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INDEX

20nb L C D Auto Mpv


1
2
3
4
5

Introduction and Features of SOLOMATIC


Possibilities and Scope of Automation
Installation Guidelines and Piping diagram
Specifications
Programming Instructions
a. Glossary of terms
b. How to enter Password , required Time and select required option / Operations of Keys?
c. How to SKIP , HOLD an operation?
d. VIEW Mode
e. Advance Programming
f. Operating sequence
6 Wiring connections
7 Exploded view of SOLOMATIC Auto MPV
1. Introduction and Features of SOLOMATIC
Introduction :
Solomatic is the most , Advanced Microprocessor Based , Fully Automatic Multi Port Valve in India .It
automatically carries out all the operations like Brine Injection / Slow Rinse / Fast Rinse & back to Service
in fresh recharged condition. The advanced components like current limiter, watch dog IC and high quality
electronics ensure trouble free operations for years in tough Indian conditions. Being indigenously made to
suit tough Indian conditions Solomatic Automatic Softener comes with full one year guaranty , easy
availability of spares & after sales services.
Unique Brine Director ensures that Brine Solution is prepared automatically (no need to stir salt for half an
hour ) during service cycle of softener with soft water to ensure that you get more output from your
plant.
Features of SOLOMATIC AUTO MPV :
1. The SOLOMATIC AUTO MPV automatically counts down the timing of each step, goes on to the
next step and comes back to service.
2. Regeneration / Backwash cycle can be started by:
a. Pressing a key
b. From an external pulse
c. From a pulse signal from the previous unit
d. By pump-on timing settable which is up to __ Hrs with least count 1 min
e. By volume, which means by using electronic flow sensor
f. By time of the day /week (OPTIONAL)
3. Two auxiliary outputs to control additional solenoid valves.
4. Optional inputs are:
a. Brine switch interlock
b. Raw water / Treated water tank level control
Added advantages:
1. Robust power supply 80 Volts to 280 Volts.
2. Automatic Start up Rinse possible.
3. Counter: This tells how many cycles have been completed.
4. Hold-Release Skip facility to assist trouble shooting
5. External input count
6. IP 55 actuator box
7. External buzzer for audio alarm in case of malfunction.
8. Conductivity interlock for D.M.Plants.
9. Combined volume & conductivity interlock.

Page - 1 -

Back to Index

2. Possibilities and Scope of Automation


( For STAND ALONE UNIT )
1. Semi Auto : Press a button to initiate regeneration / backwash. Unit goes into
regeneration and back to service on its own.
2. Fully Auto : Automatic regeneration takes place based on external signals ;
A..Pump ON time: Selecting this feature allows one to program the number of hours & minutes that the
raw water pump keeps water flowing through the unit before regeneration starts. It is settable up to 99 Hrs & 59 Mins.
with a least count of 1 min. for the auto wash processor to know that the pump is ON the auxiliary output of pump
starter is to be connected to the auto MPV. This will also ensure that even the regeneration timing count down will
happen ONLY when the pump is ON.
B. Flow sensor : The Auto valve counts down the programmed output based on
signal from
flow sensor. When it reaches zero, the unit goes into regeneration automatically.
C. Real Time clock (optional) : Regeneration starts at the programmed time and
day of the week and unit goes back into service on its own once the regeneration is over.
D. External Input Signal from PLC or Previous Auto MPV.
Brine Tank Automation :
A brine level switch can be inserted in the brine tank which switches between brine and water.
1. When regeneration is initiated by any means , the Auto MPV first checks whether the Brine switch
indicates presence of brine. If not it gives an alarm indicator.
2. When regeneration step is over , if the brine switch still detects brine it gives an alarm
Regeneration incomplete. REGENERATION FAIL
Spare Relay (Standard) :
A spare relay output is available which can be programmed to start any time after start of cycle and for
any duration up to 99 min. Its possible uses are as follows;
1. Remote (Panel) indication of regeneration in progress.
2. Operation of fast rinse solenoid valve for down flow softeners.
3. Operation of raw water bypass solenoid valve during regeneration.
4. Operation of regeneration suction solenoid valve in Auto D.M. plant.
5. To bypass high pressure cut off of Hydro-pneumatic system during regeneration.
Second Spare Relay ( Optional) :
This relay can be used to operate a remote (panel) annunciator whenever any fault condition occurs.
Conditions under which annunciator (buzzer) will activate ;
1. If unit does not go from one step to another within specified time limit (200 sec.)
2. When brine switch is provided and if brine is not ready at the start of regeneration.
3. If brine still remains in brine tank at end of regeneration.
4. Internal malfunction. (Reed switch short)
3. Installation Guidelines and Piping diagram
Solomatic is Advance microprocessor Based Mini Computer.
Install the Solomatic in Shade / inside a covered room.Keep it away from sunlight ( the way you keep
your Computer / TV / Washing M/c ).Keep it away from dust & water.Kindly go through the various
installations recommended below & ensure that you have installed each & every required component for
trouble free operation of the plant.
TWT
Piping Precautions.
1) Ensure that Inlet / Outlet pipe is well supported & it does not transfer any load on the MPV.
2
2) Ensure that shut off head of Raw Water Pump is below 5 Kg / Cm
Piping Diagram

1) Standard: When Raw Water Tank is on


ground level
Install Vacuum Breaker
at the Inlet of Softener
to Prevent
Brine
Solution
from
Entering
the
Raw
Water Tank

RWT

RWT

Page -2-

5. Programming Instructions
5a. Glossary of terms :

MOT ON DELAY:XXX

Motor ON delay time :-

When AutoMPV changes its position from Service to Regeneration or Regeneration to Rinse and so on it will send signal to Raw
water pump /
Solenoid valve to stop. Once the pump or solenoid valve stops , the pressure in the system reduces. However it takes some time
for system pressure to become zero. The time in which system pressure goes to zero after Raw water pump / Solenoid valve is stopped,
can be programmed as Motor ON delay time.Normally even in same system the time required by system to attain zero pressure also varies .
e.g.
Position change

Normally time required for system pressure to become zero

From Service to regeneration

Less time required.

From Rinse to Service

Less time required.

From Regeneration to rinse

More time required.

Always program maximum time required for system pressure to become zero as Motor ON delay time.
CYCE COUNT:XXX
Cycle count :Displays number of time the unit had finished regeneration.

REGN TIME: XX

Regeneration Time:The required duration of regeneration in XX mins.

RINSE TIME: XX

Rinse Time:The required duration of rinse in XX mins.

RST CYC. CNT?

Reset cycle counter:Select YES or NO if you wish to reset cycle counter

RINSE TIME: XX

Default Settings:Select YES or NO if you wish to continue with default settings


External Pulse:-

EXT PULS: XX
SENSOR:

Sensors :None - No Sensor is selected & Auto MPV will go in Regeneration mode once the REGN
key is pressed or When External Signal
Auto MPV / PLC or Cond. Meter/ Batcher / pH meter / External Timer etc. is used to give potential free pulse input to Auto MPV to go in
Mode.
Pump Time - When Astero Panel is used to give signal to Auto MPV to go into regeneration mode. Pump Tim is to be used when
regenerate the Softener / Backwash the Filter after X hrs of pump operation. This is fairly accurate & economical alternative to flow
batcher.

like Another
regeneration
you want to
sensor / flow

Flow Sensor If this feature is active then sensor can send Auto MPV in continuous loop.
Startup Rinse :ST RINSE
MAN (Manual) - Unit goes into Rinse mode when RESET key is pressed.
AUTO (Automatic) - Unit goes into Rinse mode automatically whenever unit restarts / switched ON.
BRINE
Brine I/L (Interlock) :It is to be selected as ON whenever Brine switch is used and as OFF when Brine switch is not used. A brine level switch can be inserted in the
brine tank and it switches between brine and water.
1.When regeneration is initiated by any means , the Auto MPV first checks whether the Brine switch indicates presence of brine. If not it gives an
alarm indicator.
2. When regeneration step is over , if the brine switch still detects brine it gives an alarm Regeneration incomplete. Also refer Installation
Drawing for brine switch.

EXT IP CNT

External I/P count :It indicates no. of External input signals after which unit would go into regeneration mode. This is useful when more than one units are operating

in series or parallel. E.g. If External I/P count is set as 3 , then unit will go into regeneration only after receiving the signal 3 times.
PUMP IL
Pump Interlock :When Pump Interlock is kept ON , if pump stops during regeneration cycle for any reason , the Solomatic will STOP countdown of the regeneration
time. When pump restarts , the Solomatic will restart the countdown from position / time where pump was stopped. When Pump Interlock is kept

OFF & if pump stops during regeneration cycle for any reason the unit
ADVISABLE for healthy running of Softener.

still counts down the Regeneration Time. However this is NOT

2) When Raw Water Tank and Treated Water


Tank is on ground level
Inlet

3) When Raw Water Tank is above


ground level giving Positive Head

Outlet

Intisoft

Outlet

RWT

Requires vacuum
Breaker or Pipe open to
atmosphere at the outlet
to prevent Brine
entering the soft water
when RWP is stopped.

TWT

NRV

Solenoid Valve

Intisoft

Air gap

RWT

RWP

TWT

Water
Level

RWT

RWP

4) When softener is getting the raw water supply


from common pump ( Not dedicated)

5) Hydro-Pneumatic System

Common Supply

HydroPneumatic
Tank

TWT

Intisoft

RWP

Note: Solenoid
Valve is necessary
to stop the water
flow before disc of
MPV starts rotating
from one step to
other

Inlet

Outlet

Solenoid Valve 1

Solenoid Valve

RWT

Inlet

NRV

Solenoid Valve 2
NOTE: The function of the
Solenoid valve here is to isolate
the softener from the
Hydropneumatic pressure

Page-3-

Intisoft

AUX2 OP

AUX1 OP

Auxiliary Output :Mode 1 :The Relay will remain energized during entire regeneration cycle.
Mode 2 : After regeneration start, relay energizes. After motor on delay time is over, relay will be off.
Mode 3 : Relay will start when valve is in service and will stop once regeneration starts.
Mode 4 : ON DLY: This is the time for which relay will not get energized after the regeneration starts. Once this set time
is over relay will start. OFF DLY: This is the time for which the relay will stay on and will switch off once the time is elapsed.
Mode 5 : ON DLY: This is the time for which relay will not get energized after the rinse starts. Once this set time is over
relay will start. OFF DLY: This is the time for which the relay will stay on and will switch off once the time is elapsed.
Mode 6 : This will give pulse output after completing one cycle of operation.
Mode 7 : Any fault condition on valve, this relay will get energized to get an alarm.
Mode 8 In this mode pump relay is on during service & the output configured in mode 8 will work as a pump relay
during regn/backwash cycle.NO contact of pump relay to be used for controlling pump starter/contactor.
Mode 9 In this mode pump relay / output configured in mode 9 will work as pump relay for alternate service &
regn/backwash cycles. NO contact of pump relay to be used for controlling pump starter/contactor.
Default Display :-

DEF DISP

Default Display this feature enables you to select Display on Auto MPV as Softener / Cation / Anion / Filter / Downflow Softener
Auxiliary Inputs:AUX IP
OFF: No auxiliary input.
BRINE: This will enable Brine Interlock.
COND: This will enable conductivity interlock.
RWLVL: Raw water tank level control
TWLVL: Treated water tank level control
5b. How to enter Password , required Time and select required Option / Operations of Keys?
The Password is a two digit number. When display shows

PASSWORD : 00,

in TENs place blinks. Increment it till desired number appears by pressing the
press

first the digit


key. Then

key to move to UNITs place. Increment till desired number appears. Press

key to enter the password. There are two password :- 1. Password 64 ( Basic Programming )
2. Password 84 ( Advance Programming Not to be used by User )
If an incorrect password is entered, the display shows
to SET MODE.

PASSWORD ERROR

. To again enter the password go back

Similarly , you can enter the required time for Regeneration , Rinse etc. by pressing

and

Keys. The
key is used to increment the blinking digit from 0 to 9 only and the
the digit position among HUNDRED , TEN and UNIT s place.
The

key is used to Toggle

key is also useful to toggle between the various options available in SET MODE.

Whenever any fault conditions occur the inbuilt buzzer sounds, The fault condition can be accepted byPressing
RESET key.
5c. How To SKIP , HOLD an operation ?
To SKIP an operation :- To SKIP an operation (Regeneration / Rinse) press
in following cases ;

1. If by mistake

key once. An operation can be skipped

start key is pressed or by error an external unit has sent a signal to start

Regeneration , press

key to SKIP the operation & take the unit back to Service mode.

2. It can also be used to shorten Regeneration / Rinse operation time than the programmed time.
E.g. If programmed time for a operation is 45 min. and you want to shorten it to 25 min.
then press

key when countdown of the operation has reached (45 25 =) 20 min.

To HOLD an operation :- An operation (Regeneration / Rinse) can be put on HOLD , to extend


its time than the programmed time by pressing
position until you press

key. The valve will remain in the same

key once again. E.g. The programmed time of an operation is 45

min. and you want to extend it to 50 min. , then press


After (50 45 =) 5 min. are over again press

key anytime during the operation.

key to restart the time countdown.

Page 5 -

20NB LCD TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONS : FOR FILTER / SOFTNER


1) Valve Connection with top opening vessel
2) Max Flow rate (valve + strainers + riser pipe)
3) Max.Operating pressure
4) Riser Pipe size
5) Inlet,Outlet,Drain Connections

:
:
:
:
:

2.5''npsm (8 tpi).
2000 lph @ 0.5 kg/Cm2
5 kg/Cm2.
25mm PVC pipe.
''BSPF Quick release
coupling elbow 'OR'
straight (adaptor for
converting to '' BSPF also
available)
6) Riser pipe lenth with bottom strainer attached should be 9mm below vessel top.
7) 1/8'' BSPF nozzles across inlet,outlet for pressure gauge/sample valve.
ADDITIONAL FOR SOFTENER:
8) Regenerant suction tubing size
9) Maximum resin quantity
10) Injector ratio
11) Minimum pressure for uniform suction

:
:
:
:

''
100 Lr.
1:2
2 Kg/Cm2.

Electrical
Supply Voltage 80 to 280 Volts80 to 280 Volts
Frequency 50 Hzs50 Hzs
Power consumption 5VA5VA
Memory retention 5 years5 years
Display 16 Character LCD16 Character LCD
Relay outputs Aux I and Aux II Both programmable in 6 ModesBoth programmable in 6 Modes
Others
Operating Temperature 0 - 500 0 - 500
Humidity 80% Max80% Max

Electrical
Supply Voltage
Frequency

80 to 280 Volts
50 Hzs

80 to 280 Volts
50 Hzs

Power consumption
Memory retention

5VA
5 years

5VA
5 years

Display

16 Character LCD

16 Character LCD

Relay outputs Aux I and Aux II

Both programmable Both programmable


in 6 Modes
in 6 Modes

Others
Operating Temperature
Humidity

0 - 50
80% Max

0 - 50
80% Max

==================================================================================================

VIEW MODE
SOFTNER / FILTER

MODE
MODE
VIEW MODE
VIEW MODE
MODE

RESET

SET MODE
QUIT

CYCLE COUNT : XXX


RESET
SET MODE

PASSWORD:XX
REGN

PASSWORD:64

RESET

SET TIMERS?

MODE

MOT ON DELAY

RESET

REGN TIME : XX

RESET

RINSE TIME: XX

MODE
RESET

RST CYC.CNT
MOT ON DELAY
MODE
RESET

EXIT

MOT ON DELAY : XXX

RESET

RST CYC. CNT : NO/YES

RESET

EXIT

RESET

QUIT

RESET

SOFTNER

ADVANCE PROGRAMMING
SOFTNER

MODE

AUX1 OP

VIEW MODE

MODE
RESET

SET MODE
AUX1 OP : MODE X
MODE
RESET
RESET
QUIT
PASSWORD:XX
AUX2 OP
PASSWORD:84
RESET
RESET
AUX1 OP : MODE X
DEFF SETT?
RESET
MODE
RESET

AUX3 OP

SENSOR
DEF SETT : NO

RESET

MODE
RESET

AUX1 OP : MODE X

AUX1 OP

MODE

AUX2 OP

MODE

AUX3 OP

ST RINSE

RESET

SENSOR : NONE

RESET

RESET

RESET

MODE

ST RINSE : MAN

MODE
SENSOR : PMP TIM

ST RINSE

RESET

SENSOR :

RESET

TIME : XXX

MODE

RESET

RESET
ST RINSE TIME : XX

MODE

SENSOR : FLO SEN

RESET

VOLUME : XXX: 2M
RESET

DEF DISP
DEF DISP?
MODE

RESET
AUX3 IP

MODE

DEF DISP? SOFTNER

RESET
AUX2 IP

AUX1 IP

RESET

AUX1 IP : PULSE

MODE

AUX2 IP

RESET
AUX3 IP

MODE

AUX IP: OFF

RESET
EXIT

AUX IP

RESET

AUX IP

RESET

EXIT

SOFTNER

MODE

VIEW MODE

MODE

SET MODE
QUIT
RESET

PASSWORD:XX

RESET

PASSWORD:44

PASSWORD:44

PASSWORD:24

RESET

RESET

RESET

MODE : WORKING

RESET

RTC PRESENTS:YES

ML/PULSE:XXX.0

MODE

CHECKING RTC...OK

MODE

RESET

RTC PRESENTS:NO

QUIT

RESET

RESET

RESET

STANDING BY

QUIT

VOLUME:XXX.2M

TIME:XXX

QUIT
MODE : STAND BY

12 V

RED

INPUT 1 INPUT 2

PUMP
TIME

COM.
FOR
INPUTES

GREEN

BLACK

FLOWSENSOR

INPUT 3

COM.
FOR
INPUTES

COM.
OUTPUT
2

NO.

COM.
OUTPUT
1

NO.

COM.
OUTPUT 3

NO.

COM.
TO
PUMP
CONTACTOR

NC.

PUMP OUT
10 AMP MAX

C
NC
MPV POWER
TOP JMP
SUPPLY
CONTRACTOR

10

NO
AUX
CONTACT

15

14 COM

NC

TO PUMP CONTRACTOR

13
OUTPUT 3
10 COM

NO

12
OUTPUT 1
COM
9

NO

11
NO
OUTPUT 2

COM. FOR INPUTS


7

COM

INPUT 3
6

COM. FOR INPUTES


5

OR

PUMP TIME
4-5
GREEN

PRESSURE
SWITCH

P
N
INPUT

TREATED
WATER
FLOATY

NO

SINGLE PHASE PUMP


CONTROLLER

BLACK

MCB 16A

A1

14

INPUT 2

T2

T1

INPUT 1

13

L2

+12V

L1

A2

LCD MPV 20NB

AUX SUPPLY FOR MPV

FLOW SENSOR
1-4-5
R-G-B

STAND ALONE FILTER LCD MPV 20/25 NB - SINGLE PHASE CONTROLLER

In set mode. password 84; programmable inputes (filter):


1. Inpute 1 (1-7) - raw water level / treated water level
2. Inpute 2 (3-7) - inpute pulse or treated water level
3. Inpute 4 - flow sensor (1-4-5) or pump time (4-5)
Programmable output 1(9-12), 2(8-11) & output3(10-13) can be configured in 9 modes
as per requirement

M/S INITIATIVE
INI-SYS-MPV20NB-WD-401-01

All connections should be made with Tinned-Cu wires with Gray Insulatio,Appropriately Ferruled and lugged

1 2 3 4
R Y B N

5 6 7
R Y B

10

11

TO PUMP
CONTACTOR
C
NC

MPV POWER
SUPPLY

12

13

R Y B

NO

R Y B N

15

14 COM

NC

TO PUMP CONTRACTOR

13
OUTPUT 3
10 COM

NO

12
OUTPUT 1
COM
9

NO

11
NO
OUTPUT 2
COM

AUX CONT.
C

NC

In set mode. password 84; programmable inputes (filter):


1. Inpute 1 (2-7) - raw water level / treated water level
2. Inpute 2 (3-7) - inpute pulse or treated water level
3. Inpute 4 - flow sensor (1-4-5) or pump time (4-5)
Programmable output 1(9-12), 2(8-11) & output 3(10-13) can be configured in 9 modes
as per requirement

Power Wiring: 1.5 sq. mm


Control Wiring : 0.5 sq. mm

OR

PUMP TIME
4-5

COM. FOR INPUTS

INPUT 3

BLACK

PRESSURE
SWITCH

THREE PHASE PUMP


CONTROLLER

COM. FOR INPUTES

A2

14

T3

GREEN

T2

INPUT 2

T1

13

TREATED
WATER
FLOATY

L3

INPUT 1

L2

L1

LCD MPV 20NB

A1

+12V

FLOW SENSOR
1-4-5
R-G-B

STAND ALONE FILTER LCD MPV 20/25 NB - THREE PHASE CONTROLLER

M/S INITIATIVE
INI-SYS-MPV20NB-WD-402-01

All connections should be made with Tinned-Cu wires with Gray Insulatio,Appropriately Ferruled and lugged

STAND ALONE FILTER LCD MPV 20/25 NB - SINGLE PHASE CONTROLLER

15

14 COM

NC

TO PUMP CONTRACTOR

13
OUTPUT 3
10 COM

NO

12
OUTPUT 1
COM
9

NO

11
OUTPUT 2
COM

COM. FOR INPUTS


7

INPUT 3
6

NO

PUMP TIME
4-5

OR

MCB 16A

A2

COM. FOR INPUTES

14

T3

T2

INPUT 2

T1

13

INPUT 1

L3

L2

+12V

L1

LCD MPV 20NB

A1

AUX SUPPLY FOR MPV

FLOW SENSOR
1-4-5
R-G-B

(TYPICAL WIRING SCHEME FOR CLINT MANUFACTURED CONTROLLER)

PRESSURE
SWITCH

PUMP OUT

TREATED
WATER
FLOATY

INPUT
POWER

GREEN

BLACK

THREE PHASE PUMP


CONTROLLER

NO

In set mode. password 84; programmable inputes (filter):


1. Inpute 1 (3-5) - raw water level / treated water level
2. Inpute 2 (2-5) - inpute pulse or treated water level
3. Inpute 4 - flow sensor (1-4-5) or pump time (4-5)
Programmable output 1(8-9) & 2(6-7) can be configured in 9 modes
as per requirement

Power Wiring: 1.5 sq. mm


Control Wiring : 0.5 sq. mm

M/S INITIATIVE
INI-SYS-MPV20NB-WD-403-01
All connections should be made with Tinned-Cu wires with Gray Insulatio,Appropriately Ferruled and lugged

THREE PHASE PUMP


CONTROLLER

R Y B N

R Y B

1 2 3 4
R Y B N

5 6 7
R Y B

10

11

TO PUMP
CONTACTOR
C
NC

MPV POWER
SUPPLY

12

13

AUX CONT.
C

NC

Power Wiring: 1.5 sq. mm


Control Wiring : 0.5 sq. mm

15

14 COM

NC

TO PUMP CONTRACTOR

13
OUTPUT 3
10 COM

NO

12
OUTPUT 1
COM
9

NO

11
OUTPUT 2
COM
8

COM. FOR INPUTS

TREATED WATER
FLOATY

BRINE
SWITCH
In set mode. password 84; programmable inputes (filter):
1. Inpute 1 (2-7) - raw water level / treated water level
2. Inpute 2 (3-7) - inpute pulse or treated water level
3. Inpute 4 - flow sensor (1-4-5) or pump time (4-5)
Programmable output 1(9-12), 2(8-11) & output 3(10-13) can be configured in 9 modes
as per requirement

NO

PUMP TIME
4-5

GREEN

INPUT 3

BLACK

GREEN

RED

RED

COM. FOR INPUTES

A2

14

T3

INPUT 2

T2

T1

INPUT 1

13

L3

BLACK

L2

BLACK

L1

LCD MPV 20NB

A1

+12V

FLOW SENSOR
1-4-5
R-G-B

OR

STAND ALONE SOFTNER LCD MPV 20/25 NB - THREE PHASE CONTROLLER

PUMP TIME

M/S INITIATIVE
INI-SYS-MPV20NB-WD-407-01

All connections should be made with Tinned-Cu wires with Gray Insulatio,Appropriately Ferruled and lugged

15

14 COM

NC

TO PUMP CONTRACTOR

13
OUTPUT 3
10 COM

NO

12
OUTPUT 1
COM
9

NO

11
NO
OUTPUT 2

COM. FOR INPUTS


7

COM

INPUT 3
6

COM. FOR INPUTES


5

OR

PUMP TIME
4-5
INPUT 2
TREATED
WATER
FLOATY

PRESSURE
SWITCH

In set mode. password 84; programmable inputes (filter):


1. Inpute 1 (2-7) - raw water level / treated water level
2. Inpute 2 (3-7) - inpute pulse or treated water level
3. Inpute 4 - flow sensor (1-4-5) or pump time (4-5)
Programmable output 1(9-12), 2(8-11) & output 3(10-13) can be configured in 9 modes
as per requirement

GREEN

TO
SUBMERSIBLE
PUMP

NO

Power Wiring: 1.5 sq. mm


Control Wiring : 0.5 sq. mm

INPUT 1
2

B
RUNNING
WINDING

BLACK

230 V AC

OUTPUT
Y
RUNNING
WINDING

+12V

P
PHASE

N
NEUTRAL

R
RUNNING
WINDING

PUMP TIME

INPUT

TO
PUMP
CONTACTOR

KHYATEE PANEL
(KDP99)

LCD MPV 20NB

MPV POWER
SUPPLY
230 VAC

FLOW SENSOR
1-4-5
R-G-B

STAND ALONE FILTER LCD MPV 20/25 NB - SUBMERSIBLE PUMP CONTROLLER

PUMP TIME

M/S INITIATIVE
INI-SYS-MPV20NB-WD-405-01

All connections should be made with Tinned-Cu wires with Gray Insulatio,Appropriately Ferruled and lugged

15

14 COM

NC

TO PUMP CONTRACTOR

13
OUTPUT 3
10 COM

NO

12
OUTPUT 1
COM
9

NO

11
OUTPUT 2
COM

COM. FOR INPUTS


7

INPUT 3
6

COM. FOR INPUTES

NO

PUMP TIME
4-5

OR

MCB 16A

A1

14

T2

INPUT 2

T1

13

INPUT 1

L2

L1

LCD MPV 20NB

A2

+12V

FLOW SENSOR
1-4-5
R-G-B

STAND ALONE SOFTNER LCD MPV 20/25 NB - SINGLE PHASE CONTROLLER

C
NC
MPV POWER
TOP JMP
SUPPLY
CONTRACTOR

10

NO
AUX
CONTACT

BRINE
SWITCH

In set mode. password 84; programmable inputes (filter):


1. Inpute 1 (2-7) - raw water level / treated water level
2. Inpute 2 (3-7) - inpute pulse or treated water level
3. Inpute 4 - flow sensor (1-4-5) or pump time (4-5)
Programmable output 1(9-12), 2(8-11) & output 3(10-13) can be configured in 9 modes
as per requirement

Power Wiring: 1.5 sq. mm


Control Wiring : 0.5 sq. mm

GREEN

PUMP OUT
10 AMP MAX

BLACK

BLACK

P
N
INPUT

RED

5
BLACK

4
GREEN

SINGLE PHASE PUMP


CONTROLLER

RED

TREATED WATER
FLOATY

PUMP TIME

M/S INITIATIVE
INI-SYS-MPV20NB-WD-406-01

All connections should be made with Tinned-Cu wires with Gray Insulatio,Appropriately Ferruled and lugged

R Y B N

R Y B

1 2 3 4
R Y B N

5 6 7
R Y B

10

11

TO PUMP
CONTACTOR
C
NC

MPV POWER
SUPPLY

12

13

AUX CONT.
C

NC

Power Wiring: 1.5 sq. mm


Control Wiring : 0.5 sq. mm

15

14 COM

NC

TO PUMP CONTRACTOR

13
OUTPUT 3
10 COM

NO

12
OUTPUT 1
COM
9

NO

11
OUTPUT 2
COM

TREATED WATER
FLOATY

BRINE
SWITCH

In set mode. password 84; programmable inputes (filter):


1. Inpute 1 (2-7) - raw water level / treated water level
2. Inpute 2 (3-7) - inpute pulse or treated water level
3. Inpute 4 - flow sensor (1-4-5) or pump time (4-5)
Programmable output 1(9-12), 2(8-11) & output 3(10-13) can be configured in 9 modes
as per requirement

NO

PUMP TIME
4-5

FLOW SENSOR

RED

THREE PHASE PUMP


CONTROLLER

4
GREEN

RED

COM. FOR INPUTS

GREEN

INPUT 3

BLACK

BLACK

A2

COM. FOR INPUTES

14

T3

T2

INPUT 2

T1

13

INPUT 1

L3

L2

BLACK

L1

LCD MPV 20NB

A1

+12V

FLOW SENSOR
1-4-5
R-G-B

OR

STAND ALONE SOFTNER LCD MPV 20/25 NB - THREE PHASE CONTROLLER

PUMP TIME

M/S INITIATIVE
INI-SYS-MPV20NB-WD-407-01

All connections should be made with Tinned-Cu wires with Gray Insulatio,Appropriately Ferruled and lugged

STAND ALONE SOFTNER LCD MPV 20/25 NB - SINGLE PHASE CONTROLLER

15

14 COM

NC

TO PUMP CONTRACTOR

13
OUTPUT 3
10 COM

NO

12
OUTPUT 1
COM
9

NO

11
OUTPUT 2
COM
8

INPUT 3

COM. FOR INPUTS

NO

PUMP TIME
4-5

OR

MCB 16A

A1

14

COM. FOR INPUTES

T3

T2

T1

INPUT 2

13

L3

INPUT 1

L2

L1

+12V

A2

LCD MPV 20NB

AUX SUPPLY FOR MPV

FLOW SENSOR
1-4-5
R-G-B

TYPICAL WIRING SCHEME

PUMP OUT

FLOW SENSOR

BRINE
SWITCH

TREATED WATER
FLOATY

In set mode. password 84; programmable inputes (filter):


1. Inpute 1 (3-5) - raw water level / treated water level
2. Inpute 2 (2-5) - inpute pulse or treated water level
3. Inpute 4 - flow sensor (1-4-5) or pump time (4-5)
Programmable output 1(8-12) ,2(8-11) & 3(10-13) can be configured in 9 modes
as per requirement
PUMP TIME
Power Wiring: 1.5 sq. mm
Control Wiring : 0.5 sq. mm

GREEN

INPUT
POWER

BLACK

BLACK

RED

BLACK

GREEN

M/S INITIATIVE
INI-SYS-MPV20NB-WD-408-01

All connections should be made with Tinned-Cu wires with Gray Insulatio,Appropriately Ferruled and lugged

15

14 COM

NC

TO PUMP CONTRACTOR

13
OUTPUT 3
10 COM

NO

12
NO
OUTPUT 1
COM
9

OUTPUT 2
COM
8

COM. FOR INPUTS


7

INPUT 3
6

COM. FOR INPUTES

NO

PUMP TIME
4-5
INPUT 2
3

INPUT 1

OR

FLOW SENSOR
1-4-5
R-G-B
2

B
RUNNING
WINDING

GREEN

BLACK

4
GREEN

BLACK

TO
SUBMERSIBLE
PUMP

RED

230 V AC

OUTPUT
Y
RUNNING
WINDING

+12V

P
PHASE

N
NEUTRAL

R
RUNNING
WINDING

PUMP TIME

BLACK

INPUT

TO
PUMP
CONTACTOR

KHYATEE PANEL
(KDP99)

LCD MPV 20NB

MPV POWER
SUPPLY
230 VAC

11

STAND ALONE SOFTNER LCD MPV 20/25 NB - SUBMERSIBLE PUMP CONTROLLER

BRINE
SWITCH
FLOW SENSOR

TREATED WATER
FLOATY

In set mode. password 84; programmable inputes (filter):


1. Inpute 1 (2-7) - raw water level / treated water level
2. Inpute 2 (3-7) - inpute pulse or treated water level
3. Inpute 4 - flow sensor (1-4-5) or pump time (4-5)
Programmable output 1(9-12), 2(8-11) & output 3(10-13) can be configured in 9 modes
as per requirement

Power Wiring: 1.5 sq. mm


Control Wiring : 0.5 sq. mm

M/S INITIATIVE
INI-SYS-MPV20NB-WD-410-01

All connections should be made with Tinned-Cu wires with Gray Insulatio,Appropriately Ferruled and lugged

CONNECTION TO CONTROL PANEL - SINGLE PHASE / THREE PHASE / SUBMERSIBLE PUMP / FREE WIRING SCHEME
E

MPV1-SOFTNER

MPV2-FILTER

MPV3-FILTER

LCD MPV 20NB

LCD MPV 20NB

LCD MPV 20NB

+12V

+12V

+12V

INPUT 1

INPUT 1

FLOW SENSOR
1-4-5
R-G-B
OR

FLOW SENSOR
1-4-5
R-G-B
OR

INPUT 1

INPUT 2

PUMP TIME
4-5

INPUT 2

PUMP TIME
4-5

INPUT 2

F
N

FLOW SENSOR
1-4-5
R-G-B
OR
PUMP TIME
4-5

COM. FOR INPUTES

COM. FOR INPUTES

COM. FOR INPUTES

INPUT 3

INPUT 3

INPUT 3

COM. FOR INPUTS

COM. FOR INPUTS

COM. FOR INPUTS

COM

OUTPUT 2

NO 11

COM

OUTPUT 2

NO

11

COM

OUTPUT 2

NO

11

COM

OUTPUT 1

NO 12

COM

OUTPUT 1

NO

12

COM

OUTPUT 1

NO

12

10 COM

OUTPUT 3

NO 13

10 COM

OUTPUT 3

NO

13

10 COM

OUTPUT 3

NO

13

14 COM

14 COM
TO PUMP CONTRACTOR

15

14 COM
TO PUMP CONTRACTOR

NC

15

TO PUMP CONTRACTOR

NC

15

NC
INPUT 2(3-7), INPUT 3(6-7) OF EACH MPV can be
configured for Raw Water Level, treated Water Level,
Brine Switch ETC.
OUTPUT 1(9-12), OUTPUT 3(10-13) Of EACH MPV
can be configured for Mode 1 to Mode 9

MPV (SOFTNER)
SELECT IN PASSWORD 84,
FOR
SENSOR: FLOSEN for Flow Sensor
OR
SENSOR: PMP TIM for Pump Time
OUTPUT2: MODE 6

The most frequently cycled Unit is the first


(lead) Unit. The Flow or Pump time should be
connect and configured to the unit.

MPV2 (SAND FILTER)

MPV3 (SAND FILTER)

SELECT IN PASSWORD 84

SELECT IN PASSWORD 84

INPUT: PLUSE

INPUT: PLUSE

OUTPUT2 : MODE 6

AUX O/P: MODE 6

M/S INITIATIVE
INI-SYS-MPV20NB-WD-411-01

20NB LCD TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONS : FOR FILTER / SOFTNER


1) Valve Connection with top opening vessel
2) Max Flow rate (valve + strainers + riser pipe)
3) Max.Operating pressure
4) Riser Pipe size
5) Inlet,Outlet,Drain Connections

:
:
:
:
:

2.5npsm (8 tpi).
2000 lph @ 0.5 kg/Cm2
5 kg/Cm2.
25mm PVC pipe.
BSPF Quick release
coupling elbow OR straight (adaptor for
converting to BSPF also available)

6) Riser pipe lenth with bottom strainer attached should be 9mm below vessel top.
7) 1/8 BSPF nozzles across inlet,outlet for pressure gauge/sample valve.
ADDITIONAL FOR SOFTENER:
8) Regenerant suction tubing size
:

9) Maximum resin quantity


:
100 Lr.
10) Injector ratio
:
1:2
11) Minimum pressure for uniform suction
:
2 Kg/Cm2.
Electrical
Supply Voltage
Frequency
Power consumption
Memory retention
Display

80 to 280 Volts
50 Hzs
5VA
5 years
16 Character LCD

Relay outputs Aux I and Aux II

Both programmable in 6 Modes

Others
Operating Temperature
Humidity

0 - 50'
80% Max

80 to 280 Volts
50 Hzs
5VA
5 years
16 Character LCD

Both programmable in 6 Modes

0 - 50'
80% Max

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