Académique Documents
Professionnel Documents
Culture Documents
The project is to make Fit sample & Development sample of denim pant. The aim of this project is too familiar
with different stages of product development. We think that we are successful of achieving those aims of this
project .We done trend analysis of previous 11 years & predict about the upcoming trend of 2016 of denim
pant .Then we also make customer profile in which customer age range is 24 to 40.We worked on design
development to make denim pant. We are helped a lot by many persons directly involved in RMG industry. Our
honorable teacher also supports us all the time to make this project successful. We collect fabric, trims and
accessories from different buying house & Industry. After making the garment we have also done industrial
washing & finishing. For documentation purpose, we make spec sheet, Technical spec sheet, trim card,
consumption & costing sheet, different test report of fabric & trims. We also analyze the fit sample & give
comment about quality, fit & design .We also takes comment from our honorable teacher. Then we make revised
spec sheet for making development sample .After making development sample & all other document now we are
ready to submit our successful project.
Page 1 of 54
Content
1. Project write up
2. Index
3. Groupe details
4. SWOT analysis
5. Customer profile
6. Prediction
7. Design development
8. Primary design
9. Design cover
10. Spec sheet
11. Fabric & material analysis report
12. Specification of design
13. Fit sample
14. Revised spec sheet
15. Development sample
16. Consumption
17. Costing
18. Test report
19. Research paper
20. Critical path analysis
21. Calendar view
22. Thread consumption
23. Process breakdown
24. Trim card
Page 2 of 54
Acknowledgement
First of all, we would like to give thanks to our honorable teacher to give us such an innovative project to
do. We learn a lot by doing this project. We were helped by some persons who are directly or indirectly
involved in RMG industry during completion of our project. They were very much helpful & supportive
to us. We got all kind of support from them to complete our project. From the sourcing of fabric to the
finishing of garments, all support we got from them. Thats why it was very easy for us to complete our
project in scheduled time. So, we are very much thankful to them for their support & help.
Here the list of those persons:
1. Abdul Noman ((keltu)
Operator, Sample department,
Doyal Garments LtD
2. SK Nadim
Sr. Merchandiser
Stitch & Welt Apparels Ltd.
3. A.T.M. Bikarul Islam
Owner, BIT Computers LtD .
4. Kumar Debnath Sajol
Director (marketing)
Asian Global Sourcing LtD
5. Abdus Salam
Sr. Merchandiser
Update Apparels LtD
6. Sumaiya Sondhi
Student, 121-FDT
BGMEA University of Fashion & Technology
Page 3 of 54
Index
Content
Page
1. Project write up
2. content
3. acknowledgment
4. index
5. group details
6. SWOT analysis
7. Customer profile
8. Prediction
9. Design development
9-11
12
13
14
15-16
17-21
22-25
26
27
28-29
19. Consumption
30-31
20. Costing
32-33
34-35
36
37
38
38
26.Thread consumption
39
Process breakdown
40
Trim card
41-42
Group details
Page 4 of 54
CREATIVE
We named this group as Creative group and we completed this project very innovative way. We learn lot of
things by doing this project. We are five members in our group & all members were very active throughout the
work process. We were very serious about this project & tried our level best to make this project as a best one.
We gather a vast knowledge by doing this project. We also learn many new things .We sourced fabric from
buying house & industry by our own effort. After making the garment we also did industrial washing & finishing.
We also made the entire necessary document
Our Creative group members are,
121-260-0-45
Sazzad Hossain
121-241-0-45
Page 5 of 54
SWOT Analysis
Strength
Good leadership
Unity among the group
Positive tangible and intangible attributes
Unique characteristics
Accreditations, hard working
Good control over the members
Huge resource
Creativity, passionate, Ambitious
Weakness
Skill deficiencies
Different mentality & idea
Time pressure
Personal limitations
Opportunity
Realistic trend forecasting
Strong partnership
Achieve best result
Enhance ability
Enhance equability
Thread
Loss of leader or members
Strong competitors
Environmental effects
Unrealistic Expectations
Political violence
Time maintain
Page 6 of 54
Customer Profile
Name
Age Range
Nationality
Bangladeshi
Area
Mirpur, Dhaka
Profession
Student
Educational Qualification
Graduation
Religion
Islam
Family Income
350000 Taka
Expense Ability
12000 Taka
Page 7 of 54
Page 8 of 54
Design development
Page 9 of 54
Design development
Page 10 of 54
Design
Page 11 of 54
development
Page 12 of 54
Page 13 of 54
Primary design
Page 14 of 54
Design cover
Page 15 of 54
Spec sheet
Measurement Chart
SL
A
B
C
D
E
F
G
H
I
J
K
L
M
N
Name
Waist Size
Seat
Thigh
Knee( 14" Below Crotch)
Bottom
Front Rise(W.O Waist Band)
Back Rise
Inseam
Front Pocket Width
Front Pocket Depth
Back Pocket Width
Back Pocket Length
Coin Pocket Width
Coin Pocket Length
Measurements
32
36
19
16
14
8.5
15
32
4
3
6.5
7
2 7/8
3 7/8
A
I
F
B
G
H
D
Basic Sketch
Page 16 of 54
spandex
Width:
58/60
WPI x
PPI: 73*55
Yarn
Color:
Navy Blue
Weight: 339
GSM / 12 OZ
Washing shrinkage: Warp 3% Weft5%
Test report
Color fastness to wash: excellent (4 out of 5)
Color fastness to rubbing: good (4 out of 5)
Color fastness to perspiration: good (4 out of 5)
Color fastness to light: excellent (4 out of 5)
Tear strength:good
Abrasion properties: average
Dimensional stability: excellent
Spirality after laundering:no
Advantages:
1. This fabric is double layer and it contains warp slub, it is fashionable.
2. This fabric has little stretch; it suits for making jeans for man.
Page 17 of 54
3. This kind of fabric uses the new raw material, so it has cotton/ spandex effect.
Sewing thread
Material: 100% Polyester
Pattern: Dyed
Yarn Type: core spun
Color: Golden, White
Feature: Abrasion-Resistant, Chemical-Resistant, Eco-Friendly, High Temperature Resistant, High Tenacity, Low
Shrinkage, Other, High tenacity
Yarn Count: 20/2
Shrink:Low
Fiber density: 2.5%
Rupture strength: 45 cn/dtex
Light fastness: min.4
Washing fastness: min.4
Elongation: 14-20%
Dry shrinkage: 3.0
Advantage
Shank button:
Material: Zinc alloy, high quality crystal
Size: 32 L / 20 mm
Shape: round
Techniques: plating, polishing, die-casting
Color: Anti-brass
Features: Eco-friendly
Rivet
Size: 14L
Component: brass metal
Feature: Eco-Friendly, Dry Cleaning, Washable
Shape: round
Techniques: Plating
Zipper
Page 18 of 54
Page 19 of 54
Specification of design
A) Pattern & design analysis:
Front view
5.5
Back view
2.25
Coin
pocket 1
down from
waist band
3x 3.5
Page 20 of 54
32
Belt loop 0.75x
2.5
Yoke
1.5
Front
rise
10
Waist band
Shank
button
32L
Zipper
6
Rivet
14L
Back
pocket
5.75 x
Back rise
14.5
Page 21 of 54
Process Description
Seam type
Lapped seam
Inseam closed
Bottom Hem
Yoke join
J stitch
Decorative seam
Decorative seam
K
L
Loop attach
Bartak
Bartak m/c
Decorative seam
Width: 58/60
WPI x PPI: 73*55
Yarn count: (8s siro +8s slub)*12s/40D
Color: Navy Blue
Weight: 339 GSM / 12 OZ
Washing shrinkage: Warp 3% Weft5%
Sewing thread
Material: 100% Polyester
Pattern: Dyed
Yarn Type: core spun
Color: Golden, White
Feature: Abrasion-Resistant, Chemical-Resistant, Eco-Friendly, High Temperature Resistant, High Tenacity, Low
Shrinkage, Other, High tenacity
Yarn Count: 20/2
Shrink:
Low
Fiber density: 2.5%
Rupture strength: 45 cn/dtex
Light fastness: min.4
Washing fastness: min.4
Elongation: 14-20%
Dry shrinkage: 3.0
Shank button:
Material: Zinc alloy, high quality crystal
Size: 32 L / 20 mm
Shape: round
Techniques: plating, polishing, die-casting
Color: Anti-brass
Features: Eco-friendly
Page 23 of 54
Rivet
Size: 14L
Component: brass metal
Feature: Eco-Friendly, Dry Cleaning, Washable
Shape: round
Techniques: Plating
Zipper
Page 24 of 54
Fit sample
Page 25 of 54
Front view
Back view
Side view
Page 26 of 54
Fit analysis
Flat view
Quality comment:
1. Fabric quality is too fine
2. Need a courser fabric
3. Better stitch quality required
Page 27 of 54
Fit comment:
1.
2.
3.
4.
5.
Design comment:
1. Need to be much slim fitting
2. Need cross cut design on back pocket
Page 28 of 54
Page 29 of 54
Page 30 of 54
Revised
sheet
Serial
A.
A
B.
C
C.
D
D.
E
E.
F
F.
G
Points of Measurement
Waist
spec
Measurement Change
(inch)
32
-
Tolerance
+/- .75
Hip
36
+/-.75
Full length
40
-1
+/.-75
Thigh
19
Knee width
16
-1
+/-.25
1
13 2
-1
+/-.25
G. Inseam
H
H. Front rise with waistband
I
I. Back rise with waist band
J
30
+/-.75
10
+/-.25
16
1
- 2
+/-.25
J.
+/-0
K
K. Side yoke height
L
1
2 4
+/-0
3
5 4
+/-0
3
6 4
+/-0
+/-0
Bottom Hem
N. Zipper length
Page 31 of 54
+/-.75
P
O. Waistband height
Q
P. Coin pocket width
R
Q. Coin pocket length
S
1.5
+/-0
+/-0
1
3 2
+/-0
Page 32 of 54
Development sample
Front view
Back view
Side view
Page 33 of 54
Flat view
Page 34 of 54
Consumption
Measurement(In inch)
32.00
9.50
11.5
1.50
6.75
5.50
2.50
0.75
9.00
6.75
Total Fabric needed for 1 pcs denim pant=1.144 yds +0.0396 Yds+.04 Yds = 1.2236 Yds
/pcs
Total Fabric needed for 1 dozen denim pant=14.68yds/dzn
For Pocketing Fabric :- Length =9inch X 2 Ply +1 inch (SA )
= ( 18+1) inch = 19inch
Width = 5.5 inch X 2 Ply + 1 inch (SA )
= 12 inch
Pocketing fabric consumption= ( 19 inch X 12 inch )2 pcs /(43 inch X 36 inch)
= 456/1548
=.29+10% wastage
=.32
Pocketing fabric consumption =0.32X 12 Pcs =3.84 Yds Per dzn
So, based on above measurement we need13.84Yds main fabric & 3.6576 Yds pocketing .
Consumption of piping fabric=
8*2*2/43*36+10%wastage
=.021*12=0.252yds/dzn
Contrast fab.=32.5*2*1/43*36+10%wastage=.045yds*12=0.55yds/dzn
Costing
Page 36 of 54
CREATIVE
GROUP
8TH June, 2015
1st Quote
ITEM
BUY
ER
NAM
E
Page 37 of 54
DENIM
TROUSER
Tanjimul
hasan
sajib
SIZE
RAN
GE
QTY/
SET
FABRICATION
BODY
POCKETING
piping
Waist belt
con.fabric
SL
1
ACCESSORIE
S
THREAD
MAIN LBL
SIZE LBL
CARE LBL
HANG TAG
10
PRICE TKT
11
TAG STRING
12
Zipper Metal
CONSTR
UCTION
97%cott
on+3%s
pandex
TC
87%cott
on+13%
polyeste
r
TC
WI
DT
H
CW
57
"
CW
43
"
CW
43
"
CW
43
"
PARTICULAR
20/3, 20/2 &
40/2
4 .5
YY
COST
FABR
IC
COST
YDS
/KG
1.1
44
YDS/
KG
$1.80
PC
0.3
2
$0.80
$0.2
56
0.0
21
$1.30
$0.0
27
.
045
$0.90
$0.0
4
$0.4
86
$2.3
83
$28.
6
Cost/
Gmt
$0.0
7
$0.0
9
$0.0
1
$0.0
3
$0.1
3
$0.0
1
$0.0
4
$0.1
87
DZ
UNI
T
1
Price/
Unit
$0.70
1.0
5
1.0
5
1.0
5
1.0
5
1.0
5
1.0
5
1.1
$1.00
$0.10
$0.30
$1.50
$0.10
$0.50
$0.17
0
$2.0
6
Page 38 of 54
FAB
RIC
COS
T
DZ
SUPPLI
ER
$
24.7
2
$
3.07
2
$.32
$
0.84
$
1.05
$
0.11
$
0.32
$
1.58
$
0.11
$
0.53
$
2.24
SUPPLIE
R
Own
source
Own
source
Own
source
Own
source
Own
source
Own
source
Own
source
Own
source
R
E
M
A
R
K
13
32L
1.1
14
Shank
Button
Rivet
14L
4.4
15
INTELINING
Paper
16
POLY
INDIVISUAL
18
CARTON
19
OTHERS
0.1
5
1.0
5
1.0
1
1.0
5
$6.00
0
$2.50
0
$1.00
0
$0.07
0
$1.10
0
$0.24
0
$0.0
5
$0.0
8
$0.1
50
$0.0
7
$0.0
93
$0.0
21
$1.0
2
FABRIC
TRIMS
Wash
Test charge
Commercial
Expense
Developmen
t cost
Company
Profit
CM
7
8
9
10
11
12
30 min
enzyme wash
FOB
( Without
commission)
Buyer
Commission
FOB
$2.
383
$1.
02
$0.
30
$0.
00
$0.
18
$0.
05
$0.
10
$1.
00
$5.
86
$28.6
$0.
00
$5.
03
$0.00
$12.2
7
$3.60
$0.00
$2.16
$0.60
$1.20
$12.0
0
$70.3
5
$60.4
3
Test report
Fabric
Type: denim
Construction: weaving
Page 39 of 54
$
0.55
$
0.92
$
1.80
$
0.88
$
1.11
$
0.25
$
12.2
7
Own
source
Own
source
Own
source
Own
source
Own
source
Own
source
Sewing thread
Yarn Count: 20/2
Shrink: Low
Fiber density: 2.5%
Rupture strength: 45 cn/dtex
Light fastness: min.4
Washing fastness: min.4
Elongation: 14-20%
Dry shrinkage: 3.0
Page 40 of 54
Shank button:
Material: Zinc alloy, high quality crystal
Size: 32 L / 20 mm
Shape: round
Techniques: plating, polishing, die-casting
Color: Anti-brass
Features: Eco-friendly
Rivet
Size: 14L
Component: brass metal
Feature: Eco-Friendly, Dry Cleaning, Washable
Shape: round
Techniques: Plating
Zipper
Zipper Type: close end & open end zipper
Slider: normal slider
Teeth: metal brass
Tape: nylon
Size: 45G
Length: 6 inch
Feature: Auto Lock, waterproof, Eco-friendly, lead &nickel-free
Page 41 of 54
SL
Activity
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
Trend Analysis
Design Chart
Prediction
Mood Board
Customer Profile
Meeting With Sir
Spec Sheet
Primary Design & Pattern
Fabric & Material Collection
1st Fit Sample
Photo Shoot
Fit Analysis
Meeting With Sir
Revised Spec Sheet
Technical Design Detailing
Trim Card Making
Pre-Production Sample
Costing & Consumption
Washing & Lab Test
Finishing
Documentation
Group Meeting & Review All
Reserve Day
Submission
Predecessor
A
A
C
A,B,C,D,E
F
G
H
H, I
J
K
L
M
N
Q
Q
S
Page 42 of 54
Days
Date
3
2
1
1
1
1
1
2
1
2
1
1
1
1
1
1
4
1
2
1
4
1
1
1
8-5-15 To 10-5-15
11-5-15 To 12-5-15
13-5-15
14-5-15
15-5-15
16-5-15
17-5-15
18-5-15 To 19-5-15
20-5-15
21-5-15 To 22-5-15
23-5-15
24-5-15
25-5-15
26-5-15
27-5-15
28-5-15
29-5-15 To 1-6-15
2-6-15
3-6-15 To 4-6-15
5-6-15
6-6-15 To 9-6-15
10-6-15
11-6-15
12-6-15
Fri
Activities
Sat
Sun
Mon
Tues
Wed
Thurs
May 8
May 9
May 10
May11
May12
May 13
May 14
May15
May 16
May 17
May 18
May 19
May 20
May 21
May 22
May 23
May 24
May 25
May 26
May 27
May 28
May 29
May 30
May 31
Jun 1
Jun 2
Jun 3
Jun 4
Jun 5
Jun 6
Jun 7
Jun 8
Jun 9
Jun 10
Jun 11
Measurements
32
36
19
1
38 2
15
3
12 4
3
9 4
Back Rise
14 2
3
28 4
Inseam
5 2
1
2 4
3
5 4
6 4
3
Page 43 of 54
1
3 2
Thread Consumption
Of
Denim Trouser
Sl
Process
Description
Seam type
Super impose
seam
Super impose
seam
Super impose
seam
14
Super impose
seam
38
Super impose
seam
29
Inseam closed
Seam
lengt
h
18
Total thread
consumptio
n
342.25
1
2
85.26
5
8
268.25
1
2
1424.5
2
1
1091.5
2
1
Bottom Hem
1 N lock stitch
m/c(301)
Super impose
seam
13
65
Yoke join
2 N multi thread
Chain stitch m/c
(401)
Super impose
seam
18
101.75
J stitch
Back Pocket
attach
Page 44 of 54
2
1
7
14
15
1 38.75
2
Front pocket
attach
1 N lock stitch
m/c(301)
15
27.5
32
176
12
Loop attach
11
11
Back Pocket
hemming
Waist band sew
12
31.25
10
13 Bartak
Bartak m/c
Total thread consumption
Page 45 of 54
38.75
1
2
1
2
24
288
3992.5 inch
Process breakdown
S
L
PROCESS DESCRIPTION
3 T O/L M/C-504
4 T O/L M/C-512
holder
2 N MT C/S-401
holder
1 N MT C/S-401
g.p.f.
6
7
8
h.w.
h.w.
3 T O/L M/C-504
marker
Pocket hemming
1N L/S M/C-301
feller
1
0
1
1
1
2
1
3
1
4
1
5
1
6
1
7
1
8
1
9
2
0
2
1
2
2
2
3
2
4
2
M/C&STITCH
CLASS
BACK
3 T O/L M/C-504
Work
Aid
holder
H. p.f.
1N L/S M/C-301
H. p.f.
2 N MT C/S-401
c.p.f.
1N L/S M/C-301
4 T O/L M/C-512
4 T O/L M/C-512
4 T O/L M/C-512
4 T O/L M/C-512
1N L/S M/C-301
h.p.f.
1N L/S M/C-301
h.p.f.
1N L/S M/C-301
c.p.foot
1N L/S M/C-301
c.p.foot
Page 46 of 54
c. p.f.
SEAM
TYPE
Super
imp.
Super
imp.
Super
imp.
Lapped
sm
Lapped
sm
Edge
finish
Super
imp.
Lapped
sm
Edge
finish
Super
imp.
Super
imp.
Super
imp.
Super
imp.
Super
imp.
Super
imp.
Edge
finish
Edge
finish
Super
imp.
Super
imp.
Super
imp.
SM
V
5
2
6
2
7
2
8
2
9
3
0
3
1
3
2
3
3
3
4
3
5
3
6
3
7
3
8
3
9
4
0
4
1
h.p.f.
3 T O/L M/C-504
h.p.f.
2N L/S M/C-301
c.p.foot
ASSEMBLY
4 T O/L M/C-512
2N L/S M/C-301
3 T B COV.M/C
1N L/S M/C-301
Bottom hem
1N L/S M/C-301
hemmer
1N L/S M/C-301
binder
Button hole
Rivet attach
Belt loop attach &other bartack
stitch
1N L/S M/C-301
Bartack m/c
Page 47 of 54
Flr+hldr
Super
imp.
Super
imp.
Super
imp.
Super
imp.
Super
imp.
Sm class8
Sm class8
Super
imp.
Bound sm
Super
imp.
Lapped
sm
Page 48 of 54
Trim card
Page 49 of 54
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