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Chapter

12
Recipes

12.1

ICE BOX BISCUIT MIX (B120)

Group 1
Ingredients:
Pettina Ice Box Biscuit Mix
Yellow Mastermarge
Water

Total Weight
1.000
0.300
0.100
Total Weight

Method:

1.400

St a g e

Scale all ingredients in group 1 and place into the mixing bowl.

Scaling

Blend together on slow speed until clear

Mixing

Roll dough into round bars + 30mm thick

Molding

Refrigerate overnight

Resting

Cut into slices of 7.5mm wide with a sharp knife

Molding

When biscuits have reached room temperature, place on slightly greased trays

Resting

Bake at 190C until golden brown

Baking

Page 1

12.2

WHITE BREAD

(B120)

Group 1
Ingredients:
Butterfield White bread mix
Yeast
Water

2 x 12.5 Kg
440gm
15Lt

Total Weight
25.000
0.440
15.000
Total Dough Weight
40.440

Method:

St a g e

Scale all ingredients in group 1 and place into the mixing bowl.

Scaling

Mix for 2 minutes on slow speed and 10 minutes on fast speed until dough is
developed.

Mixing

Scale off 0.680kg dough pieces.

Scaling

Round each dough piece in a ball with both hands in a clock or anti-clockwise
direction. Place dough pieces on the production table with smooth side on top
and in the order of handling, with the first rounded piece nearest to the Moulder.

Rounding

Rest rounded dough pieces for 8 minutes.

Resting

Add 375ml pan release to the sponge in the catch tray.

Moulding

Put rounded dough pieces, one by one, into the Chute with the rough / bottom
side facing the Chuter.

Dough Direction

Roll the moulded dough piece by hand in the sponge with pan release.
Place the dough centrally in the pan with the seam line facing the bottom.
Load the pans into an oven trolley from the bottom to the top.

Panning

Homemade: Proof for 60 min until dough is 1cm above the pan rim.
Sandwich: Proof for 45 min until dough is 1cm below the pan rim.
Cover each set of pans properly with a pan lid for sandwich loaves after proofing.

Proofing

Pre-set temperature on 220 - 250C. When oven is ready insert trolley.


Set the baking timer control for 30 minutes.

Oven Setting

After the baking time, press the alarm switch off and remove the trolley from the
oven. Dump the bread and display in the trolley.

Unloading

Page 2

12.3

WHITE BREAD

(B240,B480)

Group 1
Ingredients:
Butterfield White bread mix
Yeast
Water

4 x 12.5 Kg
880gm
30Lt

Total Weight
50.000
0.880
30.000
Total Dough Weight
80.880

Method:

Stage

Measure all ingredients in group 1 and place into the mixing bowl.

Scaling

Mix for 2 minutes on slow speed and 10 minutes on fast speed until dough is
developed.

Mixing

Scale off 11.200kg heads of dough.

Scaling

Place the dough head to be divided into the dusted bread divider bowl.
Knead the dough to cover the entire surface. Dust the top of the dough. Close
the lid and divide the dough. Remove the 0.700kg dough pieces. Divide the
remainder dough.

Dividing

Prepare the next production table by wiping with a damp cloth.


Round each dough piece in a ball with both hands in a clock or anti-clockwise
direction. Ensure the top is smooth. Place dough pieces on the production table
with smooth side on top and in the order of handling, with the first rounded piece
nearest to the Moulder.

Rounding

Rest rounded dough pieces for 8 minutes.


Add 700 750ml pan release to the sponge in the catch tray.

Resting
Moulding
Dough Direction

Put rounded dough pieces, one by one, into the Chute with the rough / bottom
side facing the Catcher.
Roll the moulded dough piece once by hand on the sponge with pan release.
Place the dough centrally in the pan with the seam line facing the bottom.
Load the pans into an oven trolley from the bottom to the top.
Homemade: Proof for 60 min until dough is 1cm above the pan rim.
Sandwich: Proof for 45 min until dough is 1cm below the pan rim.
Cover each set of pans properly with a pan lid for sandwich loaves after proofing.

Panning

Proofing

Pre-set temperature on 250C. When oven is ready insert trolley.


Set the baking timer control for 30 minutes.

Oven Setting

After the baking time turn the alarm switch off and remove the trolley from the
oven. Dump the bread and display in the trolley.

Unloading

Page 3

12.4

BROWN BREAD (B120)

Group 1
Ingredients:
Butterfield Brown bread mix
Yeast
Water

2 x 12.5 Kg
440gm
15Lt

Total Weight
25.000
0.440
16.000
Total Dough Weight
41.440

Method:

St a g e

Scale all ingredients in group 1 and place into the mixing bowl.

Scaling

Mix for 2 minutes on slow speed and 12 minutes on fast speed until dough is
developed.

Mixing

Scale off 0.700kg dough pieces.

Scaling
Rounding

Round each dough piece in a ball with both hands in a clock or anti-clockwise
direction. Place dough pieces on the production table with smooth side on top
and in the order of handling, with the first rounded piece nearest to the Moulder.
Rest rounded dough pieces for 8 minutes.

Resting

Add 375ml pan release to the sponge in the catch tray.

Moulding

Put rounded dough pieces, one by one, into the Chute with the rough / bottom
side facing the Chuter.

Dough Direction

Roll the moulded dough piece by hand in the sponge with pan release.
Place the dough centrally in the pan with the seam line facing the bottom.
Load the pans into an oven trolley from the bottom to the top.

Panning

Homemade: Proof for 60 min until dough is 1cm above the pan rim.
Sandwich: Proof for 45 min until dough is 1cm below the pan rim.
Cover each set of pans properly with a pan lid for sandwich loaves after proofing.

Proofing

Pre-set temperature on 220 - 250C. When oven is ready insert trolley.


Set the baking timer control for 30 minutes.

Oven Setting

After the baking time, press the alarm switch off and remove the trolley from the
oven. Dump the bread and display in the trolley.

Unloading

Page 4

12.5

BROWN BREAD (B240,480)

Group 1
Ingredients:
Butterfield Brown bread mix
Yeast
Water

4 x 12.5 Kg
880gm
32Lt

Total Weight
50.000
0.880
32.000
Total Dough Weight
82.880

Method:

St a g e

Measure all ingredients in group 1 and place into the mixing bowl.

Scaling

Mix for 2 minutes on slow speed and 12 minutes on fast speed until dough is
developed.

Mixing

Scale off 11.200kg heads of dough.

Scaling

Place the dough head to be divided into the dusted bread divider bowl.
Knead the dough to cover the entire surface. Dust the top of the dough. Close
the lid and divide the dough. Remove the 0.700kg dough pieces. Divide the
remainder dough.

Dividing

Prepare the next production table by wiping with a damp cloth.


Round each dough piece in a ball with both hands in a clock or anti-clockwise
direction. Ensure the top is smooth. Place dough pieces on the production table
with smooth side on top and in the order of handling, with the first rounded piece
nearest to the Moulder.

Rounding

Rest rounded dough pieces for 8 minutes.


Add 700 750ml pan release to the sponge in the catch tray.

Resting
Moulding
Dough Direction

Put rounded dough pieces, one by one, into the Chute with the rough / bottom
side facing the Catcher.
Roll the moulded dough piece once by hand on the sponge with pan release.
Place the dough centrally in the pan with the seam line facing the bottom.
Load the pans into an oven trolley from the bottom to the top.
Homemade: Proof for 60 min until dough is 1cm above the pan rim.
Sandwich: Proof for 45 min until dough is 1cm below the pan rim.
Cover each set of pans properly with a pan lid for sandwich loaves after proofing.

Panning

Proofing

Pre-set temperature on 250C. When oven is ready insert trolley.


Set the baking timer control for 30 minutes.

Oven Setting

After the baking time turn the alarm switch off and remove the trolley from the
oven. Dump the bread and display in the trolley.

Unloading

Page 5

12.6

SCONE

&

ROCK BUNS

(B120, B240,

B480)
Group
1

Ingredients:
Cake Flour
Eggs
Milk
Baking Powder
Margarine (Yellow)
Sugar
Vanilla Essence

1 x 12.5 Kg
18
6 Lt
650 gm
1.880 Kg
1.880 Kg
40 ml

Total Weight
12.500
0.900
6.000
0.650
1.880
1.880
0.040
Total Dough Weight
23.850

Milk & Salt Mix

Method:

St a g e
Scaling

Scale all ingredients in group 1 and place into the mixing bowl.
Mixing
Mix for 5 minutes on slow speed.
Shape the dough into a rectangle. Dust on top and underneath the dough.
Roll out the dough until 2cm thick. Dock the dough to release the air.
Large with 83mm cutter (no. 9).
Small with 53mm cutter (no. 13).
Remove the off cuts in between the scones and keep aside for Rock Buns.

Shaping

Cut scones:

Cutting

Scale the off cuts and determine 10% of its weight. Add this amount of Bakers Mix
and mix on slow speed for 2 minutes.

Rock Buns Dough

Scaling Weight Scones:

Large: 0.110kg
Small: 0.050kg

Rock Buns: 0.120kg

Scaling

Prepare baking trays with pan release. Place on baking tray:


Pack large scones and Rock Buns 5 x 7 (35 pieces) per baking tray.
Pack small scones 7 x 10 (70 pieces) per baking tray.
Place baking trays into a confectionery trolley.

Panning

Rest for at least 30 minutes. Brush scones and splash Rock Buns with milk and salt mix.
Sprinkle sugar on Rock Buns.

Resting

Pre set temperature control on 180 - 200C.


Set the baking timer for 10-15 minutes.

Oven Settings

After the baking time press the alarm switch off and remove the trolley from the
oven. Use a metal scraper to loosen the scones from the baking tray.
Scones and Rock Buns are ready for the counter.

Unloading

Page 6

12.7

SOFT DOUGH (B120, B240, B480)

Group
1

Ingredients:
Cake Flour
Butterfield Soft Dough Concentrate
Yeast

Total Weight
12.500
0.950
0.400

1 x 12.5 Kg
950 gm
400 gm

Water

7.5 Lt

Cheese or
Sesame Seed or
Poppy Seed

3 Kg
600 gm
300 gm

7.500
Total Dough Weight
21.730
3.000
0.600
0.300

Method:

St a g e

Measure all ingredients in group 1 and place into mixing bowl.

Scaling

Mix on 2 minutes slow speed and 10 minutes fast speed until dough is developed.

Mixing

Follow the required recipe for :


Cocktail and Plain Rolls, Hamburger Rolls, Jumbo and Foot Long Rolls, Pizza Rolls.
Group 2 ingredients are optional on the products.

Page 7

12.8

SWEET DOUGH (B120, B240, B480)

Group
1

Ingredients:
Cake Flour
Butterfield Sweet Dough Concentrate
Yeast
Water
Bakers Mix

Total Weight
12.500
1.500
0.450

1 x 12.5 Kg
1.5 Kg
450 gm
6.5 Lt
2.195 kg

6.500
2.195
Total Dough Weight
24.145

Method:

St a g e

Scale all ingredients in group 1 and place into the mixing bowl.

Scaling

Mix for 2 minutes on slow speed and 8 minutes on fast speed until dough is
developed.

Mixing

Follow the required recipe for:


School Buns, Mosbolletjies, Doughnuts, and Custard Buns.
Weigh the dough and determine 10% of its weight. Remove the dough from the
scale and put it back into the mixer. Scale Bakers Mix, group 2, to 10% of the
dough weight that was calculated.
Add the Bakers Mix to the dough in the mixer.
Mix for 2 minutes on slow speed. Do not over mix.
Follow the required recipe for:
Tea Cakes, Hot Cross Buns, Raisin Buns, Raisin Loaves and Chelsea Buns.

Bakers Mix
(Optional)

Scaling

Page 8

12.9

SCONES (B120, B240, B480)

Group
1

Ingredients
Cake Flour
Eggs
Milk
Baking Powder
Margarine (yellow)
Sugar
Vanilla Essence
Cake Flour
Eggs

1 x 12.5Kg
18
6Lt
650gm
1 .880Kg
1 .880Kg
40ml
1 x 12.5Kg
18
Total Dough
Weight

Portion Yield

219 Scones and / or Rock Buns

Portion Size

Large: 0.110kg
Small: 0.050kg

Total Weight
12.500
0.900
6.000
0.650
1.880
1.880
0.040
12.500
0.900
23.850
Baking Temp.
Baking Time
Mixing Time
Resting Time

180 - 200C
10 - 15 min
5 Slow
30 40 min

Method:

Stage

Weigh all ingredients in group 1 and place into the mixing bowl.

Scaling

Mix on 5 minutes slow speed.

Mixing

Dust the top of the dough in the mixer and the production table.
Remove all the dough from the mixer and place onto the production table.
Shape the dough into a rectangle with both hands.
Dust underneath the dough.
Dust the rolling pin and roll out the dough until 2cm thick.
Dock the dough to release the air.
Lift up the dough to add more dusting underneath.
Dust the cutter.
Cut scones:
Large with 83mm cutter (no. 9).
Small with the 53mm cutter (no. 13).
Remove the off cuts in between the scones and keep aside (Use off cuts for Rock Buns
later).
Scaling Weight:

Large: 0.110kg

Small: 0.050kg

Shaping

Cutting

Scaling

Prepare 6 baking trays with pan release.

Panning

Place large scones 5 x 7 (35 pieces) per baking tray.


Place small scones 7 x 10 (70 pieces) per baking tray.
Place baking trays into a confectionery trolley.

Resting

Rest scones for at least 30 - 45 minutes.

Page 9

Stage
Method:
Brush with milk and salt mix. (250ml milk with a pinch of salt).
Pre set temperature control on 180 - 200C.

Oven
Setting

When oven is ready insert trolley into the oven.


Set the baking timer for 10 - 15 minutes.
After the baking time press the alarm switch off and remove the trolley from the oven.
Lift baking trays from the trolley and place on a production table. Use a metal scraper
to loosen the scones from the baking tray.

Unloading

Scones are ready for the counter

Tip!
Use 6 x 1Lt sachets of milk for the scone recipe. It is more accurate to control the
amount of milk going into the batter.

12.10

ROCK BUNS (B120, B240, B480)


Tip!
To determine the amount of Bakers Mix, weigh the dough in
grams and take off the last digit of the weight.
Round the amount down to the nearest 10. i.e. If dough
weighs 4.650 then take off 0, round down and the amount
will be 460 Bakers Mix.

Portion Yield

219 Scones and / or Rock Buns

Portion Size

0.120 kg

Baking Temp.
Baking Time
Mixing Time
Resting Time

180 - 200C
15 min
2 Slow
30 45 min

Page 10

Stage
Method:
Scale the scone off cuts and remaining dough and determine 10% of its weight.
Remove the dough from the scale and put it into the mixer.
Scale Bakers Mix to 10% of the dough weight that was calculated and add the Bakers
Mix on top of the dough.

Scaling

Mix for 2 minutes on slow speed.


Add small amounts of milk during mixing until it forms a sticky batter that clings to your
fingers. Do not add too much milk. The batter must not be sloppy. Do not over mix.

Mixing

Remove all the dough from the mixer and place on the production table.
Use finger tips to gather the batter and drop 0.120kg portions onto the scale.
Transfer the dough onto the baking tray. Do not mould the batter but allow for rough
edges.
Pack 5 x 7 (35 pieces) per baking tray.
Allow Rock buns to rest for 30 - 45 minutes.
Splash milk and salt mix with a brush on top of the Rock buns.
Sprinkle 2g of sugar over the milk mix.
Place baking trays with Rock buns into the top part of the confectionery trolley and
scones into the lower part of the same trolley.
Pre set temperature control on 180 - 200C.
When oven is ready insert trolley into the oven.
Set the baking timer for 15 minutes.

Moulding

Panning
Resting

Oven
Settings

After the baking time press the alarm switch off and remove the trolley from the oven.
Lift baking trays from the trolley and place trays on a production table
Unloading
Rock Buns are ready for the counter.

Page 11

12.11

BROWN DINKIES (B120, B240, B480)

Group
1

Ingredients
Butterfield Brown Bread Mix
Yeast
Water

Portion Yield
Dough Piece
Dough Piece Half
Resting Time
Steam

138 Dinkies
0.300 gm
0.400 gm
8 min
2 x 6 sec

2 x 12.5Kg
440 gm
16Lt
Total Dough
Weight

Total Weight
25.000
0.440
16.000

Baking Temp.
Baking Time
Mixing Time
Proofing Time

41.440
220 C
20 min
2 Slow- 12 Fast
30 min

Method:
Scale all ingredients in group 1 and place into the mixing bowl.

Stage

Mix for 2 minutes on slow speed and 12 minutes on fast speed until dough is developed.
Measure dough temperature. It should be 28C.
Dust the top of the dough in the mixer and the production table.
Remove all the dough from the mixer and place onto the production table.

Mixing

Dust the bowl on the scale and scale off 0.300kg dough pieces.
Do not shape, round or mould dough pieces.

Scaling

Scaling

Resting
Rest dough pieces for 8 minutes.
Panning
Prepare a baking tray with sponge roller and pan release.
Place 16 dough pieces roughly onto a baking tray.
Ensure dough pieces are 2cm away from edges of the baking tray.
Dust the tops of the dough pieces.
Place baking trays into a confectionery trolley.
Proof
Proof for 30 minutes until double in size.
Dust the tops of the dough pieces again.

Oven
Settings

Pre-set temperature on 220C.


When oven is ready insert trolley into the oven.
Set the baking timer control for 20 minutes.

Steaming

Press the steam button for 6 seconds immediately after inserting the product and again
after 5 minutes into the baking process.

Unloading

After the baking time press the alarm switch off and remove the trolley from the oven.
Lift the baking tray from the trolley and place on the production table.
Brown Dinkies are ready for the counter.

Page 12

12.12

BROWN CAKE (B120, B240, B480)

Group
1

Ingredients
Stale Products
Brown Bread / Full Mix
Margarine
Eggs
Yeast
Brown Sugar
Water

Ginger (Optional)
Bakers Mix (Optional)

Bun Glaze

Portion Yield
Mixing Time
Proofing Time

4 Kg
4 Kg
1 Kg
4
250 gm
1 Kg
3 Lt
Total Dough Weight
60 gm
250 gm
Total Dough Weight

35 Pieces
5 Fast / 5 Fast
20 min

Baking Temp.
Baking Time

Total Weight
4.000
4.000
1.000
0.200
0.250
1.000
3.000
13.450
0.060
0.250
13.760
220 C
30 min

Method:

Stage

From group 1, scale the stale products and place into the mixing bowl. Stale products
may not be oily. Mix for 5 minutes fast speed or until stale products are finely chopped.

Preparing
Leftovers

Scale and measure the remaining ingredients in group 1 & 2, and add to stales.
Mix for 5 minutes on fast speed or until ingredients are well blended.

Scaling
Mixing

Prepare a baking tray with sponge roller and pan release.


Remove the dough from the mixer and spread evenly into the baking tray. Roll the
dough with a rolling pin until level with the baking tray.

Moulding

Mark the dough 5 x 7 (35 pieces). Use the 5 wheel pizza cutter.
Decorate the portions with cutters.
Load baking tray into an oven trolley.

Dividing

Proofing
Proof for 20 minutes.
Pre-set temperature on 220C.
When oven is ready insert trolley into the oven.
Set the baking timer control for 30 minutes.

Oven
Settings

Page 13

Method:

Stage

After the baking time press / turn the alarm switch off and remove the trolley from the
oven. Lift the baking tray from the trolley and place on a production table.

Unloading

Whisk group 3 ingredients, Bun Glaze. Brush bun glaze on top of Brown Cake
immediately after baking. (See Bun Glaze recipe under Assorted Mixes).

Finishing

Divide 5 x 7 (35 pieces).

Dividing

Brown Cake is ready for the counter.

Tip!
Use stale products like Chelsea Buns, Rock Buns that already contain Bakers Mix.
Therefore you do not have to add the optional Bakers Mix.

Page 14

12.13

WHOLE WHEAT BREAD (B120)

Group
1

2
3

Ingredients
Butterfield Brown Bread Mix
Yeast
Water
Caramel 4800 (Black Jack)
Crushed Wheat
Water
(Soak overnight or for 12 hrs,
then drain of excess water)

1 x 12.5 Kg
220 gm
8 Lt
100 ml
2.5 Kg
1.250 Lt

Total Dough
Weight
Portion Yield
Dough Piece
Dough Piece Half
Resting Time
Steam (optional)

28 Whole loaves or
49 Half loaves
0.850 gm
0.500 gm
8 min
5 sec

Total Weight
12.500
0.220
8.000
0.100
2.500
1.250

24.570

Baking Temp.

250C

Baking Time
Mixing Time
Proofing Time

30 min
2 Slow- 12 Fast
Sandwich: 45 min
Homemade: 60 min

Method:

Stage

Scale all ingredients in group 1 and place into the mixing bowl.

Scaling

Mix for 2 minutes on slow speed and 12 minutes on fast speed.


After 5 minutes of mixing add ingredients in group 2 and mix until dough is developed.
Measure dough temperature. It should be 28C.
Dust the top of the dough in the mixer and the production table.
Remove all the dough from the mixer and place onto the production table.

Mixing

Scaling
Dust the bowl on the scale and scale off 0.850kg dough pieces for Wholewheat bread
and 0.500kg dough pieces for Wholewheat Half.
Rounding
Prepare the production tables by wiping with damp cloth.
Round each dough piece into a ball with both hands in a clock or anti-clockwise
direction. Ensure the top is smooth. Place dough pieces on the production table with
smooth side on top and in the order of handling, with the first rounded piece nearest to
the Moulder.

Resting

Rest rounded dough pieces for 8 minutes.

Moulding

Add 375ml pan release to the sponge in the catch tray.


Ensure the bread pans are stacked close by for panning.

Page 15

Method:
Place dry crushed wheat on a baking tray and place it on the production table near
the Moulder.

Stage

Put rounded dough pieces, one by one, into the Chute with the rough / bottom side
facing the Chuter.

Dough
Direction
Panning

Roll the moulded dough piece once by hand on the sponge with pan release. Then roll
the dough piece in the crushed dry wheat. Wipe the bread pans or mini pans with a
piece of left over dough to ensure the pans are free of crumbs or dirt. Place the dough
centrally in the pan with the seam line facing the bottom. Load the pans into an oven
trolley from the bottom to the top.
Proofing
Proof for 60 minutes until dough is 1cm above the pan rim.
Oven Setting
Pre-set temperature on 220 - 250C.
When oven is ready insert trolley into the oven.
Set the baking timer control for 25 minutes.

Steaming

Optional on the whole-wheat bread. Press the steam button for 5 seconds after 10
minutes of baking.

Unloading

After the baking time press the alarm switch off and remove the trolley from the oven.
Push trolley towards the dumping table.

De-panning
Displaying

Dump the bread from the pans on the dumping table.


Pack loaves into the trolley in a vertical position with the top of the loaves facing
towards the front of trolley.
Whole Wheat Bread is ready for the counter.
Tip!
When scaling the Black Jack, oil the container where in you scale the amount 1st
and then scale the amount required. The Black Jack will pour out easily.

Page 16

12.14

WHOLE WHEAT BREAD (B240, B480)

Group
1

2
3

Ingredients
Butterfield Brown Bread Mix
Yeast
Water
Caramel 4800 (Black Jack)
Crushed Wheat
Water
(Soak overnight or for 12 hrs,
then drain of excess water)

1 x 12.5 Kg
220 gm
8 Lt
100 ml
2.5 Kg
1.250 Lt

Total Weight
12.500
0.220
8.000
0.100
2.500
1.250

Total Dough
Weight
Portion Yield

Dough Head
Dough Piece
Resting Time
Steam (optional)

28 Whole
loaves
Whole
13.600 kg
0.850 kg
8 min
5 sec

49 Half
loaves
Half
0.800 gm
0.500 gm

24.570

Baking Temp.

250C

Baking Time
Mixing Time
Proofing Time

30 min
2 Slow- 12 Fast
60 min

Method:
Scale all ingredients in group 1 and place into the mixing bowl.

Stage
Scaling

Mix for 2 minutes on slow speed and 12 minutes on fast speed.


After 5 minutes of mixing add ingredients in group 2 and mix until dough is developed.
Measure dough temperature. It should be 28C.
Dust the top of the dough in the mixer and the production table.
Remove all the dough from the mixer and place onto the production table.

Mixing

Dust the bowl on the scale and scale off 13.600kg for whole loaves and 8.000kg for half
loaves.

Scaling

Place the dough head to be divided into the dusted bread divider bowl.
Knead the dough to cover the entire surface. Dust the top of the dough. Close the lid
and divide the dough. Remove the 0.850kg or 0.500kg dough pieces.

Dividing

Scale and divide the remainder dough.

Page 17

Method:
Prepare the production tables by wiping with damp cloth.
Round each dough piece into a ball with both hands in a clock or anti-clockwise
direction. Ensure the top is smooth. Place dough pieces on the production table with
smooth side on top and in the order of handling, with the first rounded piece nearest to
the Moulder.

Stage
Rounding

Rest rounded dough pieces for 8 minutes.

Resting

Add 375ml pan release to the sponge in the catch tray.


Ensure the bread pans are stacked close by for panning.
Place drained crushed wheat from group 3 on a baking tray and place it on the
production table near the Moulder.

Moulding

Put rounded dough pieces, one by one, into the Chute with the rough / bottom side
facing the Catcher.

Dough
Direction

Roll the moulded dough piece once by hand on the sponge with pan release. Then roll
the dough piece in the crushed dry wheat. Wipe the bread pans or mini pans with a
piece of left over dough to ensure the pans are free of crumbs or dirt. Place the dough
centrally in the pan with the seam line facing the bottom. Load the pans into an oven
trolley from the bottom to the top.

Panning

Proof for 60 minutes until dough is 1cm above the pan rim.

Proofing

Pre-set temperature on 250C.


When oven is ready insert trolley into the oven.
Set the baking timer control for 25 minutes.

Oven Setting

Steaming
Optional on the whole-wheat bread. Press the steam button for 5 seconds after 10
minutes of baking.
Unloading
After the baking time turn the alarm switch off and remove the trolley from the oven.
Push trolley towards the dumping table.
De-panning
Dump the bread from the pans on the dumping table.
Displaying
Pack loaves into the trolley in a vertical position with the top of the loaves facing
towards the front of trolley.
Wholewheat Bread is ready for the counter.

Tip!
When scaling the Black Jack, oil the container where in you scale the amount 1st
and then scale the amount required. The Black Jack will pour out easily.

Page 18

12.15

WHITE DINKIES (B120)

Group
1

Ingredients
Butterfield White Bread Mix
Yeast
Water

Portion Yield
Dough Piece
Resting Time
Steam

1 x 12.5 Kg
220 gm
7.5 Lt
Total Dough
Weight

138 Dinkies
0.300 kg
8 min
2 x 6 sec

Total Weight
12.500
0.220
7.500

Baking Temp.
Baking Time
Mixing Time
Proofing Time

20.220
220 C
20 min
2 Slow- 10 Fast
30 min

Method:
Scale all ingredients in group 1 and place into the mixing bowl.

Stage
Scaling

Mix for 2 minutes on slow speed and 10 minutes on fast speed until dough is developed.
Measure dough temperature. It should be 28C.
Dust the top of the dough in the mixer and the production table.
Remove all the dough from the mixer and place onto the production table.

Mixing

Dust the bowl on the scale and scale off 0.300kg dough pieces.
Do not shape, round or mould dough pieces.

Scaling
Resting

Rest dough pieces for 8 minutes.


Panning
Prepare a baking tray with sponge roller and pan release.
Place 16 dough pieces roughly onto a baking tray.
Ensure dough pieces are 2cm away from edges of the baking tray.
Dust the tops of the dough pieces.
Place baking trays into a confectionery trolley.
Proof
Proof for 30 minutes until double in size.
Dust the tops of the dough pieces again.

Oven
Settings

Pre-set temperature on 220C.


When oven is ready insert trolley into the oven.
Set the baking timer control for 20 minutes.

Steaming

Press the steam button for 6 seconds immediately after inserting the product and again
after 5 minutes into the baking process.

Unloading

After the baking time press the alarm switch off and remove the trolley from the oven.
Lift the baking tray from the trolley and place on the production table.
White Dinkies are ready for the counter.

Page 19

12.16

WHITE DINKIES (B240, B480)

Group
1

Ingredients
Butterfield White Bread Mix
Yeast
Water

Portion Yield
Dough Head
Dough Piece
Resting Time
Steam

1 x 12.5 Kg
220 gm
7.5 Lt
Total Dough
Weight

138 Dinkies
4.800 kg
0.300 kg
8 min
2 x 6 sec

Total Weight
12.500
0.220
7.500

Baking Temp.
Baking Time
Mixing Time
Proofing Time

20.220
220 C
20 min
2 Slow- 10 Fast
30 min

Method:
Scale all ingredients in group 1 and place into the mixing bowl.

Stage
Scaling

Mix on 2 minutes slow speed and 10 minutes fast speed until dough is developed.
Measure dough temperature. It should be 28C.
Dust the top of the dough in the mixer and the production table.
Remove all the dough from the mixer and place onto the production table.

Mixing

Dust the bowl on the scale and scale off 4.800kg heads of dough.

Scaling

Place the dough head to be divided into the dusted bread divider bowl.
Knead the dough to cover the entire surface. Dust the top the dough. Close the lid
and divide the dough. Remove the 0.300kg dough pieces. Divide the remainder
dough. Do not shape, round or mould dough pieces.

Dividing

Rest dough pieces for 8 minutes.

Resting

Prepare a baking tray with sponge roller and pan release.


Place 16 dough pieces roughly onto a baking tray. Ensure dough pieces are 2cm
away from edges of the baking tray. Dust the tops of the dough pieces.

Panning

Place baking trays into a confectionary trolley.


Proof for 30 minutes until double in size.

Proof

Page 20

Method:
Pre-set temperature on 220C.
When oven is ready insert trolley into the oven.
Set the baking timer control on 20 minutes.

Stage
Oven
Settings

Press the steam button for 6 seconds immediately after inserting the product and again
after 5 minutes into the baking process.

Steaming

After the baking time turn the alarm switch off and remove the trolley from the oven. Lift
the baking tray from the trolley and place on the production table.

Unloading

White Dinkies are ready for the counter.

Tip!
When dusting the dinkies before baking, use a flour dredger or sieve to dust. The
dust then spreads evenly over the dinky.

Page 21

12.17

VETKOEK (B120)

Group
1

Ingredients
Butterfield White Mix
Yeast
Water

Portion Yield
Dough Piece
Dough Pieces

Large: 237
Small: 475
0.850 kg
Large: 0.170 kg
Small: 0.085 kg

2 x 12.5 Kg
440 gm
15 Lt
Total Dough
Weight

Total Weight
25.000
0.440
15.000
40.440

Frying Temp.
Resting Time

180 C
8 min

Mixing Time
Proofing Time

2 Slow- 10 Fast
30 min

Method:
Scale all ingredients in group 1 and place into the mixing bowl.

Stage
Scaling

Mix for 2 minutes on slow speed and 10 minutes on fast speed until dough is developed.
Measure dough temperature. It should be 28C.
Dust the top of the dough in the mixer and the production table. Remove all the dough
from the mixer and place onto the production table.

Mixing

Dust the bowl on the scale and scale off 0.850kg dough pieces.

Scaling

Prepare the next production table by wiping with a damp cloth.


Round each dough piece in a ball with both hands in a clock or anti-clockwise
direction. Ensure the top is smooth. Place dough pieces on the production table with
the smooth side on top.

Moulding

Rest rounded dough pieces for 8 minutes.


Large: 0.850kg 5 = 0.170kg balls
Small: 0.850kg 10 = 0.085kg balls

Resting
Dividing
Rounding

Round each ball.


Panning
Prepare a baking tray with pan release and place balls on tray:
Large: 4 x 4 (16 pieces)
Small: 5 x 4 (20 pieces)
Flatten each ball with the palm of your hand.
Place baking tray into a confectionery trolley
Proofing
Proof for 30 minutes until double in size.

Page 22

Method:
Pre-heat oil to 180C in fryer.
Test oil temperature by dropping a piece of dough into the oil. When dough lifts
immediately, the oil is ready for frying. Insert dough pieces into the first basket and fry
until golden brown on the one side. Then turn the dough pieces around with a wooden
spoon. Place the second basket on top of the dough pieces and fry until golden brown.
When ready lift the second basket and put aside then lift the first basket with Vetkoek
out of the oil and place on the drip tray to allow the oil to drain off.

Stage
Frying

Then place Vetkoek on baking tray with crispy side facing to the top.
Vetkoek is ready for the counter

Page 23

12.18

VETKOEK (B240, B480)

Group
1

Ingredients
Butterfield White Mix
Yeast
Water

Portion Yield
Dough Head
Dough Balls
Dough Pieces

4 x 12.5 Kg
880 gm
30 Lt
Total Dough
Weight
Large: 475
Small: 951
2.550 kg
0.085 kg
Large: 0.170 kg
Small: 0.085 kg

Total Weight
50.000
0.880
30.000
80.880

Frying Temp.
Resting Time

180 C
8 min

Mixing Time
Proofing Time

2 Slow- 10 Fast
30 min

Method:
Scale all ingredients in group 1 and place into the mixing bowl.

Stage
Scaling

Mix for 2 minutes on slow speed and 10 minutes on fast speed until dough is developed.
Measure dough temperature. It should be 28C.
Dust the top of the dough in the mixer and the production table.
Remove all the dough from the mixer and place onto the production table.

Mixing

Dust the bowl on the scale and scale off 2.550kg heads of dough.

Scaling

Prepare the next production table by wiping with a damp cloth.


Round each dough piece in a ball with both hands in a clock or anti-clockwise
direction. Ensure the top is smooth. Place dough pieces on the production table with
smooth side on top.

Moulding

Rest rounded dough pieces for 8 minutes.

Resting

Set the bun divider on 85(g).


Place rounded dough on the bun divider plate. Flatten the dough to the edges of the
30 divisions, by pressing and kneading the dough with fists. Ensure the dough is smooth
and evenly spread. Put bun divider plate, with dough, into the bun divider, on top of
the moulding plate and divide the dough.

Dividing

Large: Join 2 x 0.085kg balls to make 1 x 0.170kg Vetkoek


Small: Use 1 x 0.085kg balls to make 1 x 0.085kg Vetkoek.

Moulding

Page 24

Method:
Round each ball.

Stage
Rounding

Prepare baking tray with pan release and pack trays.


Large: 4 x 4 (16 pieces) per tray
Small: 5 x 4 (20 pieces) per tray
Flatten each ball with the palm of your hand.
Put baking trays into a confectionery trolley.

Panning

Proof for 30 minutes until double in size.

Proofing

Pre-heat oil to 180C in fryer.


Test oil temperature by dropping a piece of dough into the oil. When dough lifts
immediately, the oil is ready for frying. Insert dough pieces into the first basket and fry
until golden brown on the one side. Then turn the dough pieces around with a wooden
spoon. Place the second basket on top of the dough pieces and fry until golden
brown. When ready lift the second basket and put aside then lift the first basket with
Vetkoek out of the oil and place on the drip tray to allow the oil to drain off.

Frying

Then place on baking tray with crispy side facing to the top.
Vetkoek is ready for the counter.

Tip!
Ensure the Vetkoek are placed with the crispy side upwards on the tray when
finished. This is the most appealing side of the Vetkoek and will attract the
customers when displayed.

Page 25

12.19

RUSSIAN VETKOEK (B120)

Group
1

Ingredients
Butterfield White Mix
Yeast
Water

Portion Yield

475

Dough Piece
Dough Pieces

1.000 kg
0.100 kg

2 x 12.5 Kg
440 gm
15 Lt
Total Dough
Weight

Total Weight
25.000
0.440
15.000

Frying Temp.
Resting Time
Mixing Time
Proofing Time

40.440

180 C
8 min
2 Slow- 10 Fast
15 - 20 min

Method:
Scale all ingredients in group 1 and place into the mixing bowl.

Stage
Scaling

Mix for 2 minutes on slow speed and 10 minutes on fast speed until dough is developed.
Measure dough temperature. It should be 28C.
Dust the top of the dough in the mixer and the production table. Remove all the dough
from the mixer and place onto the production table.

Mixing

Dust the bowl on the scale and scale off 1.000kg dough pieces.

Scaling

Prepare the next production table by wiping with a damp cloth.


Round each dough piece in a ball with both hands in a clock or anti-clockwise
direction. Ensure the top is smooth. Place dough pieces on the production table with
the smooth side on top.

Moulding

Resting
Rest rounded dough pieces for 8 minutes.
Dividing
1.000kg 10 = 0.100kg balls
Round each ball. Then turn it upside down

Moulding

Roll each ball out into an oval shape. Place the Russian on one end of the dough piece
and roll it along the entire length of the dough until the dough is firmly wrapped around
the Russian.
Panning
Prepare a baking tray with pan release and place wrapped Russians on the baking tray
with seam lines facing to the bottom: 5 x 4 (20 pieces)
Place baking tray into a confectionery trolley

Finishing off

Cut three diagonal slits on top of each dough piece

Page 26

Method:

Stage

Proof for 15 - 20 minutes until double in size.

Proofing

Pre-heat oil to 180C in fryer.


Test oil temperature by dropping a piece of dough into the oil. When dough lifts
immediately, the oil is ready for frying. Insert dough pieces into the first basket and fry
until golden brown on the one side. Then turn the dough pieces around with a wooden
spoon. Place the second basket on top of the dough pieces and fry until golden
brown. When ready lift the second basket and put aside, then lift the first basket with
Russian Vetkoek out of the oil and place on the drip tray to allow the oil to drain off.

Frying

Then place Russian Vetkoek on baking tray with crispy side facing to the top.
Russian Vetkoek is ready for the counter

Page 27

12.20

RUSSIAN VETKOEK (B240, B480)

Group
1

Ingredients
Butterfield White Mix
Yeast
Water

Portion Yield

951

Dough Piece
Dough Pieces

1.000 kg
0.100 kg

4 x 12.5 Kg
880 gm
30 Lt
Total Dough
Weight

Total Weight
50.000
0.880
30.000

Frying Temp.
Resting Time
Mixing Time
Proofing Time

80.880

180 C
8 min
2 Slow- 10 Fast
15 - 20 min

Method:
Scale all ingredients in group 1 and place into the mixing bowl.

Stage
Scaling

Mix for 2 minutes on slow speed and 10 minutes on fast speed until dough is developed.
Measure dough temperature. It should be 28C.
Dust the top of the dough in the mixer and the production table.
Remove all the dough from the mixer and place onto the production table.

Mixing

Dust the bowl on the scale and scale off 3.000kg heads of dough.

Scaling

Prepare the next production table by wiping with a damp cloth.


Round each dough piece in a ball with both hands in a clock or anti-clockwise
direction. Ensure the top is smooth. Place dough pieces on the production table with
smooth side on top.

Moulding

Rest rounded dough pieces for 8 minutes.

Resting

Set the bun divider on 100(g).


Place rounded dough on the bun divider plate. Flatten the dough to the edges of the
30 divisions, by pressing and kneading the dough with fists. Ensure the dough is smooth
and evenly spread. Put bun divider plate, with dough, into the bun divider, on top of
the moulding plate and divide the dough.

Dividing

Round each ball. Then turn it upside down.

Rounding

Page 28

Method:

Stage

Roll each ball out into an oval shape. Place the Russian on one end of the dough piece
and roll it along the entire length of the dough until the dough is firmly wrapped around
the Russian.

Moulding

Prepare a baking tray with pan release and place wrapped Russians on the baking tray
with seam lines facing to the bottom: 5 x 4 (20 pieces)
Place baking tray into a confectionery trolley.

Panning

Cut three diagonal slits on top of each dough piece.

Finishing off
Proofing

Proof for 15 - 20 minutes until double in size.


Frying
Pre-heat oil to 180C in fryer.
Test oil temperature by dropping a piece of dough into the oil. When dough lifts
immediately, the oil is ready for frying. Insert dough pieces into the first basket and fry
until golden brown on the one side. Then turn the dough pieces around with a wooden
spoon. Place the second basket on top of the dough pieces and fry until golden
brown. When ready lift the second basket and put aside then lift the first basket with
Vetkoek out of the oil and place on the drip tray to allow the oil to drain off.
Then place on baking tray with crispy side facing to the top.
Russian Vetkoek is ready for the counter.

Tip!
Ensure Vetkoek are ready at peak times when there are customers. Ideally these
products should not stand on the counter for more than 2 hours.

Page 29

12.21

YANKEE VETKOEK (B120)

Group
1

Ingredients
Butterfield White Mix
Yeast
Water

Portion Yield

475

Dough Piece
Dough Ball

0.850 kg
0.085 kg

2 x 12.5 Kg
440 gm
15 Lt
Total Dough
Weight

Total Weight
25.000
0.440
15.000

Frying Temp.
Resting Time
Mixing Time
Proofing Time

40.440
180 C
8 min
2 Slow- 10 Fast
15 - 20 min

Method:
Scale all ingredients in group 1 and place into the mixing bowl.

Stage
Scaling

Mix for 2 minutes on slow speed and 10 minutes on fast speed until dough is developed.
Measure dough temperature. It should be 28C.
Dust the top of the dough in the mixer and the production table. Remove all the dough
from the mixer and place onto the production table.

Mixing

Dust the bowl on the scale and scale off 0.850kg dough pieces.

Scaling

Prepare the next production table by wiping with a damp cloth.


Round each dough piece in a ball with both hands in a clock or anti-clockwise
direction. Ensure the top is smooth. Place dough pieces on the production table with
the smooth side on top.

Moulding

Resting
Rest rounded dough pieces for 8 minutes.
Dividing
0.850kg 10 = 0.085kg balls
Round each ball. Then turn it upside down

Moulding

Roll each ball out into an oval shape. Place the Vienna on one end of the dough piece
and roll it along the entire length of the dough until the dough is firmly wrapped around
the Vienna. Only the ends of the Vienna may stick out on the sides.
Panning
Prepare a baking tray with pan release and place wrapped Russians on the baking tray
with seam lines facing to the bottom: 5 x 4 (20 pieces)
Place baking tray into a confectionery trolley

Finishing off

Cut three diagonal slits on top of each dough piece

Page 30

Method:

Stage

Proof for 15 - 20 minutes until double in size.

Proofing

Pre-heat oil to 180C in fryer.


Test oil temperature by dropping a piece of dough into the oil. When dough lifts
immediately, the oil is ready for frying. Insert dough pieces into the first basket and fry
until golden brown on the one side. Then turn the dough pieces around with a wooden
spoon. Place the second basket on top of the dough pieces and fry until golden
brown. When ready lift the second basket and put aside, then lift the first basket with
Yankee Vetkoek out of the oil and place on the drip tray to allow the oil to drain off.

Frying

Then place Yankee Vetkoek on baking tray with crispy side facing to the top.
Yankee Vetkoek is ready for the counter

Page 31

12.22

YANKEE VETKOEK (B240, B480)

Group
1

Ingredients
Butterfield White Mix
Yeast
Water

4 x 12.5 Kg
880 gm
30 Lt
Total Dough
Weight

Portion Yield

951

Dough Head
Dough Ball

2.550 kg
0.085 kg

Total Weight
50.000
0.880
30.000

Frying Temp.
Resting Time
Proofing Time
Mixing Time

80.880
180 C
8 min
15 - 20 min
2 Slow- 10 Fast

Method:
Scale all ingredients in group 1 and place into the mixing bowl.

Stage
Scaling

Mix for 2 minutes on slow speed and 10 minutes on fast speed until dough is developed.
Measure dough temperature. It should be 28C.
Dust the top of the dough in the mixer and the production table.
Remove all the dough from the mixer and place onto the production table.

Mixing

Dust the bowl on the scale and scale off 2.550kg heads of dough.

Scaling

Prepare the next production table by wiping with a damp cloth.


Round each dough piece in a ball with both hands in a clock or anti-clockwise
direction. Ensure the top is smooth. Place dough pieces on the production table with
smooth side on top.

Moulding

Rest rounded dough pieces for 8 minutes.

Resting

Set the bun divider on 85(g).


Place rounded dough on the bun divider plate. Flatten the dough to the edges of the
30 divisions, by pressing and kneading the dough with fists. Ensure the dough is smooth
and evenly spread. Put bun divider plate, with dough, into the bun divider, on top of
the moulding plate and divide the dough.

Dividing

Round each ball. Then turn it upside down

Rounding

Page 32

Method:

Stage

Roll each ball out into an oval shape. Place the Vienna on one end of the dough piece
and roll it along the entire length of the dough until the dough is firmly wrapped around
the Vienna. Only the ends of the Vienna may stick out on the sides.

Moulding

Prepare a baking tray with pan release and place wrapped Viennas on the baking tray
with seam lines facing to the bottom: 5 x 4 (20 pieces)
Place baking tray into a confectionery trolley.

Panning

Cut three diagonal slits on top of each dough piece.

Finishing off
Proofing

Proof for 15 - 20 minutes until double in size.


Frying
Pre-heat oil to 180C in fryer.
Test oil temperature by dropping a piece of dough into the oil. When dough lifts
immediately, the oil is ready for frying. Insert dough pieces into the first basket and fry
until golden brown on the one side. Then turn the dough pieces around with a wooden
spoon. Place the second basket on top of the dough pieces and fry until golden
brown. When ready lift the second basket and put aside then lift the first basket with
Yankee Vetkoek out of the oil and place on the drip tray to allow the oil to drain off.
Then place on baking tray with crispy side facing to the top.
Yankee Vetkoek is ready for the counter.

Tip!
Ensure Vetkoek are ready at peak times when there are customers. Ideally these
products should not stand on the counter for more than 2 hours.

Page 33

12.23

HAM

&

CHEESE VETKOEK (B120)

Group
1

Ingredients
Butterfield White Mix
Yeast
Water

Large Vetkoek:
Cheddar Cheese, grated
Ham, grated
Small Vetkoek:
Cheddar Cheese, grated
Ham, grated

Portion Yield
Dough Piece
Dough Pieces

Large: 118
Small: 237
0.850 kg
Large: 0.170 kg
Small: 0.085 kg

2 x 12.5 Kg
440 gm
15 Lt
Total Dough
Weight

Total Weight
25.000
0.440
15.000
40.440

3.540 kg
3.540 kg

3.540
3.540

4.740 kg
4.740 kg

4.740
4.740

Frying Temp.
Resting Time

180 C
8 min

Mixing Time
Proofing Time

2 Slow- 10 Fast
30 min

Method:
Scale all ingredients in group 1 and place into the mixing bowl.

Stage
Scaling

Mix for 2 minutes on slow speed and 10 minutes on fast speed until dough is developed.
Measure dough temperature. It should be 28C.
Dust the top of the dough in the mixer and the production table. Remove all the dough
from the mixer and place onto the production table.

Mixing

Scaling
Dust the bowl on the scale and scale off 0.850kg dough pieces.
Moulding
Prepare the next production table by wiping with a damp cloth.
Round each dough piece in a ball with both hands in a clock or anti-clockwise
direction. Ensure the top is smooth. Place dough pieces on the production table with
the smooth side on top.

Resting

Rest rounded dough pieces for 8 minutes.

Dividing

Large: 0.850kg 5 = 0.170 kg balls


Small: 0.850kg 10 = 0.085 kg balls
Rounding
Round each ball, and then flatten into a circle, with the palm of your hand on the table
until 10cm in diameter.

Page 34

Method:
Place the ham and cheese filling in the center of the dough piece.
Large: 0.030kg ham and 0.030kg cheddar cheese
Small: 0.020kg ham and 0.020kg cheddar cheese
Lift up the edges of the dough piece and fold over the filling, to ensure the filling does
not escape. Round the dough pieces until all the edges are sealed.

Stage
Filling

Prepare a baking tray with pan release and place balls on tray:
Large: 4 x 4 (16 pieces)
Small: 5 x 4 (20 pieces)
Flatten each ball slightly with the palm of your hand.
Place baking tray into a confectionery trolley.

Panning

Proof for 30 minutes until double in size.

Proof

Pre-heat oil to 180C in fryer.


Test oil temperature by dropping a piece of dough into the oil. When dough lifts
immediately, the oil is ready for frying. Insert dough pieces into the first basket and fry
until golden brown on the one side. Then turn the dough pieces around with a wooden
spoon. Place the second basket on top of the dough pieces and fry until golden
brown. When ready lift the second basket and put aside then lift the first basket with
Vetkoek out of the oil and place on the drip tray to allow the oil to drain off.

Frying

Then place Vetkoek on baking tray with crispy side facing to the top.
Ham & Cheese Vetkoek is ready for the counter.

Page 35

12.24

HAM

&

CHEESE VETKOEK

(B240,

B480)
Group
1

Ingredients
Butterfield White Mix
Yeast
Water

1 x 12.5 Kg
220 gm
7.5 Lt
Total Dough
Weight

Large Vetkoek:
Cheddar Cheese, grated
Ham, grated
Small Vetkoek:
Cheddar Cheese, grated
Ham, grated
Portion Yield
Dough Head
Dough Balls
Dough Pieces

Total Weight
12.500
0.220
7.500
20.220

3.540 kg
3.540 kg

3.540
3.540

4.740 kg
4.740 kg

4.740
4.740

Large: 118
Small: 237
2.550 kg
0.085 kg
Large: 0.170 kg
Small: 0.085 kg

Frying Temp.
Resting Time

180 C
8 min

Mixing Time
Proofing Time

2 Slow- 10 Fast
30 min

Method:
Scale all ingredients in group 1 and place into the mixing bowl.

Stage
Scaling

Mix for 2 minutes on slow speed and 10 minutes on fast speed until dough is developed.
Measure dough temperature. It should be 28C.
Dust the top of the dough in the mixer and the production table.
Remove all the dough from the mixer and place onto the production table.

Mixing

Dust the bowl on the scale and scale off 2.550kg heads of dough

Scaling

Prepare the next production table by wiping with a damp cloth.


Round each dough piece in a ball with both hands in a clock or anti-clockwise
direction. Ensure the top is smooth. Place dough pieces on the production table with
smooth side on top.

Moulding

Rest rounded dough pieces for 8 minutes.

Resting

Page 36

Method:
Set the bun divider on 85(g).
Place rounded dough on the bun divider plate. Flatten the dough to the edges of the 30
divisions, by pressing and kneading the dough with fists. Ensure the dough is smooth and evenly
spread. Put bun divider plate, with dough, into the bun divider, on top of the moulding plate
and divide the dough.

Stage
Dividing

Large: Join 2 x 0.085kg balls to make 1 x 0.170kg Vetkoek


Small: Use 1 x 0.085kg balls to make 1 x 0.085kg Vetkoek.

Moulding

Round each ball, and then flatten into a circle, with the palm of your hand on the table until
10cm in diameter.

Rounding

Place the ham and cheese filling in the centre of the dough piece.
Large: 0.030kg ham and 0.030kg cheddar cheese
Small: 0.020kg ham and 0.020kg cheddar cheese
Lift up the edges of the dough piece and fold over the filling, to ensure the filling does not
escape. Round the dough pieces until all the edges are sealed.

Filling

Prepare a baking tray with pan release and place balls on tray:
Large: 4 x 4 (16 pieces) per tray
Small: 5 x 4 (20 pieces) per tray
Flatten each ball slightly with the palm of your hand.
Place baking tray into a confectionery trolley.

Panning

Proof for 30 minutes until double in size.

Proof

Pre-heat oil to 180C in fryer.


Test oil temperature by dropping a piece of dough into the oil. When dough lifts immediately,
the oil is ready for frying. Insert dough pieces into the first basket and fry until golden brown on
the one side. Then turn the dough pieces around with a wooden spoon. Place the second
basket on top of the dough pieces and fry until golden brown. When ready lift the second
basket and put aside then lift the first basket with Vetkoek out of the oil and place on the drip
tray to allow the oil to drain off.

Frying

Then place on baking tray with crispy side facing to the top.
Vetkoek is ready for the counter.
Tip!
Measure 0.020 kg grated cheddar cheese and find a measuring spoon it will fit
into, then use one scoop of this spoon when assembling the Vetkoek. Do the
same for ham.

Page 37

12.25

SAVOUR WHEEL (B120, B240, B480)

Group
1
2
3
4
5
6

Ingredients
Bread Dough White
Prepared Pizza Base
Onion & Green Pepperchopped
Ham grated or
Mushrooms - chopped
Mozzarella Cheese, grated
Cheddar Cheese, grated
Margarine Mix

2.5 Kg
500 gm
150gm + 150gm

Portion Yield

20-22 pieces

Dough Piece
Mixing Time

2.500 kg
2 Slow- 10 Fast

Total Weight
2.500
0.500
0.300

400gm
500gm
500gm
410gm
Total Recipe
Weight
Baking Temp.
Resting Time
Proofing Time
Baking Time

0.400
0.500
0.500
0.410
4.700
220 C
8 min
20 min
20 min

Method:
Scale off ingredient from group 1 - 2.500kg white bread dough.

Stage
Scaling

Round the dough piece with both hands in a clockwise or anti-clockwise direction.

Rounding

Rest rounded dough piece for 8 minutes.

Resting

Dust the production table. Shape the dough piece into a rectangle and ensure all
edges are straight. Dust the rolling pin and roll out the dough until the same size as a
baking tray. Ensure all edges are straight. Lift up the dough to add more dusting
underneath.

Roll out
dough

Dock the entire dough surface to release the air.

Docker

Draw a line with pizza base (See Pizza Base recipe under Assorted Mixes) along the
bottom length of the dough, 3cm away from the edge. Do not apply pizza base on
this bottom edge. Only apply a layer of pizza base to the larger area above. Ensure the
edges and corners are well covered.

Filling

Mix ingredients from group 3, the chopped onion and green pepper in a bowl.
Add the ingredients from group 4, chopped mushrooms if it is a Vegetarian Savoury
Wheel or the grated ham if it is a Ham Savoury Wheel.

Preparing
vegetables

Page 38

Method:
Sprinkle the vegetables and ham/mushrooms over the pizza base and along the edges
and corners firstly, then spread the remaining ingredients evenly over the remainder of
the dough.
Sprinkle the ingredients from group 5, grated cheese along the edges and corners first,
then across the entire dough surface area.

Stage
Assembling
savoury
wheel

Optional. Sprinkle 25ml oregano or Italian spices lightly over the filling.

Spices

Start rolling the dough piece from the edge with filling. Stretching the dough
continuously to ensure the roll is tight and it maintains an even thickness from end to
end. The roll should have 6 - 8 rolls.

Moulding

Use a sharp knife or metal scraper to cut the disks into 2-3cm thick disks. Adjust the
thickness to ensure each disk weighs 0.170kg. Scale disks constantly to ensure
accurate scaling.

Scaling

Prepare a baking tray with pan release.


Place disks 5 x 7 (35 pieces) per baking tray.
Pack the disks around the edges, with the seam line facing towards the centre of the
baking tray. Place baking tray into a confectionery trolley.

Panning

Proof for 45 minutes until disks cover the entire surface of the tray.

Proofing

Pre-set temperature on 220C.


When oven is ready insert trolley into the oven.
Set the baking timer control for 20 minutes.

Oven
settings

After the baking time press / turn alarm switch off and remove the trolley from the oven.
Lift baking trays from the trolley and place on a production table.

Unloading

Brush tops of Savoury Wheels with Margarine Mix after baking.

Finishing

Savoury Wheels are ready for the counter.

Margarine Mix
Group
3

Mixing

Ingredients
Margarine
Fresh Garlic, Crushed
Mixed Herbs

Total Weight
0.350
350 gm
0.050
50 gm
0.010
10 gm
0.410
Total Weight
Mix in a plastic bowl & microwave until the margarine is melted.

Tip!
If mushrooms are not available, then use tinned pineapple pieces instead.

Page 39

12.26

PIZZA SLICES (B120,B240, B480)

Group
1
2
3
4
5

Ingredients
Bread Dough White
Prepared Pizza Base
Onion & Green Pepperchopped
Ham grated or
Mushrooms - chopped
Mozzarella Cheese, grated
Cheddar Cheese, grated

2.5 Kg
500 gm
150gm + 150gm

Portion Yield

35 slices

Dough Piece
Mixing Time

2.500 kg
2 Slow- 10 Fast

Total Weight
2.500
0.500
0.300

400gm
500gm
500gm
Total Recipe
Weight
Baking Temp.
Resting Time
Proofing Time
Baking Time

0.400
0.500
0.500
4.700
220 C
8 min
20 min
20 min

Method:
Scale off ingredient from group 1 - 2.500kg white bread dough.

Stage
Scaling

Round the dough piece with both hands in a clockwise or anti-clockwise direction.

Rounding

Rest rounded dough piece for 8 minutes.

Resting

Dust the production table. Shape the dough piece into a rectangle.
Dust the rolling pin and roll out the dough until just smaller than the baking tray.

Preparing
Pizza Base

Prepare baking tray with pan release.


Put the rolling pin on top of the dough piece on the one end. Roll the dough around
the rolling pin. Transfer the dough with the rolling pin to the baking tray. Unroll the
dough. Roll the dough into all the corners and edges of the baking tray until evenly
spread.

Transfering
dough piece

Dock the entire dough surface to release the air.

Docker

Smear the ingredient from group 2, the prepared pizza base (see Prepared Pizza Base
recipe under Assorted Mixes) across the entire surface area of the pizza. Ensure the
edges and corners are well covered.

Pizza Base

Mix ingredients from group 3, the chopped onion and green pepper in a bowl.
Add the ingredients from group 4, chopped mushrooms if it is a Vegetarian pizza or the
grated ham if it is a Ham pizza.

Preparing
vegetables

Page 40

Method:
Sprinkle the vegetables and ham/mushrooms along the edges and corners firstly, then
spread the remaining ingredients evenly to the centre of the pizza.
Sprinkle the ingredients from group 5, grated cheese along the edges and corners first,
then across the entire pizza surface area.

Stage
Assembling
pizza

Optional. Sprinkle 25ml oregano or Italian spices lightly across the surface of the pizza.

Spices

Proof for 20 minutes until pizza base is level with the rim of the baking tray.
Proofing
Pre-set temperature on 220C.
When oven is ready insert trolley into the oven.
Set the baking timer control for 20 minutes.

Oven Settings

After the baking time press / turn alarm switch off and remove the trolley from the oven.
Lift baking trays from the trolley and place on a production table.

Unloading

Roll the surface of the pizza level with a rolling pin.


Remove bits of pizza from the outside edges of the baking tray with a metal scraper or
sharp knife.

Finishing

Divide pizza 5 x 7 (35 pieces) with a 5-wheel pizza cutter.


Cut the pieces properly through with a sharp knife.

Dividing

Pizza Slices are ready for the counter.

Tip!
If mushrooms are not available, then use tinned pineapple pieces instead.

Page 41

12.27

YELLOW BREAD (B120

Group
1

Ingredients
Butterfield White Mix
Yeast
White Sugar
Bakers Mix
Egg Yellow
Water

Portion Yield
Dough Piece
Dough Piece Half
Resting Time

59 60 loaves
0.680 gm
0.500 gm
8 min

2 x 12.5 Kg
380 gm
1 Kg
1 Kg
20ml
15.6 Lt
Total Dough
Weight
Baking Temp.
Baking Time
Mixing Time
Proofing Time
Steam

Total Weight
25.000
0.380
1.000
1.000
0.020
15.600
43.000

220 - 250C
25 - 30 min
2 Slow- 10 Fast
60 min
6 sec

Method:
Scale all ingredients in group 1 and place into the mixing bowl.

Stage
Scaling

Mix for 2 minutes on slow speed and 10 minutes on fast speed until dough is developed.
Measure dough temperature. It should be 28C.
Dust the top of the dough in the mixer and the production table. Remove all the dough
from the mixer and place onto the production table.

Mixing

Dust the bowl on the scale and scale off 0.680kg dough pieces for whole loaves and
0.500kg for half loaves.

Scaling

Prepare the next production table by wiping with a damp cloth.


Round each dough piece in a ball with both hands in a clock or anti-clockwise
direction. Ensure the top is smooth. Place dough pieces on the production table with
smooth side on top and in the order of handling, with the first rounded piece nearest to
the Moulder.

Rounding

Rest rounded dough pieces for 8 minutes.

Resting

Add 375ml pan release to the sponge in the catch tray.


Ensure the bread pans are stacked close by for panning.

Moulding

Put rounded dough pieces, one by one, into the Chute with the rough / bottom side
facing the Chuter. The dough piece should land on the sponge with pan release.

Dough
Direction

Page 42

Method:
Roll the moulded dough piece by hand on the sponge with pan release.
Wipe the bread pans or mini pans with a piece of left over dough to ensure the pans
are free of crumbs or dirt. Place the dough centrally in the pan with the seam line
facing the bottom. Load the pans into an oven trolley from the bottom to the top.

Stage
Panning

Proof for 60 min until dough is 1cm above the pan rim.

Proofing

Pre-set temperature on 220 - 250C.


When oven is ready insert trolley into the oven.
Set the baking timer control for 25 - 30 minutes.

Oven
settings

Press the steam button for 6 seconds after 10 minutes of baking.

Steaming

After the baking time press the alarm switch off and remove the trolley from the oven.
Push trolley towards the dumping table.

Unloading

Dump the bread from the pans on the dumping table.

Dumping

Whisk group 2 ingredients, Bun Glaze (See Bun Glaze recipe under Assorted Mixes).
Brush bun glaze mix on the tops of the loaves immediately after baking.

Glazing

Pack loaves into the trolley in a vertical position with the top of the loaves facing the
front of trolley.
Yellow bread is ready for the counter

Page 43

12.28

YELLOW BREAD (B240, B480)

Group
1

Ingredients
Butterfield White Mix
Yeast
White Sugar
Bakers Mix
Egg Yellow
Water

4 x 12.5 Kg
760 gm
2 Kg
2 Kg
40ml
31 Lt
Total Dough
Weight

Total Weight
50.000
0.760
2.000
2.000
0.040
31.000
85.800

Bun Glaze

Portion Yield
Dough Piece
Dough Piece Half
Resting Time

59 60 loaves
0.680 gm
0.500 gm
8 min

Baking Temp.
Baking Time
Mixing Time
Proofing Time
Steam

220 - 250C
25 - 30 min
2 Slow- 10 Fast
60 min
6 sec

Method:
Scale all ingredients in group 1 and place into the mixing bowl.

Stage
Scaling

Mix for 2 minutes on slow speed and 10 minutes on fast speed until dough is developed.
Measure dough temperature. It should be 28C.
Dust the top of the dough in the mixer and the production table.
Remove all the dough from the mixer and place onto the production table.

Mixing

Dust the bowl on the scale and scale off 10.900kg heads of dough for whole loaves and
8.000kg for half loaves.

Scaling

Place the dough head to be divided into the dusted bread divider bowl.
Knead the dough to cover the entire surface. Dust the top of the dough. Close the lid
and divide the dough. Remove the 0.680kg dough pieces for whole loaves or 0.500kg
dough pieces for half loaves. Scale and divide the remainder dough.

Dividing

Prepare the next production table by wiping with a damp cloth.


Round each dough piece in a ball with both hands in a clock or anti-clockwise
direction. Ensure the top is smooth. Place dough pieces on the production table with
smooth side on top and in the order of handling, with the first rounded piece nearest to
the Moulder.

Rounding

Page 44

Method:
Rest rounded dough pieces for 8 minutes.

Stage
Resting

Add 700 - 750ml pan release to the sponge in the catch tray.
Ensure the bread pans are stacked close by for panning.

Moulding

Put rounded dough pieces, one by one, into the Chute with the rough / bottom side
facing the Catcher.

Dough
Direction

Roll the moulded dough piece by hand on the sponge and with pan release. Wipe the
bread pans or mini pans with a piece of left over dough to ensure the pans are free of
crumbs or dirt. Place the dough centrally in the pan with the seam line facing the
bottom. Load the pans into an oven trolley from the bottom to the top.

Panning

Proof for 60 min until dough is 1cm above the pan rim.

Proofing

Pre-set temperature on 250C.


When oven is ready insert trolley into the oven.
Set the baking timer control for 25 - 30 minutes.

Oven
settings

Press the steam button for 6 seconds after 10 minutes of baking.

Steaming

After the baking time turn the alarm switch off remove the trolley from the oven. Push
trolley towards the dumping table.

Unloading

Dump the bread from the pans on the dumping table.

Depanning

Brush Bun Glaze (See Bun Glaze recipe) on top of the yellow bread immediately after
dumping.

Finishing

Pack loaves in a vertical position with the top of the loaves facing the front of trolley.

Displaying

Yellow bread is ready for the counter.

Tip!
Do not add all the egg yellow colouring at once. Add bit by bit until the dough is
egg yellow. You can add less or more to make the bread lighter or darker yellow.

Page 45

12.29

HAMBURGER

&

HOTDOG ROLLS

(B120)
Group
1

Ingredients
Cake Flour
Soft Dough concentrate
Yeast
Water

Cheese or
Sesame Seed or
Poppy Seed

Portion Yield
Dough Piece
Dough Piece Half
Resting Time

1 x 12.5 Kg
1.875 kg
750 gm
7.5 Lt
Total Dough
Weight
3 kg
600 gm
300 gm

297 Hamburger Rolls


0.730 kg
0.073 kg
8 min

Total Weight
12.500
1.875
0.750
7.500

Baking Temp.
Baking Time
Mixing Time
Proofing Time

22.625
3.000
0.600
0.300
240 - 250C
5 - 6 min
2 Slow- 10 Fast
45 min

Method:
Scale ingredients in group 1 and place into the mixing bowl.

Stage
Scaling

Mix for 2 minutes on slow speed and 8 minutes on fast speed until dough is developed.
Measure dough temperature. It should be 28C.
Dust on top of the dough in the mixer and the production table.
Remove all the dough from the mixer and place onto the production table.

Mixing

Scale off 0.730kg dough pieces for 10 Hamburger Rolls.

Scaling

Prepare the next production table by wiping with a damp cloth. Round each dough
piece into a ball with both hands in a clock or anti-clockwise direction. Ensure the top is
smooth.

Rounding

Rest rounded dough pieces for 8 minutes.

Resting

Roll each dough piece into a sausage shape. Ensure that the sausage maintains an
even thickness from end to end. Then divide the sausage in half. Divide each half into 5
equal pieces and roll into balls.
Hamburger Rolls: 0.730kg 10 = 0.073g per ball

Dividing

Hamburger: Round the dough ball. Flatten the balls slightly with the palm of your hand.
Optional: Top with Sesame seeds.

Finishing

Hotdog: Round and then roll into an oblong shape 15cm long.

Page 46

Method:
Rolls:
Seed Rolls: Round the dough ball. Flatten the balls slightly with the palm of your hand.
Brush with water on top of rolls, and press the top of the roll into Sesame seeds, Poppy
seeds or Linseed.
Cheese Rolls: Round the dough ball. Flatten the balls slightly with the palm of your hand.
Top with 10g grated cheddar cheese.
Portuguese Rolls: Round the dough ball into an oblong shape. Flatten the balls slightly
with the palm of your hand. Cut two slits on the top of the roll and dust with flour.
Fancy Rolls: See shaping of fancy rolls for moulding.
Prepare baking tray with pan release.
Hamburger and Rolls: Place balls evenly 5 x 6 (30 pieces) per tray.
Hotdog: Place rolls evenly 3 x 10 (30 pieces) per tray.
Place trays into a confectionery trolley.

Stage
Finishing

Panning

Proof for 45 minutes until double in size.


Pre-set temperature on 240 - 250C.
When oven is ready insert trolley into the oven.
Set the baking timer control for 5 - 6 minutes.
After the baking time press the alarm switch off and remove the trolley from the oven.
Lift the baking tray from the trolley and place on a production table.

Proofer
settings
Oven settings

Unloading

Hamburger, Hotdog & Rolls are ready for the counter.

Tip!
Ensure the rolls are flattened before proofing or else they will form a round ball
that is odd looking.

Page 47

12.30

JUMBO

&

FOOTLONG ROLLS (B120)

Group
1

Ingredients
Cake Flour
Soft Dough concentrate
Yeast
Water

Cheese or
Sesame Seed or
Poppy Seed

Portion Yield
Dough Piece
Dough Balls
Resting Time

181 Rolls
1.200 kg
0.120 kg
8 min

1 x 12.5 Kg
1.875 kg
750 gm
7.5 Lt
Total Dough
Weight
3 kg
600 gm
300 gm

Total Weight
12.500
1.875
0.750
7.500

Baking Temp.
Baking Time
Mixing Time
Proofing Time

22.625
3.000
0.600
0.300
240 - 250C
5 - 6 min
2 Slow- 10 Fast
45 min

Method:
Scale ingredients in group 1 and place into the mixing bowl.

Stage
Scaling

Mix for 2 minutes on slow speed and 8 minutes on fast speed until dough is developed.
Measure dough temperature. It should be 28C.
Dust on top of the dough in the mixer and the production table.
Remove all the dough from the mixer and place onto the production table.

Mixing

Scale off 1.200 kg dough pieces for 10 Jumbo/Footlong Rolls.

Scaling

Prepare the next production table by wiping with a damp cloth. Round each dough
piece into a ball with both hands in a clock or anti-clockwise direction. Ensure the top is
smooth.

Rounding

Rest rounded dough pieces for 8 minutes.

Resting

Roll each dough piece into a sausage shape. Ensure that the sausage maintains an
even thickness from end to end. Then divide the sausage in half. Divide each half into 5
equal pieces and roll into balls.
Jumbo/Footlong Rolls: 1.200kg 10 = 0.120gm per ball

Dividing

Jumbo: Round balls. Flatten the balls slightly with the palm of your hand.
Footlong: Round and then roll into an oblong shape 20cm long

Finishing

Page 48

Method:
Prepare baking tray with pan release and place dough pieces evenly 4 x 5 (20 pieces)
per tray.
Place trays into a confectionery trolley.

Stage
Panning

Proof for 45 minutes until double in size.

Proofer
settings
Oven settings

Pre-set temperature on 240 - 250C.


When oven is ready insert trolley into the oven.
Set the baking timer control for 5 - 6 minutes.

Unloading
After the baking time press the alarm switch off and remove the trolley from the oven.
Lift the baking tray from the trolley and place on a production table.
Jumbo and Footlong Rolls are ready for the counter.

Page 49

12.31

JUMBO

&

FOOTLONG ROLLS

(B240,

B480)
Group
1

Ingredients
Cake Flour
Soft Dough concentrate
Yeast
Water

Cheese or
Sesame Seed or
Poppy Seed

Portion Yield
Dough Piece
Dough Balls
Resting Time

181 Rolls
1.200 kg
0.120 kg
8 min

1 x 12.5 Kg
1.875 kg
750 gm
7.5 Lt
Total Dough
Weight
3 kg
600 gm
300 gm

Total Weight
12.500
1.875
0.750
7.500

Baking Temp.
Baking Time
Mixing Time
Proofing Time

22.625
3.000
0.600
0.300
240 - 250C
5 - 6 min
2 Slow- 10 Fast
45 min

Method:
Scale ingredients in group 1 and place into the mixing bowl.

Stage
Scaling

Mix for 2 minutes on slow speed and 8 minutes on fast speed until dough is developed.
Measure dough temperature. It should be 28C.
Dust on top of the dough in the mixer and the production table.
Remove all the dough from the mixer and place onto the production table.

Mixing

Scale off 1.200 kg dough pieces for 10 Jumbo/Footlong Rolls.

Scaling

Prepare the next production table by wiping with a damp cloth. Round each dough
piece into a ball with both hands in a clock or anti-clockwise direction. Ensure the top is
smooth.

Rounding

Rest rounded dough pieces for 8 minutes.

Resting

Roll each dough piece into a sausage shape. Ensure that the sausage maintains an
even thickness from end to end. Then divide the sausage in half. Divide each half into 5
equal pieces and roll into balls.
Jumbo/Footlong Rolls: 1.200kg 10 = 0.120gm per ball

Dividing

Jumbo: Round balls. Flatten the balls slightly with the palm of your hand.
Footlong: Round and then roll into an oblong shape 20cm long

Finishing

Page 50

Method:
Prepare baking tray with pan release and place dough pieces evenly 4 x 5 (20 pieces)
per tray.
Place trays into a confectionery trolley.

Stage
Panning

Proof for 45 minutes until double in size.

Proofer
settings
Oven settings

Pre-set temperature on 240 - 250C.


When oven is ready insert trolley into the oven.
Set the baking timer control for 5 - 6 minutes.

Unloading
After the baking time press the alarm switch off and remove the trolley from the oven.
Lift the baking tray from the trolley and place on a production table.
Jumbo and Footlong Rolls are ready for the counter.

Tip!
Finish rolls with sesame seeds or cheese for special orders.

Page 51

12.32

COCKTAIL ROLLS (B120)

Group
1

Ingredients
Cake Flour
Soft Dough concentrate
Yeast
Water

Cheese or
Sesame Seed or
Poppy Seed

Portion Yield
Dough Piece
Dough Balls
Resting Time

1 x 12.5 Kg
1.875 kg
750 gm
7.5 Lt
Total Dough
Weight
3 kg
600 gm
300 gm

606 Cocktail Rolls


0.360 kg
0.036 kg
8 min

Total Weight
12.500
1.875
0.750
7.500

Baking Temp.
Baking Time
Mixing Time
Proofing Time

22.625
3.000
0.600
0.300
240 - 250C
5 - 6 min
2 Slow- 10 Fast
45 min

Method:
Scale ingredients in group 1 and place into the mixing bowl.

Stage
Scaling

Mix for 2 minutes on slow speed and 8 minutes on fast speed until dough is developed.
Measure dough temperature. It should be 30C.
Dust on top of the dough in the mixer and the production table.
Remove all the dough from the mixer and place onto the production table.

Mixing

Scale off 0.360kg dough pieces for 10 Cocktail Rolls.

Scaling

Prepare the next production table by wiping with a damp cloth. Round each dough
piece into a ball with both hands in a clock or anti-clockwise direction. Ensure the top is
smooth.

Rounding

Rest rounded dough pieces for 8 minutes.

Resting

Roll each dough piece into a sausage shape. Ensure that the sausage maintains an
even thickness from end to end. Then divide the sausage in half. Divide each half into 5
equal pieces and roll into balls.
Cocktail Rolls: 0.360kg 10 = 0.036g per ball

Dividing

See shaping of fancy rolls to mould the dough pieces

Shaping

Optional: Brush with water on tops of rolls and sprinkle with Poppy, Sesame or Linseeds.

Finishing

Page 52

Method:
Prepare baking tray with pan release.
Place balls evenly 5 x 6 (30 pieces) per tray.
Flatten the balls slightly with the palm of your hand.
Place trays into a confectionery trolley.
Proof for 45 minutes until double in size.
Pre-set temperature on 240-250C.
When oven is ready insert trolley into the oven.
Set the baking timer control for 5 - 6 minutes.

Stage
Panning

Proofer
settings
Oven settings

Unloading
After the baking time press the alarm switch off and remove the trolley from the oven.
Lift the baking tray from the trolley and place on a production table.
Cocktail Rolls are ready for the counter.

Tip!
Ensure the dough is cold before you start shaping it into various shapes, or else it
may start to proof and become difficult to handle.

Page 53

12.33

PIZZA BUNS (B120)

Group
1

Ingredients
Cake Flour
Soft Dough concentrate
Yeast
Water

Toppings
Prepare Pizza Base
Onions, sliced long & thinly
Sweet Peppers, sliced long & thinly
M a r g a r in e M ix

Portion Yield
Dough Piece
Dough Balls
Resting Time

1 x 12.5 Kg
1.875 kg
750 gm
7.5 Lt
Total Dough
Weight

Total Weight
12.500
1.875
0.750
7.500

1.310 gm
270 gm
810 gm

261 Pizza Buns


0.830 kg
0.083 kg
8 min

Baking Temp.
Baking Time
Mixing Time
Proofing Time

22.625
1.310
0.270
0.810
0.410

240 - 250C
5 - 6 min
2 Slow- 10 Fast
45 min

Method:
Scale ingredients in group 1 and place into the mixing bowl.

Stage
Scaling

Mix for 2 minutes on slow speed and 8 minutes on fast speed until dough is developed.
Measure dough temperature. It should be 28C.
Dust on top of the dough in the mixer and the production table.
Remove all the dough from the mixer and place onto the production table.

Mixing

Scale off 0.830kg dough pieces for 10 Pizza Buns.

Scaling

Prepare the next production table by wiping with a damp cloth. Round each dough
piece into a ball with both hands in a clock or anti-clockwise direction

Rounding

Ensure the top is smooth.


Rest rounded dough pieces for 8 minutes.

Resting

Roll each dough piece into a sausage shape. Ensure that the sausage maintains an
even thickness from end to end. Then divide the sausage in half. Divide each half into 5
equal pieces and roll into balls or oblong shapes.
Pizza Buns: 0.830kg 10 = 0.083g per ball

Dividing

Page 54

Method:
Prepare baking tray with pan release.
Place balls evenly 4 x 5 (20 pieces) per tray.
Flatten the balls slightly with the palm of your hand.

Stage
Panning

Top each bun with the following ingredients from group 2:


5g Prepared Pizza Base
1g sliced onion (1 piece)
3g sliced sweet peppers (3 pieces, choose a variety of colours)

Finishing

Spread 5g of Margarine Mix on top of buns (See end of recipe).


Place trays into a confectionery trolley.
Proof for 45 minutes until double in size.
Pre-set temperature on 240 - 250C.
When oven is ready insert trolley into the oven.
Set the baking timer control for 5 - 6 minutes.

Proofer
settings
Oven settings

Unloading
After the baking time press the alarm switch off and remove the trolley from the oven.
Lift the baking tray from the trolley and place on a production table.
Spread 5g of Margarine Mix on top of buns after baking.
Pizza Buns are ready for the counter.

Margarine Mix
Group
6

Mixing

Ingredients
Margarine
Fresh Garlic, Crushed
Mixed Herbs

Total Weight
0.350
350 gm
0.050
50 gm
0.010
10 gm
0.410
Total Weight
Mix in a plastic bowl & microwave until the margarine is melted.

Tip!
Use a variety of coloured sweet peppers green, red or yellow. Put more than
one colour on a pizza bun.

Page 55

12.34

CRISPY ROLLS (B120)

Group
1

Ingredients
Crispy Crust Full Mix
Yeast
Water

1 x 12.5 Kg
500 gm
7.250 Lt
Total Dough
Weight

Total Weight
12.500
0.500
7.250
20.250

Method:

Stage

Scale all ingredients in group 1 and place into the mixing bowl.

Scaling

Mix for 2 minutes on slow speed and 10 minutes on fast speed until dough is developed.
Measure dough temperature. It should be 28C.
Dust the top of the dough in the mixer and the production table.
Remove all the dough from the mixer and place onto the production table.

Mixing

Cocktail rolls
Hamburger, Hotdog & Rolls
Foot long/Jumbo rolls

0.360kg
0.730kg
1.200kg

Scaling

Prepare the next production table by wiping with a damp cloth.


Round each dough piece into a ball with both hands in a clock or anti-clockwise
direction. Ensure the top is smooth. Place dough pieces on the production table with
smooth side on top.

Rounding

Rest rounded dough pieces for 8 minutes.

Resting

Roll each dough piece into a sausage shape.


Ensure that the roll maintains an even thickness from end to end.
Divide the sausage in half. Divide each half into 5 equal pieces.

Moulding &
Dividing

Cocktail rolls
Hamburger, Hotdog & Rolls
Foot long/Jumbo rolls

0.360kg 10 = 0.036kg
0.730kg 10 = 0.073kg
1.200kg 10 = 0.120kg

Hamburger & Jumbo: Round the dough ball. Flatten the balls slightly with the palm of
your hand. Optional: Top with Sesame seeds.
Hotdog: Round and then roll into an oblong shape 15cm long.
Footlong: Round and then roll into an oblong shape 20cm long.

Finishing

Page 56

Method:
Rolls:
Seed Rolls: Round the dough ball. Flatten the balls slightly with the palm of your hand.
Brush with water on top of rolls, and press the top of the roll into Sesame seeds, Poppy
seeds or Linseed.
Cheese Rolls: Round the dough ball. Flatten the balls slightly with the palm of your hand.
Top with 10g grated cheddar cheese.
Portuguese Rolls: Round the dough ball into an oblong shape. Flatten the balls slightly
with the palm of your hand. Cut two slits on the top of the roll and dust with flour.
Fancy Rolls: See shaping of fancy rolls for moulding.

Stage
Finishing

Cocktail Rolls: See shaping of fancy rolls for moulding.


Prepare baking tray with pan release.
Hamburger and Rolls: Place balls evenly 5 x 6 (30 pieces) per tray.
Hotdog: Place rolls evenly 4 x 10 (40 pieces) per tray.
Jumbo, Footlong: Place balls evenly 4 x 5 (20 pieces) per tray.
Place trays into a confectionery trolley.
Proof for 40 minutes until double in size.
Pre-set temperature on 240C.
When oven is ready insert trolley into the oven.
Set the baking timer control for 15 minutes.
After the baking time press the alarm switch off and remove the trolley from the oven.
Lift the baking tray from the trolley and place on a production table.

Panning

Proofer
settings
Oven settings

Unloading

Crispy Rolls are ready for the counter.

Page 57

MOSBOLLETJIES (B120)

12.35
Group
1

2
Portion Yield
Dough Piece
Dough Balls
Resting Time

Ingredients
Cake Flour
Sweet Dough concentrate
Yeast
Water

1 x 12.5 Kg
2.500 kg
750 gm
7.5 Lt
Total Dough
Weight

Total Weight
12.500
2.500
0.750
7.500
23.250

Bun Glaze
40 Loaves
0.530 kg
0.053 kg
8 min

Baking Temp.
Baking Time
Mixing Time
Proofing Time

200 - 220C
25 min
2 Slow- 8 Fast
45 min

Method:
Scale all ingredients in group 1 and place into the mixing bowl.

Stage
Scaling

Mix for 2 minutes on slow speed and 8 minutes on fast speed until dough is developed.
Measure dough temperature. It should be 28C.
Dust on top of the dough in the mixer and the production table.
Remove all the dough from the mixer and place onto the production table.

Mixing

Scale off 0.530kg dough pieces for 1 Mosbolletjie Loaf.

Scaling

Prepare the next production table by wiping with a damp cloth.


Round each dough piece into a ball with both hands in a clock or anti-clockwise
direction. Ensure the top is smooth.

Rounding

Rest rounded dough pieces for 8 minutes.

Resting

Roll each dough piece into a sausage shape. Ensure that the sausage maintains an
even thickness from end to end. Then divide the sausage in half.
Divide each half into 5 equal pieces and round into balls.
Mosbolletjies: 0.530kg 10 = 0.053kg per ball.

Dividing

Prepare bread pans with pan release.


Place balls 2 x 5 (10 pieces) per bread pan.
Place bread pans into an oven trolley

Panning

Proof for 45 minutes until dough pieces cover the Butterfield logo inside the bread pan.

Proofing

Page 58

Method:
Pre-set temperature on 200 - 220C.
When oven is ready insert trolley into the oven.
Set the baking timer control for 25 minutes.

Stage
Oven settings

Unloading
After the baking time press the alarm switch off and remove the trolley from the oven.
Push trolley towards the dumping table.
De-panning
Dump the Mosbolletjies from the pans on the dumping table.
Place Mosbolletjies onto a baking tray.
Glazing
Whisk group 2 ingredients, Bun Glaze Mix (See Bun Glaze recipe under Assorted Mixes).
Brush bun glaze mix across the entire surface immediately after baking.
Mosbolletjies are ready for the counter.

Tip!
Add some aniseed to the dough while mixing to provide a different
flavour to the mosbolletjies.

Page 59

SCHOOL

12.36

BUNS (B120)

Group
1

2
Portion Yield
Dough Piece
Dough Balls
Resting Time

Ingredients
Cake Flour
Sweet Dough concentrate
Yeast
Water

1 x 12.5 Kg
2.500 kg
750 gm
7.5 Lt
Total Dough
Weight

Total Weight
12.500
2.500
0.750
7.500
23.250

Bun Glaze
66 sets of 10
0.330 kg
0.033 kg
8 min

Baking Temp.
Baking Time
Mixing Time
Proofing Time

200 - 220C
15 min
2 Slow - 8 Fast
30 min

Method:
Scale ingredients in group 1 and place into the mixing bowl.

Stage
Scaling

Mix for 2 minutes on slow speed and 8 minutes on fast speed until dough is developed.
Measure dough temperature. It should be 28C.
Dust on top of the dough in the mixer and the production table.
Remove all the dough from the mixer and place onto the production table.

Mixing

Scale off 15 x 0.330kg dough pieces for 1 tray of School buns.

Scaling

Prepare the next production table by wiping with a damp cloth. Round each dough
piece into a ball with both hands in a clock or anti-clockwise direction. Ensure the top is
smooth.

Rounding

Rest rounded dough pieces for 8 minutes.

Resting

Roll each dough piece into a sausage shape. Ensure that the sausage maintains an
even thickness from end to end. Then divide the sausage in half. Divide each half into 5
equal pieces and roll into balls.
School buns: 15 x (0.330kg 10 = 0.033g per ball) = 150 dough balls.

Dividing

Prepare baking tray with pan release.


Place balls evenly 10 x 15 (150 pieces) per tray.
Leave a 2 cm space along the edges of the tray.
Place trays into a confectionery trolley.

Panning

Proof for 45 minutes until the tray is full and there are no gaps between the balls.

Proofing

Page 60

Method:
Pre-set temperature on 200 - 220C.
When oven is ready insert trolley into the oven.
Set the baking timer control for 15 minutes.

Stage
Oven settings

Unloading
After the baking time press the alarm switch off and remove the trolley from the oven.
Lift the baking tray from the trolley and place on a production table.
Glazing
Whisk group 2 ingredients, Bun Glaze Mix (See Bun Glaze recipe under Assorted Mixes).
Brush bun glaze mix on the entire surface immediately after baking. Cool down.
Divide into 2 x 5 block portions with a sharp bread knife.
School buns are ready for the counter

Tip!
When using the half tray to prepare the School buns pack the dough balls
6 x 10 in the tray.

Page 61

DOUGHNUTS (B120)

12.37
Group
1

2
3
4
5
Portion Yield
Dough Piece
Dough Balls

Ingredients
Cake Flour
Sweet Dough concentrate
Yeast
Water

1 x 12.5 Kg
2.500 kg
750 gm
7.5 Lt
Total Dough
Weight

Total Weight
12.500
2.500
0.750
7.500
23.250

Custard Mix
Icing Sugar Mix
Whipped Cream
100s/1000s, Chocolate
Vermicelli, Sprinkle nuts
Large: 274
Small: 665
Large: 0.800 kg
Small: 0.330 kg
Large: 0.080 kg
Small: 0.033 kg

Frying Temp.

180C

Resting Time

8 min

Mixing Time
Proofing Time

2 Slow - 8 Fast
45 min

Method:
Scale all ingredients in group 1 and place into the mixing bowl.

Stage
Scaling

Mix for 2 minutes on slow speed and 8 minutes on fast speed until dough is developed.
Measure dough temperature. It should be 28C.
Dust on top of the dough in the mixer and the production table.
Remove all the dough from the mixer and place onto the production table.

Mixing

Scale off:

0.800kg dough pieces for 10 large doughnuts


0.330g dough pieces for 10 small doughnuts

Scaling

Prepare the next production table by wiping with a damp cloth.


Round each dough piece into a ball with both hands in a clock and anti-clockwise
direction. Ensure the top is smooth.

Rounding

Rest rounded dough pieces for 8 minutes

Resting

Roll each dough piece into a sausage shape. Ensure that the roll maintains an even
thickness from end to end. Divide the sausage in half. Divide each half into 5 equal
pieces and round into balls.
Large Doughnuts: 800g 10 = 80g each
Small Doughnuts: 330g 10 = 33g each

Dividing

Page 62

Method:
Jam and Custard Round Doughnuts:
Round each dough piece and place on baking tray:
Large: 5 x 6 (30 pieces) per baking tray.
Small: 5 x 6 (30 pieces) per baking tray.

Stage
Moulding

Ring doughnuts:
Press thumb and index finger through the centre of the dough piece and gently stretch
the dough into a ring shape and place on baking tray.
Large: Pack 5 x 4 (20 pieces) per baking tray.
Small: Pack 5 x 6 (30 pieces) per baking tray.
Cream and Custard Long doughnuts:
Roll dough piece into a sausage shape, with an even thickness from end to end. Place
dough pieces on the baking tray.
Large: Pack 4 x 5 per baking tray.
Small: Pack 5 x 6 per baking tray.
Proof for 45 minutes until double in size.

Proofing

Pre-heat oil to 180C in fryer.


Test oil temperature by dropping a piece of dough into the oil.
When dough lifts immediately, the oil is ready for frying.
Fry the dough pieces until golden brown.

Frying

Remove from the fryer when done and place on baking tray with crispy side facing to
the top.

Finishing

Jam and Custard Round Doughnuts:


Roll in white sugar while it is still hot.
Press a small hole with a nozzle in the centre of the doughnut on the crispy side. Use a
piping bag with star shaped nozzle and fill with jam or custard (See Custard Mix recipe
under Assorted Mixes). Then pipe the filling into the doughnut through the hole.

Jam
Custard

Large
20g
30g

Small
10g
15g

Ring doughnuts:
Cool down completely.
Dip the crispy surface of the doughnut in the icing sugar mix (See Icing Sugar recipe
under Assorted Mixes) and decorate with 100s/1000s, chocolate vermicelli or nuts.
Cream and Custard Long Doughnuts:
Roll in white sugar while it is still hot.
Place all doughnuts with crispy side at the top.
Cut lengthwise on crispy side, not too deep.
Use a piping bag with star shaped nozzle and fill with cream or custard (See Custard Mix
recipe under Assorted Mixes). Then pipe the filling into the doughnut along the slit.

Cream
Custard

Large
20g
30g

Small
10g
15g

Finish off with 100s/1000s or chocolate vermicelli.


Doughnuts are ready for the counter

Page 63

CUSTARD BUNS (B120)

12.38
Group
1

2
3
4
Portion Yield
Dough Piece
Dough Balls
Resting Time

Ingredients
Cake Flour
Sweet Dough concentrate
Yeast
Water

1 x 12.5 Kg
2.500 kg
750 gm
7.5 Lt
Total Dough
Weight

Total Weight
12.500
2.500
0.750
7.500
23.250

Custard Mix
Bun Glaze Mix
Icing Sugar Mix
365
0.600 kg
0.060 kg
8 min

Baking Temp.
Baking Time
Mixing Time
Proofing Time

200 - 220C
15 min
2 Slow - 8 Fast
45 min

Method:
Scale all ingredients in group 1 and place into the mixing bowl.

Stage
Scaling

Mix for 2 minutes on slow speed and 8 minutes on fast speed until dough is developed.
Measure dough temperature. It should be 28C.
Dust on top of the dough in the mixer and the production table.
Remove all the dough from the mixer and place onto the production table.

Mixing

Scale off 0.600kg dough pieces for 10 Custard Buns

Scaling

Prepare the next production table by wiping with a damp cloth.


Round each dough piece into a ball with both hands in a clock or anti-clockwise
direction. Ensure the top is smooth.

Rounding

Rest rounded dough pieces for 8 minutes.

Resting

Roll each dough piece into a sausage shape.


Ensure that the sausage maintains an even thickness from end to end. Then divide the
sausage in half. Divide each half into 5 equal pieces and round into balls.
Custard Buns: 0.600kg 10 = 0.060kg each

Dividing

Dust the production table. Turn moulded dough balls upside down on the rough side
and dust. Roll dough balls into an oval shape with rolling pin.
Apply 0.030kg of custard mix, group 2 (See Custard Mix recipe under Assorted Mixes) in
the centre of the dough

Moulding

Page 64

Method:
Fold the top end of the dough to the center over the custard mix. Apply a dash of
water on top of this end piece of dough. Fold the other half piece over this piece of
dough to seal the two pieces.

Stage

Prepare a baking tray with pan release.


Place custard buns 4 x 5 (20 pieces) per baking tray.
Place baking tray into a confectionery trolley.

Panning

Proof for 45 minutes until double in size.

Proofing

Pre-set temperature on 200 - 220C.


When oven is ready insert trolley into the oven.
Set the baking timer control for 15 minutes.

Oven
setting

After the baking time press the alarm switch off and remove the trolley from the oven.
Lift baking tray from the trolley and place on the production table.

Unloading

Whisk group 3 ingredients, Bun Glaze Mix (See Bun Glaze recipe under Assorted Mixes).
Brush bun glaze mix on the entire Custard Bun surface immediately after baking. Allow
the buns to cool.

Glazing

Whisk group 4 ingredients, Icing Sugar Mix until smooth. (See Icing Sugar recipe under
Assorted Mixes). Smear or drizzle icing sugar mix on top of Custard Buns OR dust Custard
Buns with icing sugar.

Icing

Custard Buns are ready for the counter

Tip!
When you are pushed for time and you need to fill your counter
rather dust the custard buns with icing sugar powder & then
drizzle with icing sugar mix. It takes less time.

Page 65

RAISIN LOAVES (B120)

12.39
Group
1

3
Portion Yield
Dough Piece
Resting Time

Ingredients
Cake Flour
Sweet Dough concentrate
Yeast
Water
Bakers Mix

1 x 12.5 Kg
2.500 kg
750 gm
7.5 Lt
2.195 kg
Total Dough
Weight

Total Weight
12.500
2.500
0.750
7.500
2.195
25.445

Bun Glaze
40 Loaves
0.400 kg
8 min

Baking Temp.
Baking Time
Mixing Time
Proofing Time

200 - 220C
25 min
2 Slow - 8 Fast
45 min

Method:
Scale all ingredients in group 1 and place into the mixing bowl.

Stage
Scaling

Mix for 2 minutes on slow speed and 8 minutes on fast speed until dough is developed.
Measure dough temperature. It should be 28C.
Dust on top of the dough in the mixer and the production table.
Remove all the dough from the mixer and place onto the production table.

Mixing

Weigh the dough and determine 10% of its weight. Remove the dough from the scale
and put it back into the mixer. Scale Bakers Mix (group 2) to 10% of the dough weight
that was calculated. Add the Bakers Mix to the dough in the mixer. Mix for 2 minutes
slow speed. Do not over mix.

Bakers Mix

Scaling
Scale off 0.400kg dough pieces for 1 Raisin Loaf.
Rounding
Prepare the next production table by wiping with a damp cloth.
Round each dough piece into a ball with both hands in a clock or anti-clockwise
direction. Ensure the top is smooth.
Resting
Rest rounded dough pieces for 8 minutes.
Moulding
Mould rounded dough pieces into oblong shapes using both hands
Panning
Brush the inside of the mini pans with pan release. Place moulded dough pieces with
seam line facing to the bottom of the pan. Put pans into an oven trolley.

Page 66

Method:

Stage

Proof for 45-60 minutes until dough is 2cm above the pan rim.

Proofing

Pre-set temperature on 200 - 220C.


When oven is ready insert trolley into the oven.
Set the baking timer control for 25 minutes.

Oven
setting

After the baking time press the alarm switch off and remove the trolley from the oven.
Push trolley towards the dumping table.

Unloading

Dump the bread from the pans on the dumping table.


Place Raisin Loaves onto a baking tray.

De-panning
Glazing

Whisk group 3 ingredients, Bun Glaze Mix (See Bun Glaze recipe under Assorted Mixes).
Brush bun glaze mix across the entire surface immediately after baking.
Raisin Loaves are ready for the counter

Tip!
Handle the dough with care during proofing. It is very sensitive
and slight bump may cause it to fall flat.

Page 67

RAISIN BUNS (B120)

12.40
Group
1

3
Portion Yield
Dough Piece
Dough Ball
Proofing Time

Ingredients
Cake Flour
Sweet Dough concentrate
Yeast
Water
Bakers Mix

1 x 12.5 Kg
2.500 kg
750 gm
7.5 Lt
2.195 kg
Total Dough
Weight

Total Weight
12.500
2.500
0.750
7.500
2.195
25.445

Bun Glaze
301
0.800 kg
0.080 kg
45 min

Baking Temp.
Mixing Time
Baking Time

200 - 220C
2 Slow - 8 Fast
2 Slow
15 min

Method:
Scale all ingredients in group 1 and place into the mixing bowl.

Stage
Scaling

Mix on 2 minutes on slow speed and 8 minutes on fast speed until dough is developed.
Measure dough temperature. It should be 28C.
Dust on top of the dough in the mixer and the production table.
Remove all the dough from the mixer and place onto the production table.

Mixing

Weigh the dough and determine 10% of its weight. Remove the dough from the scale
and put it back into the mixer. Scale Bakers (group 2) to 10% of the dough weight that
was calculated. Add the Bakers Mix to the dough in the mixer. Mix for 2 minutes on slow
speed. Do not over mix.

Bakers Mix

Scaling
Scale off 0.800g dough pieces for 10 Raisin Buns
Rounding
Prepare the next production table by wiping with a damp cloth.
Round each dough piece into a ball with both hands in a clock or anti-clockwise
direction. Ensure the top is smooth.
Resting
Rest rounded dough pieces for 8 minutes.
Dividing
Roll each dough piece into a sausage shape. Ensure that the sausage maintains an
even thickness from end to end. Then divide the sausage in half. Divide each half into 5
equal pieces and round into balls.
Raisin Buns: 0.800g 10 = 0.080kg per ball

Page 68

Method:

Stage

Prepare a baking tray with pan release.


Place dough balls 5 x 6 (30 pieces) per baking tray.
Place baking tray into a confectionery trolley.

Panning

Proof for 45 minutes until double in size.

Proofing

Pre-set temperature on 200 - 220C.


When oven is ready insert trolley into the oven.
Set the baking timer control for 15 minutes.

Oven
setting

After the baking time press the alarm switch off and remove the trolley from the oven.
Lift baking tray from the trolley and place on the production table.

Unloading

Whisk group 2 ingredients, Bun Glaze Mix (See Bun Glaze recipe under Assorted Mixes).
Brush bun glaze mix on the entire Raisin Bun surface immediately after baking.

Glazing

Raisin Buns are ready for the counter.

Tip!
Add egg yellow colouring to the dough to make yellow raisin
buns.

Page 69

CREAM BUNS (B120)

12.41

Group
1

2
3
Portion Yield
Dough Piece
Dough Ball
Proofing Time

Ingredients
Cake Flour
Sweet Dough concentrate
Yeast
Water

Bun Glaze
Cream, whipped
274
0.800 kg
0.080 kg
45 min

1 x 12.5 Kg
2.500 kg
750 gm
7.5 Lt
Total Dough
Weight

Total Weight
12.500
2.500
0.750
7.500
23.250
2.800

2.8 Lt
Baking Temp.
Mixing Time
Baking Time

200 - 220C
2 Slow - 8 Fast
2 Slow
15 min

Method:
Scale all ingredients in group 1 and place into the mixing bowl.

Stage
Scaling

Mix on 2 minutes on slow speed and 8 minutes on fast speed until dough is developed.
Measure dough temperature. It should be 28C.
Dust on top of the dough in the mixer and the production table.
Remove all the dough from the mixer and place onto the production table.

Mixing

Scale off 0.800g dough pieces for 10 Cream Buns

Scaling

Prepare the next production table by wiping with a damp cloth.


Round each dough piece into a ball with both hands in a clock or anti-clockwise
direction. Ensure the top is smooth.

Rounding

Rest rounded dough pieces for 8 minutes.

Resting

Roll each dough piece into a sausage shape. Ensure that the sausage maintains an
even thickness from end to end. Then divide the sausage in half. Divide each half into 5
equal pieces and round into balls.
Cream Buns: 0.800g 10 = 0.080kg per ball

Dividing

Prepare a baking tray with pan release.


Place dough balls 5 x 6 (30 pieces) per baking tray.
Place baking tray into a confectionery trolley.

Panning

Proof for 45 minutes until double in size.

Proofing

Page 70

Method:

Stage

Pre-set temperature on 200 - 220C.


When oven is ready insert trolley into the oven.
Set the baking timer control for 15 minutes.

Oven setting

Unloading
After the baking time press the alarm switch off and remove the trolley from the oven.
Lift baking tray from the trolley and place on the production table.
Glazing
Whisk group 2 ingredients, Bun Glaze Mix (See Bun Glaze recipe under Assorted Mixes).
Brush bun glaze mix on the entire Cream Bun surface immediately after baking.
Slit the bun across the top of the bun.
Pipe 10g whipped cream into the slit of the bun.

Decorating

Cream Buns are ready for the counter.

Tip!
Beat the cream until just stiff. Do no over beat or else the cream
will break into water & butter.

Page 71

TEA CAKES (B120)

12.42

Group
1

2
3

Ingredients
Cake Flour
Sweet Dough concentrate
Yeast
Water

Bun Glaze
Cream, whipped

Portion Yield
Dough Piece
Dough Ball
Resting Time
Proofing Time

45 Tea Cakes
0.530 kg
0.053 kg
8 min
45 min

1 x 12.5 Kg
2.500 kg
750 gm
7.5 Lt
Total Dough
Weight

Total Weight
12.500
2.500
0.750
7.500
23.250
2.800

2.8 Lt
Baking Temp.
Mixing Time
Baking Time

200 - 220C
2 Slow - 8 Fast
2 Slow
15 min

Method:
Scale all ingredients in group 1 and place into the mixing bowl.

Stage
Scaling

Mix for 2 minutes on slow speed and 8 minutes on fast speed until dough is developed.
Measure dough temperature. It should be 28C.
Dust on top of the dough in the mixer and the production table.
Remove all the dough from the mixer and place onto the production table.

Mixing

Weigh the dough and determine 10% of its weight. Remove the dough from the scale
and put it back into the mixer. Scale Bakers Mix to 10% of the dough weight that was
calculated. It should be close to the weight calculated above in group 2 ingredients.
Add the Bakers Mix to the dough in the mixer. Mix for 2 minutes slow speed. Do not over
mix.

Bakers Mix

Scaling
Dust the bowl on the scale and scale off 0.530kg dough pieces for 1 Tea Cake.
Moulding
Prepare the next production table by wiping with a damp cloth.
Round each dough piece into a ball with both hands in a clock and anti clockwise
direction. Ensure the top is smooth. Place dough pieces on the production table with
smooth side on top.
Resting
Rest rounded dough pieces for 8 minutes.
Scaling
Roll each dough piece into a sausage shape. Ensure that the roll maintains an even
thickness from end to end. Divide the sausage in half. Then divide each half into 5
equal pieces. Round each dough piece into a ball. Place the smooth side up on the
production table.

Page 72

Method:
Tea Cake: 0.530kg 10 = 0.053kg per dough piece ball.

Stage

Prepare a round cake pan (17cm diameter) with pan release.


Pack 10 dough piece balls into a cake pan. There should be 8 dough pieces on the
outer edge and 2 dough pieces in the centre.
Place cake pans onto a baking tray into a confectionery trolley.

Panning

Proof for 45 minutes until dough is level with the rim of the pans.

Proofing

Pre-set temperature on 200 - 220C.


When oven is ready insert trolley into the oven.
Set the baking timer control for 15 minutes.

Oven
settings

After the baking time press the alarm switch off and remove the trolley from the oven.
Lift baking the tray with cake pans from the trolley and place on the production table.

Unloading

De-pan the Tea Cakes from the Cake Pans. Place the Tea Cakes on a clean baking
tray.

De-panning
Glazing

Whisk group 3 ingredients, Bun Glaze (See Bun Glaze recipe under Assorted Mixes).
Brush bun glaze mix on the entire top surface area of the Tea Cake immediately after
baking. Allow the Tea Cakes to cool.
Icing
Whisk group 4 ingredients, icing sugar mix until smooth. (See Icing Sugar recipe under
Assorted Mixes). Add food colorants to the icing if desired and drizzle icing sugar mix on
top of Tea Cakes.
Finishing off
Sprinkle with group 5 ingredients, 100/1000s or Chocolate Vermicelli to finish off.
Tea Cake is ready for the counter.

Tip!
Use different coloured icing sugar mixes on top of the Tea Cakes
to fit in with a theme. E.g. Use pink and white icing for Valentines
Day.

Page 73

CHELSEA BUNS (B120,B240, B480)

12.43

Group
1

3
4

Ingredients
Cake Flour
Sweet Dough concentrate
Yeast
Water
Bakers Mix

1 x 12.5 Kg
2.500 kg
750 gm
7.5 Lt
2.195 kg
Total Dough
Weight

Total Weight
12.500
2.500
0.750
7.500
2.195
25.445

Bun Glaze Mix


Icing Sugar Mix

Portion Yield
Disk Size

219
0.110 kg 0.120 kg

Baking Temp.
Mixing Time

Proofing Time

45 min

Baking Time

200 - 220C
2 Slow - 8 Fast
2 Slow
15 min

Method:
Scale all ingredients in group 1 and place into the mixing bowl.

Stage
Scaling

Mix for 2 minutes on slow speed and 8 minutes on fast speed until dough is developed.
Measure dough temperature. It should be 28C.
Dust on top of the dough in the mixer and the production table.
Remove all the dough from the mixer and place onto the production table.

Mixing

Weigh the dough and determine 10% of its weight. Remove the dough from the scale
and put it back into the mixer. Scale Bakers Mix (group 2) to 10% of the dough weight
that was calculated and add to the dough in the mixer.

Bakers Mix

Mixing
Mix for 2 minutes on slow speed. Do not over mix.
Moulding
Dust the production table before placing the dough on it.
Shape the dough into a rectangle and ensure all the edges are straight.
Dust the rolling pin and roll out the dough until 1cm thick. Ensure the edges are
straight while rolling. Lift up the dough to add more dusting underneath.
Use a brush or sponge roller to roll a thin layer of water onto the entire dough surface.
Draw a line with cinnamon mix (See Cinnamon Sugar Mix recipe under Assorted Mixes)
along the bottom length of the dough, 3cm away from the edge. Do not apply
cinnamon mix on this bottom edge. Only apply a thin layer of cinnamon mix to the
larger area above.

Page 74

Method:
Start rolling the dough piece from the edge with cinnamon mix. Stretching the dough
continuously to ensure the roll is tight and it maintains an even thickness from end to
end. The roll should have 6 - 8 rolls.

Stage

Use a sharp knife or metal scraper to cut the disks into 2-3cm thick disks. Adjust the
thickness to ensure each disk weighs 0.110g 0.120kg. Scale disks constantly to
ensure accurate scaling.

Scaling

Prepare a baking tray with pan release.


Place disks 5 x 7 (35 pieces) per baking tray.
Pack the disks around the edges, with the seam line facing towards the centre of the
baking tray. Place baking tray into a confectionary trolley.

Panning

Proof for 45 minutes until disks cover the entire surface of the tray.
If the centre of the Chelsea Bun pops up then push it lightly back with your finger just
before baking.

Proofing

Pre-set temperature on 200 - 220C.


When oven is ready insert trolley into the oven.
Set the baking timer control for 15 minutes.

Oven
settings

After the baking time press / turn the alarm switch off and remove the trolley from the
oven. Lift baking tray from the trolley and place on the production table.

Unloading

Whisk group 3 ingredients, Bun Glaze (See Bun Glaze recipe under Assorted Mixes).
Brush bun glaze mix on the entire Chelsea Bun surface immediately after baking. Allow
the buns to cool.

Glazing

Whisk group 4 ingredients, icing sugar mix until smooth. (See Icing Sugar recipe under
Assorted Mixes). Smear or drizzle icing sugar mix on top of Chelsea Buns.

Icing

Chelsea Buns are ready for the counter.

Tip!
When packing the Chelsea Buns onto the tray for proofing,
alternate the big and small buns on the tray so all the smaller buns
have more space to proof, and all the buns may eventually be the
same size.

Page 75

HOT CROSS BUNS (B120)

12.44

Group
1

2
3

Ingredients
Cake Flour
Sweet Dough concentrate
Yeast
Water
Bakers Mix
Cut Peel
Mixed Spice Powder
Cinnamon
Liquid Bun Spice
Cross Paste

1 x 12.5 Kg
2.500 kg
750 gm
7.5 Lt
3.380 kg
380 gm
150 gm
150 gm
30 ml
Total Dough
Weight

Total Weight
12.500
2.500
0.750
7.500
3.380
0.380
0.150
0.150
0.030
27.340

Bun Glaze

Portion Yield
Dough Piece
Dough Ball
Proofing Time

73 sets of 6 buns
0.600 kg
0.060 kg
45 min

Baking Temp.
Mixing Time
Baking Time

200 - 220C
2 Slow - 8 Fast
2 Slow
15 min

Method:
Scale all ingredients in group 1 and place into the mixing bowl.

Stage
Scaling

Mix for 2 minutes on slow speed and 8 minutes on fast speed until dough is developed.
Measure dough temperature. It should be 28C.
Dust on top of the dough in the mixer and the production table.
Remove all the dough from the mixer and place onto the production table.

Mixing

Weigh the dough and determine 10% of its weight. Remove the dough from the scale
and put it back into the mixer. Scale Bakers Mix (group 2) to 10% of the dough weight
that was calculated. Add the Bakers Mix to the dough in the mixer. Mix for 2 minutes
slow speed. Do not over mix.

Bakers Mix

Scaling
Scale group 3 ingredients and add to the dough above.
Mixing
Mix for 2 minutes slow speed. Do not over mix.
Scaling
Scale off 3 x 0.600kg dough pieces for 30 Hot Cross Buns
Rounding
Prepare the next production table by wiping with a damp cloth.
Round each dough piece into a ball with both hands in a clock or anti-clockwise
direction. Ensure the top is smooth.

Page 76

Method:

Stage

Rest rounded dough pieces for 8 minutes.

Resting

Roll each dough piece into a sausage shape.


Ensure that the sausage maintains an even thickness from end to end. Then divide the
sausage in half. Divide each half into 5 equal pieces and round into balls.
Hot Cross Buns: 0.600g 10 = 0.060kg per ball

Dividing

Prepare a baking tray with pan release or brush 5 aluminum foil trays with pan release
per baking tray. Place dough balls 9 x 6 (54 pieces) per baking tray or place 2 x 3 (6
pieces) per aluminum foil tray.
Place baking trays into a confectionery trolley.

Scaling

Panning

Proof for 45 minutes until double in size.

Proofing

Use a small plain nozzle and piping bag to pipe the crosses on the buns with cross
paste, group 4 (see below for the cross paste recipe).

Hot Cross
Bun

Pre-set temperature on 200 - 220C.


When oven is ready insert trolley into the oven.
Set the baking timer control for 15 minutes.

Oven
settings

After the baking time press the alarm switch off and remove the trolley from the oven.
Lift baking tray from the trolley and place on the production table.

Unloading

Whisk group 5 ingredients, Bun Glaze Mix (See Bun Glaze recipe under Assorted Mixes).
Brush bun glaze mix on the entire Hot Cross Bun surface immediately after baking.

Glazing

Hot Cross Buns are ready for the counter.

Hot Cross Bun Cross Paste:


Group
1

Mixing

Ingredients
Cake Flour
Maizena
Water
Baking Powder
Cooking Oil

1 Kg
1.000 kg
1.5 Lt
40 gm
400 ml
Total Dough
Weight

Total Weight
10.000
1.000
1.500
0.040
0.400
3.940

Mix all dry ingredients


Add liquid and whisk into a
smooth paste.

Tip!
Ensure you have plenty of these available for Easter!

Page 77

12.45

RED CAKES

1 (B120,B240, B480)

Group
1

Ingredients
Eggs
White Sugar
Vanilla Essence
Yellow Margarine, soft
Cake Flour
Baking Powder
Water

Apricot Jam
Water (Hot)
Pillar Box Red

Coconut , desiccated

Portion Yield
Mixing Time

700 gm
1.000 kg
30 ml
1 kg
3 kg
100 gm
1.4 Lt
Total Batter
Weight
2 kg
250 ml
50 gm
Total Syrup
Weight
1.350 kg

57 Red Cakes
5 Fast / 15 Fast

Total Weight
0.700
1.000
0.030
1.000
3.000
0.100
1.400

Baking Temp.
Baking Time

7.330
2.000
0.250
0.050
2.300
1.350
200 C
15 - 20 min

Method:
Scale all ingredients in group 1 and place into the mixing bowl.

Stage
Scaling

Mix for 5 minutes on fast speed.

Mixing

Scale all ingredients in group 2 and add to the mixing bowl above.

Scaling

Mix for 15 minutes on fast speed.

Mixing

Prepare 2 baking trays with pan release and dust with flour.
Use a no. 10 cutter to make circles in the flour, 5 x 7 (35 circles) per baking tray.

Panning

Place the batter into a piping bag without a nozzle and pipe enough batter to fill each
circle on the baking tray. 0.060kg per circle.
Place baking trays into a confectionery trolley.

Piping

Pre-set temperature on 200C.


Insert trolley into the oven when ready.
Set the baking timer control for 15 - 20 minutes.

Oven
Settings

Page 78

Method:
After the baking time press / turn the alarm switch off and remove the trolley from the
oven. Lift baking tray from the trolley and place on the production table.
Remove the cakes from the trays.

Stage
Unloading

SYRUP:
Scale group 3 ingredients and mix well. Heat the mixture slowly until it starts to simmer,
then remove from heat.

Scaling

Place group 4, coconut in a large plastic bowl.

Finishing

Dip two Red Cakes at the same time into the syrup.
Put the flat sides against each other and then dip and roll in the coconut.
Pack full Red Cakes onto a baking tray.
Red Cakes are ready for the counter.

Tip!
Ensure there are two people assembling these red cakes. One
person should dip it into the syrup and the other person should
roll it in the coconut.

Page 79

12.46

RED CAKES

2 (B120,B240,B480)

Group
1

Ingredients
Eggs
White Sugar
Cake Flour
Baking Powder
Ovalet (Optional)

Apricot Jam
Water (Hot)
Pillar Box Red

Coconut , desiccated

Portion Yield
Mixing Time

58 - 60 Red Cakes
12 Fast

1.370 kg
1.870 kg
2.250 kg
180 gm
150 gm
Total Batter
Weight
2 kg
250 ml
50 gm
Total Syrup
Weight
1.350 kg

Total Weight
1.370
1.870
2.250
0.180
0.150

Baking Temp.
Baking Time

5.820
2.000
0.250
0.050
2.300
1.350
200 C
10 min

Method:
Scale all ingredients in group 1 and place into the mixing bowl.

Stage
Scaling

Mix for 12 minutes on fast speed.

Mixing

Scale all ingredients in group 2 and add to the mixing bowl 5 minutes after group 1 is
mixing.

Scaling

Brush a small amount of pan release into each hollow in the 3 Red Cake trays.
Scoop dough into a piping bag without a nozzle.
Pipe 0.040kg into each hollow until almost half full.
Each tray can fill 48 halves. There should be 136 Halves
Place trays into a confectionery trolley.

Panning

Pre-set temperature on 200C.


Insert trolley into the oven when ready.
Set the baking timer control for 10 minutes
After the baking time press / turn the alarm switch off and remove the trolley from the
oven. Lift baking tray from the trolley and place on the production table.
Remove the cakes from the trays.

Oven
Settings

Unloading

Page 80

Method:
SYRUP:

Stage

Scale group 3 ingredients and mix well. Heat the mixture slowly until it starts to simmer,
then remove from heat.

Scaling

Place group 4, coconut in a large plastic bowl.

Finishing

Dip two Red Cakes at the same time into the syrup.
Put the flat sides against each other and then dip and roll in the coconut.
Pack full Red Cakes onto a baking tray.
Red Cakes are ready for the counter.

Tip!
Ensure there are two people assembling these red cakes. One
person should dip it into the syrup and the other person should roll it
in the coconut.

Page 81

12.47

JAM SLAB (B120,B240, B480)

Group
1

Ingredients
Margarine
Eggs
White Sugar
Cake Flour
Baking Powder
Salt

Apricot Jam
Portion Yield
Mixing Time

Total Weight
1.100
0.400
0.900
2.250
0.050
0.010

1.100 kg
8
900 gm
2.250 kg
50 gm
10 gm
Total Dough
Weight
1.5 kg
Total Weight
40 Pieces
6 Fast / 4 Slow

4.710
1.500
6.210
Baking Temp.
Baking Time

190 C
15 min

Method:
Scale all ingredients in group 1 and place into the mixing bowl.

Stage
Scaling

Mix for 6 minutes on fast speed

Mixing

Scale all ingredients in group 2 and add to the mixing bowl.

Scaling

Mix for 4 minutes on slow speed until a dough forms.


Scale 1.800kg dough and keep in the fridge.

Mixing

Prepare a baking tray with pan release.


Spread the remaining dough by hand at first and then roll the dough evenly in the
bottom of the baking tray.

Panning

Scaling
Scale group 3, apricot jam and spread evenly across the dough.
Finishing
Grate the 1.800kg dough left aside, evenly on top of the Apricot jam layer.
Put baking tray into a confectionery trolley.
Pre-set temperature on 190C.
Insert trolley into the oven when ready.

Oven
Settings

Set the baking timer control for 15 minutes.


Unloading
After the baking time press / turn the alarm switch off and remove the trolley from the
oven. Lift baking tray from the trolley and place on the production table.
Divide 5 x 8 = 40 pieces with 5-wheel cutter and sharp knife.
Jam Slabs are ready for the counter

Page 82

12.48

SWISS ROLL (B120,B240, B480)

Group
1

2
3

Ingredients
Eggs
White Sugar
Vanilla Essence
Cake Flour
Baking Powder
Milk
Oil

Apricot Jam, smooth


Portion Yield

Total Weight
1.050
0.900
0.015
1.000
0.050
0.500
0.050

21
900 gm
15 ml
1 kg
50 gm
500 m
50 ml
Total Dough
Weight
800 gm
30 Slices

3.465
0.800
Baking Temp.
Baking Time

250 C
6 min

Method:
Scale all ingredients in group 1 and place into a large stainless steel mixing bowl.

Stage
Scaling

Whisk group 1 by hand until sugar is completely dissolved.

Whisk

Scale group 2 & 3 ingredients separately at first and then add to the mixing bowl above.

Scaling

Whisk until well blended. Ensure there are no lumps in the batter.
Whisk
Prepare a baking tray with pan release. Put grease proof paper in the baking tray on
top of the pan release layer. Cover the bottom of the tray only.
Put pan release layer on top of the grease proof paper.

Panning

Pour entire batter into the baking tray and spread evenly.
Ensure that the batter is evenly spread into the corners.
Put baking tray carefully into a confectionery trolley.
Pre-set temperature on 250C.
When oven is ready insert trolley into the oven.
Set baking timer control for 6 minutes.

Oven
Settings

After the baking time press / turn the alarm switch off and remove the trolley from the
oven. Lift baking tray from the trolley and place on the production table.

Unloading

Put a refuse black bag on the production table.


Sprinkle 0.040kg of sugar evenly across the refuse black bag.

Finishing

Page 83

Method:
Turn baked Swiss Roll out onto the black bag.
Take off the greaseproof paper.

Stage
De-panning
Finishing

Spread group 4 ingredients, apricot jam evenly across the cake layer.
Roll up the cake towards you. End with the seam line at the bottom.
Remove the black bag carefully. Dust with icing sugar when cool.
Dividing
Divide roll into 2 equal parts with a sharp bread knife.
Divide each half into 3 equal parts.
Cut 5 equal disks from each third. There should be 30 slices.
Pack disks onto a clean baking tray, and ensure it does not unroll.
Alternatively: Cut only 15 disks from the one half and 3 loaves of equal size from the
other half.
Swiss roll slices are ready for the counter
Tip!
Roll this cake immediately after baking. This will prevent it from
cracking.

Page 84

12.49

LAMINGTONS (B120,B240, B480)

Group
1

2
3

Ingredients
Eggs
White Sugar
Vanilla Essence
Cake Flour
Baking Powder
Milk
Oil

21
900 gm
15 ml
1 kg
50 gm
500 m
50 ml
Total Dough
Weight
800 gm

Apricot Jam, smooth


Portion Yield

Total Weight
1.050
0.900
0.015
1.000
0.050
0.500
0.050
3.465
0.800

Full Swiss Roll: 80 pieces


Half Swiss Roll: 40 pieces

Method:
Use a baked Swiss roll.
Full Swiss Roll: Divide into 8 x 10 = 80 pieces.
Half Swiss Roll: Divide into 5 x 8 = 40 pieces.

Stage
Dividing

Peel or scrape off the brown top crust layer from each piece with a knife.
CHOCOLATE SAUCE:
Scale all ingredients in group 1 and place into a plastic mixing bowl.

Scaling

Mix with a wooden spoon.


Add the cold water, group 2 and mix well.
Then add the boiling water, group 3 and mix until a smooth paste.

Mixing

Boil for 5 minutes on high temperature.


Stir occasionally to ensure a smooth paste.
Cool down.

Microwave

Put coconut, group 4 into a separate bowl next to the chocolate sauce.
Dip the entire cake pieces into the chocolate sauce.
Then dip in coconut. Ensure the entire piece is covered in coconut.

Finishing

Display on a baking tray or small tray.


Lamingtons are ready for the counter.

Page 85

12.50

TRADITIONAL

GINGER

BISCUITS

(B120,B240, B480)
Group
1

2
3

Ingredients
Syrup
Margarine (Yellow)
Brown Sugar
Eggs
Milk
Bicarbonate of Soda
Cake Flour
Ginger, Fine

Portion Yield
Dough Weight per Biscuit

Total
F u ll
1.800
1.800
1.800
0.200
0.500
0.060
5.200
0.200
11.560

1.8 lt
1.800 kg
1.800 kg
4 / 2
500 ml
60 gm
5.2 kg
200 gm
Total Dough Weight
Full Mix: 385 biscuits
Half Mix: 192 biscuits
0.030 kg

Baking Temp.
Baking Time
Mixing Time

Weight
Half
0.900
0.900
0.900
0.100
0.250
0.030
2.600
0.100
5.780
190 C
10 - 15 min
4 Fast / 3 Fast / 3 Fast

Method:
Scale all ingredients in group 1 and place into the mixing bowl.

Stage
Scaling

Mix for 4 minutes on fast speed.

Mixing

Scale group 2 ingredients and add to the mixing bowl above.

Scaling

Mix for 3 minutes on fast speed.

Mixing

Scale group 3 ingredients and add to the mixing bowl above.

Scaling

Mix for 3 minutes on fast speed.


Dust on top of the dough after mixing and on the production table.
Remove the dough from the mixer and transfer to the production table.

Mixing

Mould the dough into a rectangular shape.


Ensure there is enough dusting underneath the dough and roll out the dough to 1cm
thick.

Moulding

Use the number 12 cutter to cut out the biscuits.


The scaling weight of each cookie is 0.030kg.

Cutting

Page 86

Method:
Prepare 8 baking trays for a full mix or 4 baking trays for a half mix with pan release.
Pack 6 x 9 (54 biscuits) per baking tray.
Place baking trays into a confectionery trolley.
Mould all off cuts and left over batter and repeat the moulding procedure.

Stage
Panning

Sprinkle 0.002kg of brown sugar on top of each biscuit.

Finishing

Pre-set temperature on 190C.


When oven is ready insert trolley into the oven.
Set baking timer control for 10-15 minutes.

Oven
Settings

After the baking time press / turn the alarm switch off and remove the trolley from the
oven. Lift baking tray from the trolley and place on the production table. Loosen the
biscuits immediately from the baking tray and load all the biscuits onto one baking tray.

Unloading

Ginger biscuits are ready for the counter.

Tip!
Use a ginger bread man cutter to cut out the cookies for variety. If
you use more dough for this cookie then the costing will be higher.

Page 87

12.51

COCONUT BISCUITS

(B120,

B240,

B480)
Group
1

Ingredients
Margarine (Yellow)
White Sugar
Eggs
Coconut
Baking Powder
Salt
Cake Flour

Portion Yield
Dough Weight per Biscuit

900 gm
1.4 kg
20
500 gm
90 gm
10 gm
2.5 kg
Total Dough
Weight
160 biscuits
0.040 kg

Total Weight
0.900
1.400
1.000
0.500
0.090
0.010
2.500
6.400
Baking Temp.
Baking Time
Mixing Time

200 C
15 min
6 Fast / 4 Slow

Method:
Measure all ingredients in group 1 and place in the mixing bowl.

Stage
Scaling

Mix for 6 minutes on fast speed.

Mixing

Measure the ingredients in group 2 and add to the mixing bowl above.

Scaling

Mix for 4 minutes on slow speed.


Dust on top of the dough after mixing and on the production table.
Remove the dough from the mixer and transfer to the production table.

Mixing

Mould the dough into a rectangular shape.


Ensure there is enough dusting underneath the dough and roll out the dough to 1cm thick.

Moulding

Use the number 11 cutter to cut out the biscuits.


The scaling weight of each biscuit is 0.040kg.
Prepare 4 baking trays with pan release.
Pack 6 x 8 (48 biscuits) per baking tray.
Place baking trays into a confectionery trolley.
Pre-set temperature on 200C.
When oven is ready insert trolley into the oven.
Set the baking timer control for 15 minutes.

Dividing

Panning

Oven
Setting

Unloading

Page 88

After the baking time press / turn the alarm switch off and remove the trolley from the oven.
Lift baking tray from the trolley and place on the production table.
Loosen the biscuits immediately from the baking tray and load all the biscuits onto one baking
tray.
Coconut Biscuits are ready for the counter.

Tip!
Do not bake these cookies for too long. They should be white on top and not
brown. The coconut can quickly turn them brown if you keep them in for a bit
longer.

Page 89

12.52

SHORT BREAD BISCUITS (B120, B240,

B480)
Group
1

Ingredients
Margarine (Yellow)
Eggs
Icing Sugar
Cake Flour
Corn Flour

Total Weight
3.000
1.500
0.600
5.000
0.200
10.300

3 kg
30
600 gm
5 kg
200 gm
Total Dough
Weight

100s & 1000s &/or Vermicelli

Portion Yield
Dough Weight per Biscuit

340 biscuits
0.030 kg

Baking Temp.
Baking Time
Mixing Time

200 - 210 C
15 min
6 Fast / 4 Slow

Method:
Scale all ingredients in group 1 and place into the mixing bowl.

Stage
Scaling

Mix on 6 minutes fast speed until sugar is creamy.

Mixing

Scale group 2 ingredients and add to the mixing bowl above.

Scaling

Mix for 4 minutes on slow speed.


Dust on top of the dough after mixing and on the production table.
Remove the dough from the mixer and transfer to the production table.

Mixing

Mould the dough into a rectangular shape.


Ensure there is enough dusting underneath the dough and roll out the dough to 1cm
thick.

Moulding

Use the number 12 cutter to cut out the biscuits.


The scaling weight of each biscuit is 0.030kg.

Cutting

Prepare 7 baking trays with pan release.


Pack 6 x 9 (54 biscuits) per baking tray.
Place baking trays into a confectionery trolley
Mould all off cuts and left over dough and repeat the moulding procedure.
Decorate with 0.002kg of 100/1000's or Chocolate Vermicelli per biscuit.

Panning

Pre-set temperature on 200 210C.


When oven is ready insert trolley into the oven.
Set baking timer control for 15 minutes.

Oven
Setting

Finishing

Unloading

Page 90

After the baking time press / turn the alarm switch off and remove the trolley from the
oven. Lift baking tray from the trolley and place on the production table.
Loosen the biscuits immediately from the baking tray and load all the biscuits onto one
baking tray.
Short bread biscuits are ready for the counter.

Tip!
Use biscuit cutters to make various shapes on top of the biscuits.

Page 91

12.53

QUEEN CAKES (B120, B240, B480)

Group
1

Ingredients
Margarine
White Sugar
Eggs
Milk
Oil
Vanilla or Lemon essence
Cake Flour
Baking Powder

Portion Yield
Batter Weight

Total
F u ll
1.400
1.500
1.400
1.000
0.060
0.040
3.000
0.100
8.500

1.400 kg
1.500 kg
28 / 14
1 lt
60 ml
40 ml
3 kg
100 gm
Total Batter Weight
Full Mix: 170 biscuits
Half Mix: 85 biscuits
0.050 kg per cup

Weight

Baking Temp.
Baking Time
Mixing Time

Half
0.700
0.750
0.700
0.500
0.030
0.020
1.500
0.050
4.250
190 - 200 C
10 - 15 min
6 Fast / 4 Slow

Method:
Scale all ingredients in group 1 and place into the mixing bowl.

Stage
Scaling

Mix for 5 minutes on fast speed.

Mixing

Scale all ingredients in group 2 and add to the mixing bowl.

Scaling

Mix for 5 minutes on slow speed.

Mixing

Measure the ingredients in group 3 and add to the mixing bowl.

Scaling

Mix for 5 minutes on slow speed.

Mixing

Put paper cups into the muffin tray.


Scoop the batter into a piping bag with/without a nozzle.
Pipe 0.050kg batter into each paper cup.

Moulding

Optional: Sprinkle each cup with 0.001kg chocolate vermicelli or 100s & 1000s.
Pre-set temperature on 190C.
Insert trolley into the oven when ready.
Set the baking timer control for 20 minutes.

Cutting

After the baking time press / turn the alarm switch off and remove the trolley from the
oven. Lift baking tray from the trolley and place on the production table. Remove the
Queen Cakes with paper cups from the trays.
Queen Cakes are ready for the counter.

Page 92

Tip!
When piping the batter, place the baking tray with paper cups onto
the scale. Zero the scale and pipe 50gm into one cup, then zero the
scale and repeat the procedure until all the cups are filled.

12.54

CRUNCHIES (B120, B240, B480)

Group
1

Ingredients
Margarine (Yellow)
Brown Sugar
Syrup
Cake Flour
Bicarbonate of Soda
Oatmeal
Coconut, desiccated

Portion Yield
Mixing Time

Total Weight
1.250
1.250
0.100
0.800
0.040
1.000
0.500

1.25 kg
1.25 kg
100 ml
800 gm
40 gm
1 kg
500 gm
Total Dough
Weight
50 pieces
4 Fast / 4 Slow

4.940
Baking Temp.
Baking Time

190 C
15 - 20 min

Method:
Scale all ingredients in group 1 and place into the mixing bowl.

Stage
Scaling

Mix for 4 minutes on fast speed

Mixing

Scale all ingredients in group 2 and add to the mixing bowl.

Scaling

Mix for 4 minutes on slow speed

Mixing

Prepare a baking tray with pan release. Spread the mixture into the baking tray and
then roll evenly with a rolling pin within the tray.

Panning

Cut into 5 x 10 (50 pieces) with a 5-wheel cutter and sharp knife before baking.

Dividing

Pre-set temperature on 190C.


When oven is ready insert trolley into the oven.
Set the baking timer control for 15-20 minutes.

Oven
Settings

After the baking time press the alarm switch off and remove the trolley from the oven.
Lift baking tray from the trolley and place on the production table.

Unloading

Cut into 5 x 10 (50 pieces) with 5-wheel cutter and sharp knife to loosen into pieces.

Dividing

Crunchies are ready for the counter.

Page 93

12.55

RAINBOW CAKES

(B120,

B240,

B480)
Group
1

4
5

Ingredients
Chocolate Sponge Full Mix
Eggs
Cold water
Vanilla Sponge Full Mix
Eggs
Cold water
Vanilla Sponge Full Mix
Eggs
Cold water
Pillar Box Red Colouring

Apricot Jam
100/1000s &/or vermicelli

Portion Yield
Mixing Time

Total Weight
2.500
1.060
1.060
5.000
2.120
2.120
5.000
2.120
2.120
0.010
14.977

2.5 kg
21
1.060 lt
2 x 2.5 kg
42
2.120 lt
2 x 2.5 kg
42
2.120 lt
10 ml
Total Batter
Weight
3 x 250 gm

30 pieces
8 Fast

0.750
Baking Temp.
Baking Time

190 C
10 - 15 min

Method:
CHOCOLATE SPONGE MIX:
Scale all ingredients in group 1 and place into the mixing bowl.

Stage

Mix for 8 minutes on fast speed

Mixing

Prepare a baking tray with pan release.


Place a layer of grease proof paper on top of the pan release layer in the baking tray.
Apply another layer of pan release on top of the grease proof paper. Pour the
chocolate sponge mix batter evenly into the baking tray.
Put the baking tray into a confectionery trolley.

Panning

Scale

VANILLA SPONGE MIX:


Repeat the exact same process above with ingredients in group 2 and place into a
separate baking tray.
PINK SPONGE MIX:
Repeat the exact same process above with ingredients in group 3 and place into a
separate baking tray.
Pre-set temperature on 190C.
Insert trolley into the oven when ready.
Set the baking timer control for 10-15 minutes.

Oven
Settings

Page 94

Method:
After the baking time press / turn the alarm switch off and remove the trolley from the
oven. Lift baking tray from the trolley and place on the production table to cool.

Stage
Unloading

Turn out the chocolate layer for the bottom of the 3 layers.
Remove the grease proof paper from the cake.
Spread 0.250kg smooth Apricot Jam (group 4) evenly over the cake.

Finishing

Turn out the 2nd color, place on top of the jam layer.
Remove the grease proof paper from the cake.
Spread 0.250kg smooth Apricot Jam (group 4) over the cake.
Turn out the 3rd color, place on top of the jam layer.
Remove the grease proof paper from the cake.
Spread 0.250kg smooth Apricot Jam (group 4) over the last layer.
Decorate with Icing sugar mix on top of the jam.
End off with 100/1000's and/or Vermicelli.
Cut into 5 x 6 = 30 pieces with a sharp bread knife.

Dividing

Rainbow cakes are ready for the counter


Tip!
Use different colours of vermicelli on top to decorate each cake differently.

Page 95

12.56

RAVANA (B120, B240, B480)

Group
1

Ingredients
Margarine (Yellow)
Brown Sugar
Syrup
Cake Flour
Bicarbonate of Soda
Oatmeal
Coconut, desiccated

Portion Yield
Mixing Time

Full Mix 30 pieces


Half Mix: 20 pieces
5 Fast

1.25 kg
1.25 kg
100 ml
800 gm
40 gm
1 kg
500 gm
Total Dough
Weight

Total Weight
1.250
1.250
0.100
0.800
0.040
1.000
0.500
4.940

Baking Temp.

240 - 250 C

Baking Time

12 min

Method:
Scale all ingredients in group 1 and place into a small mixing bowl.

Stage
Scale

Mix together by hand.

Mixing

Bring mixture to the boil.

Boil

Scale ingredient in group 2 and add to the above. Allow mixture to cool down
completely.

Scale

Scale ingredients in group 3 and whisk. Add to the above. Whisk until blended.

Scale

Scale ingredients in group 4 and place with above ingredients into the mixer.

Scale

Mix for 5 minutes on fast speed

Mixing

Prepare a baking tray with pan release.


Place a layer of grease proof paper on top of the pan release layer in the baking tray
and ensure it sticks up on the edges of the pan. Apply another layer of pan release on
top of the grease proof paper. Pour the batter evenly into the baking tray.
Put the baking tray into a confectionery trolley.

Panning

Page 96

Method:
Pre-set temperature on 240 - 250C.
Insert trolley into the oven when ready.
Set the baking timer control for 12 minutes.

Stage
Oven
Setting

After the baking time press / turn the alarm switch off and remove the trolley from the
oven. Lift baking tray from the trolley and place on the production table to cool.

Unloading

Full Mix: Cut into 5 x 8 = 40 pieces with a sharp bread knife.


Half Mix: Cut 4 x 5 = 20 pieces with a sharp bread knife.

Dividing

Ravana is ready for the counter.

Tip!
Purchase lemon essence in bottles of 30ml. It makes it easier
During preparation. A full mix uses a full bottle and a half
Mix uses half a bottle.

Page 97

12.57

MUFFINS (B120, B240, B480)

Group
1

Ingredients
Muffin tube (bag)

Portion Yield
Weight per cup

12
0.080kg

1 kg
Total Batter
Weight
Baking Temp.
Baking Time

Total Weight
1.000
1.000
190 - 200 C
15 min

Method:
Insert 12 paper cups (baking cases No. 14 / 12) into the muffin pans.

Stage
Prepare
muffin pan
Piping

Snip the one end of the muffin tube (bag) open, about 1cm in diameter. Squeeze the
batter through this hole into 12 muffin cups evenly, about 0.080kg per cup.
Pre-set temperature on 190 - 200C.
When oven is ready insert trolley into the oven.
Set the baking timer control for 15 minutes.

Oven
settings

Unloading
After the baking time press / turn the alarm switch off and remove the trolley from the
oven. Push trolley towards the dumping table. Pack muffins onto a clean baking tray.
Muffins are ready for the counter.
The following flavours are available: Choc Chip, Blueberry, Banana, Lemon & Poppy
seed, Bran, Bran & Raisin, Butterscotch, Carrot, Daybreak, Double Choc, Health,
Orange, Vanilla, and Choc Chip.

Tip!
Make at least three varieties of muffins at a time to provide
your customers with a choice.

Page 98

12.58

HEALTH LOAF (B120, B240, B480)

Group
1

Ingredients
Rutos Natures Valley Full mix
Yeast
Water

Portion Yield
Mixing Time
Dough Piece

10 loaves
6 Fast / 4 Slow
0.510 kg

3.120 kg
130gm
1.9 lt
Total Dough
Weight

Total Weight
3.120
0.130
1.900

Baking Temp.
Baking Time

5.150
200 - 220C
15 min

Method:
Measure all ingredients in group 1 and place into the mixing bowl.

Stage
Scaling

Mix for 2 minutes on slow speed and 8 minutes on fast speed until dough is developed.
Measure dough temperature. It should be 28C.
Dust the top of the dough in the mixer and the production table. Remove all the dough
from the mixer and place onto the production table.

Mixing

Dust the bowl on the scale and scale off 0.510kg dough pieces.

Dividing

Prepare the next production table by wiping with a damp cloth.


Round each dough piece into a ball with both hands in a clock or anti-clockwise
direction. Ensure the top is smooth. Place dough pieces on the production table with
smooth side on top.

Rounding

Rest rounded dough pieces for 15 minutes.

Resting

Mould each dough piece into an oblong shape.


Brush each moulded dough piece on top with water and sprinkle with 10g of seeds,
e.g. Sesame, Poppy and Sunflower Seeds.

Moulding

Prepare mini pans with pan release. Place dough piece with seam line facing to the
bottom of the mini pan. Put mini pans into the bread trolley.

Panning

Proof for 50-60 min until dough is 1cm above the pan rim.
Pre-set temperature on 200 - 220C.
When oven is ready insert trolley into the oven.
Set the baking timer control for 25 minutes.

Proofer
Oven
Settings

Set the steam timer control on 6 seconds.


Press the steam button directly after the start of baking.

Steaming

After the baking time press / turn the alarm switch off and remove the trolley from the
oven. Push trolley towards the dumping table. Dump the bread from the mini pans on
the dumping table. Pack loaves onto a clean baking tray.

Unloading

Health Loaf is ready for the counter.


Page 99

12.59

RYE BREAD (B120, B240, B480)

Group
1

Ingredients
Ruto Continental Rye Full Mix
Yeast
Water

Portion Yield
Mixing Time
Dough Piece

10 loaves
2 Slow / 6 Fast
0.500 kg

3.120 kg
80 gm
1.8 lt
Total Dough
Weight
Baking Temp.
Baking Time

Total Weight
3.120
0.080
1.800
5.000

250 & 200 C


25 min

Method:
Place the proofing baskets on top of a baking tray.
Put baking tray with baskets into a confectionery trolley.
Put baking trays with moulded dough pieces into a confectionery trolley.
Put dusting on top of these dough pieces.

Stage

Proofing
Proof for 60 min.
BASKET PROOFINGS
Prepare a baking tray with sponge roller and pan release.
Turn the basket carefully up side down onto the baking tray.
Preparing
Dust the tops of the Rye bread.
Cut the dough on top as desired with a very sharp knife or blade.
Pre-set temperature on 250C.
When oven is ready insert trolley into the oven.
Set the baking timer control for 25 minutes.
Set the steam timer control on 6 seconds.
Press the steam button directly after the start of baking.
After 2 minutes, open the damper.
After 5 minutes, close the damper.
Reset the oven temperature on 200C.

Oven
Settings

Steaming

Oven
Settings

Unloading

After the baking time press / turn the alarm switch off and remove the trolley from the
oven. Push trolley towards the dumping table. Lift baking tray from the trolley and
place on the production table. Pack loaves onto a clean baking tray.
Rye bread is ready for the counter.

Page 100

12.60

APPLE CRUMBLE SLAB

(B120, B240,

B480)
Group
1

Ingredients
Margarine
Eggs
Sugar
Cake Flour
Baking Powder
Salt
Pie Apples
Bakers Mix
Cinnamon Sugar Mix

Portion Yield
Mixing Time

1.1 kg
8
900 gm
2.250 kg
50 gm
10 gm
1.5 kg
250 gm
50 gm
Total Dough
Weight
40 pieces
6 Fast / 4 Slow

Total Weight
1.100
0.400
0.900
2.250
0.050
0.010
1.500
0.250
0.050
6.510

Baking Temp.
Baking Time

190 C
15 min

Method:
Scale all ingredients in group 1 and place into the mixing bowl.

Stage
Scaling

Mix for 6 minutes on fast speed

Mixing

Scale all ingredients in group 2 and add to the mixing bowl.

Scaling

Mix for 4 minutes on slow speed until a dough forms.


Scale 1.600kg dough and keep in the fridge.

Mixing

Prepare a baking tray with pan release.


Spread the remaining dough by hand at first and then roll the dough evenly in the
bottom of the baking tray.

Panning

Scale Pie Apples in group 3 and chop finely.


Scale the remaining ingredients in Group 3 and place all group 3 ingredients in a small
mixing bowl and mix.
Spread the apple mix on top of the dough in the baking tray.

Scaling

Grate the 1.600kg batter kept aside across the apple layer.
Put baking tray into a confectionery trolley.

Finishing

Pre-set oven temperature on 190C.


Insert trolley into the oven when ready.
Set the baking timer control for 15 minutes.

Oven
Settings

After the baking time press / turn the alarm switch off and remove the trolley from the
oven. Lift baking tray from the trolley and place onto the production table.
Cut into 5 x 8 (40 pieces) with 5-wheel cutter and sharp knife.

Unloading

Apple Crumble is ready for the counter

Page 101

ASSORTED MIXES

12.61

(B120,

B240,

B480)
12.61.1

BUNGLAZE (B120, B240, B480)


INGREDIENTS

KG

GROUP
1

Bun Glaze Mix


Hot Water ( 50C)

0.400
0.650
1.050

TOTAL WEIGHT
Whisk group 1 ingredients until totally dissolved.
Brush bun glaze on tops of appropriate products immediately after
baking.

MIXING

12.61.2

CINNAMON SUGAR MIX

(B120,

B240, B480)
INGREDIENTS

KG

GROUP
1

White Sugar
Cinnamon, fine

1.000
0.300
1.300

TOTAL WEIGHT
Mix group 1 ingredients thoroughly and store in airtight container.
MIXING

Page 102

12.61.3

CUSTARD MIX (B120, B240, B480)

GROUP

INGREDIENTS

KG

Instant Custard Powder

0.400

Cold Water

1.000

TOTATL WEIGHT

1.400

Whisk group 1 ingredients until well blended.


MIXING
Allow to stand for at least 5 minutes to thicken.

12.61.4

PIZZA BASE MIX

(B120,

B240,

B480)
GROUP
1

MIXING

INGREDIENTS

KG

South Bakels Base Powder

0.500

HOT Water

2.500

TOTAL WEIGHT

3.000

Mix group 1 ingredients until smooth.

Page 103

12.61.5

ICING SUGAR MIX

(B120, B240,

B480)
GROUP

INGREDIENTS
KG

MIXING

Icing Sugar Powder


Water
TOTAL WEIGHT

1.200
0.200
1.400

Whisk group 1 ingredients until smooth.


Optional: Add coloring to icing sugar mix to desired colouring.

Page 104

12.62

CHICKEN MARINADE

(B120, B240,

B480)
Group
Ingredients
Hot Water
Cooking Oil
Lemon Juice
Peri- Peri Powder
Chicken Spice
Red Paprika
Fine Salt

2.250 lt
1lt
500 ml
100gm
250 gm
250 gm
100 gm

Total Weight
2.250
1.000
0.500
0.100
0.250
0.250
0.100

Total
Weight
Marinade Time

Every 20 min

Cooking Temp.
Cooking Time

4.500
150 C
45 min

Page 105

12.63

CHOC SPONGE CAKE (B120)

Group 1
Ingredients:
Eggs
Water

Total Weight
0.450
0.400
Total Weight

0.850

Group 2
Ingredients:
Pettina Instant Chocolate
Sponge mix

Total Weight
1.000
Total Weight

Method:

1.000

St a g e

Place group 1 into a mixing bowl

Scaling

Add group 2 and mix at a slow speed until powder is dispersed

Mixing

Whisk at fast speed for 8 10 minutes

Mixing

Prepare sponge tins with Tinglide and fill no more than of the tin with
Sponge mix

Molding

Bake at + 190oC for 20-25 minutes depending on the size of the sponge

Baking

Page 106

12.64

FRUIT PIE FILLING

(B120,

B240,

B480)
Group 1
Ingredients:
Sugar
Pettina Instant Thickener

Total Weight
0.500
0.100
Total Weight

0.600

Group 2
Ingredients:
Fruit juice / cold water
Canned fruit (drained) etc
pineapples

Total Weight
1.000
3.200
Total Weight

Method:

4.200

St a g e

Mix group 1 well together

Mixing

Add group 2 slowly to prevent lumping

Mixing

When completely dispersed add canned fruit

Mixing

Fill into par-baked tart bases and bake


Viennese Biscuit mix can be used to produce tart bases

Baking

Note: The fruit juice drained from canned fruit may be used as group 2 (fruit
juice/cold water)

Page 107

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