Vous êtes sur la page 1sur 80

AMCA

Publication 201-02
(R2007)

Fans and Systems

AIR MOVEMENT AND CONTROL

ASSOCIATION INTERNATIONAL, INC.


The International Authority on Air System Components

AMCA PUBLICATION 201-02 (R2007)

Fans and Systems

Air Movement and Control Association International, Inc.


30 West University Drive
Arlington Heights, IL 60004-1893

2007 by Air Movement and Control Association International, Inc.


All rights reserved. Reproduction or translation of any part of this work beyond that permitted by Sections 107 and
108 of the United States Copyright Act without the permission of the copyright owner is unlawful. Requests for
permission or further information should be addressed to the Executive Director, Air Movement and Control
Association International, Inc. at 30 West University Drive, Arlington Heights, IL 60004-1893 U.S.A.

Forward
ANSI/AMCA Standard 210 Laboratory Methods of Testing Fans for Aerodynamic Performance Rating, provides a
basis for accurately rating the performance of fans when tested under standardized laboratory conditions. The
actual performance of a fan when installed in an air moving system will sometimes be different from the fan
performance as measured in the laboratory. The difference in performance between the laboratory and the field
installation can sometimes be attributed to the interaction of the fan and the duct system, i.e., duct system design
can diminish the usable output of the fan.
AMCA Publication 201 Fans and Systems, introduced the concept of System Effect Factor to the air moving
industry. The System Effect Factor quantifies the duct system design effect on performance. The System Effect
Factor has been widely accepted since its inception in 1973. It must be remembered, however, that the "factors"
provided are approximations as it is prohibitive to test all fan types and all duct system configurations. The major
revision to this edition of AMCA Publication 201 Fans and Systems, is a change to the use of SI units of measure,
with Inch-Pound units being given secondary consideration.

AMCA 201 Review Committee


Bill Smiley

The Trane Company / LaCrosse

James L. Smith

Aerovent, A Twin City Fan Company

Tung Nguyen

Emerson Ventilation Products

Patrick Chinoda

Hartzell Fan, Inc.

Rick Bursh

Illinois Blower, Inc.

Sutton G. Page

Austin Air Balancing Corp.

Paul R. Saxon

AMCA Staff

Disclaimer
AMCA International uses its best efforts to produce standards for the benefit of the industry and the public in light
of available information and accepted industry practices. However, AMCA International does not guarantee, certify
or assure the safety or performance of any products, components or systems tested, designed, installed or
operated in accordance with AMCA International standards or that any tests conducted under its standards will be
non-hazardous or free from risk.

Objections to AMCA Standards and Certifications Programs


Air Movement and Control Association International, Inc. will consider and decide all written complaints regarding
its standards, certification programs, or interpretations thereof. For information on procedures for submitting and
handling complaints, write to:
Air Movement and Control Association International
30 West University Drive
Arlington Heights, IL 60004-1893 U.S.A.
or
AMCA International, Incorporated
c/o Federation of Environmental Trade Associations
2 Waltham Court, Milley Lane, Hare Hatch
Reading, Berkshire
RG10 9TH United Kingdom

Related AMCA Standards and Publications

Publication 200

AIR SYSTEMS
System Pressure Losses
Fan Performance Characteristics
System Effect
System Design Tolerances

Air Systems is intended to provide basic information needed to design effective and energy efficient air systems.
Discussion is limited to systems where there is a clear separation of the fan inlet and outlet and does not cover
applications in which fans are used only to circulate air in an open space.
Publication 201

FANS AND SYSTEMS


Fan Testing and Rating
The Fan "Laws"
Air Systems
Fan and System Interaction
System Effect Factors

Fans and Systems is aimed primarily at the designer of the air moving system and discusses the effect on inlet and
outlet connections of the fan's performance. System Effect Factors, which must be included in the basic design
calculations, are listed for various configurations. AMCA 202 and AMCA 203 are companion documents.
Publication 202

TROUBLESHOOTING
System Checklist
Fan Manufacturer's Analysis
Master Troubleshooting Appendices

Troubleshooting is intended to help identify and correct problems with the performance and operation of the air
moving system after installation. AMCA 201 and AMCA 203 are companion documents.
Publication 203

FIELD PERFORMANCE MEASUREMENTS OF FAN SYSTEMS


Acceptance Tests
Test Methods and Instruments
Precautions
Limitations and Expected Accuracies
Calculations

Field Performance Measurements of Fan Systems reviews the various problems of making field measurements
and calculating the actual performance of the fan and system. AMCA 201 and AMCA 202 are companion
documents.

TABLE OF CONTENTS
1.

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.1 Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.2 Some limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2.

Symbols and Subscripts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1


2.1 Symbols and subscripted symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2.2 Subscripts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3.

Fan Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3.1 ANSI/AMCA Standard 210 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3.2 Ducted outlet fan tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
3.3 Free inlet, free outlet fan tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
3.4 Obstructed inlets and outlets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

4.

Fan Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
4.1 The Fan Laws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
4.2 Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
4.3 Fan performance curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

5.

Catalog Performance Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13


5.1 Type A: Free inlet, free outlet fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
5.2 Ducted fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

6.

Air Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16


6.1 The system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
6.2 Component losses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
6.3 The system curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
6.4 Interaction of system curve and fan performance curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
6.5 Effect of changes in speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
6.6 Effect of density on system resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
6.7 Fan and system interaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
6.8 Effects of errors in estimating system resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

6.9 Safety factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22


6.10 Deficient fan/system performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
6.11 Precautions to prevent deficient performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
6.12 System effect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
7.

System Effect Factor (SEF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24


7.1 System Effect Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
7.2 Power determination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

8.

Outlet System Effect Factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29


8.1 Outlet ducts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
8.2 Outlet diffusers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
8.3 Outlet duct elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
8.4 Turning vanes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
8.5 Volume control dampers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
8.6 Duct branches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

9.

Inlet System Effect Factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38


9.1 Inlet ducts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
9.2 Inlet duct elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
9.3 Inlet vortex (spin or swirl) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
9.4 Inlet turning vanes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
9.5 Airflow straighteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
9.6 Enclosures (plenum and cabinet effects) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
9.7 Obstructed inlets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

10. Effects of Factory Supplied Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49


10.1 Bearing and supports in fan inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
10.2 Drive guards obstructing fan inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
10.3 Belt tube in axial fan inlet or outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
10.4 Inlet box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
10.5 Inlet box dampers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
10.6 Variable inlet vane (VIV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

Annex A.

SI / I-P Conversion Table (Informative) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

Annex B.

Dual Fan Systems - Series and Parallel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

B.1 Fans operating in series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53


B.2 Fans operating in parallel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
Annex C.

Definitions and Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

C.1 The air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55


C.2 The fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
C.3 The system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Annex D.

Examples of the Convertibility of Energy from Velocity


Pressure to Static Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62

D.1 Example of fan (tested with free inlet, ducted outlet) applied to a
duct system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
D.2 Example of fan (tested with free inlet, ducted outlet), connected to a
duct system and then a plenum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
D.3 Example of fan with free inlet, free outlet - fan discharges directly
into plenum and then to duct system (abrupt expansion at fan outlet) . . . . . . . . . . . . . . . . . . .65
D.4 Example of fan used to exhaust with obstruction in inlet, inlet elbow,
inlet duct, free outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Annex E.

References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69

AMCA INTERNATIONAL, INC.

AMCA 201-02 (R2007)

Fans and Systems

values inconsistent with the values presented.

1. Introduction

Mechanical design of the fan is not within the scope


of this publication.

ANSI/AMCA 210 Laboratory Methods of Testing Fans


For Aerodynamic Performance Rating, offers the
system design engineer guidance as to how the fan
was tested and rated. AMCA Publication 201 Fans
and Systems, helps provide guidance as to what
effect the system and its connections to the fan have
on fan performance.

2. Symbols and Subscripts

Recognizing and accounting for losses that affect the


fans performance, in the design stage, will allow the
designer to predict with reasonable accuracy, the
installed performance of the fan.

Fans are tested in setups that simulate installations.


The four standard installation types are as shown in
Figure 3.1.

For symbols and subscripted symbols, see Table 2.1.


For subscripts, see Table 2.2.

3. Fan Testing

1.1 Purpose

AMCA INSTALLATION TYPE A:


Free Inlet, Free Outlet

This part of the AMCA Fan Application Manual


includes general information about how fans are
tested in the laboratory, and how their performance
ratings are calculated and published. It also reviews
some of the more important reasons for the "loss" of
fan performance that may occur when the fan is
installed in an actual system.

AMCA INSTALLATION TYPE B:


Free Inlet, Ducted Outlet

Allowances, called System Effect Factors (SEF), are


also given in this part of the manual. SEF must be
taken into account by the system design engineer if a
reasonable estimate of fan/system performance is to
be determined.

1.2 Some limitations


It must be appreciated that the System Effect Factors
given in this manual are intended as guidelines and
are, in general, approximations. Some have been
obtained from research studies, others have been
published previously by individual fan manufacturers,
and many represent the consensus of engineers with
considerable experience in the application of fans.
Fans of different types and even fans of the same
type, but supplied by different manufacturers, will not
necessarily react with the system in exactly the same
way. It will be necessary, therefore, to apply judgment
based on actual experience in applying the SEF.
The SEF represented in this manual assume that the
fan application is generally consistent with the
method of testing and rating by the manufacturer.
Inappropriate application of the fan will result in SEF

AMCA INSTALLATION TYPE C:


Ducted Inlet, Free Outlet

AMCA INSTALLATION TYPE D:


Ducted Inlet, Ducted Outlet

Figure 3.1 - Standard Fan Installation Types

3.1 ANSI/AMCA Standard 210


Most fan manufacturers rate the performance of their
products from tests made in accordance with
ANSI/AMCA 210 Laboratory Methods of Testing Fans
for Aerodynamic Performance Rating. The purpose
1

AMCA 201-02 (R2007)


Table 2.1 - Symbols and Subscripted Symbols

SYMBOL

DESCRIPTION

UNITS OF MEASURE
SI
I-P

Area of cross section

m2

ft2

Diameter, impeller

mm

in.

Diameter, Duct

ft

Fan Power Input

kw

hp

H/T

Hub-to-Tip Ratio

Dimensionless

Kp

Compressibility Coefficient

Dimensionless

Cp

Loss Coefficient

Dimensionless

Speed of Rotation

rpm

rpm

Ps

Fan Static Pressure

Pa

in. wg

Pt

Fan Total Pressure

Pa

in. wg

Pv

Fan Velocity Pressure

Pa

in. wg

pb

Corrected Barometric Pressure

kPa

in. Hg

PL

Plane of Measurement

---

---

Airflow

m3/s

ft3/min

Re

Fan Reynolds Number

SEF

System Effect Factor

Pa

in. wg

td

Dry-Bulb Temperature

tw

Wet-Bulb Temperature

Air Viscosity

Pas

lbm/fts

Velocity

m/s

fpm

Power Input to Motor

watts

watts

Fan Static Efficiency

Fan Total Efficiency

Air Density

kg/m3

lbm/ft3

Dimensionless

Table 2.2 - Subscripts


SUBSCRIPT

DESCRIPTION

a
c
x
1
2
3
5
6
8

Atmospheric conditions
Converted Value
Plane 0, 1, 2, ...as appropriate
Fan Inlet Plane
Fan Outlet Plane
Pitot Traverse Plane
Plane 5 (nozzle inlet station in chamber)
Plane 6 (nozzle discharge station in chamber)
Plane 8 (inlet chamber measurement station)

AMCA 201-02 (R2007)


of ANSI/AMCA 210 is to establish uniform methods
for laboratory testing of fans and other air moving
devices to determine performance in terms of airflow,
pressure, power, air density, speed of rotation and
efficiency, for rating or guarantee purposes. Two
methods of measuring airflow are included: the Pitot
tube and the long radius flow nozzle. These are
incorporated into a number of "setups" or "figures".
In general, a fan is tested on the setup that most
closely resembles the way in which it will be installed
in an air system. Centrifugal and axial fans are
usually tested with an outlet duct. Propeller fans are
normally tested in the wall of a chamber or plenum.
Power roof ventilators (PRV) are tested mounted on
a curb exhausting from the test chamber.
It is very important to realize that each setup in
ANSI/AMCA 210 is a standardized arrangement that
is not intended to reproduce exactly any installation
likely to be found in the field. The infinite variety of
possible arrangements of actual air systems makes it
impractical to duplicate every configuration in the fan
test laboratory.

The angle of the transition between the test duct and


the fan outlet is limited to ensure that uniform airflow
will be maintained. A steep transition, or abrupt
change of cross section would cause turbulence and
eddies. The effect of this type of airflow disturbance
at the fan outlet is discussed later.
Uniform airflow conditions ensure consistency and
reproducibility of test results and permit the fan to
develop its maximum performance. In any installation
where uniform airflow conditions do not exist, the
fan's performance will be measurably reduced.
As illustrated in Figure 3.3 Plane 2, the velocity
profile at the outlet of a fan is not uniform. The section
of straight duct attached to the fan outlet controls the
diffusion of the outlet airflow and establishes a more
uniform velocity as shown in Figure 3.3 Plane X.
The energy loss when a gas, such as air, passes
through a sudden enlargement is related to the
square of the velocity. Thus the ducted outlet with its
more uniform velocity significantly reduces the loss at
the point of discharge to the atmosphere.

3.2 Ducted outlet fan tests


Figure 3.2 is a reproduction of a test setup from
ANSI/AMCA 210. Note that this particular setup
includes a long straight duct connected to the outlet
of the fan. A straightener is located upstream of the
Pitot traverse to remove swirl and rotational
components from the airflow and to ensure that
airflow at the plane of measurement is as nearly
uniform as possible.

A manufacturer may test a fan with or without an inlet


duct or outlet duct. For products licensed to use the
AMCA Certified Ratings Seal, catalog ratings will
state whether ducts were used during the rating tests.
If the fans are not to be applied with the same duct(s)
as in the test setup, an allowance should be made for
the difference in performance that may result.

Transition
Piece

Straightener

FOR FAN INSTALLATION TYPES:


B: Free Inlet, Ducted Outlet D: Ducted Inlet, Ducted Outlet
Figure 3.2 - Pitot Traverse in Outlet Duct
3

AMCA 201-02 (R2007)

3.3 Free inlet, free outlet fan tests


Figure 3.4 illustrates a typical multi-nozzle chamber
test setup from ANSI/AMCA 210. This simulates the
conditions under which most exhaust fans are tested
and rated. Fan performance based on this type of
test may require adjustment when additional
accessories are used with the fan. Fans designed for
use without duct systems are usually rated over a
lower range of pressures. They are commonly
cataloged and sold as a complete unit with suitable
drive and motor.

3.4 Obstructed inlets and outlets


The test setups in ANSI/AMCA 210 result in
unobstructed airflow conditions at both the inlet and
the outlet of the fan. Appurtenances or obstructions
located close to the inlet and/or outlet will affect fan
performance. Shafts, bearings, bearing supports and
other appurtenances normally used with a fan should
be in place when a fan is tested for rating.
Variations in construction which may affect fan
performance include changes in sizes and types of
sheaves and pulleys, bearing supports, bearings and
shafts, belt guards, inlet and outlet dampers, inlet
vanes, inlet elbows, inlet and outlet cones, and
cabinets or housings.
Since changes in performance will be different for
various product designs, it will be necessary to make
suitable allowances based on data obtained from the
applicable fan catalog or directly from the
manufacturer.
Most single width centrifugal fans are tested using
Arrangement 1 fans. Some allowance for the effect
of bearings and bearing supports in the inlet may be
necessary when using Arrangement 3 or
Arrangement 7. The various AMCA standard
arrangements are shown on Figures 3.5, 3.6, and
3.7.

4. Fan Ratings
4.1 The Fan Laws
It is not practical to test a fan at every speed at which
it may be applied. Nor is it possible to simulate every
inlet density that may be encountered. Fortunately,
by use of a series of equations commonly referred to
as the Fan Laws, it is possible to predict with good
accuracy the performance of a fan at other speeds
and densities than those of the original rating test.
The performance of a complete series of
geometrically similar (homologous) fans can also be
4

calculated from the performance of smaller fans in


the series using the appropriate equations.
Because of the relationship between the airflow,
pressure and power for any given fan, each set of
equations for changes in speed, size or density,
applies only to the same Point of Rating, and all the
equations in the set must be used to define the
converted condition. A Point of Rating is the specified
fan operating point on its characteristic curve.
The Fan Law equations are shown below as ratios.
The un-subscripted variable is used to designate the
initial or test fan values for the variable and the
subscript c is used to designate the converted,
dependent or desired variable.
Qc = Q (Dc/D)3 (Nc/N) (Kp/Kpc)
Ptc = Pt (Dc/D)2 (Nc/N)2 (c/) (Kp/Kpc)
Pvc = Pv (Dc/D)2 (Nc/N)2 (c/)
Psc = Ptc - Pvc
Hc = H (Dc/D)5 (Nc/N)3 (c/) (Kp/Kpc)

tc = (Qc Ptc Kp) / Hc


tc = (Qc Ptc Kp) / (6362 Hc)

(SI)
(I-P)

sc = tc (Psc/Ptc)
These equations have their origin in the classical
theories of fluid mechanics, and the accuracy of the
results obtained is sufficient for most applications.
Better accuracy would require consideration of
Reynolds number, Mach number, kinematic viscosity,
dynamic viscosity, surface roughness, impeller blade
thickness and relative clearances, etc.

4.2 Limitations
Under certain conditions the properties of gases
change and there are, therefore, limitations to the use
of the Fan Laws. Accurate results will be obtained
when the following limitations are observed:
a. Fan Reynolds Number (Re). The term Reynolds
number is associated with the ratio of inertia to
viscous forces. When related to fans, investigations
of both axial and centrifugal fans show that
performance losses are more significant at low
Reynolds number ranges and are effectively
negligible above certain threshold Reynolds
numbers. In an effort to simplify the comparison of
the Reynolds numbers of two fans, the fan industry

AMCA 201-02 (R2007)


PL X

BLAST AREA

PL 2

DISCHARGE DUCT
OUTLET AREA

CUTOFF

CENTRIFUGAL FAN

PL 2

PL X

AXIAL FAN
Figure 3.3 - Controlled Diffusion and Establishment of a Uniform Velocity
Profile in a Straight Length of Outlet Duct

38mm 6mm
(1.5in. 0.25 in.)
PL.5 PL.6

PL.8

PL.1

PL.2
0.5 M MIN.

0.2M
MIN.

0.5M
MIN.

0.2 M MIN.
0.3 M MIN.

t d2
AIRFLOW

FAN

VARIABLE
SUPPLY
SYSTEM

t d3
0.1 M MIN.
SETTLING
MEANS

SETTLING
MEANS
(See note 4)

Ps5

Pt8

Figure 3.4 - Inlet Chamber Setup - Multiple Nozzles in Chamber


(ANSI/AMCA 210-99, Figure 15)
5

AMCA 201-02 (R2007)

ANSI/AMCA Standard 99-2404-03

Page 1 of 2

Drive Arrangements for Centrifugal Fans


An American National Standard - Approved by ANSI on April 17, 2003

AMCA Drive
Arrangement

1 SWSI

ISO 13349
Drive
Arrangement

1 or
12 (Arr. 1 with
sub-base)

Description

Fan Configuration

Alternative Fan
Configuration

For belt or direct drive.


Impeller overhung on shaft, two
bearings mounted on pedestal
base.
Alternative: Bearings mounted
on independant pedestals, with
or without inlet box.

2 SWSI

For belt or direct drive.

Impeller overhung on shaft,


bearings mounted in bracket
supported by the fan casing.
Alternative: With inlet box.

3 SWSI

3 or
11 (Arr. 3 with
sub-base)

For belt or direct drive.


Impeller mounted on shaft
between bearings supported by
the fan casing.
Alternative: Bearings mounted
on independent pedestals, with
or without inlet box.

3 DWDI

6 or
18 (Arr. 6 with
sub-base)

For belt or direct drive.


Impeller mounted on shaft
between bearings supported by
the fan casing.
Alternative: Bearings mounted
on independent pedestals, with
or without inlet boxes.

4 SWSI

For direct drive.


Impeller overhung on motor
shaft. No bearings on fan.
Motor mounted on base.
Alternative: With inlet box.

5 SWSI

For direct drive.


Impeller overhung on motor
shaft. No bearings on fan.
Motor flange mounted to
casing.
Alternative: With inlet box.

AMCA International, Inc. | 30 W. University Dr. | Arlington Heights, IL, 60004-1893 | U.S.A

Figure 3.5 - AMCA Standard 99-2404 / Page 1


6

AMCA 201-02

AMCA 201-02 (R2007)

Page 2 of 2

ANSI/AMCA Standard 99-2404-03

AMCA Drive
Arrangement

ISO 13349
Drive
Arrangement

7 SWSI

Description

Fan Configuration

Alternative Fan
Configuration

For coupling drive.


Generally the same as Arr. 3,
with base for the prime mover.
Alternative: Bearings mounted
on independent pedestals with
or without inlet box.

7DWDI

17
(Arr. 6 with
base for motor)

For coupling drive.


Generally the same as Arr. 3
with base for the prime mover.
Alternative: Bearings mounted
on independent pedestals with
or without inlet box.

8 SWSI

For direct drive.


Generally the same as Arr. 1
with base for the prime mover.
Alternative: Bearings mounted
on independent pedestals with
or without inlet box.

9 SWSI

For belt drive.


Impeller overhung on shaft, two
bearings mounted on pedestal
base.
Motor mounted on the outside
of the bearing base.
Alternative: With inlet box.

10 SWSI

10

For belt drive.


Generally the same as Arr. 9
with motor mounted inside of
the bearing pedestal.
Alternative: With inlet box.

AMCA International, Inc. | 30 W. University Dr. | Arlington Heights, IL, 60004-1893 | U.S.A

Figure 3.6 - AMCA Standard 99-2404 / Page 2


7

AMCA 201-02 (R2007)

ANSI/AMCA Standard 99-3404-03

Page 1 of 1

Drive Arrangements for Axial Fans


An American National Standard - Approved by ANSI on June 10, 2003
Note: All fan orientations may be horizontal or vertical

AMCA Drive
Arrangement
1

ISO 13349
Drive
Arrangement
1
12 (Arr. 1 with
sub-base)

Description

Alternative Fan
Configuration

Fan Configuration

For belt or direct drive.


Impeller overhung on shaft, two
bearings mounted either
upstream or downstream of the
impeller.
Alternative: Single stage or two
stage fans can be supplied with
inlet box and/or discharge
evas.

3
11 (Arr. 3 with
sub-base)

For belt or direct drive.


Impeller mounted on shaft
between bearings on internal
supports.
Alternative: Fan can be
supplied with inlet box, and/or
discharge evas.

For direct drive.


Impeller overhung on motor
shaft. No bearings on fan.
Motor mounted on base or
integrally mounted.

Alternative: With inlet box


and/or with discharge evas.

For direct drive.


Generally the same as Arr. 3
with base for the prime mover.

Alternative: With inlet box


and/or discharge evas.

For direct drive.


Generally the same as Arr. 1
with base for the prime mover.

Alternative: Single stage or two


stage fans can be supplied with
inlet box and/or discharge
evas.

For belt drive.


Generally same as Arr. 1 with
motor mounted on fan casing,
and/or an integral base.
Alternative: With inlet box
and/or discharge evas

AMCA International, Inc. | 30 W. University Dr. | Arlington Heights, IL, 60004-1893 | U.S.A

Figure 3.7 - AMCA Standard 99-3404 / Page 1


8

AMCA 201-02 (R2007)


has adopted the term Fan Reynolds Number.

calculated using the proper specific heat ratio for the


gases being handled.

Re = (ND2) / (60)
where: N = impeller rotational speed, rpm
D = impeller diameter, m(ft)
= air density, kg/m3 (lbm/ft3)
= absolute viscosity,
1.8185 10-3 Pas (5C to 38C)
(SI)
(1.22 10-05 lbm/fts (40F to 100F)) (I-P)
The threshold fan Reynolds number for centrifugal
and axial fans is about 3.0 106. That is, there is a
negligible change in performance between the two
fans due to differences in Reynolds number if both
fans are operating above this threshold value. When
the Reynolds number of a model fan is below 3.0
106, there may be a gain in efficiency (size effect) for
a full size fan operating above the threshold
compared to one operating below the threshold. This
occurs only when both fans are operating near peak
efficiency. Therefore, when a model test is being
conducted to verify the rating of a full size fan, the
Reynolds number should be above 3.0 106 to avoid
any uncertainty relating to Reynolds number effects.
b. Point of Rating. To predict the performance of a
fan from a smaller model using the Fan Laws, both
fans must be geometrically similar (homologous),
and both fans must operate at the same
corresponding rating points on their characteristic
curves. Two or more fans are said to be operating at
corresponding points of rating if the positions of the
operating points, relative to the pressure at shutoff
and the airflow at free delivery, are the same.
c. Compressibility. Compressibility is the characteristic
of a gas to change its volume as a function of
pressure, temperature and composition.
The
compressibility coefficient (Kp) expresses the ratio of
the fan total pressure developed with an
incompressible fluid to the fan total pressure
developed with a compressible fluid (See
ANSI/AMCA 210). Differences in the compressibility
coefficient between two similar fans must be

d. Specific Heat Ratio (Cp). Model fan tests are


usually based on air with a specific heat ratio of 1.4.
Induced draft fans may handle flue gas with a specific
heat ratio of 1.35. Even though these differences may
normally be considered small, they make a
noticeable difference in the calculation of the
compressibility coefficient. Refer to AMCA
Publication 802, Annex A, for calculation procedures.
e. Tip Speed Mach Parameter (Mt). Tip speed Mach
parameter is an expression relating the tip speed of
the impeller to the speed of sound at the fan inlet
condition.
When airflow velocity at a point approaches the
speed of sound, some blocking or choking effects
occur that reduce the fan performance.

4.3 Fan performance curves


A fan performance curve is a graphic presentation of
the performance of a fan. Usually it covers the entire
range from free delivery (no obstruction to airflow) to
no delivery (an air tight system with no air flowing).
One, or more, of the following characteristics may be
plotted against volume airflow (Q).
Fan Static Pressure
Fan Total Pressure
Fan Power
Fan Static Efficiency
Fan Total Efficiency

Ps
Pt
H
s
t

Air density (), fan size (D), and fan rotational speed
(N) are usually constant for the entire curve and must
be stated.
A typical fan performance curve is shown in Figure
4.1. Figure 4.2 illustrates examples of performance
curves for a variety of fan types.

AMCA 201-02 (R2007)

SIZE 30 FAN AT N RPM

Pt

100

Ps

70
60
50
40

H
30
20
OPERATION AT
STANDARD DENSITY

10
0

AIRFLOW, Q

Figure 4.1 - Fan Performance Curve at N RPM

10

EFFICIENCY, PERCENT

80

POWER, H

PRESSURE, P

90

AMCA 201-02 (R2007)

TYPE

BACKWARDINCLINED
BACKWARDCURVED

HOUSING DESIGN

Highest efficiency of all centrifugal fan designs.


Ten to 16 blades of airfoil contour curved away from
direction of rotation. Deep blades allow for efficient
expansion within blade passages
Air leaves impeller at velocity less than tip speed.
For given duty, has highest speed of centrifugal
fan designs

Scroll-type design for efficient conversion of velocity


pressure to static pressure.
Maximum efficiency requires close clearance and
alignment between wheel and inlet

Efficiency only slightly less than airfoil fan.


Ten to 16 single-thickness blades curved or inclined
away from direction of rotation
Efficient for same reasons as airfoil fan.

Uses same housing configuration as airfoil design.

Higher pressure characteristics than airfoil,


backward-curved, and backward-inclined fans.
Curve may have a break to left of peak pressure
R
and fan should not be operated in this area.
Power rises continually to free delivery.

RADIAL

CENTRIFUGAL FANS

AIRFOIL

IMPELLER DESIGN

Scroll. Usually narrowest of all centrifugal designs.


Because wheel design is less efficient, housing
dimensions are not as critical as for airfoil and
backward-inclined fans.

CENTRIFUGAL
AXIAL

CENTRIFUGAL

POWER ROOF VENTILATORS

SPECIAL DESIGNS

TUBULAR

VANEAXIAL

TUBEAXIAL

AXIAL FANS

PROPELLER

FORWARDCURVED

Flatter pressure curve and lower efficiency than the


airfoil, backward-curved, and backward-inclined.
Do not rate fan in the pressure curve dip to the left
of peak pressure.
Power rises continually toward free delivery. Motor
selection must take this into account.

Scroll similar to and often identical to other centrifugal


fan designs.
Fit between wheel and inlet not as critical as for airfoil
and backward-inclined fans.

Low efficiency.
Limited to low-pressure applications.
Usually low cost impellers have two or more blades of
single thickness attached to relatively small hub.
Primary energy transfer by velocity pressure.

Simple circular ring, orifice plate, or venturi.


Optimum design is close to blade tips and forms
smooth airfoil into wheel.

Somewhat more efficient and capable of developing


more useful static pressure than propeller fan.
Usually has 4 to 8 blades with airfoil or singlethickness cross section.
Hub usually less than transfer by velocity pressure.

Cylindrical tube with close clearance to blade tips.

Good blade design gives medium- to high-pressure


capability at good efficiency.
Most efficient of these fans have airfoil blades.
Blades may have fixed, adjustable, or controllable
pitch.
Hub is usually greater than half fan tip diameter.

Cylindrical tube with close clearance to blade tips.


Guide vanes upstream or downstream from impeller
increase pressure capability and efficiency.

Performance similar to backward-curved fan except


capacity and pressure are lower.
Lower efficiency than backward-curved fan.
Performance curve may have a dip to the left of
peak pressure.

Cylindrical tube similar to vaneaxial fan, except


clearance to wheel is not as close.
Air discharges radially from wheel and turns 90 to
flow through guide vanes.

Low-pressure exhaust systems such as general


factory, kitchen, warehouse, and some commercial
installations.
Provides positive exhaust ventilation, which is an
advantage over gravity-type exhaust units.
Centrifugal units are slightly quieter than
axial units.

Normal housing not used, since air discharges from


impeller in full circle.
Usually does not include configuration to recover
velocity pressure component.

Low-pressure exhaust systems such as general


factory, kitchen, warehouse, and some commercial
installations.
Provides positive exhaust ventilation, which is an
advantage over gravity-type exhaust units.

Essentially a propeller fan mounted in a supporting


structure
Hood protects fan from weather and acts as safety
guard.
Air discharges from annular space at bottom of
weather hood.

Figure 4.2 - Types of Fans


Adapted with permission from 1996 ASHRAE Systems and Equipment Handbook (SI)
11

AMCA 201-02 (R2007)

PERFORMANCE CURVES

PERFORMANCE CHARACTERISTICS

Pt

Ps

10
8
6

s
wo

4
2

VOLUME FLOW RATE, Q

0
0

EFFICIENCY

PRESSURE-POWER

10

8
6

4
2

VOLUME FLOW RATE, Q


2

10

8
6

4
2

VOLUME FLOW RATE, Q


0

EFFICIENCY

PRESSURE-POWER

10

8
6

4
2

VOLUME FLOW RATE, Q


0

EFFICIENCY

PRESSURE-POWER

0
10

10

8
6

4
2

VOLUME FLOW RATE, Q

0
0

EFFICIENCY

PRESSURE-POWER

10

Pressure curve less steep than that of backward-curved


fans. Curve dips to left of peak pressure.
Highest efficiency to right of peak pressure at 40 to 50%
of wide open volume.
Rate fan to right of peak pressure.
Account for power curve, which rises continually toward
free delivery, when selecting motor.

Primarily for low-pressure HVAC applications, such as


residential furnaces, central station units, and
packaged air conditioners.

High flow rate, but very low-pressure capabilities.


Maximum efficiency reached near free delivery.
Discharge pattern circular and airstream swirls.

For low-pressure, high-volume air moving applications,


such as air circulation in a space or ventilation through
a wall without ductwork.
Used for makeup air applications.

High flow rate, medium-pressure capabilities.


Performance curve dips to left of peak pressure. Avoid
operating fan in this region.
Discharge pattern circular and airstream rotates or swirls.

Low- and medium-pressure ducted HVAC applications


where air distribution downstream is not critical.
Used in some industrial applications, such as drying
ovens, paint spray booths, and fume exhausts.

High-pressure characteristics with medium-volume flow


capabilities.
Performance curve dips to left of peak pressure due to
aerodynamic stall. Avoid operating fan in this region.
Guide vanes correct circular motion imprated by wheel and
improve pressure characteristics and efficiency of fan.

General HVAC systems in low-, medium-, and high-pressure


applications where straight-through flow and compact
installation are required.
Has good downstream air distribution
Used in industrial applications in place of tubeaxial fans.
More compact than centrifugal fans for same duty.

Performance similar to backward-curved fan, except


capacity and pressure is lower.
Lower efficiency than backward-curved fan because air
turns 90.
Performance curve of some designs is similar to axial flow
fan and dips to left of peak pressure.

Primarily for low-pressure, return air systems in HVAC


applications.
Has straight-through flow.

Usually operated without ductwork; therefore, operates at


very low pressure and high volume.
Only static pressure and static efficiency are shown for
this fan.

Low-pressure exhaust systems, such as general factory,


kitchen, warehouse, and some commercial installations.
Low first cost and low operating cost give an advantage over
gravity flow exhaust systems.
Centrifugal units are somewhat quieter than axial flow units.

Usually operated without ductwork; therefore, operates at


very low pressure and high volume.
Only static pressure and static efficiency are shown for
this fan.

Low-pressure exhaust systems, such as general factory,


kitchen, warehouse, and some commercial installations.
Low first cost and low operating cost give an advantage
over gravity flow exhaust systems.

0
10

10
8

10

8
6

4
2

VOLUME FLOW RATE, Q

0
0

EFFICIENCY

PRESSURE-POWER

Primarily for materials handling in industrial plants.


Also for some high-pressure industrial requirements.
Rugged wheel is simple to repair in the field. Wheel
sometimes coated with special material.
Not common for HVAC applications.

0
10

10

0
10

10
8

10

8
6

4
2

VOLUME FLOW RATE, Q

0
0

EFFICIENCY

PRESSURE-POWER

Higher pressure characteristics than airfoil and backwardcurved fans.


Pressure may drop suddenly at left of peak pressure, but
this usually causes no problems.
Power rises continually to free delivery.

0
10

10

0
10

10
8

10

8
6

4
2

VOLUME FLOW RATE, Q

0
0

EFFICIENCY

PRESSURE-POWER

Same heating, ventilating, and air-conditioning


applications as airfoil fan.
Used in some industrial applications where airfoil
blade may corrode or erode due to environment.

EFFICIENCY

PRESSURE-POWER

0
10

10
8

10

8
6

4
2

VOLUME FLOW RATE, Q

0
0

EFFICIENCY

PRESSURE-POWER

Similar to airfoil fan, except peak efficiency slightly lower.


10

0
10

10
8

10

8
6

4
2

0
0

VOLUME FLOW RATE, Q


2
4
6

EFFICIENCY

PRESSURE-POWER

General heating, ventilating, and air-conditioning


applications.
Usually only applied to large systems, which may be
low-, medium-, or high-pressure applications.
Applied to large, clean-air industrial operations for
significant energy savings.

0
10

10
8

APPLICATIONS

Highest efficiencies occur at 50 to 60% of wide open


volume. This volume also has good pressure
characteristics.
Power reaches maximum near peak efficiency and
becomes lower, or self-limiting, toward free delivery.

0
10

a: These performance curves reflect general characteristics of various fans as commonly applied. They are not intended to provide complete selection criteria, since other parameters,
such as diameter and speed, are not defined.

Figure 4.2 - Types of Fans


Adapted with permission from 1996 ASHRAE Systems and Equipment Handbook (SI)
12

AMCA 201-02 (R2007)

5.1 Type A: Free inlet, free outlet fans

1) Type B: Free inlet, ducted outlet


2) Type C: Ducted inlet, free outlet
3) Type D: Ducted inlet, ducted outlet

Fans designed for use other than with duct systems


are usually rated over a lower range of pressures.
They are commonly cataloged and sold as a
complete unit with suitable drive and motor.

The performance of fans intended for use with duct


systems is usually published in the form of a "multirating" table. A typical multi-rating table, as illustrated
in Figure 5.2 shows:

Typical fans in this group are propeller fans and


power roof ventilators. They are usually available in
direct or belt-drive arrangements and performance
ratings are published in a modified form of the multirating table. Figure 5.1 illustrates such a table for part
of a line of belt-drive propeller fans.

a) the speed (N) in rpm


b) the power (H) in kw (hp)
c) the fan static pressure (Ps) in Pa (in. wg)
d) the outlet velocity (V) in m/s, (fpm)
e) the airflow (Q) in m3/s (cfm)

5. Catalog Performance Tables

5.2 Ducted fans


There are three types of ducted fans, as described in
Section 3:
SIZE No. of Motor
Peak
rpm
(cm) Blades kW
kW
0.19
862
0.13
0.19
960
0.20
61
3
0.25 1071 0.27
0.37 1220 0.40
0.19
806
0.20
0.25
883
0.27
69
3
0.37 1035 0.43
0.56 1165 0.62
0.37
825
0.42
0.56
945
0.62
0.75 1045 0.82
84
3
1.12 1190 1.19
1.49 1306 1.64
TYPICAL RATING TABLE

Figure 5.3 shows constant speed characteristic


curves superimposed on a section of the multi-rating
table for the same fan. A brief study of this figure will
assist in understanding the relationship between
curves and the multi-rating tables.

AIRFLOW (m3/s) @ STATIC PRESSURE (Pa)


0
31
62
93
124
155
186
217
2.02
1.58
0.58
2.25
1.87
0.97
2.51
2.18
1.76
0.76
2.86
2.57
2.24
1.70
0.81
2.89
2.36
1.05
3.17
2.68
1.94
0.76
3.71
3.30
2.85
1.56
0.95
4.18
3.83
3.44
3.01
1.60
1.10
4.36
3.76
3.04
1.27
4.99
4.48
3.92
2.38
1.42
5.23
5.08
4.57
4.01
2.31
1.52
6.29
5.90
5.47
5.01
4.48
2.79
1.94
6.91
6.53
6.15
5.75
5.32
4.81
3.05
2.24
FOR A SERIES OF BELT-DRIVEN PROPELLER FANS

248

1.84

SIZE No. of Motor


Peak
AIRFLOW (ft3/min) @ STATIC PRESSURE (in. wg)
rpm
(in.) Blades hp
bhp
0
1/8
1/4
3/8
1/2
5/8
3/4
7/8
1
1/4
862
0.18 4,283 3,350 1,230
1/4
960
0.27 4,770 3,960 2,050
24
3
1/3
1071 0.36 5,321 4,620 3,730 1,600
1/2
1220 0.54 6,062 5,450 4,750 3,600 1,710
1/4
806
0.27 6,123 4,990 2,230
1/3
883
0.36 6,708 5,675 4,100 1,620
27
3
1/2
1035 0.57 7,862 7,000 6,035 3,315 2,020
3/4
1165 0.83 8,850 8,110 7,290 6,385 3,400 2,330
1/2
825
0.56 9,240 7,970 6,430 2,700
3/4
945
0.83 10,580 9,500 8,300 5,040 3,010
1
1045
1.1 11,710 10,755 9,685 8,490 4,890 3,215
33
3
1
1190
1.6 13,335 12,490 11,580 10,610 9,500 5,905 4,100
2
1306
2.2 14,630 13,845 13,030 12,185 11,280 10,200 6,470 4,740 3,900
TYPICAL RATING TABLE FOR A SERIES OF BELT-DRIVEN PROPELLER FANS
Figure 5.1 - Propeller Fan Performance Table
13

AMCA 201-02 (R2007)


IMPELLER DIAMETER:
TIP SPEED IN m/s:
Volume
m3/s
1.81
2.17
2.53
2.89
3.25
3.61
3.97
4.33
4.69
5.06
5.42
5.78
6.14
6.50
6.86
7.22
7.94
8.67
9.39
10.11
10.83
11.55
12.28
13.00
13.72
14.44

Outlet
Vel.
(m/s)
2.55
3.06
3.56
4.07
4.58
5.08
5.59
6.10
6.61
7.13
7.63
8.14
8.65
9.15
9.66
10.17
11.18
12.21
13.23
14.24
15.25
16.27
17.30
18.31
19.32
20.34

62 Pa
rpm

kW

222
236
253
272
292
314
338
361
385
409
434
458
483
508

0.14
0.17
0.22
0.27
0.34
0.42
0.51
0.62
0.74
0.88
1.03
1.21
1.41
1.63

927 mm
.0485 RPM
93 Pa
rpm

kW

270
284
300
317
337
358
379
402
426
449
473
498
522
547
571
621

0.25
0.30
0.36
0.43
0.52
0.62
0.74
0.87
1.01
1.18
1.37
1.58
1.81
2.06
2.34
2.99

OUTLET AREA:
MAXIMUM kW:

124 Pa
rpm

kW

313
327
343
360
378
398
419
441
464
488
511
535
559
585
633
682

0.39
0.45
0.53
0.63
0.73
0.86
1.00
1.16
1.33
1.53
1.75
1.99
2.25
2.54
3.20
3.98

155 Pa
rpm

kW

352
366
382
399
417
437
457
479
501
525
538
571
595
644
693
742
791

0.55
0.64
0.74
0.85
0.98
1.13
1.30
1.49
1.69
1.92
2.16
2.44
2.74
3.41
4.20
5.13
6.20

.71 SQ METERS
13.65 (RPM/1000)3

186 Pa

217 Pa

rpm

kW

rpm

kW

389
403
419
436
454
473
494
515
537
560
584
607
654
703
752
801
850

0.75
0.86
0.98
1.11
1.26
1.44
1.63
1.86
2.09
2.35
2.62
2.93
3.63
4.44
5.38
6.47
7.70

411
424
438
455
472
489
509
529
550
572
595
616
665
712
761
810
859
908

0.87
0.98
1.10
1.25
1.41
1.58
1.79
2.01
2.26
2.54
2.82
3.14
3.85
4.68
5.64
6.73
7.99
9.40

246 Pa
rpm

kW

443
458
472
489
506
524
543
564
585
606
629
675
721
769
818
867
916
965
1015

1.10
1.19
1.39
1.56
1.74
1.95
2.18
2.43
2.71
3.01
3.34
4.07
4.93
5.90
7.01
8.27
9.70
11.30
13.06

310 Pa

373 Pa

rpm

kW

rpm

kW

494
507
522
538
555
572
590
610
630
651
695
741
788
834
883
932
981
1030
1072
1129

1.52
1.68
1.86
2.06
2.28
2.53
2.78
3.07
3.39
3.74
4.52
5.40
6.41
7.57
8.87
10.32
11.95
13.77
15.78
17.98

540
554
568
584
600
617
635
654
674
715
759
805
852
898
946
995
1044
1093
1142

1.99
2.18
2.39
2.62
2.89
3.16
3.45
3.78
4.15
4.96
5.89
6.94
8.11
9.47
10.96
12.62
14.46
16.50
18.76

TYPICAL MULTISPEED RATING TABLE FOR A SINGLE WIDTH, SINGLE INLET CENTRIFUGAL FAN

IMPELLER DIAMETER:
TIP SPEED IN FPM:
Volume
CFM
3825
4590
5355
6120
6885
7650
8415
9180
9945
10710
11475
12240
13005
13770
14535
15300
16830
18360
19890
21420
22950
24480
26010
27540
29070
30600

Outlet
Vel.
(fpm)
500
600
700
800
900
1000
1100
1200
1300
1400
1500
1600
1700
1800
1900
2000
2200
2400
2600
2800
3000
3200
3400
3600
3800
4000

36.5 IN
9.56 RPM

OUTLET AREA:
MAXIMUM BHP:

7.65 SQ FT
18.3 (RPM/1000)3

1/4 in. wg

3/8 in. wg

1/2 in. wg

5/8 in. wg

3/4 in. wg

7/8 in. wg

rpm

bhp

rpm

bhp

rpm

bhp

rpm

bhp

rpm

rpm

222
236
253
272
292
314
338
361
385
409
434
458
483
508

0.185
0.233
0.292
0.365
0.450
0.560
0.682
0.826
0.989
1.175
1.387
1.626
1.895
2.191

270
284
300
317
337
358
379
402
425
449
473
498
522
547
571
621

0.334
0.400
0.483
0.579
0.695
0.832
0.988
1.163
1.360
1.587
1.837
2.115
2.424
2.767
3.144
4.003

313
327
343
360
378
398
419
441
464
488
511
535
559
585
633
682

0.519
0.608
0.716
0.840
0.981
1.149
1.340
1.553
1.780
2.048
2.346
2.665
3.017
3.403
4.289
5.335

352
366
383
399
417
437
457
479
501
525
538
571
595
644
693
742
791

0.743
0.856
0.992
1.144
1.314
1.514
1.741
1.993
2.269
2.570
2.901
3.275
3.672
4.577
5.632
6.885
8.308

bhp

389 1.01
403 1.15
419 1.31
436 1.49
454 1.69
473 1.93
494 2.19
515 2.49
537 2.80
560 3.15
584 3.52
607 3.93
654 4.87
703 5.96
752 7.22
801 8.67
850 10.32

bhp

1 in. wg
rpm

411 1.17
424 1.31 443
438 1.48 458
455 1.68 472
472 1.89 489
489 2.12 506
509 2.40 524
529 2.70 543
550 3.03 564
572 3.40 585
595 3.78 606
618 4.21 629
665 5.16 675
712 6.28 721
761 7.56 769
810 9.03 818
859 10.71 867
908 12.50 916
965
1015

bhp

1.48
1.60
1.86
2.09
2.34
2.61
2.92
3.26
3.64
4.04
4.48
5.46
6.61
7.91
9.40
11.09
13.01
15.16
17.52

1-1/4 in. wg 1-1/2 in. wg


rpm

bhp

rpm

bhp

494
507
522
538
555
572
590
610
630
651
695
741
788
834
883
932
981
1030
1072
1129

2.04
2.25
2.49
2.76
3.06
3.39
3.73
4.12
4.55
5.02
6.06
7.24
8.60
10.15
11.89
13.84
16.03
18.47
21.16
24.11

540
554
568
584
600
617
635
654
674
715
759
805
852
898
946
995
1044
1093
1142

2.67
2.92
3.20
3.52
3.87
4.24
4.63
5.07
5.56
6.65
7.90
9.30
10.88
12.70
14.70
16.92
19.39
22.13
25.16

TYPICAL MULTISPEED RATING TABLE FOR A SINGLE WIDTH, SINGLE INLET CENTRIFUGAL FAN
Figure 5.2 - Centrifugal Fan Performance Tables
14

1000
1100
1200
1300
1400

1500
1600
1700
1800
1900

2000
2200
2400
2600
2800

3000
3200
3400
3600
3800
4000

7650
8415
9180
9945
10710

11475
12240
13005
13770
14535

15300
16830
18360
19890
21420

22950
24480
26010
27540
29070
30600

.334
.400
.483
.579

BHP

571 3.744
629 4.003

449 1.587
473 1.837
493 2.115
522 2.424
547 2.767

BHP

584 3.403
633 4.289
682 5.335

464 1.78
488 2.048
511 2.346
535 2.665
559 3.017

360 .840
378 .981
398 1.149
419 1.340
441 1.553

313 .519
327 .608
343 .716

RPM

1/2 SP

BHP

596
644 4.577
693 5.632
742 6.885
791 8.308

479 1.995
501 2.269
525 2.570
538 2.901
571 3.276

332 .992
399 1.144
417 1.314
437 1.514
457 1.741

352 .743
366 .856

RPM

5/8 SP

RPM

3.93
4.87
5.76
7.22
8.67

2.19
2.49
2.80
3.15
3.52

1.15
1.31
1.49
1.69
1.93

BHP

4.21
5.16
6.28
7.56
9.03

2.40
2.70
3.03
3.40

1.31
1.48
1.58
1.89
2.12

859 10.71
908 12.60

618
665
712
761
810

509
529
550
572
595

424
438
455
472
489

411 1.17

RPM

7/8 SP

BHP

4.48
5.46
6.81
7.91
8.48

2.61
2.92
3.26
3.84
4.04

1.48
1.60
1.86
2.09
2.34

3.06
3.49
3.73
4.12
4.55

2.04
2.25
2.49
2.76

BHP

651 5.02
695 6.06
741 7.24
788 8.60
834 10.15

555
572
590
610
630

494
507
522
538

RPM

1-1/4 SP

BHP

3.52
3.87
4.24
4.63
5.07
674 5.56
715 6.65
759 7.90
9.30
852 10.88

584
600
617
635
654

540 2.67
554 2.92
568 3.28

RPM

1-1/2 SP

BHP

3.99
4.36
4.76
5.18
5.63
696 6.11
736 7.24
778
822 10.02
867 11.65

612
627
643
661
678

584 3.37
598 3.66

RPM

1-3/4 SP

867 11.09 883 11.89 898 12.70 914 13.48


916 13.01 932 13.84 946 14.70 960 15.56
965 15.16 981 16.03 995 16.92 1009 17.83
1015 17.52 1030 18.47 1044 19.39 1057 20.35
1079 21.16 1093 22.13 1106 23.12
1129 24.11 1142 25.16 1155 26.18

629
675
721
769
818

524
543
564
585
606

443
458
472
489
506

RPM

1 SP

585 RPM

850 10.32

607
654
703
752
801

494
515
537
560
584

403
419
436
454
473

389 1.01

BHP

3/4 SP

390 RPM

337 .695
358 .822
379 .988
482 1.163
426 1.360

270
284
300
317

RPM

3/8 SP

490 RPM

434 1.387
456 1.626
482
508 2.19

314 .560
338 .682
361 .826
335 .988
409 1.175

500
600
700
800
900

3825
4590
5355
6120
6885

.185
.233
.292
.365
.450

222
236
253
272
292

OUTLET
VELOCITY

BHP

VOLUME
CFM

RPM

1/4 SP

PRESSURE IN IN. WG
BRAKE HORSEPOWER

AMCA 201-02 (R2007)

810 RPM

RECOMMENDED
SELECTION RANGE

CFM

Figure 5.3 - Typical Fan Performance Table Showing Relationship to a Family


of Constant Speed Performance Curves

15

AMCA 201-02 (R2007)


Most performance tables do not cover the complete
range from no delivery to free delivery but cover only
the typical operating range. Figure 5.4 illustrates the
recommended performance range of a centrifugal
fan. Comparison of Figure 5.4 with Figure 5.3 will
show that the published performance table also
covers only the recommended performance range of
the fan.

6. Air Systems
6.1 The system
An air system may consist simply of a fan with
ducting connected to either the inlet or outlet or to
both. A more complicated system may include a fan,
ductwork, air control dampers, cooling coils, heating
coils, filters, diffusers, sound attenuation, turning
vanes, etc. See AMCA Publication 200 Air Systems,
for more information.

It should be remembered that fans are generally


tested without obstructions in the inlet and outlet and
without any optional airstream accessories in place.
Catalog ratings will, therefore, usually apply only to
the bare fan with unobstructed inlet and outlet.

6.2 Component losses

Fan performance adjustment factors for airstream


accessories are normally available from either the fan
catalog or the fan manufacturer.

Every system has a combined resistance to airflow


that is usually different from every other system and
is dependent upon the individual components in the
system.

Fans are usually tested in arrangement 1, or similar


(see Figure 3.5). Rating tables will, therefore, also
apply only to the tested arrangement. Allowances for
the effect of bearing supports used in other
arrangements should be obtained from the
manufacturer if not shown in the catalog.

The determination of the "pressure loss" or


"resistance to airflow," for the individual components
can be obtained from the component manufacturers.
The determination of pressure losses for ductwork
design is well documented in standard handbooks
such as the ASHRAE Handbook of Fundamentals.

SELECTION NOT USUALLY


RECOMMENDED IN THIS RANGE

RECOMMENDED
SELECTION RANGE

SY

ST

EM

CU

RV
E

PRESSURE

RE
SU
ES
PR

DU
CT

E
RV

EM

SELECTION
NOT USUALLY
RECOMMENDED
IN THIS RANGE

CU

ST

Y
TS

DU

AIRFLOW
Figure 5.4 - Recommended Performance Range of a Typical Centrifugal Fan
16

AMCA 201-02 (R2007)


In a later section, the effects of some system
components and fan accessories on fan performance
are discussed. The System Effects presented will
assist the system designer to determine fan
selection.

The system curve of a "fixed system" plots as a


parabola in accordance with the above relationship.
Typical plots of the resistance to flow versus volume
airflow for three different and arbitrary fixed systems,
(A, B, and C) are illustrated in Figure 6.1. For a fixed
system an increase or decrease in airflow results in
an increase or decrease in the system resistance
along the given system curve only. Also, as the
components in a system change, the system curve
changes.

6.3 The system curve


At a fixed airflow through a given air system a
corresponding pressure loss, or resistance to this
airflow, will exist. If the airflow is changed, the
resulting pressure loss, or resistance to airflow, will
also change. The relationship between airflow
pressure and loss can vary as a function of type of
duct components, their interaction and the local
velocity magnitude. In many cases, typical duct
systems operate in the turbulent flow regime and the
pressure loss can be approximated as a function of
velocity (or airflow) squared. The simplifying
relationship used in this publication governing the
change in pressure loss as a function of airflow for a
fixed system is:

Refer to Figure 6.1, Duct System A. With a system at


the design airflow (Q) and at a design system
resistance (P), an increase in airflow to 120% of Q
will result in an increase in system resistance P of
144% since system resistance varies with the square
of the airflow. Likewise, a decrease in airflow Q to
50% would result in a decrease in system resistance
P to 25% of the design system resistance.
In Figure 6.1, System Curve B is representative of a
system that has more component pressure loss than
System Curve A, and System Curve C has less
component pressure loss than System Curve A.

Pc/P = (Qc/Q)2

Notice that on a percentage basis, the same


relationships also hold for System Curves B and C.
These relationships are characteristic of typical fixed
systems.

A more through discussion of duct system pressure


losses can be found in AMCA Publication 200 Air
Systems.

200

160
140
SY

E
ST

120
100

80
SY
ST
E

PERCENT OF SYSTEM RESISTANCE

180

60

SY

ST

EM

SYSTEM
DESIGN
POINT

40
20
0
0

20

40

60

80

100

120

140

160

180

200

PERCENT OF SYSTEM AIRFLOW


Figure 6.1 - System Curves
17

AMCA 201-02 (R2007)


is now at Point 3 (the intersection of the fan curve and
the new System C), with the airflow at approximately
120% of Q.

6.4 Interaction of system curve and fan


performance curve
If the system characteristic curve, composed of the
resistance to system airflow and the appropriate SEF
have been accurately determined, then the fan will
deliver the designated airflow when installed in the
system.

6.5 Effect of changes in speed


Increases or decreases in fan rotational speed will
alter the airflow through a system. According to the
Fan Laws (see below), the % increase in airflow is
directly proportional to the fan rotational speed ratio,
and the fan static pressure is proportional to the
square of the fan rotational speed ratio. Thus, a 10%
increase in fan rotational speed will result in a new
fan curve with a 10% increase in Q, as illustrated in
Figure 6.3. Since the system components did not
change, System Curve A remains the same. With
airflow increasing by 10% over the original Q, the
system resistance increases along System Curve A
to Point 2, at the intersection with the new fan curve.

The point of intersection of the system curve and the


fan performance curve determines the actual airflow.
System Curve A in Figure 6.2 has been plotted with a
fan performance curve that intersects the system
design point.
The airflow through the system in a given installation
may be varied by changing the system resistance.
This is usually accomplished by using fan dampers,
duct dampers, mixing boxes, terminal units, etc.

The greater airflow moved by the fan against the


resulting higher system resistance to airflow is a
measure of the increased work done. In the same
system, the fan efficiency remains the same at all
points on the same system curve.
This is due to the fact that airflow, system resistance,
and required power are varied by the appropriate
ratio of the fan rotational speed.

200

ST

EM

180
160

SY

PERCENT OF SYSTEM RESISTANCE

Figure 6.2 shows the airflow may be reduced from


design Q by increasing the resistance to airflow, i.e.,
changing the system curve from System A to System
B. The new operating point is now at Point 2 (the
intersection of the fan curve and the new System B)
with the airflow at approximately 80% of Q. Similarly,
the airflow can be increased by decreasing the
resistance to airflow, i.e., changing the system curve
from System A to System C. The new operating point

140

SY

E
ST

FAN CURVE

120

100
80

SYSTEM
DESIGN
POINT

60

EM

T
YS

40

20
0
0

20

40

60

80

100

120

140

160

PERCENT OF SYSTEM AIRFLOW

Figure 6.2 - Interaction of System Curves and Fan Curve

18

180

200

AMCA 201-02 (R2007)


air density of 1.2 kg/m3 (0.075 lbm/ft3) is standard in
the fan industry throughout the world. Figure 6.4
illustrates the effect on the fan performance of a
density variation from the standard value.

6.5.1 Fan Laws - effect of change in speed - (fan


size and air density remaining constant)
For the same size fan, Dc = D and, therefore, (Dc/D)
= 1. When the air density does not vary, c = and
the air density ratio (c/) = 1. Kp is taken as equal to
unity in this and following examples.

6.6.1 Fan Laws - effect of change in density - (fan


size and speed remaining constant)
When the speed of the fan does not change, Nc = N
and, therefore, (Nc/N) = 1. The fan size is also fixed,
Dc = D and therefore (Dc/D) = 1.

Qc = Q (Nc/N)
Ptc = Pt (Nc/N)2
Psc = Ps (Nc/N)2

Qc = Q

Pvc = Pv (Nc/N)2

Ptc = Pt (c/)
Psc = Ps (c/)

Hc = H (Nc/N)3

Pvc = Pv (c/)

6.6 Effect of density on system resistance

Hc = H (c/)

SY
CT

S (AT 1.1N)
PRESSURE

140

S (AT N)
PRESSURE

H (AT 1.1N)
133

120

2
H (AT N)

100

1
100

80
60
50

40
20

PERCENT OF POWER

160

DU

PERCENT OF SYSTEM RESISTANCE

ST

EM

The resistance of a duct system is dependent upon


the density of the air flowing through the system. An

110%

0
0

20

40

60

80

100

120

140

160

180

200

PERCENT OF SYSTEM AIRFLOW

Figure 6.3 - Effect of 10% increase in Fan Speed

19

AMCA 201-02 (R2007)

PERCENT OF SYSTEM
RESISTANCE AND FAN PRESSURE

FAN PRESSURE CURVE


@ DENSITY

SYSTEM A
@ DENSITY
FAN INLET

100

SYSTEM A
@ DENSITY /2
FAN INLET

FAN PRESSURE CURVE


@ DENSITY /2

80
60
40
20
0

PERCENT OF POWER

100
POWER @ DENSITY

80
60
40
POWER @ DENSITY /2

20
0
0

20

40

60

80

100

120

140

PERCENT OF SYSTEM AIRFLOW

Figure 6.4 - Density Effect

20

160

180

200

AMCA 201-02 (R2007)

6.7 Fan and system interaction


When system pressure losses have been accurately
estimated and desirable fan inlet and outlet
conditions have been provided, design airflow can be
expected, as illustrated in Figure 6.5. Note again that
the intersection of the actual system curve and the
fan curve determine the actual airflow. However,
when system pressure losses have not been
accurately estimated as in Figure 6.6, or when
undesirable fan inlet and outlet conditions exist as in
Figure 6.7, design performance may not be obtained.

6.8 Effects of errors in estimating system


resistance
6.8.1 Higher system resistance. In Figure 6.6,
System Curve B shows a situation where a system
has greater resistance to airflow than designed
(Curve A). This condition is generally a result of
inaccurate allowances of system resistance. All
pressure losses must be considered when
calculating system resistance or the actual system
will be more restrictive to airflow than intended. This

condition results in an actual airflow at Point 2, which


is at a higher pressure and lower airflow than was
expected.
If the actual duct system pressure loss is greater than
design, an increase in fan speed may be necessary
to achieve Point 5, the design airflow.
CAUTION: Before increasing fan rotational
speed, check with the fan manufacturer to
determine whether the fan rotational speed can
be safely increased. Also determine the expected
increase in power. Since the power required
increases as the cube of the fan rotational speed
ratio, it is very easy to exceed the capacity of the
existing motor and that of the available electrical
service.
6.8.2 Lower system resistance. Curve C in Figure
6.6 shows a system that has less resistance to airflow
than designed. This condition results in an actual
airflow at Point 3, which is at a lower pressure and
higher airflow than was expected.

CALCULATED SYSTEM CURVE


PEAK FAN PRESSURE

DESIGN RESISTANCE

FAN PRESSURE
CURVE

DESIGN AIRFLOW

Figure 6.5 - Fan/System Curve at Design Point


21

AMCA 201-02 (R2007)


the fan speed, adjusting the variable inlet vane (VIV),
if installed, or inlet dampers. The system resistance
could also be increased to Point 1 on Curve A, Figure
6.6. The change in fan operating point should be
evaluated carefully, since a change in fan power
consumption may occur.

6.9 Safety factors


It has been common practice among system
designers to add safety factors to the calculated
system resistance to account for the unexpected.
In some cases, safety factors may compensate for
resistance losses that were unaccounted for and the
actual system will deliver the design airflow, Point 1,
Figure 6.6. If the actual system resistance is lower
than the design system resistance, including the
safety factors, the fan will run at Point 3 and deliver
more airflow. This result may not be advantageous
because the fan may be operating at a less efficient
point on the fans performance curve and may require
more power than a properly designed system. Under
these conditions, it may be desirable to reduce the
fan performance to operate at Point 4 on Curve C,
Figure 6.6. This may be accomplished by reducing

The system designer should also evaluate the fan


performance tolerance and system resistance
tolerance to determine if the lower or upper limits of
the probable airflow in the system are acceptable.
The combination of these tolerances should be
evaluated to ensure that the high-side system
resistance curve does not fall into the unstable range
of performance. Operation in this area of the curve
should be avoided and precautions taken to ensure
operations outside of the unstable area, especially at
the highest expected system resistance.

CURVE B:
ACTUAL SYSTEM

ACTUAL SYSTEM RESISTANCE


MORE THAN DESIGN

CURVE A:
CALCULATED SYSTEM

5
CURVE C
ACTUAL SYSTEM
PEAK FAN
PRESSURE

2
1

DESIGN RESISTANCE

ACTUAL SYSTEM
LESS THAN
DESIGN

FAN PRESSURE
CURVE

DESIGN AIRFLOW

Figure 6.6 - Fan/System Curve Not at Design Point


22

AMCA 201-02 (R2007)

6.10 Deficient fan/system performance


The most common causes of deficient fan/system
performance are improper fan inlet duct design, fan
outlet duct design, and fan installation into the duct
system. Any one or a combination of these conditions
that alter the aerodynamic characteristics of the air
flowing through the fan such that the fans full airflow
potential, as tested in the laboratory and cataloged, is
not likely to be realized.
Other major causes of deficient performance are:
The air performance characteristics of the
installed system are significantly different from
the system designer's intent (See Figure 6.6).
This may be due to a change in the system by
others or unexpected behavior of the system
during operation.
The system design calculations did not include
adequate allowances for the effect of accessories
and appurtenances (See Section 10).
The fan selection was made without allowing
for the effect of appurtenances on the fan's
performance (See Section 10).
Dirty filters, dirty ducts, dirty coils, etc., will
increase the system resistance, and
consequently, reduce the airflow - often
significantly.
The "performance" of the system has been
determined by field measurement techniques
that have a high degree of uncertainty.
Other "on-site" problems are listed in AMCA
Publication 202 Troubleshooting, which includes
detailed checklists and recommendations for the
correction of problems with the performance of air
systems.

6.11 Precautions
performance

to

prevent

deficient

Use appropriate allowances in the design


calculations when space or other factors
dictate the use of less than optimum
arrangement of the fan outlet and inlet
connections (See Sections 8 and 9).
Design the connections between the fan and
the system to provide, as nearly as possible,
uniform airflow conditions at the fan outlet and
inlet connections (See Sections 8 and 9).

Include adequate allowance for the effect of all


accessories and appurtenances on the
performance of the system and the fan. If
possible, obtain from the fan manufacturer
data on the effect of installed appurtenances
on the fan's performance (See Section 10).
Use field measurement techniques that can be
applied effectively on the particular system.
Be aware of the probable accuracy of
measurement and conditions that affect this.
Refer to AMCA Publication 203 Field
Performance Measurement of Fan Systems;
for more precise measurement see AMCA
Standard 803 Industrial Process/Power
Generation Fans: Site Performance Test
Standard. Also, refer to AABC National
Standards, Chapter 8, Volume Measurements,
Associated Air Balance Council, 5th Edition,
1989.

6.12 System Effect


Figure 6.7 illustrates deficient fan/system
performance resulting from one or more of the
undesirable airflow conditions listed in Section 6.10.
It is assumed that the system pressure losses, shown
in system curve A, have been accurately determined,
and a suitable fan selected for operation at Point 1.
However, no allowance has been made for the effect
of the system connections on the fan's performance.
To account for this System Effect it will be necessary
to add a System Effect Factor (SEF) to the calculated
system pressure losses to determine the actual
system curve. The SEF for any given configuration is
velocity dependent and will vary across a range of
airflow. This will be discussed in more detail in
Section 7. (See Figure 7.1).
In Figure 6.7 the point of intersection between the fan
performance curve and the actual system curve B is
Point 4. The actual airflow will be deficient by the
difference 1-4. To achieve design airflow, a SEF
equal to the pressure difference between Point 1 and
2 should have been added to the calculated system
pressure losses and the fan selected to operate at
Point 2. Note that because the System Effect is
velocity related, the difference represented between
Points 1 and 2 is greater than the difference between
Points 3 and 4.
The System Effect includes only the effect of the
system configuration on the fan's performance.

23

AMCA 201-02 (R2007)

7. System Effect Factor (SEF)

7.1 System Effect Curves

A System Effect Factor is a value that accounts for


the effect of conditions adversely influencing fan
performance when installed in the air system.

Figure 7.1 shows a series of 19 System Effect


Curves. By entering the chart at the appropriate air
velocity (on the abscissa), it is possible to read
across from any curve (to the ordinate) to find the
SEF for a particular configuration.

CURVE B
ACTUAL SYSTEM
WITH SYSTEM EFFECT

CURVE A
CALCULATED SYSTEM
WITH NO ALLOWANCE
FOR SYSTEM EFFECT

2
SYSTEM EFFECT LOSS
AT DESIGN AIRFLOW

DESIGN RESISTANCE

1
3

SYSTEM
EFFECT AT
ACTUAL AIRFLOW

FAN CATALOG
PRESSURE
CURVE

AIRFLOW
DEFICIENCY

DESIGN AIRFLOW

Figure 6.7 - Deficient Fan/System Performance - System Effect Ignored

24

AMCA 201-02 (R2007)

FG H I J K L

1000

900
Q

800
700

R
600
500
S

SYSTEM EFFECT FACTOR PRESSURE, Pa

400

300
T
U
200

100
90

80
70
60
X

50
40

30

20
2.5

9 10

20

30

AIR VELOCITY, (m/s)


(Air Density = 1.2 kg/m3)

Figure 7.1 - System Effect Curves (SI)

25

AMCA 201-02 (R2007)

FG H I J K L

5.0
P
4.0
Q
3.0
R

SYSTEM EFFECT FACTOR - PRESSURE, in. wg

2.5
2.0

S
1.5
T
1.0
0.9

0.8
0.7
0.6

0.5
0.4

0.3
0.25
X

0.2

0.15

0.1

8 9 10

15

20

25

30

AIR VELOCITY, ft/min 100


(Air Density = 0.075 lbm/ft3)

Figure 7.1 - System Effect Curves (I-P)

26

40

50

60

AMCA 201-02 (R2007)

Table 7.1 - System Effect Coefficients

Curve in
Figure 7.1

Dynamic Pressure
Loss Coefficient C

F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X

16.00
14.20
12.70
11.40
9.50
7.90
6.40
4.50
3.20
2.50
1.90
1.50
1.20
0.75
0.50
0.40
0.25
0.17
0.10
2

V
SEF = C

1.414

SI

V
SEF = C

1097

I-P

27

AMCA 201-02 (R2007)


The SEF is given in Pascals (in. wg) and must be
added to the total system pressure losses as shown
on Figure 7.2.
The velocity used when entering Figure 7.1 will be
either the inlet or the outlet velocity of the fan. This
will depend on whether the configuration in question
is related to the fan inlet or the fan outlet. Most
catalog ratings include outlet velocity figures but, for
centrifugal fans, it may be necessary to calculate the
inlet velocity (See Figure 9.14). The inlet velocity and
outlet velocity of an axial fan can be approximated by
using the fan impeller diameter to determine the
airflow area. The necessary dimensioned drawings
are usually included in the fan catalog.
In Sections 8 and 9, typical inlet and outlet
configurations are illustrated and the appropriate
System Effect Curve is listed for each configuration.
If more than one configuration is included in a
system, the SEF for each must be determined
separately and the total of these System Effects must
be added to the total pressure losses.

The System Effect Curves are plotted for standard air


at a density of 1.2 kg/m3 (0.075 lbm/ft3). Since the
System Effect is directly proportional to density,
values for other densities can be calculated as below:
d
SEF2 = SEF1 2
d1
Where:
SEF2 = SEF at actual density
SEF1 = SEF at standard density
d2 = actual density
d1 = standard density
Alternatively, the SEF may be calculated by the
method shown in Table 7.1. Determine the
configuration being evaluated and use the
appropriate loss coefficient, Cp, and application
velocity, V. The SEF can then be calculated using the
equations shown in Table 7.1.

FAN POWER

ACTUAL SYSTEM RESISTANCE

ACTUAL POWER REQUIRED

ACTUAL SYSTEM W/ SEF

SEF

CALCULATED
SYSTEM W/NO
ALLOWANCE
FOR SEF

FAN PRESSURE

DESIGN AIRFLOW

Figure 7.2 - Effect of System on Fan Selection


28

AMCA 201-02 (R2007)


should examine catalog ratings carefully for
statements defining whether the published ratings
are based on tests made with A: free inlet, free outlet;
B: free inlet, ducted outlet; C: ducted inlet, free outlet
or D; ducted inlet, ducted outlet.

7.2 Power determination


When all the applicable System Effect Factors (SEF)
have been added to the calculated system pressure
losses the power shown in the catalog for the actual
point of operation, Figure 7.2 or Table 7.1 may be
used without further adjustment.

8.1 Outlet ducts

ANSI/AMCA 210 specifies an outlet duct that is no


greater than 105% or less than 95% of the fan outlet
area. It also requires that the slope of the transition
elements be no greater than 15 for converging
elements or greater than 7 for diverging elements.

As previously discussed, fans intended primarily for


use with duct systems are usually tested with an
outlet duct in place (See Figure 3.2). In most cases
it is not practical for the fan manufacturer to supply
this duct as part of the fan, but rated performance will
not be achieved unless a comparable duct is included
in the system design. The system design engineer

Figure 8.1 shows changes in velocity profiles at


various distances from centrifugal and axial flow fan
outlets. By definition, 100% "effective duct length" is
a minimum of two and one half (2) equivalent duct
diameters. For velocities greater than 13 m/s (2500
fpm), add 1 duct diameter for each additional 5 m/s
(1000 fpm).

8. Outlet System Effect Factors

BLAST AREA
DISCHARGE DUCT
CUTOFF

OUTLET AREA

25%
50%
75%
CENTRIFUGAL FAN
100% EFFECTIVE DUCT LENGTH
AXIAL FAN

To calculate 100% duct length, assume a minimum of 2 duct diameters for 12.7 m/s (2500 fpm) or less. Add 1
duct diameter for each additional 5.08 m/s (1000 fpm).
EXAMPLE: 25.4 m/s (5000 fpm) = 5 equivalent duct diameters. If the duct is rectangular with side dimensions a
and b, the equivalent duct diameter is equal to (4ab/)0.5.
Figure 8.1 - Fan Outlet Velocity Profiles
29

AMCA 201-02 (R2007)


8.1.1 Axial flow fan - outlet ducts. Most exhaust
axial flow fans are tested and/or rated with two to
three equivalent duct diameters attached to the fan
outlet. Often, fans are installed without an outlet
duct, either because of available space or for
economic reasons. Tubeaxial fans installed with no
outlet ducts have System Effect Factors (SEF)
approaching zero.
Vaneaxial fans, however, do not perform as
cataloged when they are installed with less than 50%
"effective duct length." System Effect Curves for
tubeaxial and vaneaxial fans with less than optimum
outlet duct are shown in Figure 8.2.
To determine the applicable SEF, calculate the
average velocity in the outlet duct and enter the
System Effect Curve (Figure 7.1) at this velocity,
utilizing the appropriate System Effect Curve
selected from Figure 8.2, then read over horizontally
to the System Effect Factor, Pascals (in. wg) on the
ordinate.
8.1.2 Centrifugal flow fan - outlet ducts.
Centrifugal fans are sometimes installed with a less
than optimum outlet duct. If it is not possible to use a

full-length outlet duct, then a SEF must be added to


the system resistance losses. System Effect Curves
for centrifugal fans with less than optimum outlet duct
length are shown in Figure 8.3.

8.2 Outlet diffusers


Many air systems are space-constricted and must, of
necessity, use relatively small ducts having high
static pressure losses. If space is not severely
constricted, the use of larger ductwork and moving
air at a lower velocity may be beneficial. Larger
ductwork (within reason) reduces system pressure
requirements.
To effectively transition from a smaller duct size to a
larger duct size it is necessary to use a connection
piece between the duct sections that allows the
airstream to expand gradually. This piece is called a
diffuser, or evas. These terms are used
interchangeably in the industry. A properly designed
evas has a smooth and gradual transition between
the duct sizes so that airflow is relatively undisturbed.
An evas operates on a very simple principle: air
flowing from the smaller area to the larger area loses

AXIAL FAN

100% EFFECTIVE DUCT LENGTH


To calculate 100% duct length, assume a minimum of 2 duct diameters for 12.7 m/s (2500 fpm) or less. Add 1
duct diameter for each additional 5.08 m/s (1000 fpm).
EXAMPLE: 25.4 m/s (5000 fpm) = 5 equivalent duct diameters

No Duct

12%
Effective
Duct

25%
Effective
Duct

50 %
Effective
Duct

100%
Effective
Duct

Tubeaxial Fan

---

---

---

---

---

Vaneaxial Fan

---

---

Determine SEF by using Figure 7.1


Figure 8.2 - System Effect Curves for Outlet Ducts - Axial Fans
30

AMCA 201-02 (R2007)


velocity as it approaches the larger area, and a
portion of the change (reduction) in velocity pressure
is converted into static pressure. This process is
called static regain, and is simply defined as the
conversion of velocity pressure to static pressure.
The efficiency of conversion (or loss of total pressure)
will depend upon the angle of expansion, the length
of the evas section, and the blast area/outlet area
ratio of the fan.
The fan manufacturer will, in most cases, be able to
provide design information for an efficient diffuser.

See AMCA Publication 200 Air Systems, for an


example showing the effect of a diffuser on a duct
exit.

8.3 Outlet duct elbows


Values for pressure losses through elbows, which are
published in handbooks and textbooks, are based
upon a uniform velocity profile at entry into the elbow.
Any non-uniformity in the velocity profile ahead of the
elbow will result in a pressure loss greater than the
industry-accepted value.

BLAST AREA
DISCHARGE DUCT
OUTLET AREA

CUTOFF

100% EFFECTIVE DUCT LENGTH

CENTRIFUGAL FAN
To calculate 100% duct length, assume a minimum of 2 duct diameters for 2500 fpm or less. Add 1 duct diameter
for each additional 1000 fpm.
EXAMPLE: 5000 fpm = 5 equivalent duct diameters. If the duct is rectangular with side dimensions a and b, the
equivalent duct diameter is equal to (4ab/)0.5.

Pressure
Recovery

No Duct

12%
Effective Duct

25%
Effective Duct

50%
Effective Duct

100%
Effective Duct

0%

50%

80%

90%

100%

W
W
W-X

Blast Area
Outlet Area
0.4
0.5
0.6
0.7
0.8
0.9
1.0

System Effect Curve


P
P
R-S
S
T-U
V-W

R-S
R-S
S-T
U
V-W
W-X

U
U
U-V
W-X
X

Determine SEF by using Figure 7.1


Figure 8.3 - System Effect Curves for Outlet Ducts - Centrifugal Fans
31

AMCA 201-02 (R2007)


Since the velocity profile at the outlet of a fan is not
uniform, an elbow located at or near the fan outlet will
develop a pressure loss greater than the industryaccepted value.

8.3.1 Axial fans - outlet duct elbows. Tubeaxial


fans with two-piece and four-piece mitered elbows at
varying distances from the fan outlet have a
negligible SEF (see Figure 8.4).

The amount of this loss will depend upon the location


and orientation of the elbow relative to the fan outlet.
In some cases, the effect of the elbow will be to
further distort the outlet velocity profile of the fan.
This will increase the losses and may result in such
uneven airflow in the duct that branch- takeoffs near
the elbow will not deliver their design airflow. (See
Section 8.6)

Vaneaxial fans with two and four-piece mitered


elbows at varying distances from the fan outlet
resulted in System Effect Curves as shown in Figure
8.4.

Wherever possible, a length of straight duct should


be installed at the fan outlet to permit the diffusion
and development of a uniform airflow profile before
an elbow is inserted in the duct. If an elbow must be
located near the fan outlet then it should be a radius
elbow having a minimum radius-to-duct-diameter
ratio of 1.5.

8.3.2 Centrifugal fans - outlet duct elbows. The


outlet velocity of centrifugal fans is generally higher
toward one or adjacent sides of the rectangular duct.
If an elbow must be located near the fan outlet it
should have a minimum radius-to-duct-diameter ratio
of 1.5, and it should be arranged to give the most
uniform airflow possible. Figure 8.5 gives System
Effect Curves that can be used to estimate the effect
of an elbow at the fan outlet. It also shows the
reduction in losses resulting from the use of a straight
outlet duct.

TUBEAXIAL FAN SHOWN

% EFFECTIVE
DUCT LENGTH

% EFFECTIVE
DUCT LENGTH

VANEAXIAL FAN SHOWN

90 Elbow

No Duct

12%
Effective
Duct

25%
Effective
Duct

50 %
Effective
Duct

100%
Effective
Duct

Tubeaxial Fan

2 & 4 Pc

---

---

---

---

---

Vaneaxial Fan

2 Pc

U-V

---

Vaneaxial Fan

4 Pc

---

---

---

---

Determine SEF by using Figures 7.1 and 8.1


Figure 8.4 - System Effect Curves for Outlet Duct Elbows - Axial Fans
32

AMCA 201-02 (R2007)

POSITION C

POSITION D

POSITION B

E
TIV TH
C
G
FE
EF LEN
% CT
DU

INL

ET

POSITION A

SWSI CENTRIFUGAL FAN SHOWN

Note: Fan Inlet and elbow positions must be oriented as shown for the proper application of the table on the facing
page.
Figure 8.5 - Outlet Elbows on SWSI Centrifugal Fans

33

AMCA 201-02 (R2007)

Outlet
Elbow
Position

No Outlet
Duct

12%
Effective
Duct

25%
Effective
Duct

50%
Effective
Duct

0.4

A
B
C
D

N
M-N
L-M
L-M

O
N
M
M

P-Q
O-P
N
N

S
R-S
Q
Q

0.5

A
B
C
D

O-P
N-O
M-N
M-N

P-Q
O-P
N
N

R
Q
O-P
O-P

T
S-T
R-S
R-S

0.6

A
B
C
D

Q
P
N-O
N-O

Q-R
Q
O
O

S
R
Q
Q

U
T
S
S

0.7

A
B
C
D

R-S
Q-R
P
P

S
R-S
Q
Q

T
S-T
R-S
R-S

V
U-V
T
T

0.8

A
B
C
D

S
R-S
Q-R
Q-R

S-T
S
R
R

T-U
T
S
S

W
V
U-V
U-V

0.9

A
B
C
D

T
S
R
R

T-U
S-T
S
S

U-V
T-U
S-T
S-T

W
W
V
V

1.0

A
B
C
D

T
S-T
R-S
R-S

T-U
T
S
S

U-V
U
T
T

W
W
V
V

SYSTEM EFFECT CURVES FOR SWSI FANS

DETERMINE SEF BY USING FIGURES 7.1 AND 8.1


For DWDI fans determine SEF using the curve for SWSI
fans. Then, apply the appropriate multiplier from the
tabulation below
MULTIPLIERS FOR DWDI FANS
ELBOW POSITION A = P 1.00
ELBOW POSITION B = P 1.25
ELBOW POSITION C = P 1.00
ELBOW POSITION D = P 0.85
Figure 8.5 - Outlet Elbows on SWSI Centrifugal Fans
34

100%
Effective
Duct

NO System Effect Factor

Blast Area
Outlet Area

AMCA 201-02 (R2007)


a large plenum or to free space a parallel blade
damper may be satisfactory.

8.4 Turning vanes


Turning vanes will usually reduce the pressure loss
through an elbow, however, where a non-uniform
approach velocity profile exists, such as at a fan
outlet, the vanes may serve to continue the nonuniform profile beyond the elbow. This may result in
increased losses in other system components
downstream of the elbow.

8.5 Volume control dampers


Volume control dampers are manufactured with
either "opposed" blades or "parallel" blades. When
partially closed, the parallel bladed damper diverts
the airstream to the side of the duct. This results in a
non-uniform velocity profile beyond the damper and
airflow to branch ducts close to the downstream side
may be seriously affected.
The use of an opposed blade damper is
recommended when air volume control is required at
the fan outlet and there are other system
components, such as coils or branch takeoffs
downstream of the fan. When the fan discharges into

PARALLEL-BLADE DAMPER
ILLUSTRATING DIVERTED AIRFLOW

For a centrifugal fan, best air performance will usually


be achieved by installing an opposed blade damper
with its blades perpendicular to the fan shaft;
however, other considerations, such as the need for
thrust bearings, may require installation of the
damper with its blades parallel to the fan shaft.
When a damper is required, it is often furnished as
accessory equipment by the fan manufacturer (see
Figure 8.6). In many systems, a volume control
damper will be located in the ductwork at or near the
fan outlet.
Published pressure drops for wide-open control
dampers are based on uniform approach velocity
profiles. When a damper is installed close to the
outlet of a fan the approach velocity profile is nonuniform and much higher pressure losses through the
damper can result. Figure 8.7 lists multipliers that
should be applied to the damper manufacturer's
catalog pressure drop when the damper is installed at
the outlet of a centrifugal fan. These multipliers
should be applied to all types of fan outlet dampers.

OPPOSED-BLADE DAMPER
ILLUSTRATING NON-DIVERTED
AIRFLOW

Figure 8.6 - Parallel Blade vs. Opposed Blade Damper

35

AMCA 201-02 (R2007)

VOLUME CONTROL DAMPER

BLAST AREA
OUTLET AREA

PRESSURE DROP
MULTIPLIER

0.4

7.5

0.5

4.8

0.6

3.3

0.7

2.4

0.8

1.9

0.9

1.5

1.0

1.2

Figure 8.7 - Pressure Drop Multipliers for Volume Control Dampers on a Fan Discharge

36

AMCA 201-02 (R2007)

8.6 Duct branches


Standard procedures for the design of duct systems
are based on the assumption of uniform airflow
profiles in the system.

In Figure 8.8 branch takeoffs or splits are located


close to the fan outlet. Non-uniform airflow conditions
will exist and pressure loss and airflow may vary
widely from the design intent. Wherever possible a
length of straight duct should be installed between
the fan outlet and any split or branch takeoff.

Note: Avoid location of split or duct branch close to fan discharge. Provide a straight section of duct to allow for air
diffusion.
Figure 8.8 - Branches Located Too Close to Fan

37

AMCA 201-02 (R2007)


loss of energy, or even a flat flange (e) on the end of
the duct or fan will reduce the loss to about one half
of the loss through an un-flanged entry.

9. Inlet System Effect Factors


Fan performance can be greatly affected by nonuniform or swirling inlet flow. Fan rating and catalog
performance is typically obtained with unobstructed
inlet flow. Any disruption to the inlet airflow will reduce
a fans performance. Restricted fan inlets located
close to walls, obstructions or restrictions caused by
a plenum or cabinet will also decrease the
performance of a fan. The fan performance loss due
to inlet airflow disruption must be considered as a
System Effect.

ANSI/AMCA 210 limits an inlet duct to a crosssectional area no greater than 112.5% or less than
92.5% of the fan inlet area. The slope of transition
elements is limited to 15 converging and 7 diverging.

9.2 Inlet duct elbows


Non-uniform airflow into a fan inlet is a common
cause of deficient fan performance. An elbow located
at, or in close proximity to the fan inlet will not allow
the air to enter the impeller uniformly. The result is
less than cataloged air performance.

9.1 Inlet ducts


Fans intended primarily for use as "exhausters" may
be tested with an inlet duct in place, or with a special
bell-mouthed inlet to simulate the effect of a duct.
Figure 9.1 illustrates variations in inlet airflow that will
occur. The ducted inlet condition is shown as (a), and
the effect of the bell-mouth inlet as (b).

A word of caution is required with the use of inlet


elbows in close proximity to fan inlets. Other than the
incurred System Effect Factor, instability in fan
operation may occur as evidenced by an increase in
pressure fluctuations and sound power level. Fan
instability, for any reason, may result in serious
structural damage to the fan. Axial fan instabilities
were experienced in some configurations tested with
inlet elbows in close proximity to the fan inlet.
Pressure fluctuations approached ten (10) times the
magnitude of fluctuations of the same fan with good
inlet and outlet conditions. It is strongly advised
that inlet elbows be installed a minimum of three
(3) diameters away from any axial or centrifugal
fan inlet.

Fans that do not have smooth entries (c), and are


installed without ducts, exhibit airflow characteristics
similar to a sharp edged orifice that develops a vena
contracta. A reduction in airflow area is caused by the
vena contracta and the following rapid expansion
causes a loss that should be considered as a System
Effect.
If it is not practical to include such a smooth entry, a
converging taper (d) will substantially diminish the

a.

c.

b.
BELL MOUTH INLET PRODUCES
FULL FLOW INTO FAN

IDEAL SMOOTH ENTRY TO


DUCT ON A DUCT SYSTEM

d.
CONVERGING TAPERED ENTRY
INTO FAN OR DUCT SYSTEM

VENA CONTRACTA AT INLET


REDUCES EFFECTIVE FAN INLET AREA

e.
FLANGED ENTRY INTO
FAN OR DUCT SYTEM

Figure 9.1 Typical Inlet Connections for Centrifugal and Axial Fans
38

AMCA 201-02 (R2007)


9.2.1 Axial fans - inlet duct elbows. The System
Effect Curves shown in Figure 9.2 for tubeaxial and
vaneaxial fans are the result of tests run with two and
four piece mitered inlet elbows at or in close proximity
to the fan inlets. Other variables tested included hubto-tip (H/T) ratio and blade solidity. The number of
blades did not have a significant affect on the inlet
elbow SEF.

listed on Figure 9.4, and the System Effect Curves for


various square duct elbows of given radius/diameter
ratios are listed on Figure 9.5. The SEF for a
particular elbow is found in Figure 7.1 at the
intersection of the average fan inlet velocity and the
tabulated System Effect Curve.
This pressure loss should be added to the friction and
dynamic losses already determined for the particular
elbow. Note that when duct turning vanes and/or a
suitable length of duct is used (three to eight
diameters long, depending on velocities) between the
fan inlet and the elbow, the SEF is not as great.
These improvements help maintain uniform airflow

9.2.2 Centrifugal fans - inlet duct elbows. Nonuniform airflow into a fan inlet, Figure 9.3A, is a
common cause of deficient fan performance. The
System Effect Curves for mitered 90 round section
elbows of given radius/diameter (R/D) ratios are

TUBEAXIAL FAN SHOWN

DUCT LENGTH

DUCT LENGTH

VANEAXIAL FAN SHOWN


H/T

90 Elbow

Tubeaxial Fan

.25

2 piece

Tubeaxial Fan

.25

4 piece

Tubeaxial Fan

.35

Vaneaxial Fan
Vaneaxial Fan

[1][2]

[1][2]

1.0D [1][2]

3.0D

---

---

---

---

2 piece

.61

2 piece

Q-R

Q-R

S-T

T-U

.61

4 piece

W-X

---

---

No Duct

0.5D

Notes:
[1] Instability in fan operation may occur as evidenced by an increase in pressure fluctuations and sound level.
Fan instability, for any reason, may result in serious structural damage to the fan.
[2] The data presented in Figure 9.2 is representative of commercial type tubeaxial and vaneaxial fans, i.e. 60%
to 70% fan static efficiency.
Figure 9.2 - System Effect Curves for Inlet Duct Elbows - Axial Fans
39

AMCA 201-02 (R2007)


into the fan inlet and thereby approach the airflow
conditions of the laboratory test setup.
Occasionally, where space is limited, the inlet duct
will be mounted directly to the fan inlet as shown on
Figure 9.3B. The many possible variations in the
width and depth of a duct influence the reduction in
performance to varying degrees and makes it
impossible to establish reliable SEF. Note: Capacity
losses as high as 45% have been observed in
poorly designed inlets such as in Figure 9.3B.
This inlet condition should be AVOIDED.
Existing installations can be improved with guide
vanes or the conversion to square or mitered elbows
with guide vanes, but a better alternative would be a
specially designed inlet box similar to that shown in
Figure 9.6.
9.2.3 Inlet boxes. Inlet boxes are added to
centrifugal and axial fans instead of elbows in order
to provide more predictable inlet conditions and to
maintain stable fan performance. They may also be
used to protect fan bearings from high temperature,
or corrosive / erosive gases. The fan manufacturer
should include the effect of any inlet box on the fan
performance, and when evaluating a proposal it
should be established that an appropriate loss has
been incorporated in the fan rating. Should this
information not be available from the manufacturer,
refer to Section 10.4 for an approximate System Effect.

A counter-rotating vortex at the inlet may result in a


slight increase in the pressure-volume curve but the
power will increase substantially.
There are occasions, with counter-rotating swirl,
when the loss of performance is accompanied by a
surging airflow. In these cases, the surging may be
more objectionable than the performance change.
Inlet spin may arise from a great variety of approach
conditions and sometimes the cause is not obvious.

LENGTH
OF DUCT

Figure 9.3A - Non-Uniform Airflow Into a Fan


Inlet Induced by a 90, 3-Piece Section Elbow-No Turning Vanes

9.3 Inlet vortex (spin or swirl)


Another major cause of reduced performance is an
inlet duct design or fan installation that produces a
vortex or spin in the airstream entering a fan inlet. An
example of this condition is illustrated in Figure 9.7.
An ideal inlet condition allows the air to enter
uniformly without spin in either direction. A spin in the
same direction as the impeller rotation (pre-rotation)
reduces the pressure- volume curve by an amount
dependent upon the intensity of the vortex. The effect
is similar to the change in the pressure-volume curve
achieved by variable inlet vanes installed in a fan
inlet; the vanes induce a controlled spin in the
direction of impeller rotation, reducing the airflow,
pressure and power (see Section 10.6).

40

Figure 9.3B - Non-Uniform Airflow Induced Into


Fan Inlet by a Rectangular Inlet Duct

AMCA 201-02 (R2007)

SYSTEM EFFECT CURVES

LENGTH
OF DUCT

R/D

NO
DUCT

+
R

2D
5D
DUCT DUCT
P

R-S

Figure 9.4A - Two Piece Mitered 90 Round Section Elbow - Not Vaned

SYSTEM EFFECT CURVES

LENGTH
OF DUCT

R/D

NO
DUCT

2D
5D
DUCT DUCT

0.5

0.75

R-S

T-U

1.0

S-T

U-V

2.0

R-S

U-V

3.0

T-U

+
R

Figure 9.4B - Three Piece Mitered 90 Round Section Elbow - Not Vaned
SYSTEM EFFECT CURVES

LENGTH
OF DUCT

R/D

NO
DUCT

2D
5D
DUCT DUCT

0.5

P-Q

R-S

0.75

Q-R

1.0

S-T

U-V

2.0

R-S

U-V

3.0

S-T

V-W

+
R

Figure 9.4C - Four or More Piece Mitered 90 Round Section Elbow - Not Vaned

DETERMINE SEF BY USING FIGURE 7.1


Figure 9.4 - System Effect Curves for Various Mitered Elbows without Turing Vanes
41

AMCA 201-02 (R2007)

SYSTEM EFFECT CURVES


H
R/D

NO
DUCT

2D
5D
DUCT DUCT

0.5

0.75

S-T

1.0

S-T

U-V

1.0

T-U

LENGTH
OF DUCT
R

Figure 9.5A - Square Elbow with Inlet Transition - No Turning Vanes

SYSTEM EFFECT CURVES


R/D

NO
DUCT

0.5

T-U

1.0

U-V

2.0

V-W

W-X

LENGTH
OF DUCT
+

2D
5D
DUCT DUCT

Figure 9.5B - Square Elbow with Inlet Transition - 3 Long Turning Vanes

SYSTEM EFFECT CURVES

LENGTH
OF DUCT

R/D

NO
DUCT

0.5

T-U

1.0

U-V

2.0

V-W

W-X

H
R

2D
5D
DUCT DUCT

Figure 9.5C - Square Elbow with Inlet Transition - Short Turning Vanes
D = Diameter of the inlet collar
The inside area of the square duct (H x H) should be equal to the inside area of the fan inlet collar.
* The maximum permissible angle of any converging element of the transition is 15, and for a diverging element, 7.
DETERMINE SEF BY USING FIGURE 7.1
Figure 9.5 - System Effect Curves for Various Square Duct Elbows
42

AMCA 201-02 (R2007)

Figure 9.6 - Improved Flow Conditions with a Special Designed Inlet Box

IMPELLER
ROTATION

COUNTER-ROTATING SWIRL
Figure 9.7 - Example of a Forced Inlet Vortex

IMPELLER
ROTATION

PRE-ROTATING SWIRL

IMPELLER
ROTATION

COUNTER-ROTATING SWIRL

Figure 9.8 - Inlet Duct Connections Causing Inlet Spin


43

AMCA 201-02 (R2007)


airflow entering a duct elbow with turning vanes will
leave the duct elbow with non-uniform airflow.

9.4 Inlet turning vanes


Where space limitations prevent the use of optimum
fan inlet conditions, more uniform airflow can be
achieved by the use of turning vanes in the inlet
elbow (see Figure 9.9). Numerous variations of
turning vanes are available, from a single curved
sheet metal vane to multi-bladed "airfoil" vanes.
The pressure drop (loss) through these devices must
be added to the system pressure losses.
The amount of loss for each device is published by
the manufacturer, but it should be realized that the
cataloged pressure loss will be based upon uniform
airflow at the entry to the elbow. If the airflow
approaching the elbow is significantly non-uniform
because of a disturbance farther upstream in the
system, the pressure loss through the elbow will be
higher than the published figure. A non-uniform

9.5 Airflow straighteners


Figure 9.10 shows two airflow straighteners used in
testing setups to reduce fan swirl before measuring
stations. Figure 9.10A is the egg-crate straightener
used in ANSI/AMCA 210; larger cell sizes made
proportionately longer could be used.
Figure 9.10B shows the star straightener used in the
ISO standard. A single splitter sheet may be used to
eliminate swirl in some cases. Straighteners are
intended to reduce swirl before or after a fan or a
process station. Do not install straighteners where
the air profile is known to be non-uniform, the
device will carry the non-uniformity further
downstream.

TURNING
VANES

TURNING
VANES
IMPELLER
ROTATION
CORRECTED PREROTATING SWIRL

TURNING
VANES

CORRECTED COUNTERROTATING SWIRL

Figure 9.9 - Corrections for Inlet Spin

44

IMPELLER
ROTATION

AMCA 201-02 (R2007)

0.45D

0.075D
DUCT
0.075D

Figure 9.10A - ANSI/AMCA Standard 210 Egg-Crate Straightener

DUCT

DUCT

2D
Figure 9.10B - ISO 5801 Star Straightener

Figure 9.10 - Test Standard Airflow Straighteners

45

AMCA 201-02 (R2007)


one-half impeller diameter between an enclosure wall
and the fan inlet. Adjacent inlets of multiple double
width centrifugal fans located in a common enclosure
should be at least one impeller diameter apart if
optimum performance is to be expected. Figure 9.11
illustrates fans with restricted inlets and their
applicable System Effect Curves.

9.6 Enclosures (plenum and cabinet effects)


Fans within plenums and cabinets or next to walls
should be located so that air may flow unobstructed
into the inlets. Fan performance is reduced if the
space between the fan inlet and the enclosure is too
restrictive. It is common practice to allow at least

2L

EQUAL

INLET
DIA.

EQUAL

DIAMETER
OF INLET

Figure 9.11A - Fans and Plenum

Figure 9.11B - Axial Fan Near Wall

DWDI

SWSI

Figure 9.11C - Centrifugal Fan Near Wall(s)

Figure 9.11D - DWDI Fan Near Wall on One Side

L - DISTANCE
INLET TO WALL

For Figures 9.11A, B & C


SYSTEM EFFECT CURVES

0.75 x DIA. OF INLET


0.50 x DIA. OF INLET
0.40 x DIA. OF INLET
0.30 x DIA. OF INLET

V-W
U
T
S

For Figures 9.11D


SYSTEM EFFECT CURVES

X
V-W
V-W
U

Determine SEF by calculating inlet velocity and using Figure 7.1

Figure 9.11 - System Effect Curves for Fans Located in Plenums and Cabinet
Enclosures and for Various Wall-to-inlet Dimensions
46

AMCA 201-02 (R2007)


The manner in which the air stream enters an
enclosure in relation to the fan inlets also affects fan
performance. Plenum or enclosure inlets or walls that
are not symmetrical with the fan inlets will cause
uneven airflow and/or inlet spin. Figure 9.12A
illustrates this condition that must be avoided to
achieve maximum performance from a fan. If this is
not possible, inlet conditions can usually be improved
with a splitter sheet to break up the inlet vortex as
illustrated in Figure 9.12B.

common inlet obstructions. Some accessories such


as fan bearings, bearing pedestals, inlet vanes, inlet
dampers, drive guards and motors may also cause
inlet obstruction and are discussed in more detail in
Section 10.
Obstruction at the fan inlet may be defined in terms
of the unobstructed percentage of the inlet area.
Because of the shape of the inlet cones of many fans
it is sometimes difficult to establish the area of the fan
inlet. Figure 9.14 illustrates the convention adopted
for this purpose. Where an inlet collar is provided, the
inlet area is calculated from the inside diameter of
this collar. Where no collar is provided, the inlet plane
is defined by the points of tangency of the fan
housing side with the inlet cone radius.

For proper performance of axial fans in parallel


installations minimum space of one impeller diameter
should be allowed between fans, as shown in Figure
9.13. Placing fans closer together can result in erratic
or uneven airflow into the fans.

The unobstructed percentage of the inlet area is


calculated by projecting the profile of the obstruction
on the profile of the inlet. The adjusted inlet velocity
obtained is then used to enter the System Effect Curve
chart and the SEF determined from the curve listed
for that unobstructed percentage of the fan inlet area.

9.7 Obstructed inlets


A reduction in fan performance can be expected
when an obstruction to airflow is located in the fan
inlet. Building structural members, columns, butterfly
valves, blast gates and pipes are examples of more

SPLITTER SHEET
Figure 9.12A - Enclosure Inlet Not
Symmetrical with Fan Inlet. PreRotational Vortex Induced

Figure 9.12B - Flow Condition of Figure 9.12A


Improved with a Splitter Sheet. Substantial
Improvement Would Be To Relocate
Enclosure Inlet as Shown in Figure 9.11A

Figure 9.12 - Fan in Plenum with Non-Symmetrical Inlet

1 DIA.
MIN

Figure 9.13 - Parallel Installation of Axial Flow Fans


47

AMCA 201-02 (R2007)

ER

ET

AM

DE

SI

IN

DI

E
NL

AR

LL

CO

INLET PLANE

FREE INLET AREA PLANE - FAN WITH INLET COLLAR


POINT OF TANGENT
WITH FAN HOUSING SIDE
AND INLET CONE RADIUS

R
TE
E
NT
AM
GE
N
DI
TA
OF

INLET PLANE

FREE INLET AREA PLANE - FAN WITHOUT INLET COLLAR

Table for Figure 9.14


System Effect Curve (Figure 7.1)
Distance from obstruction to inlet plane
Percentage of
unobstructed inlet area

0.75 Inlet
diameter

0.5 Inlet
diameter

0.33 Inlet
diameter

0.25 Inlet
diameter

At Inlet plane

100

95

90

V-W

U-V

T-U

85

W-X

V-W

U-V

S-T

75

W-X

S-T

R-S

50

V-W

S-T

R-S

25

U-V

S-T

Q-R

Figure 9.14 - System Effect Curves for Inlet Obstructions


(Table based on Fans and Fan Systems, Thompson & Trickler, Chem Eng MAR83, p. 60)

48

AMCA 201-02 (R2007)

10. Effects of Factory Supplied Accessories


Unless the manufacturer's catalog clearly states to
the contrary, it should be assumed that published fan
performance data does not include the effects of any
accessories supplied with the fan.

If possible, the necessary information should be


obtained directly from the manufacturer. The data
presented in this section are offered only as a guide
in the absence of specific data from the fan
manufacturer. See Figure 10.1 for terminology.

Cone Type
Variable
Inlet Vanes

Figure 10.1 - Common Terminology for Centrifugal Fan Appurtenances


49

AMCA 201-02 (R2007)

10.1 Bearing and supports in fan inlet

10.3 Belt tube in axial fan inlet or outlet

Arrangement 3 and 7 fans (see Figure 3.5) require


that the fan shaft be supported by a bearing and
bearing support in the fan inlet or just adjacent to it.

With a belt driven axial flow fan it is usually necessary


that the fan motor be mounted outside the fan
housing (see Figure 3.7 Arrangement 9, and Annex B
Figure B.7).

These components may have an effect on the flow of


air into the fan inlet and consequently on the fan
performance, depending upon the size of the
bearings and supports in relation to the fan inlet
opening. The location of the bearing and support,
that is, whether it is located in the actual inlet or
"spaced out" from the inlet, will also have an effect.
In cases where manufacturer's performance ratings
do not include the effect of the bearings and
supports, it will be necessary to compensate for this
inlet restriction. Use the fan manufacturer's
allowance for bearings in the fan inlet if possible.
If no better data are available, use the procedures
described in Section 9.7 as an approximation.

To protect the belts from the airstream, and also to


prevent any air leakage through the fan housing,
manufacturers in many cases provide a belt tube.
Most manufacturers include the effects of an axial fan
belt tube in their rating tables. In cases where the
effect is not included, the appropriate SEF is
approximated by calculating the percentage of
unobstructed area of air passage way and using
Figure 9.14.

10.4 Inlet box


When an inlet box configuration is supplied by the fan
manufacturer, the fan performance should include
the effect of the inlet box.

10.2 Drive guards obstructing fan inlet


All fans have moving parts that require guarding for
safety in the same way as other moving machinery.
Fans located less than 2.1 m (7 ft) above the floor
require special consideration as specified in the
United States Occupational Safety and Health Act.
National, federal, state and local rules, regulations,
and codes should be carefully considered and
followed.
Arrangement 3 and 7 fans may require a belt drive
guard in the area of the fan inlet. Depending on the
design, the guard may be located in the plane of the
inlet, along the casing side sheet, or it may be
"spaced out" due to "spaced out" bearing pedestals.
In any case, depending on the location of the guard,
and on the inlet velocity, the fan performance may be
significantly affected by this obstruction. It is
desirable that a drive guard located in this position be
furnished with as much opening as possible to allow
maximum flow of air to the fan inlet.
If available, use the fan manufacturer's allowance for
drive guards obstructing the fan inlet. SEF for drive
guard obstructions situated at the inlet of a fan may
be approximated using Figure 9.14.
Where possible, open construction on guards is
recommended to allow free air passage to the fan
inlet. Guards and sheaves should be designed to
obstruct, as little of the fan inlet as possible and in no
case should the obstruction be more than 1/3 of the
fan inlet area.
50

The System Effect of fan inlet boxes can vary widely


depending upon the design. This data should be
available from the fan manufacturer. In the absence
of fan manufacturer's data, a well-designed inlet box
should approximate System Effect Curves "S" or "T"
of Figure 7.1.

10.5 Inlet box dampers


Inlet box dampers may be used to control the airflow
through the system. Either parallel or opposed blades
may be used (see Figure 10.1).
The parallel blade type is installed with the blades
parallel to the fan shaft so that, in a partially closed
position, a forced inlet vortex will be generated. The
effect on the fan characteristics will be similar to that
of a variable inlet vane control.
The opposed blade type is used to control airflow by
the addition of pressure loss created by the damper
in a partially closed position.
If possible, complete data should be obtained from
the fan manufacturer giving the System Effect of the
inlet box and damper pressure drop over the range of
application. If data are not available, System Effect
Curves "S" or "T" from Figure 7.1 should be applied
for the inlet box and pressure loss from the damper
manufacturer for the damper in making the fan
selection.

AMCA 201-02 (R2007)


When variable inlet vanes are supplied by the fan
manufacturer, the performance should include the
effects of the variable inlet vane unit.

10.6 Variable inlet vane (VIV)


Variable inlet vanes are mounted on the fan inlet to
maintain fan efficiency at reduced airflow. They are
arranged to generate an inlet vortex (pre-rotation)
that rotates in the same direction as the fan impeller.
Variable inlet vanes may be of two different basic
types: 1) cone type integral with the fan inlet, 2)
cylindrical type add-on (Figures 10.1 and 10.2).

VANE TYPE

The System Effect of a wide-open VIV (see Figure


10.2) must be accounted for in the original fan
selection. If data are not available from the fan
manufacturer the following System Effect Curves
should be applied in making the fan selection.

SYSTEM EFFECT CURVE


(100% Open)

a) Cone type, integral


b) Cylindrical type

Q or R
S

Determine SEF by calculating inlet velocity and using


Figure 7.1

FAN PERFORMANCE
W/OUT VARIABLE INLET VANES

120

CONE TYPE
VARIABLE INLET
VANES

CYLINDRICAL TYPE
VARIABLE INLET
VANES

PERCENT OF SHUT-OFF PRESSURE

100

VARIABLE
INLET VANES
100% OPEN

75% OPEN

80
75% OPEN

60

40
75% OPEN

20

20

40

60

80

100

120

PERCENT OF WIDE OPEN VOLUME

Figure 10.2 - Typical Variable Inlet Vanes for a Backward Inclined Fan

51

AMCA 201-02 (R2007)

Annex A. SI / I-P Conversion Table (Informative)


Taken from AMCA 99-0100

Quantity

I-P to SI

SI to I-P

Length

(ft) 0.3048 = m

(m) 3.2808 = ft

Mass (weight)

(lbs) 0.4536 = kg

(kg) 2.2046 = lbs.

Time

The unit of time is the second in both systems

Velocity

(ft-s) 0.3048 = ms
(ft/min) 0.00508 = ms

(ms) 3.2808 = ft-s


(ms) 196.85 = ft/min

Acceleration

(in./s2) 0.0254 = m/s2

(m/s2) 39.370 = in./s2

Area

(ft2) 0.09290 = m2

(m2) 10.764 = ft2

Volume Flow Rate

(cfm) 0.000471948 = m3/s

(m3/s) 2118.88 = cfm

Density

(lb/ft3) 16.01846 = kg/m3

(kg/m3) 0.06243 = lb/ft3

Pressure

(in. wg) 248.36 = Pa


(in. wg) 0.24836 = kPa
(in. Hg) 3.3864 = kPa

(Pa) 0.004026 = in. wg


(kPa) 4.0264 = in. wg
(kPa) 0.2953 = in. Hg

Viscosity:
Absolute
Kinematic

(lbm/ft-s) 1.4882 = Pa s
(ft2/s) 0.0929 = m2/s

(Pa s) 0.6719 = (lbm/ft-s)


(m2/s) 10.7639 = ft2/s

Gas Constant

(ft lb/lbm-R) 5.3803 = J-kg/K

(j-kg/K) 0.1858 = (ft lb/lbm-R)

Temperature

(F - 32)/1.8 = C

(1.8 C) + 32 = F

Power

(BHP) 746 = W
(BHP) 0.746 = kW

(W)/746 = BHP
(kW)/0.746 = BHP

52

AMCA 201-02 (R2007)

Annex B. Dual Fan Systems - Series and


Parallel
It is sometimes necessary to install two or more fans
in systems that require higher pressures or airflow
than would be attainable with a single fan. Two fans
may offer a space, cost, or control advantage over a
single larger fan, or it may be simply a field
modification of an existing system to boost pressure
or airflow.

B.1 Fans operating in series


To obtain a system pressure boost, fans are often
installed in series. The fans may be mounted as close
as the outlet of one fan directly attached to the inlet
of the next fan, or they may be placed in remote
locations with considerable distance between fans.
The fans must handle the same mass airflow,
assuming no loss or gains between stages. The
combined total pressure will then be the sum of each
fans total pressure (Figure B.1). The velocity
pressure corresponds to the air velocity at the outlet
of the last fan stage. The static pressure for the
combination is the total pressure minus the velocity
pressure and is not the sum of the individual fan
static pressures.
In practice there is some reduction in airflow due to
the increased air density in the later fan stage(s).
There can also be significant loss of airflow due to
non-uniform airflow into the inlet of the next fan.
Sometimes multiple impellers are assembled in a
single housing and this assembly is known as a
multi-stage fan. This combination is seldom used in
conventional ventilating and air conditioning systems
but it is not uncommon in special industrial systems.
It is advisable to request the fan manufacturer to
review the proposed system design and make some
estimate of its installed performance.

These types of systems normally have common inlet


and outlet sections, or they may have individual ducts
of equal resistance that join together at equal
velocities. In either case, the characteristic curve is
the sum of the separate airflows for a given static or
total pressure (Figure B.2).
The total performance of the multiple fans will be less
than the theoretical sum if inlet conditions are
restricted or the airflow into the inlets is not straight
(see Section 9.6). Also, adding a parallel fan to an
existing system without modifying the resistance
(larger ducts, etc.) will result in lower than anticipated
airflow due to increased system resistance.
Fans that have a positive slope in the pressurevolume curve to the left of the peak pressure curve,
typical of some axial and forward curved centrifugal
fans (see Figure 4.2), can experience unstable
operation under certain conditions. If fans are
operated in parallel in the region of this positive
slope, multiple operating conditions may occur.
Figure B.2 illustrates the combined pressure-volume
curve of two such fans operating in parallel.
The closed loop to the left of the peak pressure point
is the result of plotting all the possible combinations
of volume airflow at each pressure. If the system
curve intersects the combined volume-pressure
curve in the area enclosed by the loop, more than
one point of operation is possible. This may cause
one of the fans to handle more of the air and could
cause a motor overload if the fans are individually
driven. This unbalanced airflow condition tends to
reverse readily with the result that the fans will
intermittently load and unload. This "pulsing" often
generates noise and vibration and may cause
damage to the fans, ductwork or driving motors.
Aileron controls in forward curved fan outlets or
dampers near the inlets or outlets may be used to
correct unbalanced airflow or to eliminate pulsations
or reversing operation (See Figure B.3).

B.2 Fans operating in parallel


Suppliers of air handling equipment and designers of
custom systems commonly incorporate two identical,
in parallel fans to deliver large volumes of air while
taking advantage of the space savings offered by
using two smaller fans.

53

AMCA 201-02 (R2007)

PERCENT OF FAN STATIC PRESSURE

SYSTEM
RESISTANCE

200%

SERIES FAN
COMBINED
PRESSURE
CURVE

100%
SINGLE FAN
PRESSURE
CURVE

100%
PERCENT OF FAN AIRFLOW

Figure B.1 - Typical Characteristic Curve of Two Fans Operating in Series

54

UN
STA
BL
ES
YS
TE
M

PERCENT OF FAN STATIC PRESSURE

FAN OPERATION NOT


RECOMMENDED IN THIS
RANGE

STA
BL
ES
YS
TE
M

AMCA 201-02 (R2007)

100
PARALLEL FANS - FAN PRESSURE AT
COMBINED VOLUME

SINGLE FAN PRESSURE


CURVE

200
PERCENT OF FAN AIRFLOW

Figure B.2 - Parallel Fan Operation

AILERON

Figure B.3 - Aileron Control

55

AMCA 201-02 (R2007)

Annex C. Definitions and Terminology


C.1 The air
C.1.1 Air velocity. The velocity of an air stream is its
rate of motion, expressed in m/s (fpm). The velocity
at a plane (Vx) is the average velocity throughout the
entire area of the plane.
C.1.2 Airflow. The airflow at a plane (Qx) is the rate
of airflow, expressed in m3/s (cfm) and is the product
of the average velocity at the plane and the area of
the plane.
C.1.3 Barometric pressure. Barometric pressure
(pb) is the absolute pressure exerted by the
atmosphere at a location of measurement (per AMCA
99-0066).
C.1.4 Pressure-static. Static pressure is the portion
of the air pressure that exists by virtue of the degree
of compression only. If expressed as gauge pressure,
it may be negative or positive (per AMCA 99-0066).
Static pressure at a specific plane (Psx) is the
arithmetic average of the gauge static pressures as
measured at specific points in the traverse of the
plane.
C.1.5 Pressure-velocity. Velocity pressure is that
portion of the air pressure which exists by virtue of
the rate of motion only. It is always positive (per
AMCA 99-0066).
Velocity pressure at a specific plane (Pvx) is the
square of the arithmetic average of the square roots
of the velocity pressures as measured at specific
points in the traverse plane.
C.1.6 Pressure-total. Total pressure is the air
pressure that exists by virtue of the degree of
compression and the rate of motion. It is the
algebraic sum of the velocity pressure and the static
pressure at a point. Thus if the air is at rest, the total
pressure will equal the static pressure (per AMCA 990066).
Total pressure at a specific plane (Ptx) is the algebraic
sum of the static pressure and the velocity pressure
at that plane.
C.1.7 Standard air density. A density of 1.2 kg/m3
(0.075 lbm/ft3) corresponding approximately to air at
20C (68F), 101.325 kPa (29.92 in. Hg) and 50%
relative humidity (per AMCA 99-0066).

56

C.1.8 Temperature. The dry-bulb temperature (td) is


the air temperature measured by a dry temperature
sensor. Temperatures relating to air density are
usually referenced to the fan inlet.
The wet-bulb temperature (tw) is the temperature
measured by a temperature sensor covered by a
water-moistened wick and exposed to air in motion.
Readings shall be taken only under conditions that
assure an air velocity of 3.6 to 10.2 m/s (700 to 2000
ft/min) over the wet-bulb and only after sufficient time
has elapsed for evaporative equilibrium to be
attained.
Wet bulb depression is the difference between drybulb and wet-bulb temperatures (td - tw) at the same
location.

C.2 The fan


C.2.1 Blast area. The blast area of a centrifugal fan
is the fan outlet area less the projected area of the
cutoff; see Figure B.6 (per AMCA 99-0066).
C.2.2 Inlet area. The fan inlet area (A1) is the gross
inside area of the fan inlet (see Figure 9.14).
C.2.3 Outlet area. The fan outlet area (A2) is the
gross inside area of the fan outlet.
C.2.4 Fan. (1) A device, which utilizes a power-drive
rotating impeller for moving air or gases. The internal
energy (enthalpy) increase imparted by a fan to a gas
does not exceed 25 kJ/kg (10.75 BTU/lbm). (2) A
device having a power-driven rotating impeller
without a housing for circulating air in a room (per
AMCA 99-0066).
The volume airflow of a fan (Q) is the rate of airflow
in m3/s (cfm) expressed at the fan inlet conditions.
C.2.5 Fan impeller diameter. The fan impeller
diameter is the maximum diameter measured over
the impeller blades.
C.2.6 Fan total pressure. Fan total Pressure (Pt) is
the difference between the total pressure at the fan
outlet and the total pressure at the fan inlet. Pt = Pt1 Pt2 (Algebraic).
Ignoring the losses that exist between the planes of
measurement and the fan, Figures C.1, C.2 and C.3
illustrate fan total pressures for three basic
arrangements for fans connected to external
systems.

AMCA 201-02 (R2007)


Where the fan inlet is open to atmospheric air or
where an inlet bell, as shown in the Figure C.1 is
used to simulate an inlet duct, the total pressure at
the fan inlet (Pt1) is considered to be the same as the
total pressure in the region near the inlet (Pta) where
no energy has been imparted to the air. This is the
location of "still air". The following equations apply:

Where the fan outlet is open to atmospheric air or


where an outlet duct three diameters or less in length
is used to simulate a fan with an outlet duct and the
outlet duct is open to atmospheric air, the total
pressure at the fan outlet is equal to the fan velocity
pressure (Pv). The following equations apply:
Pt = Pt2 - Pt1
Pt2 = Pv
Pt = Pv - Pt1

Pta = 0
Pt = Pt2 - Pt1
Pt1 = Pta = 0
Pt = Pt2

PLANE 1

PLANE 2

Pt2

Pt = Pt2

Figure C.1 - Fan Total Pressure for Installation Type B: Free Inlet, Ducted Outlet

57

AMCA 201-02 (R2007)

PLANE 1

PLANE 2

Pt1
Pt = Pv2 - Pt1

Figure C.2 - Fan Total Pressure for Installation Type C: Ducted Inlet, Free Outlet

PLANE 1

Pt1

PLANE 2

Pt

Pt = Pt2 - Pt1

Figure C.3 - Fan Total Pressure for Installation Type D: Ducted Inlet, Ducted Outlet

58

Pt2

AMCA 201-02 (R2007)


C.2.7 Fan velocity pressure. Fan velocity pressure
(Pv) is the pressure corresponding to the average air
velocity at the fan outlet. Pv = Pv2
Assuming no change in air density or area between
the plane of measurement and the fan outlet, Figure
C.4 illustrates fan velocity pressure.
C.2.8 Fan static pressure. The difference between
the fan total pressure and the fan velocity pressure.
Therefore, fan static pressure is the difference
between the static pressure at a fan outlet and the
total pressure at a fan inlet (per AMCA 99-0066).
Ps = Pt - Pv
Ignoring losses between the planes of measurement
and the fan, Figure C.5 illustrates the fan static
pressure for a fan with ducted inlet and outlet.
Ps = Ps2 - Ps1 - Pv1 (Algebraic)
Where the fan inlet is open to atmospheric air, (free
inlet, ducted outlet), the fan static pressure (Ps) is
equal to the static pressure at the fan outlet.
Ps = Ps2

PLANE 1
Pv = Pv2

Where the fan outlet is open to atmospheric air


(ducted inlet, free outlet), ignoring the SEF, the fan
static pressure (Ps) is equal to the inlet static
pressure (Ps1) less the inlet velocity pressure (Pv1).
Ps = -Ps1 - Pv1
Ps = -(-Ps1) - Pv1
Ps = Ps1 - Pv1

C.3 The system


C.3.1 Equivalent duct diameter. The diameter of a
circle having the same area as another geometric
shape. For a rectangular cross-section duct with
width (a) and height (b), the equivalent diameter is:
(4ab/)0.5 (per AMCA 99-0066).
C.3.2 Fan performance. Fan performance is a
statement of the volume airflow, static or total
pressure, speed and power input at a stated inlet
density and may include total and static efficiencies.
C.3.3 Fan performance curve. Of the many forms of
fan performance curves, generally all convey
information sufficient to determine fan performance
as defined above. In this manual, fan performance
curve refers to the constant speed performance

PLANE 2

Pv2

Figure C.4 - Fan Velocity Pressure for Installation Type B: Free Inlet, Ducted Outlet

59

AMCA 201-02 (R2007)


curve. This is a graphical representation of static or
total pressure and power input over a range of
volume airflow at a stated inlet density and fan
speed. It may include static or total efficiency curves.
The range of volume airflow that is covered generally
extends from shutoff (zero airflow) to free delivery
(zero fan static pressure). The pressure curves that
appear are generally referred to as the pressurevolume curves.
C.3.4 Normalized fan curve. A normalized fan curve
is a constant speed curve in which the fan
performance values appear as percentages, with
100% airflow at free delivery, 100% fan static
pressure at shutoff, and 100% power at the maximum
power input point.
C.3.5 Point of duty. Point of duty is a statement of
air volume flow rate and static or total pressure at a
stated density and is used to specify the point on
the system curve at which a fan is to operate.
C.3.6 Point of operation. The relative position on a
fan or air curtain performance curve corresponding to
a particular airflow, pressure, power and efficiency
(per AMCA 99-0066).

PLANE 1

Ps1

C.3.7 Point of rating. The specified fan operating


point on its characteristic curve (per AMCA 99-0066).
C.3.8 System. A series of ducts, conduits, elbows,
branch piping, etc., designed to guide the flow of air,
gas or vapor to and from one or more locations. A fan
provides the necessary energy to overcome the
resistance to flow of the system and causes air or gas
to flow through the system. Some components of a
typical system are louvers, grills, diffusers, filters,
heating and cooling coils, air pollution control
devices, burner assemblies, sound attenuators, the
ductwork and related fittings.
C.3.9 System curve. A graphic representation of the
pressure versus volume airflow characteristics of a
particular system.
C.3.10 System Effect Factor (SEF). A pressure loss,
which recognizes the effect of fan inlet restrictions,
fan outlet restrictions, or other conditions influencing
fan performance when installed in the system (per
AMCA 99-0066).

PLANE 2

Pv1

Ps2
Ps = Ps2 - Ps1 - Pv1 (algebraic)

Figure C.5 - Fan Static Pressure for Installation Type D: Ducted Inlet, Ducted Outlet

60

AMCA 201-02 (R2007)

HOUSING

DIVERTER
CU

TO

FF

CENTER PLATE
BLAST AREA
DISCHARGE
OUTLET AREA
SIDE SHEET
BACKPLATE

FF

BLADE

TO

CU

INLET

SCROLL
IMPELLER
FRAME
RIM
BEARING
SUPPORT
INLET COLLAR

Figure C.6 - Terminology for Centrifugal Fan Components

61

AMCA 201-02 (R2007)

CASING

BACKPLATE
RIM
HUB

MOTOR
GUIDE VANE

INLET

BLADE
IMPELLER

INLET BELL

Figure C.7A - Tubular Centrifugal FanDirect Drive


CASING

BLADE
DIFFUSER
HUB

MOTOR

IMPELLER
CASING

Figure C.7B - Tubeaxial Fan-Direct Drive


(Impeller Downstream)

BEARING CASING
BELT TUBE
BLADE

HUB

GUIDE VANE
IMPELLER

Figure C.7C - Vaneaxial Fan-Belt Drive

Figure C.7 - Terminology for Axial and Tubular Centrifugal Fans

62

AMCA 201-02 (R2007)


The Ps required at the fan outlet (C) will be equal to
the pressure drop at the desired airflow. Since there
are no inlet obstructions and the duct near the fan
outlet is the same as used in the test setup, the
published fan performance can be used with no
additional system effect factors applied.

Annex D. Examples of the Convertibility


of Energy from Velocity Pressure to
Static Pressure
SI CONVERSION was done using 249 Pa = 1 in. wg,
1 m3/s = 2118 cfm, 1m/s = .00508 ft/min

D.1 Example of fan (tested with free inlet,


ducted outlet) applied to a duct system
The overall friction of the duct system results in a 747
Pa (3.0 in. wg) pressure drop at an airflow of 1.42
m3/s (3000 cfm).
SI

I-P

Free inlet

0.00 Pa

(no SEF)

0.0 in. wg

B-C

Outlet with straight


duct attached for two
or more diameters.

0.00 Pa

(no SEF)

0.0 in. wg

(duct design)

3.0 in. wg

C-D

Duct friction at Q =
1.42 m3/s (3000 cfm).

REQUIRED FAN Ps

747.00 Pa
747.00 Pa

3.0 in. wg

Select a fan for Q = 1.42 m3/s (3000 cfm) and Ps = 747 Pa (3.0 in. wg).
Use manufacturer's data for rpm (N) and power (H).

NO OBSTRUCTION AT FAN INLET

Pv = 124 Pa (0.5 in.wg)

FRICTION 747 Pa (3.0 in.wg)


AT 1.42 m3/s (3000 cfm)

(I-P) in.wg
(SI) Pa
996

747

3
Pt

498

249

Pv

Ps

B C

ATMOSPHERIC PRESSURE

124 Pa
(0.5 in.wg)

Figure D.1 - Pressure Gradients - Fan as Tested


63

AMCA 201-02 (R2007)

D.2 Example of fan (tested with free inlet,


ducted outlet), connected to a duct system
and then a plenum
This example includes the same duct system as
described in Example C.1. However, there is a short
outlet duct on the fan followed by a plenum chamber
with cross-sectional area more than 10 times larger
than the area of the duct.
The velocity in the duct from E to F is 14.4 m/s (2830
fpm), equal to a velocity pressure of 124.5 Pa (0.5 in.
wg). At point "F" the Pv is 124.5 Pa (0.5 in. wg), the
Ps is 0.0 Pa (0.0 in. wg), and the Pt is 124.5 Pa (0.5
in. wg). The friction of duct will cause a gradual
increase in Ps and Pt back to point E. If the duct has
a uniform cross-sectional area the Pv will be constant
through this part of the system.
Since there is an energy loss of 49.8 Pa (0.2 in. wg)
as a result of the abrupt contraction from the plenum

to the duct, the Pt requirement in the plenum is


871.15 Pa (3.5 in. wg), Pt at duct entrance = 49.8 Pa
(0.2 in. wg) in contraction loss, or 921.3 Pa (3.7 in.
wg) Pt.
Air flowing across the plenum from D to E will have a
relatively low velocity and the Pv in the plenum will be
0.0 Pa (0.0 in. wg) since the velocity is negligible.
At point D, there is an abrupt expansion energy loss
equal to the entire Pv in the duct discharging into the
plenum. The outlet duct between the fan and the
plenum is 2.5 equivalent diameters long. It is the
same as used during the fan rating test. The Ps in the
outlet duct (also the Ps in the plenum) is the same as
the Ps as measured during the rating test.
This example requires a fan to be selected for 921.30
Pa (3.7 in. wg) at 1.42 m3/s (3000 cfm). Compare this
with the previous selection of 747 Pa (3.0 in. wg) Ps
at 1.42 m3/s (3000 cfm).

SI
C-D

Outlet duct on fan as tested

0.00 Pa

Pv loss (also Pt loss) as


result of air velocity decrease.
Ps does not change from
duct to plenum at D.

0.00 Pa

E-F

Contraction loss - plenum


to duct

I-P
(no SEF)

0.0 in. wg

49.80 Pa

(part of duct system)

0.2 in. wg

Ps energy required to
create velocity at E

124.50 Pa

(part of duct system)

0.5 in. wg

Duct friction at Q =
1.42 m3/s (3000 cfm)

747.00 Pa

3.0 in. wg

921.30 Pa

3.7 in. wg

REQUIRED FAN Ps
Solution:

Select a fan for Q = 1.42 m3/s (3000 cfm) and Ps = 921.30 Pa (3.7 in. wg)
Use manufacturer's data for rpm (N) and power (H).

64

0.0 in. wg

AMCA 201-02 (R2007)

2.5 DIA.

NEGLIGIBLE
LOSS

Pv = 124 Pa (0.5in.wg)

FRICTION 747 Pa (3.0 in.wg)


AT 1.42 m3/s (3000 cfm)

(I-P) in.wg
(SI) Pa

1046 Pa (3.7 in.wg)

1245

996

747

498

922 Pa (3.7 in.wg)

922 Pa
(3.7 in.wg)

Pt
747 Pa (3.0 in.wg)

249

0
A

B C

Pv
124 Pa
(0.5 in.wg)

Ps

ATMOSPHERIC PRESSURE

Figure D.2 - Pressure Gradients - Plenum Effect

65

AMCA 201-02 (R2007)

D.3 Example of fan with free inlet, free outlet


- fan discharges directly into plenum and
then to duct system (abrupt expansion at fan
outlet)

the velocity energy is lost. In these applications, the


energy loss and the System Effect Factor may
exceed the fan outlet velocity pressure as defined in
terms of "fan outlet area".

This example is similar to the plenum effect example


except the duct at the fan outlet has been omitted.
The fan discharges directly into the plenum.

The SEF for fans without outlet duct was obtained as


follows:
GIVEN:

It may seem unreasonable that the System Effect


loss at the fan outlet is greater than the defined fan
outlet velocity. Fans with cutoffs must generate
higher velocities at the cutoff plane (blast area) than
in the outlet duct (outlet area). This higher velocity
(at cutoff) is partially converted to Ps when outlet
ducts are used as on fan tests. When fans with
cutoffs are "bulk-headed" into plenums or discharge
directly into the atmosphere as with exhausters, all

B-C

SEF
(see above)

B-C

Pv loss (also Pt loss) as


result of air velocity decrease.
Ps does not change from
duct to plenum at C

D-E

contraction loss - plenum


to duct

Fan

Blast Area
= 0 .6
Outlet Area

Fan outlet velocity = 14.4 m/s


(2830 fpm) No outlet duct
System Effect Curve = R-S, (from Figure 8.3)
SEF = 149.4 Pa (0.6 in. wg), (from Figure 7.1) at 14.4
m/s (2830 fpm) velocity and system curve R)

SI

I-P

149.40 Pa

0.6 in. wg

0.00 Pa

0.0 in. wg

49.80 Pa

(part of duct system)

0.2 in. wg

Ps energy required to
create velocity at D

124.50 Pa

(part of duct system)

0.5 in. wg

duct friction at Q =
1.42 m3/s (3000 cfm)

747.00 Pa

(duct design)

3.0 in. wg

REQUIRED FAN Ps

1070.70 Pa

Solution:
Select a fan for 1.42 m3/s (3000 cfm) Q and 1070.70 Pa (4.3 in. wg) Ps.
Use manufacturer's data for rpm (N) and power (H).

66

4.3 in. wg

AMCA 201-02 (R2007)

Pv = 124 Pa (0.5 in.wg)

(I-P) in.wg

FRICTION 747 Pa (3.0 in.wg)


AT 1.42 m3/s (3000 cfm)

149 Pa
(0.6 in.wg)
SEF

(SI) Pa

922 Pa (3.7 in.wg)

1245

996

747

498

872 Pa (3.5 in.wg)

Pt
747 Pa (3.0 in.wg)

249

0
A

B C

Pv
124 Pa
(0.5 in.wg)

Ps

ATMOSPHERIC PRESSURE

Figure D.3 - Pressure Gradients - Abrupt Expansion at Fan Outlet

67

AMCA 201-02 (R2007)


Three SEFs are shown in this example:

D.4 Example of fan used to exhaust with


obstruction in inlet, inlet elbow, inlet duct,
free outlet

1) System Effect Curve R (see Figure 9.5 for a 3


piece inlet elbow with R/D ratio of 1 and no duct
between the elbow and the fan inlet).

This example is an exhaust system. Note the entry


loss at point A. An inlet bell will reduce this loss.

2) System Effect Curve U (see Figure 9.14 for a


bearing in the fan inlet which obstructs 10% of the
inlet).

On the suction side of the fan, Ps will be negative, but


Pv is always positive.

3) System Effect Curve R (from Figure 8.3 for a fan


discharging to atmosphere with no outlet duct).

Fan Pv = 124.5 Pa (0.5 in. wg)

SI
A

Entrance loss - sharp


edge duct

I-P

99.60 Pa

(duct design)

0.4 in. wg

(duct design)

3.0 in. wg

A-B

Duct friction at 1.42 m3/s (3000 cfm)

747.00 Pa

SEF 1

149.40 Pa

0.6 in. wg

SEF 2

49.80 Pa

0.2 in. wg

Fan Pv

124.50 Pa

0.5 in. wg

SEF 3

149.40.Pa

0.6 in. wg

1319.70 Pa

5.3 in. wg

REQUIRED FAN Pt

Fan Ps = fan Pt - fan Pv


Fan Ps (SI) = 1319.70 Pa 124.5 Pa = 1195.2 Pa
Fan Ps (I-P) = 5.3 in. wg - 0.5 in. wg = 4.8 in wg
Solution:
Select a fan for 1.42 m3/s (3000 cfm) Q and 1195.2 Pa (4.8 in. wg) Ps
Use manufacturer's data for rpm (N) and power (H).

68

AMCA 201-02 (R2007)

ABRUPT
DISCHARGE SEF
149 Pa (0.6 in.wg)

Pv = 124 Pa (0.5 in.wg)

FRICTION 747 Pa (3.0 in.wg)


AT 1.42 m3/s (3000 cfm)

(I-P) in.wg
ELBOW SEF
149 Pa (0.6 in.wg)

(SI) Pa

OBSTRUCTION SEF
50 Pa (0.2 in.wg)

+249 +1

ATMOSPHERIC PRESSURE
0

-249

-1

-498

-2

-747

-3

-996

-4

100 Pa (0.4 in.wg)


149 Pa (0.6 in.wg)
REQUIRED

Pt
Pv

-847 Pa (-3.4 in.wg)

Ps

-996 Pa (4.0 in.wg)

224 Pa (0.9 in.wg)

-1245 -5
-1171 Pa (4.7 in.wg)

-971 Pa (3.9 in.wg)

-1121 Pa (4.5 in.wg)

FAN INLET

Figure D.4 - Pressure Gradients - Exhaust System

69

AMCA 201-02 (R2007)

Annex E. References
These references contain additional information related to the subject of this manual:
1. ANSI/AMCA 210-99, Laboratory Methods of Testing Fans for Aerodynamic Performance Rating, Air Movement
and Control Association International, Inc., 30 West University Drive, Arlington Heights, IL, 60004-1893 U.S.A.,
1999.
2. AMCA Publication 200-95, Air Systems, Air Movement and Control Association International, Inc., 30 West
University Drive, Arlington Heights, IL, 60004-1893 U.S.A., 1995.
3. AMCA Publication 202-98, Troubleshooting, Air Movement and Control Association International, Inc., 30 West
University Drive, Arlington Heights, IL, 60004-1893 U.S.A., 1997.
4. ASHRAE Handbook, HVAC Systems and Equipment, 1996, The American Society of Heating, Refrigerating
and Air Conditioning Engineers, Inc., 1791 Tullie Circle N.E., Atlanta, GA, 30329 U.S.A., 1996, (Chapter 18
Fans).
5. Traver, D. G., System Effects on Centrifugal Fan Performance, ASHRAE Symposium Bulletin, Fan Application,
Testing and Selection, The American Society of Heating, Refrigerating and Air Conditioning Engineers, Inc.,
1791 Tullie Circle N.E., Atlanta, GA, 30329 U.S.A., 1971.
6. Christie, D. H., Fan Performance as Affected By Inlet Conditions, ASHRAE Transactions, Vol. 77, The
American Society of Heating, Refrigerating and Air Conditioning Engineers, Inc., 1791 Tullie Circle N.E.,
Atlanta, GA, 30329 U.S.A., 1971.
7. Zaleski, R. H., System Effect Factors For Axial Flow Fans, AMCA Paper 2011-88, AMCA Engineering
Conference, Air Movement and Control Association International, Inc., 30 West University Drive, Arlington
Heights, IL, 60004-1893 U.S.A., 1988.
8. Roslyng, O., Installation Effect on Axial Flow Fan Caused Swirl and Non-Uniform Velocity Distribution,
Institution of Mechanical Engineers (IMechE), 1 Birdcage Walk, London SW1H 9JJ, England, 1984.
9. Clarke, M. S., Barnhart, J. T., Bubsey, F. J., Neitzel, E., The Effects of System Connections on Fan
Performance, ASHRAE RP-139 Report, The American Society of Heating, Refrigerating and Air Conditioning
Engineers, Inc., 1791 Tullie Circle N.E., Atlanta, GA, 30329 U.S.A., 1978.
10. Madhaven, S., Wright, T., J. DiRe, Centrifugal Fan Performance With Distorted Inflows, The American Society
of Mechanical Engineers, 345 East 47th Street, New, York, NY, 10017 U.S.A., 1983.
11. Cory, W. T. W., Fan System Effects Including Swirl and Yaw, AMCA Paper 1832-84-A5, AMCA Engineering
Conference, Air Movement and Control Association International, Inc., 30 West University Drive, Arlington
Heights, IL, 60004-1893 U.S.A., 1984.
12. Cory, W. T. W., Fan Performance Testing and Effects of the System, AMCA Paper 1228-82-A5, AMCA
Engineering Conference, Air Movement and Control Association International, Inc., 30 West University Drive,
Arlington Heights, IL, 60004-1893 U.S.A., 1984.
13. Galbraith, L.E., Discharge Diffuser Effect on Performance - Axial Fans, AMCA Paper 1950-86-A6, AMCA
Engineering Conference, Air Movement and Control Association International, Inc., 30 West University Drive,
Arlington Heights, IL, 60004-1893 U.S.A., 1986.
14. Industrial Ventilation 23rd Edition, American Conference of Governmental Industrial Hygienists, 1330 Kemper
Meadow Drive, Cincinnati, OH 45240-1634 U.S.A., 1998.
15. Fans and Systems, John E. Thompson and C. Jack Trickler, The New York Blower Company, Chemical
Engineering, March 21, 1983, pp. 48-63
16. AABC National Standards, Chapter 8, Volume Measurements, Associated Air Balance Council, 1518 K Street
NW, Suite 503, Washington, DC 20005 U.S.A.
70

AIR MOVEMENT AND CONTROL


ASSOCIATION INTERNATIONAL, INC.
30 West University Drive
Arlington Heights, IL 60004-1893 U.S.A.

Tel: (847) 394-0150


E-Mail : info@amca.org

Fax: (847) 253-0088


Web: www.amca.org

The Air Movement and control Association International, Inc. is a not-for-profit international association of the
worlds manufacturers of related air system equipment primarily, but limited to: fans, louvers, dampers, air
curtains, airflow measurement stations, acoustic attenuators, and other air system components for the industrial,
commercial and residential markets.

Vous aimerez peut-être aussi