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SUMMARY
The Conventional Fire Flooding (CFF) process application feasibility on fractured carbonated reservoirs
remained questionable. In this paper first combustion parameters and reaction kinetics of a naturally
fractured low permeability carbonated heavy oil reservoir in Iran called Kuh-E-Mond applied to
simulation study. After that, simulator has been validated with Kuh-E-Mond combustion tube experiment.
Recovery mechanism in single block matrix is different from one in conventional model since oxygen first
flows into the fractures and then diffuses from all sides into the matrix. Combustion of the oil in the
fractures produces some water ahead of fracture combustion front which prohibits oxygen from early
breakthrough through fractures into production well. Water imbibes to the matrix and causes matrix oil
drainage to the producer. This oxygen diffusion/water imbibition based recovery mechanism is slower in
production rates compare to conventional model recovery mechanism, and causes lower produced oil
quality since less oxygen is available for matrix. Further, sensitivity analysis on air injection rate,
formation thickness, injection well depth of perforation, horizontal fractures and also effect of water
alternating air process on fracture model results have been studied.
1. Introduction
As the resources available for conventional oil in worldwide continue to decline, further
development of heavy oil, extra heavy oil and bitumen recovery technologies is critical to
meet present and future energy requirements (Nasr and Ayodele , 2005) and (Etherington and
McDonald, 2004). For the production of oil from heavy oil reservoirs, thermal methods are
applied widely. One of these is in situ combustion (ISC) process. In this process air is injected
into the reservoir and the oxygen in the air burns part of the oil, thereby generating heat,
which reduces the oil viscosity and enhances oil recovery (Prats, 1984), (Thomas, 1988) and
(Partha, 1998). In some field trials of ISC, the combustion process could not be sustained if
there were fractures in the reservoir (Al-Bahar et al., 2004). It is argued, since fractures are
much more permeable than the surrounding reservoir rocks, the injected air will flow almost
exclusively through the fractures and will contact only oil present in these fractures or in their
immediate vicinity. In this case, not only the reaction rate is too low because of the very small
contact area between air flow and fracture walls, but also the total amount of fuel available for
combustion might be insufficient to sustain the combustion process.
According to Schulte and Vries (1982), if only the low reaction rate is responsible for
dying out the combustion front, in densely fractured reservoirs contact area between air flow
and fracture walls might be sufficiently large to sustain combustion, assuming that sufficient
fuel is available. They found that due to high permeability of fractures, air first spreads
through the fractures and then diffuses into the matrix from its surrounding faces. Also, it was
found that diffusion is the most important phenomena for burning and recovering oil from the
matrix.
2. Methodology
2.1. Combustion Tube Experiment
In addition a high-pressure laboratory combustion tube system (Figure-1) was designed and
was built to evaluate the in-situ combustion process with air and oxygen-enriched air. The
combustion assembly consists of a combustion tube, high pressure jacket, heating jacket,
pressure back regulator, mass flow control, O2/CO/CO2 analyzers, and data acquisition
system. The combustion tube is cylindrical stainless steel tube of 0.325 inches (0.826 cm)
wall thickness. It has a 3.94 inch (10 cm) internal diameter, and is 40 inches (100cm) long.
2.2. Simulation of Combustion Tube Experiment
In numerical simulation of combustion tube, a vertical matrix block which is consisted of 20
grid block (center of grids will be located on the thermocouple locations in experiment) in z
direction, one grid block in x, y directions is considered. In this model the following six
components and pseudocomponents were introduced to the simulator: water, heavy oil (HO),
light oil (LO), inert gas, oxygen and coke. All noncondensable gases such as CO2, CO and N2
were lumped to a single inert gas to minimize the number of equations to be solved. KEM
flash composition has been lumped into two group known as light (C1-C11) and heavy oil
(C12+). Table 2 shows comparison between simulation and experimental data.
2.3. Three-Dimensional Conventional Combustion Cell Simulation
A rectangular combustion cell (3D) measuring 1m 0.3 m rectangle by 0.055 m deep was
used to carry out the CFF simulation. In order to achieve an adiabatic condition for the 3D
cell operation, no heat loss to the surrounding has been assumed. Permeability and porosity of
the cell set equal to 1270 md and 0.414. Dry combustion test were completed using the
standard ISC well arrangement, i.e. VIVP (vertical injector vertical producer) and wells
completed in the midway thickness of the cell. External heaters used to ignite the combustion
in the cell.
2.4. Three-Dimensional Fractured Combustion Cell Simulation
Since KEM is also a fractured reservoir, the conventional combustion cell of the previous
section was modified to study the effect of fractures. The matrix block is surrounded by
vertical fractures (two fracture perpendicular to the flow direction and two in the flow
direction). The oil production mechanism is based only to the fractures communication and
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Shiraz, Iran, 4 - 6 May 2009
the oil has to be produced from the fractures, since both injection and production wells have
been completed in the fractures layers.
3.
According to the oxygen profiles at the end of the process, higher vertical and areal sweep
efficiency of the burned zone achieved in non-conventional model compare to the
conventional one, although the global sweep efficiency reduced because of lower process
performance rate in fractured model. The same was true for volumetric sweep efficiency
according to post-mortem analysis of the deposited unburned coke. Water bank of combustion
process, generated at the central part of the cell in conventional model, compare to the
fractured zone in the non-conventional model. This generated water in the later case, prevents
oxygen to breakthrough from fractures into the production well, as well as, can be considered
as an oil depletion mechanism from matrix, since water imbibes into the matrix from fractures
and pushes oil into the producer zone.
For combustion process to be sustainable and feasible in fractured model in addition to air
injection rate (which should be optimized according to air breakthrough and oil recovery and
avoiding extra production time and as a result extra OPEX), also perforation depth of
injection well should be optimized in order to have a sustainable combustion front from one
side and avoiding extra drilling costs for deeper injection well (which guarantees combustion
front stability) from another side.
Water alternating air in the fractured system had the same benefits as the conventional model
(higher oil recovery factor and better areal and volumetric sweep efficiency). In the fractured
model the same as conventional model, WAR and the period of water injection should be
optimized.
References