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Chemical process flowchart

Before performing chemical process!


Go to chemical recipe computer (see
next slide) log in and select the exact
process you plan to perform.

is your desired process listed?

(Last updated 02/10/12)

no

yes
Before generating waste!
Verify the physical existence of waste bottle for planned process. A map of
waste locations is available in the user interface (also in next slide). Each
waste bottle has a tag with the bottle code and the waste name displayed
in the user interface (see slide 3 for a description of bottle codes).
Record waste bottle code and location to use once waste is generated

waste bottle exists and is not full?

no

yes

Stop work!
See point of contact
or other staff member

Press START PROCESS then exit software

Perform process and generate waste


Estimate the volume of generated waste
Locate waste bottle and verify that waste label contents matches actual
generated waste
Dispose waste in waste bottle
Log in software

Input estimated waste volume


Press END PROCESS then exit software

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Chemical waste areas in cleanroom


cleanroom
2

cleanroom
3

Lithography
lab

A-II

OS-I

Thin film
lab

Chemical recipe
log station

cleanroom
4

Metrology lab
cabinet

OS-I
A-IV

OS-II
A-I

Helios room

B-II
A-III

A-I (acids only!)

R-I

B-I

R-I

R-I (photo and e-beam resists)

A-II (piranha only!)

B-I (bases only!)


B-II (RCA-SC1 only!)

A-III (aqua regia only!)

OS-I (only for IPA, Methanol and Acetone!)

A-IV (buffered oxide etch only!)

OS-II (organic solvents only!)

Hood
Workbench

Description of Waste Bottle Codes


Waste bottle codes are found in tags attached to the neck of waste bottles. To find a waste bottle:
1) Locate the waste cabinet where the waste bottle is stored. The waste cabinet/area name consists of
the letter and roman numeral in the waste bottle code (see example below). For a map of locations
of waste cabinets/areas see next slide.
2) The rightmost number in the waste bottle code denotes the bottle number inside the corresponding
cabinet/area (see example below)

Example:

Waste cabinet/area group:


A=Acid
B=Base
OS=Organic solvent
R=Photo or e-beam resist
HW=Hazardous waste
OW=Other waste

A-I-3
Waste cabinet/area
number (roman numeral)
There might be more than
one cabinet/area of same
chemical group

Waste bottle number


Bottle number inside
cabinet/area

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Instructions for Chemical Recipe Log Station


Before performing chemical process!
1)
2)
3)
4)
5)
6)

7)

Open Chemical Recipe Log software (waste-log.exe). Enter your life number.
Select the chemical waste you plan to dispose. The listed waste has to be the exact waste you are planning to generate.
Locate the actual (real) waste bottle according to the listed waste bottle code (a MAP OF WASTE LOCATIONS can be
obtained from the corresponding user interface button).
Verify that the waste name on the bottle matches the name in the user interface and that the bottle can accept the waste
amount you plan to produce.
Record on your notebook (or something similar) the waste bottle code and location to use once waste is generated.
Go over any particular instructions (click SOP button). Also, review any potential hazards and safety precautions (click
MSDS button). THE INFORMATION IN THE USER INTERFACE DOES NOT REPLACE THE SPECIFIC INSTRUCTIONS
YOU HAVE RECEIVED WHEN TRAINED TO WORK WITH THE LISTED CHEMICALS.
Press START PROCESS in the user interface and exit software.

After performing chemical process!


1)
2)
3)
4)
5)
6)
7)

Bring the correct waste bottle to the waste generation area (usually under a chemical hood).
Verify that the waste bottle code in the bottle tag is the one you have recorded in your notebook. Also, verify that the
bottle tag waste name matches the actual generated waste.
Dispose waste in waste bottle. Follow all the safety protocols you learned during training when performing this task.
Store bottle in its appropriate waste cabinet or waste area (a MAP OF WASTE LOCATIONS can be obtained from the
corresponding user interface button).
Open Chemical Recipe Log software (waste-log.exe). Enter your life number.
Enter the estimated volume (in milliliters) of generated waste.
Press END PROCESS, then exit software.

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