Maintenance Toro 0010

Maintenance
Manual
Including automated machines
MAINTENANCE
MANUAL
2 (70)
TKU--- C 01241--- 2 EN 4804
SANDVIK TAMROCK CORP., TURKU PLANT
11/2004
3 (70)
TKU--- C 01241--- 2 EN 4804
PREFACE
Congratulations on your choice of a TORO loader.
This manual describes the maintenance of this TORO 0010 loader. Only those who have
been given proper training and are authorized to do so should operate the loader. All
operators should familiarize themselves with the machine and fully understand the contents
of the operators manual, maintenance manual, and general safety instructions before
operating it.
Read the operators manual and General Safety
Instructions before starting the work!
WARNING
This responsibility is particularly pertinent for personnel who work with the loader only
occasionally -- e.g., during setup or maintenance.
Continuing research and development of TORO loaders may have caused changes to your
machine that are not dealt with in this manual.
If the machine is equipped with optional equipment -- e.g., a remote control system -- you
should familiarize yourself with the separate instructions in which the equipments operation
is explained.
This manual must always remain available in the cabin for ready access when operating the
TORO loader.
Always obey the national legislation in force where accident prevention and environmental
protection are concerned. Generally accepted technical guidelines for safe and professional
operation must also be observed.
For demanding maintenance and repair operations, we recommend that you contact your
nearest authorized Sandvik Tamrock Service. Our maintenance personnel have the skills
and special tools required for the most demanding tasks.
Through correct use and by following the maintenance instructions, you can expect a high
degree of utilization and long operating life of your loader.
Always obey safety rules!
4 (70)
TKU--- C 01241--- 2 EN 4804
PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.
2.
3.
4.
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.
Importance of periodic maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.
General safety precautions during operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.
General repair instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4.
Location of the main components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5
Locking devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE AND LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
2.1.
Maintenance of hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
2.2.
Electrical system maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
2.3.
Battery maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
2.4.
Welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
2.5.
Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.1.
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.2.
Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.3.
Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.4.
Axles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.5.
Grease nipples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
15
15
15
15
15
2.6.
Filling capasities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
2.7.
Special notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.1.
Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.2.
Refueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
16
16
2.8.
First servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
MAINTENANCE OPERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
3.1.
Every shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
3.2.
Every week . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25
3.3.
Every 125 hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28
3.4.
Every 250 hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30
3.5.
Every 500 hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
36
3.6.
Every 1000 hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
41
3.7.
Every 1500 hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
46
3.8.
Every 2000 hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
46
3.9.
Every 4000 hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
47
MAINTENANCE PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
48
5 (70)
TKU--- C 01241--- 2 EN 4804
1.
GENERAL
GENERAL
1.1. Importance of regular maintenance

The TORO 0010 is designed for hard work in difficult and demanding mine conditions. To
ensure trouble--free and economical operation, it is extremely important to adhere to the
schedule for regular maintenance. By following this schedule closely, you can easily
detect possible defects in the machine which can be repaired before they become serious.
This will ensure low repair costs and minimize production disturbances.
The pages that follow give information on servicing various TORO 0010 components and
the corresponding service intervals. We urge all end users to review the Detroit Operators
Guide for additional information regarding servicing.
1.2. General safety precautions during operation

We recommend that records are kept on servicing and wearing part replacements.
Regular maintenance procedures at the correct intervals increase productivity, reliability,
economy, and the safety of the equipment.
Even maintenance work can be dangerous, unless caution is observed. Everybody
involved in maintenance work should understand the possible hazards and use safe
working methods. Before starting any maintenance or repair work, read the
manufacturers instructions. Be sure to follow them.
The personnel must not wear long, loose hair or loose clothing, nor should they wear
jewelry, including rings, because of the risk of injury.
Use personal protection suits and other protective equipment as far as is necessary or
mandatory.
Do not perform any modifications, extensions, or rebuilding of the machine that would
affect safety. Consult the supplier or manufacturer. This also includes the built--in and
adjustment of safety devices and valves, as well as the welding of frame structures.
Spare parts must meet the manufacturers technical specifications. Conformity to these
standards is guaranteed only when genuine spare parts are used.
Notify the location and use of fire extinguishers!
It is absolutely necessary to have suitable specialized workshop equipment to ensure
high--quality maintenance work.
Any maintenance or repair work on the TORO loader must be performed by properly
trained or instructed personnel only. Work must be performed on electrical appliances by
electricians and on hydraulic appliances by mechanical technicians with knowledge and
experience particular to the work to be done.
Carry out any activity specified in this manual with respect to adjustment, maintenance,
and inspection times, in addition to heeding any indications for replacement of parts.
Clean and wash the equipment regularly, and always before and after maintenance and
repair work. Before cleaning the machine with water, or by steam jet or with other
cleansers, cover the alternator, connection boxes, and major connections. Remove the
covers after cleaning!
Never attempt to clean, adjust, repair, or lubricate the TORO loader while it is in
motion or the engine is running.
6 (70)
GENERAL
TKU--- C 01241--- 2 EN 4804
1.3. General repair instructions

The person responsible for maintenance and repairs should be clearly identified.
-- Do not do any work that you are not authorized to do.
-- Secure extensively, as far as necessary, the area where the maintenance work will
be performed.
-- Inform the users of the equipment of the start of maintenance or any special work
on the loader.
-- If the equipment or a part of it has been stopped for maintenance or repair, make
sure that it cannot be started accidentally.
D Turn main switch off
D
D
Remove ignition key

Put a DANGER DO NOT START or corresponding warning sign on the main
switch. The sign must be removed only by a person who is fully aware of the
situation.
--
If required, ensure that suitable and safe ladders or working platforms are available
for use in repair and maintenance work.
Do not use any of the equipment as steps. If maintenance work must be done high
up, or in an otherwise dangerous place or position, use the safety devices
necessary to prevent falling.
All platforms, steps, grips, rails, ladders, and other similar parts must be kept clean
of oil, dirt, snow, and ice to prevent accidents.
Always use the right tools for the maintenance task.
Before commencing maintenance or repair work, ensure that the vehicle is on level
ground and wont move.
--
------
--
---
----
Pay special attention to the exhaust pipe--work and the exhaust gas cleaning
system. Ensure sufficient ventilation.
Use a lift jack only on level, hard, and firm ground. Before using a jack, always be sure
the wheels on the other side of the vehicle are blocked. To prevent the possibility of
the jack slipping, secure the vehicle by using adequate supports and blocks
underneath it.
Remove all the air from the tire before loosening the wheel nuts/bolts. Should you
forget to do this, a broken rim part under pressure can fly apart and cause serious
injury.
Do not try to repair wheel parts by brazing, welding, or reworking. Be sure to replace
them with new parts of the same size, type, and make.
Never transport a fully inflated spare tire mounted on demountable rims. Such tires
should have just enough air pressure to hold the rim parts firmly in place. Only after
the tire and rim assembly have been fastened with proper torque applied to all the
wheel nuts/bolts should the tire be inflated to the correct operating pressure.
In inflating, mounting, or dismounting tires, a safety rack, cage, or some other
protection should be used
During tire inflation, do not stand in front of the assembly. Use an extension hose so
that you can stand to one side.
When replacing heavy parts, use correct lifting apparatus and techniques.
7 (70)
TKU--- C 01241--- 2 EN 4804
--
--
GENERAL
After preventive maintenance and repairs, always tighten fasteners that have been
unscrewed. Reassemble all dismantled safety appliances immediately after the work
is done. Ensure that all safety systems are tested before the unit is returned to
normal work.
Pay attention to safety and environmental protection when disposing of process
materials and old parts.
1.4. Location of the main components
1.
2.
Front frame
Rear frame
3.
4.
Engine assy
Power train
Front frame
1.
Bucket
2.
Swing lever
3.
Boom
4.
Lift cylinders
5.
Tilt cylinder
8 (70)
TKU--- C 01241--- 2 EN 4804
GENERAL
Rear frame
8
5
5
2
1.
2.
3.
4.
8
1
8
6
Fuel tank
Oil cooler
Hydraulic oil level
Main switch
5.
6.
7.
8.
Battery box
Radiator / Intercooler / Fuel cooler
Operators cabin
Service hatches
Engine assy
6
2
1
5
3
4
7
1.
2.
3.
4.
Alternator
turbocharger
Engine oil filters
Engine coolant filter
5.
6.
7.
Fuel filter
Air filter
Transmission oil filter
Power train
1.
2.
3.
4.
5.
6.
Front axle
Rear axle
Transmission
4
Torque converter
Drive shaft
Parking brake (LCB)
5
2
9 (70)
TKU--- C 01241--- 2 EN 4804
GENERAL
1.5. Locking devices

Frame locking pin
How to install frame locking pin.
1. Remove the pin from its holder on
the frame.
2. Insert the pin into the hole on the
frame as shown in attached picture.
3. Return to the cabin and turn on the
engine and slowly move the
steering from left to right a little until
the pin dropps down into the
second hole.
Note: Observe the pin. When it drops
down, stop turning.
To remove the locking pin.
1.
2.
Climb into the cabin, turn on the

engine and turn the unit a little to
the left or to the right until the pin is
no--pressured.
Then stop the unit step out and
remove the pin.
10 (70)
GENERAL
Boom locking pins

How to install the locking pin.
1.
2.
3.
4.
5.
It is recommended that before you

install the boom locking pins, that
the center articulation locking pin is
fitted in place as described in the
previous page.
Ensure the boom is in the hauling
position. Climb up, remove the
locking bars and wing nuts which
keep the pins in position.
Climb into the cabin and raise the
boom. Turn off the engine and step
out of the cabin.
Climb up onto the wheel guard and
remove the pins from their holders.
Place the pins correctly into their
holes in to the boom as shown in
attached picture.
Make sure you dont walk under
the boom under any circumstances.
Lower the boom slowly against the
stops.
To remove the pins.

1.
2.
3.
4.
5.
6.
Walk around the unit and ensure

no--one is working on the unit or
under the boom.
Sound the horn 3 times and have a
look around. When it is safety start
the engine.
Raise the boom and then turn off
the engine.
Climb up onto the wheel guard and
remove the pins. Dont walk under
the boom under any circumstances.
Go back into the cabin, sound the
horn again 3 times and turn on the
engine, lower the boom slowly
against the stops and the bucket to
the ground.
Replace the pin locking bars and
wing nuts.
TKU--- C 01241--- 2 EN 4804
11 (70)
TKU--- C 01241--- 2 EN 4804
2.
MAINTENANCE AND LUBRICATION
The TORO 0010 is designed for hard work in difficult and demanding mine conditions. To
ensure trouble--free and economical operation, it is extremely important to adhere to the
service schedule indicated. By paying close attention to the service schedule, you can
easily detect possible defects in the machine or other problems that can be addressed
before they become serious. This will ensure low repair costs and minimize disturbances
to production.
The following pages give information for servicing various TORO 0010 components and
other items for servicing, with their corresponding service intervals. All end users should
review the Engine Manuals for additional information regarding servicing.
2.1. Maintenance of hydraulics

Maintenance, repair, and installation of hydraulic equipment must be carried out only by
experienced hydraulics experts.
D Do not attempt any such repairs that you do not fully understand.
D Never do any repair work on the hydraulic circuit when the system is pressurized.
D Always stop the engine before tightening or repairing a leaking hose connection.
D Do not try to locate a leak in a hose or a connection by using your hand. The
high-pressure oil spray from the leak can penetrate the skin and cause serious
injury. High-pressure oil spray can also start a fire.
D Avoid direct skin contact with oil. Prevent oil from getting into your eyes; use eye
protection.
D Do not work under a device or component that is held up only by the hydraulics.
Use separate supports in conjunction with maintenance and repair.
D Do not remove boom cylinders or their valves unless the boom is properly
supported and the system non--pressurized.
D Pipe connections, hose lengths, and hose types must correspond with the
specifications. When replacing or repairing hoses, use original SANDVIK
TAMROCK spare parts or hoses and fittings recommended by the manufacturer.
Ensure that the pressure ratings of the hoses and connecting fittings correspond
with the working pressures.
D Any deviations require written authorization from the manufacturer.
Pressure tests
General
D
D
D
D
D
The hydraulic oil temperature should be 60...80 _C.

Connect and disconnect pressure gauge(s) only when the circuit is not
pressurized.
Use only special couplings for pressure testing.
Do not over--tighten couplings. When special couplings are used,
finger--tightening is adequate. Over--tightening leads to harmful leakage.
Use hose(s) long enough to read the gauge(s) while the operator is sitting in the
cabin.
12 (70)
TKU--- C 01241--- 2 EN 4804
Tests
Pilot system pressure
. Engine at low idle
. Pressure should be 25 bar (2,5 MPa)
Steering system pressure
. Install the frame locking pin between front and rear frames
. Engine revs 1000--1500 rpm
. Turn the machine to full left hand turn
. Steering system pressure should be 120 bar (12,0 MPa)
. pressure should be:
0010 . . . . . . . 120 bar (12,0 MPa)
automated . . 225 bar (22,5 Mpa)
Bucket hydraulic pressure
. Engine at 1000--1500 rpm
. Lower the boom against the stops and keep the control valve in boom
down position.
. Pressure should be:
0010 . . . . . . . 210 bar (21,0 MPa)
automated . . 230 bar (23,0 Mpa)
2.2. Electrical system maintenance

D
D
D
D
D
D
D
Work on electrical equipment or components is only to be carried out by qualified

electricians or other professionals, or by assistants under their supervision and
control, observing electrotechnical regulations.
Local electrotechnical and electric safety regulations must always be observed.
Always use only original electrical components.
If disturbances in the electricity supply occur, stop the vehicle at once.
Voltage must be cut off from the parts of the equipment or devices that are to be
checked, serviced, or repaired, if regulations so require. Check that the
disconnected parts are dead, and then lock the main switch or arrange grounding
for the work if necessary.
Do not touch battery terminals, alternator terminals, or wiring while the engine is
operating. Severe electrical shock, which may result in injury, could occur due to
improper shielding of electrical components.
Check the electrical devices of the machinery regularly. Faults, such as loose wires
and damaged insulation, must be repaired at once.
When handling high-voltage components, remember that capacitors may be
charged even if the voltage is cut off. Discharge the capacitors with a grounding
rod.
Before making any changes concerning the electrical devices, SANDVIK
TAMROCKs electrical engineering department must be consulted and a
written authorization received, to ensure that the operation of the device
does not change.
13 (70)
TKU--- C 01241--- 2 EN 4804
Working on live components

D If the component must be live during the work, another worker must be standing
by to cut off voltage at the emergency or main switch should an emergency
situation occur. Follow electrical safety regulations.
D Use a red-and-white safety chain and warning signs to encircle the working area.
D Use only insulated tools.
D Observe special caution.
14 (70)
TKU--- C 01241--- 2 EN 4804
2.3. Battery maintenance

Always wear eye protection, protective overalls, and protective gloves when
servicing batteries.
D Always disconnect the negative (-) pole first, then the positive (+) pole. Always
connect the positive pole (+) first, then the negative (-) pole.
D Reversing battery polarity can result in personal injury caused by sudden
discharge of electrolyte from the battery vents and/or the sudden rupture of the
battery case due to explosion of internal hydrogen gas.
D To prevent sparking when connecting a battery charger, disconnect the charger
supply cord or switch the charger off before connecting the charging wires to the
battery terminals. Open the batterys cell caps slightly during charging to allow the
gases generated to escape.
D The acid in the battery can burn the skin, eats holes in clothing, and can cause
blindness if it gets in the eyes. If you get battery acid on your skin, flush the spot
at once with water. Flush the eyes with plenty of water, and call a doctor.
D When servicing batteries, remember that lead-acid batteries generate oxygen and
hydrogen during charging and discharging, which form a highly explosive mixture.
A spark or an open flame can cause an explosion. If necessary, ventilate the battery
compartment properly before disconnecting or connecting the cables.
D To prevent explosion, the electrolyte level must be maintained and checked
regularly. Add distilled water, if required, before starting -- and never immediately
after use. With a high enough electrolyte level, the cells have less space for gases.
D Use a flashlight when checking electrolyte levels, never an open flame.
D The battery terminals should never be shorted, as sparks can cause the battery
to explode.
D Do not test electrical devices by making contact with the battery terminal.
2.4. Welding
Before starting to weld, determine the material to be welded and select an appropriate
welding method and fillers. Contact SANDVIK TAMROCK Service, if necessary.
D Do not repair steering equipment by welding.
D Welding must be left to qualified personnel.
D Before electrical welding, the main switch must be disconnected. Also, Remote
Control equipment (optional) must be disconnected.
D If welding must be done close to any of the control modules, disconnect the module
wiring before beginning welding.
D The ground cable of the welding machine must be connected as close as possible
to the welding location. The ground cable may not be connected so that the current
can flow through a bearing, joint coupling, sealing surface, lever, or control cable.
D Use a protective mask when welding.
D Arrange adequate ventilation.
D Arrange protection against fire.
15 (70)
TKU--- C 01241--- 2 EN 4804
2.5. Lubricants
2.5.1.
Engine
Classification
API CH--4
Viscosity
SAE 15W--40
Use oil of API category CH--4.

API CF--4 or CG--4 oils may be used when CH--4 oils are not available; however, their use
requires a shorter oil change interval.
Synthetic oils may be used in Detroit Diesel engines, provided that they are API licensed and
meet the performance and chemical requirements for non--synthetic oils outlined in this
publication.
Product information for synthetic oils should be reviewed carefully. Performance additive
systems often respond differently in synthetic oils. Their use does not permit extension of
recommended oil change intervals.
The use of fuels with sulfur content above 0.5 mass percent will require shorter oil change
intervals and/or the use of a higher TBN oil.
See engine Operators Guide for more details.
2.5.2.
Transmission
Classification
Allison C--4 or Caterpillar TO--4
Viscosity
--20 _C...+ 15 _C
above + 0 _C
2.5.3.
SAE 10W
SAE 30
Hydraulics
Hydraulic oils meeting DIN 51524 HVLP or ISO 6743--4 HV can be used
Viscosity
above --15 _C
above + 0
above + 5
Operating temperatures during normal operation

about 45 _C
about 60 _C
about 70 _C
ISO VG 32
ISO VG 46
ISO VG 68
(SAE 10W)
(SAE 20)
(SAE 30)
ISO VG 32
ISO VG 46
ISO VG 68
(Motor oils API class CD, or hydraulic oils with wear preventive characteristics
corresponding to those of DIN 51524 HVLP or ISO 6743--4 HV can be used)
2.5.4.
Axles
Classification
MIL--L--2105 C or API GL--5 + LS (Limited Slip)
Viscosity
above -- 25 _C.
above -- 12 _C
2.5.5.
SAE 80W/140
SAE 85W/140
Grease nipples
Lithium based greases with penetration 265/295 (NLGI 2) and dropping point 180 _C should
be used.
16 (70)
TKU--- C 01241--- 2 EN 4804
2.6. Filling capacities

Engine oil
Engine coolant
Transmission
Axles
Bucket and steering hydraulics
Fuel tank
2 x
40 l (with filters)
72 l
72 l
61,5 l
320 l
600 l
2.7. Special notes

If the machine is fitted with optional equipment such as an automatic central lubrication
system, please read the instructions for the additional equipment carefully and adhere to
the service schedule given in the maintenance instructions.
2.7.1. Cooling system
D Drain and clean if the engine overheats or solution is dirty.
Note! Overheating indicates a fault. Stop the engine and repair the fault before more
serious damage is caused. Make sure that the engine radiator is not covered and that it
is not clogged.
D
Whenever draining and refilling the cooling system, always recheck the coolant
level after the engine reaches its normal operating temperature.
Note! Never open the filler cap when hot.

When checking engine coolant level, stop the engine and allow it and the radiator to cool
down. If an overheated engine must be stopped, allow the radiator to cool down before
checking the coolant level. If there is no time for that, use thick gloves and protective
clothing when opening the radiators filling cap. Stand to the side, turn your face away, and
open the cap a little. Wait until the pressure is released and coolant stops running out, then
open the cap slowly.
D
D
D
2.7.2.
Adding over 19 liters per minute can cause air pockets in the cooling system.
Operate with a thermostat in the cooling system all year round.
Coolant must be tested every 250 hours to ensure that inhibitor levels remain within
the permitted ranges; change the coolant inhibitor filter element if necessary (see
Detroit Diesel Coolant Selections or Engine Operators Guide).
Refueling
The following precautions must be observed when adding fuel:

D Do not fill the fuel tank when the engine is running.
D Do not overfill.
D Take care not to spill fuel on hot surfaces.
D Addition of fuel should be done in a well--ventilated space.
D Smoking, open flames, and sparks are dangerous when the fuel tank is being filled.
D Clean up spilled fuel before starting the engine.
D Keep the filling pipe in contact with the fuel tank, or arrange grounding to prevent
sparking caused by static electricity.
D If fuel quick fill system is to be used, ensure that you are familiar with the system
manufacturers operating and safety requirements.
17 (70)
TKU--- C 01241--- 2 EN 4804
2.8. First servicing

Check that the lubricants being used meet site--specific operating requirements as per
Sandvik Tamrock Lubricant Specifications.
The following steps should be carried out during the first week of use (in addition to the
normal, scheduled services):
After the first 50 hours
-- Change transmission oil filter element
-- Change engine oil and filter elements
-- Check and tighten the exhaust manifolds bolts
-- Check that air filter and air pipes are tight
-- Check and tighten the bolts of oil sump and engine mountings
-- Check/tighten bolts of axles, wheels, gearbox and other major components
-- Tighten the screws of oscillating axle
M12 bolts to 85Nm (dry)
M20 bolts to 690 Nm (dry)
-- Tighten the screws of parkbrake and drive shafts
-- Check V--belts
-- Make a visual overall check for leaks and possible damage
18 (70)
MAINTENANCE OPERATIONS
3.
3.1. Every shift

D
Check engine oil
Machine on level ground. Measure oil

level with engine stopped (after stopping the
engine, allow oil drain to crankcase for
about 20 minutes before checking the oil
level).
The oil level must be between the LOW
and FULL marks on the dipstick.
Check V--belts
Check condition visually, and adjust if

necessary.
Check belt for worn, grease--coated, oil-soaked, or missing material. Replace
if necessary.
Check engine coolant level
Check before starting the engine.

Coolant level should be seen via the sight
glass.
Do not remove the pressure control cap or
attemp to drain the coolant until the engine
has cooled.
Use extreme caution when removing the
cap. A sudden pressure release from a
heated cooling system can result in a
loss of coolant and possible personal
injury (scalding, eye injury, etc.) from
the hot liquid.
TKU--- C 01241--- 2 EN 4804
19 (70)
TKU--- C 01241--- 2 EN 4804
Check air filter indicator and assembly condition
Consult air restriction indicator; service air

cleaner elements as required.
Inspect the entire air system for leaks.
Tighten any loose connections.
Check fuel filter element
The filter cover will not fill completely

during engine operation. It will gradually
fill over time, and the fuel level will rise as
the filter element becomes clogged.
The filter element should be changed
every 250 hours or sooner if the fuel level
has risen to the top of the element.
Check intake ducting and connections for leaks
20 (70)
Check exhaust ducting and connections for leaks
Check transmission oil level
Check transmission oil level from dipstick

or from gauge glass.
Machine on level ground.
Parking brake engaged
Engine at low idle
Gearshift lever in neutral position
Transmission oil in operating temperature
Check tires and wheel nuts
Check condition
Visually check tire wear and air pressure.
Visually check for loose or missing
wheel nuts.
Check hydraulic oil level
Boom in down position and bucket on

ground. Oil level should be between the
sight glasses.
TKU--- C 01241--- 2 EN 4804
21 (70)
TKU--- C 01241--- 2 EN 4804
D Check hydraulic tank pressure (automated machines only)

Check hydraulic tank pressure from the
gauges as shown picture below.
Checking prosedure:
--press brake pedal, connect first gear
and accelerate the engine running at
max. rpm
--check the pressure. It should be 0,3
bar.
D
Test service and parking brake function
Check for leakage and test brake function.

Brake test (LCB):
Check that the pressure in the brake system is 55--70 bar before testing.
Service brake test (LCB): Press brake pedal, connect first gear and accelerate the
engine. The brake should hold 1750 rpm (machine should not move until engine rev.
reaches 1750 rpm.)
Parking brake test (LCB): Apply parking brake (push button) and connect second gear.
Push parking brake test button and keep the button pressed and accelerate the engine.
The brake should hold 1600 rpm.
Brake test (Posi--stop):
Check that the pressure in the brake system is 110--115 bar before testing.
Service & parking brake test (Posi-- stop): Press brake pedal, connect first gear and
accelerate the engine. The brake should hold 1890 rpm (machine should not move until
engine rev. reaches 1890 rpm.)
Check that all the controls are functioning correctly
Raise the lift arms, dump the bucket, roll

back the bucket, and lower the lift arms with
engine at 1000 -- 1500 rpm.
Articulate the machine from left to right.
Check the emergency steering system (opt.)
Pushing the button (key switch in power on --position,

engine not running) should start the emergency steering
power pack and enable steering the machine.
Note! The machine can not be turned, if the cabin door is open.
22 (70)
TKU--- C 01241--- 2 EN 4804
Check the Brake releasing pump functions (Posi-- stop).
Press the button which connects the brake releasing

pump. Engine must be stopped and ignition switch on
POWER ON -- position. (Parking brake button has to
pull fully up before the pump can start.).
Check major components for oil leaks and mounting
Make sure that the safety locks are removed.

Make a general visual inspection of the machine, check for oil leaks and loose hoses,
frayed wires or other apparent maintenance needs; if anything looks suspicious call a
service man.
Check Hand Portable Fire Extinguisher
Gauge pointer in green area

No corrosion
Firmly mounted
Visual seals in place
Check lights
Front
Rear
Optional lights
23 (70)
TKU--- C 01241--- 2 EN 4804
Check gauges and indicator lights
DDEC signal lights must go off about 5 sec

after the power has been switched on.
Engine temperature should be below 99_C.
Engine oil pressure; idling at least 0,35
bar, 1800 rpm at least 1,93 bar.
Brake system oil pressure; Warning light
illuminates when pressure drops too low.
Alternator charging voltage; appr. 26--28 V.
Transmission oil pressure; should be
between 12,7 -- 15,4 bar.
D
Check display (automated machines only)
Check that the display is functioning

properly.
Check pressures and temperatures from
the gauge display.
Fill fuel tank
Be sure that the machine is correctly parked.

Shut off engine before filling.
Insure machine is suitably grounded.
Do not overfill.
Do not fill fuel tank to the top. Fuel expands
when it becomes warm and can overflow.
If using quick fill, ensure that the system
suppliers procedures are followed.
24 (70)
TKU--- C 01241--- 2 EN 4804
Check automatic central lubrication system (opt.)
Check the system visually and fill if

needed.
Check that all lubrication points are well
greased.
Grease lift cylinder pins, tilt cylinder pins, lift arm pins and
(center mounting, posi-- stop only)
Use central lubrication manifold.

(If automatic central lubrication is not
installed)
Grease center articulation, steering cylinder pins, oscillating axle and support
bearing for driveshaft
Use central lubrication manifold.

(If automatic central lubrication is not
installed)
Grease steering cylinders front pins
directly through the nipples.
Grease driveshaft U-- joint at center articulation
Grease pins direct through the nipples

with hand grease gun.
Check remote control system (opt.)
Check the RC--system functioning according to Remote Control system instructions.
25 (70)
TKU--- C 01241--- 2 EN 4804
3.2. Every week

D
Wash radiator + oil coolers
Open the cooler hatches for proper cleaning

WARNING
Do not use high pressure cleaning units. It
may result cooler core damage
HOT WATER CLEANING WITH SOAP
(biodegradable detergent) CAN BE USED,
MAX PRESSURE 82 bar (1200 PSI)
Clean cyclone air cleaner bowl
Check tire pressures
29,5 x 29 L5S Bridgestone

Front 600 Kpa (6,0 bar)
Rear 400 Kpa (4,0 bar)
26 (70)
TKU--- C 01241--- 2 EN 4804
Grease dogbone pins
Connect the high pressure grease gun

to grease nipple B.
Fill the pin with the grease (until the pump
cant pump more).
Grease the stationary ends (grease nipples
A) with a hand grease gun.
Fill the automatic central lubrication tank (optional)
Check the system visually and fill if

needed.
Check that all lubrication points are well
greased.
D Check dampers
Visually check the dampers wear and
assembly condition.
27 (70)
TKU--- C 01241--- 2 EN 4804
Test Transmission, bucket-- and steering hydraulics (0010)
The transmission and hydraulics should be at operation temperature during measuring.

A Transmission: Press brake pedal, connect highest gear and accelerate. The engine
should achieve about 2040 -- 2140 rpm stalling speed.
B Bucket hydraulics: Accelerate the engine at maximum engine rpm. Lower the boom
down against the stops, keep the control valve in boom down position. The engine
S Steering hydraulics: Accelerate the engine at maximum engine rpm. Turn the loader
against the stops, keep the control valve in selected positon. The engine should achieve
about 2100 -- 2200 rpm stalling speed.
Test Transmission, bucket-- and steering hydraulics (automated machines)
The transmission and hydraulics should be at operation temperature during measuring.

A Transmission: Press brake pedal, connect highest gear and accelerate. The engine
B Bucket hydraulics: Accelerate the engine at maximum engine rpm. Lower the boom
down against the stops, keep the control valve in boom down position. The engine
S Steering hydraulics: Accelerate the engine at maximum engine rpm. Turn the loader
against the stops, keep the control valve in selected positon. The engine should achieve
about 2140 -- 2240 rpm stalling speed.
28 (70)
TKU--- C 01241--- 2 EN 4804
3.3. Every 125 hours

D
Check wheel nuts tightening torques
410 Nm (dry)
General cleaning
Operators compartment (do not use high

pressure water when cleaning the cabin)
Engine compartment
Before cleaning the machine with water
or by steam jet or other cleansers, cover the alternator, connection boxes and major
connections.
Do not apply steam or solvent directly to the alternator, starting motor or DDEC electronic
components.
Do not apply solvent to hot surfaces.
D
Check cabin door and lock condition
Check that cabin door and lock works

properly.
29 (70)
TKU--- C 01241--- 2 EN 4804
Check junction boxes
Open all junction boxes

-- Check that all boxes are dry
-- Ensure that the components and
junction boxes are mounted properly
-- Visually check the possible loose wires
inside the junction boxes
Check cables
Visually check the cables for

-- Wear
-- Sharp bends
-- Other possible damage
Check the instrument panel
Open instrument panel and check

-- Mounting of components
-- Condition of wiring
30 (70)
TKU--- C 01241--- 2 EN 4804

D
Change engine oil and filters
Run engine until operating temperature is

reached; then shut down.
Place a suitable container under the
machine and drain oil pan , using the
drain valve.
Change oil filters.
Clean the filter adapter.
Fill the new filters with clean lubricating oil,
and lightly coat the filter seals with the
same oil.
Add oil as required to bring the oil level to
the FULL mark on the dipstick.
Start engine and run at low idle. Check
lube oil pressure gauge reading.
Shut engine down. Wait 20 min.
Recheck oil level and add oil if needed,
bringing oil level to FULL mark on the dipstick.
D
Measure the coolant nitrite concentration and change cooling system filter, if
needed
Never open the filler cap when hot.

Drain and clean if the engine overheats
or solution is contaminated.
Operate with a thermostat in the cooling
system all year round.
The nitrite (NO2) concentration must be
between 800...2400 PPM.
Coolant pH between 8,5...10,5
See Detroit Diesel Engine Operators Guide--booklet
31 (70)
TKU--- C 01241--- 2 EN 4804
Service the air filter elements
The air filter element must be replaced

when the service indicator shows red.
Always clean the sealing surface of the
outlet tube and make sure that all contami-nant is removed before the new filter is
inserted.
Always clean the inside of the outlet tube
carefully. When the filter element is changed
the safety element must be kept in place.
The safety element must be changed every
second time the air filter element is replaced.
D
Change fuel filter element
A fuel shutoff valve is installed on the

discharge side of the fuel filter.
Turn the handle on the shutoff valve to
the closed position.
Place a suitable container under the filter
and open the drain valve at the base of the
fuel processor. Drain the fuel until it is
below of the filter in the see--thru cover and
close the drain valve.
Turn collar counter--clockwise and remove.
Remove cover, filter spring and cover
seal ring by lifting straight up and over the filter element.
Replace filter element and grommet.
Assemble cover (check spring and seal) Tighten the collar by hand only. Remove the vent
plug from the top of the cover. Fill the cover full of clean fuel by using the hand pump and
reinstall the plug (check the plug o--ring) and tighten by hand only.
Turn the handle on the shutoff valve to the open position.
Start engine to purge the air from the system. After air is purged and with the engine still
running, loosen the vent cap. The fuel level in the cover will start falling. When the fuel level
falls to the top of the collar, tighten the vent cap quickly. Check for leaks.
For further information look the Engine Operators Guide.
32 (70)
Change fuel filters (optional)
Turn the handle on the shutoff valve to

the closed position.
Change the primary and secondary fuel
filters.
Fill new filters with clean fuel and coat the
gasgets lightly with fuel.
Turn the handle on the shutoff valve to the
open position.
Start the engine and check for leaks.
Check engine mountings
Check the condition of mounting pads.

Tighten and, if necessary repair .
Check batteries
Electrolyte level
Cable connections
Cleanliness
Always wear eye protection, protective
overalls, and protective gloves when servi-cing batteries. The acid in the battery can
burn the skin, eats holes in clothing, and
can cause blindness if it gets in the eyes.
TKU--- C 01241--- 2 EN 4804
33 (70)
TKU--- C 01241--- 2 EN 4804
Check Alternator
Check Alternator terminals for loose

connections and corrosion.
Check mounting
Check V--belts. Replace if necessary.
When replacing, always inspect fan
bearings.
Grease the stationary ends of boom / bucket pins
Use a hand grease gun
Grease driveshafts
Grease all driveshaft U--joints
Grease the differential pinion seal
Use hand grease gun

Apply grease until it comes out from the
dust shield
34 (70)
Check oil level in planetary hubs and differentials
Always ensure, that the arrow is in down

position when checking oil level in plane-tary hubs. Refer to the picture.
Change brake flushing return filter
Location indicated by arrow in the picture.
Check center articulation
Check for visual signs of wear

Check that the lubrication works
TKU--- C 01241--- 2 EN 4804
35 (70)
TKU--- C 01241--- 2 EN 4804
Lubricate operator seat lingages and brake pedal links
Remove the rubber bellow, and lubricate

the seat lingage
Lubricate door and hatch hinges
Check that all hatch, cabin door and

lock works properly
Check fire suppression system
Check quick check that the system is

operable.
Check that the system has not been
tampered with and there is no obvious
physical damage, or condition to prevent
operation.
Follow the service recomendations of any
localy fitted fire suppression system.
36 (70)

D
Check cooling system hoses
Check for signs of deterioration and

replace if necessary
Drain water from fuel tank
Check fan shroud
Check exhaust system fastenings
Check exhaust manifold fastening nuts,

exhaust flange, turbo charger and other
connections for tightness.
Tightening torques
Exhaust Manifold bolts . . . . . . . 58--73 Nm
Exhaust manifold/Turbocharger nuts
. . . . . . . . . . . . . . . . . . . . . . . . . . . 58--73 Nm
Oil drain line bolts . . . . . . . . . . . 30--38 Nm
TKU--- C 01241--- 2 EN 4804
37 (70)
TKU--- C 01241--- 2 EN 4804
Check axle fastenings visually
Measure wear to the brake linings
Posi--stop: Apply the parking brake

Push in pin until it contacts reaction plate
If the wear indicator pin reach the same
level as the outer surface of the nut. The
brakes are worn out and should be
overhauled.
LCB: Stop the engine.

Release hydraulic tank pressure.
Pressurize service brake to 55--70 bar and
hold pressure.
Open the plug and measure lining wear.
Compare measurement result to the value
which is punched out on the axle.
E.g. if the punched out value is 82+5 and the measurement result is bigger than 87, the
brakes are worn out and should be overhauled.
D
Check the tightening torques of power train flanges and bolts
Tightening torques (dry)
UNF 3/8 . . . . . . . . . . . . . . . . . . .
UNF 7/16 . . . . . . . . . . . . . . . . . .
M12 . . . . . . . . . . . . . . . . . . . . . . .
M14 . . . . . . . . . . . . . . . . . . . . . . .
M16 . . . . . . . . . . . . . . . . . . . . . . .
Wheel nuts . . . . . . . . . . . . . . . . .
Axle fastening nuts . . . . . . . . . .
Axle fastening lock nuts . . . . . .
45 Nm
72 Nm
85 Nm
150 Nm
210 Nm
410 Nm
2250 Nm
500 Nm
38 (70)
Change brake system high pressure oil filter element
Change steering system high pressure oil filter element
Change transmission oil filter
Place a suitable container under the

machine and open the drain valve.
Change the transmission oil filter.
Close the drain valve.
Start the engine and open the air vent
valve. Vent air until there are coming oil
from the air vent valve.
Add quantity necessary to bring fluid level
to FULL mark on dipstick.
TKU--- C 01241--- 2 EN 4804
39 (70)
TKU--- C 01241--- 2 EN 4804
Change return oil filter element for bucket-- and steering hydraulics
Check breather filter for hydraulic tank (not installed in automated machines)
Visually check.
Check centre articulation with dial gauge
Place a dial gauge with a magnetic stand

on the upper hinge plate of the front frame.
Press the bucket against the
ground so that the front frame
rises from the ground and so
you may observe the readings
of the dial gauge.
The reading should be
0,2...0,4 mm.
If the play is smaller or larger, use shims to
adjust it.
For further information look the workshop
manual.
40 (70)
D
Check oscillating axle tightening torques
Bolt tightness (dry)

M 12 (8.8) bolts . . . . 85 Nm
M 20 (12.9) bolts . . . 690 Nm
D Change the control valves filter (automated machines only)

Make visual inspection for external
leakage.
Replace the filter.
Check o--rings for damage. Replace if
necessary.
See Moog Installation and Operation
instructions for further information.
TKU--- C 01241--- 2 EN 4804
41 (70)
TKU--- C 01241--- 2 EN 4804

D
Inspect the cooling system
Pressurize the cooling system and ensure,

that there are no leaks.
Clean engine crankcase breather
The internally mounted (in the engine

rocket cover) crankcase breather assembly
should be removed and the steel mesh pad
washed in clean fuel oil.
This cleaning period may be reduced or
lenghtened according to the severity of
service.
D
Check engine crankcase pressure
Check and record the crankcase pressure.
42 (70)
TKU--- C 01241--- 2 EN 4804
D Grease fan drive bearing fitting

Use a hand grease gun and lubricate the
bearings with one shot of lithium--based
multipurpose grease
Do not overfill housing
Change transmission oil and filter
Drain oil from the bottom of the transmission

and reinstall drain plug, using a new gas-ket if required. Be carefull when draining
hot oil.
Change oil filter. See Change transmission
oil filter
Fill torque converter and transmission
through filler opening until fluid comes up
to LOW mark on transmission dipstick.
Run engine two minutes at idle to prime
torque converter and hydraulic lines.
Recheck level of fluid in transmission with
engine running at idle.
Add quantity necessary to bring fluid level to LOW mark on dipstick. Recheck with hot oil.
Bring oil level to FULL mark on dipstick.
D
Check the tightening of axle fastening bolts
Tightening torques (dry) . . . . . Axle fastening nuts . . . . . . . . . . 2250 Nm

. . . . . . . . . . . . . . . . . . . . . . . . . . . Axle fastening lock nuts . . . . . 500 Nm
43 (70)
TKU--- C 01241--- 2 EN 4804
Change oils in front and rear differentials, and in planetary hubs
Remove plug at bottom of axle housing and

allow sufficient time for lubricant to drain.
Check, if there are metal in the drain plug.
Contact SANDVIK TAMROCK Service, if
necessary.
With planetary wheel ends, rotate wheel
until filler hole is down. Remove plug and
allow sufficient time for draining. Be sureplanet cover oil level hole is in properposition
refilling wheel ends.
Always ensure, that the arrow is in down position when checking oil level in planetary
hubs. Refer to attached picture.
Change hydraulic fluid
Clean hydraulic oil tank

If electrical filling pump can be used
(option.), the oil tank is also possible to
fill by fast coupling
WARNING
After filling the hydraulic tank, bleed ALL air
from the suction towers to avoid pump
cavitation.
Change breather filter for hydraulic tank (not installed in automated machines)
44 (70)
TKU--- C 01241--- 2 EN 4804
Test the hydraulic pressures
The hydraulic oil temperature should be 60...80 _C.

Connect and disconnect pressure gauge(s) only when the circuit is non pressurized.
Use only special couplings for pressure testing.
Do not over--tighten couplings. When special couplings are used, finger tight is adequate.
Over--tightening causes harmful leakage.
Use hose(s) long enough that the gauge(s) can be read while one is sitting in the cabin.
Pilot system pressure (0010 / automated)
-- Attach a pressure gauge to the
quick--disconnect fitting as shown
in the picture.
-- Engine at low idle
-- Pressure should be 25 bar
(2,5 MPa)
Steering system pressure (0010)

-- Install the frame locking pin between
front and rear frames
-- Connect a pressure gauge to quick-disconnect fitting.
-- Engine speed of 1000 --1500 rpm
-- Turn the machine to full left hand
turn
-- Steering system pressure should be
120 bar (12,0 MPa)
Steering system pressure (automated)
-- Install the frame locking pin between
front and rear frames
-- Connect a pressure gauge to quick-disconnect fitting.
-- Engine speed of 1000 --1500 rpm
-- Turn the machine to full left hand
turn
-- Steering system pressure should be
225 bar (22,5 MPa)
45 (70)
TKU--- C 01241--- 2 EN 4804
The bucket hydraulic, main relief valve (0010 / automated)

-- The main relief valve pressure can
be checked from the quick
disconnect fitting.
-- Engine at 1000 -- 1500 rpm
-- Lower the boom down against the
stops and keep the control valve in
boom down position.
-- Pressure should be:
0010 . . . . . . . . 210 bar (21,0 MPa)
automated . . . 230 bar (23,0 Mpa)
Check pressure accumulators
Pre--charge pressures (nitrogen pressure)

-- Brake system accumulators LCB: 30 bar
Posi--stop: 90 bar
-- Boom suspension: 20 and 40 bar
Service fire suppression system
The fire suppression system including alarms, shutdown and associated equipment shall
be thoroughly examined and checked for proper operation by the fire operation
manufacturer, authorized distributor or their designee in accordance with Ansul
Maintenance Manual.
NOTE! If system other than Ansul, have system serviced by authorised system supplier
or dealer.
Always follow the local regulations.
46 (70)

D
Check engine tuning
Check valve clearances

Check injector heights
See Engine Service Manual,
section 12 or contact your nearest
Detroit dealer.

D
Change V-- belts
Change V--belts.
During replacement, always inspect fan
bearings.
Service hand portable extinquisher
Have the extinquisher serviced by an

authorized supplier or dealer.
Always follow the local regulations.
TKU--- C 01241--- 2 EN 4804
47 (70)
TKU--- C 01241--- 2 EN 4804

D
Drain and replace coolant
Drain the radiator and engine block.

Flush the cooling system.
Install new coolant pre--charge filter.
Fill slowly to avoid air pockets, keep the
radiator bleeder screw open.
Change thermostats and seals
48 (70)
MAINTENANCE PROGRAM
4.
TKU--- C 01241--- 2 EN 4804
MAINTENANCE PROGRAM
Every shift
Page
Check engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Check V--belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Check engine coolant level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Check air filter indicator and assembly condition . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Check intake ducting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Check exhaust ducting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Check fuel filter element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Check transmission oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Check tires and wheel nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Check hydraulic oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Test service and parking brake function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Check that all controls are functioning correctly . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Check the emergency steering system (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Check brake releasing pump function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Check major components for oil leaks and proper mounting . . . . . . . . . . . . . . . . 22
Check hand fire extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Check driving/working lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Check gauges and indicator lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Check display (automated machines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Check hydraulic tank pressure (automated machines) . . . . . . . . . . . . . . . . . . . . . 21
Fill fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Check automatic central lubrication system (option) . . . . . . . . . . . . . . . . . . . . . . . 24
Grease lift cylinder pins, tilt cylinder pins, and lift arm pins* . . . . . . . . . . . . . . . . . 24
Grease center articulation, steering cylinder pins, and oscillating axle* . . . . . . . 24
Grease driveshaft U--joint at center articulation
. . . . . . . . . . . . . . . . . . . . . . . . . . 24
Check remote control system (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

* if automatic central lubrication is not installed
When completed
Date . . . . . . . . . . . . . . . . . . . . . . . Engine hours . . . . . . . . . . . . . . . .
Special Notes
Approved . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Done
49 (70)
TKU--- C 01241--- 2 EN 4804
MAINTENANCE PROGRAM
Every week
Page
Check engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Check V--belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Check intake and exhaust ducting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Clean cyclone air cleaner bowl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Wash radiator + oil coolers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Check tires and wheel nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Check tire pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Check dampers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Test transmission hydraulics, test A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Record =
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Test bucket hydraulics, test B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Record =
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Test steering hydraulics, test S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Record =
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Fill fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Fill the automatic central lubrication tank (option) . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Grease dogbone pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Done
50 (70)
MAINTENANCE PROGRAM
When completed
Special Notes
Approved . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TKU--- C 01241--- 2 EN 4804
51 (70)
TKU--- C 01241--- 2 EN 4804
Every 125 hours 1/2
MAINTENANCE PROGRAM
Page
Check engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Check V--belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Check wheel nuts tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Check dampers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Record =
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Record =
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Record =
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Check junction boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Check cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Check the instrument panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Fill fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Done
52 (70)
MAINTENANCE PROGRAM
Every 125 hours 2/2
TKU--- C 01241--- 2 EN 4804
Page

General cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Check cabin door and lock condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
When completed
Special Notes
Approved . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Done
53 (70)
TKU--- C 01241--- 2 EN 4804
MAINTENANCE PROGRAM
54 (70)
MAINTENANCE PROGRAM
Every 250 hours 1/2
TKU--- C 01241--- 2 EN 4804
Page
Change engine oil and filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Check V--belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Measure the coolant nitrite concentration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Service air filter elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Change fuel filter element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Change fuel filters (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Check engine mountings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Check batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Check alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Check oil level in planetary hubs and differentials . . . . . . . . . . . . . . . . . . . . . . . . . 34
Change brake flushing return filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Check dampers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Record =
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Record =
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Record =
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Check cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Done
55 (70)
TKU--- C 01241--- 2 EN 4804
MAINTENANCE PROGRAM
Every 250 hours 2/2
Page
Fill fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Grease the stationary ends of boom/bucket pins . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Grease driveshafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Grease the differential pinion seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Check center articulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Lubricate operator seat linkages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Lubricate door and hatch hinges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Check fire suppression system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
When completed
Special Notes
Approved . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Done
56 (70)
MAINTENANCE PROGRAM
Every 500 hours 1/2
TKU--- C 01241--- 2 EN 4804
Page

Check V--belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Check exhaust system fastenings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Check batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Check cooling system hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Check fan shroud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Drain water from fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Change transmission oil filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Check axle fastenings visually . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Measure wear to brake linings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Check oscillating axle tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Check the tightening torques of power train flanges and bolts . . . . . . . . . . . . . . . 37
Change return oil filter element for bucket and steering hydraulics . . . . . . . . . . . 39
Check breather filter for hydraulic tank
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Change brake system high--pressure oil filter element . . . . . . . . . . . . . . . . . . . . . 38

Change steering system high--pressure oil filter element . . . . . . . . . . . . . . . . . . . 38
Change the control valves filter (automated machines) . . . . . . . . . . . . . . . . . . . . . 40
Check dampers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Record =
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Done
57 (70)
TKU--- C 01241--- 2 EN 4804
MAINTENANCE PROGRAM
Every 500 hours 2/2
Page

Record =
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Record =
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Check cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Fill fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Check center articulation with dial gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Done
58 (70)
MAINTENANCE PROGRAM
When completed
Special Notes
Approved . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TKU--- C 01241--- 2 EN 4804
59 (70)
TKU--- C 01241--- 2 EN 4804
Every 1000 hours 1/2
MAINTENANCE PROGRAM
Page

Check V--belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Inspect cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Check batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Check fan shroud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Clean engine crankcase breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Check engine crankcase pressure, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Record =
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Change transmission oil and oil filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Change oil in planetary hubs and differentials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Check the tightening of axle fastening bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Change hydraulic oil fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Change breather filter for hydraulic tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Done
60 (70)
MAINTENANCE PROGRAM
TKU--- C 01241--- 2 EN 4804
Page

Record =
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Record =
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Record =
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Test the hydraulic pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Check pressure accumulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Check cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Check dampers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Fill fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Grease fan drive bearing fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Service fire suppression system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Done
61 (70)
TKU--- C 01241--- 2 EN 4804
MAINTENANCE PROGRAM
When completed
Special Notes
Approved . . . . . . . . . . . . . . . . . . . . . . . . . . . .
62 (70)
MAINTENANCE PROGRAM
TKU--- C 01241--- 2 EN 4804
Page

Check V--belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Check batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Check fan shroud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Check engine tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Change transmission oil filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Check axle fastenings visually . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Check breather filter for hydraulic tank
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Record =
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Done
63 (70)
TKU--- C 01241--- 2 EN 4804
MAINTENANCE PROGRAM
Page

Record =
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Record =
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Check cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Check dampers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Fill fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Done
64 (70)
MAINTENANCE PROGRAM
When completed
Special Notes
Approved . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TKU--- C 01241--- 2 EN 4804
65 (70)
TKU--- C 01241--- 2 EN 4804
MAINTENANCE PROGRAM
Page

Change V--belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Check batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Check fan shroud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Record =
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Done
66 (70)
MAINTENANCE PROGRAM
TKU--- C 01241--- 2 EN 4804
Page

Record =
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Record =
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Record =
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Check dampers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Check cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Fill fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Service hand fire extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Done
67 (70)
TKU--- C 01241--- 2 EN 4804
MAINTENANCE PROGRAM
When completed
Special Notes
Approved . . . . . . . . . . . . . . . . . . . . . . . . . . . .
68 (70)
MAINTENANCE PROGRAM
TKU--- C 01241--- 2 EN 4804
Page

Change V--belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Change thermostats and seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Drain and replace coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Check batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Check fan shroud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Record =
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Done
69 (70)
TKU--- C 01241--- 2 EN 4804
MAINTENANCE PROGRAM
Page

Record =
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Record =
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Record =
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Check dampers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Check cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Fill fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Done
70 (70)
MAINTENANCE PROGRAM
TKU--- C 01241--- 2 EN 4804
Page

Service hand fire extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
When completed
Special Notes
Approved . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Done

Maintenance Toro 0010

Transféré par

Informations du document

Copyright

Formats disponibles

Partager ce document

Partager ou intégrer le document

Options de partage

Avez-vous trouvé ce document utile ?

Ce contenu est-il inapproprié ?

Droits d'auteur :

Formats disponibles

Maintenance Toro 0010

Transféré par

Droits d'auteur :

Formats disponibles

Maintenance

Including automated machines

TKU--- C 01241--- 2 EN 4804

SANDVIK TAMROCK CORP., TURKU PLANT

TKU--- C 01241--- 2 EN 4804

TKU--- C 01241--- 2 EN 4804

Importance of periodic maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General safety precautions during operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General repair instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Location of the main components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MAINTENANCE AND LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical system maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Every 125 hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Every 250 hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Every 500 hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Every 1000 hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Every 1500 hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Every 2000 hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Every 4000 hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TKU--- C 01241--- 2 EN 4804

1.1. Importance of regular maintenance

1.2. General safety precautions during operation

TKU--- C 01241--- 2 EN 4804

1.3. General repair instructions

Remove ignition key

TKU--- C 01241--- 2 EN 4804

1.4. Location of the main components

TKU--- C 01241--- 2 EN 4804

TKU--- C 01241--- 2 EN 4804

1.5. Locking devices

Climb into the cabin, turn on the

Boom locking pins

It is recommended that before you

To remove the pins.

Walk around the unit and ensure

TKU--- C 01241--- 2 EN 4804

TKU--- C 01241--- 2 EN 4804

MAINTENANCE AND LUBRICATION

MAINTENANCE AND LUBRICATION

2.1. Maintenance of hydraulics

The hydraulic oil temperature should be 60...80 _C.

MAINTENANCE AND LUBRICATION

TKU--- C 01241--- 2 EN 4804

2.2. Electrical system maintenance

Work on electrical equipment or components is only to be carried out by qualified

TKU--- C 01241--- 2 EN 4804

MAINTENANCE AND LUBRICATION

Working on live components

MAINTENANCE AND LUBRICATION

TKU--- C 01241--- 2 EN 4804

2.3. Battery maintenance

TKU--- C 01241--- 2 EN 4804

MAINTENANCE AND LUBRICATION

Use oil of API category CH--4.

Allison C--4 or Caterpillar TO--4

Operating temperatures during normal operation

MIL--L--2105 C or API GL--5 + LS (Limited Slip)

MAINTENANCE AND LUBRICATION

TKU--- C 01241--- 2 EN 4804

2.6. Filling capacities

2.7. Special notes

Note! Never open the filler cap when hot.

The following precautions must be observed when adding fuel:

TKU--- C 01241--- 2 EN 4804