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SAES-K-502
30 April, 2002
Combustion Gas Turbines
SAES-K-502
Scope............................................................. 2
References..................................................... 3
Design............................................................ 4
Installation.................................................... 23
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Scope
1.1
1.2
1.3
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1.4
2.2
References
The selection of material and equipment and the design, construction,
maintenance and repair of equipment and facilities covered by this
Standard shall comply with the latest edition of the references listed
below, unless otherwise noted.
3.1
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SAEP-302
SAES-A-105
Noise Control
SAES-A-112
SAES-B-006
SAES-B-009
SAES-B-068
SAES-J-505
SAES-K-501
Steam Turbines
SAES-K-511
Diesel Engines
SAES-Q-005
Concrete Foundations
SAES-Q-007
SAES-Q-010
SAES-Q-011
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12-SAMSS-007
30-SAMSS-001
Diesel Engines
32-SAMSS-008
32-SAMSS-009
34-SAMSS-625
8002-M-ENG
Saudi Aramco Inspection Requirements
Form 175-320200
Diesel
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ASME PTC 22
Design
4.1
General
4.1.1 Gas turbine units shall be supplied by Vendors qualified
by experience. To qualify, the Vendor must have
manufactured at least two turbines of identical or greater
speed, firing temperature (4.1.4) and power rating (4.1.5 to
4.1.10) for operation on fuels of similar specification.
These turbines must have been in continuous service for at
least one year and must be performing satisfactorily.
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b.
c.
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15C
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X2
X3
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X4
X5
X6
X6
X6
X6
SITE (HP)
Commentary Note:
The site rated power should be greater than or equal to the power
required by the driven equipment in normally deteriorated
condition and under all operating conditions.
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b)
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c)
d)
e)
f)
g)
h)
i)
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j)
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Compressor
4.2.1 The Vendor shall provide the option for coated compressor
blading (both stator and rotor). This information shall be
submitted through the Company or Buyer Representative
for review by the Coordinator, Mechanical & Civil
Engineering Division, Consulting Services Department.
4.2.2 The unit shall be equipped with a compressor off-line and
on-line washing systems. If the Manufacturer does not
supply an off-line washing system, provisions for off-line
washing shall be made. The Manufacturer shall provide
instructions for both off-line and on-line washing and
shall list allowable cleaning detergents and recommended
washing frequencies.
4.2.3 The starting device shall be capable of cranking the
compressor rotor for off-line washing.
4.2.4 The unit control shall include a drying cycle which can be
selected by the operator to start a unit after off-line
washing.
4.3
Combustor
4.3.1 The Manufacturer shall provide the allowable variation of
the Wobbe Index for the contract fuel(s).
4.3.2 Removal of combustion liners (baskets) and transition
pieces in heavy industrial units shall not require opening of
the combustion casing.
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Turbine
4.4.1 The proposed materials and coatings of turbine
components shall be submitted through the Company or
Buyer Representative for review and approval by the
Coordinator, Mechanical & Civil Engineering Division,
Consulting Services Department.
4.4.2 The turbine shall be capable of a hot restart at any time
after a trip. If this cannot be achieved, the Vendor shall
specify the interval between start attempts required by the
turbine under any operating conditions. The end user
organization shall be consulted for agreement to the
restart limitations.
4.4.3 When crude oil is used for fuel, the unit turbine section
shall be equipped with off-line and on-line washing
system. If the Manufacturer does not supply an off-line
washing system, provisions for off-line washing shall be
made. The Manufacturer shall provide instructions for
both off-line and on-line washing and shall list allowable
cleaning detergents and recommended washing
frequencies.
4.5
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The entry of hydrocarbon gases into the gas turbine inlet shall be
prevented to avoid the possibility of a runaway unit (loss of
controllability). To minimize the chance of such an incident, the
gas turbine unit(s) shall be located upwind in relation to other
plant equipment. In addition, the requirements of paragraph
4.14.7 shall be fully adhered to. The gas detectors as specified in
4.14.7 shall be capable of initiating gas turbine trip in the event
of a gas leak.
4.5.1 The air inlet shall be upstream of the exhaust stack in the
prevailing wind conditions.
4.5.2 The position of the air inlet and the exhaust stack shall be
such that recirculation of exhaust gases cannot occur in
any wind conditions.
4.5.3 The air inlet shall be outside of a three-dimensional fire
hazardous zone as defined in SAES-B-006 for onshore
facilities and SAES-B-009 for offshore facilities.
4.5.4 The proposed location of the combustion gas turbine
intake shall be submitted through the Company or Buyer
Representative for review by the Coordinator, Mechanical
& Civil Engineering Division, Consulting Services
Department.
4.5.5 The relationship between the position of the exhaust stack
and the air inlet shall be a minimum horizontal distance of
7.5 m (25 ft).
4.5.6 The inlet air filtration system shall be a self cleaning
system in accordance with 32-SAMSS-008.
4.5.7 A manometer readout shall be provided at the turbine inlet
flange.
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4.5.8 The inlet plenum and the inlet duct shall have drain pipes
installed in all low points. The bottom of the inlet plenum
shall slope away from the compressor inlet flange towards
the drains. A slope of 1/1000 to 5/1000 is acceptable. The
drain pipe diameter shall be 25 mm (1 in) minimum and
for units with evaporative coolers, the diameter shall be 50
mm (2 in) minimum. The drains shall slope downwards
continuously and shall be connected to a common trap
fitted with an automatic drain valve. Failure of the
automatic drain valve shall be indicated by an alarm. The
drain system shall be configured such that the maximum
liquid level shall not be less than 250 mm (10 in) below the
bottom of the inlet plenum. The inlet plenum drain
arrangement is required for units that are equipped with
compressor wash systems.
The drain system shall be air tight. In areas where rain
can enter the inlet air system, a water droplet catcher shall
be installed.
4.5.9 Holes in the plenum low points, open to atmosphere are
not acceptable.
4.6
Exhaust System
4.6.1 The discharge of the gas turbine exhaust gases shall be
outside of a three-dimensional fire hazardous zone as
defined in SAES-B-006 for onshore facilities and SAES-B009 for offshore facilities.
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Fuel System
Commentary Note:
This section addresses part of the fuel system in the gas turbine unit and
within the scope of supply of the Vendor. The remainder of the system,
located outside of the turbine and which may or may not be within the
scope of supply of the Vendor is addressed in sections 4.8 and 4.9.
The Wobbe Index is the ratio of the lower heating value of fuel
gas divided by the square root of the product of relative density
of the fuel gas (with respect to air at ISO conditions) and the
absolute temperature of the fuel gas.
WI
LVH
(G x T) 0.5
(1)
4.7.1 The primary and backup fuels shall be as specified on the Data Sheets. The turbine
shall be designed for operation using the back-up fuel for up to two months per year. The
percentage of H2S present in the fuel gas shall be specified on the data sheets.
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100%
: 50 ppmw
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4.15 Couplings
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Installation
5.1
5.2
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5.3
Inspection
Inspection during manufacture shall be in accordance with the
Vendor's procedures with the exception of components required
to satisfy special material requirements and safety procedures
detailed in this Standard, the Purchase Order and the minutes of
bid clarification and pre-award meetings. Buyer's inspection of
the equipment shall be in accordance with the Form 175-320200,
Inspection Requirements, corresponding to the particular
equipment and as specified in the Purchase Order.
6.2
Hydrostatic Tests
6.2.1 Pressure containing parts (including auxiliaries) shall be
hydrostatically tested with water in accordance with the
following minimum test pressures:
a)
b)
c)
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Additional Tests
6.4.1 The following optional tests shall be considered for
inclusion in the Purchase Order:
a)
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b)
c)
d)
e)
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6.4.4 Upon the completion of all required tests, the gas turbine
rotor(s) shall be axially and radially locked for shipment.
Such arrangement will help in minimizing the chance of
any impact damage on bearings that may result during the
on-road transportation of the gas turbine unit(s).
Revision Summary
31 October, 2000 Major revision.
30 April, 2002
Minor revisions.
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