the deployment of intelligent field devices on the field bus with
PDM.
1.3.3
Comparison of Values
With the "Value comparison" option it is possible to check the online data in the device for
changes.
It is recommended to compare the on and offline data before changing the parameterization
of a device that is involved in the production process. In this way, it is possible to determine
whether any data that has been adjusted on-site is being overwritten inadvertently by offline
data.
Performance:
In PDM
File > Value comparison
Offline data
Online data
Difference are
highlighted in yellow
1.3.4
Insert an ET200is
sation in HW Config
1.3.5
A placeholder HART device is now inserted on the remote I/O channel of the HART module.
Double click on the placeholder (gray symbol) the Device selection window opens.
1.3.6
If a different device description (DD) has to be assigned to a field device that has already been
configured, this can be done easily with PDM in the "Process devices system view".
A swap of such kind may be necessitated by:
Performance:
Example: SITRANS T3K (Profibus PA), the Profile 3 DD for temperature measurement transducer is to
be assigned instead of the manufacturer-specific DD.
In the selection
dialog, mark the
desired DD and
confirm with OK
Here:
If PDM is now opened for this device, the Profile DD is displayed instead of the manufacturer-specific DD.
Parametrieren:
Simple 4 to 20mA devices, do often have the possibility to set up the device parameters via
Dip-switches or via an device-menu. If the device doesnt have an possibility to set up the
parameters at the device, you will have to parameterize the I/O cards of your Remote
I/O( e.g.: ET200M HART AI ) to fit the device to the system.
The I/O cards are parameterized in the HW-Config with an doppel Click on the card
Enable of interrupts:
e.g.: Hardware interrupt when
limit exceeded
Measuring Type:
e.g.: 2DMU/ 4DMU / HART
Measuring Range:
e.g.: 4...20mA; 0...20mA
Diagnostic:
Without an software like PDM, the diagnostic reduces to the following diagnostic states:
Device O.K.
Device error
Device not present
Out of range
Communication error
Wire break
Short circuit
This information you can get from the Online-View of HW-Config, the Status of the driver
blocks or /and at the device via e.g.: device-menu or LEDs.
Note:
This diagnostic states depend on the used device!