Batt Size Calc

Page 1
1.0
S1 - Generator incomer, Qty 1 No.

Device
1.1
1.2
Relays
Devices
Description
Trip circuit supervisory relay
Auxiliary relay
DC monitoring relay
Anti pumping relay
Type
VAX31
VAA11
VAG11
VAA11
indicating lamps
Watts trancducer
Digital ammeter
Energy meter
LED
Quiescent Pickup
Qty. load (W) load (W)
2
6
0
2
0
6
1
0.5
0
2
0
6
4
1
1
1
Quiescent load of relays

Continuous load of devices
Total continuous load of relays and devices
Pickup load of all relays
Total continuous load for 1 No. incomer
Total relay pickup load for 1 No. incomer
2.0
2.2
6.5
21
27.5
12
27.5
12
Relays
Devices
Description
Numeric o/c + e/f relay
Auxiliary relay
Anti pumping relay
DC monitoring relay
High speed trip relay
indicating lamps
Watts trancducer
Digital ammeter
Electronic energy meter
Type
VAA11
VAX31
VAA11
VAG11
VAJH13
LED
Quiescent Pickup
1
20
20
3
0
9
1
3
0
1
0
3
1
0.5
0
1
0
150
4
1
1
1

Total continuous load for 5 Nos. of mill motor feeder
Total relay pickup load for 5 Nos. of mill motor feeder
3.0
Relays
Description
Motor protection relay
Auxiliary relay
Anti pumping relay
DC monitoring relay
indicating lamps
Watts trancducer
3.2
8
5
3
5
0
0
0
0
23.5
21
44.5
182
222.5
910
S3 - Feed pump motor feeder, Qty 4 Nos.

Device
3.1
0
0
0
0
S2 - Cement mill motor feeder, Qty 5 Nos.

Device
2.1
8
5
3
5
Devices
Type
VAA11
VAX31
VAA11
VAG11
VAJH13
LED
Quiescent Pickup
1
20
20
5
0
15
1
3
0
1
0
3
1
0.5
0
1
0
150
5
1
10
5
0
0
Page 2
3.2
Devices
Digital ammeter
Temperature scaner
1
1
1

Total continuous load for 4 Nos. of feed pump motor feeder
Total relay pickup load for 4 Nos. of feed pump motor feeder
4.0
4.2
23.5
33
56.5
203
226
812
Relays
Devices
Description
Auxiliary relay
Anti pumping relay
DC monitoring relay
Time relay for U/V relay
indicating lamps
Watts trancducer
Digital ammeter
Window annunciator lamp
Type
VAA11
VAX31
VAA11
VAG11
VAJH13
Quiescent Pickup
1
20
20
4
0
15
1
3
0
1
0
3
1
0.5
0
1
0
150
1
5
5
LED
4
1
1
1
1

Total continuous load for 4 Nos. of transformer feeders
Total relay pickup load for 4 Nos. of transformer feeders
5.0
5.2
8
5
3
5
18
0
0
0
0
0
28.5
39
67.5
193
270
772
S5 - 20 MVA station transformer feeder, Qty 2 Nos.

Device
5.1
0
15
0
S4 - 2.5 MVA station transformer feeder, Qty 4 Nos.

Device
4.1
3
10
5
Relays
Devices
Description
Auxiliary relay
Anti pumping relay
DC monitoring relay
Transformer diff. Relay
indicating lamps
Watts trancducer
Digital ammeter
Type
VAA11
VAX31
VAA11
VAG11
VAJH13
LED
Quiescent Pickup
1
20
20
4
0
15
1
3
0
1
0
3
1
0.5
0
1
0
150
1
5
5
1
20
20
4
1
1
1
1
8
5
3
5
18
48.5
0
0
0
0
0
Page 3
5.0
5.2
213
175
426
S5 - 20 MVA station transformer feeder, Qty 2 Nos.

Device
5.1
39
87.5
Relays
Devices
Description
Auxiliary relay
Anti pumping relay
DC monitoring relay
Transformer diff. Relay
indicating lamps
Watts trancducer
Digital ammeter
Type
VAA11
VAX31
VAA11
VAG11
VAJH13
LED
Quiescent Pickup
1
20
20
4
0
15
1
3
0
1
0
3
1
0.5
0
1
0
150
1
5
5
1
20
20
4
1
1
1
1

6.0
6.2
0
0
0
0
0
48.5
39
87.5
213
175
426
S6 - 20 Spare tie feeder, Qty 1 No.

Device
6.1
8
5
3
5
18
Relays
Devices
Description
Auxiliary relay
Anti pumping relay
DC monitoring relay
indicating lamps
Watts trancducer
Digital ammeter

Total continuous load for 1 No. of Spare tie feeder
Total relay pickup load for 1 No. of Spare tie feeder
Type
VAA11
VAX31
VAA11
VAG11
VAJH13
LED
Quiescent Pickup
1
20
20
2
0
9
1
3
0
1
0
3
1
0.5
0
1
0
150
1
5
5
4
1
1
1
8
5
3
5
0
0
0
0
28.5
21
49.5
187
49.5
187
Page 4
7.0
S7 - Bus coupler, Qty 1 No.

Device
7.1
7.2
Relays
Devices
Description
Auxiliary relay
Anti pumping relay
DC monitoring relay
indicating lamps
Hooter
Digital ammeter
Bell
Type
VAA11
VAX31
VAA11
VAG11
VAJH13
LED
Quiescent Pickup
1
20
20
1
0
6
1
3
0
1
0
3
1
0.5
0
1
0
150
4
1
1
1
1

Total continuous load for 1 No. of Bus coupler
Total relay pickup load for 1 No. of Bus coupler
8.0
8.2
23.5
20
43.5
204
43.5
204
Relays
Devices
Description
Auxiliary relay
Anti pumping relay
DC monitoring relay
indicating lamps
Watts trancducer
Digital ammeter
Type
VAA11
VAX31
VAA11
VAG11
VAJH13
LED

9.0
Quiescent Pickup
1
20
20
4
0
12
1
3
0
1
0
3
1
0.5
0
1
0
150
4
1
1
1
8
5
3
5
0
0
0
0
23.5
21
44.5
185
44.5
185
S9 - Cement plant tie feeder, Qty 2 Nos.

Device
9.1
0
10
0
15
0
S8 - MPEB Incomer feeder, Qty 1 No.

Device
8.1
8
0
3
0
9
Relays
Description
Auxiliary relay
Anti pumping relay
DC monitoring relay
Type
VAA11
VAX31
VAA11
VAG11
VAJH13
Quiescent Pickup
1
20
20
2
0
9
1
3
0
1
0
3
1
0.5
0
1
0
150
9.1
Relays
Page 5
9.2
Devices
indicating lamps
Watts trancducer
Digital ammeter
LED
4
1
1
1
8
5
3
5
0
0
0
0

Total continuous load for 2 Nos. of Cement plant tie feeders
Total relay pickup load for 2 Nos. of Cement plant tie feeders
10.0
28.5
21
49.5
187
99
374
LT1 - 415 V Switchboard incomer, Qty 3 Nos.

Device
10.1
Relays
10.2
Devices
Description
Type
VAX31
VAJH13
indicating lamps
LED
Quiescent Pickup
1
20
20
1
3
0
1
0
150
5

Total continuous load for 3 Nos. of incomer
Total relay pickup load for 3 Nos. of incomer
11.0
11.1
11.2
23
10
33
170
99
510
LT2 - 415 V Switchboard bus coupler, Qty 2 Nos.

Device
Relays
Devices
Description
Type
Qty.
12.0
Quiescent Pickup
load (W) load (W)
None
indicating lamps
Hooter
Bell
LED
3
1
1
1

Total continuous load for 1 No. of Bus coupler
Total relay pickup load for 1 No. of Bus coupler
6
0
0
9
0
10
15
0
0
15
15
25
30
50
LT3 - 415 V Switchboard outgoing feeder, Qty 18 Nos.

Device
12.1
10
Relays
Description
Type
VAX31
VAJH13
Quiescent Pickup
1
20
20
1
3
0
1
0
150
Page 6
12.2
Devices
indicating lamps
LED
3
1
6
5

Total continuous load for 18 Nos. of outgoing feeder
Total relay pickup load for 18 Nos. of outgoing feeder
13.0
23
11
34
170
612
3060
TG area generator panel + EOP as per DDIT list

First 1 min. load (W)
First 1 hour load (W)
Continuous load (W)
14.0
0
0
38585
20207
2413.2
Emergency lighting
Lighting load (W) for 1 Hr. 110 V x 10 A
1100
Sizing calculation
A.
Continuous load (W) of HT & LT switch gears alone
B.
Energised load of relays and breaker trip coils:
2073.5
Maximum DC power requirement will occur during blackout condition when all the circuit breakers
with under voltage protection trip simultaneously. The corresponding DC power demand will
comprise of 1xGenerator incomer, 2x20 MVA transformer feeder, 1x MPEB incomer and 3xLT
switchboard incomers.
Feeder
1xS1
2xS5
1xS8
3xLT
Energised load of relays-B1 (W)

12
426
185
510
Trip coil / Closing coil load - B2 (W)

360
360
180
90
Total
1133
990
C.
Total 1 min. load during tripping = A + B1 + B2 + TG eqpt. 1 min

load + Emergency lighting load
43881.5 W / 398.9 A
D.
First hour load = A + TG eqpt. 1 hr. load + Emergency lighting

load
23380.5 W / 212.55 A
E.
Continuous load for next 2 hours = A + TG eqpt continuous load
F.
Last 1 min load = A + B2 + TG eqpt continuous load
4486.7 W / 40.79 A
5476.7 W / 49.8 A
Page 7
Page 8
IEEE std. 485 - 1997 method of battery sizing
(1)
Peri
od
No.
(2)
Load
(A)
(3)
Change in load
(A)
398.9
398.9
(5)
Tim
e
toen
d of
(4)
sec.
Duration (hrs
(mins.)
.)
(6)
K factor
(7)
Required
sec size
(Ah)
A. Section 1
1
###
0.47
Total
187.483
187.483
1
59
1
0.98
1.78
1.77
710.042
-329.8395
Total
380.2025
3.89
3.88
2.89
1551.721
-723.038
-496.3864
Total
332.2966
3.91
3.89
2.91
0.47
1559.699
-724.9015
-499.8216
4.2347
Total
339.2106
B. Section 2
1
2
398.9
212.55
398.9
-186.35
C. Section 3
1
2
3
398.9
212.55
40.79
398.9
-186.35
-171.76
1
59
119
2.98
2.97
1.98
D. Section 4
1
2
3
4
398.9
212.55
40.79
49.8
Calculated section size :

Temp. correction factor :
Design margin :
Aging factor :
Maximum section size :
398.9
-186.35
-171.76
9.01
1
59
119
1
3.00
2.98
2.00
###
380.20 Ah
1
1.1
1.25
522.84375
Page 9
Capacity of selected battery :
525 Ah
Battery parameters
Nominal DC voltage :
Nominal DC voltage :
Permissible lead drop for the battery bank :
Permissible end cell voltage :
No. of cells per battery bank :
110 V DC 10%
2 V / cell
2.50%
1.8 V / cell
55 cells
Page 10
Page 11
Page 12
Page 13
Page 14
Page 15
Page 16
Page 17
Page 18
110 V DC 10%
1.8 V / cell

Batt Size Calc

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Batt Size Calc

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Page 1

S1 - Generator incomer, Qty 1 No.

Quiescent load of relays

Quiescent load of relays

S3 - Feed pump motor feeder, Qty 4 Nos.

S2 - Cement mill motor feeder, Qty 5 Nos.

Quiescent load of relays

Quiescent load of relays

S5 - 20 MVA station transformer feeder, Qty 2 Nos.

S4 - 2.5 MVA station transformer feeder, Qty 4 Nos.

Quiescent load of relays

S5 - 20 MVA station transformer feeder, Qty 2 Nos.

Quiescent load of relays

S6 - 20 Spare tie feeder, Qty 1 No.

Quiescent load of relays

S7 - Bus coupler, Qty 1 No.

Quiescent load of relays

Quiescent load of relays

S9 - Cement plant tie feeder, Qty 2 Nos.

S8 - MPEB Incomer feeder, Qty 1 No.

Quiescent load of relays

LT1 - 415 V Switchboard incomer, Qty 3 Nos.

Quiescent load of relays

LT2 - 415 V Switchboard bus coupler, Qty 2 Nos.

Quiescent load of relays

LT3 - 415 V Switchboard outgoing feeder, Qty 18 Nos.

Quiescent load of relays

TG area generator panel + EOP as per DDIT list

Continuous load (W) of HT & LT switch gears alone

Energised load of relays and breaker trip coils:

Energised load of relays-B1 (W)

Trip coil / Closing coil load - B2 (W)

Total 1 min. load during tripping = A + B1 + B2 + TG eqpt. 1 min

First hour load = A + TG eqpt. 1 hr. load + Emergency lighting

Continuous load for next 2 hours = A + TG eqpt continuous load

Last 1 min load = A + B2 + TG eqpt continuous load

IEEE std. 485 - 1997 method of battery sizing

Calculated section size :

Capacity of selected battery :

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