National Textile University Faisalabad

Bachelor of Science in Textile Engineering

Course Code: YM-4015

Semester: 8th
Dept.: YMD
Topic
Spin Plan of A.A Spinning Mill Limited
(AASML)

Submitted by
Aqeel Sabir Ali

(11-NTU-004)

Haseeb Ahmad

(11-NTU-009)

Mian M. Arsalan

(11-NTU-015)

Syed Abdullah Hassan

(11-NTU-037)

Zaheer Abbas

(11-NTU-042)

Submitted To

Sir Uzair Hussain

Contents
Spin Plan in AASML.....................................................................................................
1.1 Auto Cone.............................................................................................................
1.2 Ring Frame...........................................................................................................
1.3 Roving Frame........................................................................................................
1.4 Draw Frame Finisher.............................................................................................
1.5 Comber.................................................................................................................
1.6 Lap Former...........................................................................................................
1.7 Breaker Drawing Frame........................................................................................
1.8 Card....................................................................................................................

Spin Plan in AASML

The production of compact yarn is 1784lbs/day. So the following spin plan
is according to only this production.

1.1 Auto Cone

Winding rate

900m/min

Efficiency

70%

Production

winding rate*1.0939*60*8*no. Of spindles*eff.

Count*840

No of spindles

production* count * 840

Winding rate*1.0936*60*24*eff.
=

1784*40*840
900*1.0936*60*24*0.70

60.41

61

No of spindle/frame
=
Waste %age
Input

61/60

1.02 = 1 frames
=

1%

output * 100/100-w

1784*100/99

1802 lb/day

It is output of ring frame

1.2 Ring Frame

Production

1802 lbs/day

Efficiency

97%

Spindle speed

T.M

4.2

T.P.I

26

Production =
no.spindles * 0.97

21500rpm

spindle speed * 1/36*1/840*40 * 60 *24 *

T.P.I

1802

21500 * 1/36 *1448*no of spindles * 0.97

26

No of spindles

=
=

No of frames

Input

1802*26*36/21500*1448*0.97

1887
=

1 frame of 1008 spindles (BT 702 E)

1 frame of 960 spindles (RX 240)

output * 100/100-w

1802* 100/100-2

1839 lbs/day

It is out put of roving frame

1.3 Roving Frame

Production

1839lbs/day

Spindle speed

1100rpm

Hank roving

1.22

T.P.I

Production=

1.5

spindle speed x ( no of spindles) x (1/36) x (1/840)x

0.93x60x24x0.90
No of spindles
speed*60*24*0.90
=

1839*15*36*840*1.22/spindle

70

No of spindles/frame

60

No of frames

70/60

1.1

Waste%

0.5

Input

output * 100/100-w

1839 * 100/100-0.5

1848lbs/day

It is the output of draw frame finisher

1.4 Draw Frame Finisher

Production

1848lbs/day

Delivery speed

405m/min

Sliver count

60gr/yd

Efficiency

85

Production
deliveries*eff.

delivery rate*1.0936*w*60*24*no of
7000

No of deliveries

1848*7000/405*1.0936*60*24*.85

0.39

Only one frame is required for achieving this production

Waste
Input

0.5

output * 100/1001-w

1848 * 100/100-0.5

1857lbs/day

It is the out put of comber

1.5 Comber
Production

Nipping rate
Amount of feed

1857lbs/day
=

375

5.2mm

Comber noil

19%

Coming head

Efficiency

92%

Production
deliveries/

=375*5.2*(100-19)*60*24*8*1050*0.92*no of

100*1000*7000*0.914
No of deliveries

Waste
Input

0.7 = 1
=

0.5%

out put * 100/100-w

1857 * 100/100-0.5

1866lbs/day

Output for the lap former

1.6 Lap Former

Production

1866lbs/day

Delivery speed

100m/min

Lap weight

1050gr/yd

Efficiency

70%

Production
machines

delivery rate*1050/7000 *1.0936*60*24*0.7*no of

No of machines

0.11 = 1

Waste
Input

0.5%

output * 100/100-w

1866 * 100/100-0.5

1875lbs/day

It is the output for the breaker drawing frame

1.7 Breaker Drawing Frame

Production

1875lbs/day

Delivery speed

400m/min

Sliver weight

62gr/yd

Efficiency

85%

Production
machines

delivery rate*1.0936*62/7000 *1448*0.85*no of

No of machines

0.39 = 1

Waste
Input

0.5%

output * 100/100-w

1875 * 100/100-0.5

1884lbs/day

It is the output of card

1.8 Card
Production

1884lbs/day

Delivery speed

130m/min

Sliver weight

62gr/yd

Efficiency

80%

Production
cards

delivery speed*1.0936*62/7000 *60*24*0.8*no of

No of cards

1.3 = 2

Waste
Input

6.5%

output * 100/100-w

1884 * 100/100-6.5

2015lbs/day

Summary: It is the output of blow room per day for 18 bags of 40/s
compact combed from Pakistani cotton.