INSPECTION REPORT

TUV-002863-WELSPUNTV Inspector: AJMAL KHAN

02 TO 08072015 REV 0
ANWAR ALI &
TV Coordinator:
Approval / Stamp No.:
215
MARIO GUZMAN
Type of Visit:
Initial
In-Process Insp.
Final Insp.
Order Status
Insp.
REPORT NO.:

Client/Project Information
Client:

DODSAL ENGINEERING & CONST LTD

Contact:

RAVIDAS

Notification No.:

P44010/DOD/005/IR/009

TV WO No.:

WO-ISD-UAE-002893

Equipment/Material Description
Purchase Order No.: 02/PEN/82/YAS/PA/001/001-03/15
Description
EPC FOR RUMAITHA/ SHANAYEL FACILITIES-PHASE III

Tag / ID No.: LSAW PIPES AND SEAMLESS PIPES

Sub-Supplier:

Primary Supplier:

Location:

Location:

NA

Contact:

Contact:

NA

Shop Order No.:

NA

Shop Order No.:

NA

NA

Progress (As applicable)

Engineering: (% Complete)

Engineering: (% Complete)

Material: (% Complete)

Material: (% Complete)

Fabrication: (% Complete)

Fabrication: (% Complete)

PO Delivery Date

PO Delivery Date

Scheduled Completion Date:

Scheduled Completion Date:

SUMMARY

Date of Last Visit: 01.07.2015

Total Hrs This Visit: HRS (See breakdown below)

Travel Inspection Report
Total Hrs To Date HRS

Date(s) of this Visit: 02, 03, 04, 05, 06, 07 & 08 JULY15
Next Scheduled Visit:
Non-Conformity Report Issued During This Visit:
Outstanding Non-Conformity Report:

No

Inspection Release Issued during this Visit

No

Yes NCR No.:

Yes NCR No.:

No

Yes Release No.:

Action Points: (NCRS, clarifications, pending approvals, etc.)

ADCO DODSAL - WELSPUN

ISD-QIC-FRM-003, Rev. 5

Page 1 of 6

INSPECTION ACTIVITIES
1. Inspection Activities Identification: (Summarize items that corresponds with an Inspection activity verified or performed.
Each activity marked must be fully explained below at section 3. Inspection Activity Details).
1.1 Inspection Activities: (Provide complete details of activities performed as per the PO, Copy the table if morethan one (1)
PO is involved)
PO No.
ITEM NO.

ITEM DESCRIPTION

OFFERD
QTY

ACCEPTED QTY

FINAL &
RELEASED
QTY

REMARKS (NEXT STAGE

INSPECTION ACTIVITY)

COATING PRODUCTION
PEEL TEST, D.S.C TEST,
EXTRUSION TEST, C.D & HOT
WATER TEST(FOR 29.06.15),
SAMPLE LOADING HOT
WATER TEST(FOR 01.07.15),
C.D( FOR 30.06.15)

113
10

113
10

113
10

LAB TESTING
LAB TESTING

COATING PRODUCTION
PEEL TEST, SAMPLE LOADING
C.D(FOR 1st July) & HOT WATER
(FOR 2nd July), TEST : C.D & HOT
WATER(FOR 30 June)

-5

-5

-5

LAB TESTING
LAB TESTING

COATING PRODUCTION
PEEL TEST, D.S.C TEST,
EXTRUSION TEST, C.D & HOT
WATER TEST(01.07.15),
SAMPLE LOADING C.D
TEST(02.07.15)

69
8

69
8

69
8

LAB TESTING
LAB TESTING

COATING PRODUCTION
PEEL TEST, D.S.C TEST,
EXTRUSION TEST, HOT WATER
& C.D TEST(25.06.15), SAMPLE
LOADING HOT WATER
TEST(27.06.15)

114
9

114
9

114
9

LAB TESTING
LAB TESTING

COATING PRODUCTION
PEEL TEST, D.S.C TEST,
EXTRUSION TEST, SAMPLE
LOADING C.D(27th), HOT
WATER TEST(28th), C.D
LOADING(FBE POWDER)

117
9

117
9

117
9

LAB TESTING
LAB TESTING

COATING PRODUCTION
PEEL TEST, D.S.C TEST,
EXTRUSION TEST, HOT
WATER(27th) & C.D TEST(27th),
C.D TEST FBE POWDER,
SAMPLE LOADING C.D(28th)
HOT WATER TEST(29th)

98
11

98
11

98
11

LAB TESTING
LAB TESTING

COATING PRODUCTION

105

105

105

LAB TESTING

02.07.2015

03.07.2015

04.07.2015

28.06.2015

29.06.2015

30.06.2015

01.07.2015

ISD-QIC-FRM-003, Rev. 5

Page 2 of 6

PEEL TEST, D.S.C TEST,

EXTRUSION TEST, SAMPLE
LOADING C.D(29th), C.D & HOT
WATER TEST(28th)

LAB TESTING

1.2 Inspection Activities Identification: (Identify all activities which are covered as per the ITP)
S.N

ITP POINT COVERD

SPECS/CODES
(ACCEPTANCE CRITERIA)

TEST %

STATUS

PEEL TEST, D.S.C TEST,

EXTRUSION TEST, C.D &
HOT WATER TEST(FOR
29.06.15), SAMPLE
LOADING HOT WATER
TEST(FOR 01.07.15),
C.D( FOR 30.06.15)

ITP

100

ACCEPTED

PEEL TEST, SAMPLE

LOADING C.D(FOR 1st
July) & HOT WATER (FOR
2nd July), TEST : C.D & HOT
WATER(FOR 30 June)

ITP

100

ACCEPTED

COATING PRODUCTION,
D.S.C, PEEL TEST,
EXTRUSION TEST, C.D
TEST, HOT WATER TEST

ITP

100

ACCEPTED

COATING PRODUCTION,
D.S.C, PEEL TEST,
EXTRUSION TEST, C.D
TEST, HOT WATER TEST

ITP

100

ACCEPTED

COATING PRODUCTION,
D.S.C, PEEL TEST,
EXTRUSION TEST, C.D
TEST, HOT WATER TEST

ITP

100

ACCEPTED

COATING PRODUCTION,
D.S.C, PEEL TEST,
EXTRUSION TEST, C.D
TEST, HOT WATER TEST

ITP

100

ACCEPTED

COATING PRODUCTION,
D.S.C, PEEL TEST,
EXTRUSION TEST, C.D
TEST, HOT WATER TEST
2. Reference Drawings/Specifications: (include revision no.s)

ITP

100

ACCEPTED

02.07.2015
9.1, 9.2, 9.3,9.4,9.6,
9.9, 9.10, 9.11

DESCRIPTION OF THE TEST

03.07.2015
9.6, 9.10, 9.11

04.07.2015
9.1, 9.2, 9.3,9.4,
9.5,9.6,9.9,9.10, 9.11
28.06.2015
9.1, 9.2, 9.3,9.4,
9.5,9.6,9.9,9.10, 9.11
29.06.2015
5.1.2, 9.1, 9.2,
9.3,9.4,9.5,9.6, 9.9,
9.10, 9.11
30.06.2015
5.1.2, 9.1, 9.2,
9.3,9.4,9.5,9.6, 9.9,
9.10, 9.11
01.07.2015
9.1, 9.2, 9.3,9.4,
9.5,9.6,9.9,9.10, 9.11

DOC NO.
PCY-4280-ITP-3LPP-004
31.40.30.31/ ISO 21809-1
30.99.23.6644

ISD-QIC-FRM-003, Rev. 5

TITLE
INEPECTION TEST PLAN
DEP
3 LPP COATING PROCEDURE FOR LSAW

REV NO.
C

APPROVAL STATUS / DATE

27.05.2015

27.05.2015

Page 3 of 6

PIPES
SPECIFICATION FOR EXTERNAL PIPE
COATING

30.99.12.2663

02.05.2015

3. Inspection Activity Details: (Provide complete details of activities performed and tests witnessed, as per section (1) above:
Inspection Findings, Conclusion and Recommendations. Use continuation pages as necessary).
3.1 Attendees: (List down the name and Position of individuals involved in the process)
Sl.
Name
Position
01
AJMAL KHAN
SENIOR ENGINEER

Contact No.:
0566142312

3.2 Details of ITP: (Provide details of inspection activities with reference to each items listed in section 1.2 above)
02.07.2015 to 08.07.2105 26 OD, 17.5mm WT API 5L X60 LSAW PIPES
1) Visually witnessed the coating production and the corresponding testing as per the ITP and found acceptable(Details given
below in section 3.3).
3.3 Inspection Findings
1) Surface preparation and Coating Application
1) Visually witnessed the ambient conditions (relative humidity and steel temperature), steel temperature below 60C &
surface condition of pipe surface( as per condition A & B of ISO 8501-1) before blasting and found acceptable as per ITP.
2) The conductivity test done for the abrasive and found acceptable as per ITP.
3) After the blasting, the blasting grade to SA 2 1/2, chloride content below 2 g/cm2, dust level and elapsed time were
checked as per the ITP and found acceptable.
4) Before coating, 1) surface temperature & pH value during acid wash, 2) chromate solution temperature and pre heating
temperature (between 220 to 240 C) are confirmed and found acceptable as per the ITP.
5) Coating thickness(DFT reading) and holiday testing as per required voltage level, are checked and found acceptable as per
the ITP.
2) LAB TESTING for 3LPP Coating
C.D testing done at -3.5 V with 3% NACL, at 65C and analysed after 24 hrs.
Hot water testing done at 95C and analysed after 48 hrs.
Date

Prod

Qty

Peel Test N/cm

23C min
250
392(for1st
July),
337,357
392(for2nd
July)

90C min
40
247(for1stJul
y),216,200

D.S.C
Tg -2 to +3C

1
+1.09

2
+1.26

224(for2nd
July)

--

--

C.D Test
Max 7mm

Sample
Loading
For30th
June

02.07.15

113

03.07.15

--

04.07.15

69

347,332

202,224

+1.97

28.06.15

114

+1.10

--

117

255(for27th),
235,212
232(for28th),
216,192

+1.52

29.06.15

392(for27th),
377,330
412(for28th),
361,334

+1.53

+1.19

for 27th

ISD-QIC-FRM-003, Rev. 5

For1st
July
For 2nd
July

Test
1.13for
29June
1.3
For30th
June
1.15
(for
1stJuly)
0.7
(for25th)
--

Hot Water Test

Sample
Loading
For1st
July
For2nd
July
-for27th
For 28th

Test
Okfor
29June
Ok
For30
June
ok(for
1st
July)
Ok(for
25th)
--

Extrus
ion
Test
Max
35%
26.44
-27.59
9.54
10

Page 4 of 6

30.06.15

98

01.07.15

105

385(for29th),
388,310
388(for29th),
334,269

228(for29th),
235,212
243(for29th),
196,232

+0.88

+0.75

For 28th

+1.43

+1.31

For 29th

1.12(for
27th)
1.23(for
28th)

For 29th
--

Ok(for
27th)
Ok(for
29th)

9.43
25.86

3.4 Conclusion: ACCEPTED

3.5 Recommendations (if any):

4. Toos used for Inspection: (Provide list of tools used during the inspection. Mention the calibration status as applicable. Use
continuation pages as necessary).
TOOL ID
TOOL TYPE
CAL. EXP DATE
TOOL ID
TOOL TYPE
CAL. EXP DATE

5. PHOTOS (PROVIDE BRIEF EXPLANATION ACCOMPANYING THE ILLUSTRATION)

TEMPERATURE MEASUREMENT

PROFILE MEASUREMENT

EXTRUSION TESTING

C.D TESTING

ISD-QIC-FRM-003, Rev. 5

Page 5 of 6

6. Attachments: (Each attachment must reference the corresponding Attachment no.,

TVME Assignment no., and clients PO no.)
1.

4.

7.

2.

5.

8.

3.

6.

9.

Inspectors Signature :
Date:01.07.2015

ISD-QIC-FRM-003, Rev. 5

Page 6 of 6