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A
PROJECT REPORT ON
ACKNOWLEDGEMENT
We express esteemed gratitude and sincere thanks to our worthy lecturers guide Prof.
. Our
vocabulory do not have suitable words benefiting to high standard at knowledge and extreme
sincerity, deviation and affection with they have regularly encouraged us to put heart and soul
in this work.
We also convey great thanks to our H.O.D. Prof. P.R. Tripathi and
Principal Prof. M.S. Hiremath who helped a lot for this project.
Our parents and relatives who always bear with us in very critical situation
have contributed a great deal in making this for us. As we give expression to our love and
appreciation for them our in full.
Thanking all,
Yours Faithfully
SERIAL NO.
CONTENTS
PAGE NO.
INTRODUCTION
VALVE TRUBLES
VALVE SEATS
MOUNTING OF MOTOR
12
CALCULATIONS
13
SPECIFICATION OF COMPONENT
14
POPET VALVE
15
MATERIAL
16
MOTOR
18
10
19
11
BATTERY
21
12
CONCLUSION
23
13
24
14
PHOTOGRAPHIC VIEWS
25
INTRODUCTION
2.VALVE TRUBLES :
The main trouble occur in the engine valve (POPET VALVE) are discuss below
along with their possible causes & steps to avoid their recurrence. Burning of valve face:This may be caused due to : 1)
Poor valve seating that allows the high temp & high press gases to leak between the
3. VALVE SEATS :
fig no.1
Part of any good rebuild is a valve job. If the valves leak, the engine will just not run right. So
we want good valve seats. How do we get them ? Let's just start from the top.
fig no.2
First look at the end of the valve and how the valve keepers fit around the valve stem. Things
should look like this when you finish. This is how I remove the valve keepers. It sounds wild,
but it works great. Take the head, put shop towel in the combustion chamber and turn it over
so the valve ends are up. Take a deep well socket that is the same diameter as the valve spring
cap, and put a little ball of wadded up paper in the square end. This will keep the valve
keepers from popping out. Now take the socket and put it on the valve with the square end
up. With it centred and square on the valve spring keeper cap, hit it sharply, but not too hard,
with a hammer. The two valve keepers will fall out and you can take the spring cap and
springs off the end of the valve. This sounds quite radical, but it works great, and if done right
will not hurt anything. If you are uncomfortable with this, use the valve spring compressor,
but that is a lot more work and more chance of loosing parts.
fig no.3