Académique Documents
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Publication 201-02
(R2007)
Forward
ANSI/AMCA Standard 210 Laboratory Methods of Testing Fans for Aerodynamic Performance Rating, provides a
basis for accurately rating the performance of fans when tested under standardized laboratory conditions. The
actual performance of a fan when installed in an air moving system will sometimes be different from the fan
performance as measured in the laboratory. The difference in performance between the laboratory and the field
installation can sometimes be attributed to the interaction of the fan and the duct system, i.e., duct system design
can diminish the usable output of the fan.
AMCA Publication 201 Fans and Systems, introduced the concept of System Effect Factor to the air moving
industry. The System Effect Factor quantifies the duct system design effect on performance. The System Effect
Factor has been widely accepted since its inception in 1973. It must be remembered, however, that the "factors"
provided are approximations as it is prohibitive to test all fan types and all duct system configurations. The major
revision to this edition of AMCA Publication 201 Fans and Systems, is a change to the use of SI units of measure,
with Inch-Pound units being given secondary consideration.
James L. Smith
Tung Nguyen
Patrick Chinoda
Rick Bursh
Sutton G. Page
Paul R. Saxon
AMCA Staff
Disclaimer
AMCA International uses its best efforts to produce standards for the benefit of the industry and the public in light
of available information and accepted industry practices. However, AMCA International does not guarantee, certify
or assure the safety or performance of any products, components or systems tested, designed, installed or
operated in accordance with AMCA International standards or that any tests conducted under its standards will be
non-hazardous or free from risk.
Publication 200
AIR SYSTEMS
System Pressure Losses
Fan Performance Characteristics
System Effect
System Design Tolerances
Air Systems is intended to provide basic information needed to design effective and energy efficient air systems.
Discussion is limited to systems where there is a clear separation of the fan inlet and outlet and does not cover
applications in which fans are used only to circulate air in an open space.
Publication 201
Fans and Systems is aimed primarily at the designer of the air moving system and discusses the effect on inlet and
outlet connections of the fan's performance. System Effect Factors, which must be included in the basic design
calculations, are listed for various configurations. AMCA 202 and AMCA 203 are companion documents.
Publication 202
TROUBLESHOOTING
System Checklist
Fan Manufacturer's Analysis
Master Troubleshooting Appendices
Troubleshooting is intended to help identify and correct problems with the performance and operation of the air
moving system after installation. AMCA 201 and AMCA 203 are companion documents.
Publication 203
Field Performance Measurements of Fan Systems reviews the various problems of making field measurements
and calculating the actual performance of the fan and system. AMCA 201 and AMCA 202 are companion
documents.
TABLE OF CONTENTS
1.
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.1 Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.2 Some limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2.
3.
Fan Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3.1 ANSI/AMCA Standard 210 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3.2 Ducted outlet fan tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
3.3 Free inlet, free outlet fan tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
3.4 Obstructed inlets and outlets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
4.
Fan Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
4.1 The Fan Laws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
4.2 Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
4.3 Fan performance curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
5.
6.
8.
9.
Annex A.
Annex B.
D.1 Example of fan (tested with free inlet, ducted outlet) applied to a
duct system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
D.2 Example of fan (tested with free inlet, ducted outlet), connected to a
duct system and then a plenum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
D.3 Example of fan with free inlet, free outlet - fan discharges directly
into plenum and then to duct system (abrupt expansion at fan outlet) . . . . . . . . . . . . . . . . . . .65
D.4 Example of fan used to exhaust with obstruction in inlet, inlet elbow,
inlet duct, free outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Annex E.
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
1. Introduction
3. Fan Testing
1.1 Purpose
SYMBOL
DESCRIPTION
UNITS OF MEASURE
SI
I-P
m2
ft2
Diameter, impeller
mm
in.
Diameter, Duct
ft
kw
hp
H/T
Hub-to-Tip Ratio
Dimensionless
Kp
Compressibility Coefficient
Dimensionless
Cp
Loss Coefficient
Dimensionless
Speed of Rotation
rpm
rpm
Ps
Pa
in. wg
Pt
Pa
in. wg
Pv
Pa
in. wg
pb
kPa
in. Hg
PL
Plane of Measurement
---
---
Airflow
m3/s
ft3/min
Re
SEF
Pa
in. wg
td
Dry-Bulb Temperature
tw
Wet-Bulb Temperature
Air Viscosity
Pas
lbm/fts
Velocity
m/s
fpm
watts
watts
Air Density
kg/m3
lbm/ft3
Dimensionless
DESCRIPTION
a
c
x
1
2
3
5
6
8
Atmospheric conditions
Converted Value
Plane 0, 1, 2, ...as appropriate
Fan Inlet Plane
Fan Outlet Plane
Pitot Traverse Plane
Plane 5 (nozzle inlet station in chamber)
Plane 6 (nozzle discharge station in chamber)
Plane 8 (inlet chamber measurement station)
Transition
Piece
Straightener
4. Fan Ratings
4.1 The Fan Laws
It is not practical to test a fan at every speed at which
it may be applied. Nor is it possible to simulate every
inlet density that may be encountered. Fortunately,
by use of a series of equations commonly referred to
as the Fan Laws, it is possible to predict with good
accuracy the performance of a fan at other speeds
and densities than those of the original rating test.
The performance of a complete series of
geometrically similar (homologous) fans can also be
4
(SI)
(I-P)
sc = tc (Psc/Ptc)
These equations have their origin in the classical
theories of fluid mechanics, and the accuracy of the
results obtained is sufficient for most applications.
Better accuracy would require consideration of
Reynolds number, Mach number, kinematic viscosity,
dynamic viscosity, surface roughness, impeller blade
thickness and relative clearances, etc.
4.2 Limitations
Under certain conditions the properties of gases
change and there are, therefore, limitations to the use
of the Fan Laws. Accurate results will be obtained
when the following limitations are observed:
a. Fan Reynolds Number (Re). The term Reynolds
number is associated with the ratio of inertia to
viscous forces. When related to fans, investigations
of both axial and centrifugal fans show that
performance losses are more significant at low
Reynolds number ranges and are effectively
negligible above certain threshold Reynolds
numbers. In an effort to simplify the comparison of
the Reynolds numbers of two fans, the fan industry
BLAST AREA
PL 2
DISCHARGE DUCT
OUTLET AREA
CUTOFF
CENTRIFUGAL FAN
PL 2
PL X
AXIAL FAN
Figure 3.3 - Controlled Diffusion and Establishment of a Uniform Velocity
Profile in a Straight Length of Outlet Duct
38mm 6mm
(1.5in. 0.25 in.)
PL.5 PL.6
PL.8
PL.1
PL.2
0.5 M MIN.
0.2M
MIN.
0.5M
MIN.
0.2 M MIN.
0.3 M MIN.
t d2
AIRFLOW
FAN
VARIABLE
SUPPLY
SYSTEM
t d3
0.1 M MIN.
SETTLING
MEANS
SETTLING
MEANS
(See note 4)
Ps5
Pt8
Page 1 of 2
AMCA Drive
Arrangement
1 SWSI
ISO 13349
Drive
Arrangement
1 or
12 (Arr. 1 with
sub-base)
Description
Fan Configuration
Alternative Fan
Configuration
2 SWSI
3 SWSI
3 or
11 (Arr. 3 with
sub-base)
3 DWDI
6 or
18 (Arr. 6 with
sub-base)
4 SWSI
5 SWSI
AMCA International, Inc. | 30 W. University Dr. | Arlington Heights, IL, 60004-1893 | U.S.A
AMCA 201-02
Page 2 of 2
AMCA Drive
Arrangement
ISO 13349
Drive
Arrangement
7 SWSI
Description
Fan Configuration
Alternative Fan
Configuration
7DWDI
17
(Arr. 6 with
base for motor)
8 SWSI
9 SWSI
10 SWSI
10
AMCA International, Inc. | 30 W. University Dr. | Arlington Heights, IL, 60004-1893 | U.S.A
Page 1 of 1
AMCA Drive
Arrangement
1
ISO 13349
Drive
Arrangement
1
12 (Arr. 1 with
sub-base)
Description
Alternative Fan
Configuration
Fan Configuration
3
11 (Arr. 3 with
sub-base)
AMCA International, Inc. | 30 W. University Dr. | Arlington Heights, IL, 60004-1893 | U.S.A
Re = (ND2) / (60)
where: N = impeller rotational speed, rpm
D = impeller diameter, m(ft)
= air density, kg/m3 (lbm/ft3)
= absolute viscosity,
1.8185 10-3 Pas (5C to 38C)
(SI)
(1.22 10-05 lbm/fts (40F to 100F)) (I-P)
The threshold fan Reynolds number for centrifugal
and axial fans is about 3.0 106. That is, there is a
negligible change in performance between the two
fans due to differences in Reynolds number if both
fans are operating above this threshold value. When
the Reynolds number of a model fan is below 3.0
106, there may be a gain in efficiency (size effect) for
a full size fan operating above the threshold
compared to one operating below the threshold. This
occurs only when both fans are operating near peak
efficiency. Therefore, when a model test is being
conducted to verify the rating of a full size fan, the
Reynolds number should be above 3.0 106 to avoid
any uncertainty relating to Reynolds number effects.
b. Point of Rating. To predict the performance of a
fan from a smaller model using the Fan Laws, both
fans must be geometrically similar (homologous),
and both fans must operate at the same
corresponding rating points on their characteristic
curves. Two or more fans are said to be operating at
corresponding points of rating if the positions of the
operating points, relative to the pressure at shutoff
and the airflow at free delivery, are the same.
c. Compressibility. Compressibility is the characteristic
of a gas to change its volume as a function of
pressure, temperature and composition.
The
compressibility coefficient (Kp) expresses the ratio of
the fan total pressure developed with an
incompressible fluid to the fan total pressure
developed with a compressible fluid (See
ANSI/AMCA 210). Differences in the compressibility
coefficient between two similar fans must be
Ps
Pt
H
s
t
Air density (), fan size (D), and fan rotational speed
(N) are usually constant for the entire curve and must
be stated.
A typical fan performance curve is shown in Figure
4.1. Figure 4.2 illustrates examples of performance
curves for a variety of fan types.
Pt
100
Ps
70
60
50
40
H
30
20
OPERATION AT
STANDARD DENSITY
10
0
AIRFLOW, Q
10
EFFICIENCY, PERCENT
80
POWER, H
PRESSURE, P
90
TYPE
BACKWARDINCLINED
BACKWARDCURVED
HOUSING DESIGN
RADIAL
CENTRIFUGAL FANS
AIRFOIL
IMPELLER DESIGN
CENTRIFUGAL
AXIAL
CENTRIFUGAL
SPECIAL DESIGNS
TUBULAR
VANEAXIAL
TUBEAXIAL
AXIAL FANS
PROPELLER
FORWARDCURVED
Low efficiency.
Limited to low-pressure applications.
Usually low cost impellers have two or more blades of
single thickness attached to relatively small hub.
Primary energy transfer by velocity pressure.
PERFORMANCE CURVES
PERFORMANCE CHARACTERISTICS
Pt
Ps
10
8
6
s
wo
4
2
0
0
EFFICIENCY
PRESSURE-POWER
10
8
6
4
2
10
8
6
4
2
EFFICIENCY
PRESSURE-POWER
10
8
6
4
2
EFFICIENCY
PRESSURE-POWER
0
10
10
8
6
4
2
0
0
EFFICIENCY
PRESSURE-POWER
10
0
10
10
8
10
8
6
4
2
0
0
EFFICIENCY
PRESSURE-POWER
0
10
10
0
10
10
8
10
8
6
4
2
0
0
EFFICIENCY
PRESSURE-POWER
0
10
10
0
10
10
8
10
8
6
4
2
0
0
EFFICIENCY
PRESSURE-POWER
EFFICIENCY
PRESSURE-POWER
0
10
10
8
10
8
6
4
2
0
0
EFFICIENCY
PRESSURE-POWER
0
10
10
8
10
8
6
4
2
0
0
EFFICIENCY
PRESSURE-POWER
0
10
10
8
APPLICATIONS
0
10
a: These performance curves reflect general characteristics of various fans as commonly applied. They are not intended to provide complete selection criteria, since other parameters,
such as diameter and speed, are not defined.
248
1.84
Outlet
Vel.
(m/s)
2.55
3.06
3.56
4.07
4.58
5.08
5.59
6.10
6.61
7.13
7.63
8.14
8.65
9.15
9.66
10.17
11.18
12.21
13.23
14.24
15.25
16.27
17.30
18.31
19.32
20.34
62 Pa
rpm
kW
222
236
253
272
292
314
338
361
385
409
434
458
483
508
0.14
0.17
0.22
0.27
0.34
0.42
0.51
0.62
0.74
0.88
1.03
1.21
1.41
1.63
927 mm
.0485 RPM
93 Pa
rpm
kW
270
284
300
317
337
358
379
402
426
449
473
498
522
547
571
621
0.25
0.30
0.36
0.43
0.52
0.62
0.74
0.87
1.01
1.18
1.37
1.58
1.81
2.06
2.34
2.99
OUTLET AREA:
MAXIMUM kW:
124 Pa
rpm
kW
313
327
343
360
378
398
419
441
464
488
511
535
559
585
633
682
0.39
0.45
0.53
0.63
0.73
0.86
1.00
1.16
1.33
1.53
1.75
1.99
2.25
2.54
3.20
3.98
155 Pa
rpm
kW
352
366
382
399
417
437
457
479
501
525
538
571
595
644
693
742
791
0.55
0.64
0.74
0.85
0.98
1.13
1.30
1.49
1.69
1.92
2.16
2.44
2.74
3.41
4.20
5.13
6.20
.71 SQ METERS
13.65 (RPM/1000)3
186 Pa
217 Pa
rpm
kW
rpm
kW
389
403
419
436
454
473
494
515
537
560
584
607
654
703
752
801
850
0.75
0.86
0.98
1.11
1.26
1.44
1.63
1.86
2.09
2.35
2.62
2.93
3.63
4.44
5.38
6.47
7.70
411
424
438
455
472
489
509
529
550
572
595
616
665
712
761
810
859
908
0.87
0.98
1.10
1.25
1.41
1.58
1.79
2.01
2.26
2.54
2.82
3.14
3.85
4.68
5.64
6.73
7.99
9.40
246 Pa
rpm
kW
443
458
472
489
506
524
543
564
585
606
629
675
721
769
818
867
916
965
1015
1.10
1.19
1.39
1.56
1.74
1.95
2.18
2.43
2.71
3.01
3.34
4.07
4.93
5.90
7.01
8.27
9.70
11.30
13.06
310 Pa
373 Pa
rpm
kW
rpm
kW
494
507
522
538
555
572
590
610
630
651
695
741
788
834
883
932
981
1030
1072
1129
1.52
1.68
1.86
2.06
2.28
2.53
2.78
3.07
3.39
3.74
4.52
5.40
6.41
7.57
8.87
10.32
11.95
13.77
15.78
17.98
540
554
568
584
600
617
635
654
674
715
759
805
852
898
946
995
1044
1093
1142
1.99
2.18
2.39
2.62
2.89
3.16
3.45
3.78
4.15
4.96
5.89
6.94
8.11
9.47
10.96
12.62
14.46
16.50
18.76
TYPICAL MULTISPEED RATING TABLE FOR A SINGLE WIDTH, SINGLE INLET CENTRIFUGAL FAN
IMPELLER DIAMETER:
TIP SPEED IN FPM:
Volume
CFM
3825
4590
5355
6120
6885
7650
8415
9180
9945
10710
11475
12240
13005
13770
14535
15300
16830
18360
19890
21420
22950
24480
26010
27540
29070
30600
Outlet
Vel.
(fpm)
500
600
700
800
900
1000
1100
1200
1300
1400
1500
1600
1700
1800
1900
2000
2200
2400
2600
2800
3000
3200
3400
3600
3800
4000
36.5 IN
9.56 RPM
OUTLET AREA:
MAXIMUM BHP:
7.65 SQ FT
18.3 (RPM/1000)3
1/4 in. wg
3/8 in. wg
1/2 in. wg
5/8 in. wg
3/4 in. wg
7/8 in. wg
rpm
bhp
rpm
bhp
rpm
bhp
rpm
bhp
rpm
rpm
222
236
253
272
292
314
338
361
385
409
434
458
483
508
0.185
0.233
0.292
0.365
0.450
0.560
0.682
0.826
0.989
1.175
1.387
1.626
1.895
2.191
270
284
300
317
337
358
379
402
425
449
473
498
522
547
571
621
0.334
0.400
0.483
0.579
0.695
0.832
0.988
1.163
1.360
1.587
1.837
2.115
2.424
2.767
3.144
4.003
313
327
343
360
378
398
419
441
464
488
511
535
559
585
633
682
0.519
0.608
0.716
0.840
0.981
1.149
1.340
1.553
1.780
2.048
2.346
2.665
3.017
3.403
4.289
5.335
352
366
383
399
417
437
457
479
501
525
538
571
595
644
693
742
791
0.743
0.856
0.992
1.144
1.314
1.514
1.741
1.993
2.269
2.570
2.901
3.275
3.672
4.577
5.632
6.885
8.308
bhp
389 1.01
403 1.15
419 1.31
436 1.49
454 1.69
473 1.93
494 2.19
515 2.49
537 2.80
560 3.15
584 3.52
607 3.93
654 4.87
703 5.96
752 7.22
801 8.67
850 10.32
bhp
1 in. wg
rpm
411 1.17
424 1.31 443
438 1.48 458
455 1.68 472
472 1.89 489
489 2.12 506
509 2.40 524
529 2.70 543
550 3.03 564
572 3.40 585
595 3.78 606
618 4.21 629
665 5.16 675
712 6.28 721
761 7.56 769
810 9.03 818
859 10.71 867
908 12.50 916
965
1015
bhp
1.48
1.60
1.86
2.09
2.34
2.61
2.92
3.26
3.64
4.04
4.48
5.46
6.61
7.91
9.40
11.09
13.01
15.16
17.52
bhp
rpm
bhp
494
507
522
538
555
572
590
610
630
651
695
741
788
834
883
932
981
1030
1072
1129
2.04
2.25
2.49
2.76
3.06
3.39
3.73
4.12
4.55
5.02
6.06
7.24
8.60
10.15
11.89
13.84
16.03
18.47
21.16
24.11
540
554
568
584
600
617
635
654
674
715
759
805
852
898
946
995
1044
1093
1142
2.67
2.92
3.20
3.52
3.87
4.24
4.63
5.07
5.56
6.65
7.90
9.30
10.88
12.70
14.70
16.92
19.39
22.13
25.16
TYPICAL MULTISPEED RATING TABLE FOR A SINGLE WIDTH, SINGLE INLET CENTRIFUGAL FAN
Figure 5.2 - Centrifugal Fan Performance Tables
14
1000
1100
1200
1300
1400
1500
1600
1700
1800
1900
2000
2200
2400
2600
2800
3000
3200
3400
3600
3800
4000
7650
8415
9180
9945
10710
11475
12240
13005
13770
14535
15300
16830
18360
19890
21420
22950
24480
26010
27540
29070
30600
.334
.400
.483
.579
BHP
571 3.744
629 4.003
449 1.587
473 1.837
493 2.115
522 2.424
547 2.767
BHP
584 3.403
633 4.289
682 5.335
464 1.78
488 2.048
511 2.346
535 2.665
559 3.017
360 .840
378 .981
398 1.149
419 1.340
441 1.553
313 .519
327 .608
343 .716
RPM
1/2 SP
BHP
596
644 4.577
693 5.632
742 6.885
791 8.308
479 1.995
501 2.269
525 2.570
538 2.901
571 3.276
332 .992
399 1.144
417 1.314
437 1.514
457 1.741
352 .743
366 .856
RPM
5/8 SP
RPM
3.93
4.87
5.76
7.22
8.67
2.19
2.49
2.80
3.15
3.52
1.15
1.31
1.49
1.69
1.93
BHP
4.21
5.16
6.28
7.56
9.03
2.40
2.70
3.03
3.40
1.31
1.48
1.58
1.89
2.12
859 10.71
908 12.60
618
665
712
761
810
509
529
550
572
595
424
438
455
472
489
411 1.17
RPM
7/8 SP
BHP
4.48
5.46
6.81
7.91
8.48
2.61
2.92
3.26
3.84
4.04
1.48
1.60
1.86
2.09
2.34
3.06
3.49
3.73
4.12
4.55
2.04
2.25
2.49
2.76
BHP
651 5.02
695 6.06
741 7.24
788 8.60
834 10.15
555
572
590
610
630
494
507
522
538
RPM
1-1/4 SP
BHP
3.52
3.87
4.24
4.63
5.07
674 5.56
715 6.65
759 7.90
9.30
852 10.88
584
600
617
635
654
540 2.67
554 2.92
568 3.28
RPM
1-1/2 SP
BHP
3.99
4.36
4.76
5.18
5.63
696 6.11
736 7.24
778
822 10.02
867 11.65
612
627
643
661
678
584 3.37
598 3.66
RPM
1-3/4 SP
629
675
721
769
818
524
543
564
585
606
443
458
472
489
506
RPM
1 SP
585 RPM
850 10.32
607
654
703
752
801
494
515
537
560
584
403
419
436
454
473
389 1.01
BHP
3/4 SP
390 RPM
337 .695
358 .822
379 .988
482 1.163
426 1.360
270
284
300
317
RPM
3/8 SP
490 RPM
434 1.387
456 1.626
482
508 2.19
314 .560
338 .682
361 .826
335 .988
409 1.175
500
600
700
800
900
3825
4590
5355
6120
6885
.185
.233
.292
.365
.450
222
236
253
272
292
OUTLET
VELOCITY
BHP
VOLUME
CFM
RPM
1/4 SP
PRESSURE IN IN. WG
BRAKE HORSEPOWER
810 RPM
RECOMMENDED
SELECTION RANGE
CFM
15
6. Air Systems
6.1 The system
An air system may consist simply of a fan with
ducting connected to either the inlet or outlet or to
both. A more complicated system may include a fan,
ductwork, air control dampers, cooling coils, heating
coils, filters, diffusers, sound attenuation, turning
vanes, etc. See AMCA Publication 200 Air Systems,
for more information.
RECOMMENDED
SELECTION RANGE
SY
ST
EM
CU
RV
E
PRESSURE
RE
SU
ES
PR
DU
CT
E
RV
EM
SELECTION
NOT USUALLY
RECOMMENDED
IN THIS RANGE
CU
ST
Y
TS
DU
AIRFLOW
Figure 5.4 - Recommended Performance Range of a Typical Centrifugal Fan
16
Pc/P = (Qc/Q)2
200
160
140
SY
E
ST
120
100
80
SY
ST
E
180
60
SY
ST
EM
SYSTEM
DESIGN
POINT
40
20
0
0
20
40
60
80
100
120
140
160
180
200
200
ST
EM
180
160
SY
140
SY
E
ST
FAN CURVE
120
100
80
SYSTEM
DESIGN
POINT
60
EM
T
YS
40
20
0
0
20
40
60
80
100
120
140
160
18
180
200
Qc = Q (Nc/N)
Ptc = Pt (Nc/N)2
Psc = Ps (Nc/N)2
Qc = Q
Pvc = Pv (Nc/N)2
Ptc = Pt (c/)
Psc = Ps (c/)
Hc = H (Nc/N)3
Pvc = Pv (c/)
Hc = H (c/)
SY
CT
S (AT 1.1N)
PRESSURE
140
S (AT N)
PRESSURE
H (AT 1.1N)
133
120
2
H (AT N)
100
1
100
80
60
50
40
20
PERCENT OF POWER
160
DU
ST
EM
110%
0
0
20
40
60
80
100
120
140
160
180
200
19
PERCENT OF SYSTEM
RESISTANCE AND FAN PRESSURE
SYSTEM A
@ DENSITY
FAN INLET
100
SYSTEM A
@ DENSITY /2
FAN INLET
80
60
40
20
0
PERCENT OF POWER
100
POWER @ DENSITY
80
60
40
POWER @ DENSITY /2
20
0
0
20
40
60
80
100
120
140
20
160
180
200
DESIGN RESISTANCE
FAN PRESSURE
CURVE
DESIGN AIRFLOW
CURVE B:
ACTUAL SYSTEM
CURVE A:
CALCULATED SYSTEM
5
CURVE C
ACTUAL SYSTEM
PEAK FAN
PRESSURE
2
1
DESIGN RESISTANCE
ACTUAL SYSTEM
LESS THAN
DESIGN
FAN PRESSURE
CURVE
DESIGN AIRFLOW
6.11 Precautions
performance
to
prevent
deficient
23
CURVE B
ACTUAL SYSTEM
WITH SYSTEM EFFECT
CURVE A
CALCULATED SYSTEM
WITH NO ALLOWANCE
FOR SYSTEM EFFECT
2
SYSTEM EFFECT LOSS
AT DESIGN AIRFLOW
DESIGN RESISTANCE
1
3
SYSTEM
EFFECT AT
ACTUAL AIRFLOW
FAN CATALOG
PRESSURE
CURVE
AIRFLOW
DEFICIENCY
DESIGN AIRFLOW
24
FG H I J K L
1000
900
Q
800
700
R
600
500
S
400
300
T
U
200
100
90
80
70
60
X
50
40
30
20
2.5
9 10
20
30
25
FG H I J K L
5.0
P
4.0
Q
3.0
R
2.5
2.0
S
1.5
T
1.0
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.25
X
0.2
0.15
0.1
8 9 10
15
20
25
30
26
40
50
60
Curve in
Figure 7.1
Dynamic Pressure
Loss Coefficient C
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
16.00
14.20
12.70
11.40
9.50
7.90
6.40
4.50
3.20
2.50
1.90
1.50
1.20
0.75
0.50
0.40
0.25
0.17
0.10
2
V
SEF = C
1.414
SI
V
SEF = C
1097
I-P
27
FAN POWER
SEF
CALCULATED
SYSTEM W/NO
ALLOWANCE
FOR SEF
FAN PRESSURE
DESIGN AIRFLOW
BLAST AREA
DISCHARGE DUCT
CUTOFF
OUTLET AREA
25%
50%
75%
CENTRIFUGAL FAN
100% EFFECTIVE DUCT LENGTH
AXIAL FAN
To calculate 100% duct length, assume a minimum of 2 duct diameters for 12.7 m/s (2500 fpm) or less. Add 1
duct diameter for each additional 5.08 m/s (1000 fpm).
EXAMPLE: 25.4 m/s (5000 fpm) = 5 equivalent duct diameters. If the duct is rectangular with side dimensions a
and b, the equivalent duct diameter is equal to (4ab/)0.5.
Figure 8.1 - Fan Outlet Velocity Profiles
29
AXIAL FAN
No Duct
12%
Effective
Duct
25%
Effective
Duct
50 %
Effective
Duct
100%
Effective
Duct
Tubeaxial Fan
---
---
---
---
---
Vaneaxial Fan
---
---
BLAST AREA
DISCHARGE DUCT
OUTLET AREA
CUTOFF
CENTRIFUGAL FAN
To calculate 100% duct length, assume a minimum of 2 duct diameters for 2500 fpm or less. Add 1 duct diameter
for each additional 1000 fpm.
EXAMPLE: 5000 fpm = 5 equivalent duct diameters. If the duct is rectangular with side dimensions a and b, the
equivalent duct diameter is equal to (4ab/)0.5.
Pressure
Recovery
No Duct
12%
Effective Duct
25%
Effective Duct
50%
Effective Duct
100%
Effective Duct
0%
50%
80%
90%
100%
W
W
W-X
Blast Area
Outlet Area
0.4
0.5
0.6
0.7
0.8
0.9
1.0
R-S
R-S
S-T
U
V-W
W-X
U
U
U-V
W-X
X
% EFFECTIVE
DUCT LENGTH
% EFFECTIVE
DUCT LENGTH
90 Elbow
No Duct
12%
Effective
Duct
25%
Effective
Duct
50 %
Effective
Duct
100%
Effective
Duct
Tubeaxial Fan
2 & 4 Pc
---
---
---
---
---
Vaneaxial Fan
2 Pc
U-V
---
Vaneaxial Fan
4 Pc
---
---
---
---
POSITION C
POSITION D
POSITION B
E
TIV TH
C
G
FE
EF LEN
% CT
DU
INL
ET
POSITION A
Note: Fan Inlet and elbow positions must be oriented as shown for the proper application of the table on the facing
page.
Figure 8.5 - Outlet Elbows on SWSI Centrifugal Fans
33
Outlet
Elbow
Position
No Outlet
Duct
12%
Effective
Duct
25%
Effective
Duct
50%
Effective
Duct
0.4
A
B
C
D
N
M-N
L-M
L-M
O
N
M
M
P-Q
O-P
N
N
S
R-S
Q
Q
0.5
A
B
C
D
O-P
N-O
M-N
M-N
P-Q
O-P
N
N
R
Q
O-P
O-P
T
S-T
R-S
R-S
0.6
A
B
C
D
Q
P
N-O
N-O
Q-R
Q
O
O
S
R
Q
Q
U
T
S
S
0.7
A
B
C
D
R-S
Q-R
P
P
S
R-S
Q
Q
T
S-T
R-S
R-S
V
U-V
T
T
0.8
A
B
C
D
S
R-S
Q-R
Q-R
S-T
S
R
R
T-U
T
S
S
W
V
U-V
U-V
0.9
A
B
C
D
T
S
R
R
T-U
S-T
S
S
U-V
T-U
S-T
S-T
W
W
V
V
1.0
A
B
C
D
T
S-T
R-S
R-S
T-U
T
S
S
U-V
U
T
T
W
W
V
V
100%
Effective
Duct
Blast Area
Outlet Area
PARALLEL-BLADE DAMPER
ILLUSTRATING DIVERTED AIRFLOW
OPPOSED-BLADE DAMPER
ILLUSTRATING NON-DIVERTED
AIRFLOW
35
BLAST AREA
OUTLET AREA
PRESSURE DROP
MULTIPLIER
0.4
7.5
0.5
4.8
0.6
3.3
0.7
2.4
0.8
1.9
0.9
1.5
1.0
1.2
Figure 8.7 - Pressure Drop Multipliers for Volume Control Dampers on a Fan Discharge
36
Note: Avoid location of split or duct branch close to fan discharge. Provide a straight section of duct to allow for air
diffusion.
Figure 8.8 - Branches Located Too Close to Fan
37
ANSI/AMCA 210 limits an inlet duct to a crosssectional area no greater than 112.5% or less than
92.5% of the fan inlet area. The slope of transition
elements is limited to 15 converging and 7 diverging.
a.
c.
b.
BELL MOUTH INLET PRODUCES
FULL FLOW INTO FAN
d.
CONVERGING TAPERED ENTRY
INTO FAN OR DUCT SYSTEM
e.
FLANGED ENTRY INTO
FAN OR DUCT SYTEM
Figure 9.1 Typical Inlet Connections for Centrifugal and Axial Fans
38
9.2.2 Centrifugal fans - inlet duct elbows. Nonuniform airflow into a fan inlet, Figure 9.3A, is a
common cause of deficient fan performance. The
System Effect Curves for mitered 90 round section
elbows of given radius/diameter (R/D) ratios are
DUCT LENGTH
DUCT LENGTH
90 Elbow
Tubeaxial Fan
.25
2 piece
Tubeaxial Fan
.25
4 piece
Tubeaxial Fan
.35
Vaneaxial Fan
Vaneaxial Fan
[1][2]
[1][2]
1.0D [1][2]
3.0D
---
---
---
---
2 piece
.61
2 piece
Q-R
Q-R
S-T
T-U
.61
4 piece
W-X
---
---
No Duct
0.5D
Notes:
[1] Instability in fan operation may occur as evidenced by an increase in pressure fluctuations and sound level.
Fan instability, for any reason, may result in serious structural damage to the fan.
[2] The data presented in Figure 9.2 is representative of commercial type tubeaxial and vaneaxial fans, i.e. 60%
to 70% fan static efficiency.
Figure 9.2 - System Effect Curves for Inlet Duct Elbows - Axial Fans
39
LENGTH
OF DUCT
40
LENGTH
OF DUCT
R/D
NO
DUCT
+
R
2D
5D
DUCT DUCT
P
R-S
Figure 9.4A - Two Piece Mitered 90 Round Section Elbow - Not Vaned
LENGTH
OF DUCT
R/D
NO
DUCT
2D
5D
DUCT DUCT
0.5
0.75
R-S
T-U
1.0
S-T
U-V
2.0
R-S
U-V
3.0
T-U
+
R
Figure 9.4B - Three Piece Mitered 90 Round Section Elbow - Not Vaned
SYSTEM EFFECT CURVES
LENGTH
OF DUCT
R/D
NO
DUCT
2D
5D
DUCT DUCT
0.5
P-Q
R-S
0.75
Q-R
1.0
S-T
U-V
2.0
R-S
U-V
3.0
S-T
V-W
+
R
Figure 9.4C - Four or More Piece Mitered 90 Round Section Elbow - Not Vaned
NO
DUCT
2D
5D
DUCT DUCT
0.5
0.75
S-T
1.0
S-T
U-V
1.0
T-U
LENGTH
OF DUCT
R
NO
DUCT
0.5
T-U
1.0
U-V
2.0
V-W
W-X
LENGTH
OF DUCT
+
2D
5D
DUCT DUCT
Figure 9.5B - Square Elbow with Inlet Transition - 3 Long Turning Vanes
LENGTH
OF DUCT
R/D
NO
DUCT
0.5
T-U
1.0
U-V
2.0
V-W
W-X
H
R
2D
5D
DUCT DUCT
Figure 9.5C - Square Elbow with Inlet Transition - Short Turning Vanes
D = Diameter of the inlet collar
The inside area of the square duct (H x H) should be equal to the inside area of the fan inlet collar.
* The maximum permissible angle of any converging element of the transition is 15, and for a diverging element, 7.
DETERMINE SEF BY USING FIGURE 7.1
Figure 9.5 - System Effect Curves for Various Square Duct Elbows
42
Figure 9.6 - Improved Flow Conditions with a Special Designed Inlet Box
IMPELLER
ROTATION
COUNTER-ROTATING SWIRL
Figure 9.7 - Example of a Forced Inlet Vortex
IMPELLER
ROTATION
PRE-ROTATING SWIRL
IMPELLER
ROTATION
COUNTER-ROTATING SWIRL
TURNING
VANES
TURNING
VANES
IMPELLER
ROTATION
CORRECTED PREROTATING SWIRL
TURNING
VANES
44
IMPELLER
ROTATION
0.45D
0.075D
DUCT
0.075D
DUCT
DUCT
2D
Figure 9.10B - ISO 5801 Star Straightener
45
2L
EQUAL
INLET
DIA.
EQUAL
DIAMETER
OF INLET
DWDI
SWSI
L - DISTANCE
INLET TO WALL
V-W
U
T
S
X
V-W
V-W
U
Figure 9.11 - System Effect Curves for Fans Located in Plenums and Cabinet
Enclosures and for Various Wall-to-inlet Dimensions
46
SPLITTER SHEET
Figure 9.12A - Enclosure Inlet Not
Symmetrical with Fan Inlet. PreRotational Vortex Induced
1 DIA.
MIN
ER
ET
AM
DE
SI
IN
DI
E
NL
AR
LL
CO
INLET PLANE
R
TE
E
NT
AM
GE
N
DI
TA
OF
INLET PLANE
0.75 Inlet
diameter
0.5 Inlet
diameter
0.33 Inlet
diameter
0.25 Inlet
diameter
At Inlet plane
100
95
90
V-W
U-V
T-U
85
W-X
V-W
U-V
S-T
75
W-X
S-T
R-S
50
V-W
S-T
R-S
25
U-V
S-T
Q-R
48
Cone Type
Variable
Inlet Vanes
VANE TYPE
Q or R
S
FAN PERFORMANCE
W/OUT VARIABLE INLET VANES
120
CONE TYPE
VARIABLE INLET
VANES
CYLINDRICAL TYPE
VARIABLE INLET
VANES
100
VARIABLE
INLET VANES
100% OPEN
75% OPEN
80
75% OPEN
60
40
75% OPEN
20
20
40
60
80
100
120
Figure 10.2 - Typical Variable Inlet Vanes for a Backward Inclined Fan
51
Quantity
I-P to SI
SI to I-P
Length
(ft) 0.3048 = m
(m) 3.2808 = ft
Mass (weight)
(lbs) 0.4536 = kg
Time
Velocity
(ft-s) 0.3048 = ms
(ft/min) 0.00508 = ms
Acceleration
Area
(ft2) 0.09290 = m2
Density
Pressure
Viscosity:
Absolute
Kinematic
(lbm/ft-s) 1.4882 = Pa s
(ft2/s) 0.0929 = m2/s
Gas Constant
Temperature
(F - 32)/1.8 = C
(1.8 C) + 32 = F
Power
(BHP) 746 = W
(BHP) 0.746 = kW
(W)/746 = BHP
(kW)/0.746 = BHP
52
53
SYSTEM
RESISTANCE
200%
SERIES FAN
COMBINED
PRESSURE
CURVE
100%
SINGLE FAN
PRESSURE
CURVE
100%
PERCENT OF FAN AIRFLOW
54
UN
STA
BL
ES
YS
TE
M
STA
BL
ES
YS
TE
M
100
PARALLEL FANS - FAN PRESSURE AT
COMBINED VOLUME
200
PERCENT OF FAN AIRFLOW
AILERON
55
56
Pta = 0
Pt = Pt2 - Pt1
Pt1 = Pta = 0
Pt = Pt2
PLANE 1
PLANE 2
Pt2
Pt = Pt2
Figure C.1 - Fan Total Pressure for Installation Type B: Free Inlet, Ducted Outlet
57
PLANE 1
PLANE 2
Pt1
Pt = Pv2 - Pt1
Figure C.2 - Fan Total Pressure for Installation Type C: Ducted Inlet, Free Outlet
PLANE 1
Pt1
PLANE 2
Pt
Pt = Pt2 - Pt1
Figure C.3 - Fan Total Pressure for Installation Type D: Ducted Inlet, Ducted Outlet
58
Pt2
PLANE 1
Pv = Pv2
PLANE 2
Pv2
Figure C.4 - Fan Velocity Pressure for Installation Type B: Free Inlet, Ducted Outlet
59
PLANE 1
Ps1
PLANE 2
Pv1
Ps2
Ps = Ps2 - Ps1 - Pv1 (algebraic)
Figure C.5 - Fan Static Pressure for Installation Type D: Ducted Inlet, Ducted Outlet
60
HOUSING
DIVERTER
CU
TO
FF
CENTER PLATE
BLAST AREA
DISCHARGE
OUTLET AREA
SIDE SHEET
BACKPLATE
FF
BLADE
TO
CU
INLET
SCROLL
IMPELLER
FRAME
RIM
BEARING
SUPPORT
INLET COLLAR
61
CASING
BACKPLATE
RIM
HUB
MOTOR
GUIDE VANE
INLET
BLADE
IMPELLER
INLET BELL
BLADE
DIFFUSER
HUB
MOTOR
IMPELLER
CASING
BEARING CASING
BELT TUBE
BLADE
HUB
GUIDE VANE
IMPELLER
62
I-P
Free inlet
0.00 Pa
(no SEF)
0.0 in. wg
B-C
0.00 Pa
(no SEF)
0.0 in. wg
(duct design)
3.0 in. wg
C-D
Duct friction at Q =
1.42 m3/s (3000 cfm).
REQUIRED FAN Ps
747.00 Pa
747.00 Pa
3.0 in. wg
Select a fan for Q = 1.42 m3/s (3000 cfm) and Ps = 747 Pa (3.0 in. wg).
Use manufacturer's data for rpm (N) and power (H).
(I-P) in.wg
(SI) Pa
996
747
3
Pt
498
249
Pv
Ps
B C
ATMOSPHERIC PRESSURE
124 Pa
(0.5 in.wg)
SI
C-D
0.00 Pa
0.00 Pa
E-F
I-P
(no SEF)
0.0 in. wg
49.80 Pa
0.2 in. wg
Ps energy required to
create velocity at E
124.50 Pa
0.5 in. wg
Duct friction at Q =
1.42 m3/s (3000 cfm)
747.00 Pa
3.0 in. wg
921.30 Pa
3.7 in. wg
REQUIRED FAN Ps
Solution:
Select a fan for Q = 1.42 m3/s (3000 cfm) and Ps = 921.30 Pa (3.7 in. wg)
Use manufacturer's data for rpm (N) and power (H).
64
0.0 in. wg
2.5 DIA.
NEGLIGIBLE
LOSS
Pv = 124 Pa (0.5in.wg)
(I-P) in.wg
(SI) Pa
1245
996
747
498
922 Pa
(3.7 in.wg)
Pt
747 Pa (3.0 in.wg)
249
0
A
B C
Pv
124 Pa
(0.5 in.wg)
Ps
ATMOSPHERIC PRESSURE
65
B-C
SEF
(see above)
B-C
D-E
Fan
Blast Area
= 0 .6
Outlet Area
SI
I-P
149.40 Pa
0.6 in. wg
0.00 Pa
0.0 in. wg
49.80 Pa
0.2 in. wg
Ps energy required to
create velocity at D
124.50 Pa
0.5 in. wg
duct friction at Q =
1.42 m3/s (3000 cfm)
747.00 Pa
(duct design)
3.0 in. wg
REQUIRED FAN Ps
1070.70 Pa
Solution:
Select a fan for 1.42 m3/s (3000 cfm) Q and 1070.70 Pa (4.3 in. wg) Ps.
Use manufacturer's data for rpm (N) and power (H).
66
4.3 in. wg
(I-P) in.wg
149 Pa
(0.6 in.wg)
SEF
(SI) Pa
1245
996
747
498
Pt
747 Pa (3.0 in.wg)
249
0
A
B C
Pv
124 Pa
(0.5 in.wg)
Ps
ATMOSPHERIC PRESSURE
67
SI
A
I-P
99.60 Pa
(duct design)
0.4 in. wg
(duct design)
3.0 in. wg
A-B
747.00 Pa
SEF 1
149.40 Pa
0.6 in. wg
SEF 2
49.80 Pa
0.2 in. wg
Fan Pv
124.50 Pa
0.5 in. wg
SEF 3
149.40.Pa
0.6 in. wg
1319.70 Pa
5.3 in. wg
REQUIRED FAN Pt
68
ABRUPT
DISCHARGE SEF
149 Pa (0.6 in.wg)
(I-P) in.wg
ELBOW SEF
149 Pa (0.6 in.wg)
(SI) Pa
OBSTRUCTION SEF
50 Pa (0.2 in.wg)
+249 +1
ATMOSPHERIC PRESSURE
0
-249
-1
-498
-2
-747
-3
-996
-4
Pt
Pv
Ps
-1245 -5
-1171 Pa (4.7 in.wg)
FAN INLET
69
Annex E. References
These references contain additional information related to the subject of this manual:
1. ANSI/AMCA 210-99, Laboratory Methods of Testing Fans for Aerodynamic Performance Rating, Air Movement
and Control Association International, Inc., 30 West University Drive, Arlington Heights, IL, 60004-1893 U.S.A.,
1999.
2. AMCA Publication 200-95, Air Systems, Air Movement and Control Association International, Inc., 30 West
University Drive, Arlington Heights, IL, 60004-1893 U.S.A., 1995.
3. AMCA Publication 202-98, Troubleshooting, Air Movement and Control Association International, Inc., 30 West
University Drive, Arlington Heights, IL, 60004-1893 U.S.A., 1997.
4. ASHRAE Handbook, HVAC Systems and Equipment, 1996, The American Society of Heating, Refrigerating
and Air Conditioning Engineers, Inc., 1791 Tullie Circle N.E., Atlanta, GA, 30329 U.S.A., 1996, (Chapter 18
Fans).
5. Traver, D. G., System Effects on Centrifugal Fan Performance, ASHRAE Symposium Bulletin, Fan Application,
Testing and Selection, The American Society of Heating, Refrigerating and Air Conditioning Engineers, Inc.,
1791 Tullie Circle N.E., Atlanta, GA, 30329 U.S.A., 1971.
6. Christie, D. H., Fan Performance as Affected By Inlet Conditions, ASHRAE Transactions, Vol. 77, The
American Society of Heating, Refrigerating and Air Conditioning Engineers, Inc., 1791 Tullie Circle N.E.,
Atlanta, GA, 30329 U.S.A., 1971.
7. Zaleski, R. H., System Effect Factors For Axial Flow Fans, AMCA Paper 2011-88, AMCA Engineering
Conference, Air Movement and Control Association International, Inc., 30 West University Drive, Arlington
Heights, IL, 60004-1893 U.S.A., 1988.
8. Roslyng, O., Installation Effect on Axial Flow Fan Caused Swirl and Non-Uniform Velocity Distribution,
Institution of Mechanical Engineers (IMechE), 1 Birdcage Walk, London SW1H 9JJ, England, 1984.
9. Clarke, M. S., Barnhart, J. T., Bubsey, F. J., Neitzel, E., The Effects of System Connections on Fan
Performance, ASHRAE RP-139 Report, The American Society of Heating, Refrigerating and Air Conditioning
Engineers, Inc., 1791 Tullie Circle N.E., Atlanta, GA, 30329 U.S.A., 1978.
10. Madhaven, S., Wright, T., J. DiRe, Centrifugal Fan Performance With Distorted Inflows, The American Society
of Mechanical Engineers, 345 East 47th Street, New, York, NY, 10017 U.S.A., 1983.
11. Cory, W. T. W., Fan System Effects Including Swirl and Yaw, AMCA Paper 1832-84-A5, AMCA Engineering
Conference, Air Movement and Control Association International, Inc., 30 West University Drive, Arlington
Heights, IL, 60004-1893 U.S.A., 1984.
12. Cory, W. T. W., Fan Performance Testing and Effects of the System, AMCA Paper 1228-82-A5, AMCA
Engineering Conference, Air Movement and Control Association International, Inc., 30 West University Drive,
Arlington Heights, IL, 60004-1893 U.S.A., 1984.
13. Galbraith, L.E., Discharge Diffuser Effect on Performance - Axial Fans, AMCA Paper 1950-86-A6, AMCA
Engineering Conference, Air Movement and Control Association International, Inc., 30 West University Drive,
Arlington Heights, IL, 60004-1893 U.S.A., 1986.
14. Industrial Ventilation 23rd Edition, American Conference of Governmental Industrial Hygienists, 1330 Kemper
Meadow Drive, Cincinnati, OH 45240-1634 U.S.A., 1998.
15. Fans and Systems, John E. Thompson and C. Jack Trickler, The New York Blower Company, Chemical
Engineering, March 21, 1983, pp. 48-63
16. AABC National Standards, Chapter 8, Volume Measurements, Associated Air Balance Council, 1518 K Street
NW, Suite 503, Washington, DC 20005 U.S.A.
70
The Air Movement and control Association International, Inc. is a not-for-profit international association of the
worlds manufacturers of related air system equipment primarily, but limited to: fans, louvers, dampers, air
curtains, airflow measurement stations, acoustic attenuators, and other air system components for the industrial,
commercial and residential markets.