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RWT
RWT
Page -2-
5. Programming Instructions
5a. Glossary of terms :
MOT ON DELAY:XXX
When AutoMPV changes its position from Service to Regeneration or Regeneration to Rinse and so on it will send signal to Raw
water pump /
Solenoid valve to stop. Once the pump or solenoid valve stops , the pressure in the system reduces. However it takes some time
for system pressure to become zero. The time in which system pressure goes to zero after Raw water pump / Solenoid valve is stopped,
can be programmed as Motor ON delay time.Normally even in same system the time required by system to attain zero pressure also varies .
e.g.
Position change
Always program maximum time required for system pressure to become zero as Motor ON delay time.
CYCE COUNT:XXX
Cycle count :Displays number of time the unit had finished regeneration.
REGN TIME: XX
RINSE TIME: XX
RINSE TIME: XX
EXT PULS: XX
SENSOR:
Sensors :None - No Sensor is selected & Auto MPV will go in Regeneration mode once the REGN
key is pressed or When External Signal
Auto MPV / PLC or Cond. Meter/ Batcher / pH meter / External Timer etc. is used to give potential free pulse input to Auto MPV to go in
Mode.
Pump Time - When Astero Panel is used to give signal to Auto MPV to go into regeneration mode. Pump Tim is to be used when
regenerate the Softener / Backwash the Filter after X hrs of pump operation. This is fairly accurate & economical alternative to flow
batcher.
like Another
regeneration
you want to
sensor / flow
Flow Sensor If this feature is active then sensor can send Auto MPV in continuous loop.
Startup Rinse :ST RINSE
MAN (Manual) - Unit goes into Rinse mode when RESET key is pressed.
AUTO (Automatic) - Unit goes into Rinse mode automatically whenever unit restarts / switched ON.
BRINE
Brine I/L (Interlock) :It is to be selected as ON whenever Brine switch is used and as OFF when Brine switch is not used. A brine level switch can be inserted in the
brine tank and it switches between brine and water.
1.When regeneration is initiated by any means , the Auto MPV first checks whether the Brine switch indicates presence of brine. If not it gives an
alarm indicator.
2. When regeneration step is over , if the brine switch still detects brine it gives an alarm Regeneration incomplete. Also refer Installation
Drawing for brine switch.
EXT IP CNT
External I/P count :It indicates no. of External input signals after which unit would go into regeneration mode. This is useful when more than one units are operating
in series or parallel. E.g. If External I/P count is set as 3 , then unit will go into regeneration only after receiving the signal 3 times.
PUMP IL
Pump Interlock :When Pump Interlock is kept ON , if pump stops during regeneration cycle for any reason , the Solomatic will STOP countdown of the regeneration
time. When pump restarts , the Solomatic will restart the countdown from position / time where pump was stopped. When Pump Interlock is kept
OFF & if pump stops during regeneration cycle for any reason the unit
ADVISABLE for healthy running of Softener.
Outlet
Intisoft
Outlet
RWT
Requires vacuum
Breaker or Pipe open to
atmosphere at the outlet
to prevent Brine
entering the soft water
when RWP is stopped.
TWT
NRV
Solenoid Valve
Intisoft
Air gap
RWT
RWP
TWT
Water
Level
RWT
RWP
5) Hydro-Pneumatic System
Common Supply
HydroPneumatic
Tank
TWT
Intisoft
RWP
Note: Solenoid
Valve is necessary
to stop the water
flow before disc of
MPV starts rotating
from one step to
other
Inlet
Outlet
Solenoid Valve 1
Solenoid Valve
RWT
Inlet
NRV
Solenoid Valve 2
NOTE: The function of the
Solenoid valve here is to isolate
the softener from the
Hydropneumatic pressure
Page-3-
Intisoft
AUX2 OP
AUX1 OP
Auxiliary Output :Mode 1 :The Relay will remain energized during entire regeneration cycle.
Mode 2 : After regeneration start, relay energizes. After motor on delay time is over, relay will be off.
Mode 3 : Relay will start when valve is in service and will stop once regeneration starts.
Mode 4 : ON DLY: This is the time for which relay will not get energized after the regeneration starts. Once this set time
is over relay will start. OFF DLY: This is the time for which the relay will stay on and will switch off once the time is elapsed.
Mode 5 : ON DLY: This is the time for which relay will not get energized after the rinse starts. Once this set time is over
relay will start. OFF DLY: This is the time for which the relay will stay on and will switch off once the time is elapsed.
Mode 6 : This will give pulse output after completing one cycle of operation.
Mode 7 : Any fault condition on valve, this relay will get energized to get an alarm.
Mode 8 In this mode pump relay is on during service & the output configured in mode 8 will work as a pump relay
during regn/backwash cycle.NO contact of pump relay to be used for controlling pump starter/contactor.
Mode 9 In this mode pump relay / output configured in mode 9 will work as pump relay for alternate service &
regn/backwash cycles. NO contact of pump relay to be used for controlling pump starter/contactor.
Default Display :-
DEF DISP
Default Display this feature enables you to select Display on Auto MPV as Softener / Cation / Anion / Filter / Downflow Softener
Auxiliary Inputs:AUX IP
OFF: No auxiliary input.
BRINE: This will enable Brine Interlock.
COND: This will enable conductivity interlock.
RWLVL: Raw water tank level control
TWLVL: Treated water tank level control
5b. How to enter Password , required Time and select required Option / Operations of Keys?
The Password is a two digit number. When display shows
PASSWORD : 00,
in TENs place blinks. Increment it till desired number appears by pressing the
press
key to move to UNITs place. Increment till desired number appears. Press
key to enter the password. There are two password :- 1. Password 64 ( Basic Programming )
2. Password 84 ( Advance Programming Not to be used by User )
If an incorrect password is entered, the display shows
to SET MODE.
PASSWORD ERROR
Similarly , you can enter the required time for Regeneration , Rinse etc. by pressing
and
Keys. The
key is used to increment the blinking digit from 0 to 9 only and the
the digit position among HUNDRED , TEN and UNIT s place.
The
key is also useful to toggle between the various options available in SET MODE.
Whenever any fault conditions occur the inbuilt buzzer sounds, The fault condition can be accepted byPressing
RESET key.
5c. How To SKIP , HOLD an operation ?
To SKIP an operation :- To SKIP an operation (Regeneration / Rinse) press
in following cases ;
1. If by mistake
start key is pressed or by error an external unit has sent a signal to start
Regeneration , press
key to SKIP the operation & take the unit back to Service mode.
2. It can also be used to shorten Regeneration / Rinse operation time than the programmed time.
E.g. If programmed time for a operation is 45 min. and you want to shorten it to 25 min.
then press
Page 5 -
:
:
:
:
:
2.5''npsm (8 tpi).
2000 lph @ 0.5 kg/Cm2
5 kg/Cm2.
25mm PVC pipe.
''BSPF Quick release
coupling elbow 'OR'
straight (adaptor for
converting to '' BSPF also
available)
6) Riser pipe lenth with bottom strainer attached should be 9mm below vessel top.
7) 1/8'' BSPF nozzles across inlet,outlet for pressure gauge/sample valve.
ADDITIONAL FOR SOFTENER:
8) Regenerant suction tubing size
9) Maximum resin quantity
10) Injector ratio
11) Minimum pressure for uniform suction
:
:
:
:
''
100 Lr.
1:2
2 Kg/Cm2.
Electrical
Supply Voltage 80 to 280 Volts80 to 280 Volts
Frequency 50 Hzs50 Hzs
Power consumption 5VA5VA
Memory retention 5 years5 years
Display 16 Character LCD16 Character LCD
Relay outputs Aux I and Aux II Both programmable in 6 ModesBoth programmable in 6 Modes
Others
Operating Temperature 0 - 500 0 - 500
Humidity 80% Max80% Max
Electrical
Supply Voltage
Frequency
80 to 280 Volts
50 Hzs
80 to 280 Volts
50 Hzs
Power consumption
Memory retention
5VA
5 years
5VA
5 years
Display
16 Character LCD
16 Character LCD
Others
Operating Temperature
Humidity
0 - 50
80% Max
0 - 50
80% Max
==================================================================================================
VIEW MODE
SOFTNER / FILTER
MODE
MODE
VIEW MODE
VIEW MODE
MODE
RESET
SET MODE
QUIT
PASSWORD:XX
REGN
PASSWORD:64
RESET
SET TIMERS?
MODE
MOT ON DELAY
RESET
REGN TIME : XX
RESET
RINSE TIME: XX
MODE
RESET
RST CYC.CNT
MOT ON DELAY
MODE
RESET
EXIT
RESET
RESET
EXIT
RESET
QUIT
RESET
SOFTNER
ADVANCE PROGRAMMING
SOFTNER
MODE
AUX1 OP
VIEW MODE
MODE
RESET
SET MODE
AUX1 OP : MODE X
MODE
RESET
RESET
QUIT
PASSWORD:XX
AUX2 OP
PASSWORD:84
RESET
RESET
AUX1 OP : MODE X
DEFF SETT?
RESET
MODE
RESET
AUX3 OP
SENSOR
DEF SETT : NO
RESET
MODE
RESET
AUX1 OP : MODE X
AUX1 OP
MODE
AUX2 OP
MODE
AUX3 OP
ST RINSE
RESET
SENSOR : NONE
RESET
RESET
RESET
MODE
ST RINSE : MAN
MODE
SENSOR : PMP TIM
ST RINSE
RESET
SENSOR :
RESET
TIME : XXX
MODE
RESET
RESET
ST RINSE TIME : XX
MODE
RESET
VOLUME : XXX: 2M
RESET
DEF DISP
DEF DISP?
MODE
RESET
AUX3 IP
MODE
RESET
AUX2 IP
AUX1 IP
RESET
AUX1 IP : PULSE
MODE
AUX2 IP
RESET
AUX3 IP
MODE
RESET
EXIT
AUX IP
RESET
AUX IP
RESET
EXIT
SOFTNER
MODE
VIEW MODE
MODE
SET MODE
QUIT
RESET
PASSWORD:XX
RESET
PASSWORD:44
PASSWORD:44
PASSWORD:24
RESET
RESET
RESET
MODE : WORKING
RESET
RTC PRESENTS:YES
ML/PULSE:XXX.0
MODE
CHECKING RTC...OK
MODE
RESET
RTC PRESENTS:NO
QUIT
RESET
RESET
RESET
STANDING BY
QUIT
VOLUME:XXX.2M
TIME:XXX
QUIT
MODE : STAND BY
12 V
RED
INPUT 1 INPUT 2
PUMP
TIME
COM.
FOR
INPUTES
GREEN
BLACK
FLOWSENSOR
INPUT 3
COM.
FOR
INPUTES
COM.
OUTPUT
2
NO.
COM.
OUTPUT
1
NO.
COM.
OUTPUT 3
NO.
COM.
TO
PUMP
CONTACTOR
NC.
PUMP OUT
10 AMP MAX
C
NC
MPV POWER
TOP JMP
SUPPLY
CONTRACTOR
10
NO
AUX
CONTACT
15
14 COM
NC
TO PUMP CONTRACTOR
13
OUTPUT 3
10 COM
NO
12
OUTPUT 1
COM
9
NO
11
NO
OUTPUT 2
COM
INPUT 3
6
OR
PUMP TIME
4-5
GREEN
PRESSURE
SWITCH
P
N
INPUT
TREATED
WATER
FLOATY
NO
BLACK
MCB 16A
A1
14
INPUT 2
T2
T1
INPUT 1
13
L2
+12V
L1
A2
FLOW SENSOR
1-4-5
R-G-B
M/S INITIATIVE
INI-SYS-MPV20NB-WD-401-01
All connections should be made with Tinned-Cu wires with Gray Insulatio,Appropriately Ferruled and lugged
1 2 3 4
R Y B N
5 6 7
R Y B
10
11
TO PUMP
CONTACTOR
C
NC
MPV POWER
SUPPLY
12
13
R Y B
NO
R Y B N
15
14 COM
NC
TO PUMP CONTRACTOR
13
OUTPUT 3
10 COM
NO
12
OUTPUT 1
COM
9
NO
11
NO
OUTPUT 2
COM
AUX CONT.
C
NC
OR
PUMP TIME
4-5
INPUT 3
BLACK
PRESSURE
SWITCH
A2
14
T3
GREEN
T2
INPUT 2
T1
13
TREATED
WATER
FLOATY
L3
INPUT 1
L2
L1
A1
+12V
FLOW SENSOR
1-4-5
R-G-B
M/S INITIATIVE
INI-SYS-MPV20NB-WD-402-01
All connections should be made with Tinned-Cu wires with Gray Insulatio,Appropriately Ferruled and lugged
15
14 COM
NC
TO PUMP CONTRACTOR
13
OUTPUT 3
10 COM
NO
12
OUTPUT 1
COM
9
NO
11
OUTPUT 2
COM
INPUT 3
6
NO
PUMP TIME
4-5
OR
MCB 16A
A2
14
T3
T2
INPUT 2
T1
13
INPUT 1
L3
L2
+12V
L1
A1
FLOW SENSOR
1-4-5
R-G-B
PRESSURE
SWITCH
PUMP OUT
TREATED
WATER
FLOATY
INPUT
POWER
GREEN
BLACK
NO
M/S INITIATIVE
INI-SYS-MPV20NB-WD-403-01
All connections should be made with Tinned-Cu wires with Gray Insulatio,Appropriately Ferruled and lugged
R Y B N
R Y B
1 2 3 4
R Y B N
5 6 7
R Y B
10
11
TO PUMP
CONTACTOR
C
NC
MPV POWER
SUPPLY
12
13
AUX CONT.
C
NC
15
14 COM
NC
TO PUMP CONTRACTOR
13
OUTPUT 3
10 COM
NO
12
OUTPUT 1
COM
9
NO
11
OUTPUT 2
COM
8
TREATED WATER
FLOATY
BRINE
SWITCH
In set mode. password 84; programmable inputes (filter):
1. Inpute 1 (2-7) - raw water level / treated water level
2. Inpute 2 (3-7) - inpute pulse or treated water level
3. Inpute 4 - flow sensor (1-4-5) or pump time (4-5)
Programmable output 1(9-12), 2(8-11) & output 3(10-13) can be configured in 9 modes
as per requirement
NO
PUMP TIME
4-5
GREEN
INPUT 3
BLACK
GREEN
RED
RED
A2
14
T3
INPUT 2
T2
T1
INPUT 1
13
L3
BLACK
L2
BLACK
L1
A1
+12V
FLOW SENSOR
1-4-5
R-G-B
OR
PUMP TIME
M/S INITIATIVE
INI-SYS-MPV20NB-WD-407-01
All connections should be made with Tinned-Cu wires with Gray Insulatio,Appropriately Ferruled and lugged
15
14 COM
NC
TO PUMP CONTRACTOR
13
OUTPUT 3
10 COM
NO
12
OUTPUT 1
COM
9
NO
11
NO
OUTPUT 2
COM
INPUT 3
6
OR
PUMP TIME
4-5
INPUT 2
TREATED
WATER
FLOATY
PRESSURE
SWITCH
GREEN
TO
SUBMERSIBLE
PUMP
NO
INPUT 1
2
B
RUNNING
WINDING
BLACK
230 V AC
OUTPUT
Y
RUNNING
WINDING
+12V
P
PHASE
N
NEUTRAL
R
RUNNING
WINDING
PUMP TIME
INPUT
TO
PUMP
CONTACTOR
KHYATEE PANEL
(KDP99)
MPV POWER
SUPPLY
230 VAC
FLOW SENSOR
1-4-5
R-G-B
PUMP TIME
M/S INITIATIVE
INI-SYS-MPV20NB-WD-405-01
All connections should be made with Tinned-Cu wires with Gray Insulatio,Appropriately Ferruled and lugged
15
14 COM
NC
TO PUMP CONTRACTOR
13
OUTPUT 3
10 COM
NO
12
OUTPUT 1
COM
9
NO
11
OUTPUT 2
COM
INPUT 3
6
NO
PUMP TIME
4-5
OR
MCB 16A
A1
14
T2
INPUT 2
T1
13
INPUT 1
L2
L1
A2
+12V
FLOW SENSOR
1-4-5
R-G-B
C
NC
MPV POWER
TOP JMP
SUPPLY
CONTRACTOR
10
NO
AUX
CONTACT
BRINE
SWITCH
GREEN
PUMP OUT
10 AMP MAX
BLACK
BLACK
P
N
INPUT
RED
5
BLACK
4
GREEN
RED
TREATED WATER
FLOATY
PUMP TIME
M/S INITIATIVE
INI-SYS-MPV20NB-WD-406-01
All connections should be made with Tinned-Cu wires with Gray Insulatio,Appropriately Ferruled and lugged
R Y B N
R Y B
1 2 3 4
R Y B N
5 6 7
R Y B
10
11
TO PUMP
CONTACTOR
C
NC
MPV POWER
SUPPLY
12
13
AUX CONT.
C
NC
15
14 COM
NC
TO PUMP CONTRACTOR
13
OUTPUT 3
10 COM
NO
12
OUTPUT 1
COM
9
NO
11
OUTPUT 2
COM
TREATED WATER
FLOATY
BRINE
SWITCH
NO
PUMP TIME
4-5
FLOW SENSOR
RED
4
GREEN
RED
GREEN
INPUT 3
BLACK
BLACK
A2
14
T3
T2
INPUT 2
T1
13
INPUT 1
L3
L2
BLACK
L1
A1
+12V
FLOW SENSOR
1-4-5
R-G-B
OR
PUMP TIME
M/S INITIATIVE
INI-SYS-MPV20NB-WD-407-01
All connections should be made with Tinned-Cu wires with Gray Insulatio,Appropriately Ferruled and lugged
15
14 COM
NC
TO PUMP CONTRACTOR
13
OUTPUT 3
10 COM
NO
12
OUTPUT 1
COM
9
NO
11
OUTPUT 2
COM
8
INPUT 3
NO
PUMP TIME
4-5
OR
MCB 16A
A1
14
T3
T2
T1
INPUT 2
13
L3
INPUT 1
L2
L1
+12V
A2
FLOW SENSOR
1-4-5
R-G-B
PUMP OUT
FLOW SENSOR
BRINE
SWITCH
TREATED WATER
FLOATY
GREEN
INPUT
POWER
BLACK
BLACK
RED
BLACK
GREEN
M/S INITIATIVE
INI-SYS-MPV20NB-WD-408-01
All connections should be made with Tinned-Cu wires with Gray Insulatio,Appropriately Ferruled and lugged
15
14 COM
NC
TO PUMP CONTRACTOR
13
OUTPUT 3
10 COM
NO
12
NO
OUTPUT 1
COM
9
OUTPUT 2
COM
8
INPUT 3
6
NO
PUMP TIME
4-5
INPUT 2
3
INPUT 1
OR
FLOW SENSOR
1-4-5
R-G-B
2
B
RUNNING
WINDING
GREEN
BLACK
4
GREEN
BLACK
TO
SUBMERSIBLE
PUMP
RED
230 V AC
OUTPUT
Y
RUNNING
WINDING
+12V
P
PHASE
N
NEUTRAL
R
RUNNING
WINDING
PUMP TIME
BLACK
INPUT
TO
PUMP
CONTACTOR
KHYATEE PANEL
(KDP99)
MPV POWER
SUPPLY
230 VAC
11
BRINE
SWITCH
FLOW SENSOR
TREATED WATER
FLOATY
M/S INITIATIVE
INI-SYS-MPV20NB-WD-410-01
All connections should be made with Tinned-Cu wires with Gray Insulatio,Appropriately Ferruled and lugged
CONNECTION TO CONTROL PANEL - SINGLE PHASE / THREE PHASE / SUBMERSIBLE PUMP / FREE WIRING SCHEME
E
MPV1-SOFTNER
MPV2-FILTER
MPV3-FILTER
+12V
+12V
+12V
INPUT 1
INPUT 1
FLOW SENSOR
1-4-5
R-G-B
OR
FLOW SENSOR
1-4-5
R-G-B
OR
INPUT 1
INPUT 2
PUMP TIME
4-5
INPUT 2
PUMP TIME
4-5
INPUT 2
F
N
FLOW SENSOR
1-4-5
R-G-B
OR
PUMP TIME
4-5
INPUT 3
INPUT 3
INPUT 3
COM
OUTPUT 2
NO 11
COM
OUTPUT 2
NO
11
COM
OUTPUT 2
NO
11
COM
OUTPUT 1
NO 12
COM
OUTPUT 1
NO
12
COM
OUTPUT 1
NO
12
10 COM
OUTPUT 3
NO 13
10 COM
OUTPUT 3
NO
13
10 COM
OUTPUT 3
NO
13
14 COM
14 COM
TO PUMP CONTRACTOR
15
14 COM
TO PUMP CONTRACTOR
NC
15
TO PUMP CONTRACTOR
NC
15
NC
INPUT 2(3-7), INPUT 3(6-7) OF EACH MPV can be
configured for Raw Water Level, treated Water Level,
Brine Switch ETC.
OUTPUT 1(9-12), OUTPUT 3(10-13) Of EACH MPV
can be configured for Mode 1 to Mode 9
MPV (SOFTNER)
SELECT IN PASSWORD 84,
FOR
SENSOR: FLOSEN for Flow Sensor
OR
SENSOR: PMP TIM for Pump Time
OUTPUT2: MODE 6
SELECT IN PASSWORD 84
SELECT IN PASSWORD 84
INPUT: PLUSE
INPUT: PLUSE
OUTPUT2 : MODE 6
M/S INITIATIVE
INI-SYS-MPV20NB-WD-411-01
:
:
:
:
:
2.5npsm (8 tpi).
2000 lph @ 0.5 kg/Cm2
5 kg/Cm2.
25mm PVC pipe.
BSPF Quick release
coupling elbow OR straight (adaptor for
converting to BSPF also available)
6) Riser pipe lenth with bottom strainer attached should be 9mm below vessel top.
7) 1/8 BSPF nozzles across inlet,outlet for pressure gauge/sample valve.
ADDITIONAL FOR SOFTENER:
8) Regenerant suction tubing size
:
80 to 280 Volts
50 Hzs
5VA
5 years
16 Character LCD
Others
Operating Temperature
Humidity
0 - 50'
80% Max
80 to 280 Volts
50 Hzs
5VA
5 years
16 Character LCD
0 - 50'
80% Max