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Design of Air Condioning Unit

2/12/2013

for control Room of Hill 65(SCADA Room)(Expansion of GWRF Plant)


Calculating of Cooling Load
Total Cooling Load

Ht
where

Ht = Hs + Hl
= total heat load(Btu/hr)
Hs = Sensible heat(Btu/hr)
Hl = latent heat(Btu/hr)

Sensible heat
Hs = 1.08 q dt
where
Hs = Sensible heat(Btu/hr)
q = air volume flow(cfm)
dt = temperature differencr('F)
Room to be air conditioned,
length
width
Area
air change rate
q
1 l/s
q
outside temperature
inside temperature
dt
dt
Therefore
Hs
1Btu/hr
Hs

=
=
=
=
=
=
=

3.66
2.44
8.92
6.00
53.54
2.119
113.45

m
m
m

=
=
=
=

36.00
16.00
20.00
68.00

'C
'C
'C
'F

=
=
=

(from table 1)
l/s
cfm
cfm
(from table 3)
(from table 2)

8,331.79 Btu/hr
0.293 Watt
2,441.22 Watt
Table 1-Air Change Rate

Type of Building and Room

Animals

Air Shifts

Airflow

Outdoor

per hour

(l/s per m2

Airflow

(1/h)

floor area)

(l/s)

Sheep

3 per animal

Horses

40 per animal

Hens

3 per animal

Cows

100 per animal

Chickens

2 per animal

Pigs, sow

60 per animal

Piglet

15 per animal

Apartments

15 - 20 per person

Assembly halls

5~10

14 per person

Auditoriums

10 - 15 per person
Production

Bakeries

Banks
Baths

Pastry room

Service

2~3

Archive

Staff

2~3
5~8

15

Barber Shops

15 - 25 per person

Bars

15 - 25 per person

Beauty Shops

15 - 25 per person

Boiler rooms

Bowling Alleys

15 - 20 per person

Cafeterias

Cinemas/Theatres

Chemist's shops

5~10

7 - 15 per person

Sterile room

15

Laboratory

15

Packing room

Store

Churches

10 - 15 per person

10 - 15 per person

Clubhouses

15 - 25 per person

Cocktail Lounges

15 - 25 per person

Computer Rooms

15 - 20 per person

Court Houses

10 - 15 per person

Dance halls

15 - 30 per person

Dental Clinics,
Offices

15 - 20 per person

Department Stores
(cfm/Sq.Ft)

0.3

Dining Halls

10 - 15 per person

Drug Shop

10 - 15 per person

Engine rooms

Exhibition halls

10~20

Fire Stations

15 - 20 per person

Garages

5~6

>1

General

Hospitals

25 per person

Therapy

Operating theatre

14

Autopsy

Reception
Hotels

15 - 20 per person

Room

Factory

Industries

20 - 30 per person

Carpenter work
shop

2~5

Car repair shop

Car repair shop,


exhaust outlet
Mechanical work
shop

3~4

Welding

12~15

Assembly

4~5

60 - 80 per car

Jails

10 - 15 per person

Jewelry Shop

10 - 15 per person

Libraries
Lunch Rooms,
Luncheonettes

10 - 15 per person

Municipal Buildings

10 - 15 per person

10 - 15 per person

Museums

10 - 15 per person

Smithies

Kitchens

6~7
Small

20 - 40

Large

10~20

< 7 m2

15

> 7 m2
Industrial in
general

20
25 - 30

Kitchens

Gas ovens

550/m2 outside wall

Electric ovens

300/m2 outside wall

Grill table

400/m2 outside wall

Frying pan

300

Boiling pan 100 l

100

Boiling pan 200 l

200

Coffee machine

60

Refrigerated
cabinet

7~10

Cooling and
freezer room

0.3 - 0.5

Store

2~4

Laundries

10~15

Lavatories

5~10

10

Night Clubs

15 - 25 per person

Malls

10 - 15 per person

Motels

15 - 20 per person
Module

Offices

3~8

15 - 20 per person

Landscape

20 per person

Conference room

15 - 30 per person

Lecture room

10 - 15 per person

Dining hall
Staff, changing
clothes

15 - 20 per person
8~12

Dining room

8~10

Resting room

15 per person

Police Stations

15 - 20 per person

Post Offices

15 - 20 per person

Precision
Manufacturing

15 - 20 per person

Restaurants

5~10

Retail Stores
(cfm/Sq.Ft)
Schools

10

15 - 20 per person

0.3
Classroom

4~5

10 - 15 per person

Shops

20 per person

Shopping Centers

10 - 15 per person

Sports halls

3~4

Supermarkets

10 - 15 per person

Swimming pools

5~10

Taverns

15 - 25 per person

Town Halls

15 - 20 per person

Winter Condition
Table 2-Inside Temperature
Type of Heated
rooms

Temperature
o

Bars

64

18

Bathrooms

72

22

Bedrooms

64

18

Changing rooms

72

22

Churches

64

18

Cloakrooms

61

16

Classrooms

68

20

Corridors

61

16

Dining rooms

68

20

Dressing rooms

70

21

Exhibition halls
Factories, sedentary
work

64

18

64

18

Factories, light work


Factories, heavy
work

61

16

55

13

Gyms

59

15

Halls, assembly

64

18

Halls, entrance

61

16

Hotel rooms

70

21

Laboratories

68

20

Lecture rooms

68

20

Libraries

68

20

Living rooms

70

21

Museums

68

20

Offices

68

20

Operating theatres

75

24

Prisons

64

18

Recreation rooms

64

18

Restaurants

64

18

Shops

64

18

Stores

59

15

Swimming baths

81

27

Waiting rooms

64

18

Wards

64

18

Warehouses

61

16

Summer Condition
Table 3-Inside Temperature
Outside dry bulb

Inside air conditions with

temperature

dew point constant at 14oC


C min

18.5

44

26

18

46

25

17.8

52

27

24

17.5

51

24

23

17.2

57

21

22

17

57

C max

35

27

32
29

1 dm3(litre)/s = 10-3 m3/s = 3.6 m3/h = 0.03532 ft3/s = 2.1189 ft3/min (cfm) = 13.200 Imp.gal (UK)/min = 15.852 gal (US)/min = 792 Imp. gal (UK)/h

Latent heat
Hl = 0.68 q dw
where
Hl
q
dw
outside humidity ratio
inside humidity ratio
dw
Therefore
Hl
1Btu/hr
Hl
Therefore

= Latent heat(Btu/hr)
= air volume flow(cfm)
= humidity ratio difference(lb.water/lb dry air)
=
70.00 (lb.water/lb dry air)
=
50.00 (lb.water/lb dry air)
=
20.00 (lb.water/lb dry air)
=
=
=

Total Cooling Load


Ht = Hs + Hl

1,542.92 Btu/hr
0.293 Watt
452.08 Watt

Ht =
Ht =

Pressure Loss for Heat Load

9,874.72 Btu/hr
2,893.29 Watt
2.89 KW

Design of Ventilation

room 1

room 2

room3

Room 1
length
width
height
Volume
air change rate
Flowrate of Air
to be handled

=
=
v
=
=

5
4
3
60.00
12.00

Velocity thgh Grille


Area of Grille
open only 50%
Size of Grille

=
=
=
= 0.45 x 0.45
= 450 x 450

720
0.20
2.30
0.09
0.17

Velocity inside duct


Area of Duct
Size of Duct(1-2)

=
=
= 300 x 250

Length
Friction Loss
Friction loss in duct (1-2)
Friction loss in Duct Component

m
m
m
m
(from table 1)
m/hr
m/sec
m/sec
m
m
m
mm

(from table 3)

3.00 m/sec
0.07 m
mm

(from table 2)
(from Fig 1)

=
=
=
=
=
=

20.00 m
0.40 Pa/m
8.00 Pa-----------------

Eq(1)

40.41 Pa----------------5.00 Pa-----------------

Eq(2)
Eq(3)

length
width
height
Volume
air change rate
Flowrate of Air
to be handled

=
=
v
=
=

6
5
3
90.00
12.00

m
m
m
m

Velocity thgh Grille


Area of Grille
open only 50%
Size of Grille

=
=
=
= 0.55 x 0.55

1080
0.30
2.30
0.13
0.26

m/hr
m/sec
m/sec
m
m
m

damper

(from Fig 2)

(where =1.23) kg/m

Room 2

(from table 1)

(from table 3)

= 550 x 550
Velocity inside duct
Area of Duct
Size of Duct(3-4)
Length
Friction Loss
Friction loss in duct (3-4)
Friction loss in Duct Component

mm

=
=
= 400 x 250

3.00 m/sec
0.10 m
mm

=
=
=
=
=

Damper

(from table 2)
(from Fig 1)

20.00 m
0.30 Pa/m
6.00 Pa-----------------

Eq(4)

40.41 Pa----------------5.00 Pa-----------------

Eq(5)
Eq(6)

(from Fig 2)

(where =1.23) kg/m

Room 3
length
width
height
Volume
air change rate
Flowrate of Air
to be handled

=
=
v
=
=

8
5
3
120.00
12.00

Velocity thgh Grille


Area of Grille
open only 50%
Size of Grille

=
=
=
= 0.6 x 0.6
= 600 X 600

1440
0.40
2.30
0.17
0.35

Velocity inside duct


Area of Duct
Size of Duct(3-5)

=
=
= 600 x 250

Length
Friction Loss
Friction loss in duct (3-5)
Friction loss in Duct Component

=
=
=
=
=

Damper
flowrate in duct(1-3)
Velocity inside duct
Size of Duct(1-3)

=
=
= 600 x 300

Length
Friction Loss
Friction loss in duct (1-3)

=
=
=

flowrate in duct(0-1)
Velocity inside duct
Size of Duct(1-3)
Velocity thgh Louvre
Area of Louvre

=
=
= 800 x 300
=
=

m
m
m
m
(from table 1)
m/hr
m/sec
m/sec
m
m
m
mm

(from table 3)

3.00 m/sec
0.13 m
mm

(from table 2)
(from Fig 1)

20.00 m
0.25 Pa/m
5.00 Pa-----------------

Eq(7)

41.51 Pa----------------5.00 Pa-----------------

Eq(8)
Eq(9)

(from Fig 2)

0.70 m/sec
5.00 m/sec
mm
20.00 m
0.70 Pa/m
14.00 Pa----------------0.90 m/sec
6.00 m/sec
mm
2.30 m/sec
0.39 m

(where =1.23) kg/m

(from table 2)
(from Fig 1)

(from Fig 2)
Eq(10)

(from table 2)
(from Fig 1)

open only 50%


Size of Louvre

=
= 1.0 X 0.8
= 1000x800

0.78 m
m
mm

Length
=
20.00
Friction Loss
=
0.80
Friction loss in duct (0-1)
=
16.00
Louver
10.00
Therefore
Total Friction Loss in longest Ducting System
=
91.51
=
91.51
Total Fan capacity
=
0.90
3240
=
table 1- recommended velocity in duct
Location
Velocity(m/s)
Computer Rooms

15 - 20

Court Houses

4 - 10

Dental Centers

8 - 12

Department Stores

6 - 10

Dining Halls

12 -15

Dining rooms hotels

Dress Shops

6 - 10

Drug Shops

6 - 10

Engine rooms

4-6

Factory buildings, ordinary


Factory buildings, fumes
and moisture

10 - 15

Fire Stations

4 - 10

2-4

Foundries

15 - 20

Galvanizing plants

20 - 30

Garages repair

20 - 30

Garages storage

4-6

Homes, night cooling

10 - 18

Jewelry shops

6 - 10

Kitchens

15 - 60

Laundries

10 - 15

Libraries, public

Lunch Rooms

12 -15

Luncheonettes

12 -15

Nightclubs

20 - 30

Malls

6 - 10

Medical Centers

8 - 12

Medical Clinics

8 - 12

Medical Offices

8 - 12

paper
Mills,Mills,
textile
general
buildings

15 - 20

Mills, textile dyehouses

15 - 20

Municipal Buildings

4 - 10

Museums

12 -15

Offices, public

m
Pa/m
Pa----------------Pa-----------------

(from Fig 2)
Eq(11)
Eq(12)

Pa
N/m
m/sec

m/hr @

92

Pa

Offices, private

Police Stations

4 - 10

Post Offices

4 - 10

Precision Manufacturing

15 - 50

Pump rooms

Restaurants

8 - 12

Retail

6 - 10

School Classrooms

4 - 12

Shoe Shops

6 - 10

Shopping Centers

6 - 10

Shops, machine

Shops, paint

15 - 20

Shops, woodworking

Substation, electric

5 - 10

Supermarkets

4 - 10

Town Halls

4 - 10

Taverns

20 - 30

Theaters

8 - 15

Turbine rooms, electric

5 - 10

Warehouses

Waiting rooms, public

table 2-Velocity
Type of Duct

Comfort Systems

Industrial
Systems

High Speed
Systems

Main ducts

4 - 7 m/s

8 - 12 m/s

10 - 18 m/s

Main branch ducts

3 - 5 m/s

5 - 8 m/s

6 - 12 m/s

Branch ducts

1 - 3 m/s

3 - 5 m/s

5 - 8 m/s

Table 3-Velocity
Velocity - v
Public buildings

Industrial plant

Service

m/s

ft/min

m/s

ft/min

Air intake from outside

2.5 - 4.5

500 - 900

5.0-6.0

1000 - 1200

Heater connection to fan

3.5 - 4.5

700 - 900

5.0-7.0

1000 - 1400

Main supply ducts

4.0 - 7.0

1000 - 1500

6.0-12.0

1200 - 2400

Branch supply ducts

1.0 - 3.0

500 - 600

4.5 - 9

900 - 1800

Supply registers and grilles

1.2 - 2.3

250 - 450

1.5 - 2.5

350 - 500

Low level supply registers

0.8 - 1.2

150 - 250

Main extract ducts

4.5 - 8.0

900 - 1500

6.0-12.0

1200 - 2400

Branch extract ducts

2.5 - 3.0

500 - 600

4.5 - 9

900 - 1800

Figure 1-Rectangular Duct with Velocity

Figure 2- Friction loss

table 4- Minor loss in Duct Component


Component or Fitting

Minor Loss
Coefficient

90o bend, sharp

1.3

90o bend, with vanes

0.7

Room 1

Room 2

Room 3

90o bend, rounded, radius/diameter duct <1

0.5

90o bend, rounded, radius/diameter duct >1

0.25

45 bend, sharp

0.5

45o bend, rounded, radius/diameter duct <1

0.2

45o bend, rounded, radius/diameter duct >1

0.05

T, flow to branch(applied to velocity in


branch)

0.3

Exit to room

Entry from room

0.5

Reduction, tapered

Enlargement, abrupt(due to speed before


reduction)(v1= velocity before enlargement
and v2 = velocity after enlargement)

(1 - v2 / v1)2

Enlargement, tapered angle < 8'(due to


speed before reduction)(v1= velocity before
enlargement and v2 = velocity after
enlargement)

0.15 (1 - v2 / v1)2

Enlargement, tapered angle > 8'(due to


speed before reduction)(v1= velocity before
enlargement and v2 = velocity after
enlargement)

(1 - v2 / v1)2

Grilles, 0.7 ratio free area to total surface

Grilles, 0.6 ratio free area to total surface

Grilles, 0.5 ratio free area to total surface

Grilles, 0.4 ratio free area to total surface

10

Grilles, 0.3 ratio free area to total surface

20

Grilles, 0.2 ratio free area to total surface

50

0.5

0.3
1

0.3
1

7.3

7.3

7.5

Ventilation Systems
Equal Friction Method
Date
Project

room1

With Circular Duct


Section

Duct Length
(m)

Air flowrate
(m3/s)

0-1
1-2
1-3
3-4
3-5

20
20
20
20
20

0.9
0.2
0.7
0.3
0.4

Type of Duct

Duct
Friction Loss
Velocity (m/s)
Diameter (m)
(Pa/m)
0.5
0.3
0.5
0.4
0.45

4.6
2.8
3.6
2.4
2.5

0.4
0.4
0.3
0.3
0.2

Industrial
Comfort SystemsSystems

Frictionloss
(Pa)
8
8
6
6
4

High Speed
Systems

Main ducts

4 - 7 m/s

8 - 12 m/s

10 - 18 m/s

Main branch ducts

3 - 5 m/s

5 - 8 m/s

6 - 12 m/s

Branch ducts

1 - 3 m/s

3 - 5 m/s

5 - 8 m/s

Component or Fitting

Minor Loss
Coefficient

90o bend, sharp

1.3

90o bend, with vanes

0.7

Room 1

Room 2

90 bend, rounded, radius/diameter duct <1

0.5

90o bend, rounded, radius/diameter duct >1

0.25

45o bend, sharp

0.5

45 bend, rounded, radius/diameter duct <1

0.2

45o bend, rounded, radius/diameter duct >1

0.05

T, flow to branch(applied to velocity in branch)

0.3

Exit to room

Entry from room

0.5

Reduction, tapered
Enlargement, abrupt(due to speed before reduction)(v1= velocity
before enlargement and v2 = velocity after enlargement)
Enlargement, tapered angle < 8'(due to speed before reduction)(v1=
velocity before enlargement and v2 = velocity after enlargement)
Enlargement, tapered angle > 8'(due to speed before reduction)(v1=
velocity before enlargement and v2 = velocity after enlargement)

0
(1 - v2 / v1)2

0.3
1

0.3
1

7.3

7.3

0.15 (1 - v2 / v1)2
(1 - v2 / v1)2

Grilles, 0.7 ratio free area to total surface

Grilles, 0.6 ratio free area to total surface

Grilles, 0.5 ratio free area to total surface

Grilles, 0.4 ratio free area to total surface

10

Grilles, 0.3 ratio free area to total surface

20

Grilles, 0.2 ratio free area to total surface

50

Circular equivalent diameter Duct


side - a

Duct side -

mm

100

150

200

250

300

400

100

109

133

152

168

183

207

150

133

164

189

210

229

261

200

152

189

219

244

266

305

250

168

210

246

273

299

343

300

183

229

266

299

328

378

400

207

260

305

343

378

437

500

227

287

337

381

420

488

310

365

414

457

531

414

470

520

609

517

574

674

620

731

600
800
1000
1200
1400
1600
1800
2000

781

room 2

Minor Loss
Coefficients
()
7.3
7.3
7.5

Minor Loss
(Pa)
0.0
29.3
0.6
20.8
23.7

room 3

Pressure
Loss Damper
(Pa)
5.0
5.0
10.0

Total
Pressure
Loss (Pa)
8.0
42.3
6.6
31.8
37.7

Pressure
Pressure
Pressure
Loss Path 0- Loss Path 0- Loss Path 01-2 (Pa)
1-3-4 (Pa)
1-3-5 (Pa)
8.0
8.0
8.0
42.3
6.6
6.6
31.8
37.7
50.3
46.4
52.3

Room 3

0.5

7.5

Circular equivalent diameter - de (mm)


Duct side - b (mm)
500

600

227
287

310

800

1000

1200

1400

1600

337

365

381

414

470

420

457

520

574

488

531

609

674

731

547

598

687

762

827

886

598

656

755

840

914

980

1041

687

755

875

976

1066

1146

1219

762

840

976

1093

1196

1289

1373

827

914

1066

1196

1312

1416

1511

886

980

1146

1289

1416

1530

1635

939

1041

1219

1373

1511

1635

1749

1096

1286

1451

1598

1732

1854

1523

1680

1822

1952

1800

2000

1286
1451

1523

1598

1680

1732

1822

1854

1952

1968

2073

2073

2186

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