Drum Press, Temp Cal

7/11/2003
7/11/2003
INDEX
PRESSURE PARTS SCHEDULE
Page No.
Rev.No.
1.
Basis for Thickness Calculation
03
2.
Design Pressure for Pressure Parts
03
3.
SH, RH and Economiser Pressure Drops
03
4.
Pressure Parts Schedule:
4.1
Economiser System
03
4.2
Circulating System
7-9
03
4.3
Superheater System
10 14
03
15
03
16 17
03
18
03
4.4
Reheater System
4.5
Steam Cooled Spacer
5.
Unit Material Diagram:
SH Division Panellette
19
03
SH Platen
20
03
LTSH
21
03
Reheater
22
03
Project : NTPC / VINDHYACHAL STPP - STAGE III - 2 x 500 MW

Rev 03
Prepared by :
GA
Reviewed by :
Approved by:
VBR
VBR
Date
TITLE : Pressure parts schedule for Eco,

Circ,SH,RH,Drum with tube metal temp. calculation
TP-SC-209-100-0014
Sheet
of 22
BASIS FOR THICKNESS CALCULATION
1.
Design Code
: IBR
2.
Margins over IBR Code Requirement
2.1
Water Walls:
i.
0.6 mm provided for all water wall tubes over the thickness required as per IBR.
Further, an additional tube thickness of 1.0 mm over and above the tube thickness
of waterwall tubes calculated as per the above shall be provided on all water wall
tubes coming within a radius of half a meter each wall blower.
ii.
Thinning allowance for bends : 10%
2.2
Superheaters & Reheaters:
i.
Erosion allowance (Leading tubes)
: 1.0 mm
ii.
Erosion allowance (Balance of Tubes)
: 0.6 mm
iii.
Thinning allowance for bends
: 10%
2.3
Economiser
i.
Erosion allowance
: 1.0 mm
ii.
Thinning allowance for bends
: 10%

Rev 03
Prepared by :
Reviewed by :
Approved by:
GA
VBR
VBR
Date

TP-SC-209-100-0014
Sheet 3 of 22
DESIGN PRESSURE FOR PRESSURE PARTS

1.
2.
Design Code
Drum
SHO pressure at BMCR
SH System pressure drop at BMCR
Drum operating pressure
Design pressure
IBR
:
:
:
:
:
:
:
178 kg/cm2(g)
17.50 kg/cm2
195.5 kg/cm2(g)
1.05 x Max. operating pressure
1.05 x 195.5
205.3 kg/cm2(g)
208.5 kg/cm2(g)
Drum Design pressure - Pressure

drop in preceeding sections (or)
whichever is higher.
:
:
:
:
:
47.41 kg/cm2(g)
1.05 x 47.4
49.8 kg/cm2(g)
52.4 kg/cm2(g)
:
:
:
:
:
201 kg/cm2(g)
1.05 x 201
211.1kg/cm2(g)
214.0 kg/cm2(g)
Circulation system
Design pressure upto pump
Design pressure after pump
Drum design pressure + Static head (or)

1.05 x Max. operating pressure whichever
is higher.
Drum design pressure + Static head +
Pump head (or)
1.05 x Max. Operating pressure whichever
is higher.
Drum design pressure used

3.
SH system
Design pressure
4.
RH system
Max. operating pressure
Design pressure
RH design pressure used

5.
Economiser system
Max. operating pressure
Design pressure
Economiser coil design pressure

used.
6.

Rev 03
Prepared by :
Reviewed by :
Approved by:
GA
VBR
VBR
Date

TP-SC-209-100-0014
Sheet 4 of 22
SH, RH AND ECONOMISER PRESSURE DROP

(Load : BMCR)
I.
SUPERHEATER SYSTEM
Saturated connecting links
Radiant Roof
Back Pass SCW
0.25
0.65
2.45
2.08
kg/cm
kg/cm
kg/cm
LTSH outlet Tee
kg/cm
0.20
Links to DESH
kg/cm2
0.25
0.37
DESH
kg/cm
Links to Panel SH
kg/cm
0.40
Panel SH inlet Tee
kg/cm2
0.25
SH Division Panel
kg/cm2
3.48
Panel SH Outlet Tee
kg/cm
0.30
Links to Platen
kg/cm2
1.34
0.30
4.93
Platen SH inlet Tee
kg/cm
Platen SH
kg/cm
SH outlet Tee
kg/cm2
0.25
kg/cm
17.5
kg/cm2
1.70
kg/cm2
0.40
Economiser Coils
kg/cm
2.80
Static Head
kg/cm2
2.30
Total SH Pressure Drop

REHEATER SYSTEM
RH Pressure Drop
III.
kg/cm2
LTSH
II.
ECONOMISER SYSTEM
Economiser Links
Economiser pressure drop including static

head
kg/cm
5.5

Rev 03
Prepared by :
Reviewed by :
Approved by:
GA
VBR
VBR
Date

TP-SC-209-100-0014
Sheet 5 of 22

(Economiser System)
Sl.
Description
no.
1.
2.
3.
4.
5.
6.
Eco. inlet
lead
Eco. inlet
header
Eco. coils
Eco. outlet
header
Eco. outlet
links
Eco. outlet
links to
drum
No.
off
Size
OD
mm
Thick.
mm
Min.order Min. insitu Erosion

thickness thickness allowance
mm
mm
mm
Material
specification
Pressure
Kg/cm2(g)
Design Working
Temperature
oC
Design Working
Gas side
metal
temp.
0C
457.2
50
43.8
SA106Gr.C
219.7
201.0
282
254
508
75
65.6
SA106Gr.C
214.0
201.0
282
254
296
552
38.1
5.3
4.1
1.0
SA210Gr.A1
214.0
201.0
319
308
321
406.4
5.3
(Bend)
60
52.5
SA106Gr.C
210.2
197.2
336
308
350
368
40
35.0
SA106Gr.C
210.2
197.2
336
308
323.9
36
31.5
SA106Gr.C
210.2
197.2
336
308
Notes: $ - Outside gas path.

@ After generation of Drawing.
Data for Main pipes and tubes are furnished. For other components the product drawings may be referred.

Rev 03
Date
TITLE : Pressure parts schedule for Eco, Circ,SH,RH,Drum with tube metal temp. calculation
Prepared by :
GA
TP-SC-209-100-0014
Reviewed by :
VBR
Sheet 6 of 22
Approved by : VBR/KR

(Circulation System)
Sl.
no.
`Description
1.
2.
3.
No.
off
Size OD
mm
Thickness.
mm
Min. order
thickness
mm
Drum
ID=1778
170 (min) / 205

(min) ## (F)
160(min) / 190
(min) ## (S)
165(min) / 200
(min) # (F)
155(min) /185
(min) # (S)
Downcomer
368
36
31.5
Min. Insitu
thickness
mm
149.74/
179.79 (F)
149.74 /
180.3 (S)
27.8
Suction
1
508
55
48.1
@
manifold
4. Suction spool
3
457.2
45
39.38
34.3
5. Circulating
3
<--- Sub -delivery Components --->
pumps
6. Discharge
6
<--- Sub -delivery Components --->
valves
7. Discharge
6
323.9
36
31.5
27.14
lines
8. Waterwall
1
914
90 (min) ##
85 (min) #
@
bottom ring
(Front&Rear)
heade
@(Sides)
Notes: $ - Outside gas path
@ - To be supplied after generation of drawings.
## Raw plate thickness # Finished shell thickness
(F) For the First boiler (Vindhyachal-9)
(S) For the Second boiler (Vindhyachal-10)
Erosion
allowance
mm
Material
specification
Pressure kg/cm2(g)
Design Working
Temperature
Gas side
oC
metal temp.
oC
Design Working
SA 299
208.5
195.5
368
363
SA106GrC
211.5
198.5
368
354
SA106Gr.C
211.5
198.5
368
354
SA106Gr.C
211.5
198.5
368
354
$
$
$
SA106Gr.C
213.5
200.5
368
354
SA 299
213.5
200.5
368
354

Rev 03
Date
Prepared by :
GA
TP-SC-209-100-0014
Reviewed by :
VBR
Sheet 7 of 22
Approved by : VBR/PSG

Sl.
no.
`Description
No.
off
Size OD
mm
9.
Waterwall rifle
tubes
1062
51
Waterwall
smooth tubes
Waterwall
hanger rifle
tubes
Min. order
thickness
mm
Min. Insitu
thickness
mm
Erosion
allowance
mm
Material
specification
5.6 (Straight)
5.6
5.25
0.6
SA210Gr.C
213.5
200.5
396
363
448
51
6.0 (Bend)
6.0
5.25
0.6
SA210Gr.C
213.5
200.5
396
363
448
51
7.1 (WB opgs)
7.1
6.25
1.6
SA210Gr.C
213.5
200.5
396
363
448
63.5
7.1 (Straight)
7.1
6.32
0.6
SA210Gr.C
210.8
198.0
396
363
448
63.5
7.1 (Bend)
7.1
6.32
0.6
SA210Gr.C
210.8
198.0
396
363
448
63.5
7.1 (Straight)
7.1
6.32
0.6
SA210Gr.C
210.8
198.0
396
363
448
63.5
7.1 (Bend)
7.1
6.32
0.6
SA210Gr.C
210.8
198.0
396
363
448
51
5.6 (Straight)
5.6
5.25
0.6
SA210Gr.C
213.5
200.5
396
363
448
51
6.0 (Bend)
6.0
5.25
0.6
SA210Gr.C
213.5
200.5
396
363
448
51
8.8 (Straight)
8.8
3.88
SA210Gr.C
213.5
200.5
368
363
8.8 (Bend)
12
8.8
12
3.88
6.32
0.6
SA210Gr.C
SA210Gr.C
213.5
210.8
200.5
198.0
368
396
363
363
$
448
51
63.5
Thickness.
mm
Pressure kg/cm2(g)
Design Working
Temperature
Gas side
oC
metal temp.
oC
Design Working
Notes: $ - Outside gas path

Rev 03
Date
Prepared by :
GA
TP-SC-209-100-0014
Reviewed by :
VBR
Sheet 8 of 22

Sl.
no.
`Description
No.
off
Size OD
mm
Thickness.
mm
Min. order
thickness
mm
Min. Insitu
thickness
mm
Erosion
allowance
mm
Material
specification
10.
Top headers
273
40
35
@
(Hanger)
@
(Screen)
@
(Front)
@
(Side)
13.4
SA106Gr.C
208.5
195.5
368
363
SA106Gr.C
208.5
195.5
368
363
SA106Gr.C
208.5
195.5
368
363
SA106Gr.C
208.5
195.5
368
363
SA106Gr.C
208.5
195.5
368
363
11.
Relief Pipes
273
50
43.75
68
159
18
15.75
Pressure kg/cm2(g)
Design Working
Temperature
Gas side
oC
metal temp.
oC
Design Working
Notes :
$ - Outside gas path
@ - To be supplied after generation of drawings.
Data for main pipes and tubes are furnished. For other components the product drawings may please be referred.

Rev 03
Date
Prepared by :
GA
TP-SC-209-100-0014
Reviewed by :
VBR
Sheet 9 of 22

(Superheater System)
Sl.
no.
Description
No.
off
1.
SH
saturated
connecting
links
Radiant roof
inlet header
Radiant
tubes front
Radiant
tubes -rear
Radiant roof
outlet header
Backpass
sidewall inlet
header
Backpass
sidewall
tubes (front)
2.
3.
4.
5.
6.
7.
Thick mm.
21
Size
OD
mm
159.0
18.0
Min. order
thickness
mm
15.8
Min. Insitu
thickness
mm
@
Erosion
allowance
mm
-
SA106Gr.C
208.5
195.5
368
363
273.0
50.0
43.8
SA106Gr.C
208.3
195.3
368
363
150
63.5
6.3(Straight)
6.3
5.9
SA213T11
208.3
195.3
414
364
424
150
57.0
6.0(Bend)
6.0
5.3
SA213T11
208.3
195.3
414
364
420
406.4
60.0
52.5
SA106Gr.C
207.6
194.6
368
364
368.0
50.0
43.8
SA106Gr.C
207.5
194.5
368
364
120
63.5
63.5
76.1
6.3 (Straight)
7.1 (Bend)
12.5
(Bifurcate)
6.3
7.1
12.5
5.5
5.5
6.6
SA210Gr.C
SA210Gr.C
SA210Gr.C
207.5
207.5
207.5
194.5
194.5
194.5
393
393
393
365
365
365
397
397
397
Material
specification
Pressure Kg/cm2 (g)

Design Working
Temperature oC
Design Working
Outside gas path

Rev 03
Date
Prepared by :
GA
TP-SC-209-100-0014
Reviewed by :
VBR
Sheet 10 of 22
Gas side
metal
temp. oC
$

Sl.
no.
8.
Description
No.
off
Size
OD
mm
51.0
Thick mm.
Min. order
thickness
mm
5.0
Min. Insitu
thickness
mm
4.4
Erosion
allowance
mm
-
SA210Gr.C
207.5
194.5
393
365
51.0
5.6 (Bend)
5.6
4.4
SA210Gr.C
207.5
194.5
393
365
397
Pressure Kg/cm2 (g)

Design Working
Temperature oC
Design Working
Gas side
metal
temp. oC
397
Backpass
sidewall
tubes (rear)
62
9.
Backpass
lower side
header Front
406.4
60.0
52.5
SA106Gr.C
206.9
193.9
393
365
$$
10.
Backpass
lower side
header Rear
323.9
50.0
43.8
SA106Gr.C
205.6
192.6
393
365
$$
11.
Backpass
lower front
header
406.4
60.0
52.5
SA106Gr.C
206.9
193.9
393
365
$$
12.
Backpass
Front wall
tubes
126
51.0
5.0(Straight)
5.0
4.4
SA210Gr.C
206.9
193.9
393
365
397
51.0
5.6(Bend)
5.6
4.4
SA210Gr.C
206.9
193.9
393
365
397
Backpass
screen tubes
126
51.0
6.3 (Bend)
6.3
5.4
1.0
SA210Gr.C
206.9
193.9
394
366
398
126
Backpass
roof tubes
$$ Partially gas touched.
51.0
5.0(Straight)
5.0
4.4
SA210Gr.C
206.3
193.3
394
366
398
13.
14.
5.0 (Straight)
Material
specification

Rev 03
Date
Prepared by :
GA
TP-SC-209-100-0014
Reviewed by :
VBR
Sheet 11 of 22

Sl.
no.
15.
Description
No.
off
Backpass
368
Economiser
support
tubes lower
16. Backpass
4
support
tubes inter
header
17. Backpass SH 248
support
tubes
inter/Lower
18. Backpass SH 248
support
248
tubes upper
19. Backpass
1
upper rear
Junction
header
20. Backpass
137
upper rear
wall tubes
Size
OD
mm
38.1
44.5
Thick mm.
Min. order
thickness
mm
5.0
7.1
Min. Insitu
thickness
mm
4.3
4.9
Erosion
allowance
mm
1.0
1.0
SA210Gr.C
SA210Gr.C
206.9
206.9
193.9
193.9
393
393
365
365
219.1
28.0
24.5
SA106Gr.C
206.7
193.7
393
365
407
51.0
11.0(Straight)
11.0
5.4
1.0
SA210Gr.C
206.7
193.7
393
365
397
51.0
51.0
11.0
6.3(Bend)
11.0
6.3
5.4
3.7
1.0
-
SA210Gr.C
SA210Gr.C
206.7
206.7
193.7
193.7
393
365
365
365
398
$
273.0
50.0
43.8
SA106Gr.C
206.0
193.0
394
366
$$
51.0
51.0
5.0(Straight)
5.6 (Bend)
5.0
5.6
4.4
4.4
SA210Gr.C
SA210Gr.C
206.0
206.0
193.0
193.0
394
394
366
366
398
398
5.0 (Bend)
7.1 (Straight)
$ Outside gas path
Material
specification
Pressure Kg/cm2 (g)

Design Working
Temperature oC
Design Working
@ After generation of Drawing

Rev 03
Date
Prepared by :
GA
TP-SC-209-100-0014
Reviewed by :
VBR
Sheet 12 of 22
Gas side
metal
temp. oC
397
397

Sl.
no.
Description
21.
Backpass
lower rear
header
Backpass
lower rear
wall tubes
LTSH inlet
header
LTSH
Horizontal
coils
LTSH
terminal tubes
LTSH outlet
header
SH links to
DESH
SH DESH
Links to
Division
panellettes
22.
23.
24.
25.
26.
27.
28.
29.
No.
off
Thick mm.
Size
OD
mm
323.9
50.0
Min. order
thickness
mm
43.8
Min. Insitu
thickness
mm
@
Erosion
allowance
mm
-
137
SA106Gr.C
205.6
192.6
393
365
44.5
5.0
5.0
3.9
SA210Gr.C
205.6
192.6
394
366
398
323.9
50.0
43.8
SA106Gr.C
205.2
192.2
394
366
$$
744
47.63
47.63
6.0 (Bend)
6.6 (Bend)
6.0
6.6
5.0
5.5
0.6
1.0
SA213T11
SA213T11
205.2
205.2
192.2
192.2
418
458
379
419
428
467
744
47.63
6.6 (Bend)
6.6
5.6
1.0
SA213T11
205.2
192.2
476
437
484
457.2
65.0
56.9
SA335P12
203.2
190.2
434
424
508.0
60.0
52.5
SA335P12
203.0
190.0
434
424
2
2
508.0
508.0
65.0
60.0
56.9
52.5
@
@
SA335P12
SA335P12
202.7
202.3
189.7
189.3
434
416
424
406
$
$
Outside gas path
Material
specification
Pressure Kg/cm2 (g)

Design Working
Temperature oC
Design Working

Rev 03
Date
Prepared by :
GA
TP-SC-209-100-0014
Reviewed by :
VBR
Sheet 13 of 22
Gas side
metal
temp. oC
$$

Sl.
no.
Description
No.
off
30.
SH Division
Panellette
inlet headers
31.
SH Division
Panellettes
432
Size
OD
mm
406.4
Thick mm.
Min. order
thickness
mm
52.5
Min. Insitu
thickness
mm
@
Erosion
allowance
mm
-
SA335P12
201.7
188.7
416
406
44.5
44.5
5.0 (Bend)
5.0 (Straight)
5.0
5.0
4.0
4.5
0.6
SA213T11
SA213T22
201.7
201.7
188.7
188.7
406
471
406
421
$
485
44.5
5.0 (Bend)
5.0
4.2
SA213T22
201.7
188.7
482
482
44.5
7.1 (Bend)
7.1
4.1
SA213T22
201.7
188.7
476
476
44.5
7.1 (Straight)
7.1
6.3
0.6
SA213T22
201.7
188.7
521
471
538
44.5
7.1 (Bend)
7.1
5.3
0.6
SA213T22
201.7
188.7
496
446
514
51.0
7.1 (Straight)
7.1
5.8
1.0
SA213T22
201.7
188.7
481
431
499
44.5
5.6 (Straight)
5.6
4.1
0.6
SA213T91
201.7
188.7
532
482
547
51.0
7.1 (Bend)
7.1
5.0
1.0
SA213T91
201.7
188.7
526
476
543
60.0
Material
specification
Pressure Kg/cm2 (g)

Design Working
Temperature oC
Design Working
Gas side
metal
temp. oC
$
32.
SH Division
Panellette
outlet hdrs
406.4
70.0
61.3
SA335P12
198.2
185.2
485
475
33.
Links to
Platen SH
508.0
60.0
52.5
SA335P12
197.9
184.9
485
475
Outside gas path

Rev 03
Date
Prepared by :
GA
TP-SC-209-100-0014
Reviewed by :
VBR
Sheet 14 of 22

Sl.
no.
Description
34.
Platen SH
inlet header
35.
Platen SH
coils
400
36.
Platen SH
outlet hdr.
No.
off
Size
OD
mm
406.4
Thick mm.
Min. order
thickness
mm
52.5
Min. Insitu
thickness
mm
@
Erosion
allowance
mm
-
SA335P12
196.3
183.3
485
475
51.0
51.0
51.0
51.0
63.5
6.3 (Bend)
9.0 (Bend)
9.0 (Straight)
11.0 (Bend)
6.3 (Bend)
6.3
9.0
9.0
11.0
6.3
4.5
4.5
8.8
8.3
5.6
0.6
-
SA213T22
SA213T22
SA213T22
SA213T22
SA213T22
196.3
196.3
196.3
196.3
196.3
183.3
183.3
183.3
183.3
183.3
475
475
547
548
475
475
475
497
548
475
$
$
565
$
$
63.5
51.0
51.0
51.0
63.5
63.5
51.0
12.0 (Bend)
7.1 (Bend)
7.1 (Straight)
7.1 (Bend)
8.0 (Straight)
12.5 (Bend)
12.0
12.0
7.1
7.1
7.1
8.0
12.5
12.0
8.8
5.3
6.3
5.4
6.4
6.0
5.7
0.6
0.6
0.6
1.0
1.0
-
SA213T22
SA213T91
SA213T91
SA213TP347H
SA213TP347H
SA213TP347H
SA213T91
196.3
196.3
196.3
196.3
196.3
196.3
196.3
183.3
183.3
183.3
183.3
183.3
183.3
183.3
531
568
588
598
581
562
588
531
518
538
548
531
512
538
$
583
603
610
601
587
Insert
51.0
508.0
12.0
110.0
12.0
96.3
4.8
@
SA213TP347H
SA335P22
196.3
191.3
183.3
178.0
598
540
548
540
Insert
$
60.0
Material
specification
Pressure Kg/cm2 (g)

Design Working
Temperature oC
Design Working
Notes:
$
Outside gas path
Rev 03
Date
Prepared by :
GA
TP-SC-209-100-0014
Reviewed by :
VBR
Sheet 15 of 22
Gas side
metal
temp. oC
$

(Reheater System)
Sl.
no.
Description
No.
off
Size
OD
mm
Thick.
mm
Min. order
thickness
mm
1.
2.
RH DESH
RH Pendant
inlet header
RH front
coils
2
1
660.0
457.2
20.0
28.0
814
44.5
44.5
44.5
63.5
54.0
54.0
54.0
54.0
54.0
54.0
54.0
63.5
63.5
63.5
3.
5.0 (Bend)
6.3 (Bend)
8.0 (Bend)
4.5 (Bend)
4.0 (Bend)
4.0 (Bend)
4.5 (Bend)
4.5 (Bend)
4.5 (Straight)
6.3 (Bend)
4.0 (Straight)
4.0 (Bend)
4.0 (Bend)
4.0 (Bend)
Erosion
allowance
mm
17.5
24.5
Min.
Insitu
thickness
mm
@
@
5.0
6.3
8.0
6.3
4.0
4.0
4.5
4.5
4.5
6.3
4.0
4.0
4.0
4.0
1.8
1.8
1.8
2.3
2.5
3.1
2.2
3.1
3.7
3.1
2.6
2.1
3.2
3.0
0.6
0.6
0.6
0.6
0.6
1.0
-
Material
specification
Pressure
Kg/cm2(g)
Design Working
Temperature oC
Design Working
Gas side
metal
temp. 0C
SA106Gr.C
SA106Gr.C
54.0
52.4
44.7
44.7
361
361
351
351
$
$
SA213T11
SA213T11
SA213T11
SA213T11
SA213T22
SA213T22
SA213T22
SA213T22
SA213T22
SA213T22
SA213T91
SA213T91
SA213TP347H
SA213T22
52.4
52.4
52.4
52.4
52.4
52.4
52.4
52.4
52.4
52.4
52.4
52.4
52.4
52.4
44.7
44.7
44.7
44.7
44.7
44.7
44.7
44.7
44.7
44.7
44.7
44.7
44.7
44.7
352
352
352
352
506
507
483
507
535
508
545
517
556
517
352
352
352
352
506
468
483
468
496
469
506
517
517
517
$
$
$
$
$
509
$
517
537
511
547
$
558
$
$ Outside gas path
@ After Generation of Drawing.

Rev 03
Date
Prepared by :
GA
TP-SC-209-100-0014
Reviewed by :
VBR
Sheet 16 of 22

(Reheater System)
Sl.
no.
Description
No.
off
Size
OD
mm
4.
RH Rear
Coils
814
5.
RH Outlet
Header
(Siamese)
54.0
54.0
54.0
54.0
54.0
54.0
54.0
54.0
63.5
54.0
54.0
558.8
Notes: $ Outside gas path
Thick.
mm
4.5 (Bend)
4.0 (Bend)
4.5 (Bend)
6.3 (Bend)
6.3 (Bend)
4.0 (Bend)
4.0 (Bend)
4.0 (Bend)
4.0 (Bend)
3.6 (Bend)
3.6 (Straight)
60.0
Min. order
thickness
mm
4.5
4.0
4.5
6.3
6.3
4.0
4.0
4.0
4.0
3.6
3.6
52.5
Min.
Insitu
thickness
mm
2.4
2.5
3.8
3.8
3.7
3.4
2.7
2.1
2.1
2.6
2.8
@
Erosion
allowance
mm
Material
specification
0.6
0.6
1.0
1.0
0.6
0.6
0.6
-
SA213T22
SA213T22
SA213T22
SA213T22
SA213T22
SA213T91
SA213T91
SA213T91
SA213T91
SA213TP347H
SA213TP347H
SA335P22
Pressure
Kg/cm2(g)
Design Working
52.4
52.4
52.4
52.4
52.4
52.4
52.4
52.4
52.4
52.4
52.4
52.4
44.7
44.7
44.7
44.7
44.7
44.7
44.7
44.7
44.7
44.7
44.7
42.5
Temperature oC
Design Working
498
506
538
540
519
582
552
556
517
571
595
540
498
506
499
501
480
543
513
556
517
532
556
540

Rev 03
Date
Prepared by :
GA
TP-SC-209-100-0014
Reviewed by :
VBR
Sheet 17 of 22
Gas side
metal
temp. 0C
$
$
540
543
522
585
555
$
$
573
597
$

(Steam Cooled Spacer)
Sl.
No.
Description
No.
off
1.
Steam
cooled
spacers for
Platen SH
51
Steam
cooled
spacers for
RH
Steam
cooled
spacers for
Panellette
SH
2.
Size
OD
mm
Thick mm.
Min. order
thickness
mm
Min. Insitu
thickness
mm
Erosion
allowance
mm
5 (Bend)
5.0
3.8
51
7.1 (Bend)
7.1
5.9
1.0
51
5 (Bend)
5.0
3.8
51
7.1 (Bend)
7.1
5.8
63.5
9.0 (Bend)
9.0
63.5
8.0 (Bend)
51.0
Material
specification
Pressure Kg/cm2 (g)

Design Working
SA210 GR C
206.9
193.9
367
367
Gas side
metal
temp.
oC
$
SA213T11
206.9
193.9
456
406
477
SA210 GR C
206.9
193.9
368
368
1.0
SA213T11
206.9
193.9
445
406
460
5.5
SA213T22
201.7
188.7
469
469
8.0
6.1
1.0
SA213TP347H
201.7
188.7
519
469
542
7.1 (Bend)
7.1
5.1
1.0
SA213TP347H
201.7
188.7
501
451
522
63.5
7.1 (Bend)
7.1
5.1
SA213T22
201.7
188.7
406
406
63.5
12.5
12.5
6.1
1.0
SA213TP347H
201.7
188.7
519
469
INSERT
Temperature oC
Design
Working
Notes:
$
Outside gas path

Rev. 03
Prepared by
Reviewed by
Approved by
:
:
:
GA
VBR
VBR/KR
Date
TP-SC-209-100-0014
Sheet 18 of 22

Drum Press, Temp Cal

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Drum Press, Temp Cal

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7/11/2003

Basis for Thickness Calculation

Design Pressure for Pressure Parts

SH, RH and Economiser Pressure Drops

Pressure Parts Schedule:

Steam Cooled Spacer

Unit Material Diagram:

Project : NTPC / VINDHYACHAL STPP - STAGE III - 2 x 500 MW

TITLE : Pressure parts schedule for Eco,

PRESSURE PARTS SCHEDULE

BASIS FOR THICKNESS CALCULATION

Margins over IBR Code Requirement

Thinning allowance for bends : 10%

Superheaters & Reheaters:

Erosion allowance (Leading tubes)

Erosion allowance (Balance of Tubes)

Thinning allowance for bends

Thinning allowance for bends

Project : NTPC / VINDHYACHAL STPP - STAGE III - 2 x 500 MW

TITLE : Pressure parts schedule for Eco,

PRESSURE PARTS SCHEDULE

DESIGN PRESSURE FOR PRESSURE PARTS

Drum Design pressure - Pressure

Design pressure after pump

Drum design pressure + Static head (or)

Drum design pressure used

RH design pressure used

Economiser coil design pressure

Project : NTPC / VINDHYACHAL STPP - STAGE III - 2 x 500 MW

TITLE : Pressure parts schedule for Eco,

PRESSURE PARTS SCHEDULE

SH, RH AND ECONOMISER PRESSURE DROP

LTSH outlet Tee

Panel SH inlet Tee

Panel SH Outlet Tee

Platen SH inlet Tee

Total SH Pressure Drop

Economiser pressure drop including static

Project : NTPC / VINDHYACHAL STPP - STAGE III - 2 x 500 MW

TITLE : Pressure parts schedule for Eco,

PRESSURE PARTS SCHEDULE

Min.order Min. insitu Erosion

Notes: $ - Outside gas path.

Project : NTPC / VINDHYACHAL STPP - STAGE III - 2 x 500 MW

PRESSURE PARTS SCHEDULE

170 (min) / 205

Project : NTPC / VINDHYACHAL STPP - STAGE III - 2 x 500 MW

PRESSURE PARTS SCHEDULE

7.1 (WB opgs)

Notes: $ - Outside gas path

Project : NTPC / VINDHYACHAL STPP - STAGE III - 2 x 500 MW

PRESSURE PARTS SCHEDULE

Project : NTPC / VINDHYACHAL STPP - STAGE III - 2 x 500 MW

PRESSURE PARTS SCHEDULE

Pressure Kg/cm2 (g)

Outside gas path

@ After generation of Drawing.

Project : NTPC / VINDHYACHAL STPP - STAGE III - 2 x 500 MW

PRESSURE PARTS SCHEDULE

Pressure Kg/cm2 (g)

@ After generation of Drawing.

PRESSURE PARTS SCHEDULE

$ Outside gas path