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Read this manual carefully before you can use and service "MYPRO TOUCH" safely and properly.
Important Notice
This manual has been prepared as a guide to allow you to use the Screw Compressor Unit Controller MYPRO TOUCH
Type-S properly and safely. Follow all the instructions in this manual. Failure to do so could result in unforeseen
accidents.
Keep this manual handy for ready and regular reference by all persons working on your MYPRO TOUCH Type-S.
If the manual is lost or damaged, contact any of the Mayekawa offices or sales/service centers in your area to order a
new copy.
This manual must remain with the product when you resell it to another user.
Mayekawa reserves the right to make changes to the specifications of the product the contents of this manual for
improvements without prior notice.
If you have any query due to inconsistency between the product and the information in this manual that can result from
such changes, please ask questions to any of the Mayekawa offices or sales/service centers in your area.
Be sure to start operation, inspection, and servicing of the equipment only after having thoroughly read and
understood all the hazard preventive instructions and precautions in this manual and connected equipments manual.
Almost all the past accidents occurred due to failure to follow the basic safety rules.
All safety instructions and precautions in this manual are highlighted by appropriate one of the following symbol-letter
combinations:
DANGER
Indicates a potentially hazardous situation that if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation that if not avoided, could result in death or serious
WARNING injury.
Indicates a potentially hazardous situation that if not avoided, will or could result in minor or
moderate injury. This also indicates an instruction that should be followed to obtain full
CAUTION performance from the product.
The safety instructions and precautions in this manual are not exhaustive. There may be other safety precautions to
be observed that vary from user to user. It is your responsibility to establish a safety management system most
appropriate for your particular use of the product.
Never, disassemble or otherwise interfere with the Screw Compressor Unit Controller MYPRO TOUCH Type-S, as it
contains many electronic components that can be affected adversely by disassembly or other interference. Mayekawa
Mfg. Co., Ltd. assumes no responsibility for any undesirable consequences that would result from disassembly of or
interference with the controller.
Use this controller solely for control and management of the screw compressor units produced by Mayekawa Mfg.
Co., Ltd.
QT1101-16
Preface
Thank you for your purchase of Mayekawa Screw Unit Controller MYPRO TOUCH Type-S.
Before installing and putting your MYPRO TOUCH Type-S into service, check the following points:
a.
Is your MYPRO TOUCH Type-S exactly of the factory-option variation you specified?
There are a factory set goods enumerated as follows in MYPRO TOUCH.
MYPRO TOUCH-S:
MYPRO TOUCH-S-DC:
c.
WARNING
Please set to observe application limits and recommended matter of the compressor and the device
used a set each value.
d.
"Protection film" of the scratch prevention in manufacturing is put on the protection seat of the touch panel.
(The surface is rough "Protection film", and scratch attaches lightly by the fingernail.)
Please peel off before it uses it and use it. (It is not possible to recycle.)
Might it not peel off, and the paste remain when having used it for a long term without peeling off the protection
film.
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QT1101-16
Table of Contents
Important Notice 1
Preface 2
Chapter 0 : Information on This Manual 5
0.1 This Manual and Other Related Manuals 5
0.2 Organization of This Manual 5
0.3 Glossary of Special Terms 5
0.4 Units 6
0.5 Words Displayed on Screen 6
0.6 Acronyms and Abbreviations 6
Chapter 1 : General Description 7
1.1 Functions and Features 7
1.2 System Organization of MYPRO TOUCH 8
1.3 Usable Control Functions 9
Chapter 2 Components and Their Functions 10
2.1 Touch Panel 10
2.2 Central Processing Unit Assembly 13
2.3 CPU board MT-CPU-02 14
2.3.1 Reset Switch on CPU Board 16
2.3.2 Replacement of battery for Internal Timing Clock on CPU Board 17
2.4 Analog Input Boards MT-AD-02 18
2.4.1 Current / Voltage Selection and Terminal Block Connections on Analog Input Boards 20
2.4.2 Input Type Selection for Channels 15 and 16 of Analog Input Boards 21
2.5 Digital Input/Output Board 22
2.5.1 MT-DIOA-01 (only AC load) 22
2.5.2 MT-DIOA-DC01 (only DC load) 23
2.6 Extension Analog Output Board MT-DA-02(Option) 24
2.7 Extension Digital Input/Output (DI/O) Board 25
2.7.1 Option:only AC load 25
2.7.2 Option:only DC load 26
Chapter 3 : Screen Operation 27
3.1 Display Screens 27
3.1.1 Acronyms and Abbreviations Used for Indicated Items 27
3.1.2 Main Graphic Screen (Graphic View) 31
3.1.3 Main Status Screen (Top screen) 33
3.1.4 Function Icon 40
3.1.5 Screen transition diagram (Screen Transition) 41
3.2 Operation Method 48
3.2.1 Password 48
3.2.2 Method of movement screen and changing set value 50
3.2.3 Changing Set points Method 50
3.3 System Configuration (Initial Setting Method) 51
3.3.1 SYSTEM CONFIGURATION Screen 51
3.3.2 SYSTEM DETAILS Screen 53
3.3.3 ANALOG OUTPUT ADJUSTMENT Screen 60
3.3.4 CONFIG. & SETTING IMPORT/EXPORT Screen 61
3.4 Adjustment of the System (Setting way for Trial and Readjustment) 63
3.4.1 SET TIME Screen 64
3.4.2 PASSWORD Screen 64
3.4.3 CALIBRATION Icon 66
3.4.3.1 ANALOG OUTPUT ASSIGNMENT Screen 67
3.4.3.2 AUXILIARY INPUT TIMER Screen 70
3.4.3.3 OPTION ANALOG INPUT Screen 71
3.4.3.4 SLIDE VALVE CALIBRATION Screen 72
3.4.3.5 ANALOG INPUT ADJUSTMENT Screen 79
3.4.3.6 DI/O STATUS Screen 80
3.5 Alarm/Failure of the system (Alarm/Failure setting method for security of devices) 81
3.5.1 ALARM LOG Screen 82
3.5.2 FAILURE LOG Screen 82
3.5.3 EVENT LOG Screen 83
3.5.4 LIMITS (ALARM/FAILURE 1/10 to 6/10) Screen 84
3.5.5 LIMITS (ALARM/FAILURE 7/10 to 8/10) Screen 84
3.5.6 RANGE OVER (ALARM/FAILURE 9/10 to 10/10) Screen 86
3.6 System Operations (Setting Method for Normal Operation) 87
3.6.1 CONTROL SUMMARY (1/3) Screen 87
3.6.1.1 SET POINTS Screen 89
3.6.1.2 SCHEDULER Screen 91
MYPRO TOUCH Type-S Manual Rel.1.16
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QT1101-16
3.6.1.3 CAPACITY CONTROL Screen 93
3.6.1.4 VFD COMPRESSOR CONTROL Screen 97
3.6.1.5 AUTO Vi Screen 101
3.6.1.6 OTHER SETPOINTS Screen 103
3.6.1.7 HIGH STAGE CAPACITY CONTROL Screen 105
3.6.1.8 ECONOMIZER/INTERCOOLER SV Screen 106
3.6.2 CONTROL SUMMARY (2/3) Screen 107
3.6.2.1 LIQUID INJECTION CONTROL Screen 108
3.6.2.1 CONDENSER CONTROL Screen 109
3.6.2.3 EXPANSION VALVE (SSH) CONTROL Screen 112
3.6.2.4 EXPANSION VALVE (SP) CONTROL Screen 113
3.6.2.5 EXPANSION VALVE (LBT) CONTROL Screen 113
3.6.3 CONTROL SUMMARY (3/3) screen 114
3.6.3.1 CHILLER LEAVING TEMP. CONTROL Screen 115
3.6.3.2 LEVEL CONTROL Screen 116
3.6.3.3 AUTO STAGE Screen 117
3.6.3.4 COMMUNICATION SETUP Screen 122
3.6.3.5 VFD SETUP 123
3.7 Check of System (Graph ICON, Monitor ICON) 124
3.7.1 GRAPH Icon 125
3.7.1.1 TREND GRAPH Screen 125
3.7.1.2 HISTORICAL TREND GRAPH Screen 125
3.7.1.3 TREND DATA EXPORT Screen 127
3.7.2 MONITOR Icon 128
3.7.2.1 PROGRAM VERSION Screen 128
3.7.2.2 DEVICE MONITOR Screen 129
3.7.2.3 SYSTEM DETAILS Screen 129
3.7.2.4 SYSTEM OVER VIEW Screen 130
3.7.2.5 COUNTER Screen 130
3.7.2.6 ASSIGNMENT Screen 131
Chapter 4 : Operation 132
4.1 Compressor unit operation control 132
4.1.1 Start/Stop Control in Different Operation Control Modes 132
4.2 Input/Output 135
4.2.1 Analog Input 135
4.2.2 Digital Input/Output 137
4.3 Types of Alarm/Failure and Judgment condition 144
Chapter 5 : Communication 148
5.1 Outline of Communication on MYPRO TOUCH 148
5.2 Communication with External Device 149
5.2.1 Communication System Configuration with External Equipments 149
5.2.2 Remote Communication Device and Communication Protocols 149
5.2.3 Change of set value by communication 150
5.3 AUTO STAGE Control 152
5.3.1 System configuration of AUTO STAGE communication 152
5.3.2 Out line of number control (AUTO STAGE) 153
Chapter 6 : Troubleshooting 157
Chapter 7 : Specifications 161
7.1 MYPRO TOUCH Specification 161
Central Processing Unit board Assembly specification 162
Touch Panel Specification 164
7.2 MYPRO TOUCH Replaceable Parts List 166
7.3 MYPRO TOUCH Input/Output list 168
7.4 Input/Output Connecting Diagram 171
Appendix 173
Appendix1. Introducing of MYPRO TOUCH Support software 173
Appendix1.1
MYPRO TOUCH Updater 173
Appendix2. MODBUS Protocol 174
Program Revision Record 175
Instruction Manual Revision Record 187
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QT1101-16
0.2
0.3
-5-
QT1101-16
Manipulating Value
The amount of control expressed in a sum of the proportional, integral, and derivative controls (PID control) concerning with
the capacity, speed, and other controls.
(ALARM) Mask time
Mask time refers to the time set by the user during which no determination to or not to issue an alarm takes place.
Master station
Master station is defined differently according to the control configuration using MYPRO TOUCH.
- In the case of the automatic staging control (AUTO STAGE), the master station is the MYPRO TOUCH that gives
operational commands to the other MYPRO TOUCH according to information of its own as well as that it receives from the
slave MYPRO TOUCH.
- In the case of the control using a remote control device such as a computer through communications, the master station
refers to the remote control device controlling the MYPRO TOUCH in the network.
Offset
If analog input values are different from actual values, a positive or negative offset value is added for proper processing and
indication. You can specify offset values as part of settings.
Passwords
You must enter a password of the specified "security level" before you can make settings in some special screen. Two
different "security levels" of password (LEVEL-1 and LEVEL-2) must be registered beforehand to be able to access these
screens, each requiring a specific "security level" of password for authorization. See Section 3.4.2 PASSWORD Screen for
further details.
Scaling
Scaling means a setting to specify the range (upper and lower limits) for input values from each sensor.
Screen
A screen that is accessed from each menu. It is used for making parameter settings and for checking the current status of
settings or operation of the compressor unit.
0.4
Units
Unless otherwise specified, all pressures are indicated in MPa (gauge readings) and temperatures in C (degrees Celsius).
0.5
In this manual, the words displayed on the screen (menus, screen, parameter items, selective options, etc.) are indicated in all
capital letters enclosed by single quotation marks like SETUP (although quotation marks are basically omitted in tables).
0.6
For interpretation of the acronyms and abbreviations used in display, see Section 3.1 Display Screens.
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QT1101-16
MYPRO TOUCH is a controller developed for controlling operation of the Mayekawa-produced screw compressor units.
The controller has the following standard features:
Sequence control and process control inputs/outputs
- 16 digital inputs/outputs
- 16 analog inputs
User-controller interface
- TFT color LCD, 800X600 dots (SVGA) display
- Touch panel system (analog resistive film system), 1024x1024 resolution
This user-friendly interface allows intuitive operation by adopting touch panel.
Communication ports
The following communication ports are offered as standard equipment.
- An Ethernet (IEEE802.3u, 100base-TX) communication port
- A USB 2.0 port
(Connector: RJ-45)
(Connector: Type-A))
-7-
QT1101-16
1.2
External Communication
PC for Remote Supervision
Device
or
([MYPRO TOUCH]
- Profibus-DP
MODBUS TCP
[MYPRO
PC
MYPRO-CPIV, etc
- DeviceNet
Support Soft)
(Modbus Unit)
- Profinet etc.
TOUCH]
RS-485
for MYPRO TOUCH
(AUTO STAGE)
Ethernet
RS-232C
RS-422/485
Ethernet
USB Communication
- Program Changing
RS-485
(2 or 4 wire)
Modbus
Terminal Block
12.1" (PFXGP4601TAD)
(5)
(2)
COM2
RS-485
(1)
COM1
RS-232C
(4)
or
COM1
RS-485
USB
AD Board
AD Board
AD Board
AD Board
MT-AD-02
MT-AD-02
MT-AD-02
MT-AD-02
CPU Board
MT-CPU-02
Ext.
DA Board
MT-DA-02
DI/O(10/6) Board
Ext.DI/O
MT-DIOA-01
(4/0) Board
MT-DIO4-01
Ext.DI/O
(4/0) Board
MT-DIO4-01
Ext.DI/O
(4/0) Board
Ext.DI/O
MT-DIO4-01
(2/2) Board
MT-DIO2-01
Name
Q.ty
Note
Protocol Converter
Anybus Communicator
It does not show electric wiring and wiring for control (analog input/output, digital input/output).
The solid line means standard connection and the dashed line means optional connection.
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QT1101-16
1.3
You can use MYPRO TOUCH Type-S for following Screw type compressors.
J-Series
FM160
V-Series
Economizer
Economizer
SINGLE
without Economizer
with
Economizer
Compound
You can mainly use following control functions of MYPRO TOUCH Type-S.
Control Function
Control Target
Internal
controller No.
(PID 01/16)
(PID 02/16)
(PID 03/16)
(PID 04/16)
(PID 05/16)
(PID 06/16)
(PID 07/16)
(PID 08/16)
(PID 09/16)
(PID 10/16)
(PID 11/16)
(PID 12/16)
(PID 13/16)
(PID 14/16)
(PID 15/16)
Unused
Unused
(PID 16/16)
Other
Capacity control by remote capacity command inputs (analog/digital input)
Compressor number control (AUTO STAGE)
Vi automatic variable control (Auto-Vi)
Hot gas bypass control
Starting bypass control
Compressor oil seal control
Evaporator Oil Return control
You can select using function from System Configuration when these control functions are used.
However, sometimes multiple control functions cannot be used at one time, when their inputs/outputs are overlapped.
The function is not available when it has not been connected (extension) as hardware.
For detail, see Section 7.3 MYPRO TOUCH Input/Output list.
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QT1101-16
Touch Panel
Bottom View
Front View
Back View
Item
Status LED
Power connector
Function
It shows status of Touch Panel.
Color
Indicator Description
Off-line
Green
Lighting
Operating
Orange
Blinking Starting up soft-ware
Red
Lighting Power-up
Firefly
Backlight control of GP has been set as standby mode,
Lighting
lighting
and its screen goes black.
No light Power-off
To supply DC24V(See next page Important Notice for Power Supply)
This LED is lighting, when SD card is insert.
MEMO : Do not insert or remove the SD card during lighting of the LED lamp. It may causes
corruption of the SD card data.
Color
Indicator Description
Lighting SD card has been inserted.
Green
No light SD card has not been inserted or has not been accessed.
Ethernet interface
USB(mini-B)
interface
SD card
interface cover/ battery
insertion cover for
replacement
USB(Type A)
interface
If you have question how to insert / remove SD card or order of its batteries, please contact
our Sales.
As for Exchanging batteries, please see next page.
It is only for communication with central processing unit board in MYPRO TOUCH. You
cannot use it for other use.
RS-232C serial interface
D-Sub9 Pin Plug Type Connector
It can be used for Interface with external communication Devices.
Support USB 2.0(Type A)1
USB storage (memory) for data accumulation is available.
Power supply pressure : DC5V5%, Output current : 500mA(Max),
Maximum communication Distance : 5 meters
- 10 -
QT1101-16
Important Notice for Power Supplying
-
Make sure to twist together ends of power supply cables before connecting them with power supply plug or ring terminal
for enhancing its electromagnetic noise immunity.
Do not bring or bundle power supply cable to main circuit (high voltage, high current) lines or input/output signal lines.
WARNING
Short circuit, fire, unplanned device operation
- Do not connect with live-line at the time of power supply connection.
- Do not put excessive force to power supply cable, to avoid accidental disconnection
- Make sure to fix power supply cable to touch panel main body or in board firmly.
- Terminals in power supply terminal block should be tightened by proper torque.(power supply
terminal block : 1.4 Nm)
- Install it to cabinet before connecting with power supply cables or communication lines.
Make sure to follow above instructions. Death, serious injury or property damage may result if you do
not.
Power Supply Connection
-
Separate input/output (such as central processing unit board) line and touch panel line as shown the figure when you
connect power supply.
Connect with the ground and main body separately when you connect lighting surge absorber.
(Select the surge absorber whose maximum circuit voltage is higher than peak voltage of using power.)
Between line and the ground, use power supply with low noise.
Capacity of constant voltage transformer and isolation transformer should be bigger than rated value.
Earth
-
Earth touch panel separately from other devices (such as Central Processing Unit board) as dedicated earth.
Important Notice
-
Use Frame ground (for earthing) electric wire 2 mm (AWG 14) or more.
Earthing point should be close to touch panel main body to shorten earth wire distance. If the earth wire is longer, use
Frame ground and signal ground are connected inside of the touch panel main body. Design its system not to form short
circuit loop, when signal ground terminals are used for connecting touch panel with external devices.
Obey your local rules or standard. Make sure that its earth resistance is 100 and the line for the earthing is at least
2
2 mm or AWG 14.
WARNING
- 11 -
QT1101-16
Replacement Primary battery
Using battery for the touch panel is primary battery. The battery is replaceable.
Replacement Procedure
TP BATTERY will be shown on the screen when the voltage
of touch panel backup battery has dropped.
body.
2. Touch the housing or grand connection (not the power
WARNING
CAUTION
Loss of data
Primary battery cannot be recharged and are used
for data backup of memory and internal clock.
Backup data will be lost when primary battery
voltage has dropped. Beep of alarm sounds before 1
month when voltage of the primary battery has
dropped completely. The beep indicates timing to
replace the battery.
- Replace the battery within one month after the
beep. It may cause a loss of backup data, if you
do not.
- Replace the battery within ten minutes after
turning off the power supply of touch panel
main body.
- Take above timing (within one month after beep
sounds) of replacing the battery as a guide. We
have no service for restoration or recovery of
data and clock in backup SRAM (Static Random
Access Memory) after beep sounds. We do not
take any responsibility for the losses.
- You are recommended to replace primary
battery as periodic replacement in the 5th year
after purchase.
Make sure to follow above instructions. Property
damage may result if you do not.
(1) Connector
(2) Replacement battery
5. First close the replacement battery cover, and then close
the SD card interface cover.
MEMO: Make sure the cables are inserted completely
inside the enclosure. Otherwise, you can damage
the cables when you close the cover.
6. Reconnect the power supply to the touch panel main body.
Completed Replacement
- 12 -
QT1101-16
2.2
Side view
Bottom View
(Digital input/output
connection terminal part)
- 13 -
QT1101-16
2.3
17
12
18
13
16
11
14
5
6
19
20
9
10
Parts
Function
DC24V power connector It is used to supply DC24V from switching power supply to CPU board.
(J19)
(Use the plug PC4/3-ST-7.62 for connection.)
CPU operation checking
Red lamp blinks at regular intervals while the CPU is running normally.
lamp(LED8)
Reset switch
(SW4)
CAUTION
Operate the reset switch carefully.
DIP switch
(SW5)
The top switch is numbered 1 and the bottom one is numbered 6. Slide each switch to the
top to set it to ON. The factory default setting of these 6 switches (from 1 to 6) are ON, ON,
ON, ON, OFF, OFF.
DIP switch
(SW7)
The top switch is numbered 1 and the bottom one is numbered 4. Slide each switch to the
top to set it to ON. The factory default setting of these 4 switches (from 1 to 4) are OFF, OFF,
OFF, OFF.
AD board connector
(J18)
Extension DA board
connector
(J20)
- 14 -
QT1101-16
Parts
Extension DI/O board
connector
(J13 to J16)
11
12
13
COM1 terminating
resistor switches
(SW2)
14
15
COM2 terminal
block(TB2)
16
COM2 terminating
resistor switches
(SW3)
17
Battery holder
(BAT1)
18
USB(Type-B) connector
(J3)
19
JTA connector
(J1)
20
Heat sink
Function
It used to connect an extension DI/O board to the CPU board.
(Use harness MT-HEDIO-0100-U between CPU board and extension DI/O board for
connection.)
The J13 connector is for digital inputs/outputs 1 to 4, J14 for digital inputs/outputs 5 to 8,
J15 for digital inputs/outputs 9 to 12, and J16 for digital inputs/outputs 13 to 16.
These switches turn ON/OFF each terminating resistors installed in the CPU board.
They provide termination for the sending and receiving lines independently.
Lights green during sending; lights red during receiving.
It provides terminals for 4-wire RS-485 communication ports.
It is mainly used for data communication of MYPRO TOUCH optional selection Auto Stage
These switches turn ON/OFF each terminating resistors installed in the CPU board.
They provide termination for the sending and receiving lines independently.
This holder is used for internal timing clock. (lithium primary battery CR2032)
It is used to connect MYPRO TOUCH support software.
Do not use it for other purpose.
It is only used for production adjustment.
It is not used usually. Do not connect it with anything.
CAUTION
The heatsink is hot. Do not touch it by hand.
WARNING
Make sure not to operate any switches on CPU board during compressor unit running.
- 15 -
QT1101-16
2.3.1
MYPRO TOUCH CPU side system reset (CPU reset) is required by a user when There is no read request or There is no
response to write request are shown on the MYPRO TOUCH display screen.
WARNING
Resetting MYPRO TOUCH brings the controller in a momentary unstable condition, following which MYPRO
TOUCH is placed in a condition that would result just after turning power ON. As this condition is detrimental to
the compressor unit if it occurs during operation, never perform system resetting while the compressor and
accessory is in operation.
All SW7 should be turn on and then turn on the power supply or perform CPU reset to initialize all set points with
only hardware.
After that, turn off all SW7, and then do CPU reset again for the normal reboot.
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QT1101-16
2.3.2
MYPRO TOUCH uses a primary battery as a power source to keep driving the internal clock in the event of a power failure. The
battery can supply power enough to back up the memory of setting data for about three years. The battery starts running down
immediately after it is produced even if it is not used.
If power failure occurs when the battery is completely discharged, the internal clock will be reset to the initial value.
NOTE: The battery life may be shorter than three years in high-temperature or other unfavorable environments.
To prevent this kind of problem, MYPRO TOUCH has a low battery detection function. If a low battery condition is detected, this
function causes the BATTERY ALARM message blinking at the right corner of the bottom line in the status display screens.
(MYPRO TOUCH doesn't output Digital Output of warning.)
CAUTION
If the BATTERY ALARM message is displayed, replace
the battery immediately.
If the CPU is reset in the following condition as turning on
the power supply with the internal battery discharged,
MYPRO TOUCH will automatically be restarted under
Control program stopping condition for the sake of safety.
Once this has occurred, the compressor cannot be
operated any further unless the primary battery is replaced
with new battery of the normal voltage.
There are two kinds of BATTERY ALARM.
"CPU BATTERY"
Insert your finger into the part indicated by the arrow and pull the battery. Now the battery is free for removal.
Be sure to hold the battery; otherwise, it will drop from the board when the clip is released.
CAUTION
Do this operation carefully not to let the battery
touch any of the nearby components.
(The right side figure shows the condition which you can remove the battery.)
(2)
While holding a new battery by its top and bottom, engage the battery with the clip (indicated by the circle on the left side
figure) at the right part in the holder.
(The right side figure shows the battery engaged with
the clips. You should still keep holding the battery. It
could drop out of the board if you take your finger off
from it.)
(3)
Press down the battery gently into its horizontal position in the holder. Then the battery is set the proper position (the clips
engage the battery) by metal fitting. Check the condition, if the holder tabs engage the battery steadily.
- 17 -
QT1101-16
2.4
First
6
2
3
4
5
7
8
Parts
DC24V power supply
connector
(J3)
AD board connector
(J1)
Function
It is used to supply DC24V from switching power supply to AD board.
(Use plugs PC4/3-ST-7.62 for connection.)
It is used to connect an AD board to the CPU board.
(Use contact harnessMT-HCPDA-0100-U between CPU board and an AD board.)
As above photos, its pin configuration is same as No.4 (J2).(They are replaceable.)
It allows to use analog inputs CH7, CH8 (CH15, CH16 for the second board) by selecting
current/voltage inputs or potentiometer inputs.
Flip the each switches to the right to activate A side (current/voltage), to the left to activate B
side(potentiometer input)
The factory default is as follow,
They had been set A side (current/voltage) for the each switches on the first AD board,
They had been set B side (potentiometer input) for the each switches on the second AD
board.
- 18 -
QT1101-16
No.
7
Parts
Function
Current/voltage selector
switches (SW1 to 8) for Each of the switches selects either voltage or current for analog inputs.
analog inputs
Set each switch to ON for current input or OFF for voltage input. (All of these switches are
defaulted to OFF.)
Analog input terminal
blocks
NOTE:
Use also the above analog input boards when adding analog input channels (AD CH17 to CH32).
However, there is not enough space to set the boards in CPU chassis. Make enough configuration space for them.
Terminal Block
First Board
Second Board
CH. 1
2
3
4
5
6
This part is
not used
CH. 9
10
11
12
13
14
15A
16A
15B
16B
- 19 -
QT1101-16
2.4.1
24V
Current/voltage
selector switch
24V
To AD converter circuit
Input
Filter
250
Circuit
AG
CAUTION
NOTE:
The switch is set to ON before shipment from the factory. (Current type signal source)
- 20 -
QT1101-16
2.4.2
The analog input channels CH7 and CH8 (on the second AD board, they are CH15 and CH16) can select and use
current/voltage inputs or potentiometer inputs on MYPRO TOUCH.
When the lever of the analog input selector switch marked SW9 on the AD board is moved to A side, CH7 (CH15 for the
second) is set for current/voltage inputs (analog input terminal block CH7A (CH15A) is enabled). When the lever is moved to the
B side, CH7 (CH15) is set for potentiometer inputs (analog input terminal block CH7B (CH15B) is enabled).
For CH8 (CH16 for the second), you can take same way of switching with the selector switch marked SW10 on the AD board
(see NOTE under the table below).
The diagram below shows the A/D converter circuit (internal circuit of MYPRO TOUCH AD board) to schematically depict the
above explanation.
Current/voltage
inputs
CH15A
from analog input
board
AD board
A case of
15CH
A
AD
converter
Potentiometer
inputs
CH15B
from analog input
board
Potentiometer
converter circuit
Integrated
circuit
Analog input
selector switch
SW9
Selection of signal Source Type for Channel 15 (in the case for low-stage slide valve position)
Input Source
Connection
SW7
switch position
on AD board
SW9
switch position
on AD board
Potentiometer
Any position
(ON and OFF)
ON
ON
OFF
NOTE:
The above table also applies to selection of analog input type for channel 16 if channel number 15 is read as 16, switch
number SW7 of the AD board as SW8, and switch number SW9 as SW10.
CAUTION
- 21 -
QT1101-16
2.5
2.5.1
* This DI/O board is only for AC (alternating current) load. It is not possible to use it for DC (direct current) load.
1
3
MT-DIOA-01
4
5
6
7
8
9
5
2
Name
Function
On the MT-DIOA-01 board, DI/O CH1 to CH10 are assigned for digital outputs.
On the MT-DIOA-01 board, DI/O CH11 to CH16 are assigned for digital inputs.
TNR
(ceramic variable resister)
CP
(circuit protector)
WARNING
9
- 22 -
QT1101-16
2.5.2
* This DI/O board is only for DC (direct current) load. It is not possible to use it for AC (alternating current) load.
1
3
MT-DIOA-DC01
4
5
6
7
8
9
5
2
Name
DI/O(6/10)board connector
Function
On the MT-DIOA-01 board, DI/O CH1 to CH10 are assigned for digital outputs.
5
6
On the MT-DIOA-01 board, DI/O CH11 to CH16 are assigned for digital inputs.
TNR
(ceramic variable resister)
CP
(circuit protector)
It allows to keep the continuity between ground (terminal) and the printed circuit board.
WARNING
- 23 -
QT1101-16
2.6
Parts
DC24V power supply
connector
(J2)
DA board connector
(J1)
Function
It is used to supply DC24V from switching power supply to extension DA board.
(Use plugs PC4/3-ST-7.62 for connection.)
It is used to connect an extension DA board to the CPU board.
(Use harnessMT-HCPDA-0100-U between CPU board and an extension DA board for
connection.)
It is used to connect analog output (DC 4 to 20mA) wires.
(Use plugs IC2.5/3-ST-5.08 for connection.)
CAUTION
You cannot select each setting using analog outputs, without installation of extension analog output
board.
Install extension output board before the setting using analog outputs.
- 24 -
QT1101-16
2.7
2.7.1
* This DI/O board is only for AC (alternating current) load. It is not possible to use it for DC (direct current) load.
DI/O (0/4) board MT-DIO4-01 + DI/O (0/4) driver board REF-MCS200-SO3
DI/O (2/2) board MT-DIO2-01 + DI/O (2/2) driver board REF-MCS200-SC23
For 4 outputs : MT-DIO4-01
3
4
6
5
7
8
9
2
DI/O (0/4) driver board
: REF-MCS200-SO3
: REF-MCS200-SC23
Parts
4, 5
TNR
(ceramic variable resister))
CP
(Circuit protector)
Function
It is used to connect an extension DI/O board to the CPU board.
(Use harness MT-HEDIO-0100-U between the CPU board and an extension DI/O board
for connection.)
It is used for connection of digital input/output wires.
Terminal 1A and1B correspond to DI/O CH1 and Terminal 4A and 4B correspond to DI/O
CH4.
It indicates whether digital input/output is ON or OFF.(Lighting means ON, no light
means OFF)
LED1 corresponds to DI/O CH1 and LED 4 corresponds to DI/O CH 4
On the MT-DIO4-01 board, DI/O CH1 to CH4 are assigned for digital outputs.
On the MT-DIO2-01 board, DI/O CH1 to CH2 are assigned for digital outputs and
DI/O CH3 to CH4 are assigned for digital inputs
Solid state reply(SSR)
: G3MC-202P-VD, DC12V
(Output applicable load is AC 100 to 240V, 2A)
It is provided to protect contacts of the relays.
It is used for overcurrent protection parts of relay.
It shuts down the outputs when the current, which is over 2A, flows to the relay contact.
At the time, white knob of circuit protector will comes up slightly.
At first, eliminate the over current and press into the white knob to rest.
It allows to keep continuity between ground (terminal) and the printed circuit board.
FG(frame ground)
terminal
CAUTION
Make sure to check the continuity of the FG terminal to ground (terminal); If it
is not enough, the digital input/output board does not work normally.
- 25 -
QT1101-16
2.7.2
Option:only DC load
* This DI/O board is only for DC (direct current) load. It is not possible to use it for AC (alternating current) load.
DI/O (0/4) board MT-DIO4-DC01 + DI/O (0/4) driver board REF-MCS200-SO3 (The driver board is the same for the AC load.)
DI/O (2/2) board MT-DIO2-DC01 + DI/O (2/2) driver board REF-MCS200-SC23 (The driver board is the same for the AC load.)
For 4 outputs : MT-DIO4-DC01
3
4
6
5
7
8
9
2
DI/O (0/4) driver board
: REF-MCS200-SO3
: REF-MCS200-SC23
Parts
DI/O board connector
4, 5
Function
It is used to connect an extension DI/O board to the CPU board.
(Use harness MT-HEDIO-0100-U between the CPU board and an extension DI/O board
for connection.)
It is used for connection of digital input/output wires.
Terminal 1A and1B correspond to DI/O CH1 and Terminal 4A and 4B correspond to DI/O
CH4.
It indicates whether digital input/output is ON or OFF.(Lighting means ON, no light
means OFF)
LED1 corresponds to DI/O CH1 and LED 4 corresponds to DI/O CH 4
On the MT-DIO4-01 board, DI/O CH1 to CH4 are assigned for digital outputs.
On the MT-DIO2-01 board, DI/O CH1 to CH2 are assigned for digital outputs and
DI/O CH3 to CH4 are assigned for digital inputs
Solid state reply(SSR)
: G3DZ-DZ02P, DC12V
(Output applicable load is DC 5 to 24V, 2A)
TNR
(ceramic variable resister))
CP
(Circuit protector)
FG(frame ground)
terminal
CAUTION
Make sure to check the continuity of the FG terminal to ground (terminal); If it
is not enough, the digital input/output board does not work normally.
- 26 -
QT1101-16
Display Screens
MYPRO TOUCH has two types of status display screen: the Main Graphic Screen (Graphic View) and Main Status Screen
(Top Screen). You can switch these screens depending on which operation you would like to monitor.
3.1.1
In these two screens, the indicated items are represented using the acronyms and abbreviations shown in the following tables.
The tables also show the channel numbers for analog and digital inputs and outputs. For digital input/output channel numbers,
their sign in the drawings are also shown. (As for the connection diagram, see the end of this manual.)
Full Spelling
SP
DP
SUCTION PRESSURE
DISCHARGE PRESSURE
AI 1
AI 2
OP
AI 3
AFP
AI 4
BFP
AI 4
ST
SUCTION TEMPERATURE
AI 5
DT
DISCHARGE TEMPERATURE
AI 6
OT
AI 7
OS
AI 8
AFFP
AI 8
IP
INTERMEDIATE PRESSURE
AI 9
IT
INTERMEDIATE TEMPERTURE
AI10
SDP
AI11 or AI22
LVL
LIQUID LEVEL
AI11
MA
AI12
EBT
AI13
LBT
AI14
LSV
AI15
HSV
AI16
SSP
AI16 or AI19
SVOP
AI16
PSV
AI16
CGP1
AI17
CGT1
AI18
RLD
AI20
CGP2
AI23
CGT2
AI24
OPT1
Vacant channels
of AI8, AI9, AI10, AI11, AI13, AI14,AI17 to AI32
OPT2
Vacant channels
of AI8, AI9, AI10, AI11, AI13, AI14,AI17 to AI32
OPT3
Vacant channels
of AI8, AI9, AI10, AI11, AI13, AI14,AI17 to AI32
OPT4
Vacant channels
of AI8, AI9, AI10, AI11, AI13, AI14,AI17 to AI32
- 27 -
QT1101-16
Digital input/output
Acronym
Full Spelling
DI/O
No.
Drawing Sign
COMP
COMPRESSOR
DO
Y0
OILP
OILPUMP
DO
2 or 21
Y 1 or Y 14
O/P2
OILPUMP2
DO
2 or 21
Y 1 or Y 14
LOAD
FMLD
DO
Y2
UNLD
FMUL
DO
Y3
INJS
DO
5 or 18
Y 4 or Y12
OILH
OIL HEATER
DO
5or7or18
Y4orY6orY12
INJY
DO
6 or 19
Y 5 or Y13
OILR
DO
6 or 7
Y 5 or Y 6
I/CS
DO
7 or 8
Y 6 or Y 7
L->H
DO
Y7
OILF
H->L
DO
Y8
FAIL
FAILURE
DO
10
Y9
EMGC
EMERGENCY STOP
DI
11
XA
MSRB
DI
12
XB
INT1
INTERLOCK-1
DI
13
XC
INT2
INTERLOCK-2
LOCK
DI
14
XD
INT3
INTERLOCK-3
OLVH
DI
15
XE
RMST
DI
16
XF
EVPS
DO
17
Y10
MPLD
DO
17 or 26
Y10 or Y19
EVPY
DO
18
Y11
MPUL
DO
18 or 27
Y11 or Y1A
CHLP
CHILLER PUMP
SVBP
DO
19
Y12
SBYP
HBYP
DO
20
Y13
OILD
I/CY
DO
21
Y14
ALRM
ALARM
DO
22
Y15
HILD
EVS2
DO
23
Y16
LHLD
DO
23 or 29
Y16 or Y1C
HIUL
EVY2
DO
24
Y17
LHUL
DO
24 or 30
Y17 or Y1D
CND1
DO
25
Y18
AUX
AUXILIARY
DO
18 or 25
Y11 or Y18
CND2
DO
26
Y19
CND3
EOR4
DO
27
Y1A
CND4
IJY2
DO
28
Y1B
EOR3
CND5
EVS3
DO
29
Y1C
RDY
READY TO START
- 28 -
QT1101-16
Acronym
Full Spelling
DI/O
EOR2
CND6
EVY3
EOR1
RMLD
EORL
RMUL
EMVL
No.
Drawing Sign
DO
30
Y1D
DI
31
X1E
DI
32
X1F
Virtual analog inputs (derived from real analog inputs through calculation)
Acronym
Full Spelling
ISH
DSH
AI70
D/S
AI71
Vi
CALCULATED Vi
AI72
CRVi
CURRENT Vi
AI73
CAP
COMPRESSOR CAPACITY
AI74
SVP
AI75
ATP
AI76
dOP2
AI77
dFFP
ATT
AI80
CMPS
---
CNDS
---
N.C.
NOT CONNECTED
dOP
dFP
dP
SSH
SSH2
AI65
AI66
AI67
AI68
AI69
AI78
AI79
PID controller
Full Spelling
Controller NO
Function
PID 01/16
PID 02/16
PID 03/16
PID 04/16
PID 05/16
PID 06/16
PID 07/16
LIQUID INJECTION
- 29 -
QT1101-16
PID 08/16
PID 09/16
PID 10/16
PID 11/16
VFD COMPRESSOR
on PRESSURE
PID 12/16
VFD COMPRESSOR
on CHILLER LEAVING TEMPERATURE
PID 13/16
PID 14/16
PID 15/16
LEVEL
Others
Acronym
Acronym
Full Spelling
Full Spelling
A/O
AI
ANALOG OUTPUT
ANALOG INPUT
OIL P.
P.
OIL PUMP
PAGE
C7
CHARACTER BIT 7
PE
EVEN PARITY
C8
CHARACTER BIT 8
PN
NON PARITY
CH.
CHANNEL
PO
ODD PARITY
COMM
COMMUNICATION
PRES.
PRESSURE
COMP.
COMPRESSOR
PRESS.
PRESSURE
CTRL
CONTROL
PV
PROCESS VALUE
D/O
DIGITAL OUTPUT
S1
STOP BIT 1
ECONO.
ECONOMIZER/INTER COOLER
S2
STOP BIT 2
EXP.VALVE
EXPANSION VALVE
SETPT
SET POINT
H.SLIDE VALVE
SH
SUPERHEAT
HI
HIGH
SP
HRS
HOURS
SV
SUCTION PRESSURE
SLIDE VALVE POSITION
or SOLENOID VALVE
I/O
HIGH STAGE
SLIDE VALVE POSITION
INPUT/OUTPUT
INTER
INTERMEDIATE
VFD
L.SLIDE VALVE
W/
WITH
W/O
WITHOUT
HSV
LBT
LO
MV
MVH
MVL
SV
SET VALUE
TEMP
TEMPERATURE
MANIPURATING VALUE
MANIPULATING VALUE
HIGH LIMIT
MANIPULATING VALUE
LOW LIMIT
- 30 -
QT1101-16
3.1.2
The Main Graphic Screen shows the current compressors status using graphics. Gauge indication, colors and icons help you
to check operating conditions of the compressor and alarms intuitively. To select the Main Status Screen (TOP Screen), press
the arrow marks (
<
>
2
1
5
6
7
8
9
Name
Function
ID/security level
display area
It displays current suction, discharge, and differential oil pressure are displayed in gauges.
To switch the Main Status Screen, press the arrow marks ( < , > ) in the right-and left
edge of the screen.
Display for
Compressor status
It displays BATTERY ALARM warning when the RTC backup battery for CPU-Board or the
memory backup battery for touch-panel is discharged.
CAUTION
"TP BATTERY LOW" : Replace the memory backup battery for touch-panel.
"CPU BATTERY" : Replace the RTC backup battery for CPU-Board.
START switch
It is used to start the compressor only when the LOCAL mode (operation control mode) is
selected. It does not work in the REMOTE, COMM, or AUTO STAGE mode
STOP switch
This switch can be used to stop the compressor regardless of the operation mode selected
(see CAUTION below).
You can use this switch to clear an alarm if the compressor has stopped by issuance of an
alarm (FAILURE).
- 31 -
QT1101-16
CAUTION
According to the selection for the OPERATION item in the OPERATION MODE screen, MYPRO TOUCH
automatically goes the following conditions when the STOP switch is pressed on the touch panel of MYPRO
TOUCH.
-
When the LOCAL, REMOTE, or COMM mode (expect the AUTO STAGE mode) has been selected,
pressing the STOP switch causes no change to the operation control mode in the case of the LOCAL
mode. The mode automatically changes to LOCAL in the case of the REMOTE and COMM modes. The
compressor, if it is operating, will then stop after the liquid collecting process. (It remains stopped
thereafter.)
To restart the compressor, simply press the STOP switch if you need not to change the mode from
LOCAL to another, or turn ON the relevant operation control command after changing the mode from
LOCAL to the desired mode.
When the AUTO STAGE mode has been selected, pressing the STOP switch does not cause any
change to the setting for the OPERATION item in the OPERATION MODE screen. On the other hand, the
selection of ENABLE you made for the CONTROL item in the AUTO STAGE screen automatically
changes to DISABLE.
In this case, if the compressor under control is running when the STOP switch is pressed, the compressor
will then stop after completing the liquid collecting process.
Even the STOP switch is pressed on the master station and its CONTROL item setting in the AUTO
STAGE screen is consequently changed to DISABLE, the AUTO STAGE control continues to work on all
the other stations (slave stations).
To recover the AUTO STAGE mode control after pressing the STOP switch, it is necessary (for the case
of the master station and the case of a slave station) to perform the steps below. (Simply pressing the
START key on the station does not recover the automatic staging control.)
1.
2.
There is a screen where the capacity of the compressor (potentiometer) was displayed, too.
J Series
Compound-2
- 32 -
QT1101-16
3.1.3
The Main Status Screen shows the status related to operation of the current compressor unit using letters and numeric values.
To switch the Main Graphic Screen (Graphic View), press the arrow marks ( < , > ) in the right-and left edge of the screen.
[camera] icon
[USB] icon
[HOME] icon
3
[HELP] icon
9
8
10
11
12
[LANGUAGE] icon
13
[BRIGHTNESS] icon
14
16
Name
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Function
It displays the name of controller.
It displays User ID and password security level of current operating.
It displays current date and time.
It displays current operation mode, compressor status, and operation start/stop settings.
It displays the ALARM (miner warning) that issued now and past ALARM (miner warning)
history.
By touching this part (2 histories from the top), the screen will be change to ALARM LOG"
screen and you can check more detailed ALARM (miner warning) history.
It displays the FAILURE (serious warning) that issued now and past FAILURE (serious
warning) history.
By touching this part (2 histories from the bottom), the screen will be change to FAILURE
LOG" screen and you can check more detailed FAILURE (serious warning) history.
It is used only to start the compressor operation when the LOCAL mode (operation control
START switch
mode) is selected.
This switch does not work in the REMOTE, COMM, or AUTO STAGE mode.
This switch can be used to stop the compressor regardless of the operation mode selected
STOP switch
(Refer to 30 page note.).
This switch is used to clear an alarm if the compressor has stopped by issuance of an alarm
CLEAR ALARM switch (FAILURE).
MENU switch
Various function menus are displayed.
Failure log
display area
It displays BATTERY ALARM warning when the RTC backup battery for CPU-Board or the
memory backup battery for touch-panel is discharged.
16
CAUTION
"TP BATTERY LOW" : Replace the memory backup battery for touch-panel.
"CPU BATTERY" : Replace the RTC backup battery for CPU-Board.
- 33 -
QT1101-16
Data Backup Range by the Battery
Backup Battery
for Touch-Panel
Data Item
<< Set Points >>
- PASSWORD
- SET TIME
- LANGUAGE
- TREND GRAPH -> LOGGING PERIOD
- COMMUNICATION SETUP -> TP-COM1 or CPU-COM2
- BRIGHTNESS CONTROL
- OPTION ANALOG INPUT -> NAME
<< Logging Data >>
- TREND GRAPH
- ALARM/FAILURE LOG
- EVENT LOG
Icon
[ USB ] icon
[ HOME ] icon
[camera] icon
[ LOG OFF ] icon
[ LANGUAGE ] icon
[ BRIGHTNESS ] icon
[ SCREEN LOCK ] icon
2.
The brightness of the touch panel is selected and brightness is selected touching in the adjustment bar on it is possible
to do by 16 stages, and the screen.
The left side is dark, and the right side lightens.
(Please adjust brightness referring to SAMPLE VIEW to how to see the screen. )
3.
Please touch the [HOME] icon on the right of the screen when you complete the brilliance control.
- 34 -
QT1101-16
Description
Pressure / Temperature
SV PERCENTAGE
Calculated Vi
CUT IN
Pressure
(Operation start setpoint) or temperature
CUT OUT
Pressure
(Operation stop setpoint) or temperature
STOP
ANTI CYCLE
AUTO STOP
CUT IN
SYSTEM START
COMP. STATE
(state of compressor)
CUT OUT
PUMP OUT
REMOTE
OPERATION MODE
-ON
-OFF
-ON
-OFF
-ON
COMM
STAGE
RUN
LOCAL
Compressor is stopped.
Compressor is in anti-cycle state.
(ANTI CYCLE/INTERVAL remainder time display)
Compressor is automatically stopped.
Operation sequence of compressor is started.
(CUT IN DELAY remainder time display)
System is being activated.
(SYSTEM START DELAY remainder time display)
-OFF
-ON
-OFF
TIMER
(remainder time)
The remainder time timing it at the start delay time and the anti cycle
time, etc. is displayed.
Running time that had been multiplied after "0 clear" when compressor
was overhauled
- 35 -
QT1101-16
CONTROLS Screen
This screen displays the current states of the capacity control, Each expansion valve control.
Description
Pressure
or temperature
%
rpm / Hz
%
%
It indicates the current set value for capacity control. This item also indicates
new setting resulting of switching/changing, which are made at SCHEDULE
or COMM.
It indicates calculated value currently used by the capacity controller.
Revolution that corresponds to the manipulating value is indicated for a
variable frequency drive (VFD) compressor.
It indicates calculated value currently used by the Economizer/Intercooler
Expansion Valve controller.
It indicates calculated value currently used by the Chiller Expansion Valve
controller.
(SuperHeat Target, Pressure Target, Temperature Target)
LOAD
UNLOAD
STATE
(Capacity control state)
Moreover, when the capacity control limiter operates in the LIMIT display part in the upper part of the screen, it displays it as
follows.
LIMIT
UNLOAD
MA
(Motor amperage limiter)
DP
(Discharge pressure limiter)
SP
(Suction pressure limiter)
IP
(Intermediate pressure limiter)
LIMIT
UNLOAD
LIMIT
UNLOAD
LIMIT
UNLOAD
NOTE:
- If a limiter is activated, the capacity control is limited even when the control target pressure or temperature is higher than the
capacity control set value (SETPOINT).
- When a limiter is activated, words LIMIT and UNLOAD are displayed in white. When the limiter is deactivated, they are
displayed in gray.
- To use or not to use of IP (Intermediate pressure limiter) results from the setting of Configuration ICON.
- 36 -
QT1101-16
MAIN PV Screen
This screen displays various process values and other analog input data.
The displayed value can be selected from the [SETTING] icon on the PV CHOICE SETTING screen. (Up to 18 points. )
Description
Item
Description
SP
DP
OP
AFP
( CGP2 )
( CGT2 )
( BFP )
ST
DT
OT
( CGP1 )
( CGT1 )
( RLD )
dOP
dFP
( dP )
SSH
OS
( AFFP )
( ISH )
( IP )
DSH
( IT )
D/S
( Vi )
Calculated Vi at AI-72
( SDP )
( LVL )
( CRVi )
Current Vi at AI-73
CAP
( EBT )
SVP
( LBT )
MA
( ATP )
LSV
( dOP2 )
( HSV )
( SSH2 )
( SSP )
( dFFP )
( ATT )
( SVOP )
( PSV )
( CMPS )
( CNDS )
( OPT1 )
( OPT2 )
( OPT3 )
( OPT4 )
CAUTION
The setting is maintained in entering an off-line screen of the power supply determination and the touch
panel when PV displayed on the PV CHOICE SETTING screen is selecting set, and when the program of
the touch panel is updated, the setting is forgotten.
(When the program of CPU is updated or CPU is reset, what has been displayed according to the setting
up to now might not be displayed. )
In that case, can confirm the display of MAIN PV sorry to trouble you, but when update the program, and
have be the repeated setting on the PV CHOICE SETTING screen from the tool icon in upper right of
MAIN PV.
- 37 -
QT1101-16
NOTE:
- In the above table, AI-xx indicates an analog input channel number. After AI-65, virtual analog values are generated through
calculation inside MYPRO TOUCH and used as inputs. "Not Parentheses ( ) " are initialization.
- As for OPT1-OPT4, the display part has been limited. (It is possible to select and to display it in 15-18.)
- The following virtual input values are derived from the associated process value as follows:
dFP
dOP
dP
differential Pressure,
dOP2
(For the method for selecting options, see 3.3 System Configuration).)
with OIL PUMP
OIL FEED TYPE
SYSTEM CONFIG.
SINGLE
SINGLE ECONOMIZER w/o SENSOR
SINGLE ECONOMIZER w/ SENSOR
COMPOUND-1
COMPOUND-2
UD-Vi
400 Series
J Series
J ECONOMIZER w/o SENSOR
J ECONOMIZER w/ SENSOR
FM160 Series
FM160 ECONOMIZER w/o SENSOR
FM160 ECONOMIZER w/ SENSOR
FULL
PRE
PARTIAL
AUTO
LUBE
LUBE
LUBE
LUBE
dFP
dOP
dP
dOP2
DP-AFP
BFP-OP
OP-DP
AFP-SP
BFP-SP
DP-AFP
BFP-OP
OP-DP
AFP-IP
BFP-IP
DP-AFP
BFP-OP
OP-DP
AFP-IP
BFP-IP
DP-AFP
BFP-OP
OP-DP
AFP-SP
BFP-SP
DP-AFP
OP-DP
AFP-SP
SVOP-DP
DP-AFP
OP-DP
DP-OP
DP-AFP
OILP ON : OP-DP
DP-OP
BFP-OP
OP-SP
OILP ON : OP-DP
OILP OFF : OP-SP
BFP-SP
PRE
PARTIAL
AUTO
dFP
dOP
dP
dOP2
LUBE
LUBE
LUBE
LUBE
SINGLE
SINGLE ECONOMIZER w/o SENSOR
SINGLE ECONOMIZER w/ SENSOR
DP-AFP
BFP-OP
OP-SP
DP-OP
AFP-SP
BFP-SP
COMPOUND-1
COMPOUND-2
UD-Vi
400 Series
J Series
J ECONOMIZER w/o SENSOR
J ECONOMIZER w/ SENSOR
DP-AFP
DP-OP
OP-SP
FM160 Series
FM160 ECONOMIZER w/o SENSOR
FM160 ECONOMIZER w/ SENSOR
BFP-OP
OP-SP
- 38 -
QT1101-16
Suction SuperHeat 2
SYSTEM CONIFG.
CGP1 SENSOR
CGT1 SENSOR
2-MOTORIZED
VALVES
2-MOTORIZED
VALVES
Except
2-MOTORIZED
VALVES
Except
2-MOTORIZED
VALVES
---
SSH
= ST - t(CGP1)
SSH
w/ SP LIMIT
SP
---
SSH
= ST - t(SP)
SSH
w/ LBT LIMIT
SSH
= CGT1 - t(SP)
---
1 : SSH
= CGT1 - t(CGP1)
SSH
= CGT1 - t(CGP1) 2 : SSH2
= CGT2 - t(CGP2)
---
SSH
= CGT1 - t(SP)
---
1 : SSH
= CGT1 - t(CGP1)
SSH
= CGT1 - t(CGP1) 2 : SSH2
= CGT2 - t(CGP2)
SP
---
SP
---
---
SSH
= ST - t(CGP1)
---
SSH
= CGT1 - t(SP)
---
LBT
---
LBT
---
LBT
---
SSH
= ST - t(SP)
---
SSH
= ST - t(CGP1)
---
SSH
= CGT1 - t(SP)
---
SP
---
SP
---
SP
---
SP
LBT
---
LBT
---
LBT
---
LBT
SSH
= ST - t(SP)
SSH
= ST - t(SP)
---
CGP1 -> NO
CGT1 -> YES
---
Control
SSH ONLY
SSH
= ST - t(CGP1)
Expansion Valve
Kind
2-MOTORIZED
VALVES
Except
2-MOTORIZED
VALVES
CGP1 -> NO
CGT1 -> NO
SSH
w/ SP&LBT LIMIT
2-MOTORIZED
VALVES
Suction SuperHeat
SSH2
Except
2-MOTORIZED
VALVES
SSH
1 : CGP1
2 : CGP2
SP
1 : SSH
= CGT1 - t(CGP1)
SSH
= CGT1 - t(CGP1) 2 : SSH2
= CGT2 - t(CGP2)
LBT
LBT
1 : SSH
= CGT1 - t(CGP1)
SSH
= CGT1 - t(CGP1) 2 : SSH2
= CGT2 - t(CGP2)
1 : CGP1
2 : CGP2
LBT
In the case of display C, unit of superheat has adopted K (Kelvin). (In the case of F, it displays in F.)
When 'MAIN PV' frame is pushed one second or longer, 'PV MONITOR' screen is displayed.
- 39 -
QT1101-16
3.1.4
Function Icon
If you touch each function icon, the screen that shown below
screen or the list menu of selection (titles of the screen) will be
displayed.
However, you need displayable (enable to display) user ID and
password to use the function icons.
Graph Screen
- 40 -
QT1101-16
3.1.5
NO
Top Screen
System Configuration
Window
YES
Graphic View
Graphic View 2
Staring Sequence
Stopping Sequence
TOP SCR
System Configuration
System Details
No initialization
Parameter Clear
Config.&Setting
Import/Export
- 41 -
QT1101-16
SETTING ICON (Adjustment of the system)
Setting ICON
( No Password )
Password ICON
Calibration ICON
( Password Lv.1 )
( Password Lv.2 )
( Password Lv.1 )
Set Time
Password
Calibration Menu
Analog Output
Analog Input
Analog Input
DI/O Status
Adjustment 1/2
Adjustment 2/2
Assignment
- 42 -
QT1101-16
ALARM/FAILURE ICON (Alarm of the system)
Alarm/Failure ICON
( No Password )
( No Password )
( No Password )
( No Password )
LIMITS ICON
( Password Lv.1 )
Alarm Log
Failure Log
Event Log
Limits 1/10
Limits 2/10
Limits 3/10
Limits 4/10
Limits 5/10
(Unchangeable
(Unchangeable
(Unchangeable
(Unchangeable
(Unchangeable
OEM Limits)
OEM Limits)
OEM Limits)
OEM Limits)
OEM Limits)
Limits 6/10
Limits 7/10
Limits 8/10
Limits 9/10
Limits 10/10
(Unchangeable
(Option A/I)
(Option A/I)
(Range Over)
(Range Over)
OEM Limits)
- 43 -
QT1101-16
CONTROL SUMMARY ICON (System operation)
(1)Set Points
Operation Mode
(6)DI/O STATUS
(7)Other Setpoints
(Anti Cycle)
(9)Economizer/Intercooler SV
(10)Auto Vi Control
(1)
(2)
Set Points
(4)
Scheduler
(5)
(3)
Capacity Control
Capacity Control
(LBT)
(6)
VFD Compressor
VFD Compressor
(LBT)
(7)
DI/O Status
Other Setpoints
- Anti Cycle
- Starting Bypass SV
(8)
(9)
(10)
- Oil Heater
- Seal Protection
- Evaporator Oil Return
High Stage
Economizer/Intercooler SV
Capacity Control
- 44 -
Auto Vi Control
QT1101-16
(11)Liquid Injection Control
(14)Expansion Valve
(7)Other Setpoints
(15)Expansion Valve
(13)Expansion Valve
(LBT) Control
(SSH) Control
(7)Other Setpoints
(7)Other Setpoints
Seal Protection)
(11)
(12)
Condenser Control
Liquid Injection
Oil Cooling Control
(13)
(14)
(15)
Expansion Valve
Expansion Valve
Expansion Valve
(SSH) Control
(LBT) Control
VFD Setup
(17)Level Control
(18)Auto Stage
(19)Communication Setup
(16)
(17)
(18)
Level Control
(19)
Auto Stage
- 45 -
Communication Setup
QT1101-16
GRAPH ICON (Diagnosis of the system)
Graph
ICON
( No Password )
Trend Graph
Wide Range
Normal Range
Trend Graph
1/2 to 2/2
1/2 to 2/2
( Password Lv.2 )
- 46 -
QT1101-16
MONITOR ICON (Verifying of the system)
Monitor ICON
( NO Password )
Version ICON
( No Password )
( No Password )
( Password Lv.2 )
Device Monitor
Counter ICON
Assignment ICON
( No Password )
( No Password )
( Password Lv.1 )
Counter
Assignment
System Overview
(Unchangeable)
Display Only
- 47 -
QT1101-16
3.2
Operation Method
3.2.1
Password
2.
3.
LOG ON
4.
- 48 -
QT1101-16
Security Levels are set for passwords.
Security Level
ID (default)
Password (default)
XYZ
2222
ABC
1111
CAUTION
To operate MYPRO TOUCH system properly, manage the user ID and the password with care.
An administrator should be chosen to manage the user ID and the password, and control them tightly.
Password category
Administrator Level : Level-2 (LogOff is Required on the Top Screen at the Graphic View for the invalidation. )
Password
Device Monitor
File Manager
System Configuration
System Details
A/I Scaling
Parameter Clear
User Level : Level-1 (Required LogOff on the Top Screen at the Graphic View for the invalidation.)
Top Screen (changing)
Graphic View (changing)
[Control Summary]( changing)
VFD Setup
Auto Vi
Capacity Control
Economizer/Intercooler SV
Condenser Control
Level Control
[Setting]
A/O Assignment
Set Time
A/I Adjustment
Option A/I
No password
Top Screen
Graphic View
DI/O Status
AD I /O Assignment
Alarm Log
Failure Log
Event Log
[Monitor]
[Graph]
Trend Graph
- 49 -
(Memo Window)
QT1101-16
3.2.2
3.2.3
Numerical entry
The settable items are displayed with a frame (no unit) like
below figure.
you need.
need to change.
Note:
cannot select.
If you select the item, it looks like you can complete the
pressure.
option.
- 50 -
QT1101-16
3.3
Parameter Clear
System Details
Config.&Setting Import/Export
(5) It can be capture (hard copy) in the automatic operation as for all screens.
Auto Capture
3.3.1
Initialization of the set point is the first step after the introduction of
MYPRO TOUCH system.
Initializations of each control setting points (return to factory default)
and system set-up are required.
System Configuration screen allows the initializations.
On the screen, compressor operating is not available because
MYPRO TOUCH system makes compressor control program status
stopping.
Procedure
Press the MYPRO TOUCH System Configuration icon, which is
arranged in Function Icon part under the condition that the MYPRO
TOUCH system is running and the compressor units are stopping
(Configuration ICON)
status.
(Before this step, the password required to be input.)
NOTE : It is not possible to shift to 'SYSTEM CONFIGURATION' at the following.
1.
2.
3.
CAUTION
Setting of each items on EASY SETUP and SYSTEM DETAILS screens should be done properly to
adjust the setting for compressor units.
If there is a difference of the setting between controller and compressor units, the compressor will not
been controlled properly. Additionally, the protective function of the controller will not work.
Make sure to input OFF as an operation command, to avoid unexpected start-up of the compressor
when control program stopped state is canceled (migrating normal booting state).
Before the operation, make sure to check the appropriate setting points on other function , when you
have set or changed the setting items on EASY SETUP or SYSTEM DETAILS screens.
- 51 -
QT1101-16
Below figure is displayed.
(1)PARAMETER CLEAR
(2)SYSTEM DETAILS
(3) ANALOG OUTPUT
ADJUSTMENT
(4)CONFIG.&SETTING
IMPORT/EXPORT
Initialization item
Switch action
PARAMETER CLEAR Control set points return The initializing of the control set points
to initial setting points.
Reset the control set points.
SYSTEM DETAILS
---
---
---
---
ANALOG OUTPUT
ADJUSTMENT
CONFIG. & SETTING
IMPORT/EXPORT
AUTO CAPTURE
CAUTION
The MYPRO TOUCH operation will be momentary-unstable and after that it goes the same condition as
just after power on, when you operate the system reset.
Make sure not to do the system reset while the compressor is running.
Because this state of event adversely affect the devices while it occurs during the operating of
compressors or auxiliaries.
Initialization of the Set points
This will be initialize (bring to default) set points would, you like to
continue? , the execution confirmation message will be displayed
when you touch the
PARAMETER CLEAR
switch. Press
The MYPRO TOUCH initializes and defaults each set point if you
touch INITIALIZE switch. During this initializing, a timer will be
displayed and you cannot operate it.
- 52 -
QT1101-16
3.3.2
CAUTION
When the setting is changed by the following items, a set
all value (The control setting value is included) is
initialized.
- I/O PLATFORM
- COMPRESSOR
Setting Option
Description
* ENGLISH
LANGUAGE
FRENCAIS
FRENCH
DEUTSCH
GERMAN
PORTUGUES
PORTUGUESE
Russian
ESPANOL
SPANISH
JAPANESE
POLISKI
POLISH
TRK
Turkish
Chinese (Traditional)
* NORTH AMERICA
I/O PLATFORM
(Input/output
specification)
EUROPE
European specification
ASIA
Asian specification
SOUTH AMERICA
* SINGLE
COMPRESSOR
(Type)
400 SERIES
SINGLE J
J series compressors
ECONOMIZER W/ SENSOR
FM160
ECONOMIZER W/ SENSOR
- 53 -
QT1101-16
Item
Setting Option
REFRIGERANT
(Type)
Chloradifluoromethane (CHCIF2)
R23
Trifluoromethane (CHF3)
R134a
1,1,2,2-Tetrafluoromethane (C2H2F4)
R404A
Blend of R-125/R-143a/R-134a
R407C
Blend of R-32/R-125/R-134a
R410A
Blend of R-32/R-125
R502
Blend of R-22/R-115
R507A
R-125/R-143a
* R717(NH3)
PRESSURE DISPLAY
(Units of pressure display)
Ammonia(NH3)
R290(PROPANE)
Propane(C3H8)
R744(CO2)
USER DEFINED
MPascal Abs
Mpascal Gauge
Kgf/cm2 Abs
Kgf/cm2 Gauge
bar Abs
bar Gauge
psi Abs
* psi Gauge
kPascal Abs
kPascal Gauge
K
TEMPERATURE DISPLAY
(Units of temperature display)
*
CT SIZE
Description
R22
NOTE: In the table, the setting options marked * are the default settings
- 54 -
Input CT Ratio
QT1101-16
Item
OIL PUMP
(Number of oil
pumps)
OIL PUMP LEAD/LAG *4
* W/ 1-OIL PUMP
Oil pump x 1
W/ 2-OIL PUMPS
Oil pumps x 2
* FULL LUBE
PRE LUBE
OIL FEED TYPE
PARTIAL LUBE
AUTO LUBE
* DP - AFP
dFP CALCULATION
(Filter differential pressure calculation
method)
Description
BFP - OP
(Fix in FM160. )
(It is not possible to select it with J Series or 400 Series. )
DP - OP
* OP - DP
dOP CALCULATION
(Oil differential
pressure calculation method)
OIL RETURN SV
DI15 USE
OP - SP
DP - OP
* NOT USE
USE
* YES
NO
NOT USE
Not Use
* INTERLOCK-3
Use as INTERLOCK-3
BYPASS
(Bypass control)
* NO
YES
Use by priority
YES
* NO
* NOT USE
NOT USE
NOTE: In the table, the setting options marked * are the default settings
- 55 -
QT1101-16
Setting Option
* NOT USE
2UNITS - 8UNITS
* NOT USE
USE
* NOT USE
USE
* NOT USE
AUTO Vi CONTROL
Description
NOT USE
USE D/O17,18,19,23,24(UD-V)
USE D/O26,27,28,29,30(UD-V)
USE J SERIES
* NOT USE
REMOTE CAPACITY CONTROL
REMOTE DIGITAL
REMOTE ANALOG
* NOT USE
NOT USE
USE
* NOT USE
LEVEL CONTROL
(Chiller leaving temperature control)
NOT USE
REVERSE
DIRECT
NOTE: In the table, the setting options marked * are the default settings
CAUTION
Please set a setpoint appropriately on the inverter side at the lowest rotational speed, the maximum
speed, the start frequency, the acceleration time, the deceleration time, and analog input filter time
constant, when the VFD function is used.
- 56 -
QT1101-16
Setting Option
Description
* DISABLE
CONDENSER CONTROL
NOT USE
VFD ONLY
VFD + 2 STEPS
VFD + 3 STEPS
VFD + 5 STEPS
CONDENSER
CONTROL TARGET
CONDENSER
CONTROL METHOD
* DISABLE
LIQUID INJECTION
OIL COOLING CONTROL
CONTROL TARGET
ECONOMIZER/INTERCOOLER
EXPANSION VALVE CONTROL
ECONIMIZER/INTERCOOLER
LIQUID SUPPLY CONTROL
NOT USE
NONE/THERMAL EXPANSION
YOSAKU 1-VALVE
YOSAKU 2-VALVES
* DISCHARGE TEMPERATURE
DISCHARGE SUPERHEAT
* NOT USE
NOT USE
USE
* LSV & SP
HSV & IP
NONE/THERMAL EXPANSION
EXPANSION VALVES
(Type)
* YOSAKU
* NOT USE
USE
* NOT USE
NOT USE
USE
USE
NOTE: In the table, the setting options marked * are the default settings
LIQUID INJECTION OIL COOLING CONTROL cannot be selected for "I/O PLATFORM -> North America, Asia, South America"
and "COMPRESSOR -> COMPOUND-2".
- 57 -
QT1101-16
Setting Option
* NOT USE
Description
NOT USE
USE
USE
* 1
1 valve
2 valves
3 valves
NONE/THERMAL EXPANSION
YOSAKU 1-VALVE
YOSAKU 2-VALVES
EXPANSION VALVES
(Type)
YOSAKU 3-VALVES
* MOTORIZED CONTROL VALVE
2-MOTORIZED CONTROL VALVES
* SSH ONLY
CHILLER GAS
PRESSURE
SENSOR
CHILLER GAS
TEMPERATURE
SENSOR
* NO
None
YES
(CGP1 is displayed.)
* NO
None
YES
(CGT1 is displayed.)
* NO
* NOT USE
SSH W/ SP LIMIT
EXPANSION VALVE
CONTROL
(Control method of
chiller expansion valve)
None
(EBT is displayed.)
None
YES
(LBT is displayed.)
USE
* NOT USE
AUTO START/STOP
CONTINUOUS
* NOT USE
Not Use
- 58 -
1-SolenoidValve
with Float Level Switch(Filled OFF)
1-SolenoidValve
with Float Level Switch(Filled ON)
1-MotorizedValve 2-SolenoidValve
without Level Switch
QT1101-16
Item
Setting Option
1MV 2SV W/
1MV 2SV W/
1MV 2SV W/
1MV 2SV W/
Description
1-MotorizedValve 2-SolenoidValve
LEVEL SWITCH(FILLED OFF)
with Level Switch(Filled OFF)
1-MotorizedValve 2-SolenoidValve
LEVEL SWITCH(FILLED ON)
with Level Switch(Filled ON)
1-MotorizedValve 2-SolenoidValve
FLOAT LEVEL SWITCH(FILLED OFF)
with Float Level Switch(Filled OFF)
1-MotorizedValve 2-SolenoidValve
FLOAT LEVEL SWITCH(FILLED ON)
with Float Level Switch(Filled ON)
NOTE: In the table, the setting options marked * are the default settings
OPARATION MODE
RESTORE ON POWER UP
ALARM RESET
ALARM OUTPUT
Setting Option
Change to LOCAL MODE
* Keep Current MODE
Change to LOCAL STOP
* AUTO RESET
MANUAL RESET
NO
* YES
Alarm is output.
* NORMAL OPEN
NORMAL CLOSE
CONTROL TARGET
(CAPACITY CONTROL)
Description
(LTB is displayed)
NOTE: In the table, the setting options marked * are the default settings
- 59 -
QT1101-16
3.3.3
This screen allows you to adjust the offset value for analog outputs.
Description
Displays the current output (in %) with offset value incorporated.
The actual output values are created by adding the calculated analog output values to the offset
values.( Any values up to 10.0 can be set for LOW and HIGH offset values.)
If the output values are too small over the entire range, enter positive numbers as both the LOW and HIGH offset values. Enter
negative numbers in the opposite case.
Only for the SYSTEM CONFIGURATION screen, it becomes possible to enter a value in the OUT brackets (indicating the
current output percentage) to make the value be output as an actual output.
- 60 -
QT1101-16
3.3.4
The screen will be switched to Right Figure, if you touch Config. &
Setting Import/Export icon.
On this screen, you are allowed to read set points as CSV file, also
allowed to read and write using USB flash memory.
(1)
(2)
(3)
(4)
2. Data Transfer
- 61 -
QT1101-16
3. Data Validation in the USB memory
Touch DISP switch to open the file manager. Then, you are
allowed to check the data validation in the USB memory.
Description
Countermeasure
4096
No file No.
12288
16384
No external storage
The external storage has not been inserted in the - Insert the external storage in the indicator.
indicator or SD card cover is opened.
- Close the SD card cover.
20480
Read error
24576
Write error
Failed the writing to external storage when the - Check if there is enough space in the external
data is transferred from the connected equipment storage.
to the external storage or there is no free space. - Check if the external storage has no damage.
The SD card is write protected.
- Awake the write-protect of the SD card.
28672
SD card error
/USB storage error
49152
53248
CAUTION
Please do not pull out the USB flash memory between until completing transmit.
Please do not store it excluding data necessary for writing a set value (Import) in the USB flash memory
used for MYPRO TOUCH.
(It doesn't assume the responsibility about the damage of the file etc. at all. )
When prescribed folder (file) doesn't exist when preserving it in external storage, folder (file) is made
and preserved automatically.
Please copy each folder and preserve it when you preserve the CSV file in PC and other external storage.
When the content, the folder name, and the file name of the CSV file are changed, it is not possible to
read and write it correctly.
A part of data is not read/is not written at the setting and the operating time etc. of each PID controller.
Please confirm a set value before it begins to system running when you copy a set value.
Operate with care when you operate the set points file.
Delete the file with special attention. Once you delete the file, you cannot restore the file anymore.
(Basically, there is no need to delete the file.)
- 62 -
QT1101-16
3.4
(Setting ICON)
The describing of the icons is for the setting method of the trial and readjustment.
(1) SET TIME
(2) PASSWORD
(3) CALIBRATION
It allows to set the optional analog inputs, which apply unused vacant
channels.
- 63 -
QT1101-16
3.4.1
Item
MONTH
Description
Enter the number for current month.
(1 for January, 2 for February, and so on)
SET DAY
TIME YEAR
HOUR
MINUTE
CAUTION
MYPRO TOUCH system time may cause the clock error ' 65 seconds/month ' on the condition that no
power distribution.
While in use, the clock error ' - 380~ +90 seconds/month ' may be caused by the temperature or the usage
period.
Especially if you use the function of schedule operation or data collection, check the difference with
the standard time (the interaction with the touch panel and MYPRO TOUCH CPU) with care, and make a
regular setting of the exact time.
3.4.2
PASSWORD Screen
This screen allows you to change the previously registered user ID and
password.
When it touches PASSWORD ICON, it moves to the screen in a right
picture.
The password used with the indicator can be changed on this screen.
The user can set it up to five in the maximum, Two or more users can
set the security level 1 and 2.
(User ID cannot overlap.)
1. Confirmation of SD card
Please confirm that it is in the state that the SD card can be used.
CAUTION
When the user ID / password is changed, user ID / password registered before becomes invalid.
Please register user ID / password of security level 2,
when you change the user ID / password because initialized user ID / password becomes invalid, too.
If the password is not registered, it is not possible to move from the PASSWORD screen.
To operate MYPRO TOUCH system properly, manage the user ID and the password with care.
An administrator should be chosen to manage the user ID and the password, and control them tightly.
- 64 -
QT1101-16
2. Input of change matter
Please input the security level, ID, and the password respectively.
The security level can set only "1" or "2".
ID must be composed of 8 characters in the alphanumeric
character.
The password must be composed of 4 characters in the
alphanumeric character.
0011h
0012h
0020h
No SD card
0021h
SD card Error
0101h
0104h
0108h
0110h
0111h
Write Complete
1 to 3
Reserved
No External storage
6 to 7
Reserved
10
11
12
13
Mode Error
14
4. Change complete
When the setting is completed, it is displayed as shown in a right
picture.
Please shut Window touching OK.
- 65 -
QT1101-16
3.4.3
CALIBRATION Icon
- 66 -
QT1101-16
: AI 01 ~ AI 32
: AI 65 ~ AI 80
: PID 1 ~ 15 SV
: PID 1 ~ 15 MV
[ Input Method ]
1.
2.
3.
4.
5.
NOTE:
In the following table, the assignments for the items in parentheses ( ) are valid if the associated optional inputs are available.
- 67 -
QT1101-16
Item
Description
DIRECT
REVERSE
012 : AI13 ( CHILLER ENTERING TEMPERATURE ) Outputs process value of chiller inlet temperature
ASSIGNMENT
( OPTION */4 )
or PV of optional analog input from AI13.
013 : AI14 ( CHILLER LEAVING TEMPERATURE ) Outputs process value chiller outlet temperature
Process Value
( OPTION */4 )
or PV of optional analog input at AI14.
of Analog inputs
014 : AI15 (LOW STAGE) SLIDE VALVE POSITION Outputs process value of low-stage capacity at AI15
015 : AI16 ((HIGH STAGE) SLIDE VALVE POSITION)
Outputs Process value of high-stage slide valve position, slide valve
( SLIDE VALVE OIL PRESSURE )
oil feed pressure, system suction pressure, or optional analog input
( SYSTEM SUCTION PRESSURE )
at AI16.
( OPTION */4 )
016 : AI17 ( CHILLER LEAVING GAS PRESS. )
019 : AI20
( REMOTE CAPACITY CONTROL TARGET )
- 68 -
QT1101-16
item
Description
075 : AI76
( AUTO STAGE TARGET PRESSURE )
076 : AI77
( OIL DEFFERENTIAL PRESSURE2 )
Virtual analog
inputs
077 : AI78 ( SUCTION SUPERHEAT2 )
(Arithmetic value)
078 to 079 : INVALID ID
081 : PID 01/16 SV
083 : PID 01/16 MV
097 : PID 02/16 SV
099 : PID 02/16 MV
113 : PID 03/16 SV
Controller Set
Value
(SV)
or
Controller
Manipulating
Value
(MV)
If the analog output item having been assigned to A/O## is to be reassigned to another
channel, selecting A/O## REPLACEMENT during the setting for the new channel
automatically reassigns the item to the new channel.
- 69 -
QT1101-16
NOTE:
In the following table, INTERLOCK-3 is valid only
when the associated optional function is provided.
item
Description
This item is for setting the limit delay time until the operation confirmation
input at DI-12 (X0B) turns ON after the operation command output at
COMP. MSRB(Starting) DO-01 (Y00) has turned ON during the startup sequence of the
compressor. If the operation confirmation input does not turn ON even
after the limit time, START FAIL alarm is issued.
This item is for setting the limit time for which the operation confirmation
input at DI-12 (X0B) may remain OFF during operation of the compressor.
COMP. MSRB(Running)
If the operation confirmation input remains OFF longer than the limit time,
START FAIL alarm is issued.
This item is for setting the limit delay time until the operation confirmation
input at DI-12 (X0B) turns OFF after the operation command output at
COMP. MSRB(Stopping) DO-01 (Y00) has turned OFF during the shutdown sequence of the
compressor. If the operation confirmation input does not turn off even after
the limit time, START FAIL alarm is issued.
AUXILIARY INPUT
TIMER
INTERLOCK-1
(External input 1)
This item is for setting the limit time for which the signal from external input
1 at DI-13 (X0C) may remain OFF during operation of the compressor
(After turning on the driving confirmation input of DI-12(X0B). ).
If the input signal remains OFF longer than the limit time, Interlock1
Failure alarm is issued.
INTERLOCK-2
(External input 2)
This item is for setting the limit time for which the signal from external input
2 at DI-14 (X0D) may remain OFF after the cooling water pump early
driving time (It is the same as Oil Pump Start Delay) passes (after the oil
pump operation command output at DO-02 (Y01) has turned ON).
If the signal remains OFF even after the limit time, Interlock2 Failure
alarm is issued.
100% LOCK
(100% Running Input)
( INTERLOCK-3 )
(External input 3)
When chiller pump is not used : (the chiller liquid level switch.)
If the signal from external input 3 at DI-15 (X0E) remains OFF longer than
the limit time you set for this item after the cooling water pump early driving
time (It is the same as Oil Pump Start Delay) passes (after the oil pump
operation command output at DO-02 (Y01) has turned ON), then
Interlock3 Failure alarm is issued.
When chiller pump is used : (the chiller water supply warning.)
If the signal from external input 3 at DI-15 (X0E) remains OFF longer than
the limit time you set for this item after the chiller pump operating
command at DI-19 (Y12) has turned ON, then Interlock3 Failure alarm
is issued.
The DI-15(X0E) oil level switch input is generated while driving the
compressor and when the state of turning off continues for 30 seconds
(fixation), "OIL LEVEL LOW" warning is generated.
- 70 -
QT1101-16
You can assign a channel numbers of vacant channels to CHANNEL1/4 to 4/4 in the window. (Default values are xxxx,
indicating no assignment.)
The following units can be assigned to the option analog inputs.
Item
Unit
*
SENSOR
*
ALARM and FAILURE
Description
TEMPERATURE
No unit
Temperature sensor
PRESSURE
Pressure sensor
CURRENT
Current sensor
RATE
0.0 - 100.0 %
VIBRATION
Vibrometer sensor
REVOLUTION
Revolutions sensor
FREQUENCY
Frequency
ACCELERATION
NOT USE
Acceleration sensor
No ALARM and FAILURE are assigned
LOW
HIGH
Low and High ALARM, or Low and High FAILURE are assigned
NO UNIT
NOTE:
Following types of ALARM (minor warning) or FAILURE (serious warning) are selectable for the assigned optional analog input
item. For the method, see Section 3.5.5 LIMITS 4/4 screen.
NOTE: In the table, the setting options marked * are the default settings
- 71 -
QT1101-16
WARNING
Setup operation in this SLIDE VALVE SETUP screen involves actual operation of the oil pump. Confirm the
safety in the compressor unit area before pressing the switches.
NOTE: Touching the HOME icon at any time can cancel the setup procedure halfway.
After an automatic correction is completed, it is possible to fine-tune it manually by 'ANALOG INPUT ADJUSTMENT' in the next
paragraph.
Because the adjustment value is input after it corrects it automatically, the numerical value is fine-tuned.
- 72 -
QT1101-16
Setup Method
The setup method in this screen is different depending on the compressor type. Use the appropriate one of the following 4
different methods.
a
Single-stage compressors
(Single-stage compressors except compressors with an automatic Vi adjustment function and J-Series compressors and
two-stage compressors without a function for detecting the high-stage slide valve position)
1.
Touch
NEXT
3.
CALIBRATION function.
valve)
2.
position (0%).
DO-02(Y01) : Oil pump output turns ON
- 73 -
QT1101-16
b
Two-stage compressors
(when COMPOUND-2 (2016 & HIGHER) has been selected for the COMPRESSOR item in the SYSTEM SETUP screen)
1. Touch
NEXT
CALIBRATION function.
NEXT
MINIMUM value.
MINIMUM value.
NOTE : The processing does not advance to the next step
unless the SLIDE VALVE Location value at this time is
larger than the value at the time of the high stage SLIDE
VALVE MINIMUM value in the above step.
larger than the value at the time of the low stage SLIDE
- 74 -
QT1101-16
c
(When SINGLE UD-V (Variable Vi) has been selected for COMPRESSOR item in the SYSTEM SETUP screen)
1.
Touch
NEXT
CALIBRATION function.
NEXT switch to
2.
step.
3.
6.
port.
position.
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QT1101-16
9.
7.
on
the
CONFIGURATION
8.
setting
(SYSTEM
made
in
DETAILS
the
SYSTEM
screen),
the
[MPLD] output
DO-26(Y19)
port.
[MPUL] output
DO-27(Y1A)
DO-28(Y1B)
[LHLD] output
DO-29(Y1C)
[LHUL] output
DO-30(Y1D)
NOTE: Pressing the HOME icon at any time can cancel the setup procedure halfway.
Reference
In UD-V, there is no Vi positional sensor.
Therefore, the Vi position is decided by "Opening and shutting time of Vi slide Solenoid Valve".
The movement is required to be completed to each port at 60 seconds or less (fixation) in MYPRO TOUCH, and do an
appropriate oil pressure adjustment of each Vi slide Solenoid Valve, please.
- 76 -
QT1101-16
d
J Series compressors
(when SINGLE J, SINGLE J ECONOMIZER W/O SENSOR, or SINGLE J ECONOMIZER W/ SENSOR has been selected for
COMPRESSOR in the SYSTEM SETUP screen)
1.
Touch
4.
CALIBRATION.
port to H port.
DO-02(Y01) : [OILP] output turns ON
step.
seconds.
- 77 -
QT1101-16
6.
7.
position.
turn off.
NEXT
NOTE: Pressing the HOME icon at any time can cancel the setup procedure halfway.
Exit screen
- 78 -
QT1101-16
Description
CH. DESCRIPTION
Under this heading, the display shows a list of the items assigned to the individual analog input
channels.
OFFSET
If you enter positive or negative values in the brackets which are corresponding LOW and HIGH
under this heading, MYPRO TOUCH makes scaling after adding these values to actual analog input
data and use them as process value. (see NOTE below) LOW and HIGH values may be up to
50 % of full scale.
FILTER
COEFFICIENT
If you decrease this value, the processing responses more quickly to change in process values but
has more influence of noise and other interferences. The reverse is true when you increase this
value. Any number between 0.00 and 0.99 can be entered.
CHANEL SELECT
Select CH. 1 - 16 or CH. 17 - 32; the items for 16 channels are displayed for each selection.
PROCESS VALUE
Under this heading, values represented in industrial units are indicated. These values reflect the
offset calculation made to the filter coefficient values and scaling.
NOTE:
measurement
range.
To
make
the
values
Minimum value in
sensor range
OFFSET LOW
0%
- 79 -
QT1101-16
LOCAL is selected for the OPERATION item in the OPERATION MODE screen.
The compressor is in a stopped state (the state of operation confirmation input (MSRB) at DI-12 (X0B) is OFF).
NO (disapproval of auto start/stop) is selected for the COMPRESSOR AUTO START/STOP item in the OPERATION
MODE screen.
YES (approval of manual operating) is selected for the D/O TEST OPERATION item in the OPERATION MODE
screen.
(When 'START'(drive of OIL.P operation) has been selected by 'OIL.P MANUAL' item of 'OPERATION MODE' screen, the
lubricating oil pump is driven in the automatic operation.)
NOTE:
When this D/O TEST OPERATION screen is closed, all the states you have changed in this screen are cleared (all digital
outputs are set to OFF).
CAUTION
For the sake of safety, the following design considerations are incorporated:
Only the momentary turning ON of output by the use of the T (TEMPORARY)switch is enable for the
compressor operation command (COMP) output at DO-01 (Y00). (Alternating output with the P
(PARMANENT) switch is impossible.)
If the operation confirmation input (MSRB) at DI-12 (X0B) turns ON while the compressor operation
command output at DO-01 (Y00) is being momentarily turned ON by pressing the T (TEMPORARY)
switch , the compressor operation command output at DO-01 (Y00) automatically turns OFF.
- 80 -
QT1101-16
3.5
of devices)
(Alarm/Failure ICON)
Below icons, mainly show the Alarm/Failure setting method for security of devises.
(1) ALARM LOG
(4) LIMITS
It allows you to set each Alarm/Failure set points. (OEM LIMITS is only for checking.)
It allows you to set the Alarm/Failure set points of OPTION ANALOG INPUT.
It allows you to set the Alarm/Failure set points of sensor RANGE OVER
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QT1101-16
3.5.1
3.5.2
This screen allows you to check the past 100 alarms/failure records,
their names, the dates and times of their issuance.
Both ALARM and FAILURE are logged and displayed.
The alarms/failure history is displayed from latest at the top to the
oldest at the bottom.
The display is overwritten the alarms/failure record beginning with
the chronologically oldest the alarms/failure record, when it
surpasses 100 records.
Whether the alarm has been cleared or is currently active is shown
by different colors.
Display part
Clear Alarm Switch
EMERGENCY STOP
EMERGENCY STOP
EMERGENCY STOP
(Blank)
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QT1101-16
3.5.3
This screen displays the past 100 operation events and digital
input/output change events (event log).
You can track the operations of the compressor and that what types
of control were made in the past.
The event log covers 100 past events such as operation of the
CLEAR ALARM switch and the dates/times of changes of digital
input/output.
Every time a new event occurs when 100 events have been expired,
the previous events will be overwritten with the newly occurring
events.
Mark
Function
DO-01
DO-02
Compressor Start
Oil Pump Start
DI-10
DI-16
DO-19
DO-21
switch
START
switch
STOP
switch
Clear Alarm
Power supply
Power-on
- 83 -
QT1101-16
3.5.4
This
Screen
allows
you
to
set
alarm/failure
set
points
(ALARM/FAILURE). (As for the items, refer the next page, and refer
to "4.3 Type of Alarm/Failure and judgment condition" for the
alarm/failure judgment condition.)
Each alarm/failure set points should be set within the number range
of OEM LIMITS.
There are two sets of alarm/failure set points (#1 and #2).
You can switch for each set that has been preset without changing
each alarm/failure set points.
NOTE :
No ALARM is issued if you set the same value for both FAILURE
Switching of #1 and #2
and ALARM.
NOTE :
The items, which are in parentheses on the next table, can be
displayed or set by option setting.
3.5.5
- 84 -
QT1101-16
Items in ALARM/FAILURE 1/10 to 6/10 Screen
Items
Description
RE-START/TIMEOUT
HIGH MA
LOW SP
DELAY
MASK TIME
Set the mask time until SP LOW alarm is issued after start of compressor. (ALARM and FAILURE common)
HIGH SP
DELAY
Set SUCTION PRESSURE HIGH alarm set point. (MASK TIME is common with "LOW SP")
Set delay before SP HIGH alarm is issued. (ALARM/FAILURE is invalid by 0 seconds setting.)
(HIGH IP)
(LOW OP2)
HIGH DP
LOW dOP
LOW dP
MASK TIME
HIGH dFP
DELAY
(HIGH dFFP)
(DELAY)
HIGH ST
DELAY
Set delay before ST HIGH alarm is issued. (ALARM and FAILURE common)
MASK TIME
Set period during which ST HIGH alarm is masked after start of compressor. (ALARM and FAILURE common)
HIGH DT
HIGH OT
(LOW OS)
Set point at which OIL SEPARATOR TEMPERATURE LOW alarm (ALARM) is issued.
(MASK TIME is common with "LOW dP")
(MASK TIME)
(LOW EBT)
Set period during which OS LOW alarm (ALARM) is masked after start of compressor.
Set point at which CHILLER ENTERING TEMPERATURE LOW alarm (ALARM) is issued.
(LOW LBT)
LOW SSH
Set point at which SUCTION SUPERHEAT LOW alarm is issued. (CANCEL > ALARM/FAILURE)
CANCEL
Set point at which SSH LOW ALARM is cancelled. (Cancellation occurs with a fixed delay of 15 seconds).
DELAY
Set delay before SSH LOW FAILURE is issued. (In the case of ALARM, the delay time is fixed at 30 seconds.)
(LOW SSH2)
Set point at which SUCTION SUPERHEAT2 (SSH2) LOW alarm is issued. (CANCEL > ALAMR/FAILURE)
(CANCEL)
Set point at which SSH2 LOW ALARM is cancelled. (Cancellation occurs with delay fixed at 15 seconds.)
(DELAY)
Set delay before SSH2 LOW FAILURE is issued. (In the case of ALARM delay time is fixed at 30 seconds.)
(LOW ISH)
LOW DSH
DELAY
MASK TIME
Set period during which DISCHARGE SUPERHEAT LOW ALARM is masked after start of compressor.
(ALARM/FAILURE is invalid by 0 seconds setting.)
DELAY
MASK TIME
Set period during which LIQUID LEVEL LOW ALARM is masked after start of compressor.
(ALARM/FAILURE is invalid by 0 seconds setting.)
LOW ST
DELAY
Set point at which SUCTION TEMPERATURE LOW ALARM is issued. (MASK TIME is common with "LOW SP")
Set delay before SUCTION TEMPERATURE LOW ALARM is issued.
- 85 -
QT1101-16
Description
LOW/HIGH OPT#
DELAY/
/MASK TIME
3.5.6
This screen allows you to set the period of the time during which an
over-range / under-range alarm condition is to be detected and the
mask time during which a failure condition is not detected for each
sensor also.
If settings are made for the individual sensors listed in this screen,
you can identify a sensor to be faulty if it is sending data showing a
value above the upper limit (99.5% or more of the full scale) or below
the lower limit (0.5 % or less of the full scale).
If zero (0) is entered in the [ 0 ] SEC space for a sensor under the
FAILURE DELAY item, no alarm is issued for the sensor.
(Inputting 0 is valid and it is possible to input from the sensor.)
Description
No sensor alarm conditions are detected during this period of time after the
start of compressor operation.
PRESSURE SENSOR
TEMPERATURE SENSOR
Upper/lower limit alarm of low stage slide valve position sensor at AI-15
Upper/ lower limit alarm of high stage slide valve position sensor at AI-16
The over-range / under-range alarm condition judgment is always effective to the sensor that controls the compressor.
NOTE : Display and setting of each parenthesized item above is enabled according the option settings.
- 86 -
QT1101-16
3.6
3.6.1
It allows you to set the set points about the operations of each compressor.
(2) SCHEDULER
It allows you to set the parameter of the controller that controls capacity of the
compressor by the solenoid valve outputs.
It allows you to set the parameter of the controller that controls rotational speed of the
compressor by the analog outputs.
(5) AUTO Vi
It allows you to set the parameter of the controller which controls capacity of the
compressor by the auto Vi control function.
It allows to set values for the restarting timer, the bypass control and the oil heater.
(7) HIGH STAGE CAPACITY CONTROL It allows you to set the parameter of the controller that controls the high stage
capacity of the two-stage compressor.
(8) ECONOMIZER/INTERCOOLER SV
It allows you to set the parameter of the controller that controls the
economizer/intercooler.
- 87 -
QT1101-16
Description
Select the operation control mode of the compressor unit(s) from the following options:
LOCAL:
OPERATION
COMPRESSOR
AUTO START/STOP
D/O TEST
OPERATION
OIL.P MANUAL
CAUTION
According to the selection for the OPERATION item in the OPERATION MODE screen, the following conditions
are automatically executed when the STOP switch is pressed on the touch panel of MYPRO TOUCH.
-
When the LOCAL, REMOTE, or COMM mode (except the AUTO STAGE mode) has been selected,
pressing the STOP switch causes no change to the operation control mode in the case of the LOCAL
mode. On the other hand, the mode automatically changes to LOCAL in the case of the REMOTE and
COMM modes. The compressor, if operating, will then stop after the pump-out sequence. (It remains
stopped thereafter.)
To restart the compressor, simply touch the START switch if you need not change the mode from LOCAL
to another, or turn ON the relevant operation control command after changing the mode from LOCAL to the
desired mode.
When the AUTO STAGE mode has been selected, pressing the STOP switch does not cause any change
to the setting for the OPERATION item in the OPERATION MODE screen, but the selection of ENABLE
you made for the CONTROL item in the AUTO STAGE screen automatically changes to DISABLE.
In this case, if the compressor under control is running when the STOP switch is pressed, the compressor
will then stop after completing the pump-out sequence.
Even the STOP switch is pressed on the master station and its CONTROL item setting in the AUTO
STAGE screen is consequently changed to DISABLE, the AUTO SATAGE control continues to work on all
the other stations (slave stations).
To recover the AUTO STAGE mode control after pressing the STOP switch, it is necessary (for the case of
the master station and the case of a slave station) to perform the steps below. (Simply pressing the START
switch on the station does not recover the AUTO SATGE control.)
1. From the CONTROL SUMMARY, open the AUTO STAGE screen.
2. Select ENABLE for the CONTROL item in the screen.
- 88 -
QT1101-16
[ SCHEDULE ] icon
Items
Description
SYSTEM START
SYSTEM
START DELAY
Set the delay time before start of the system after turning ON of the operation
command for each of the operation control mode.
CUT IN DELAY
CUT OUT DELAY
MISCELLANEOUS
(Setting for startup)
MISCELLANEOUS
(Setting for startup)
Set the delay before the CUT IN control is actually performed after a rise
exceeding the CUT IN value for the CUT IN/OUT control target.
Set the delay before the CUT OUT control is actually performed after a drop
exceeding the CUT OUT value for the CUT IN/OUT control target.
By one of the compressor stop conditions, set the low-stage capacity at which
compressor operation command at DO-01 (Y00) turns OFF.
Note:
Because the above-mentioned stop condition is not satisfied when this set
CUT OUT LSV%
value is set to MVL% or less of CAPACITY CONTROL, it is likely not to stop.
Moreover, CAPACITY CONTROL -> OPERATION MODE also includes
"REMOTE CAPACITY CONTROL" etc.
Therefore, the low steps capacity might been decided as not only the control by
this controller but also a system, and note the above-mentioned stop condition
enough, please.
OIL P.
Set the delay before turning ON of oil pump start command at DO-02 (Y01) after
START DELAY
system startup.
Set the delay before turning ON of compressor operation command at DO-01
(Y00) after turning ON of oil pump start command at DO-02 (Y01).
COMP.
However, please note that the amount of oil not anticipated enters by early
START DELAY
driving about the lubricating oil pump in the compressor, and there is a
possibility of causing the oil compression, too in the case oil -supplied before
the compressor is driven in other conditions.
COMP.
When the slide valve position cannot be started more than 5% position, delay time
RE-START DELAY until the "START FAIL" judgment begins is set.
Driving continuance, and after it stops of the lubricating oil pump, it doesn't start
OVER LUBE
the compressor during the INTERVAL time when the lubricating oil pump drives
CONFIRM
continuously during the time of the OVER LUBE CONFIRM setting value when the
compressor is stopping.
The function to unload the capacity of the compressor by the automatic operation
AUTO UNLOAD
when Alarm is cleared becomes effective for I/O PLATFORM -> EUROPE,AUTO
MAXIMUM TIME UNLOAD ON CLEAR ALARM -> USE.
The maximum is set.
When READY TO START is turned on, it maintains once, and the slide valve
CLEAR READY TO position exceeds this set value or when driving confirmation (DI-12) is turned on,
START CAPACITY the maintenance is released for I/O PLATFORM -> EUROPE,AUTO UNLOAD ON
CLEAR ALARM -> USE.
After turning on turning on or DI-12 MSRB, DO-02 OILP :.
DO-09 OILF : to turning on for 'OIL FEED TYPE' -> and 'FULL LUBE'.
OIL FEED DELAY
DO-09 OILF : to turning off for 'OIL FEED TYPE' -> and 'PRE LUBE'.
The delay time to becoming is set.
If 2-OIL PUMP is selected,
LAG OIL P.
the lagging oil pump starts after 3 seconds of that oil differential pressure
START dOP
becomes lower than the LAG OIL P. START dOP set points.
If 2-OIL PUMP is selected
LAG OIL P.
the lagging oil pump starts after the oil differential pressure becomes lower
STOP DELAY
than the LAG OIL P. START dOP set points and the end of LAG OIL P. STOP
DELAY also.
- 89 -
QT1101-16
Sub-screen title
Items
CAPACITY
0% STOP
MINIMUM DELAY
MAXIMUM DELAY
Description
YES: Enables a stop only when the low-stage capacity is 0% after pump-out
sequence.
NO: Enables a stop even when the low-stage capacity is not 0% after
pump-out sequence.
Set the minimum delay before pump-out sequence terminates for when suction
pressure drops below the pump-out termination suction pressure set for PUMP
OUT PRESS below.
It should be under the condition, MINIMUM DELAY <= MAXIMUM DELAY.
Set the maximum delay before pump-out sequence terminates for when suction
pressure remains above the pump-out termination suction pressure.
It should be under the condition, MAXIMUM DELAY >= MINIMUM DELAY .
PUMP OUT PRESS Set the suction pressure at which the pump-out sequence terminates.
Set the low-stage capacity(SVP) or rotational speed of the compressor during
PERCENTAGE
the pump-out sequence.
CAPACITY
Set the delay time from start of pump-out sequence to fix capacity or rotational
LOCK DELAY
speed of compressor to PUMP OUT -> PERCENTAGE.
when "PUMP OUT" -> "CAPACITY 0% STOP" is "NO";
It is residual operation time of oil pump.
The oil pump is running in the maximum only at this set time at running
PUMP OUT
confirmation of compressor : OFF, and the capacity decrease operates.
(Settings for
This set time passes or the oil pump is stopped by 5% or less at the slide valve
pump-out sequence)
position. (INTERVAL TIME >= RESIDUAL OPERATION)
RESIDUAL
OPERATION
when "PUMP OUT" -> "CAPACITY 0% STOP" is "YES";
It is residual operation time of compressor.
The compressor running is continued in the maximum only at this set time when
PUMP OUT ends, and the capacity decrease operates.
This set time passes or the compressor is stopped by 5% or less at the slide
valve position. (INTERVAL TIME >= RESIDUAL OPERATION)
(remote running order OFF and CUT OUT setting value)
Delay time (residual run time) until the oil pump running order is turned off is set
from the compressor stop (DI-12 MSRB OFF).
When [0]sec is set, the stop is not delayed.
OIL P. STOP DELAY
CUT IN SETPOINT
SET POINTS
NOTE:
The SET POINT setting value is a pressure / temperature value according to 'CONTROL TARGET' selecting items of 'SYSTEM DETAILS'.
In the SET POINTS section, you can enter a specific value under each of the SET POINT numbers 1 to 4 (indicated as SETPT #1 to SETPT
#4 on the screen). The entered values are associated with each SETPT numbers and the numbers can be used for setting in the
SCHEDULER screen.
(The values under COMM are the set values (400259:Capacity Control Pressure Setpoint / 400260:Capacity Control Temperature Setpoint)
written from the remote station through communications. These values become valid when COMM is selected for the OPERATION item in
the CONTROL SUMMARY screen. These values cannot be changed by the operation of the touch panel.)
In the SCHEDULER screen, you specify any of numbers SETPT #1 to #4 in combination with the schedule patterns to program a schedule for
automatic operation control of the compressor so that the compressor can be operated at different settings depending on the day of week and
time zone in a day.
- 90 -
QT1101-16
Schedule pattern
Item
Description
SUNDAY
to SATURDAY
(Schedule number
assignment)
CONTROL TARGET
(Capacity control
number selection)
- 91 -
QT1101-16
SCHEDULE 1 to 7
(Schedule patterns)
Item
Description
START
(Start time setting)
Divide a day into 8 time segments and enter the start time of each time
segment in hours and minutes to program a schedule for a day of the week.
(The end of the time segment is the START time entered on the bottom
line.) If YES is selected for the COMPRESSOR AUTO START/STOP item
in the OPERATION MODE screen, MYPRO TOUCH makes both automatic
start/stop (CUT IN / CUT OUT) and automatic capacity control from the first
START time according to your set point assignment by a number (one of #1
to #4).
NOTE:
- You cannot specify the same time for different START times within the same SCHEDULE number.
- If you divide a day into segments of smaller number than eight, set the same number in SET # of two or more time segments.
(The same number is set for all SET # by default.)
- Any set time must be earlier than that on the next lower line. Otherwise, time entries are not accepted.
- 92 -
QT1101-16
Item
Description
CONTROL TARGET
PID OUT(MV)%
SV PARCENTAGE
CAPACITY
CONTROL
(MONITOR)
OPERATION
CAUTION
[MANUAL] has been selected with OPERTION, and when CPU is reset
(Or, power supply OFF -> ON), it changes to [AUTO] automatically.
MVL%
STEP-1 to STEP-8
CAPACITY RAMP
CONTROL
MVH%
REMOTE MVH%
CAPACITY
CONTROL
(SET POINTS)
DEAD BAND
PROPORTIONAL BAND
INTEGRAL TIME
- 93 -
QT1101-16
Sub-screen title
Item
Description
DERIVATIVE TIME
MANUAL RESET
dMV LIMIT
The control set points for the changing rate (%/second) of the controller manipulating value.
HI MA UNLOAD
Forced unloading command outputs set points on the compressor motor current increasing.
Issues unloading command if the compressor motor current >= the set points.
HI MA LOAD FORBID
Prohibited loading command outputs set points on the compressor motor current
increasing.
Not issue loading command if the compressor motor current >= the set points.
HI DP UNLOAD
Forced unloading command outputs set points on the discharge pressure raising.
Issues unloading command if the discharge pressure >= the set points.
Prohibited loading command outputs set points on the discharge pressure raising.
Not issue loading command if the discharge pressure >= the set points.
HI DP LOAD FORBID
CAPACITY
CONTROL
(SET POINTS)
Limiter function
(mainly for overload
protection)
HI IP UNLOAD
Forced unloading command outputs set points on the intermediate pressure raising.
Issues unloading command if the intermediate pressure >= the set points.
(Depending on SYSTEM CONFIGURATION setting, it will not be displayed.)
HI IP LOAD FORBID
Prohibited loading command outputs set points on the intermediate pressure raising.
Not issue loading command if the intermediate pressure >= the set points.
(Depending on SYSTEM CONFIGURATION setting, it will not be displayed.)
LO SP UNLOAD
Forced unloading command outputs set points on the suction pressure drop.
Issues unloading command if the suction pressure <= the set points.
(It is not for overload protection, is for suction pressure drop prevention.)
LO SP LOAD FORBID
Prohibited loading command outputs set points on the suction pressure drop.
Not issue loading command if the suction pressure <= the set points.
(It is not for overload protection, is for suction pressure drop prevention.)
CONTROL START
DELAY
CAPACITY
CONTROL
(SET POINTS)
FORCE LOAD
Set the capacity loading ratio for Forced capacity loading by the comm. or 100% LOCK.
- 94 -
QT1101-16
The loading solenoid valve turns ON and OFF when you select [LOAD] using touch panel switches.
The unloading solenoid valve turns ON and OFF when you select [UNLOAD] .
AUTO
REMOTE DIGITAL
The loading and unloading solenoid valves turn ON/OFF as the relevant digital input turns ON/OFF.
* However, when VFD COMPRESSOR:USE is selected, The compressor rotational speed is fixed to
MVL% of VFD between slide valve position < MVH% when compressor starting.
When the slide valve position is corresponding to MVH% once, the slide valve position is fixed.
ON/OFF of the corresponding digital input acts only on the rotational speed increase and decrease of
the compressor.
Moreover, the rotational speed is fixed when the compressor rotational speed decreases to MVL% of
VFD, and the loading and unloading solenoid valves are turned on and off again.
REMOTE ANALOG
The value of the relevant analog input (AI-20:Remote Capacity Control Input) is used as the MV of
capacity value.
COMM
The lower limit of the capacity changes over the time you set for this STEP along the line connecting the
0.0 % point and the MVL % point. (MVL stands for manipulating value low limit.)
The upper limit of the capacity changes over the time you set for this STEP along the line connecting the
0.0 % point and the percentage point you set for STEP-1.
The capacity lower limit remains at the MVL % for normal operation.
- 95 -
QT1101-16
The capacity upper limit remains at the MVH % (the same percentage as the one set for STEP-8) for normal
operation. (MVH stands for manipulating value high limit.)
Controller manipulating value
100.0%
MVH%:%-8
%-7
%-6
%-5
%-4
%-3
%-2
%-1
MVL%
0.0%
SEC-4
SEC-5
SEC-6
SEC-7
SEC-8
Time
Normal operation
You can set any percentage between 0.0 % and 100.0 % for all STEPs from STEP-1 to STEP-7. However, if you set percentages
smaller than MVL % for these STEPs, the ramp formed by the capacity upper limit may go below the MVL % line for a certain
period. The capacity lower limit in this period becomes 0.0 %, and MYPRO TOUCH confines the manipulating value (MV) of the
capacity controller within the shaded areas shown in the following diagram during this period.
Controller MV
Set %-( n+1)
Set %-( n-1)
MVL%
Set%-n
Time
0.0%
SEC-(n-1)
SEC-n
SEC-(n+1)
SEC-(n+2)
Even during STEP-1 to STEP-8, however, either the capacity control limiter may work in the same manner as for the normal
operation or the manipulating value (PID OUT (MV)) may go beyond the shaded area while the compressor is in the
limited-capacity operation, 100 %-capacity operation, or pump-out operation.
REMOTE MVH%
The value set for this item is used as the capacity upper limit while the relevant communication-writable coil (000516:Comm.
Comp. Load Limit Input) is in the ON state. However, this function is invalid when any of the following conditions is met.
- ENABLE is selected for MVL%/MVH% BY COMM
CAUTION
When "Overload prevention limiter function" works, "Overload prevention limiter function" is effective
than remote control because of the equipment protection. (Excluding 'MANUAL'.)
- 96 -
QT1101-16
Item
CONTROL TARGET
Description
Process value of the control target
VFD
COMPRESSOR
(MONITOR)
OPERATION
CAUTION
[MANUAL] has been selected with OPERTION, and when CPU is reset
(Or, power supply OFF -> ON), it changes to [AUTO] automatically.
MVL%
STEP-1 to STEP-8
RAMP CONTROL
MVH%
REMOTE MVH%
VFD
COMPRESSOR
(SET POINTS)
ZONE-1 to ZONE-3
DEAD BAND
PROPORTIONAL
BAND
INTEGRAL TIME
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QT1101-16
Sub-screen title
Item
Description
DERIVATIVE TIME
MANUAL RESET
dMV LIMIT
VFD
COMPRESSOR
(SET POINTS)
Limiter function
(mainly for
overload
protection)
HI DP UNLOAD
Forced unloading command outputs set points on the discharge pressure raising.
It issues unloading command if the discharge pressure >= the set points.
HI DP LOAD FORBID
Prohibited loading command outputs set points on the discharge pressure raising.
It does not issue loading command if the discharge pressure >= the set points.
HI IP UNLOAD
Forced unloading command outputs set points on the intermediate pressure raising.
It issues unloading command if the intermediate pressure >= the set points.
(Depends on SYSTEM CONFIGURATION setting, it will not be displayed.)
HI IP LOAD FORBID
Prohibited loading command outputs set points on the intermediate pressure raising.
It does not issue loading command if the intermediate pressure >= the set points.
(Depending on SYSTEM CONFIGURATION setting, it will not be displayed.)
LO SP UNLOAD
Forced unloading command outputs set points on the suction pressure drop.
It issues unloading command if the suction pressure <= the set points.
(It is not for overload protection, is for suction pressure drop prevention.)
LO SP LOAD FORBID
Prohibited loading command outputs set points on the suction pressure drop.
It does not issue loading command if the suction pressure <= the set points.
(It is not for overload protection, is for suction pressure drop prevention.)
With SVP >= MVH-F%(SVP), Delay time of moving from slide value position control to
revolutions control.
With VFD <= MVL%(VFD), Delay time of moving from revolutions control to slide value position
control.
FORCE LOAD
Except when OPERATION is REMOTE DIGITAL, The ratio of "Compulsion rotational speed
increase" by the communication is set.
When OPERATION is REMOTE DIGITAL, Ratio is set the increase of "Compressor rotational
speed" by the corresponding digital input (DI-31).
FORCE UNLOAD
Except when OPERATION is REMOTE DIGITAL, The ratio of "Compulsion rotational speed
decrease" by the limiter function.
When OPERATION is REMOTE DIGITAL, Ratio is set the decrease of "Compressor rotational
speed" by the corresponding digital input (DI-32).
The right figure will be displayed if you set the control target as
Chiller leaving temperature(LBT).
(USE PID 12/16 )
(VFD COMPRESSOR + CHILLER CONTROL option is required)
Select and inputs as following instructed on VFD COMPRESSOR
CONTROL screen to perform the capacity control properly by
variable frequency drive (VFD).
CAUTION
Please set a setpoint appropriately on the inverter side
at the lowest rotational speed, the maximum speed, the
start frequency, the acceleration time, the deceleration
time, and analog input filter time constant, when the VFD
function is used.
- 98 -
QT1101-16
The rotational speed increases or decreases as you select MANUAL [INC] or MANUAL [DEC] .
AUTO
MYPRO TOUCH automatically determines appropriate rotational speed according to the pressure or temperature of
the control target.
REMOTE DIGITAL
The rotational speed increase/decrease as the relevant digital input turns ON/OFF.
*
REMOTE ANALOG The value of the relevant analog input (AI-20:Remote Capacity Control Input) is used as the MV of rotational speed.
COMM
The value of the corresponding address by communication (400261:Capacity Setpoint) is used as the MV of
rotational speed.
Analog output
MYPRO TOUCH uses the LOW and HIGH values of the output
100%
HIGH
ZONE-3
LOW
The revolution output zone limiting function works to make the analog
HIGH
ZONE-2
LOW
Path followed
when increasing
the speed
Path followed
when decreasing
the speed
HIGH
ZONE-1
LOW
If the LOW and HIGH values are different in the same zone, a
step-like path results. If they are the same, a linear path results.
0%
0%
100%
LOW HIGH
ZONE-1
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QT1101-16
About using of 'Capacity control' and 'Rotational speed control' of the compressor together
In MYPRO TOUCH, about the capacity control and the rotational speed control of the compressor, it controls as follows.
-
CAPACITY
CONTROL
MANUAL
AUTO
MANUAL
(2)
AUTO
REMOTE
DIGITAL
REMOTE
ANALOG
(3)
(1)
(4)
(4)
(5)
COMM
(Attention)
screen
COMM
'AUTO'
'REMOTE DIGITAL'
'REMOTE ANALOG'
'COMM'
When DI-31 is turned on, a capacity "Increase" solenoid valve is turned on.
When DI-32 is turned on, a capacity "Decrease" solenoid valve is turned on.
When the slide valve position becomes MVH% or more, it shifts to 'Rotational speed control'.
On 'Rotational speed control', it The rotational speed output :
When DI-31 is turned on, it increases by FORCE LOAD setting value of 'VFD COMPRESSOR CONTROL' side.
When DI-32 is turned on, it decreases by FORCE UNLOAD setting value of 'VFD COMPRESSOR CONTROL' side.
When the rotational speed output becomes MVL% or less, it shifts to 'Slide valve control'.
CAUTION
When "Overload prevention limiter function" works, "Overload prevention limiter function" is effective
than remote control because of the equipment protection. (Excluding 'MANUAL'.)
- 100 -
QT1101-16
LOAD (low stage capacity loading SV), UNLD (low stage capacity unloading SV)
Above 7 solenoid valves control the Vi slide valve position at 3 stages (2.63(L port), 3.65(M port), 5.80(H port)
- Vi slide valve moves to Vi position that is set on Initial Vi Position when the compressor starts.
- Vi slide valve moves to new position by set Move Delay time with operating of the required solenoid valves.
- Capacity slide valve is fixed its movement by capacity slide bypass slide valve during Vi slide valve operation.
- Vi slide valve does not work during the operation of capacity limit control, such as HI MA UNLOAD, HI DP UNLOAD.,.
- Required variable for Vi control are suction pressure, discharge pressure and k value of the selected refrigerant (adiabatic
exponent).
- Pressure ratio of suction pressure and discharge pressure is calculated by the set time on Sample Delay. Vi position is
moved when Sample count reaches to Sample Quantity according to comparison with k-th power of Vi and the calculated
pressure ration and discriminant of following paragraph.
(Comparison with calculation value of (DP/IP) ^ (1/k) * 1.375 in case of J Economizer W/ Sensor)
- There are Vi fixed mode and Vi variable mode.
- Capacity slide valve needs analog adjustment of slid valve on Calibration after selecting Auto-Vi Control on System
Configuration. (there are 0% calibration and 100% calibrations on the three positions(H,M,L port).)
(J series adjusts 0% and 100% per two position of L and H.)
(1) H port: 0%
(5) L port: 0%
- 101 -
QT1101-16
This screen (consists of two sub-screens) allows you to set parameter which is relevant to auto Vi control function (option).
Depending on the selection on SYSTEM CONFIGURATION screen, optional extension digital input/output board is required to
use the auto Vi control function.(Extension DI/O board is required when USE D/O17, 18, 19, 23, 24 (UD-V) or USE D/O26, 27,
28, 29, 30(UD-V) is selected on AUTO Vi CONTROL item of the same screen.)
These sub-screens are displayed when one of SINGLE J, SINGLE
J ECONOMIZER W/O SENSOR, SINGLE J ECONOMIZER W/
SENSOR, and SINGLE UD-V (VARIABLE Vi) is selected for
COMPRESSOR items in SYSTEM SETUP screens.
Item
Description
AUTO Vi CONTROL
(MONITOR)
CURRENT Vi
CALCULATED Vi
INITIAL Vi
*
AUTO Vi CONTROL
(SETPOINT)
(Displaying
set points)
V Series
2.63(L) or
3.65(M) or
5.80(H) or
J Series
2.50(L) *: L port
3.50(M) *: M port
5.00(H) *: H port
SAMPLE DELAY
SAMPLE QUANTITY
Set the number of samples for determining the need for port switching.
CONFIRM DELAY
MOVE DELAY
CONTROL
NOTE:
The items and options marked * are displayed when SINGLE J, SINGLE J ECONOMIZER W/O SENSOR, or SINGLE J
ECONOMIZER W/ SENSOR is selected for the COMPRESSOR item on the SYSTEM CONFIGURATION screen. They are
not displayed if SINGLE UD-V (VARIABLE Vi) is selected.
NOTE: In the table, the setting options marked * are the default settings
- 102 -
QT1101-16
Item
ANTI CYCLE TIME
Description
Set the time after start of the compressor operation during which the
start for the next operation is prohibited. (This limits the number of
start/stop times in a unit time.)
Set the time from the end of a compressor operation to the start of the
next operation. (This limits the stop-to-start interval.)
ANTI CYCLE
*1
INTERVAL TIME
When the oil pump runs continuously during the time of the COMP.
RE-START DELAY setting value when the compressor is stopping,
the compressor is not run during the INTERVAL time during the oil
pump continuously running and after the compressor stops.
When it begins to run the compressor,
when capacity doesn't become 5% or less even if DO-02 OILP is
turned on, and COMP. RE-START DELAY has passed since dOP
was confirmed but capacity becomes 5% or less while ALARM ->
RE-START/TIMEOUT is passing,
it doesn't begin to run the compressor during the INTERVAL time
after it becomes 5% or less and the oil pump stops.
OIL HEATER
*2
OIL DRAIN SV
*3
STARTING BYPASS SV
*5
*6
START/STOP SP
when AUTO LUBE is selected on OIL FEED TYPE
Stop delay is 5min. (fixed) The oil pump starts if the suction pressure >= START SP (fixed value).
Start delay is 6sec. (fixed) The oil pump stops if the suction pressure <= STOP SP (fixed value)
OIL PUMP START dP
OIL RETURN SV
OPEN DELAY
START/STOP dP
(differential pressure) When AUTO LUBE is selected on OIL FEED TYPE,
Stop delay is 5min. (fixed) The oil pump starts if the differential pressure <= START dP.
Start delay is 6sec. (fixed) The oil pump stops if the differential pressure >= STOP dP.
START
Set the delay before the oil return solenoid valve is ON after operation
(delay time of SV-open) confirmation input at DI-12 (XOB) turns ON.
STOP
Set the delay before the start bypass solenoid valve is OFF after
(delay time of SV-close) operation confirmation input at DI-12 (XOB) turns OFF.
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QT1101-16
Sub-screen title
SEAL PROTECTION
Item
Description
INTERVAL
START PERIOD
PUMP RUN
Set the length of running time for each intermittent operation of the
oil pump.
NOTE: Setting for this item is valid only when ENABLE is selected
for the INTERVAL item in the above.
*4
COMP. STOP
After DI-12 MSRB is turned off, DO-01 OILP is turned on during SEAL
PROTECTION -> OIL PUMP DELAY [sec]
(After 15 sec (fixation), AUX is turned off after DI-12 MSRB is turned
off.)
OIL PUMP DELAY DO-01 OILP is started again at OIL FEED TYPE -> PARTIAL LUBE,
and the residual operation is done.
NOTE : Setting for this item is valid only when ENABLE is selected for
the COMP. STOP item in the above.
EVAPORATOR
OIL RETURN
Set the mask time of the Evaporator oil return control beginning after
DI-12 MSRB is turned on.
Set the Delay time from turning on (oil return at on) or turning off (oil
return at off) DI-31 EORL to turning on EVOR1.
EVPR OIL RETURN TIME Set the control time of Evaporator oil return.
NOTE:
*1
Any settings for ANTI CYCLE are invalid if, in the CONTROL SUMMARY screen, LOCAL is selected for the
OPERATION item and NO is selected for the COMPRESSOR AUTO START/STOP item.
*2
Display of and setting for the items in the OIL HEATER sub-screen is possible only when NORTH AMERICA is selected
for the I/O PLATFORM item in the SYSTEM CONFIGURATION screen.
*3
Display of and setting for the item in the OIL DRAIN SV sub-screen is possible only when NORTH AMERICA is selected
for the I/O PLATFORM item and COMPOUND-2 (2016 & HIGHER) is selected for the COMPRESSOR item, both in the
SYSTEM CONFIGURATION screen.
*4
Display of and setting for the items in the SEAL PROTECTION sub-screen possible only when USE is selected for the
COMPRESSOR OIL SEAL PROTECTION item in the SYSTEM CONFIGURATION screen.
*5
Display of and setting for the item in the STARTING BYPASS SV sub-screen is possible only when USE is selected for the
STARTING BYPASS CONTROL item in the SYSTEM CONFIGURATION screen.
*6
Display of and setting for the items in the HOT GAS BYPASS SV sub-screen is possible only when USE is selected for the
HOT GAS BYPASS CONTROL item in the SYSTEM CONFIGURATION screen.
The hot gas bypass solenoid valve turns ON when the following conditions are concurrently met during operation of the
compressor:
-
The capacity <= the value set for SV ON LSV% is kept for the period set for SV ON DELAY (LSV %).
The suction pressure <= the value set for SV ON SP is kept for the period set for SV ON DELAY (SP).
The hot gas bypass solenoid valve turns OFF when the capacity becomes equal to or larger than the value set for SV OFF
LSV%.
- 104 -
QT1101-16
Item
Description
H.SLIDE VALVE
HIGH STAGE
CAPACITY
CONTROL
(MONITOR)
OPERATION
CAUTION
[MANUAL] has been selected with OPERTION, and when CPU is reset
(Or, power supply OFF -> ON), it changes to [AUTO] automatically.
DEAD BAND
HIGH STAGE
CAPACITY
CONTROL
(SET POINTS)
INTEGRAL TIME
DERIVATIVE TIME
MANUAL RESET
Controller manual reset set points (the MV for 0.0% of the deflection)
Set the input/output as "0", the set point enables as the proportional action.
dMV LIMIT
The control set points for the changing rate (%/second) of the controller MV.
MVL %
MVH %
* In the high side capacity control, the limiter function is not provided.
- 105 -
QT1101-16
Item
INTER. SUPERHEAT
CONTROL SET POINT
PID OUT(MV)%
Description
Process value of the intermediate superheat (control target)
Set point of the control target
Manipulating value of the PID controller
(Control beginning of Liquid supply SV on opening)
Control action method
MANUAL : It allows to operate the expansion valve opening position by
switching operation of touch panel.
AUTO
: MYPRO TOUCH decides the expansion valve opening position
depending on above control targets.
ECONO.
EXP.VALVE
CONTROL
(MONITOR)
OPERATION
CAUTION
[MANUAL] has been selected with OPERTION, and when CPU is reset
(Or, power supply OFF -> ON), it changes to [AUTO] automatically.
DEAD BAND
MANUAL RESET
Controller manual reset set points (the MV for 0.0% of the deflection)
Set the input/output as "0", the set point enables as the proportional action.
dMV LIMIT
The control set points for the changing rate (%/second) of the controller MV.
MVL %, MVH %
SLOW OPEN
CONTROL CYCLE
SV ON LSV% or HSV%
- 106 -
QT1101-16
3.6.2
allows you to summarize, check and set below main set points.
It allows you to set the parameter of the controller that controls the liquid
injection oil cooling.
It allows you to set parameter of the controller, which controls condenser fan
revolutions.
(3) EXPANSION VALVE (SSH) CONTROL It allows you to set the controller (suction superheat), which controls
evaporator YOSAKU expansion valve-1.
EXPANSION VALVE (SSH2) CONTROL
It allows you to set the controller (suction superheat 2), which controls
It allows you to set the controller (suction pressure), which controls evaporator
YOSAKU expansion valve-1.
It allows you to set the controller (chiller gas outlet pressure 2), which
- 107 -
QT1101-16
Item
DT or DSH
CONTROL SET POINT
PID OUT(MV)%
LIQUID
INJECTION
CONTROL
(MONITOR)
Description
Process values of discharge temperature or discharge superheat temperature
(control target).
Set point of the control target
Manipulating value of the controller
(Control beginning of Liquid supply SV on opening)
Control action method
MANUAL : It allows to operate the expansion valve opening position by
switching operation of touch panel.
AUTO
: MYPRO TOUCH decides the expansion valve opening position
depending on above control targets.
OPERATION
CAUTION
[MANUAL] has been selected with OPERTION, and when CPU is reset
(Or, power supply OFF -> ON), it changes to [AUTO] automatically.
DEAD BAND
MVL %
MVH %
dMV LIMIT
SLOW OPEN
CONTROL CYCLE
SV ON OT
SV OFF OT
Oil feed temperature for liquid injection liquid supply SV turning off (close).
MANUAL RESET
LIQUID
INJECTION
CONTROL
(SET POINTS)
* When EXPANSION VALVE -> NONE/THERMAL EXPANSION is set, only this item can be set.
- 108 -
QT1101-16
Item
Description
CONDENSER
CONTROL
(MONITOR)
OPERATION
CAUTION
[MANUAL] has been selected with OPERTION, and when CPU is reset
(Or, power supply OFF -> ON), it changes to [AUTO] automatically.
DEAD BAND
dMV LIMIT
The control set points for the changing rate (%/second)of the controller MV.
MVL %
MVH %
START #1
STOP
START #2
Starting pressure set point for the first and second condensers.
STOP
Stopping pressure set point for the first and second condensers.
START #3
Starting pressure set point for three condensers from first to third.
STOP
*1
MANUAL RESET
SLOW OPEN
CONDENSER
CONTROL
(SET POINTS)*1
Stopping pressure set point for three condensers from first to third..
You are allowed to set the set points of stage of the condenser on SYSTEM CONFIGURATION screen.
- 109 -
QT1101-16
MYPRO TOUCH makes the number and revolutions controls on the condenser fans or pumps using the Discharge Pressure or
System Discharge Pressure as the control target. Then MYPRO TOUCH displays the states on the screen of this sub-screen.
(However, this function does not work unless one of the following factory options is enabled CONDENSER VFD CONTROL
(VFD ONLY, VFD + 2 STEPS, VFD + 3 STEPS, or VFD + 5 STEPS), CONDENSER 3 STEPS CONTROL, and CONDENSER
6 STEPS CONTROL.)
This control works when you make selections for the three items in the SYSTEM CONFIGURATION screen as follows.
- Select USE for the CONDENSER CONTROL item to enable this control.
- Select LOCAL or SYSTEM DISCHARGE PRESSURE for the CONDENSER CONTROL TARGET item as the control
target.
- Select ON/OFF SINGLE SET or ON/OFF MULTI SET for the CONDENSER CONTROL METHOD item as the control
method. (When ON/OFF SINGLE SET is selected, the start/stop control is made using one set of start and stop values to
control the number of operating condenser fans or pumps. Selection of ON/OFF MULTI SET allows using different start/stop
values for individual fans or pumps. If VFD ONLY is selected as the factory option, the number control of operating fans or
pumps is not implemented, so ON/OFF MULTI SET is selected invariably.) (The control cycle is two seconds (fixation) for
MULTI SET.)
The following examples show the CONDENSER CONTROL screen displays appearing under different conditions.
When VFD CONTROL ONLY is selected.
START
STOP
When ON/OFF SINGLE SET is selected on the option VFD + # STEPS CONTROL.
VFD LAG/VFD LEAD
START
STOP
CYCLE TIME
- 110 -
QT1101-16
When ON/OFF MULTI SET is selected on the VFD + # STEPS CONTROL.
SET POINT SELECT
START #1 to #6
STOP
NOTE:
Depending on the enabled factory option, the START and STOP
set pressures displayed are different as follows:
Factory option
VFD ONLY
#1
VFD + 2 STEPS
#1 to #3
VFD + 3 STEPS
#1 to #4
STOP
CYCLE TIME
STOP
NOTE:
When factory option is VFD 3 STEPS CONTROL,
START and STOP set points are displayed from #1 to #3.
- 111 -
QT1101-16
of the PV MONITOR. (the process value and the arithmetic value are displayed in gray)
The right screen is displayed when you select "2 MOTERIZED CONTROL VALVE ".
You are allowed to control the expansion valve opening position by evaporator YOSAKU expansion valve outputs 2 or analog
outputs 2 using suction superheat temperature 2(SSH2) (CGT2 CGP2 saturation temperature) as the target control.
(Use PID 13/16) (Direct-Action) (CHILLER CONTROL (2 MOTERIZED CONTROL VALVE) option is required)
Item
Description
SUC. PRESS. or SUC. S.H. Process value of suction pressure or suction superheat (control target)
SP LIMIT(MV)%
LBT LIMIT(MV)%
EXP. VALVE(SSH)
CONTROL
(MONITOR)
OPERATION
CAUTION
[MANUAL] has been selected with OPERTION, and when CPU is reset
(Or, power supply OFF -> ON), it changes to [AUTO] automatically.
DEAD BAND
MANUAL RESET
dMV LIMIT
MVL % , MVH %
SLOW OPEN
CONTROL CYCLE
2ND LIQ. SUPPLY OFF LSV% Set point of the low stage slide valve % turning off the 2
nd
- 112 -
QT1101-16
LIQUID SUPPLY CONTROL
A set value of 2ND and 3RD is displayed by the number of LIQUID
SUPPLY SV.
It displays it only for NONE/THERMAL EXPANSION.
It becomes operation of turning off by driving because of turning
on and the stop, except for NONE/THERMAL EXPANSION.
(A set value is not displayed.)
- 113 -
QT1101-16
3.6.3
(5)VFD SETUP
(1)CHILLER LBT CONTROL
(2)LEVEL CONTROL
(3)AUTO STAGE
(4)COMMUNICATION
allows you to summarize, check and set below main set points.
It allows you to set parameter of the controller, which controls chiller flowing.
It allows you to set parameter of the controller, which controls the chiller liquid
level.
It allows you to set the parameter that controls the AUTO STAGE (number
control).
- 114 -
QT1101-16
Item
CHILLER LEAVING TEMP.
Description
Process value of chiller leaving temperature (control target)
Set point of the control target
Manipulating value of the controller (Reverse-Action)
Control action method
MANUAL
: It allows to operate the chiller flow by switching operation of
touch panel.
AUTO
: MYPRO TOUCH decides the chiller flow depending on
above control targets.
LBT CONTROL
(MONITOR)
OPERATION
CAUTION
[MANUAL] has been selected with OPERTION, and when CPU is reset
(Or, power supply OFF -> ON), it changes to [AUTO] automatically.
DEAD BAND
dMV LIMIT
LBT CONTROL
(SET POINTS)
MVL %
MVH %
SLOW OPEN
100% LOAD ON MV
The compressor begins the FULL LOAD driving when the PID OUT(MV) % is
below this set value.
(ON MV setting value <= OFF MV setting value)
The compressor stops the FULL LOAD driving when the PID OUT(MV) % is
more than this set value.
(ON MV setting value <= OFF MV setting value)
- 115 -
QT1101-16
Item
LEVEL
CONTROL SET POINT
PID OUT(MV)%
Description
Process value of chiller level (control target)
Set point of the control target
Manipulating value of the controller
Control action method
MANUAL : It allows to operate the chiller liquid level by switching operation
of touch panel.
AUTO
: MYPRO TOUCH decides the chiller liquid level depending on
above control targets.
LEVEL CONTROL
(MONITOR)
OPERATION
CAUTION
[MANUAL] has been selected with OPERTION, and when CPU is reset
(Or, power supply OFF -> ON), it changes to [AUTO] automatically.
DEAD BAND
MANUAL RESET
Controller manual reset set points (the MV for 0.0% of the deflection)
Set the input/output as "0", the set point enables as the proportional action.
dMV LIMIT
The control set points for the changing rate (%/second)of the controller MV.
MVL %
MVH %
SLOW OPEN
- 116 -
QT1101-16
- 117 -
QT1101-16
NOTE : In the following table, *M, *S, and *A indicate the following:
*M:
Selection or setting is enabled only on the master station. On a slave station, the relevant item is only displayed.
*S:
Selection or setting is enabled only on a slave station. On the master station, the relevant item is only displayed.
*A:
Item
Description
ADDRESS
(Communications address)
Set the communication address of the master/slave station. (This setting can be changed when
DISABLE is selected for the CONTROL item below.)
0:
No AUTO STAGE control is implemented at any station (Also no communications ).
1:
The station with address 1 assigned becomes the master station.
2 to 99: The station with any of these numbers assigned becomes a slave station.
CONTROL *A
(AUTO STAGE control)
LEAD LISTING *M
(Starting priorities)
Select either of the following options as the mode used for determining the starting priorities of
compressor units.
MANUAL:
Priority is fixed to the setting for the LIST ADDRESS on the line below
the priority numbers on the LIST (MANUAL) line.
AUTO (VFD LAG): Different priorities are automatically given to different stations according
to their operation times . However, the VFD compressor starts at the
end.
AUTO (VFD PRIOR): Different priorities are automatically given to different stations according
to their operation times. However, the VFD compressor starts at the first.
*A
LIST (MANUAL)
This line displays the starting priority numbers used when MANUAL is selected for the LEAD
(Display of starting priorities) LISTING item in the above.
LIST ADDRESS *M
(Setting starting priorities)
When MANUAL is selected for the LEAD LISTING item in the above, this line will enter the
station address numbers under the appropriate starting priority numbers each.
This item normally displays the start (CUT IN) set point of the compressor unit controlled by the
master station. (Either a pressure or temperature value is displayed according to the setting for
the CONTROL TARGET (CUT IN / CUT OUT) item in the SYSTEM CONFIGURATION
screen.
The set point displayed here is the one set on the master station using the SETPOINT screen
and the SCHEDULER screen. Displayed for this item on a slave station is the data sent from the
master station through communications.
DELAY *M
(Delay before start of an
additional compressor unit)
Set the delay before one additional slave station compressor is started after the CUT IN / CUT
OUT control target has exceeded the CUT IN set point. Displayed on a slave station for this item
is only the data sent from the master station through communications.
AUTO
STAGE
This item normally displays the capacity control setting of the compressor unit controlled by the
master station. (Either a pressure or a temperature value is displayed according to the setting for
CONTROL SETPOINT
the CONTROL TARGET (CUT IN/CUT OUT) item in the SYSTEM CONFIGURATION screen.
(Capacity control set values) The set point displayed here is the one set on the master station using the SETPOINT screen
and the SCHEDULER screen. Displayed on a slave station for this item is the data sent from the
master station through communications.
TARGET
(Process value of control
target)
This item shows the Process value of pressure or temperature according to the control target
selected on the master station for the CONTROL TARGET (CAPACITY CONTROL) item in the
SYSTEM CONFIGURATION screen.
This item normally displays the stopping (CUT OUT) set point of the compressor unit controlled
by the master station. (Either a pressure or a temperature value is displayed according to the
setting for the CONTROL TARGET (CUT IN / CUT OUT) item in the SYSTEM
CUT OUT SET POINT 1
CONFIGURATION screen).
(Displaying stop set values)
The set point displayed here is the one set on the master station using the SETPOINT screen
and the SCHEDULER screen. Displayed on a slave station for this item is the data sent from the
master station through communications.
CUT OUT SET POINT 2d A set value of the compressor unit that the mastering station is controlling is set.
(Decreasing unit set values) A set value becomes a negative value. (-20.0-0.0% within the range)
DELAY 1 *M
(Setting stop delay time)
Set the delay before determining stoppage of all slave station compressors after dropping of
CUT IN / CUT OUT control target value to or below "the CUT OUT set point 1".
DELAY 2d *M
Set the delay before determining decrease compressors after dropping of CUT IN / CUT OUT
(Decreasing unit delay time) control target value to or below "the CUT OUT set point 1 + CUT OUT set point 2d".
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QT1101-16
AUTO
STAGE
(continued)
Item
Description
INTERVAL *M
(Decreasing unit interval)
The time of the number decrease when the mode of operation of the mastering station is 'AUTO
STAGE COMM' or 'AUTO STAGE REMOTE' of the interval is set.
(Pressure/temperature
display and selection for
compressor capacity control
values)
This item is valid when TEMPERATURE is selected for the CONTROL TARGET (CAPACITY
CONTROL) item in the SYSTEM CONFIGURATION screen. An appropriate negative value is
set on slave stations.
APPROACH dT *S
SV HOLD PREVIOUS
*A
LEAD
(Starting priority)
Set the capacity of the compressor for own station using which the stoppage of the compressor
of the next- lower- priority station is determined.
Any setting is unacceptable if it exceeds the valve of the percentage set for MVH%-5.0% in
CAPACITY RAMP CONTROL.
This item displays the starting priority in an ascending order, beginning with 1 at the top.
LIST
(Comm. address list)
This item displays the communication addresses of the stations corresponding to the starting
priority numbers assigned.
LOAD%
(compressor capacity)
This item displays the current capacity of the compressor controlled by each station both
numerically and in the form of a bar graph.
REQUEST
MONITOR
(state
display)
*M
This item displays the request of each station using the following words.
STOP : compressor stop,
PID : capacity control
MVH : keep MVH%,
MVL : keep MVL%
STATE
This item displays the current state of each station using the following words.
UNKNOWN
: Slave station which is not registered or does not respond to master station
STOPPED
: Stopped
ANTI CYCLE : Stopped with restart restricted
AUTO STOP
: Automatically stopped
PRE CUT IN
: Compressor in preparation for start
PRE SYSTEM : System in preparation for start
PRE START
: In preparation for start
START
: Started
RUN
: Running
PRE CUT OUT : Compressor in preparation for stopping
PUMP OUT
: pump-out in progress
RUN MVH
: Running with capacity at upper limit
RUN MVL
: Running with capacity at lower limit
RUN UNDER HOLD
: Below stop determination capacity
READY TO RUN : Preparing for operation
READY TO STOP : Preparing for stop
FAILURE
: FAILURE (serious alarm) occurred
MODE
(Operation command)
It displays the integrated operating time of the compressor unit controlled by each station.
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QT1101-16
Selection of Pressure or Temperature Values as Control Targets for Start/Stop Control (CUT IN/OUT
& CONTROL) and Capacity Control (CUT IN/OUT & CONTROL)
To implement the AUTO STAGE control, you should use either pressure values or temperature values as the control targets
for both start/stop (CUT IN / CUT OUT) control and capacity (CONTROL) control. Using pressure or temperature values as the
target values is determined depending on the combination of the selections you make for the following four items in both the
SYSTEM CONFIGURATION screen and the AUTO STAGE screen. (this section):
- Selection for the CONTROL TARGET (CUT IN/OUT) item in the SYSTEM CONFIGURATION screen.
- Selection for the CONTROL TARGET (CAPACITY CONTROL) item in the SYSTEM CONFIGURATION screen.
- On slave stations, selection of the CUT IN/OUT side for the CUT IN/OUT & CONTROL item in the AUTO STAGE screen.
- On slave stations, selection of the CONTROL side for the CUT IN/OUT & CONTROL item in the AUTO STAGE screen.
a.
When pressure values are used for the start/stop (CUT IN/OUT) control:
Select LOCAL SUCTION PRESSURE or SYSTEM SUCTION PRESSURE on the master station as follows.
Selection Item
b.
When temperature values are used for the start/stop (CUT IN/OUT) control:
Select CHILLER LEAVING TEMPERATURE or CHILLER ENTERING TEMPERATURE on the master station. (Slave
stations have no CHILLER LEAVING TEMPERATURE and CHILLER ENTERING TEMPERATURE sensors.)
Selection Item
NOTE:
If the automatic staging control on a slave station becomes invalid due to interferences or other communication disturbances, the
automatic start/stop control is continued using the saturation pressure value derived from the following two equations as the set
value for the LOCAL SUCTION PRESSURE.
[CUT IN SET POINT temperature setting written last by the master station] + [APPROACH dT value]
and [Set temperature for CUT OUT SET POINT] + [APPROACH dT value]
Therefore, you should enter an appropriate negative value. Any negative value can be input if it is within 20 % of the range.
The range here means the measurable range of the temperature sensor selected for the CONTROL TARGET (CUT IN/OUT)
item in the SYSTEM CONFIGURATION screen. (Normally, a temperature sensor measurable of temperatures between -50.0
and +50.0 C (i.e. 100 C in range) is used. So a temperature between -20 to +20.0 C can be set as the APPROACH dT value.)
- 120 -
QT1101-16
c.
d.
APPROACH dT
Unchangeable
NOTE:
If the automatic staging control on a slave station becomes invalid due to interferences or other communication disturbances, the
capacity control is performed using the saturation pressure value derived from the following equation as the set values for the
LOCAL SUCTION PRESSURE.
[CONTROL SET POINT temperature setting written last by the master station] + [APPROACH dT value]
Therefore, you should enter an appropriate negative value. Any negative value can be input if it is within 20% of the range.
The range here means the measurable range of the temperature sensor selected for the CONTROL TARGET (CAPACITY
CONTROL) item in the SYSTEM CONFIGURATION screen. (Normally, a temperature sensor of a measurable range of
between -50.0 to +50.0 C (i.e. the range is in 100 C) is used. So a temperature between -20 to +20.0 C can be set as the
APPROACH dT value.)
Refer to 5.4 AUTO STAGE control. There is explanation of AUTO STAGE.
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QT1101-16
Description
COMMUNICATION
Select START to make communications active for the port being set. Select STOP to deactivate communications
for the port.
ADDRESS
Enter different one of the numbers from 0 to 99 as the station number for each MYPRO TOUCH constituting a
communication control network.
RATE
(Data transmission
speed)
FORMAT
(Communication
character format)
Select a desired combination of character format specifications to apply to the communications established.
You can select a one from a total of 12 combination options:
Data length: 7 or 8 bits,
Parity check: None, Odd, or Even,
Stop bit: 1 or 2 bits
MODBUS RTU
PROTOCOL
MODBUS ASCII
AUTO STAGE
Selecting this protocol allows the external communication device to read/write data
from/into the devices of MYPRO TOUCH using MODBUS RTU (binary data) protocol.
Selecting this protocol allows the external communication device to read/write data
from/into the devices of MYPRO TOUCH using MODBUS ASCII (ASCII data) protocol.
The communication protocol specially used for the optional automatic staging control
(AUTO STAGE).
RESPONSE
(Response delay)
This item is for setting the delay time until a response is sent from MYPRO TOUCH after it has received a
command from the communication master station (remote PC).
(You can see any delay time between 0 and 100 at 10 millisecond increments.)
ERROR COUNT
Items in COMMUNICATION SETUP MYPRO TOUCH HMI COM1 & ETHERNET PORT Screen
Item
Description
NONE
DEVICE
(Communication Protocol) MODBUS RTU / MODBUS TCP
COMMUNICATION
(Comm. Status)
Not Use
MODBUS RTU / MODBUS TCP Protocol
When 'START' is stopped when the communication of the port to be set is started, 'STOP' is selected.
MYPRO TOUCH AREA
CP4 AREA
COMMUNICATION
AREA
- 122 -
QT1101-16
You are allowed to set the scaling used for the display of the
revolutions control outputs on the right figure part of CONTROL
SUMMARY.
For the COMPRESSOR VFD CONTROL or CONDENSER VFD CONTROL item, select REVOLUTION (rpm) or
FREQUENCY (Hz) to decide the revolutions scaling or the frequency scaling, respectively.
Under MV0% - 100%, set the revolutions or frequency values that correspond to the 0 % and 100 % revolutions control outputs
(MV = manipulating value).
COMPRESSOR
VFD CONTROL
or
CONDENSER
VFD CONTROL
Item
REVOLUTION
Description
Display contents
REVOLUTION : [rpm]
FREQUENCY : [Hz]
The display on other screens is displayed by the above-mentioned setting.
MV 0%
MV 100%
- 123 -
QT1101-16
3.7
(Graph ICON)
(Monitor ICON)
Setting methods mainly for test run adjustment or readjustment are described as below.
Graph ICON
(1) TREND GRAPH
Monitor ICON
(1) VERSION
(5) COUNTER
It allows to check operation hours and YOSAKU expansion valve operation frequency.
(6) ASSIGNMENT
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QT1101-16
3.7.1
GRAPH Icon
(Graph ICON)
Select CH
Trend Data Export
Wide Range/Normal Range switching
Sampling interval
(Historical trend Graph)
HISTORICAL TREND GRAPH screen allows to check past
operating data in graph form (historical trend graph).
1,500,000 past data can be recorded.
(The display is overwritten the past data record beginning with
the chronologically oldest record, when it surpasses 1,500,000
data.)
- 125 -
QT1101-16
CAUTION
When time (year, hour, minute) is changed when data is collected, data might not be able to be collected
normally.
When a historical trend is displayed, the cursor cannot be displayed if data cannot collect normally.
AI-11 SDP
AI-20 RLD
AI-74 CAP
AI-02 DP
AI-11 LVL
AI-23 CGP2
AI-75 SVP
AI-03 OP
AI-12 MA
AI-24 CGT2
AI-76 ATP
AI-04 AFP
AI-13 EBT
AI-65 dOP
AI-77 dOP2
AI-04 BFP
AI-14 LBT
AI-66 dFP
AI-78 SSH2
AI-05 ST
AI-15 LSV
AI-67 dP
AI-79 dFFP
AI-06 DT
AI-16 HSV
AI-68 SSH
AI-80 ATT
AI-07 OT
AI-16 SSP
AI-69 ISH
CMPS
AI-08 OS
AI-16 SVOP
AI-70 DSH
CNDS
AI-08 AFFP
AI-16 PSV
AI-71 D/S
OPT1
AI-09 IP
AI-17 CGP1
AI-72 Vi
OPT2
AI-10 IT
AI-18 CGT1
AI-73 CRVi
OPT3
OPT4
The selection item is the same as the item that can be displayed in MAIN PV screen of Top Screen.
Please refer to 3.1.3 Main Status Screen (Top screen) for the item.
CAUTION
When the collection item is changed, it becomes continuous data that not is to collect data different
(Changed) since that time.
Be careful when you change.
- 126 -
QT1101-16
(Exporting to SD card)
1.
2.
It is correctly installed, and when TRANSFER CSV switch is pushed when the sampling data exists in the MYPRO TOUCH
system, the sampling data is output to the SD card as CSV file.
The output file (100 files of SA.0#00.CSV-SA0#99.CSV to 000# folder) becomes it. (# is 0-4.)
Please note an overwrite when this name has already been filed.
(Data copy from SD card to USB storage device, and Display of CSV file)
1.
2.
When copying of the CSV file and confirming it, the FILE MANAGER switch is started, and it touches, and the file manager
is started.
'CSV file indicator' is displayed by choosing the file that wants to be confirmed by the file manager, and it operates with right
side UP, DOWN, R, and L switch, and it is possible to confirm it.
(4) Delete-fail
(5) Select all
(1) Scroll up
(6) Displaying of selected item
(7) Paste
(8) Copy
(9) Cut
Device manager
3.
When the file is copied, the file of the copy origin is selected by the file manager touching.
4.
5.
It touches, and it touches PASTE switch at the destination of the copy of the file.
6.
- 127 -
QT1101-16
3.7.2
MONITOR Icon
(Monitor ICON)
- 128 -
QT1101-16
- 129 -
QT1101-16
Description
COMPRESSOR START/STOP
(Compressor operation frequency)
Displays the number of times the compressor was started (from the
non-operating state).
ECONOMIZER/INTERCOOLER YOSAKU
Displays the number of times the economizer/intercooler YOSAKU expansion
(Economizer/intercooler YOSAKU
valve was operated. (Option)
actuation frequency)
LIQUID INJECTION YOSAKU-1
(Liquid injection YOSAKU-1
actuation frequency)
Displays the number of times the liquid injection YOSAKU-1 expansion valve
was operated. (Option)
Displays the number of times the liquid injection YOSAKU-2 expansion valve
was operated. (Option)
Displays the number of times the Evaporator oil return was operated. (Option)
- 130 -
QT1101-16
Analog outputs
name display switch
- 131 -
QT1101-16
Chapter 4 : Operation
4.1
4.1.1
The start/stop control of the compressor unit is different according to the selection you make for the OPERATION item in the
OPERATION MODE screen.
LOCAL:
The START / STOP switch on the touch panel is used to make start/stop control of the compressor unit.
REMOTE:
Start/stop of the compressor unit is controlled by ON/OFF command inputs at DI-16 by an external device.
COMM:
Start/stop of the compressor unit takes place according to ON/OFF commands (000513:Comm.Comp Start
Input) transmitted from a remote controlling device through communications.
AUTO STAGE: Each of the multiple compressor units operating under automatic staging control (AUTO STAGE; option) is
started and stopped according to commands sent from the master station.
a. Start/stop control in LOCAL mode
Start:
- Touch the START switch on the touch panel of MYPRO TOUCH one second or more longer.
When the START switch is touched with the compressor in a non-operating condition and without any alarm issued, the
system will be activated after a lapse of the SYSTEM START DELAY time.
- The system starts operating after a lapse of the CUT IN DELAY time following its activation.
- (If there is an oil pump.)The oil pump operation command at DO-02 turns ON at the end of a delay of the OIL P. START
DELAY time, causing the oil pump to start.
(At PARTIAL LUBE) The oil pump will stop in one minute after turning on the DI-12 MSRB.
- After the start of the oil pump, the following two points are confirmed in the order of mention within the COMP. START
*1
DELAY time :
- The process value of the supply oil differential pressure is larger than the setting for LOW dOP alarm (for the LOW
dOP MASK TIME).
- The compressors capacity does not exceed 5 %.
- The compressor motor operation command at DO-01 (Y00) turns ON.
- The compressor motor starts and the compressor operation confirmation input at DI-12 (X0B) turns ON to complete the
compressor start sequence.
Stop:
- Touch the STOP switch on the touch panel of MYPRO TOUCH.
Pump-out sequence starts as soon as the STOP switch is touched while the compressor is in operation. The compressor
capacity (or rotational speed) set for PUMP OUT > PERCENTAGE is maintained during the pump-out operation.
*
- After a delay of the PUMP OUT MINIMUM DELAY time , the compressor completes the pump-out sequence either after
*
a lapse of the PUMP OUT MAXIMUM DELAY time or after the suction pressure has dropped to the PUMP OUT PRESS
*
pressure .
- After the pump out ends,
If CAPACITY 0% STOP = YES,
The capacity decrease operation is done while the compressor motor operation command DO-01 (Y00) turning on,
because the capacity of the compressor is adjusted to 5% or less.
The compressor motor operation command DO-01(Y00) is turned off by the passage of 'RESIDUAL OPERATION'
time or 5% or less in capacity.
If CAPACITY 0% STOP = NO,
The capacity of the compressor maintains the state, and turns off the compressor motor operation command
DO-01(Y00).
- 132 -
QT1101-16
- The compressor operation command at DO-01(Y00) is turned OFF to complete the compressor stop control sequence.
At this time, the following three kinds of oil pump residual operation is done by the setting.
1.
2.
Residual operation for inertia rotation protection by PUMP OUT ->OIL P. STOP DELAY
3.
When the residual operation is not done or the residual operation ends, the oil pump operation command DO-02(Y01) is
turned off.
Condition of oil pump residual operation
-
SYSTEM CONFIG. -> OIL FEED TYPE = FULL LUBE / PRE LUBE / PARTIAL LUBE / AUTO LUBE
SETPOINTS -> PUMP OUT -> RESIDUAL OPERATION[sec] (The residual operation is not done for 0[sec].)
SETPOINTS -> PUMP OUT -> OIL P. STOP[sec] (The residual operation is not done for 0[sec].)
OTHER SETPOINTS -> SEAL PROTECTION -> COMP. STOP = ENABLE / DISABLE
SEAL
CAPAITY
PROTECTION
0%
-> COMP. STOP STOP
FULL LUBE
PRE LUBE
PARTIAL LUBE
(only at start)
AUTO LUBE
(on dP judgment)
Not 0[sec]
*1
YES
ENABLE
Residual
Operation
*2
0[sec]
Not 0[sec]
0[sec]
Not 0[sec]
0[sec]
*1
for Seal
Protection
---
---
Residual
for Seal
Operation Protection
Not 0[sec]
0[sec]
*1
NO
Residual
Operation
for Capacity
Decrease
---
---
YES
for inertia
rotation
Protection
Not Work
---
---
Not Work
for Capacity
Decrease
---
---
DISABLE
*2
NO
Residual
Operation
*2
Not Work
*2
Residual
for Seal
Operation Protection
Not Work
Not Work
*2
When the oil pump has stopped for PARTIAL LUBE or AUTO LUBE,
the residual operation is done after the OILP DO-02(Y01) is turned on.
*1
According to set time, Residual operation is done "for Seal protection" or "for Inertia rotation protection".
In case of 'OIL PUMP DELAY > OIL P. STOP', for Seal protection
In case of 'OIL PUMP DELAY < OIL P. STOP', for Inertia rotation protection
*2
According to set time, Residual operation is done "for Capacity decrease operation" or "for Inertia rotation
protection".
In case of 'RESIDUAL OPERATION > OIL P. STOP', for Capacity decrease operation
In case of 'RESIDUAL OPERATION < OIL P. STOP', for Inertia rotation protection
* Each time set value can set 0sec. In that case, Residual operation does not work.
* When the compressor stop by FAILURE, Residual operation does not work.
* Therefore, at OIL PUMP -> W/ 2-OIL PUMPS, it becomes only FULL LUBE, and the residual operation is done with the
oil pump driven when the compressor stops. (It is common to 'Capacity Decrease Operation', 'Inertia rotation protection',
and 'Seal Protection'.)
- 133 -
QT1101-16
b. Start/stop control in REMOTE mode
- The compressor is started and stopped according to ON/OFF commands at DI-16 (X0F) from an external device.
c. Start/stop control in COMM mode
- The compressor is started and stopped according to ON/OFF commands (000513 : Comm. Comp. Start Input)
transmitted from a remote computer transmitted through communications.
CAUTION
According to the selection for the OPERATION item in the OPERATION MODE screen, the following
conditions automatically take place when the STOP switch is touched on the touch panel of MYPRO TOUCH.
-
When the LOCAL, REMOTE, or COM mode (except AUTO STAGE mode) has been selected, pressing
the STOP switch causes no change to the operation control mode in the case of the LOCAL mode, but
the mode automatically changes to LOCAL in the case of the REMOTE and COMM modes. The
compressor, if operating, will then stop after the pump-out sequence. (It remains stopped thereafter.)
To restart the compressor, simply press the START switch if you need not change the mode from LOCAL
to another, or turn ON the relevant operation control command after changing the mode from LOCAL to the
desired mode.
When the AUTO STAGE mode has been selected, pressing the STOP switch does not cause any change
to the setting for the OPERATION item in the OPERATION MODE screen, but the selection of ENABLE
you made for the CONTROL item in the AUTO STAGE screen automatically changes to DISABLE.
In this case, if the compressor under control is running when the STOP switch is pressed, the compressor
will then stop after completing the pump-out sequence.
Even the STOP switch is pressed on the master station and its CONTROL item setting in the AUTO
STAGE screen is consequently changed to DISABLE, the automatic staging control continues to work on
all the other stations (slave stations).
To recover the AUTO STAGE mode control after pressing the STOP switch , it is necessary (for the case
of the master station and the case of a slave station) to perform the steps below. (Simply pressing the
START switch on the station does not recover the automatic staging control.)
1.
2.
- 134 -
QT1101-16
4.2
4.2.1
Input/Output
Analog Input
Channel No.
AI-01
SP
AI-02
DP
AI-03
OP
AFP
AI-04
BFP
AI-05
ST
AI-06
DT
AI-07
OT
OS
AI-08
AFFP
Suction Pressure
Always
Discharge Pressure
Always
Oil Supply Pressure
Always
After Filter Pressure
It allocates, when dFP Calculation = DP AFP is selected.
Before Filter Pressure
It allocates, when dFP Calculation = BFP OP is selected.
Suction Temperature
Always
Discharge Temperature
Always
Oil Temperature
Always
Oil Separator Temperature
It allocates, when I/O PLATFORM -> NORTH AMERICA, Oil Separator Temperature -> Yes is selected.
After Fine Filter Pressure
It allocates, when I/O PLATFORM -> EUROPE, After Fine Filter Pressure -> Yes is selected.
AI-09
IP
Intermediate Pressure
It allocates,
When Compressor -> SINGLE Economizer w/ Sensor or SINGLE J Economizer w/ Sensor
or FM160 Economizer w/ Sensor or Compound-1 or Compound-2 is selected.
AI-10
IT
Intermediate Temperature
It allocates,
When Compressor -> SINGLE Economizer w/ Sensor or SINGLE J Economizer w/ Sensor
or FM160 Economizer w/ Sensor or Compound-1 or Compound-2 is selected.
SDP
AI-11
STANDARD ANALOG INPUT BOARD
MT-AI-02
Symbol
LVL
AI-12
MA
AI-13
EBT
AI-14
LBT
AI-15
LSV
HSV
SVOP
AI-16
PSV
SSP
- 135 -
QT1101-16
Channel No.
AI-17
AI-18
Symbol
CGP1
CGT1
AI-19
SSP
AI-20
RLD
AI-21
---
It allocates,
When Compressor -> Compound-2 or 400 Series
or SINGLE J or SINGLE J w/o Sensor or SINGLE J w/ Sensor is selected,
Control Target (Cut In/Out) -> System Suction Pressure
or
Control Target (Capacity) -> System Suction Pressure or Combined System SP/LBT is selected.
Remote Capacity Control Command Input
It allocates,
When Remote Capacity Control -> Remote Analog is selected.
It is an input in the range of the capacity instruction 0-100%. (It is not a range of MVL-MVH%.)
----System Discharge Pressure
AI-22
SDP
AI-23
CGP2
AI-24
CGT2
AI-25
----
AI-26
---
AI-27
---
AI-28
---
---
---
AI-29
AI-30
AI-31
AI-32
---
---
---
---
-----------------------
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QT1101-16
4.2.2
*
*
Digital Input/Output
Items in parentheses of Symbol column are assigned depending on options. (The configuration cant be changed.)
DO-** : Digital output
Channel No.
Symbol
DO-01 COMP
Compressor turns on, after turning on DO-02 [OILP] and the end of compressor start delay, when operation
condition has been completed. If OPERATION MODE is set at REMOTE, COMM and AUTO-STAGE, and also
COMPRESSOR AUTO START/STOP is set as YES, it starts/stops automatically depending on either selected
control target of below options.
AI-01 SP Suction pressure
AI-16 or 19 SSP System suction pressure
AI-13 EBT Chiller entering temperature,
AI-14 LBT
Chiller leaving temperature
When it meets the stop conditions, it turns off after pump-out sequence that starts at the end of CUT-OUT DELAY.
Oil Pump Start command output
( OILP )
DO-02
It is assigned depends on the system config. (OIL PUMP LEAD/LAG -> LEAD D/O02 / LAG D/O 21).
When it meets the start conditions, oil pump turns on after OIL P. START DELAY.
Oil pump turns off when the compressor stop after pump-out sequence and then the capacity becomes 5% or
less or after 3 minutes later of the stopping.
(After the OIL PUMP DELAY, it turns off by option (COMPRESSOR OIL SEAL CONTROL).
* It will turn on even the compressor is not running, if AI-12 MA (compressor motor current) is detected as over
about 4.9% or more.
It turns off 1 minute later of starting compressor when J Series with oil pump - PARTIAL LUBE is selected.
Oil Pump2 Start command output
( O/P2 )
It is assigned depends on the system config. (OIL PUMP LEAD/LAG -> LEAD D/O21 / LAG D/O 02).
It turns on when the set point is dOP <= #2OIL PUMP START dOP,
It turns off when the set point is dOP > #2OIL PUMP START dOP after #2OIL PUMP STOP DELAY.
(Low stage)Capacity "LOAD" Solenoid Valve output
LOAD
DO-03
FMLD
It is assigned depends on the system config. (COMPRESSOR -> except FM160). (It is turning "ON" at increase.)
As for the capacity control, PID control is performed depending on either selected control target of below options.
(including pressure/temperature composition.)
AI-01 SP
Suction pressure
AI-16 or 19 SSP System suction pressure
AI-14 LBT Chiller leaving temperature
AI-02 DP
Discharge Pressure
By option (REMOTE CAPACITY CONTROL), it controls depending on either command input.
ANALOG AI-20 RLD
Remote capacity command
DIGITAL
DI-31 RMLD Remote capacity loading command
DI-32 RMUL Remote capacity unloading command
The limiter functions of LIMIT/UNLOAD are preinstalled by using following inputs.
AI-12 MA(Compressor motor current) rise, AI-02
DP( Discharge pressure) rise
AI-01 SP(Suction pressure) down,
AI-09
IP(intermediate pressure) rise (option)
FM160 CAPACITY CONTROL SOLENOID VALVE 1
It is assigned depends on the system config. (COMPRESSOR -> FM160). (It is turning "OFF" at increase.)
(Low stage)Capacity "UNLOAD" Solenoid Valve output
UNLD
DO-04
FMUL
( INJS )
( OILH )
DO-05
It is assigned depends on the system config. (COMPRESSOR -> except FM160). (It is turning "ON" at decrease.)
Refer to (Low stage) capacity loading solenoid valve output DO-03 [LOAD]
FM160 CAPACITY CONTROL SOLENOID VALVE 2
It is assigned depends on the system config. (COMPRESSOR -> FM160). (It is turning "OFF" at decrease.)
Liquid Injection Liquid Supply Solenoid Valve output (NA)
It is assigned depends on the system config. (LIQUID INJECTION OIL COOLING CONTROL -> USE).
When DI-12 [MSRB] is ON, if AI-07 OT >= SV ON OT, it turns on,
If AI-07 OT <= SV OFF OT, it turns off. (SV ON OT set point < SV OFF OT set point)
Oil Heater output (SA)
It is assigned depends on the system config. (OIL SEPARATOR TEMP. SENSOR -> YES).
During MYPRO TOUCH system running, if AI-08 OS HEATER ON OS, it turns on,
if AI-08 OS HEATER OFF OS, it turns off. (HEATER ON OS set point < HEATER OFF OS set point)
(High stage)Capacity "LOAD" Solenoid Valve output (exclude EU)
( HILD )
It is assigned depends on the system config. (COMPRESSOR -> COMPOUND-2(2016 & HIGHER)).
For capacity control, PID control is performed as the control target is AI-09 IP (intermediate pressure)
100% Running Output (EU)
( FLLD )
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QT1101-16
Channel No.
Symbol
It is assigned depends on the system config. (LIQUID INJECTION OIL COOLING CONTROL -> USE).
PID Control is performed depending on either selected control target of below options.
AI-02 DP
Discharge Pressure,
Discharge superheat calculated value
In addition, when INJECTION VALVES is set as MOTORIZED VALVE, it assigned not digital outputs, but analog
out puts (LIQUID INJECTION CONTROL PID OUT).(Extension Analog outputs board is required.)
(High stage)Capacity "UNLOAD" Solenoid Valve output
DO-06
( HIUL )
( OILR )
It is assigned depends on the system config. (COMPRESSOR -> COMPOUND-2(2016 & HIGHER)).
Refer to (High stage) capacity loading solenoid valve output DO-05 [HILD].
Oil Return solenoid valve output (J)
It is assigned depends on the system config. (OIL RETURN SV -> USE).
After the OIL RETURN START DELAY - START time has passed since DI-12 MSRB was turned on, it turns it on.
After the OIL RETURN START DELAY - STOP time has passed since DI-12 MSRB was turned off, it turns it off.
Oil Heater output (V,NA)
( OILH )
It is assigned depends on the system config. (OIL SEPARATOR TEMP. SENSOR -> YES).
Refer to oil heater output DO-05 [OILH].
Oil Return solenoid valve output (V)
DO-07 ( OILR )
( I/CS )
( I/CS )
DO-08
( L->H )
It is assigned depends on the system config. (COMPRESSOR -> SINGLE ECONOMIZER or FM160
ECONOMIZER or 400 Series or COMPOUND-1 or COMPOUND-2).
When DI-12 [MSRB] is ON,
if AI-15 LSV >= SV ON LSV%, it turns on. if AI-15 LSV <= SV OFF LSV%, it turns off.
if AI-01 SP <= SV ON SP, it turns on. if AI-01 SP >= SV OFF SP, it turns off.
(SV ON LSV% set point > SV OFF LSV% set point) (SV ON SP set point < SV OFF SP set point)
J Vi slide L->H Solenoid Valve output
It is assigned depends on the option (AUTO Vi CONTROL -> USE J SEREIS).
Oil Feed Solenoid Valve output
( OILF )
It is assigned depends on the system config. (OIL FEED TYPE -> FULL LUBE or PRE LUBE).
When DI-12 [MSRB] is ON or DO-02 [OILP] is ON, it turns ON. After the OIL FEED OFF DELAY or 10 seconds
later of differential pressure verification, it turns off.
OIL Return Solenoid Valve output (FM)
( OILR )
DO-09
( OILD )
( H->L )
It is assigned depends on the system config. (COMPRESSOR -> COMPOUND-2(2016 & HIGHER)).
It turns on at the time DI-12 [MSRB] turns OFF. After that, it turns off after OIL DRAIN SV - SV OFF DELAY.
(It also turns on at the time MYPRO TOUCH system starts. It also turns off at the end of SV OFF DELAY.)
J Vi slide H->L Solenoid Valve output
It is assigned depending on the options (AUTO Vi CONTROL -> USE J SEREIS).
Common Alarm (FAILURE and ALARM) output
DO-10
FAIL
DI-11
EMGC
DI-12
MSRB
It is batch alarm (FAILURE) output. (Normal Close and Normal Open, the options are available)
Alarm (non-critical alarm) is also out puts, when YES is set as ALARM OUTPUT.
Emergency Stop input
It is emergency stop input (non-voltage contact)
The digit is input with emergency stop bottom and so on.
One second OFF status of this input triggers "EMERRGENCY STOP" alarm.
Main motor Starter Read Back input
It is compressor motor operation confirming inputs(non-voltage contact)
- At the time of starting up of the compressor, this input does not turn ON within COMP. MSRB(Starting) setting
period after turning on of DO-01 [COMP]. This situation triggers "START FAIL" alarm.
- When the compressor is running, this input keeps OFF status more than the period of COMP. MSRB (Running)
setting point. It triggers "START FAIL" alarm.
- At the time that the compressor stops, this input status does not become OFF at the end of COMP. MSRB
(Stopping) setting time after DO-01 [COMP] turns off. It triggers "START FAIL" alarm.
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QT1101-16
Channel No.
Symbol
Interlock-1 input
DI-13
INT1
It is Interlock-1 input (non-voltage contact) . Interlock of the compressor operation can be unlocked.
(Short-circuit 13A and 13B when this interlock is not used.)
Follow condition triggers "INTERLOCK" alarm. DI-12 [MSRB] is ON or DO-01 [COMP] is ON, also this input keeps
OFF status for more than INTERLOCK setting period.
Interlock-2 input
( INT2 )
DI-14
( LOCK )
( INT3 )
DI-15
DI-16
RMST
It is remote compressor operating command input (non-voltage contact). It allows to input compressor-operating
command at a distance. It is available only when OPERATION MODE is set as REMOTE.
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QT1101-16
Channel No.
Symbol
It is assigned depends on the system config. (CHILLER LIQUID SUPPLY SV -> 1 or 2 or 3).
It turns on when DI-12 [MSRB] is ON, it turns off when pump-out starts.
Vi slide (M-port) "Drain" Solenoid Valve output
It is assigned depending on the options (AUTO Vi CONTROL -> USE D/O17,18,19,23,24(UD-V)).
Chiller YOSAKU Expansion Valve output-1 (except J)
( EVPY )
( MPUL )
It is assigned depends on the system config. (CHILLER EXPANSION VALVE -> YOSAKU 1-VALVE or 2-VALVES
or 3-VALVES).
PID control is performed by selected any follow control targets. The minimum value of their PID control outputs is
controlled as the output value. SSH, AI-01 SP, AI-14 LBT
Vi slide (M-port) "Plug" Solenoid Valve output
It is assigned depending on the options (AUTO Vi CONTROL -> USE D/O17,18,19,23,24(UD-V)).
Liquid Injection Liquid Supply Solenoid Valve output-1 (EU)
( INJS )
DO-18
It is assigned depends on the system config. (LIQUID INJECTION OIL COOLING CONTROL -> USE).
Refer to liquid injection liquid supply output DO-05 [INJS].
( OILH )
It is assigned depends on the system config. (OIL SEPARATOR TEMP. SENSOR -> YES).
Refer to oil heater output DO-05 [OILH] (SA).
Auxiliary Machine Start command output
( AUX )
( CHLP )
DO-19
( SVBP )
( INJY )
It is assigned depends on the system config. (EXPANSION VALVE -> YOSAKU 1-VALVE or 2-VALVES).
Refer to Liquid injection YOSAKU expansion valve output DO-06 [INJY]
Starting Bypass Solenoid Valve output
( SBYP )
DO-20
( HBYP )
It is assigned depends on the system config. (BYPASS -> HOT GAS BYPASS).
It turns on when DI-12 [MSRB] is ON and after SV ON DELAY(LSV%) with set point as AI-15 LSV <= (HOT GAS
SV) SV ON LSV%. Also at the end of SV ON DELAY(SP) with set point as AI-01 SP <= (HOT GAS SV) SV ON SP
It turns off when the setting point is AI-15 LSV > (HOT GAS SV) SV OFF LSV%.
(SV ON LSV% setting point < SV OFF LSV% set point)
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QT1101-16
Channel No.
Symbol
( I/CY )
( OILP )
DO-21
It is assigned depends on the system config. (OIL PUMP LEAD/LAG -> LEAD D/O 21/LAG D/O 02).
It allocates it when setting to W/ 2-OIL PUMPS with OIL PUMP, and setting it to LEAD Y14/LAG Y01 with OIL
PUMP LEAD/LAG. Refer to oil pump operation command output DO-02 [OILP].
Oil Pump2 operating command output
( O/P2 )
It is assigned depends on the system config. (OIL PUMP LEAD/LAG -> LEAD D/O 02/LAG D/O 21).
It allocates it when setting to W/ 2-OIL PUMPS with OIL PUMP, and setting it to LEAD Y01/LAG Y14 with OIL
PUMP LEAD/LAG. Refer to oil pump operation command output DO-02 [O/P2].
Oil Drain Solenoid Valve output
( OILD )
It is assigned depends on the system config. (COMPRESSOR -> COMPOUND-2(2016 & HIGHER)).
Refer to oil heater output DO-09 [OILD]
It is batch alarm (ALARM) output. (Options, Normal Close and Normal Open, are available.)
When there are both of ALARM and FAILURE ( Expect superheat and OIL FILTER alarm), ALARM is not output
if set points of ALARM and FAILURE are same values.(FAILURE is output)
(High stage)Capacity "LOAD" Solenoid Valve output
( HILD )
It is assigned depends on the system config. (COMPRESSOR -> COMPOUND-2(2016 & HIGHER)).
For capacity control, PID control is performed as the control target is AI-09 IP (intermediate pressure)
Chiller Liquid Supply Solenoid Valve output-2
DO-23
( EVS2 )
( LHLD )
It is assigned depends on the system config. (CHILLER LIQUID SUPPLY SV -> 2 or 3).
In case of EXPANSION VALVES -> NONE/THERMAL EXPANSION VALVE,
During turning on DI-12 [MSRB], it turns on when the set point is AI-15 LSV >= 2ND LIQUID SUPPLY ON LSV%,
it turns off when the set point is AI-15 LSV <= 2ND LIQUID SUPPLY OFF LSV%.
(2ND LIQUID SUPPLY ON LSV% set point> 2ND LIQUID SUPPLY OFF LSV% set point.)
In case of except EXPANSION VALVES -> NONE/THERMAL EXPANSION VALVE,
It turns on when DI-12 MSRB is turned on, and it turns off when pump-out start.
Vi slide (L/H port) "Load" Solenoid Valve output
It is assigned depending on the options (AUTO Vi CONTROL -> USE D/O17,18,19,23,24(UD-V)).
(High stage)Capacity "UNLOAD" Solenoid Valve output
( HIUL )
It is assigned depends on the system config. (COMPRESSOR -> COMPOUND-2(2016 & HIGHER)).
Refer to (High stage) capacity loading solenoid valve output DO-05 [HILD].
Chiller YOSAKU Expansion Valve output-1(J)
( EVPY )
DO-24
It is assigned depends on the system config. (CHILLER EXPANSION VALVE -> YOSAKU 1-VALVE or 2-VALVES
or 3-VALVES).
Refer to Chiller YOSAKU Expansion Valve output-1 (except J) DO-18 [EVPY].
Chiller YOSAKU Expansion Valve output-2 (except J)
( EVY2 )
( LHUL )
It is assigned depends on the system config. (CHILLER EXPANSION VALVE -> YOSAKU 2-VALVES or
3-VALVES).
PID control is performed by selected any follow control targets. The minimum value of their PID control outputs is
controlled as the output value.
Suction superheat, AI-01 SP
Suction pressure, AI-14 LBT Chiller leaving temperature.
The difference of the control cycles of the outputs and "EXP. VALVE (**) CONTROL (SETPOINTS)" is half cycle.
Vi slide (L/H port) "Unload" Solenoid Valve output
It is assigned depending on the options (AUTO Vi CONTROL -> USE D/O17,18,19,23,24(UD-V)).
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QT1101-16
Channel No.
Symbol
In that case control target is set as AI-02 DP (discharge pressure): (START #* set point < STOP #* )
During turning on of DI-12 [MSRB], it turns on when AI-02 DP >= START #*, it turns off when AI-02 DP <= STOP #* .
DO-25
In that case control target is set asAI-11 SDP (system discharge pressure):
During turning on of DI-12 [MSRB], it turns on when AI-11 SDP >= START #*, It turns off when AI-11 SDP <= STOP #*.
The control method is selected from ON-OFF SINGLE SET or ON-OFF MULTI SET
( AUX )
( CND2 )
DO-26
It is assigned depends on the system config. (CONDENSER CONTROL -> VFD+2STEPS + VFD+3STEPS or
VFD+5STEPS or 3STEPS or 6 STEPS).
Refer to condenser operating output-1DO-25 [CND1].
Vi slide (M-port) "Drain" Solenoid Valve output
( MPLD )
( CND3 )
DO-27
( MPUL )
It is assigned depends on the system config. (CONDENSER CONTROL -> VFD+2STEPS + VFD+3STEPS or
VFD+5STEPS or 3STEPS or 6 STEPS).
Refer to condenser operating output-1 DO-25 [CND1].
Vi slide (M-port) "Plug" Solenoid Valve output
It is assigned depending on the options (AUTO Vi CONTROL -> USE D/O26,27,28,29,30(UD-V)).
Evaporator Oil Return Output 4
( EOR4 )
( CND4 )
( SVBP )
It is assigned depends on the system config. (CONDENSER CONTROL -> VFD+3STEPS or VFD+5STEPS or 6
STEPS).
Refer to condenser operating output-1 DO-25 [CND1].
Vi Slide Valve Bypass Solenoid Valve output
It is assigned depending on the options (AUTO-Vi CONTROL -> USE D/O26,27,28,29,30(UD-V)).
Liquid Injection YOSAKU Expansion Valve output-2
DO-28
( IJY2 )
It is assigned depends on the system config. (LIQUID INJECTION EXPANSION VALVE -> YOSAKU 2-VALVES).
PID Control is performed depending on either selected control target of below options.
AI-02 DP Discharge pressure,
discharged superheat calculated value
In addition if MOTORIZED VALVE is set as INJECTION VALVES, it assigned not as digital output but as analog
output (LIQUID INJECTION CONTROL PID OUT) (Extension analog output board is required.)
The difference of the control cycles of the output and "EXP. VALVE (**) CONTROL (SETPOINTS)" is half cycle.
Evaporator Oil Return Output 3
( EOR3 )
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QT1101-16
Channel No.
Symbol
( LHLD )
It is assigned depends on the system config. (CONDENSER CONTROL -> VFD+5STEPS or 3STEPS or 6
STEPS).
Refer to condenser operating output-1 DO-25 [CND1].
Vi slide (L/H port) "Load" Solenoid Valve output
It is assigned depending on the options (AUTO-Vi CONTROL -> USE D/O26,27,28,29,30(UD-V)).
Chiller Liquid Supply Solenoid Valve output-3
DO-29
( EVS3 )
It is assigned depends on the system config. (CONDENSER CONTROL -> VFD+3STEPS or VFD+5STEPS or 6
STEPS).
n case of EXPANSION VALVES -> NONE/THERMAL EXPANSION VALVE,
During turning on DI-12 [MSRB], it turns on when the set point is AI-15 LSV >= 3RD LIQUID SUPPLY ON LSV%,
it turns off when the set point is AI-15 LSV <= 3RD LIQUID SUPPLY OFF LSV%.
(3RD LIQUID SUPPLY ON LSV% set point> 3RD LIQUID SUPPLY OFF LSV% set point.)
In case of except EXPANSION VALVES -> NONE/THERMAL EXPANSION VALVE,
It turns on when DI-12 MSRB is turned on, and it turns off when pump-out start.
Ready to Start
( RDY )
( EOR2 )
( LHUL )
It is assigned depends on the system config. (CHILLER LIQUID SUPPLY SV -> 3).
Refer to condenser operating output-1 DO-25 [CND1].
Vi slide (L/H port) "Unload" Solenoid Valve output
It is assigned depending on the options (AUTO-Vi CONTROL -> USE D/O26,27,28,29,30(UD-V)).
DO-30
( EVY3 )
It is assigned depends on the system config. (CHILLER EXPANSION VALVE -> YOSAKU 3-VALVES).
PID control is performed by selected any follow control targets. Their minimum value of PID control output is
controlled as the output value.
Suction superheat, AI-01 SP suction pressure, AI-14 LBT Chiller leaving temperature
In addition if MOTORIZED VALVE is set as EXPANSION VALVES, it assigned not as digital output but as analog
output (SUCTION SUPERHEAT2 CONTROL PID OUT ) (Extension analog output board is required.)
The control cycle of the output is as same cycle as "CONTROL CYCLE" of "EXP. VALVE (**) CONTROL
(SETPOINTS)".
Evaporator Oil Return Output 1
( EOR1 )
( RMLD )
DI-31
It is assigned depends on the system config. (REMOTE CAPACITY CONTROL -> REMOTE DIGITAL).
Capacity (Or, rotational speed) is "Increased" according to the REMOTE LOAD command of digital input.
Evaporator Oil Return LEVEL SWITCH
( EORL )
( RMUL )
DI-32
It is assigned depends on the system config. (REMOTE CAPACITY CONTROL -> REMOTE DIGITAL).
Capacity (Or, rotational speed) is "decreased" according to the REMOTE UNLOAD command of digital input.
In case of the input of "REMOTE LOAD INPUT" and "REMOTE UNLOAD INPUT" simultaneously,
"REMOTE UNLOAD" is effective.
in case of the input of "100% LOCK INPUT" and "REMOTE UNLOAD INPUT" simultaneously,
"REMOTE UNLOAD INPUT" is effective.
Evaporator Oil Return MV Limit Switch(Close)
( EMVL )
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QT1101-16
4.3
The detectable names and types of Alarm/failure on MYPRO TOUCH system, they are categorized as follow.
The displayed Number on ALARM LOG and FAILURE LOG screens are shown as ALARM/FAILURE CODE No. in the below
table.
[ ALARM : minor ]
ALARM
/FAILURE ALARM Name
CODE No.
Description
47
OP LOW
(Except OIL FEED TYPE is PARTIAL LUBE)
(Oil supply differential pressure (dOP=OP-DP At the time, the alarm set point status keeps 10 seconds as dOP <= LOW dOP
or OP-SP))
(ALARM) after DO-02 [OILP] turns on.
48
49
When the alarm set point status is DP >= HIGH DP (ALARM) during turning on
DI-12 [MSRB], it is issued immediately.
50
When the alarm set point status is DT >= HIGH DT (ALARM) during turning on
DI-12 [MSRB], it is issued immediately.
51
When the alarm set point status is OT >= HIGH OT (ALARM) during turning on
DI-12 [MSRB], it is issued immediately.
52
At the time, 60 seconds later turning on DI-12 [MSRB] and then the alarm set
point status keeps 6 seconds as MA >= HIGH MA (ALARM).
53
At the time, 3 minutes later turning on DI-12 [MSRB] and then the alarm set point
status keeps 20 seconds as IP >= HIGH IP (ALARM)
54
At the time, the alarm set point status keeps LOW SP ALARM DELAY period as
SP <= LOW SP (ALARM) at the end of LOW SP MASK TIME after DI-12 [MSRB]
turns on.
55
When DI-12 [MSRB] is turning on and the alarm set point is LBT <= LOW LBT
(ALARM), it is issued immediately.
56
CAPACITY NO DOWN
At the time, the capacity does not decrees to 5% or less even DO-04 [UNLD]
keeps ON status for 3 minutes after DO-02 [OILP] turns on.
("OVER RANGE" is output ahead of ALARM issuing when the default setting is
60 seconds because the judgment time of "CAPACITY NO DOWN" ALARM is
fixed as 3 minutes.)
For AUTO UNLOAD ON CLEAR ALARM ->USE,
When capacity doesn't become 5% or less even if the state of turning on DO-04
UNLD continues at the AUTO UNLOAD MAXIMUM TIME after turning on DO-02
OILP.
57
When the alarm set point keeps its status for 30 seconds as SSH <= LOW SSH
(ALARM) after the liquid supply control starts. In addition, if ALARM auto
cancellation is available, it is canceled when the alarm set point keeps its status
for 15 seconds as SSH >= LOW SSH ALARM CANCEL after issuing ALARM.
58
OIL FILTER
(After filter differential pressure
(dFP=DP-AFP))
When DI-12 [MSRB] turns on and the alarm set point status keeps HIGH dFP
DELAY period as dFP >= HIGH dFP DELAY.
RE-START
At the time, after turning on DO-02 [OILP] and checking dOP, the capacity does
not decrees to 5% or less after the COMP. RE-START DELAY period and then
the capacity decreases to 5% or less during ALARM > RE- START/ TIME.
(At this time, start INTERVAL timer and the timing of next operation is after the
INTERVAL.)
HIGH STAGE
At the time, DO-06 [HIUL] keeps its status ON for 10 minutes when the
compressor is running. In addition, when DO-05 [HILD] keeps its status ON for
10 minutes during running of the compressor.
("OVER RANGE" is output ahead of ALARM issuing when it is set ass the default
(60 seconds) because the judgment time of "HIGH STAGE"ALARM is fixed as 10
minutes.)
59
60
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QT1101-16
ALARM
/FAILURE ALARM Name
CODE No.
Description
61
When, 3 minutes later turning DI-12 [MSRB] on and the alarm set point keeps its
status for 30 seconds as ISH <= LOW ISH (ALARM).
62
When DI-12 [MSRB] turns on and the alarm set point status is EBT <= LOW EBT
(ALARM), alarm is issued immediately.
63
When the alarm set point status is OS <= LOW OS (ALARM) after DI-12 [MSRB]
is turns on and then after the MASK TIME (common with "LOW dP"), alarm is
issued immediately.
64
dOP2 LOW
(Oil supply differential pressure 2
(dOP2=SVOP-DP))
65
When the alarm set point keeps its status for 30 seconds as SSH2 <= LOW
SSH2 (ALARM) after liquid supply control starts. In addition, if ALARM auto
cancellation is available, it is automatically canceled when the alarm set point
keeps it status for 15 seconds as SSH2 >= LOW SSH2 ALARM CANCEL after
issuing ALARM.
66
AUTO Vi SLIDE
67
FINE FILTER
(Fine filter differential pressure
(dFFP=DP-AFFP))
At the time, 3 minutes later turning on DI-12 [MSRB], the alarm set point keeps its
status as dFFP(DP - AFFP) >=HIGH dFFP (ALARM).
68
69
70
71
When the alarm set point keeps its status for LOW CHILLER LEVEL ALARM
DELAY period as LVL <= LOW CHILLER LEVEL (ALARM) after DI-12 [MSRB]
turns on and at the end of LOW CHILLER LEVEL ALARM MASK TIME.
72
When the command from MASTER station cannot be received at AUTO STAGE
SLAVE station.
73 to 80
When the responses from SLAVE station address *(1 to 8) cannot be received at
AUTO STAGE MASTER station.
81 to 88
300
304
306
When the alarm set point keeps its status for LOW DSH ALARM DELAY period
as DSH <= LOW DSH (ALARM) after DI-12 [MSRB] turns on and after LOW DSH
MASK TIME.
When the alarm set point keeps its status for HIGH SP ALARM DELAY period as
SP >=HIGH SP (ALARM) after DI-12 [MSRB] turns on and after the MASK TIME
(common with "LOW SP").
When the alarm set point keeps its status for HIGH ST DELAY period as
ST >=HIGH ST (ALARM) after DI-12 [MSRB] turns on and after HIGH ST MASK
TIME.
In DI-12 MSRB turn on and not pump-out, after the MASK TIME (common with
"LOW SP"), When the state of the ST <= LOW ST ALARM setting value
continues at the LOW ST ALARM DELAY time.
In DI-12 MSRB turn on,
When the state of DI-31 EORL turn ON/OFF continues at EVAPORATOR OIL
RETURN LEVEL SW -> ALARM time after EVAPORATOR OIL RETURN ->
LEVEL SW MASK TIME passes.
When the state of DO-30 EOR1 turn ON and DI-32 EMVL turn OFF continues at
EVAPORATOR OIL RETURN LEVEL SW -> ALARM time.
or
When the state of DO-29 EOR2 turn ON and DI-32 EMVL turn ON continues at
EVAPORATOR OIL RETURN MV -> ALARM time.
(Only for
I/O PLATFORM = EUROPE and AUTO UNLOAD CLEAR ALARM = USE)
At the (Low stage) slide valve position LSV >= 5.0%,
when the state of the READY TO START signal turn OFF continues for five
seconds from the return of the power supply.
308
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QT1101-16
[ FAILURE : Serious ]
ALARM
/FAILURE FAILURE Name
CODE No.
Description
89
START FAIL
- At the time of compressor starting, DI-12 [MSRB] does not turn on within
COMP. MSRB (Starting) setting time after DO-01 [COMP] turns on.
- When DI-12 [MSRB] keeps the status as OFF over COMP. MSRB (Running)
setting time during compressor operating.
- At the time compressor has stopped, DI-12 [MSRB] does not turn off at the end
of COMP. MSRB(Stopping) setting time after DO-01 [COMP] turns off
- When the capacity does not decrease 5 % or less at the end of COMP.
RE-START DELAY after DO-02 [OILP] turns on also the capacity does not
decrease 5 % or less at the end of RE-START/TIMEOUT.
90
OP LOW
When the alarm setting keeps its status for 30 seconds as dOP <= LOW dOP
(Oil supply differential pressure (dOP=OP-DP (FAILURE), while confirming the oil pressure before the compressor starts or
or OP-SP))
running the compressor.
91
92
93
94
95
At the time 60 seconds later DI-12 [MSRB] turns on, the alarm setting keeps its
status for 10 seconds as MA >= HIGH MA (FAILURE).
96
OIL FILTER
(After filter differential pressure
(dFP=DP-AFP))
When the alarm setting keeps its status for HIGH dFP FAILURE DELAY period
as dFP >= HIGH dFP (FAILURE) during turning on DI-12 [MSRB].
97
INTERLOCK-2
When DI-14 [INT2] keeps its status OFF for INTERLOCK2 setting time after OIL
PUMP START DELAY period.
98
EMERGENCY STOP
99
100
FINE FILTER
101
102
INTERLOCK
103
104
INTERLOCK-3
105
106
SUCTION PRESSURE
UNDER/OVER RANGE
107
108
109
110
SUCTION TEMPERATURE
UNDER/OVER RANGE
111
DISCHARGE TEMPERATURE
UNDER RANGE
112
When DI-15 [OLVH] keeps its status OFF for 30 seconds during the running of
the compressor.
At the time , 3 minutes later DI-12 [MSRB] turns on, the alarm setting keeps its
status dFFP HIGH dFFP (FAILURE) for HIGH dFFP FAILURE DELAY period.
At the time , 3 minutes later DI-12 [MSRB] turns on, the alarm setting keeps its
status as IP >= HIGH IP (FAILURE) for 30 seconds.
When the DI-13 [INT1] keeps its status OFF for INTERLOCK setting time during
turning on DI-12 [MSRB] or DO-01 [COMP].
When DI-12 [MSRB] turns on and the alarm set point status is LBT <= LOW LBT
(FAILURE), alarm is issued immediately.
When the DI-15 [INT3] keeps its status OFF for INTERLOCK3 setting time after
completing compressor-operating condition (no CHLP) or during "turning on
DO-19 [CHIP] (with CHLP).
When the alarm setting keeps its status as SP <= LOW SP (FAILURE) for LOW
SP FAILURE DELAY setting time at the end of LOW SP MASK TIME after DI-12
[MSRB] turns on.
Regardless of run/stop of the compressor, When the sensor process value keeps
its status as the upper limit (99.5% or more) or lower limit (0.5% or less) for
OVER or UNDER FAILURE DELAY setting time at the end of PRESSURE
SENSOR FAILURE MASK TIME.
When the sensor process value keeps its status as the lower limit (0.5% or less)
for UNDER FAILURE DELAY setting time at the end of PRESSURE SENSOR
FAILURE MASK TIME after DI-12 [MSRB] turns on.
When the sensor process value keeps its status as the upper limit (99.5% or
more) for OVER FAILURE DELAY setting time at the end of PRESSURE
SENSOR FAILURE MASK TIME after DI-12 [MSRB] turns on.
When the sensor process value keeps its status as the upper limit (99.5% or
more) for OVER FAILURE DELAY setting time at the end of PRESSURE
SENSOR FAILURE MASK TIME after DI-12 [MSRB] turns on.
When the sensor process value keeps its status as the upper limit (99.5% or
more ) or the lower limit (0.5% or less ) for OVER or UNDER FAILURE DELAY
setting time at the end of TEMPERATURE SENSOR FAILURE MASK TIME after
DI-12 [MSRB] turns on.
When the sensor process value keeps its status as the lower limit (0.5% or less)
for UNDER FAILURE DELAY setting time at the end of TEMPERATURE
SENSOR FAILURE MASK TIME after DI-12 [MSRB] turns on.
When the sensor process value keeps its status as the lower limit (0.5% or less )
for UNDER FAILURE DELAY setting time at the end of TEMPERATURE
SENSOR FAILURE MASK TIME after DI-12 [MSRB] turns on.
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QT1101-16
ALARM
/FAILURE FAILURE Name
CODE No.
Description
When the sensor process value keeps its status as the lower limit (0.5% or less)
for UNDER FAILURE DELAY setting time at the end of PRESSURE SENSOR
FAILURE MASK TIME after DI-12 [MSRB] turns on.
When the sensor process value keeps its status as the upper limit (99.5% or
more) or the lower limit (0.5% or less) for OVER or UNDER FAILURE DELAY
setting time at the end of TEMPERATURE SENSOR FAILURE MASK TIME after
DI-12 [MSRB] turns on.
113
INTERMEDIATE PRESSURE
UNDER RANGE
114
INTERMEDIATE TEMPERATURE
UNDER/OVER RANGE
115
When the sensor process value keeps its status as the lower limit (0.5% or less)
for UNDER FAILURE DELAY setting time after DI-12 [MSRB] turns on.
116
When the sensor process value keeps its status as the upper limit (99.5% or
more) or the lower limit (0.5% or less) for OVER or UNDER FAILURE DELAY
setting time at the end of TEMPERATURE SENSOR FAILURE MASK TIME after
DI-12 [MSRB] turns on.
When the capacity loading command keeps out putting for UNDER FAILURE
DELAY setting time with the condition that capacity is the lower limit (0.5% or
less), "UNDER RANGE" is issued.
When the capacity unloading command keeps out putting for OVER FAILURE
DELAY setting time with the condition that capacity is the upper limit (99.5% or
more),"OVER RANGE" is issued.
118
When the capacity loading command keeps out putting for UNDER FAILURE
DELAY setting time with the condition that capacity is the lower limit (0.5% or
less), the "UNDER RANGE" is issued.
When the capacity unloading command keeps out putting for OVER FAILURE
DELAY setting time with the condition that capacity is the upper limit (99.5% or
more), "OVER RANGE" is issued.
119
When the sensor process value keeps its status as the upper limit (99.5% or
more) or the lower limit (0.5% or less) for OVER or UNDER FAILURE DELAY
setting time at the end of TEMPERATURE SENSOR FAILURE MASK TIME after
DI-12 [MSRB] turns on.
120
When the sensor process value keeps its status as the upper limit (99.5% or
more) or the lower limit (0.5% or less) for OVER or UNDER FAILURE DELAY
setting time at the end of PRESSURE SENSOR FAILURE MASK TIME after
DI-12 [MSRB] turns on.
121
When the alarm set point keeps its status as SSH <= LOW SSH (FAILURE) for
LOW SSH FAILURE DELAY period after starting liquid supply control.
122
123
124
117
When the alarm set point keeps its status as SSH2 <= LOW SSH2 (FAILURE) for
LOW SSH2 FAILURE DELAY period after starting liquid supply control.
When the alarm set point keeps its status as SP <= HIGH SP (FAILURE) for
HIGH SP FAILURE DELAY period at the end of MASK TIME (common with
"LOW SP") after turning on DI-12 [MSRB].
When the alarm set point keeps its status as ST <= HIGH ST (FAILURE) for
HIGH ST FAILURE DELAY period at the end of HIGH ST MASK TIME after
turning on DI-12 [MSRB].
FAILURE can be output depending on the setting.
In DI-12 MSRB turn on and not pump-out, after the MASK TIME (common with
"LOW SP"), When the state of the ST <= LOW ST FAILURE setting value
continues at the LOW ST FAILURE DELAY time.
Regardless of run/stop of the compressor, When the sensor process value keeps
its status as the upper limit (99.5% or more) or lower limit (0.5% or less) for
OVER or UNDER FAILURE DELAY setting time.
Regardless of run/stop of the compressor, When the sensor process value keeps
its status as the upper limit (99.5% or more) or lower limit (0.5% or less) for
OVER or UNDER FAILURE DELAY setting time.
301
302
303
305
When the state of DO-30 EOR1 turn ON and DI-32 EMVL turn OFF continues at
EVAPORATOR OIL RETURN LEVEL SW -> FAILURE time.
or
When the state of DO-29 EOR2 turn ON and DI-32 EMVL turn ON continues at
EVAPORATOR OIL RETURN MV -> FAILURE time.
307
SP(Suction Pressure), SSP(System Suction Pressure), EBT(Chiller Entering Temperature), and LBT(Chiller Leaving
Temperature) do the sensor warning watch while stopping because it might become the controlled target of compressor
cut-in/cut-out.
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QT1101-16
Chapter 5 : Communication
5.1
Interface
a name
Use
Touch Panel
COM1(RS-232C port)
COM2(RS-485 port)
TP-COM1
TP-COM2
Ethernet Port
TP-Ether
COM1(RS-485 port)
COM2(RS-485 port)
CPU Board
CAUTION
"RS-485 port of Touch panel (TP-COM2)" and "RS-485 port of CPU board (CPU-COM1)" cannot be used
for other usages while always using it.
[ MYPRO TOUCH ]
Ethernet
GP-Viewer etc.
Touch Panel
COM2
RS-485
Cross Cable
for Anybus
COM1
RS-232C
or
Ethernet
RS-232C
RS-422/485
Anybus
Straight
Cable
Level
Terminal
Converter
Block
CPU-TP Cable
COM1
RS-485
COM2
RS-485
or
RS-485 (2 wire)
(AUTO STAGE)
[MYPRO TOUCH]
CPU Board
MT-CPU-02-A
USB
type-B
USB Communication
- Update Program
PC
([MYPRO TOUCH]
[MYPRO TOUCH]
Support Software)
All are an options or external equipments excluding the main body of MYPRO TOUCH (above figure dotted line part).
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QT1101-16
5.2
MYPRO TOUCH allows to communication (sending/receiving data) with external devices using "TP-COM1" of touch panel side
(RS-232 communication port) or "TP-Ether" of touch panel side (Ethernet port).
Standard support protocol
MODBUS (TP-COM1), MODBUS TCP (TP-Ether), GP-Viewer (TP-Ether)
Option support protocol
Profibus, Device net, Ethernet/IP
5.2.1
MYPRO TOUCH has one RS-232C communication port at the touch panel side for the communication with external
devices.(TP-COM1)
TP-COM1 Communication initial setting
5.2.2
Item
Initial setting
Communication system
RS232C
Communication speed
115200[bps]
CD
Data Length
8[bit]
RD(RxD)
RD(RxD)
Parity
Even number
SD(TxD)
SD(TxD)
Stop bit
ER(DTR)
ER(DTR)
Flow control
None
SG
SG
Transmittal weight
1[msec]
DR(DSR)
RS(RTS)
CS(CTS)
CS(CTS)
RI
RI
When the remote communications device sends a data write or data read command, the MYPRO TOUCH with the specified
address in the command sends an answer. This constitutes one session of communication. (Any MYPRO TOUCH does not
voluntarily start transmission.)
command
(2) Answer
Time
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QT1101-16
5.2.3
A recordable set value and the control switch are from the telecommunications equipments as follows.
MODBUS Reference Address
(Holding Resister)
Setting Range
MYPRO TOUCH
CP4 AREA
AREA
SetPoints Name
403129
400257
403130
400258
403131
400259
403132
400260
403133
400261
0.0 to 100.0%
(However, the control is MVL%-MVH%.)
403145
400667
403146
400668
403147
400683
403148
400684
403149
400827
403150
400828
403151
400843
403152
400844
SetPoints
REMOTE CAPACITY
Capacity Set Point
CONTROL (COMM)
Capacity Control
OPERATION Select
403153
401001
(0):LOCAL
1:REMOTE
2:COMM
3:AUTO STAGE
4:Not Use
5:AUTO STAGE REMOTE
6:AUTO STAGE COMM
403154
401002
0:NO
403155
401017
(0):SETPOINT #1
2:SETPOINT #3
4:SCHEDULER
1:SETPOINT #2
3:SETPOINT #4
5:COMM
403156
401018
(0):SETPOINT #1
2:SETPOINT #3
4:SCHEDULER
1:SETPOINT #2
3:SETPOINT #4
5:COMM
ALARM
ALARM/FAILURE Select
403157
401486
CAPACITY
CONTROL
OPERATION Select
403158
401262
1:SET POINT#2
1:AUTO
3:REMOTE ANALOG
VFD COMPRESSOR
OPERATION Select
CONTROL
403159
401295
(0):SET POINT#1
(0):MANUAL
2:REMOTE DIGITAL
4:COMM
(0):MANUAL
2:REMOTE DIGITAL
4:COMM
CAPACITY
CONTROL
403160
401401
(0):DISABLE
1:ENABLE
OPERATION MODE
(1):YES
SCHEDULE
MVL%/MVH% BY COMM
(LSV / VFD)
- 150 -
1:AUTO
3:REMOTE ANALOG
QT1101-16
Control Switch Name
000513
000514
000515
000516
000518
000576
Priority matter when the above-mentioned each communication coil is turned on at the same time
- When 000515 and 000516 are simultaneous ON,
Because REMOTE MVH% is invalid if MVL%/MVH% BY COMM ->ENABLE, it run the compressor with MVH-F%.
Because REMOTE MVH% is effective if MVL%/MVH% BY COMM ->DISABLE, it run the compressor with REMOTE
MVH%.
MVL/MVH% BY COMM
DISABLE
ENABLE
ON
REMOTE MVH%
MVH-F%
OFF
MVH-F%
MVH-F%
CAUTION
Please note writing data (set value) in MYPRO TOUCH from two or more communication ports enough.
The value written at the end becomes effective.
When it keeps writing a different value from two or more communication ports in one set value, the
movement of the system might become unstable.
In a set value and the control switch change by the communication,
"Beyond the limits of writing numerical value" is not detected when communicating by way of TP-COM1.
(The error code by the communication is not returned.)
Please confirm whether the value written according to the communication is reflected by reading it
again.
Moreover, please change the control switch from remoteness by the communication after confirming a
surrounding situation of equipment.
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QT1101-16
5.3
The connection MYPRO TOUCH to MYPRO TOUCH with COM2 (RS-485commnication port) on Central Processing Unit
board side allows to control number (AUTO STAGE) with the communication.
Setting on "SYSTEM DETAILS" as "AUTO STAGE" - "2UNITS - 8UNITS" is required for AUTO STAGE control.
AUTO STAGE allows to connect with multiple MYPRO TOUCH by multi-drop methods. One of them is assigned as a master
station (the rest are slave stations) to control number depending on the size of the load. The control target is (System) suction
pressure.
Start/stop operation of the compressor is controlled base on its operating time. That is why equalization of their operating time of
each compressor is expected.
5.3.1
MYPRO TOUCH has one RS-485 communication port for Auto stage. (CPU-COM2)
Using this communication port, MYPRO TOUCH can make serial communications with a remote communication device.
Serial communication for AUTO STAGE is possible among maximum 8 MYPRO TOUCHs that are connected with a bus of up to
150 meters in total length.
Conforming to the EIA 485 standard, the communication system uses a 4-wire, half-duplex system. (2-wire system is also
possible).The communication ports of the devices located at the physical ends be provided with termination resistors (these ports
are called termination ports).
The CPU board in each MYPRO TOUCH has a built-in termination resistor. To connect or disconnect the termination resistor,
termination switches SW3 for the CPU-COM2 port is used. Turn the switch ON to connect the termination resistor, or turn it OFF
to disconnect it.
A connection example is shown as below.
(Masrer)
(Slave 1)
Termination
resistor
connection SW1
ON
- - -
Termination
resistor
connection SW1
OFF
RD+
Termination
resistor
connection SW1
ON
110
110
110
RDTermination
resistor
connection SW2
OFF
RDTermination
resistor
connection SW2
OFF
RDTermination
resistor
connection SW2
OFF
RD+
RD+
SD+
SD+
SD+
110
110
110
SD-
SD-
SD-
SG
SG
SG
FG
FG
FG
CAUTION
Be sure to connect the termination resistors by tuning ON their switches. This is necessary only for the physical
termination ports. Without connecting termination resistors correctly for the necessary RS-485 ports, normal
communications between the network devices is not guaranteed.
When setting the switch, move it until it clicks.
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QT1101-16
5.3.2
"AUTO STAGE" has aimed at a plural highly effective driving with the compressor.
Basically, capacity is fixed to the upper limit when the capacity of the lead step compressor reaches the upper limit, and capacity
is controlled with the lag(next) step compressor.
In a word, only one of compressors while always driving capacity is controlled, and other compressors are driven highly effective
by the capacity upper limit.
Moreover, to balance the operating time of the compressor, a short compressor at the operation time is assumed to be a lead
compressor.
Connect controllers using communication wires, and then assigned one of them as a master (MASTER) station and assigned
others as slave (SLAVE) stations. This setting allows to number control, maximum 8 controllers, by start/stop command from the
master station.
Address (ADDRESS) setting 1 is for a master station, setting 2 to 99 are for slave stations.
Increasing or Decreasing of operating number is performed as below procedure following the order (1 is the most significant, n is
the least significant) which the master station decides.
The capacity control usually uses target (CONTROL SET POINT) of value (PV) and the mastering station by the general
situation together as set value (SV) with the sensor input of the mastering station now.
However, because the slave station drives in automatic operation (AUTO) mode when it is not possible to communicate with the
mastering station by some reasons, the sensor input of a set value of the station and the station drive/is stopped as a value now
and, in that case, capacity is controlled.
Moreover, the slave station that cannot communicate with the mastering station by an abnormal connection and the power
supply determination, etc. in the station and the communication line warning stopping is excluded from the object of the number
control.
The slave station to which warning is released and the slave station that revived the communication are "It is added automatically
to the object of the number control again. ".
- 153 -
QT1101-16
"Operation order"
Decision procedure (LEAD LISTING) of operation order can be selected from below 3 options, MANUAL, revolutions control
lag(AUTO (VFD LAG)) and revolutions control priority AUTO (VFD PRIOR).
1/3) MANUAL
The operation order is decided by registering address of controller who composes AUTO STAGE in "Operation order" of
mastering station (LIST (MANUAL) 1 to 8).
2/3) Revolutions control lag (AUTO (VFD LAG))
When the control target (N units) has no compressor with revolutions control (All units have slide valve capacity control), put
the priority on the compressor whose operating time is less time. The shortest operating time compressor is the top 1, the
longest operation time compressor is the bottom N.
(As a result, all compressors operation time is averaged.)
When the number control target (N units) includes a compressor with revolutions control, put the priority on the compressor
with shorter operation time and make the order of a compressor with revolutions control lower. The compressor with
revolutions control starts last and stops first.
(As a result, the operating time of the compressor with revolutions control is shorter.)
3/3) Revolutions control lag priority (AUTO (VFD PRIOR))
When the condition is same as 2/3) Revolutions control lag (AUTO (VFD LAG)) , the procedure is also same way as 2/3).
When the number control target (N units) includes compressors with revolutions control, put the priority on the compressor
with shorter operating time. On the process of number increasing, put the priority on a stopping compressor with revolutions
control to make it start first.
After the starting, when the slide valve position reach at MVH and the revolutions reach at MVH, start a compressor without
revolutions control to change the order, the compressor with revolutions control is controlled by capacity MVL and rotational
speed MVL.
When the starting compressor without revolutions control controls capacity, and reaches MVH by SVP, a compressor that
had been fixed by capacity MVL and rotational speed MVL, performs capacity/revolutions control by control target. Repeat
that to increase operation unit number.
On the number decrease process, at first the top order compressor without revolutions control starts capacity control by
control target from capacity MVH fixed condition after the revolutions of the lowest order compressor with revolutions control
reaches MVL. Then, when its capacity reaches at SV HOLD PREVIOUS, stop the compressor without revolutions control.
The compressor, which had been fixed its slide valve position at MVL and its revolutions at MVL until then, starts
capacity/revolutions control by control target. Repeat that to decrease operating unit number.
(As a result, whole of capacity is always controlled by revolutions, and operating time of whole capacity of compressors with
revolutions control is getting longer.)
*
When the control target (N units) has no compressor with revolutions control (all of the compressors are controlled by slide
valve control), same behavior is performed with the both selections of Revolutions control lag (AUTO (VFD LAG)) and
Revolutions control lag priority (AUTO (VFD PRIOR)).
At the any process, control target <= stopping (CUT OUT) setting point makes all compressors are stopping
- 154 -
QT1101-16
Example of the option Revolutions control lag priority (AUTO (VFD PRIOR))
for one compressor with revolutions control(VFD unit) and others with 2 slide valve control(SLV unit)
In the follow table, time short means the operating time is short, time long means the operation time is long,
Req. means the AutoStage control request, SVP means the Slide Valve Position,
VFD means the revolution control, PID means PID control, MVL means "MVL HOLD",
MVH means "MVH HOLD", STOP SV means the SV HOLD PREVIOUS.
Control Target
Status
Order
[1]
[2]
[3]
Target
< CUT IN
ALL Stop
VFD(stop)
Target
> CUT IN
1 unit run
VFD unit(Req.=PID)
(SVP=MVL, VFD=MVL)
Target
> CONTROL
VFD unit(Req.=PID)
(SVP=PID, VFD=MVL)
VFD unit(Req.=PID)
(SVP=MVH, VFD=MVL)
VFD unit(Req.=PID)
(SVP=MVH, VFD=PID)
VFD unit(Req.=PID)
(SVP=MVH, VFD=MVH)
*1
2 units run
Switch the order of time short SLV unit and VFD unit
order immediately after starting the time short SLV.
(Req.=PID, SVP=MVH)
VFD unit(Req.=PID)
Time short SLV
VFD unit(Req.=PID)
(SVP=MVH, VFD=MVH)
*1
ALL run
(Req.=PID, SVP=MVH)
VFD unit(Req.=PID)
(SVP=MVH, VFD=PID)
VFD unit(Req.=PID)
When PID control of VFD unit that is the lowest priority
(SVP=MVL, VFD=MVL) reaches at SVP=MVL and VFD=MVL,
Target
< CONTROL
VFD unit(Req.=PID)
Time long SLV
Stopping Time long SLV of the lowest order is required.
(SVP=PID, VFD=MVL)
(Req.=STOP)
2 units run
VFD unit(Req.=PID)
Time long SLV
Time long SLV unit (the third unit) stops.
(SVP=PID, VFD=MVL) (Req.=STOP)(stopping)
VFD unit(Req.=PID)
(SVP=PID, VFD=MVL)
the next upper order time long SLV starts PID control.
VFD unit(Req.=PID)
Time short SLV
(SVP=PID, VFD=MVL)
(Req.=STOP)
1 unit run
VFD unit(Req.=PID)
Time short SLV
VFD unit(Req.=PID)
(SVP=PID, VFD=MVL)
Target
< CUT OUT
ALL Stop
VFD unit
(Req.=STOP)(stopping)
*1 "Control Target > CUT IN" is added to the condition at the compressor number increase.
*2 It is AND condition with "Control Target < CUT OUT + CUT OUT 2d (negative value), and pass CUT OUT 2d DELAY ".
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QT1101-16
Example of the 3 compressors with revolutions control(VFD unit) (run time : VFD-1 < VFD-2 < VFD-3)
In the follow table, Req. means the AutoStage control request, SVP means the Slide Valve Position,
VFD means the revolution control, PID means PID control, MVL means "MVL HOLD",
MVH means "MVH HOLD", STOP SV means the SV HOLD PREVIOUS.
Control Target
Status
Order
Target
< CUT IN
ALL Stop
VFD-1(stop)
VFD-2(stop)
VFD-3(stop)
Target
> CUT IN
1 unit run
VFD-1(Req.=PID)
(SVP=MVL, VFD=MVL)
Target
> CONTROL
VFD-1(Req.=PID)
(SVP=PID, VFD=MVL)
VFD-1(Req.=PID)
(SVP=MVH, VFD=MVL)
VFD-1(Req.=PID)
(SVP=MVH, VFD=PID)
VFD-1(Req.=PID)
(SVP=MVH, VFD=MVH)
*1
2 units run
VFD-1(Req.=MVH)
VFD-2(Req.=PID)
(SVP=MVH, VFD=MVH)
(SVP=MVL, VFD=MVL)
VFD-2(Req.=PID)
(SVP=PID, VFD=MVL)
VFD-2(Req.=PID)
(SVP=MVH, VFD=MVL)
VFD-2(Req.=PID)
(SVP=MVH, VFD=PID)
VFD-2(Req.=PID)
(SVP=MVH, VFD=MVH)
*1
ALL run
VFD-2(Req.=MVH)
VFD-3(Req.=PID)
VFD-3 start at SVP=MVL, VFD=MVL
(SVP=MVH, VFD=MVH)
(SVP=MVL, VFD=MVL)
VFD-3(Req.=PID)
VFD-3 controls the Slide Valve Position in PID.
(SVP=PID, VFD=MVL)
VFD-3(Req.=PID)
VFD-3 switches to revolutions control at
(SVP=MVH, VFD=MVL) SVP=MVH, VFD=MVL.
VFD-3(Req.=PID)
VFD-3 controls the revolutions control in PID.
(SVP=MVH, VFD=PID)
nd
(Req.=MVH)
(Req.=MVH)
VFD-3(Req.=PID)
(SVP=MVH, VFD=MVH)
(SVP=MVH, VFD=MVH)
(SVP=PID, VFD=MVL) The entire capacity is controlled by the PID
control of the VFD-3.
(Req.=MVH)
(Req.=MVH)
VFD-3(Req.=PID)
(SVP=MVH, VFD=MVH)
(SVP=MVH, VFD=MVH)
(SVP=MVH, VFD=PID)
VFD-3(Req.=PID)
When PID control of VFD-3 that is the lowest
(SVP=MVL, VFD=MVL) priority reaches at SVP=MVL and VFD=MVL,
Target
< CONTROL
VFD-2(Req.=PID)
VFD-3(Req.=MVL)
the next upper order VFD-2 starts PID control.
(SVP=MVH, VFD=PID)
(SVP=MVL, VFD=MVL)
VFD-2(Req.=PID)
VFD-2(Req.=PID)
VFD-3
(SVP=PID, VFD=MVL)
2 units run
VFD-2(Req.=PID)
VFD-3
VFD-3 unit (the 3rd unit) stops.
(SVP=PID, VFD=MVL)
(Req.=STOP)(stopping)
VFD-2(Req.=PID)
(SVP=MVL, VFD=MVL)
VFD-1(Req.=PID)
(SVP=MVH, VFD=PID)
VFD-2(Req.=MVL)
(SVP=MVL, VFD=MVL)
VFD-1(Req.=PID)
VFD-1(Req.=PID)
VFD-2
(SVP=PID, VFD=MVL)
1 unit run
VFD-1(Req.=PID)
VFD-2
(SVP=PID, VFD=MVL)
(Req.=STOP)(stopping)
VFD-1(Req.=PID)
(SVP=PID, VFD=MVL)
Target
< CUT OUT
ALL Stop
VFD-1
(Req.=STOP)(stopping)
(Req.=STOP)
(Req.=STOP)
*1 "Control Target > CUT IN" is added to the condition at the compressor number increase.
*2 It is AND condition with "Control Target < CUT OUT + CUT OUT 2d (negative value), and pass CUT OUT 2d DELAY ".
- 156 -
QT1101-16
Chapter 6 : Troubleshooting
This chapter contains several conditions that may suggest failures or other problems with MYPRO TOUCH and the actions we
recommend you to take when these conditions occur.
(1) Nothing is displayed on the touch panel screen.
MYPRO TOUCH has the function of automatically turning off the backlight to prevent LCD from burning and
increase its life.
By default, the backlight is automatically turned off if no operation is performed on the touch panel for 10 minutes.
Press any key on the touch panel to turn on the backlight again.
MYPRO TOUCH has a power indicator light at the left lower side of the touch panel. When this light is out, check
its power supply line and power supply voltage just in case there is no power supply from the Control Box. Check
power supply line and power supply voltage.
MYPRO TOUCH has the function of automatically turning off the backlight to prevent LCD from burning and
increase its life.
By default, the backlight is automatically turned off if no operation is performed on the touch panel for 10 minutes.
Touch the touch panel to turn on the backlight again.
MYPRO TOUCH has a power indicator light at the left lower side of the touch panel. When this light is out, check
its power supply line and power supply voltage just in case there is no power supply from the Control Box. Check
power supply line and power supply voltage.
Check whether the backlights life (30,000 to 50,000 hours, about 5 years under continuous lighting) has expired
or not.
(3) The CPU light (an LED regularly blinking to indicate normal state) does not blink.
Check the wiring to the circuit breaker and noise filter has no defects and the power voltage is correct.
(4) The displayed process value (PV) of the pressure sensors differ from the actual pressure values (pressure gauge readings
etc.)
Check that the pressure sensor and its wiring have no defects.
Check that the scaling for displaying the process value is set correctly.
(The scaling is set in the ANALOG INPUT SCALING screen on the SYSTEM CONFIGURATION.)
If the displayed process value noticeably gap from the actual values, you can enter an appropriate offset value to
make the displayed values close to the actual pressure values. (Use the Setting: ANALOG INPUT
ADJUSTMENT)
(5) The displayed PV of the temperature sensors differ from the actual temperature values (thermometer readings etc.)
Check that the temperature sensors and their wiring have no defects.
Check that the scaling for displaying the process value is set correctly.
(The scaling is set in the ANALOG INPUT SCALING screen on SYSTEM CONFIGURATION.)
If the displayed process noticeably gap from the actual values, you can enter an appropriate offset value to make
the displayed values closer to the actual temperature values. (Use the Setting: ANALOG INPUT
ADJUSTMENT)
(6) The displayed PV of the current sensor differ from the actual Process values.
Check that the jumper pins of the CT sensor are in the correct (removed) state.
Check that the scaling for displaying the process value is set correctly.
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QT1101-16
If the displayed process values noticeably gap from the actual values, you can enter an appropriate offset value
to make the displayed values closer to the actual Process values. (Use the Setting: ANALOG INPUT
SCALING)
To make the response faster, decrease the FILTER COEFFICIENT value. (Use the Setting : ANALOG INPUT
ADJUSTMENT.)
NOTE:
Making the response time too short increases effects of noise.
To make the response slower, increase the FILTER COEFFICIENT value. (Use the Setting : ANALOG INPUT
ADJUSTMENT.)
NOTE:
Making the response time too long results in too slow reactions.
Entry of a password of the required security level is needed to change settings. Make sure you have entered the
required password correctly.
Some items of setting have limitations. Enter only values within the permitted range.
Check the operation control mode you have selected in the OPERATION MODE screen. The way to give
operation commands to the compressor varies depending on the selected operation control mode.
The compressor does not start running until the operation start delay time elapses after the compressor
operation conditions (operation command etc.) are satisfied.
Check that YES is selected for D/O TEST OPERATION in the OPERATION MODE screen of the Control
Summary.
If you make a selection to enable an item that requires installation of an optional extension board in the System
Configuration screen without actually installing that board, MYPRO TOUCH issues, for the sake of safety, an
EMERGENCY STOP FAILURE alarm that cannot be cancelled with the CLEAR ALARM switch and disables
operation of the compressor. In this case, do either of the following:
- Install the optional extension board.
- Disable the item that requires installation of the optional extension board.
The CPU is reset by such action as turning power ON while BATTERY ALARM is displayed on the top of the
Status Display Screen.
If a run-down time clock battery is detected when the CPU is reset during power-up operation or the like, MYPRO
TOUCH will be in the status stopping control program status for safetys sake, which prevents the compressor
from operating.
See section of Replacement of time clock battery to replace normal voltage battery.
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QT1101-16
(10) Capacity control does not take place.
Selection made for OPERATION of the capacity controller is not AUTO but any of the following:
MANUAL (capacity load/unload commands are given through switch operations on touch panel); REMOTE
DIGITAL (capacity load/unload commands are given by digital inputs from an external device); REMOTE
ANALOG (capacity load/unload commands are given by external analog inputs); COMM (capacity is
determined according to commands from remote master station through communications)
Check the mode set for OPERATION in the OPERATION MODE screen of Control Summary. The
compressor stopping method varies depending on the selected operation control mode.
Check that the compressor operation command sent through communications from the remote device is not ON.
(12) BATTERY ALARM is displayed at the lower right of the status display screen.
At the display of "TP BATTERY LOW", The memory backup battery for touch-panel is weak(voltage low).
See section of "2.1 Touch Panel" to replace battery correctly.
The RTC backup battery for CPU-board is weak.
See section of "2.3.2 Replacement of battery for internal timing clock on CPU board" to replace battery correctly.
Even if this alarm is not displayed, replace the battery every three years.
If a run-down the RTC backup battery is detected when the CPU is reset during power-up operation or the like,
MYPRO TOUCH will be the status Control program stop status for safety, which prevents the compressor from
operating.
Check that YES is selected for D/O TEST OPERATION in the OPERATION MODE screen of Control
Summary.
To make YES selectable for D/O TEST OPERATION, check the following in the OPERATION MODE screen:
OPERATION MODE - LOCAL
AUTO START/STOP - NO
Operation confirmation input (MSRB) at DI-12 (X0B) - OFF
Change to LOCAL MODE is selected for the OPERATION MODE ON FAILURE item in the SYSTEM SETUP
screen.
If FAILURE (serious alarm) occurs, MYPRO TOUCH automatically switches the operation mode to LOCAL.
Change to LOCAL STOP is selected for the OPERATION MODE RESTORE ON POWER UP item in the
SYSTEM SETUP screen,
When the CPU is reset during power-up operation or by other causes, MYPRO TOUCH automatically put itself in
a stopped state in the LOCAL mode.
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QT1101-16
(15) Even when emergency stop input at DI-11 (X0A) is ON (normal-close), pressing the CLEAR ALARM switch cannot clear
EMERGENCY STOP FAILURE alarm.
An item which requires installing an optional extension board is enabled in the SYSTEM CONFIGURATION
screen without actually installing the board.
Depending on the setting item, MYPRO TOUCH may issue an EMERGENCY STOP FAILURE alarm, for safety,
which is not canceled by CLEAR ALARM switch, to disable operation.
In this case, take either of the following actions.
- Install the optional extension board.
- Disable the item that requires installing an optional extension board.
(16) In the SLIDE VALVE CALIBRATION screen, display does not advance and entry for adjusting the unloader slide valve
position cannot be completed.
The requirement for the large-small relationship of the analog inputs (showing unloader slide valve positions) are
not satisfied for the correction processing.
- No signal change occurs even when the unloader slide valve moves unless the switches for selecting the
signal source for slide valve position detection (potentiometers, 4 to 20 mA DC, or 1 to 5 V DC) on the
MYPRO TOUCHs CPU board and analog input board are not correctly set. In this case, the switches must
be set correctly according to Section 2.3 Analog input board MT-AD-02.
- The 0 %-position analog input becomes larger than the 100 %-position analog input (the inputs reverse) if
the connections of terminals 1 and 3 are reversed on the potentiometer for detecting the unloader slide valve
position or the potentiometer is installed at a wrong angle.
In this case, perform any of the following.
Correct the installation angle of the potentiometer.
Reconnect the potentiometer terminals (1 and 3 ) correctly
- The difference between the 0 %-position and 100 %-position analog inputs may become extremely small if
the potentiometer for detecting the unloader slide valve position is has defect or at a wrong angle, or if it is
connected to the analog input terminals improperly.
In this case, replace the potentiometer if it is defective, correct its installation and correct potentiometers
connection to the analog input terminals.
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QT1101-16
Chapter 7 : Specifications
7.1
DC 19.2 to 28.8 V
0 C to 55 C
Storage temperature
-10C to 70 C
Ambient humidity
Ambient vibration
Endurance to noise
Withstand voltage
Insulation resistance
Power line
Noise voltage: 1,500 V, noise width: 100 ns 1s for 5 minutes
I/O line
Noise voltage: 1,000 V, noise width: 100 ns 1s for 5 minutes
Communication Line
Noise voltage: 500 V, noise width: 50 ns
for 5 minutes
1,000 VAC for 1 minute (between power terminal and connection terminal)
500 VAC for 1 minute (between input/output terminal and connection terminal)
500 VDC 20 M or more (between power terminal and connection terminal)
500 VDC 20 M or more (between input/output terminal and connection terminal)
If voltages exceeding the absolute maximum rating are applied, the equipment may suffer permanent damage.
If the equipment is left under the absolute maximum rating conditions for a long time, its reliability may be deteriorated.
Use Altitude
Ambient atmosphere
Inputs/ Outputs
Input sensor
Analog inputs
Potentiometer inputs
(A/D Ch.15B, 16B)
Standard: 16 points
Maximum: 32 points
1 k potentiometer input
Maximum: 2 points
*2
*2
*2
Display unit: C
*2
Display unit: F
*2
Display unit: K
*2
Current
Display unit: A
*2
Capacity
Display unit: %
0 to 100%
Pressure
Measurement
range
*1
Temperature
*1
Measurement accuracy
Sensor power supply
Switch output
Contacts
Switch input
Sampling frequency
(Option) analog output
*2
Standard: 10 points
Maximum: 24 points
Standard: 6 points
Maximum: 8 points
250 msec
4 to 20mA DC (at load resistance of 500 or less)
- 161 -
4 points
QT1101-16
CPU Clock
Program memory area
EEPROM (128[kbit])
Clock function(RTC IC + primary battery(CR2032) + condenser)
Around 1 minute backup is possible without a battery.
Low battery detection
Power fail detection
Watchdog timer installed
Other functions
Communication
Interface
COM1, COM2
Communication
system
COM1, COM2
Synchronization method
Communication speed (bit/sec)
Character format
Start bit
Character bit
Parity bit
Stop bit
1 or 2 bits
Transmission distance
Communication protocol
(Communication code)
Up to 150 m in total
MODBUS protocol RTU mode (BINARY code)
MODBUS protocol ASCII mode (ASCII code)
Others
Protective
component
EEPROM
Clock data: Backed up by time clock battery (CR2032).
(Recommended battery replacement interval: 3 years)
Power consumption
MYPRO TOUCH CPU board Assembly
Outside
dimensions
Weight
*1
*1
AD board(MT-AD-02-A)
DI/O board(MT-DIOA-01-A)
Please consider the power supply capacity and the factor of safety of the touch panel and peripherals when you
select the DC power supply.
- 162 -
QT1101-16
Installation dimension
*
In below figure, "6.2" holes of each corner (4 points) are mounting holes for installation on the control board.
110
5
6-4
120
- 163 -
QT1101-16
Backlight
Intensity control
Backlight life
Japanese : 6,962 charactors(JIS first and second level including 607 non-kanji
charactors)
ANK : 158 charactors(Downloard supports Korean, taraditional Chinese and
simplified Chinese.)
Display font : 8x8 dots, 8x16 dots, 16x16 dots, 32x32 dots
Stroke font : 6 to 127 dots, Image font : 8 to 72 dots
*1
*2
Font area
Backup memory
SRAM 320K bytes (Use replaceable lithium battery for backup memory.)
Variale area
SRAM 64K bytes (Use replaceable lithium battery for holding variables.)
Clock precision
*3
Interface
Serial(COM2)
(* Occupied by the
communication with CPU
board))
Ethernet(LAN)
IEEE802.3i/IEEE802.3u,10BASE-T/100BASE-TX,
Connector : modular jack (RJ-45) x 1
USB(Type A)
USB(Type mini B)
SD card
*1
character expansion factor can be set not only above way also using software.
*2
Logic program area can be switch up to 60,000 steps using software. However, capacity of application memory (screen
data) decreases 1M bytes.
*3
The error might be -380 to +90 seconds / month depending on temperature difference and using age. Reset accurate
time regularly, when using system needs it.
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QT1101-16
Touch panel general specification
Overseas safety standards
Rated voltage
Voltage tolerance range
DC19.2 to 28.8V
10[msec] or less
Electric consumption
17[W] or less
Inrush current
30[A] or less
Dielectric strength
AC1,000[V] 20[mA] for one minute (between live part terminal and FG terminal)
DC500[V] 10[M] or more
(between live part terminal and FG terminal)
Dielectric resistance
Ambient operating temperature
Preservation ambient temperature
Ambient operating humidity
Preservation ambient humidity
0 C to 55 C
-20 C to 60 C
10 to 90%RH((no condensation is permitted, wet-bulb humidity is 39C or less)
3
Dust
Contamination degree
Corrosive gas
Contamination degree 2
No corrosive gas is permitted.
Vibration resistant
Noise pressure : 1,000Vp-p, Pulse width : 1s, Rise time : 1ns(by Noise
simulator))
Noise resistant
Anti-static electric discharge
Earth
Protective construction
*1
Cooling system
Weight
Panel cut dimension
IP65f NEMA #250 TYPE 4X/13(Front at the time of panel implantation time)
Natural cooling
2.5kg or less (Only main body)
Outside dimension
*1
This protective construction is for the front part when touch panel is attached the panel. The conformity has been checked
under the condition of our test, however it does not mean the conformity in any environment. Especially even regulated oil
in the test, the oil might invade into the touch panel because of peeling sheet of the front parts or for any other reason
when the panel (main body) has been kept under the cloud of spray of the oil or the panel is exposed to extremely
Low-viscosity cutting oil and so on. In that case, another measurement is required for them. Similar oil invasion or plastic
deterioration might be caused by using non-regulated oil. Check your usage environment before operating the panel.
Do not reattached drip-proof packing which you had attached on the panel before , also do not use well worn drip-proof
packing. They might not be expected full efficiency because they have damages and grime. You are recommended to
change the drip-proof packing regularly for stable protective effect.
*2
CAUTION
Please avoid the installation in the place where direct sunshine strikes as much as possible,
because the rise in heat that parts by ultraviolet rays are the aged deterioration, stiffen, and are not
anticipated is thought..
- 165 -
QT1101-16
7.2
Set of products
Name
Model
mAYEKAWA
Code No.
EAD-07001
MYPRO TOUCH-S-DA-4
EAD-07003
MYPRO TOUCH-S-DA-2
EAD-07004
EAD-07007
MYPRO TOUCH-S-DA-2-E
EAD-07008
MYPRO TOUCH-S-DA-2EV
EAD-07009
Type-S-DA-2
+ CPU-TP Cable + Viewer
MYPRO TOUCH-S-DA-2-V
EAD-07010
Model
mAYEKAWA
Code No.
MT-CPU-02-A
EAD-07031
AD Board rev02
MT-AD-02-A
EAD-07032
MT-DIOA-01-A
EAD-07033
DA Board rev02
MT-DA-02-A
EAD-07034
REF-MCS200-SO3-A
EAD-07048
MT-DIO4-01-A
EAD-07035
REF-MCS200-SC23-A
EAD-07049
MT-DIO2-01-A
EAD-07036
MT-DIOA-DC01-A
EAD-07037
MT-DIO4-DC01-A
EAD-07038
MT-DIO2-DC01-A
EAD-07039
CPU-AD Harness
MT-HCPAD-0100-U
EAD-07041
AD-AD Harness
MT-HADAD-0100-U
EAD-07042
CPU-DI/O Harness
MT-HCDIO-0100-U
EAD-07043
CPU-Ext.DA Harness
MT-HCPDA-0100-U
EAD-07044
CPU-Ext.DI/O Harness
MT-HEDIO-0200-U
EAD-07045
CPU-Ext.AD Harness
MT-HEXAD-0100-U
EAD-07046
PFXGP4601TAD
EAD-07071
MT-PNL-SHT-S
EAD-07074
GP-Viewer
EX-VIEWER-LICENSE
EAD-07076
PC4/3-ST-7.62
EAD-07051
MSTB2.5/3-ST-5.08
EAD-07052
MSTB2.5/2-ST-5.08
EAD-07053
IC2.5/3-ST-5.08
EAD-07054
EAD-07061
Extended Chassis
EAD-07064
EAD-07065
BSB-325E
- 166 -
EAD-07069
QT1101-16
Option Parts
Name
Model
mAYEKAWA
Code No.
TCC-80
EAD-07101
KR-EC9EN3
EAD-07102
AB7000-C
EAD-07103
AB7013-C
EAD-07104
AB7001-C
EAD-07105
MT-ABC-C232
EAD-07107
MT-TP-485-A
EAD-07108
Name
Model
mAYEKAWA
Code No.
PFXZCBAF1
EAD-07111
TP Gasket(12.1)
PFXZCBWG121
EAD-07112
TP DC Power Connector(12.1)
PFXZCBCNDC2
EAD-07115
TP Battery
PFXZCBBT1
EAD-07116
CA7-TPPEN/ALL-01
EAD-07117
- 167 -
QT1101-16
7.3
Analog input
SINGLE
Standard
Analog input board (2nd board)
MT-AD-02
400 series
[ SP ]
Suction pressure
[ DP ]
Discharge pressure
Ch.03
[ OP ]
[AFP ]
Ch.04
---
Variable-Vi
---
Variable-Vi
Ch.02
[BFP ]
Ch.05
[ ST ]
Suction temperature
Ch.06
[ DT ]
Discharge temperature
Ch.07
[ OT ]
[ OS ]
Ch.09
[ IP ]
Intermediate pressure
Ch.10
[ IT ]
Intermediate temperature
[LVL ]
Ch.12
[ MA ]
Ch.13
[EBT ]
Ch.14
[LBT ]
Ch.15
[LSV ]
[SSP ]
Ch.11
Ch.16
Extension
Analog input board (3rd board)
MT-AD-02
UD-Vi variable
(maximizer)
SCV, UD
Ch.01
Ch.08
Extension
Analog input board (4th board)
MT-AD-02
FM160
--Standard
Analog input board (1st board)
MT-AD-02
J-Series
COMPOUND
[PSV ]
Ch.17
Ch.18
Ch.19
[SSP ]
Ch.20
[RLD ]
Ch.21
---
Ch.22
Ch.23
Ch.24
Ch.25
---
Ch.26
---
Ch.27
---
Ch.28
---
Ch.29
---
Ch.30
---
Ch.31
---
Ch.32
---
- 168 -
QT1101-16
Digital input/output
*
400 series
---
[OILP]
[O/P2]
Variable-Vi
---
Variable-Vi
Economizer(no Sensor)
D/O 02
--D/O 01
SCV, UD
FM160
J-Series
COMPOUND
UD-Vi variable
(maximizer)
SINGLE
[INJS]
[OILH]
[HILD]
[FLLD]
D/O 03
D/O 04
D/O 05
Standard
Digital input/output
MT-DIOA-01
D/O 06
D/O 07
[INJY]
[HIUL]
[OILR]
[OILH]
[OILR]
[I/CS]
[I/CS]
[L->H]
[OILF]
[OILR]
D/O 08
D/O 09
[OILD]
[H->L]
D/O 10
[FAIL]
Batch failure
D/I 11
D/I 12
D/I 13
[INT1]
Interlock-1
[INT2]
Interlock-2
[INT3]
D/I 14
D/I 15
D/I 16
- 169 -
Interlock-3
QT1101-16
Extension
Digital input/output
MT-DIO4-01
D/O 17
D/O 18
D/O 19
D/O 20
Extension
Digital input/output
MT-DIO4-01
D/O 21
[INJS]
[OILR]
[OILH]
[AUX ]
[INJY]
[I/CY]
[OILP]
[O/P2]
[OILD]
[HILD]
D/O 23
[HIUL]
D/O 26
Extension
Digital input/output
MT-DIO4-01
D/O 25
D/O 27
D/O 28
D/O 29
Extension
Digital input/output
MT-DIO2-01
D/O 22
D/O 24
D/O 30
D/I 31
D/I 32
[AUX ]
[INJ2]
[RDY ]
Ready to Start
The extension digital input/output board is four-piece (one set), the set can be used as single piece. (Uninterrupted
- 170 -
QT1101-16
7.4
Vi slide L->H SV
Vi slide H->L SV
- 171 -
QT1101-16
Analog input/output (AI/O)
- 172 -
QT1101-16
Appendix
Appendix1. Introducing of MYPRO TOUCH Support software
We have software for supporting MYPRO TOUCH system.
-
Hardware requirements
OS: Versions higher than Windows XP
Appendix1.1
This software allows to write updated program transmitted from Mayekawa on the
central processing unit board and update control program.
The updated program is put out by Mayekawa at random time when there are
defect reports of existing programs, changes of existing control, additional controls
and others.
As for update method, connect the personal computer and MYPRO TOUCH CPU
board using USB cables and write using MYPRO TOUCH Updater from the PC
side.
- 173 -
QT1101-16
RTU mode
ASCII mode
8 bits (BINARY)
Not necessary
7 bits (ASCII)
: (3Ah)
Not necessary
2N + 1
*1
*2
*3
1 second or less
CRC-16 :
Cyclic Redundancy Check
LRC :
Longitudinal Redundancy Check
("h" indicates hexadecimal number)
NOTE :
*1
*2
If the interval between data, which construct message text, exceeds the Time interval of data, receiving side
regards it as the transmission has completed halfway and ignores the message text. As a result, communication
error might be detected.
*3
Bit time is the time to send 1-bit data by setting transmission rate.
Many function cords are defined on MODBUS protocol, however MYPRO TOUCH supports the function cords, which shown in
the below table.
Function cord
Function
01h
2008
03h
125
05h
06h
08h
---
0Fh
64
10h
123
(Holding register)
As for specifying number and reference number of each device, see attachment MYPRO TOUCH MODBUS communication
device list.
- 174 -
QT1101-16
Revision
Ver.XXX.101.101
2013/01/07
Ver.120.101.101
2013/01/10
Ver.121.101.101
2013/01/17
Ver.121.101.102
2013/01/18
Ver.122.102.102
2013/03/01
Ver.122.102.105
2013/03/05
Ver.123.102.105
2013/03/06
2013/03/06
Logic Ver.tr147c4c.
Corrected RTC writing bugs.
2013/03/06
2013/03/12
Ver.124.102.107
Ver.124.102.108
Ver.125.102.108
2013/03/29
Ver.125.103.109
20113/04/17
- 175 -
QT1101-16
Program Version Date
Ver.126.103.110
2013/05/20
Ver.126.103.111
2013/05/31
Revision
Logic Ver.tr147c4e.
Corrected MVH% setpoint bug.
Revised STOP switch function in REMOTE or COMM OPERATION MODE.
Revised MODBUS communication response.
Logic Ver.tr147c4e.
Revised the condition of initialization for Analog Input Scaling and Analog Input
Adjustment.
Refer to XXX.103.111_AI_Init20130531.xls document.
Revised CPU general I/O port accessing.
2013/06/24
Logic Ver.tr147c4e.
Added function to turn all D/O OFF when exception of CPU occurred.
Revised OIL SEAL PROTECTION MODE & CONDENSER CONTROL selection defect.
Revised scaling of communication capacity.(403133 & 400261)
Revised CAPACITY CONTROL TARGET input of AUTO STAGE MASTER.
Ver.127.103.112
2013/06/24
Ver.127.103.113
2013/07/09
Logic Ver.tr147c4e.
Deleted illegal memory accessing function.
2013/07/19
2013/07/29
Ver.126.103.112
Ver.128.103.113
Ver.128.104.114
Ver.129.104.114
2013/07/29
Ver.130.104.114
2013/07/31
Ver.130.104.115
2013/07/31
Ver.131.104.115
2013/08/05
Ver.131.104.116
2013/08/05
- 176 -
QT1101-16
Program Version Date
Revision
Ver.131.104.117
2013/08/13
2013/09/13
Ver.132.105.118
2013/09/13
Ver.132.105.119
2013/09/20
Logic Ver.tr147c4k4
Revised SYSTEM CONFIG>COUNTER input.
Ver.133.105.119
2013/09/24
Fixed a problem that cannot be changed by unit ANALOG INPUT SCALING> OPTION
ANALOG INPUT1 / 4 ~ 4/4.
Fixed scaling MASK TIME LOW OS bugs and MENU> ALARM> LIMITS> LOW dP
HMI Ver.133 needs CPU Ver.XXX.105.108 or later.
Ver.133.105.120
2013/09/25
Logic Ver.tr147c4k4
Revised MENU>ALARM>LIMITS>DELAY of LOW dP input.
Ver.133.105.121
2013/09/25
Logic Ver.tr147c4k4
Revised timer function of sequence control
2013/10/25
Logic Ver.tr147c4m1
105.
Changed the start of counting INTERVAL TIME in ANTI CYCLE
from stop of compressor to stop of oil pump.
Added four MODBUS coils(0009000~000903:M323~M326) as signal of ready to start.
MODBUS coil 000903 is assigned D0-29.
It is valid when other assignment is invalid.
Added REMOTE CAPACITY CONTROL
: REMOTE DIGITAL control for VFD COMPRESSOR:USE. Is works under the
condition of OPERATION is REMOTE DIGITAL of both CAPACITY CONTROL and VFD
COMPRESSOR CONTROL.
.121
Added setting of CPU Import/Export function between USB flash memory and CPU.
Revised process of MODBUS coil
000519~000575 write through COM2 to avoid turning [START],[STOP] and[CLEAR
ALARM] switches.
Revised defect of MVL% and MVH% in RAMP CONTROL write through COM2.
Ver.131.105.118
Ver.133.106.122
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QT1101-16
Program Version Date
Revision
Ver.134.106.122
2013/10/25
- And LIMIT> LOW dP MASK TIME, LOW OS MASK TIME scaling correction
The error : 0 to 54 (30) SEC X 600 Positive : 1 to 600 (600) SEC X 10
- CONTROL> OIL.P MANUAL added
Add to item OPERATION MODE.
As the display conditions, DI / O TEST OPERATION display when the YES.
In MANUAL, "00521 Read / Write X0148h DO TEST OPERATION DO02 ON / OFF
Input" ON continue.
- Fixed scaling of SLOW OPEN
EXP_CONTROL, ECONOMIZER CONTROL, CHILLER LBT CONTROL, CONDENSER
CONTROL,
To change the scaling of the SLOW OPEN LEVEL CONTROL
The -600 to 600 (60) sec:: Positive -600 to 600 : -2400 to 2400: error -600 to 600
- when you have entered the October-December in the SET TIME> MONTH,
Fixed a bug that value is changed only touch panel side, the value of the CPU side does
not change.
- Unit display fixes CONTROL> SET POINTS> PUMP OUT PRESS
- CONTROL> ECONOMIZER / INTERCOOLER CONTROL> SV ON SP, the unit display
modification of SV OFF SP
- IMPORT / EXPORT screen, and the device, script additional changes.
( And error display, clear error added)
- The specification changes, and CAPACITY CONTROL,
Display conditions change of VFD COMPRESSOR CONTROL> OPERATION REMOTE
DIGITAL
Added display of the REMOTE DIGITAL VFD COMPRESSOR CONTROL>
OPERATION
- The change to the 4 5 LIMITS> display input device number of digits.
Display Up to 6 digits including the (decimal) code
- Add the MODBUS TCP on the touch panel connected device set at the request of and
want to add
- Add (DO29 RDY) Ready To Run
- Revised Name "OIL.P RESIDUAL OPERATION" -> "RESIDUAL OPERATION"
- Revised Name "PUMP OUT > LSV%" -> "PUMP OUT > PERCENTAGE"
2013/11/07
Logic Ver.tr147c4m2
106.
Revised the defect of REMOTE CAPACITY CONTROL:REMOTE DIGITAL.
DO-03 and DO-04 turn ON and OFF by turns when both DI-31 and DI-32 turn ON.
It happens under the condition LSV% is 5.0%.
.122
By the defect of analog input scaling import function, excluded the function temporarily.
Recovered CLEAR ALARM function by COM2.
MODBUS coil number is 576.
Ver.134.107.123
Logic Ver.tr147c4m2+1
108.
Changed logic of D/O-05 as compressor 100% running.
From (VFD MV% >= MVH%) X 30 seconds or limiter of slide valve is functioning.
To only (VFD MV% >= MVH% - 2.0%) X 30 seconds.
Ver.134.109.124
2013/11/15
123.
Revised CLEAR ALARM function by COM2.
Added CLEAR ALARM by function OF.
In prior Ver.134.107.123 only function 05.
Revised confirmation of option DI/O driver board ID for wrong option DI/O status without
driver board.
Emergency measure version (Only opened to ME)
Ver.134.110.125
2013/11/21
Logic Ver.tr147c4m2+5
109.
Added M327(MODBUS coil No.000914) as Anti Cycle status.
124.
Changed value changing logic of MODBUS holding register No.402017 for COMP
STATE.
Added MODBUS holding register No.403128 as copy of No.402017.
- 178 -
QT1101-16
Program Version Date
Revision
Ver.135.110.125
2013/11/21
2013/11/28
Logic Ver.tr147c4m2+5LowST
110.
Added LOW ST ALARM/FAILURE.
Changed generating condition of LOW SSH ALARM/FAILURE.
Prior it was allowed to generate only in the case that CHILLER EXPANSION VALVE is
not NONE/THERMAL.
Now it is always allowed to generate.
For certain CUT OUT of J type compressor.
Revised CUT OUT LSV% comparison with slide valve position.
.125
Changed input range of LOW SSH ALARM/FAILURE set point.
Minimum value is changed 0.0deg to -20.0deg.
Changed initial value of CUT OUT LSV% set point from 5.0% to 100.0%.
Changed input range of CUT OUT LSV% set point from 0.0~100.0% to 5.0~100.0%.
Added ANALOG INPUT SCALING setting to CONFIG & SETTING IMPORT/EXPORT.
Ver.136.111.126
- modified to turn off all Window when returning from screen saver.
When returning from the screen saver, and it remains out two pieces of Window, the
order can be closed Window is changed.
- add to LOW ST ALARM
MENU->ALARM->LIMIT->Type-S:3/4, Type-M:8/12
Add device
401659 Read Only ALARM>LOW ST Range Low to High:0 to 4095
401660 Read Only ALARM>LOW ST #2 Range Low to High:0 to 4095
401661 Read Only ALARM>HIGH ST >DELAY 1 to 300(30)Sec X 10
401662 Read Only ALARM>HIGH ST #2>DELAY 1 to 300(30)Sec X 10
401663 Read Only FAILURE>LOW ST Range Low to High:0 to 4095
401664 Read Only FAILURE>LOW ST #2 Range Low to High:0 to 4095
401665 Read Only FAILURE>HIGH ST >DELAY 1 to 300(30)Sec X 10
401666 Read Only FAILURE>HIGH ST #2>DELAY 1 to 300(30)Sec X 10
00155 Read Only Y009Ah SUCTION TEMPERATURE LOW
00294 Read Only Y0125h SUCTION TEMPERATURE LOW
Ver.136.111.126
2013/11/28
- 179 -
QT1101-16
Program Version Date
Revision
Emergency measure version (Only opened to ME)
Logic Ver.tr147c4n2_5.
Ver.136.112.127
2013/12/06
111.
Revised VFD COMPRESSOR CONTROL to SLIDE VALVE CONTROL for REMOTE
UNLOAD input.
.126
Added COMM DIGITAL to CAPACITY CONTROL OPERATION.
Added COMM DIGITAL to VFD COMPRESSOR CONTROL OPERATION.
Ver.137.113.128
2013/12/16
Ver.137.113.128
2013/12/16
.127
Added AUTO UNLOAD ON CLEAR ALARM selection.
Added AUTO UNLOAD MAXIMUM TIME setpoint.
Revised SLIDE VALVE SETUP function of COMPRESSOR:COMPOUND-2 (2016 &
HIGHER).
Logic Ver.tr147c4u05
Ver.138.114.129
2014/02/03
113.
Added REMOTE MVH% set value function for VFD COMPRESSOR.
.128
Added REMOTE MVH% set value function for VFD COMPRESSOR.
Ver.139.114.129
2014/02/05
Correspond to "On the range under / over-range of each sensor MYPRO TOUCH"
- 180 -
QT1101-16
Program Version Date
Revision
Update on Type-S Ver.201.XXX.XX
[Added]
Added mbar, kPa to display
Added The PV value selection function to the TOP SCR
Added Brightness change function
Add CONDENSER CONTROL->number of revolutions
Added COMMUNICATION SETUP -> MYPRO TOUCH AREA 10 points read devices
Added GRAPHIC VIEW-> picture of GRAPHIC
Ver.201.115.130
2014/02/21
[Changed]
Change Unit display of overheating.
o
(If the temperature unit is C, K will show the degree of superheat.)
Change CONTROL SUMMARY -> SET POINT To display the current value (display
only)
Change between Config screen movement, to return to the normal screen, to the OFF
TP communication automatically.
Change until return to the normal screen from move to the Config screen,
to the OFF TP communication automatically.
Change movement in the Config is to issue a message when disallowed. AUTO Vi: NOT
USE And J-series is selected at the time,
Change Moving condition modifications to ECONOMIZER / INTERCOOLER SV setting
screen.
Change in the measured value display
CALIBRATION -> ANALOG OUTPUT ASSIGNMENT
-> ANALOG OUTPUT ADJUSTMENT ->OUT
Migrating to the CPU decision
ASSIGNMENT -> DIO
Change HIGH OFHIGH dFP ,HIGH FFHIGH dFFP
[Revised]
Changes to the screen
Reduce TOP SCR screen update speed improvement.
1 scan 290msec~310msec (590 ~ 610msec in Ver.139)
Changed to show at all times SVP
Revised EXPANSION VALVE (SSH) CONTROL-> LIQUID SUPPLY CONTROL display
Revised Display of Chiller -> Liquid Supply SV
Revised CH16 correcting the displayed PV MONITOR.
Revised HOT GAS BYPASS display
Revised an issue that did not perform
the CALIBRATION-> SLIDE VALVE CALIBRATION
Revised display ASSIGNMENT -> EVPS and EVS2
Revised a problem that you will not be able to log on again when you change left
untreated input to password change.
Revised display CGP1 of EXP. VALVE(SP/CGP1)
Revised GRAPH->A=65~ display of past values and current values are shifted
Revised CONDENSER CONTROL -> bug in the display
Revised SCHEDULE->CONTROL TARGET
problem where the Window does not close automatically
Display
Revised ASSIGNMENT -> ANALOG INPUT bug in the display
Revised PV MONITOR -> ANALPG INPUT bug in the display
Change PID CONTROL -> L.SLIDE VALVE to SVP display.
Revised ECONOMIZER/INTERCOOLER SV scaling of HSV use.
Change ECONOMIZER/INTERCOOLER SV be able to set in, other than FM160,
SINGLE, SINGLEJ.
Change ASSIGNMENT -> ANALOG OUTPUT switch.
- 181 -
QT1101-16
Program Version Date
Revision
Logic Ver.tr147c4u05
114.
Changed slide valve control of VFD compressor in AUTO STAGE.
Revised AUTO STAGE control by temperature for VFD compressor.
Revised HIGH STAGE ALARM logic.
Revised HIGH STAGE SLIDE VALVE RANGE OVER FAILURE logic.
Ver.201.115.130
2014/02/28
Changed sensor RANGE UNDER FAILURE condition from less than 5.0% to 0.5%.
Changed sensor RANGE OVER FAILURE condition from more than 95.0% to 99.5%.
Changed slide vale & VFD control MV range in OPERATION MODE:REMOTE
ANALOG and COMM.
Former range is 0.0~100.0%, and new one is MVL%~MVH%.
.129
Changed slide valve control MVL set value from 0.0% to 30.0% to protect compressor,
Added input registers for top screen PV selection to improve response of HMI.
Added input registers for DIO assignment display to reduce processing of HMI.
Added REMOTE MVH% set value for VFD control.
Logic Ver. tr147c4u06
115.
Revised slide valve control of VFD compressor after electric current limiter functioned.
Ver.201.116.131
2014/03/03
.130
Revised MENU>SYSTEM
selection.
CONFIG>SYSTEM
DETAILS>dOP
CALCULATION
2014/03/04
OILP-2 is selected
SET POINTS ->LAG OIL P.START dOP
Scaling correction
Ver.203.116.131
Ver.203.116.132
Ver.204.117.133
2014/03/05
2014/04/21
2014/5/19
Fixed
In Ver.202,
Program version still remains in Ver.201
Logic Ver. tr147c4u06
.131
Pointed out by ME.
Revised CUT OUT LSV% set value input.
Revised CONFIG & SETTING IMPORT function.
[ Fix ]
Fix Decimal point position of CGP DEAD BAND
Fix string display bug PV MONITOR within IP
Remove display of LOW ST MASK
Fix Decimal point position of CUT OUT LSV %
Fix for SCHEDULER4-1-th and SET SCHEDULER2-4 th had been in the same device
[ Change ]
Change The transition to NORMAL BOOT state to complete, cannot move the screen
Change HOME icon of PASSWORD screen: you cannot return to TOP SCR ,if
PASSWORD level 2 is not entered
Change SETPOINTS screen display (Change the design of the bottom of the screen.
Improved speed of screen update)
Change the display of BEFOR PRESSURE SENSOR OVER into OIL FILTER
PRESSURE OVER
Change String table in some text (LBLBT ,LEAVING BRINE TEMPCHILLER
LEAVING TEMP. ,ENTERING BRINE TEMPCHILLER ENTERING TEMP.)
Change the size and color of the arrows at the left and right sides of the screen
[ Add ]
if had returned to NORMAL BOOT state in the CONFIG screen, In order to address the
issue that needs to be reset or power-off,
Add script to return immediately SP BOOT state if it had returned to NORMAL BOOT
state
Add images of the new J~ and image of compound
Add a script to display caution in the first When go to the PASSWORD screen
- 182 -
QT1101-16
Program Version Date
Revision
Add a script. If the password level 2 is not set, display caution does not accept the
password change.
Add a message text that is displayed in the screen PASSWORD
Add revolutions number of to end of the CSV file to be created when sampled
Add GRAPHIC VIEW2
Add Configuration of DI-15 USE 0:NOT USE
CPU Ver.XXX.117.133 needs HMI Ver.204 or later.
Logic Ver. tr147c4u09
116.
Requested by ME,
Deleted function of 100% Lock out (DO-05) in case of FAILURE.
Added function for NOT USE selection of MENU>CONFIG>SYSTEM DETAILS>DI15
USE.
Ver.204.117.133
2014/05/21
Ver.205.117.133
2014/5/23
Ver.205.118.133
2014/06/05
Ver.206.118.133
2014/6/6
.132
Added NOT USE selection to MENU>CONFIG>SYSTEM DETAILS>DI15 USE.
Added REQUEST item to MENU>CONTROL>AUTO STAGE>AUTO STAGE.
Revised selection of MENU>CONFIG>SYSTEM DETAILS>LIQUID INJECTION.
Revised selection of MENU>CONFIG>SYSTEM DETAILS>OIL PUMP.
Added "psi/"Hg displaying to CUT IN, CUT OUT and CONTROL TARGET of
TOPSCREEN.
Added function that changes to USE J SERIES of MENU>CONFIG>SYSTEM
DETAILS>AUTO Vi when COMPRESSOR TYPE : SINGLE J~ is selected.
Changed initial value of MVL & MVH for time proportional controller output protection.
[ Fix ], [ Change ]
Display bug fixes OPERATION MODE-> OIL.P MANUL(Actual display and the choice
was different), Because it has received indications that the misleading
Change to (0):AUTO STOPT 1:MANUAL START
CPU Ver.XXX.118.133 needs HMI Ver.204 or 205.
Logic Ver. tr147c4u10b
117.
Requested by ME,
For stability of READY TO START output.
Added 10 seconds OFF delay after LSV <= 5.0% to LOW STAGE SLIDE VALVE
UNLOAD output in the following case.
LSV > 5.0% when [CLEAR ALARM] for FAILURE in the condition of AUTO UNLOAD
ON CLEAR ALARM:USE & AUTO UNLOAD MAXIMUM DELAY is set more than 10
seconds.
* When a usual stop, the LOW STAGE SLIDE VALVE UNLOAD output immediately
turns OFF at the condition of LSV <= 5.0% as in the past.
[ Fix ]
The display of SETTINGS -> CALIBRATION -> AUXILIARY INPUT TIMER ->
INTERLOCK-3 and OIL LEVEL SWITCH
I have fixed a bug that did not in conjunction with the setting of DI-15 USE.
Fixed GRAPHIC VIEW1,2 -> Display of RPM -> Display of Hz dont show a bug.
[ Add ]
Add Control -> SET POINTS -> CLEAR REARY TO START CAPACITY
CPU Ver.XXX.119.134 needs HMI Ver.204, 205 or 206.
Logic Ver. tr147c4u10d Is not included 10 seconds delay function added logic Ver.
tr147c4u10b of Ver.XXX.118.133.
Ver.206.119.134
2014/06/11
118.
Requested by ME
For stability of READY TO START output.
Added holding function of READY TO START output
It is canceled when capacity becomes over set point value or MSRB(DI-12) turns ON.
.133
The set point to cancel READY TO START output holding is assigned D1896(401897).
Its initial value is 5.0% and can be input 5.0%~100.0%.
When CPU program is changed from previous version, the set value is 0.0%.
In this case, the added holding function does not work.
So the set point value should be input over 5.0%.
- 183 -
QT1101-16
Program Version Date
Revision
CPU Ver.XXX.120.135 needs HMI Ver.207.
Logic Ver.tr147d013
119.
Requested by ME, Added evaporator oil return control.
DIO assigning
DO-27/Y1A:Evaporator oil return SV#4
DO-28/Y1B:Evaporator oil return SV#3
DO-29/Y1C:Evaporator oil return SV#2
DO-30/Y1D:Evaporator oil return SV#1
DI-31/X1E:Evaporator oil return level SW
DI-32/X1F:Evaporator oil return limit SW
Device assigning
TYPE:401675(D1674) 0~6(0)
MASK TIME
:401676(D1675) 0^3000(300)SEC
LEVEL SW DELAY :401677(D1676) 0^300(5)SEC
INTERVAL
:401678(D1677) 0^300(30)SEC
RETURN TIME :401679(D1678) 0^300(20)SEC
LEVEL ALARM #1:401667(D1666) #2:401668(D1667) 0~3000(600)SEC
LEVEL FAILURE#2:401669(D1668) #2:401670(D1669) 0~3000(600)SEC
MVL ALARM #1:401680(D1679) #2:401681(D1680) 0~3000(60)SEC
MVL FAILURE #2:401682(D1681) #2:401683(D1682) 0~3000(60)SEC
Counter:401898,401899(D1897,D1898)
Ver.207.120.135
2014/09/26
- 184 -
QT1101-16
Program Version Date
Revision
SCALING RIGHT. It is because of matching with logic control.
The initial set point value of MV 0%/100% in VFD SETUP>CONDENSER VFD
CONTROL is changed 600/1200.
Selecting REVOLUTION or FREQUENCY in VFD SETUP does not change MV
0%/100% set point.
[ Fix ]
COMPRESSOR TYPE: UD-Vi is selected, Delete the NEXT switch CALIBRATION
screen
CONTROL->AUTO Vi UD-Vi is selected, Display animation fix
CONTROL SUMMARY3/3->AUTO STAGE->ADDRESS, and COMMUNICATION
SETUP->COMMUNICATION,
Fixed a bug where the background color of the input disabled at the time was wrong
PV MONITOR3/3 AI80 display animation fix
ALARM/FAILURE->8/10-9/10(OPT1-4) Name display animation fix (grayed out )
In time synchronization of the CPU and TP, If the end of the month, the date that does
not exist is input, it corresponds to the problems that cannot be changed to the value
set
MONITOR->ASSIGNMENTA/O01-04 Fixed a bug that was supposed to allow input
OEM LIMIT 10/13-13/13 OPT1-OPT4 Fixed a bug in the scaling
"RPM" display, Fixed a bug that does not appear only up to three digits
Ver.207.120.135
2014/09/26
[ Change ]
The significant changes to the GRAPHIC VIEW1
Change the color of the EASY SETUP check box
Change to switch the BOOT state screen after moving ahead because there was a fail
to move to the CONFIG screen
CONFIG->SYSTEM DETAILS3/6->LEVEL CONTROL Choices change
0:NOT USE ,1:REVERSE ,2:DIRECT
GRAPHIC VIEW2 Requested by MU, Change meter of the upper left corner of the
screen LSV->SVP
SYSTEM DETAILS4/6->LIQUID INJECTION
NONE/THERMAL EXPANSION if it is selected, From the section of the CONTROL
SUMMARY-> LIQUID INJECTION, Change to the can move the configuration
screen of LIQUID INJECTION SV
GRAPHIC->TREND GRAPH
The screen is 2 screen, it will select up to 10 per screen CH, Changed to display the
selected item
TOP SCR->PV CHOICE SETTING [] switch change
Change to the SETTING->SET TIME screen
Change OIL SEAL PROTECTION display animation
Change to the form of a 20yy (year) time display
Change to display SET TIME
MODBUS No. MODBUS No,400262-400269 and 403161-403167 change in order,
"Undefined" to solve the problem of consistency
[ Add ]
AUTO CAPTURE function added
TOP SCR->PV CHOICE SETTING->ATT ,CMPS ,CNDS add
CONFIG->SYSTEM DETAILS5/6->EVAPORATOR OIL RETURN add
0 NOT USE
1 1SV WITHOUT LEVEL SWITCH
2 1SV WITH LEVEL SWITCH (FILLED OFF)
3 1SV WITH LEVEL SWITCH (FILLED ON)
4 1SV WITH FLOAT LEVEL SWITCH (FILLED OFF)
5 1SV WITH FLOAT LEVEL SWITCH (FILLED ON)
6 1MV 2SV WITHOUT LEVEL SWITCH
7 1MV 2SV WITH LEVEL SWITCH(FILLED OFF)
8 1MV 2SV WITH LEVEL SWITCH(FILLED ON)
9 1MV 2SV WITH FLOAT LEVEL SWITCH(FILLED OFF)
10 1MV 2SV WITH FLOAT LEVEL SWITCH(FILLED ON)
CONFIG-> COUNTER->EVAPORATOR OIL RETURN add
CONFIG->OEM LIMITS6/10->EVPR OIL RETURN LEVEL SW add
CONFIG->OEM LIMITS6/10->EVPR OIL RETURN MV add
ALARM->ALARM/FAILURE6/10->EVPR OIL RETURN LEVEL SW add
ALARM->ALARM/FAILURE6/10->EVPR OIL RETURN MV add
CONTROL->OTHER SETPOINTS
EVPR OIL RETURN MASK TIME
EVPR OIL RETURN LEVEL SW DELAY
EVPR OIL RETURN INTERVAL
- 185 -
QT1101-16
Program Version Date
Revision
EVPR OIL RETURN TIME add
CONTROL SUMMARY->COMMUNICATION SETUP->RESPONSE Unit (10mSEC)
add
GRAPH-> SELECT CH add
MONITOR-> COUNTER->EVAPORATOR OIL RETURN add
MONITOR->SYSTEM DETAILS5/6->LEVEL CONTROL Additional choices and
EVPR Oil RETUN add
MONITOR->ASSIGNMENT DO27-31(EOR1-4) and DI31-32(EORL ,EMV) add
MONITOR->ASSIGNMENT-> "?" SWITCH->DI31-32
EVAPORATOR OIL RETURN LEVEL SWITCH
EVAPORATOR OIL RETURN MV LIMIT SWITCH(CLOSE) add
MONITOR->ASSIGNMENT-> ? SWIITCH->D/O27-29
EVAPORATOR OIL RETURN4 ,EVAPORATOR OIL RETURN3,
EVAPORATOR OIL RETURN2 ,EVAPORATOR OIL RETURN1 add
ALARM LOG ,FAILURE LOG ,EVENT LOG add a space between the message and
time
Chinese (Traditional) added
CONTROL->SET POINTS->OIL.P STOP DELAY add
CPU Ver.XXX.121.135 needs HMI Ver.208.
Ver.208.121.135
2014/10/22
Ver.208.121.135
2014/10/23
Logic Ver.tr147d025
Add
120.
Requested by ME
Added HIGH LSV POSITION ALARM.
[ Add ]
HIGH LSV POSITION ALARM add
CPU Ver.XXX.122.135 needs HMI Ver.208.
Ver.208.122.135
2014/10/30
Logic Ver.tr147d026
Fix
121.
Pointed out by MU.
Liquid supply SV control defect when MOTORIZED CONTROL VALVE is selected for
LIQUID INJECTION.
- 186 -
QT1101-16
Date
Revision
2012.06.01
2012.06.06
2012.06.22
2012.09.14
Correction of errors
Changing I/O configuration and range for MYPRO TOUCH specification.
(previous one is for CP standard)
(Checking )Correction of errors and orthographic variation
2012.10.01
2012.11.01
2012.12.26
2013. 04.01
2013. 07.01
2013. 07.16
2013. 07.29
2013. 08.05
2013. 11.06
2014. 03.28
2014. 04.10
2014. 12.09
for Ver.108.003.015
for Ver.108.003.017
Addition of Set value explanation of AUTO STAGE, Warning condition of
interlock, Condition of Auto Vi SLIDE ALARM, Option part list
for Ver.112.004.020
Communication terminal block name error correction.
It is possible to input it up to the password eight characters.
(Checking )Correction of errors
for Ver.125.102.108
(Checking )Correction of errors
for Ver.127.103.112
(Checking )Correction of errors
(Checking )Correction of errors
for Ver.129.104.114
for Ver.131.104.116
Addition of Dimension of ext. AD and the DI/O board
Addition of explanation TP protection film
for Ver.134.106.122
(Checking )Correction of errors
for Ver.203.116.131
For control addition
HMI display greatness change
(Checking )Correction of errors
for Ver.208.122.135
(Checking )Correction of errors
INSTRUCTION MANUAL
FOR SCREW COMPRESSOR UNIT CONTROLLER
MYPRO TOUCH Type-S
st
Tel : +81-3-3642-8181
Fax : +81-3-3643-7094
Moriya Plant : 2000, Tatsuzawa, Moriya-shi, Ibaraki-ken 302-0118, Japan Tel : +81-297-48-1593
Fax : +81-297-45-2781
URL: http://www.mayekawa.com
Mayekawa Mfg. Co., Ltd. Reserves the right to change design and specifications.