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Discussion
An intercom (intercommunication device), talkback or doorphone is a
stand-alone voice communications system for use within a building or
small collection of buildings, functioning independently of the public
telephone network. Intercoms are generally mounted permanently in
buildings and vehicles. Intercoms can incorporate connections to public
address loudspeaker systems, walkie talkies, telephones, and to other
intercom systems. Some intercom systems incorporate control of devices
such as signal lights and door latches.
Objectives:
To know the purpose of Intercom.
To learn how to convert a schematic diagram to PCB design.
To know what is integrated circuit and the purpose of it in an
intercom.
Materials in Making an PCB Design for Intercom
Schematic Diagram for Intercom
Pencil
Marker
2 Printed Circuit Board (PCB)
Ferric Chloride (FC)
Plastic container to put the FC into for etching
Cotton
Acetone
PCB Drill
Procedure:
1. Using PCB and pencil design the layout of the circuit, it helps
to have all the different components on hand to help
with spacing
and placement. As a side note make sure to design the layout so that it
well fit on the board.
2. Use a marker to trace all the pencil lines, a fresh marker with a
sharp point will help to make sure the
marker leaves a nice
bold line otherwise it well not resist the FC as well.
3. For etching find a clean dry place where you can safely etch the
circuit board, preferably outside the area.
4. Take a container and pour a Ferric Chloride into it.
5. Drop PCB into the Ferric Chloride and in about 10-14 minutes you
should start to see the copper start to dissolve away,
notice the
areas where the traces drawn are unaffected.
6. After about 19-23 minutes the board should be completely etched,
at which time you should immediately remove the PCB and
drop it
into the water in the larger container - to rinse then dry it off on a
paper towel.
7. Clean the PCB using the cotton and acetone - to remove the
tracing that was brought by the marker.
8. After cleaning you may now drill the holes in the PCB.
9. Repeat the procedure 1-8 for the 2nd Unit of our Intercom.