In-Pit Crushing and Conveying 2012

Bali, Indonesia
Stuart Miller
Director Operations PT P&H MinePro, Indonesia

Bernard Guillemin
Business Development Manager, IPCC
October 24-26, 2012

Company Overview
Wyodak Coal Mine Case Study
System Developments
Justifications

High Productivity Mining Market

Surface Drilling/Loading/Conveying
Extraction

Sizing/Crushing

Transport

Service

Supporting Machinery

Indonesian Mining Environment

Indonesian Mining Environment

Increased operating costs
Divergence of diesel costs and coal FOB pricing

Tire shortage for haul trucks

New stricter environmental regulations
Dust and noise
Carbon foot print
Singapore Gasoil vs API4 Coal Price

$200.0
$180.0

$160.0

$160.0

$140.0

$140.0

US$/Barrel

$180.0

Singapore Gasoil (US$/bbl)

API#4 (US$/Tonne FOB)

Jul-12

Apr-12

Jan-12

Oct-11

Jul-11

Apr-11

Jan-11

Oct-10

Jul-10

Apr-10

$0.0

Jan-10

$0.0

Oct-09

$20.0

Jul-09

$20.0

Apr-09

$40.0

Jan-09

$40.0

Oct-08

$60.0

Jul-08

$60.0

Apr-08

$80.0

Jan-08

$80.0

Oct-07

$100.0

Jul-07

$100.0

Apr-07

$120.0

Jan-07

$120.0

US$/Tonne FOB

$200.0

Developing a Turn Key Solution

2008
Continental Conveyor
Acquisition

2011
Le Tourneau
Acquisition

2006
Stamler Acquisition

2012
Turn Key IPCC
System

Joy Global IPCC System

An integration of Joy Global components

Wyodak Coal Mine - Background

Located in the Gillette

Energy Complex.
Mine mouth power station
generating 800 net MW.
Production reached
approximately 5.7MT in
2011.
Overburden is removed by conventional truck / shovel operations,
with average stripping ratios of 2.6:1.
Multi seam operation with variable coal quality.
Blending is required to meet end user requirements, blending occurs
at CPP.

Wyodak Coal Mine - System

Two (2) Stamler feeder

breakers:
One (1) track mounted; and
One (1) skid mounted

2,150TPH overland
conveyor powered by twin
500HP VD DC motors
2,150TPH feeder conveyor
High angle conveyor (HAC) inclined at 60 degrees for a 50m lift,
powered by 300HP DC motor.
Two 4,500T coal silos located at CPP.

Wyodak Coal Mine - Results

Efficient, environmentally
friendly, low cost solution.
Computerized
communication, command
and control system enables
single operator control.
Feeder breakers;
OLC; and
Grasshopper conveyors.

System has delivered 93% overall availability and has been in

operation since 1994.
Wyodak has seen a reduction in carbon footprint.
Wyodak has seen a reduction in operating cost per tonne.

Other IPCC experiences

An number of other mines in

the powder river basin have
taken Wyodaks lead.
To the right can be seen a
IPPC system provide to
Banpu for Mae Moh mine in
Thailand in the 90s.

High Angle Conveyors Have Come Along Way

Joy Globals High Angle Conveyor Technology

Material elevation
Dust suppression

Sandwich Type Belt Configuration

Pressing Mechanism

Bottom Belt

Top Belt

Standard Rolls

Existing Types of Haulage from Mine to Processing Plant

Batch Haulage
Utilizes trucks
Provides greatest autonomy/flexibility
Highest cost of ownership, lower tonnes per hour
Labor intensive

Semi Mobile Haulage

Combination truck and IPCC
Additional mine planning required
Productivity gains, lowers cost of ownership
Continuous Haulage
Maximizes systems, minimizes individual equipment
Greatest tonnes/hour potential, lowest cost of
ownership
Least labor intensive

Joy Global Fully Mobile IPCC

Material-Overburden
Mobile Mining Crusher-4170C
Tonnage-12000 stph max
Matched to production of 4100XPC
Converyors
Overland
High Angle Conveyor (HAC)
Spreading conveyors

Joy Global IPCC System components are linked

Optimize productivity on a continuous basis
On-board Analysis
Continuous Data Collection
Cycle Time
Production Rates

Cycle Time (sec)

Joy Global IPCC Remote Monitoring System

Synchronized maintenance schedules for entire System

Enables remote access to multiple users

Supports comprehensive analysis and reporting
Fault logs and histogram reporting
Interactive flowcharts
Electronic manuals, schematics, & parts books

Real time production analysis

At-a-glance status

If you cant measure it, you cant improve it.

Operates as a complete integrated system and not as individual

components operating in series
CONFIDENTIAL

Joy Global Mine Planning Tools

Joy global has 4D Modeling capability
3D Topography with 3D Equipment with Time

Allows mine planners more flexibility to integrate movement of

IPCC System with rest of overall mine plan

18

Joy Global IPCC 3D Modeling Capabilities

Concept to Reality
Ability to optimize production consistently

Update

Validate

Total Cost of Ownership (TCO)

Detail evaluation on a side-by-side TCO sensitivity or what if
analysis, which allows one to quickly understand the quantified
reasoning with respect to a comparative analysis and the resulting
optimal equipment selection
Capital acquisition that disregards equipment reliability and
performance can pose a significant overall financial risk regarding
the viability of a given mining application
Total Cost of Ownership analysis is advantageous over using just
capital justification because product price is one of the most unpredictable cash flow components
Conventional Net Present Value (NPV) based analysis requires a full
system or complete mine-site study in order to understand the revenue
associated with a particular mining application.

Target key factors in Total Cost of Ownership

Reliability and Productivity have the greatest impact on TCO ($/ton)
Reliability= Availability + Component Life + Support
(Maintenance)

(Design Quality)

(PT P&H MinePro)

Joy Global Partners on Total Cost of Ownership (TCO) Analysis

Partner in development of detailed TCO sensitivity or what if analysis,
which allows quick understanding of the quantified reasoning with
respect to a comparative analysis and the resulting optimal equipment
selection
Work together to analyze capital acquisition with equipment reliability
and performance to analyze overall financial risk regarding the viability
of an IPCC System application

Joy Global IPCC System The TCO Advantage:

SAFETY

Remote operation technology for complete system

Fewer operators and support equipment

PRODUCTIVITY

System components linked for continuous optimized production

EASE OF MAINTENANCE

PreVail Remote Health Monitoring for data analysis and diagnostics

Maintenance is performed as a complete integrated system and not as individual components
operating in series

SUPPORT

One stop after market Joy Global Smart Services support for entire System