Training Report3

VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST)
A Practical Summer Training Report

On
Construction of Reactor Building at RAPP-78

In
HINDUSTAN CONSTRUCTION COMPANY LTD.
Submitted as a Partial fulfillment of the B.Tech program

In CIVIL ENGINEERING of
Rajasthan Technical University, Kota
SESSION 2011-12
SUBMITTED TO :-
SUBMITTEDBY :-
Mr. NARIAN MEGHNANI
AAYUSH
AGARWAL
HEAD OF DEPT. CIVIL ENGINEERING
B.TECH
4 th year(CIVIL)
____________________________________________________________________________________________________________
________
CIVIL ENGINEERING DEPARTMENT

.
VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST), JAIPUR
ACKNOWLEDGEMENT
I am extremely thankful to Mr. Binay Mishra (Project Manager HCC at
RAPP-7&8) and all the staff, site management of HINDUSTAN
CONSTRUCTION CO. LTD. For my great knowledgeful practical
summer training at the RAPP-7&8 construction site, laboratory, and
testing plant site and also at office work formalities.
I am also greatful to Mr. J.K.Jain and other staff of RAPP as well as
security guards etc. who given the guidance and extend their
support during my summer training
I am also thankful to Mr. Anil Pokra(CIVIL Engg.), GAMMON INDIA,
KOTA who helped me to complete my training successfully.
I am thankful to respected Principal sir Mr. M. Raisinghani, Ms. Latika
Dhuria (Head Training & Placement), Mr. Narian Meghnani (Head
civil), Mr. Yuvraaj Singh (Head Training & Placement-CIVIL )and other
faculties and staff of college for their support and guidance.
I am also thankful to my mother and father who has encouraged
from time to time for the same.

.
PREFACE
Project give an opportunity to implement the principles and
knowledge practically. The experience that one gets wonderful
because what one studies in books is different from what one fact in
the field.
A Project helps a student in getting acquainted with the manner in
which his knowledge is being practically used and this is normally
different from what one has learnt from books. Hence, when one
switches from the process of learning to that of implementation his
knowledge, he finds an abrupt change. This is exactly why project
during the B.Tech. Curriculum becomes all the more important.
Imagine large drives used in Site, they are really effective and
helpful. Also imagine of we could control different machine and
equipment at site or industry by using another device. My training
included these basic and some important engineering needs in an
industry.
This report is detail describe of OVERVIEW OF HINDUSTAN
CONSTRUCTION CO. LTD.

.
TABLE OF CONTENTS
S.
No.
PARTICULARS
1.
Introduction About the

Company
Introduction About the
Project
Safety Training
Geology of Site
Blasting Process
Excavation Process
Drilling Process
Grouting Process
Test in Laboratory
Water Proofing
Survey during work
Reinforcement Work
Batching Plant
Crushing Plant
Sand Washing Plant
Conclusion
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
PAG
E
No.

.
INTRODUCTION ABOUT THE COMPANY

The HINDUSTAN CONSTRUCTION COMPANY INDIA LTD. is the
dignified and indeligible company of India. This company was
established in 27th Jan,1926 near MUMBAI with the golden hand of
WALCHAND HIRACHAND, son of cloth merchant in
Sholapur,Maharashtra.
It was the first company in India to be certified for ISO 9001, ISO
14001, OHSAH 18001 for its quality, environmental and occupational
health and safety management systems. The company is headed by
Mr. Ajit Gulabchand, Chairman and Managing Director.
The HCC Family- In the HCC family there is big part of engineers comes not only
Civil Engineers but also Mechanical Engineers, Electrical Engineers and many
more.
In HCC Family there is
More than 3000 Office, 2000 Engineers, 35000
Employees and also More than 21000 workers and many more
investors are executed in the company.
In the RAPP-78 site there is more than about 115 employees are
working.

.
The HINDUSTAN CONSTRUCTION CO. INDIA LTD. Is the ultimate

company in field of construction. This company relates with the
Engineering, Construction, Realestate, Infrastructure.
Annual Turnover of company in year 2010-11 is about 7000 carore.
Some major projects undertaken by HCC include:
Bandra-Worli Sea Link, Mumbai
Ennore Breakwaters, Tamil Nadu
Kudankulam Nuclear Power Plant, Tamilnadu
Rajasthan Atomic Power Station, Rajasthan
Mumbai Pune Expressway
Godavari Rail Bridge, Andhra Pradesh
Nathpa Jhakri Hydro-electric Project: Construction of head race tunnel and

surge shaft, with Impregilo SPA
Naini - Allahabad Bridge: One of the first cable-stayed bridges across

the River Yamuna, India, with Hyundai Engineering and Construction
Delhi Metro Project: Underground Metro Corridor with Kumagaigumi Co.

Limited, Japan, Skanska AB, Sweden, and Itochu Corporation, Japan,

.
East-West Road Corridor Project in Rajasthan, with M/s. Continental
Engineering Corporation, Taiwan
Lavasa hill city, Pune
300MW hydroelectric project in Uttarakhand, india.
AND MANY MORE
ABOUT THE PROJECT
In RAPP-78, two units of 1400 megawatt, Unit-7&8

construction was started from
year 2010.
12000 carore has been invested in construction of unit-78.
This is the 25th unit of country and 7th and 8th unit of RAJASTHAN.
Till 2016, energy will be produced in the unit.
The capacity of RAPP will increased till 2580 megawatt.
700 megawatt power is for Rajasthan and 1400 megawatt power for north
power grid.
Many more

.
Safety Training
In safety training safety instructor tell us of use of safety equipment
at construction site.
CUSTOM HARD SAFETY VESTS

HATS
WOR
K GLOVES

.
FALL PROTECTION
SAFETY GLASSES
SAFETY SHOES
Geology of Site

.
The rock is predominantly Quartzite sand stone generally hard

and compact with interbedded shale seams and clay strain. The
site investigation of the foundation rock carried out by drilling and
coring has sand stone to a depth of over 6m and drilling core
in rock upto of 3m below ground surface.
NPCIL awarded the construction of nuclear plant 7&8 at
RAPP, to HCC. As part of this work, about 15lakh cubic meter
of hard rock has to be excavated by drilling and blasting method
for site grading and foundation excavation. The excavation site is
located close to operating nuclear plant.
Blasting

.
Blast Details
Size of Blast-115mm diameter.

Drilling Machine- IR Crawler/ Tire mounted.
Burden- About 2.0m to 3.0m. (... Burden<Spacing)
Spacing-About 2.5m to 3.5 m.
No. of Holes- 8 to 61.
Depth-3m to 9m.
Explosive-Raj blast (83mm dia, 2.78Kg Booster and 450mm
long)
Charge per hole-11Kg to 61Kg depending on depth of hole.
Peak particle velocity,

V=k (D/Q)b
V= Peak particle velocity (mm/sec.)
D=radial distance from blast monitoring station (m)
Q=max. Charge per delay (Kg.)
K and b=site constant
Explosion Used Detonator and Fuse Wire

.
In under water excavation an electric detonator shall be

used.
In dry weather and normal dry excavation, ordinary low explosive
black powder (Gun Powder) in granular form may be used.
Granular black blasting powder in small charges (as in hole
1500mm to 1650mm deep, and 30 to 40mm dia.). As per use
the size of hole increased about 150mm.

.
Excavation
Excavation- Excavation carried out in two stages1- Excavation comprising of area.
2- Excavation are completed and accepted by engineer.
Companies working in excavation at Reactor Building site1- SIBY
1000cum/8hr.
550 cum/8hr.
2- MCC
3- KCPL
1000 cum/8hr.

.
Drilling
Scope of Drilling1.
2.
3.
4.
5.
Erection of rotary drilling rigs at required location.

Collection of soil and rock samples.
Testing of rock and soil sample.
Storage of core in boxes.
Preparation of report.
Purpose of Drilling1.
2.
3.
4.
To find geological information.

Description of extent and nature of sub-surface material.
Soil/Rock characteristics.
Depth of ground water table.
Equipment RequiredCIVIL ENGINEERING DEPARTMENT

.
1. Total Station
2. Auto Level
3. Rotary Drilling Rigs (Vol. 90, Long layer, KLR tractor,
Mounted Hydraulic drilling rig).
4. Tripod set with pulley.
5. Drilling rod.
6. Double Barrel Core Tube of 1.5m and 3.0m length.
7. Starting barrel of 200mm-500mm length.
8. Triplex/Water Pump.
9. Measuring Tape (3m and 30m).
10.
Pressure gauge.
Procedure1. Survey of area. Survey for Borehole drilling.

2. Drilling in overburden soila) Machine set up at borehole location.
b) Borehole drilling by hydraulic rotary drilling rig of
100mm dia.
c) Temporary casing will be provided to support of
the borehole, when drilled through loose, very
soft soil to avoid collapse of borehole.
3. Rotary drilling in rocka) Method.
b) Drill rod and core barrels
c) Drilling Fluid-Clean potable water
d) Type of Bit-Diamond tipped core bit
e) Drilling Run-Not exceed 3m in length.
f) Observation during drilling-The speed at
different depth will be carefully recorded
during drilling.
4. Plugging of bore hole-Using Cement and Sand grout ratio
(1:2).
PrecautionsCIVIL ENGINEERING DEPARTMENT

.
1) To prevent surface water into pit.

2) Warning signboard and safety barricade provided.
3) Powder connection will be protected.
4) Grouting.
Grouting

.
Consalidation Grouting is the process of filling the cracks.

Holes in Grouting- There are two types of holes
i.
ii.
iii.
Primary Hole
Secondary Hole
Tertiary Hole
Pattern of Primary Hole at 6m distance from one hole to another

hole.
Small holes are Secondary Hole at 3m distance from big hole to
small hole.
Cold Drilling- 100m depth.
Instruments Used in Groutingi.
ii.
iii.
iv.
v.
vi.
Grouting Pump
Pressure Gauge
Water Meter
Rubber Packer (Diameter of rubber=110mm.)
Agitator
Mixing Drum.
Applied Pressure- At 0m to 3m height=1Kg/m3

At 3m to 9m height=2.5Kg/m3
Plugging-It is the process to fill the hole with sand and cement in
ratio of (1:2).
Grout Mix- Grout Mix is the mix of sand and cement in ratio of
(1:2,1:15,1:10,1:5,1:.05,etc.).
NOTE- Before Grouting, it is mondatry to find out the Lussion Value by

conducting the Perculation Test, based on L.V. the Grout Mix can be decided.
Q. Why Grouting is done?

.
Ans. To consolidate underground rock surface. In underground

rock surface there may be different type of cracks and faults.
Which causes sub surface flow of water. To fill up these cracks
Grouting is carried out.
Purpose of GroutingTo fill up the sub surface voids in between rock layers. If it is
not done seepage of water continue which will cause the damage
of water proofing surface as well as planter reinforcement.
Procedure of Grouting1.
Primary Holesa) Spacing of holes- 6m c/c.

b) Depth of holes- 9m(from existing ground level)
c) 1st Stage- 1] Perculation from 3 to 9m depth.
2] Perculation from 0 to 3m depth.
d) 2nd Stage- 1] If there cracks or voids or faults is
there a certain loosen value will be find.
2] Grout the hole from 3 to 9m depth as required corresponding

to loosen value.
3] When computed plug the hole from 3 to 9m.
4] Now process the perculation from 0 to 3m depth.
5] Grout and plug the hole as loosen value obtain.
e) Grout and plug all the primary holes.
2. Then go for Secondary Holes- The secondary hole will be

in between primary holes. The grouting and pluging will
be same as primary holes.

.
3. If loosen value is there in secondary holes we have to

proceed for tertiary holes.

.
TESTS IN
LABORATORY
Introduction of Concrete testing lab1. Compression Testing Machine(CTM)
2. Flexural Test of Concrete for Beam
3. Soundness Test of Cement(Expansion of Cement, Le
Chatteres Principal)
4. Aggregate Abrasion Test
5. Workability or Slump test on Concrete
6. Air Content Test on Concrete
7. Flakielongation Test
8. Sieve analysis of coarse aggregate
9. Sieve analysis of fine aggregate
10.
Sand present in aggregate

.
CONCRETE TESTING LAB

Experiment-1
Compression Testing Machine
USE- Compressive strength test on concrete remove before
24hrs. Whenever cube is coated.
NOTE:- Load in UTM=140 Kg/cm2.
Size of Cube Mould=15x15x15 cm.
PROCEDURE1. Remove the specimen from curing tank.
2. Place the specimen in Compression Testing Machine (CTM),
Capacity-3000KN.
3. Place the cube so that caste face shall not be at top or
bottom.
4. In case so that cast face shall not be capped using Sulphur
Capping. Sulphur Capping is for the finishing of cube layer.
5. Align the axis of specimen with center of thrust of spherically
seated platen
6. Apply the load till specimen break or crack.
7. Record the max load applied.
8. Calculate compressive strength.
Compressive Strength = Load/Area.
Unit-N/mm2
Note- Taping bar is used for cube is 25 times and 35 times.
TAPING BAR- 16mm Diameter & 700mm Long

.

Experiment-2
Flexural Test of Concrete for Beam
1. Specimen shall be 700x150x150mm concrete beam.
2. Specimen shall be cured by submerging in clean water upto
time of testing.
3. Bearing surface of the supporting and loading rollers shall
be wiped clean, any loose sand or other material removed
from surface of specimen.
4. The specimen shall be wiped clean, any loose sand or other
material removed from the surface of specimen.
5. The specimen shall then be placed in the machine in such a
manner that the load shall be applied to uppermost surface
as caste in mould, along two lines spaced 200mm apart.
The axis of specimen shall be carefully aligned with axis of
loading device.
6. The fiber stresses increases at application 7Kg/sq./min that
is at the rate of loading 4KN/min for the 150 mm specimen.
7. The load shall be increased until the specimen fails, and the
maximum load applied during the test.
The flexural strength of specimen shall be expressed as modulus
of rupture fb.
fb = Pl/bd2

.
P=Load (N), l=Length of specimen (mm), b=width of specimen

(mm), d=depth of specimen (mm).

Experiment-3
Soundness test of Cement (Expansion of cement)
Initial reading
Final reading
(Specific Gravity of Cement)Le-Chatelier flask-Standard Le-Chatelier flask conforming to IS

4301, shall be used.
Analytical balance-Electronic balance of accuracy ( 0.1g) shall
be used.
Procedure1. Kerosene, free of water having a specific gravity not less
than 0.731 shall be used in specific gravity determination.

.
2. The flask shall be filled with kerosene to a point on the stem

between the 0 and 1-ml mark.
3. Inside the flask above the level of the liquid shall be dried.
4. First reading shall be recorded.
5. A weighted quantity of cement (about 65g for Portland
cement) shall then be introduced in small amount at the
same temp. as the liquid.
6. Care shall be taken to avoid splashing and has been
introduced, the stopper has been introduced.
7. The stopper shall be placed in the flask and the flask rolled
in inclined position or gently whirled in the horizontal circle,
so as to free the cement from air until no further air bubbles
rise to surface of the liquid.
8. If proper amount of cement has been added the level of
liquid will be in its final position at some point of upper series
of graduations.
9. The final reading shall be taken.
10.
The flask shall be kept in constant temperature room
for sufficient interval before making either of the reading so
as to avoid variation greater than 0.2C in temperature of
the liquid in the flask.
11.
The difference between the first and final reading
represent the volume of liquid displace by the mass of
cement used in test.
The Specific Gravity shall be calculated asMass of cement in (gms)
= -------------------------------Displaced volume in cm3

.

Experiment-4
Workability/Slump test on cement
1. Collect the sample on non absorbent metal plate or tray

and mix it thoroughly.
2. Clean the internal surface of cone slump.

.
3. Fix the cone firmly to its base plate with help of clamping
screw and place it at horizontal surface.
4. Fill the mould with concrete sample in four layers each layer
approximately cone height.
5. Compact each layer with 25 strokes by tamping rod.
6. Release the clamping screw and lift the cone slowly and
carefully in vertical direction from the concrete.
7. Place the cone inverted at the side of concrete.
8. Measure the difference of height between top of cone top of
plastic concrete.
9. Record the value as slump of concrete in mm.

Experiment-5
Air Content test on Concrete

.
1. Collect the sample on nonabsorbent metal plate and mix it

thoroughly.
2. Fill the container in three equal layers and compact each
layer with 25 strokes by tamping rod.
3. Close main air valve of air receive of top LID open both the
pet clocks of top LID.
4. Place LID on container and close the four toggle clamp.
5. Pour water into funnel until water comes out of petcock.
6. Close both the petcock and air bleeder valve.
7. Gently pump air into receiver until gauge needle comes in
line marked on gauge.
8. Top gauge gently and open main air valve.
9. Allow the needle to come to rest and take the reading.
10.
Report this reading is present of air entered in concrete.

Experiment-6
Aggregate Abrasion Test

.
The test sample shall consist of clean aggregate which has been
dried in an oven at 105C to 110C to substantially constant
weight and shall confirm to one of the grading shown.
Table: 1- Grading of test sample
Sieve Size (Square Hole)
Passi Retain
ng
ed on
80
63
Weight in gm. Of Test

Sample for Grade
5000
*
5000
-
63
50
50
40
40
25
25
20
1250
1250
2500
*
2500
*
5000
*
-
20
12.5
10
6.3
4.75
12.5
10
6.3
4.75
2.36
1250
1250
-
2500
2500
-
2500
2500
-
5000
5000
5000
*
-
Table: 2- No. of Abrasive Charges

Grading
No. of Spheres
Wt. of Charges
gms.

.
A
B
C
D
E
F
G
12
11
8
6
12
12
12
500025
458425
333020
250015
500025
500025
500025
For grading A,B,C,D the machine shall be rotated for 500

revolution.
For grading E,F,G it revolve 100 revolutions. After completion test
the machine shall be discharge and sample passes through 1.10
mm sieve. The finger portion shall than be sieved on a 1.70mm IS
sieve sample.
The ratio of the weight of fine formed the total sample weight is
expressed in % for each test.
Aggregate Abrasion Value = (B/A)*100
B = Weight fraction 1.7mm IS Sieve.
A = Weight of oven dried sample.


.
Experiment-7
Flakieness of Aggregate Test
1. Take aggregate sample, so that minimum no. of 200 pieces

of each fraction is available.
2.
40 mm down aggregate-50Kg.
20 mm down aggregate-20Kg.
3. Sieve the sample on IS sieve 40, 31.5, 25, 20, 16, 12.5, 10,
6.3 mm.
4. Calculate % retain on each sieve.
5. Count aggregate retain on each sieve as (N i).
6. Gauge each fraction for thickness on the standard metal
thickness gauge.
7. Aggregate passing the gauge for each fraction shall be
separately counted (N1i).
Calculate Flakiness index (F.I.) = ( N1i / Ni)*C3i (%)

.

Experiment-8
Sieve Analysis of Coarse Aggregate
1. Prepare sample using sample divider for different of
aggregate as per table belowMax. Size of
Aggregate(mm)
40
20
10
Min. Wt. of
Sample(Kg.)
50
25
6
Min. Wt. of Sieve

Analysis(Kg.)
20
12
3
2. Make the sample dry by heating at 100 to 110C.

3. Take the weight of sample and sieve it successfully on
following sieve- 50mm, 40mm, 20mm, 10mm, and 4.75mm.
4. Shake each sieve separately until not more than a trace
passes but not less than 2 min.
5. Take weight of material retained on each sieve.
6. Calculate % retained, and cumulative % retained on each
sieve.
7. Calculate corresponding % passing.
%retained = (Wt. of retained on sieve/Total Wt. of
sample)*100

.

Experiment-9
Sieve Analysis of Fine Aggregate
1. Sieve Analysis of Fine Aggregate
Max. Size of
aggregate(mm)
10
4.75
Min. Wt. of
Sample(Kg)
6
3
Min. Wt. of Sieve

Analysis(Kg)
3
1
Following using Sieve4.75mm, 2.36mm, 1.18mm, 600micron, 300micron, 150micron.

2. Make the sample dry by heating at 100 to 110C.
3. Take the weight of sample and sieve it successfully on
following sieve- 50mm, 40mm, 20mm, 10mm, and 4.75mm.
4. Shake each sieve separately until not more than a trace
passes but not less than 2 min.
5. Take weight of material retained on each sieve.
6. Calculate % retained, and cumulative % retained on each
sieve.
7. Calculate corresponding % passing.
%retained = (Wt. of retained on sieve/Total Wt. of
sample)*100
NOTE: - Sieve shaker with 20 & 45 cm. frame.

.

Experiment-10
Sand Present in Aggregate

.
Water Proofing
Water Proofing in Horizontal Surfacea. 20 mm. thick leveling coarse(Screed) of 1 part of
cement,4 part of sand by volume with SIKA Latex ,
Water/Cement ratio should be 0.5.
b. 1st coat of Acrylic Polymer.
c. 1st layer of fiber glass cloth reinforcement o.2mm thick.
d. Repeat process for 5 layer of Acrylic Polymer material
sandwich with 4 layer of fiber glass.
e. Total thickness of water proofing shall be 3 to 4 mm.
f. Completion of final layer of water proofing and a gap of
manufacturer before application of 20mm thick protective
layer of 1:4 cement and sand ratio by volume with chicken
mesh wire.
g. 7 days curing after plaster.
Water Proofing in Vertical SurfaceCIVIL ENGINEERING DEPARTMENT

.
a. Concrete surface will be clear with wire brush to

remove laitance of cement mortar, fungi, algae, oil
substance.
b. 1st coat of acrylic polymer.
c. 1st layer of fiber glass coat reinforcement 0.2 mm
thickness.
d. Repeat five layer of acrylic cementious material
sandwich with four layer of fiber glass.
e. Total thickness of waterproofing membrane shall be 3 to
4 mm.
f. Before 115mm brick wall sufficient curing shall be done.
g. 115mm protective brick wall with cement mortar 1:6
will be build outside the RC wall/raft.
h. Curing shall be 7 days minimum.
SURVEYING
DURING WORK
12-
Auto Level
Total Station

.
1-AUTO LEVEL
Apparatus Used- Tripod, Auto-level, Prism, Shaft, Measuring Tap
etc.
Procedure- for Temporary arrangement
1) Set the tripod in level (3legs are level and equal).
2) Set auto level on tripod.
3) Set bubble in center.
4) Read the reading in cross hair level.
Observation Table for CalculationSynod.
B.S.
I.S.
F.S.
H.I.
R.L.

.
B.S.-Back Sight
I.S.-Intermediate Sight
F.S.-Fore Sight
H.I.-Height of Instrument
R.L.-Reduced Level
Formulae-
H.I. = R.L. + B.S.
R.L = I.S. H.I.
F.S. = H.I. R.L. of staff in fore direction
2-TOTAL STATION

.
APPLICATION OF TOTAL STATION-
Reinforcement
Work

.
Material- HYSD bar and TMT bar Fe 500 to IS 1786.

In Fe 500 steel elongation not more than 14.5% ultimate
tensile strength of bar 15% more than actual 0.2% proof
stress/yield stress.
Storage-Reinforcement steel shall not keep direct contact
with ground; it is kept on timber sleepers or concrete
pedestal.
Bending of Reinforcement-The reinforcement bar shall be
cold bent at appropriate radius of minimum 6D using Bar
Bending Machine with proper mandrill. Load shall be
applied gradually on bar.

.
Lying of Reinforcement- The bars are placed as according

to reinforcement diagram. Chair/ Spacer made up of
reinforcement steel bar shall be provided to keep the bars in
position.
The radius of
bent is less than 6 times the diameter for HYSD TMT bars.
Reinforcement shall be tied with each
other 16 gauge where the spacing of re-bars is greater than
300mm both ways. If spacing of the bars is less than
300mm, only alternate joint shall be tied both ways.
Spacing- R*
36 mm bar is used for reinforcement of grade Fe 500 in
construction of Reactor Building.
Q. Why we use Fe 500 bar, not use Fe 415 bar in construction of
Reactor Building?
Ans. Because the strength of Fe500 is more than Fe 415 bar.
Types of Bars used in construction of Reactor

Building:S.No.
Name of
Bar
Diameter
of Bar
Shape of Bar
1.
Straight Bar
8mm
TMT
Fe 500
2.
Straight Bar
10mm
TMT
Type of
Bar

.
Fe 500
3.
Straight Bar
18mm
TMT
Fe 500
4.
Straight Bar
20mm
TMT
Fe 500
5.
Straight Bar
32mm
TMT
Fe 500
6.
Straight Bar
36mm
TMT
Fe 500
7.
Chair Bar
36mm
TMT
Fe 500
8.
Lap Bar
36mm
TMT
Fe 500
9.
Radial Bar
32mm
TMT
Fe 500
Bending of Bars-

.
Stirrup and Links used in bars-
Tying of Reinforcement-

.

.

.

.
BATCHING
PLANT

.
Capacity of Batching Plant- 120m3/ hr.

Aggregate Store-40m3
Admixture Concrete- Cement+Additive+Water+Ice+Aggregate
Storage Bin1. 10mm aggregate
2. 20mm aggregate
3. Sand-20mm aggregate(Crush Sand and Natural
Sand both)
Aggregate wear load cell (Capacity)- 5000 Kg/load*104
Conveyer- Feed the material in in bins.
Mixer- Mixer is used to mix the mixer
(Flyash+Cement+Aggregate+Sand)
Capacity of mixer batch-3m3
Cylo- Cylo is used for the fly ash.
Capacity-200 ton. Total 12 Cyno is used in HCC.
Ice Plant-20 ton
Temperature in Ice Maker- (-30C to -33C)

.
Storage Container- 100 ton.

Maximum capacity of Plant- 60m3.
Maximum batch capacity-1.25m3
Transit Mixer-Concrete is being transport to by transit mixer of
600m3 capacity.
We take 15 days calibration.
Ammonia(NH3) is used for condensing the ice.
Ice maker consist ofa.

b.
c.
d.
e.
Vapor compression System.

Receiver
Compressor
Condenser
Ice cutting motor
In RCC use N45 concrete.

In PCC also use N45 concrete.
CRUSHING
PLANT

.
Crushing of stones in machine as per requirement of size of

aggregate.
BC-1
Jaw Crusher- To crush 82-100mm
size bolders.
BC-2 Chock Pile- Hydrocone Crusher- 10, 20,
40mm size aggregate.
BC-6 Screen-1 for greater than 40mm size
aggregate.
BC-7 VSI Hopper(Vertical Shaft Impector) is
used for stock the aggregate.
BC-8 VSI Crusher(Vertical Shaft Impector) is
used for plane the aggregate.
Screen-2 for 40,20,10,4.75mm size aggregate.

.
SAND WASHING
PLANT
Process of washing sand in plant:Convey the Sand with Conveyer to plant
|
4.75mm Sieve
|
Wash the river Sand
|
Screen the Aggregates
|
Sand
Water
|
Screen Washer
|
Aggregate Sand
|
Use in Concrete

.
CONCLUSION
On concluding the training report , I would like to say
that I got a good overview of HINDUSTAN CONSTRUCTION
CO. LTD. I learn about the practical knowledge at site. I
learnt about many instrument at the site. I think this
training will come good in future use. Apart from my area
of project I also got an idea that How to do work at
construction site, which is important in my future.

Training Report3

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Training Report3

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VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST)

A Practical Summer Training Report

Construction of Reactor Building at RAPP-78

HINDUSTAN CONSTRUCTION COMPANY LTD.

Submitted as a Partial fulfillment of the B.Tech program

Mr. NARIAN MEGHNANI

CIVIL ENGINEERING DEPARTMENT

VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST)

VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST), JAIPUR

CIVIL ENGINEERING DEPARTMENT

VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST)

CIVIL ENGINEERING DEPARTMENT

VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST)

Introduction About the

CIVIL ENGINEERING DEPARTMENT

VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST)

INTRODUCTION ABOUT THE COMPANY

CIVIL ENGINEERING DEPARTMENT

VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST)

The HINDUSTAN CONSTRUCTION CO. INDIA LTD. Is the ultimate

Annual Turnover of company in year 2010-11 is about 7000 carore.

Some major projects undertaken by HCC include:

Bandra-Worli Sea Link, Mumbai

Ennore Breakwaters, Tamil Nadu

Kudankulam Nuclear Power Plant, Tamilnadu

Rajasthan Atomic Power Station, Rajasthan

Mumbai Pune Expressway

Godavari Rail Bridge, Andhra Pradesh

Nathpa Jhakri Hydro-electric Project: Construction of head race tunnel and

Naini - Allahabad Bridge: One of the first cable-stayed bridges across

Delhi Metro Project: Underground Metro Corridor with Kumagaigumi Co.

VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST)

East-West Road Corridor Project in Rajasthan, with M/s. Continental

Engineering Corporation, Taiwan

Lavasa hill city, Pune

300MW hydroelectric project in Uttarakhand, india.

AND MANY MORE

ABOUT THE PROJECT

In RAPP-78, two units of 1400 megawatt, Unit-7&8

CIVIL ENGINEERING DEPARTMENT

VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST)

CUSTOM HARD SAFETY VESTS

CIVIL ENGINEERING DEPARTMENT

VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST)

VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST)

The rock is predominantly Quartzite sand stone generally hard

VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST)

Size of Blast-115mm diameter.

Peak particle velocity,

Explosion Used Detonator and Fuse Wire

CIVIL ENGINEERING DEPARTMENT

VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST)

In under water excavation an electric detonator shall be

CIVIL ENGINEERING DEPARTMENT

VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST)

CIVIL ENGINEERING DEPARTMENT

VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST)

Erection of rotary drilling rigs at required location.

To find geological information.

Equipment RequiredCIVIL ENGINEERING DEPARTMENT

VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST)

Procedure1. Survey of area. Survey for Borehole drilling.

PrecautionsCIVIL ENGINEERING DEPARTMENT

VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST)