Sasan Power Limited

SASAN POWER LIMITED
FIELD QUALITY PLAN
FQP No.
ITEM : ROAD,STRUCTURES & DRAINAGE WORK
Date
Rev No.
Page
9/3/2011
0
Agency
Remarks
CONTRACTOR : BARBARIK PROJECTS LIMITED
Project :SASAN UMPP (6X660MW)TPS

SL.
NO.
Components /Operation
Charasteristics
Class of
Check
Type of check
Extent of check
Reference
Standard
Acceptance Norms
Formate
of Record
CO
1.00
CL
SITE CLEARANCE &

DISMANTLNG
1.01
Clearing & Grubing
1.02
&1.03
Tree cutting uprooting
Dismantling of existing
structures
1.04
1.05
2.00
EARTHWORK
2.10
Existing soil
Contractor's Representative
Site
Measurement
Site
Measurement
Site
Measurement
MoSRT&H/Rev
5/Cl-201.1
Clearing of bush &

cuttig of trees up to
300mm girth,
Removal of top
organic soil upto
150mm etc
RI
As required
MoSRT&H/Rev
5/Cl-201.5
Girth from 300mm to

600mm(for specified
item rate) & 6001mm
to 1200mm (for
specified item rate)
and disposal upto
1000m lead
RI
As required
MoSRT&H/Rev
5/Cl-201.4 &
MoSRT&H/Rev
5/Cl-202.5
Dismantling of
existing strucures
upto a depth of
500mm below the
subgrsde level etc
RI
Disposing off
unsuitable material
from C&G &
dimantling for extra
lead beyond 1000m
RI
As required
Disposal of
unservisable Material
Site
Measurement
As required
MoSRT&H/Rev
5/Cl-201.4 &
MoSRT&H/Rev
5/Cl-202.5
Atterberg Limits
Suitability
Two Test per

3000 m3
MoSRT&H/Rev
5/Cl-305.2.1.1
LL-max. 50% & PImax. 25%
TC
MDD
Suitability
MoSRT&H/Rev
5/Table-300-2
1.8 gm/cc(min)
TC
CBR
Suitability
MoSRT&H/Rev
5/Table-300-3
5% (min)
TC
-DoOne Test per

3000 m3
1 of 21
Engineer's Representative
SL.
NO.
Charasteristics
Class of
Check
Type of check
Extent of check
Reference
Standard
Acceptance Norms
Formate
of Record
Agency
CO
2.20
2.3
Soil from Borrow area for

Embankment
Soil from Borrow area for

subgrade & shoulder
FSI
Suitability
Two Test per

3000 m3
MoSRT&H/Rev
5/Cl-305.2.1.2
50%(max)
TC
Sieve Analysis
Field Control
Two Test per

3000 m3
MoSRT&H/Rev
5/Cl-305.2.1.4
max. size75mm or
2/3rd of layer
thickness
RI
Cmpacted single layer

thickness
Field Control
As required
MoSRT&H/Rev
5/Cl-305.3.5.1
200mm(max)
RI
Atterberg Limits
Suitability
Two Test per

3000 m3
MoSRT&H/Rev
5/Cl-305.2.1.1
TC
MDD
Suitability
MoSRT&H/Rev
5/Table-300-2
1.7gm/cc(min)
TC
CBR
Suitability
One Test per

3000 m3
MoSRT&H/Rev
5/Table-300-3
5% (min)
TC
FSI
Suitability
Two Test per

3000 m3
MoSRT&H/Rev
5/Cl-305.2.1.2
50%(max)
Moisture Content prior

to compaction
Field Control
One Test per

250 m3
MoSRT&H/Rev
5/Cl-305.3.5.2
+1% to -2% of OMC
IR
Field Compaction
Field Control
One test per

1000 m2 (Min 6
tests)
MoSRT&H/Rev
5/Table-300-3
97 % of MDD(min)
IR
Sieve Analysis
Field Control
Two Test per

3000 m3
MoSRT&H/Rev
5/Cl-305.2.1.4
max. size 50 mm or
2/3rd of layer
thickness
RI

thickness
Field Control
As required
MoSRT&H/Rev
5/Cl-305.3.5.1
200mm(max)
RI
Atterberg Limits
Suitability
Two Test per

3000 m3
MoSRT&H/Rev
5/Cl-305.2.1.1
MoSRT&H/Rev
5/Table-300-2
1.8gm/cc(min)
TC
MDD
-Do-
-Do-
CBR
Suitability
One Test per

3000 m3
MoSRT&H/Rev
5/Table-300-3
5% (min)
TC
FSI
Suitability
Two Test per

3000 m3
MoSRT&H/Rev
5/Cl-305.2.1.2
50%(max)
TC
2 of 21
Remarks
CL
SL.
NO.
Charasteristics
Class of
Check
Type of check
Extent of check
Reference
Standard
Acceptance Norms
Formate
of Record
Agency
CO
Back Filling
3.00
GRANULAR SUB BASE
3.1
GSB(Grade-1/Close
Graded)
Moisture Content prior

to compaction
Field Control
Field Compaction
Field Control
Layer thickness of
backfilling of Structures
Field Control
Proportion of agg:soil
One Test per

250 m3
One test per
500 m2
(Min
10 tests)
MoSRT&H/Rev
5/Cl-305.3.5.2
+1% to -2% of OMC
IR
MoSRT&H/Rev
5/Table-300-3
98 % of MDD(min)
IR
As required
MoSRT&H/Rev
5/Cl-304.3.7
150 mm (min)
IR
Field Control
As required
work Order item

No-130
15% : 85%
IR
Max. Dry density
Suitability
Two Test per

3000 m3
work Order item

No-130
1.6 gm/cc(min)
IR
Field Compaction
Field Control
One test per

1000 m2 (Min 6
tests)
work Order item

No-130
95% of MDD(min)
IR
Atterberg Limits
Suitability
One Test per

200 m3
MoSRT&H/Rev
5/Cl-401.3
LL - 25(Max)
PI-6% (Max)
TC
Gradation
Field Control
MoSRT&H/Rev
5/Table-400-1
Grade-1
(Close Graded)
RI

thickness when
compacted with
Roller(vibratory) of
80KN to 100 KN
capacity
Field Control
As required
MoSRT&H/Rev
5/Cl-401.4.2
200mm(max)
RI
California Bearing
Ratio
Suitability
As required
MoSRT&H/Rev
5/Table-400-1
30% (min)
TC
Water absorption
Suitability
As required
MoSRT&H/Rev
5/Cl-401.2.2
2 % (max)
TC
10% Fines Value
Suitability
As required
MoSRT&H/Rev
5/Cl-401.2.2
50KN (min)
TC
Moisture content prior

to compaction
Field Control
One Test per

250 m3
MoSRT&H/Rev
5/Cl-401.4.2
+1% to -2% of OMC
IR
-Do-
3 of 21
Remarks
CL
SL.
NO.
Charasteristics
Class of
Check
Type of check
Extent of check
Reference
Standard
Acceptance Norms
Formate
of Record
Agency
CO
3.2
Field Compaction
Field Control
One test per

500 m2
MoSRT&H/Rev
5/Cl-401.4.2
Atterberg Limits
Suitability
One Test per

100 m3
Gradation
Field Control
- do -
Field Control
As required
Field Control
One test per

500 m2
MoSRT&H/Rev
5/Cl-406.2.1.2
MoSRT&H/Rev
5/Table-400-10
MoSRT&H/Rev
5/Cl-406.3.5
MoSRT&H/Rev
5/Cl-406.3.5
Los Angeles Abrasion

Aggregate Impact
Value
Combined Flakiness &
Elongation Indices
4.1
IR
PI - 6%(Max)
TC
Grade-1 (Layer
Thickness100mm)
RI
200mm(max)
RI
98% of MDD (min)
IR
40%(Max)
TC
30%(Max)
TC
40%(Max)
TC
2% (Max)
TC
CL
WET MIX MADADAM

thickness
Density of Compacted
layer
4.00
98% of MDD (min)
Remarks
Suitability
Suitability
One Test per

200 m3
MoSRT&H/Rev
5/Table-400-9
MoSRT&H/Rev
5/Table-400-9
MoSRT&H/Rev
5/Cl-406.2.1.1
Suitability
- do -
Water absorption
Suitability
As required
Rate of spray
Field control
One tray per

500 m2 (min)
MoSRT&H/Rev
5/Table-500-2
0.6 to 0.9 kg/m2
RI
BITUMINOUS ITEMS
Prime Coat
(Cut back-MC-30)
4.2
Tack coat (emulsion )

(Catainic -RS1)
Rate of spray
Field control
One tray per

500 m2 (min)
MoSRT&H/Rev
5/Table-500-3
0.3kg/m2
RI
4.3
Bituminous Macadam
(Grade-2/40mm thick)
Aggregate Impact
Value
Suitability
One Test per 50

m3
MoSRT&H/Rev
5/Table-500-13
30%(Max)
TC
Los Angeles Abrassion

Value
Suitability
As required
MoSRT&H/Rev
5/Table-500-13
40%(Max)
TC
Flakiness and
Elongation Indices
Suitability
- do -
MoSRT&H/Rev
5/Table-500-13
16% & 24%

respectively
TC
Stripping Value
(Immersion tray test)
Suitability
As required
MoSRT&H/Rev
5/Table-500-13
Minimum 95%
Retained Coating
TC
4 of 21
SL.
NO.
Charasteristics
Class of
Check
Type of check
Extent of check
Reference
Standard
Acceptance Norms
Formate
of Record
Agency
CO
Water Absorption
Suitability
- do -
MoSRT&H/Rev
5/Table-500-13
2% (max)
TC
Retained Tensile
Strength
Suitability
- do -
MoSRT&H/Rev
5/Table-500-13
80%(min)
TC
Soundness
(Magnesium and
Sodium Sulphate)
Suitability
- do -
MoSRT&H/Rev
5/Table-500-13
12%-Sodium
Sulphate & 18% Magnesium Sulphate
TC
Variation in binder
content
Field control
Two tests per

plant per day
MoSRT&H/Rev
5/Clause-506.2.6
0.3% of OBC
IR
Temperature of binder
and aggregates during
mixing
Field control
At regular
intervals
MoSRT&H/Rev
5/Table-500-15
Aggregate : 150 - 170

Bitumen 150 - 165
RI
Temperature of
bituminous mix during
laying
Field control
- do -
MoSRT&H/Rev
5/Table-500-15
140 C(min)
RI
Temperature of
rolling
Field control
At regular
intervals
MoSRT&H/Rev
5/Table-500-15
90 C(min)
RI
Binder content
Field control
Two tests per

plant per day
3.4%(min)
IR
Field control
- do -
MoSRT&H/Rev
5/Table-500-14
MoSRT&H/Rev
5/Table-500-14
Grade-2
RI
Field control
One test per

250 m2
IR
Aggregate Impact
Value
Suitability
One Test per 50

m3
MoSRT&H/Rev
5/Table-500-7
27% (Max)
TC
Suitability
MoSRT&H/Rev
5/Table-500-7
35%(Max)
TC
Flakiness and
Elongation Indices
Suitability
- do -
MoSRT&H/Rev
5/Table-500-7
15%(Max) & 20%

(Max) respectively
TC
Stripping Value
Suitability
As required
MoSRT&H/Rev
5/Table-500-7
95% Retained
Coating
TC
Gradation after binder

extraction
Density of compacted
layer
4.4
Remarks
CL
Dense Graded Bituminous

Macadam
(Grade2/50mm thick)
5 of 21
SL.
NO.
Charasteristics
Class of
Check
Type of check
Extent of check
Reference
Standard
Acceptance Norms
Formate
of Record
Agency
CO
Water Absorption
Suitability
- do -
MoSRT&H/Rev
5/Table-500-7
2% (max)
TC
Retained Tensile
Strength
Suitability
- do -
MoSRT&H/Rev
5/Table-500-7
80%(min)
TC
Plasticity Index
Suitability
- do -
MoSRT&H/Rev
5/Cl-505.2.3
4(max)
TC
Retained Tensile
Strength
Suitability
- do -
MoSRT&H/Rev
5/Table-500-7
80 (min)
TC
Soundness
(Magnesium and
Sodium Sulphate)
Suitability
- do -
MoSRT&H/Rev
5/Table-500-7
12%-Sodium
TC
Field control
Two tests per

plant per day
MoSRT&H/Rev
5/Table-500-12
.+0.3% of OBC
IR
Field control
At regular
intervals
MoSRT&H/Rev
5/Table-500-15
Aggregate : 150 - 170

Bitumen 150 - 165
RI
Temperature of
laying
Field control
- do -
MoSRT&H/Rev
5/Table-500-15
140 C(min)
RI
Temperature of
rolling
Field control
At regular
intervals
MoSRT&H/Rev
5/Table-500-15
90 C(min)
RI
Stability of mix
Field control
3
spcimen/400ton
nes or two test
per plant per
day
MoSRT&H/Rev
5/Table-500-10
9 KN (min)
RI
Flow of mix
Field control
- do -
MoSRT&H/Rev
5/Table-500-10
2mm - 4mm
RI
% Air void
Field control
MoSRT&H/Rev
5/Table-500-10
3 to 5
RI
Void in Mineral
Aggreate(VMA)
Field control
MoSRT&H/Rev
5/Table-500-10
As per
MOSRT&H/Rev5/Tab-500-11
RI
Variation in binder
content
mixing
6 of 21
Remarks
CL
SL.
NO.
Charasteristics
Class of
Check
Type of check
Extent of check
Reference
Standard
Acceptance Norms
Formate
of Record
Agency
CO
4.5
Void Filled by
Bitumen(VFB)
Field control
MoSRT&H/Rev
5/Table-500-10
65% to 75%
RI
Binder content
Field control
Two tests per

plant per day
MoSRT&H/Rev
5/Table-500-9
4.5%(min)
RI

extraction
Field control
- do -
MoSRT&H/Rev
5/Table-500-9
Grade-2
RI
layer
Field control
One test per

250 m2
98% of marshal
Density
IR
Sand Equvellent Test.
Suitability
As required
MoSRT&H/Rev
5/Cl-505.2.3
50 (min)
TC
Aggregate Impact
Value
Suitability
One Test per 50

m3
24% (Max)
TC
Suitability
30%(Max)
TC
Remarks
CL
Bituminous Concrete
(Grade-2/20mm thick)
Flakiness and
Elongation Indices
Stripping Value
Suitability
- do -
Suitability
As required
Water Absorption
Suitability
- do -
Retained Tensile
Strength
Suitability
- do -
Plasticity Index
Suitability
- do -
Soundness
(Magnesium and
Sodium Sulphate)
Suitability
- do -
Variation in binder
content
Field control
Two tests per

plant per day
7 of 21
MoSRT&H/Rev
5/Table-500-18
MoSRT&H/Rev
5/Table-500-18
MoSRT&H/Rev
5/Table-500-18
MoSRT&H/Rev
5/Table-500-18
MoSRT&H/Rev
5/Table-500-18
MoSRT&H/Rev
5/Table-500-18
MoSRT&H/Rev
5/Cl-505.2.3
15%(Max) & 20%

(Max) respectively
95% Retained
Coating
TC
TC
2% (max)
TC
80%(min)
TC
4% (max)
TC
MoSRT&H/Rev
5/Table-500-18
12%-Sodium
TC
MoSRT&H/Rev
5/Table-500-20
.+0.3% of OBC
IR
SL.
NO.
Charasteristics
Class of
Check
Type of check
Extent of check
Reference
Standard
Acceptance Norms
Formate
of Record
Agency
CO
4.6
Seal Coat
(Type-B/10mm thick)
mixing
Field control
At regular
intervals
MoSRT&H/Rev
5/Table-500-15
Aggregate :150 -170

Bitumen 150 -165
RI
Temperature of
laying
Field control
- do -
MoSRT&H/Rev
5/Table-500-15
140 C(min)
RI
Temperature of
rolling
Field control
At regular
intervals
MoSRT&H/Rev
5/Table-500-15
90 C(min)
RI
Stability of mix
Field control
3
spcimen/400ton
nes or two test
per plant per
day
MoSRT&H/Rev
5/Table-500-10
9 KN (min)
RI
Flow of mix
Field control
- do -
MoSRT&H/Rev
5/Table-500-10
2mm - 4mm
RI
% Air void
Field control
MoSRT&H/Rev
5/Table-500-10
3 to 5
RI
Void in Mineral
Aggreate(VMA)
Field control
MoSRT&H/Rev
5/Table-500-10
As per
MoSRT&H/Rev
5/Tab-500-11
RI
Void Filled by
Bitumen(VFB)
Field control
MoSRT&H/Rev
5/Table-500-10
65% to 75%
RI
Binder content
Field control
Two tests per

plant per day
MoSRT&H/Rev
5/Table-500-9
5.4%(min)
RI

extraction
Field control
- do -
MoSRT&H/Rev
5/Table-500-9
Grade-2
RI
layer
Field control
One test per

250 m2
98% of marshal
Density
IR
Stone Polishing value
Suitability
As required
55 (min)
TC
Quantity of Binder
Field control
As required
10.5 Kg/ 10 m2
IR
Quantity of aggreates
Field control
As required
0.06m3/10m2
IR
8 of 21
MoSRT&H/Rev
5/Table-500-18
MoSRT&H/Rev
5/Cl-512.2.1
MoSRT&H/Rev
5/Cl-512.2.3
Remarks
CL
SL.
NO.
Charasteristics
Class of
Check
Type of check
Extent of check
Reference
Standard
Acceptance Norms
Formate
of Record
Agency
CO
5.0
Size of aggreates
Field control
As required
MoSRT&H/Rev
5/Cl-512.2.3
Passing 2.36 mm &

retaning 180 micron
IR
Gradation of Coarse
Aggregates
Field control
One test per

mixer plant per
day or as called
by the Engineer
MoSRT&H/Rev
5/Table-1000-1
MoSRT&H/Rev5/table-1000/Col.-2 &
3-
IR
Gradation of fine
aggregates
Field control
- do -
MoSRT&H/Rev
5/Table-1000-2
Zone-II
IR
AIV of Coarse
Aggregates
Suitability
One test per

month or earlier IS-383,
as called by the
Clause - 3.4
Engineer
45% (Max)
TC
MoSRT&H/Rev
5/Cl-1007
35% (Max)
Remarks
CL
CEMENT CONCRETE
Flakiness Index
- do -
Moisture correction of
coarse aggregates &
fine aggreates
Field control
Two tests per

mixer plant per
day or as called
by the Engineer
RI
Field control
- do -
TS -Table - 1700-4
RI
Field control
TS-Table 1700-8
According to Grade of
Conc.
TC
Compressive strength
test of concrete cubes
(28 days)
Field control
TS-Table 1700-8
According to Grade of
Conc.
TC
Silt Content
Suitability
As required
3% (Max)
TC
Total Deleterious
Content
Suitability
As required
5%(Max)
TC
Alkali Reactivity
Suitability
As required
should not be +ve
TC
Fineness Modolous of
sand
Suitability
As required
2.0 -3.5
TC
Slump test
test of concrete cubes
(7 days)
9 of 21
IS-383,
Clause - 3.4
IS-383,
Clause - 3.5
MoSRT&H/Rev
5/Cl-1007
MoSRT&H/Rev
5/Cl-1008
SL.
NO.
Charasteristics
Class of
Check
Type of check
Extent of check
Reference
Standard
Acceptance Norms
Formate
of Record
Agency
CO
6.0
Remarks
CL
HUME PIPE(Reinforced)
(NP3/1200mm )
Three Edge Load

Bearing Test
Dimension
Measurement Test
Reinforcement Check
Suitability
2 sample For 050,

3 sample for 51100,
5
Sample for 101300.
Suitability
8 sample For 050,

13 sample for
51-100,
20 Sample for
101-300.
IS: 458
load to produce 0.25

mm crack- 57.48
KN/LM, Ultimate load86.22 KN/LM
TC
IS: 458
as per IS:458/Tab-3
TC
IS: 458
Longitudinal
bar:8+8,Longitudinal
reinforcement 3.55
Kg/LM, Spiral
reinforcemnt33.57Kg/LM
TC
TC
Suitability
As required
Suitability
2 sample For 050,

3 sample for 51100,
5
Sample for 101300.
IS: 458

mm crack- 47.90
KN/LM, Ultimate load71.85KN/LM
Suitability
8 sample For 050,

13 sample for
51-100,
20 Sample for
101-300.
IS: 458
as per IS:458/Tab-3
TC
IS: 458
Longitudinal
reinforcement 2.66
Kg/LM, Spiral
TC
6.0
(NP3/1000mm )
Three Edge Load
Bearing Test
Dimension
Measurement Test
Reinforcement Check
Suitability
As required
10 of 21
SL.
NO.
Charasteristics
Class of
Check
Type of check
Extent of check
Reference
Standard
Acceptance Norms
Formate
of Record
Agency
CO
Remarks
CL
6.0
(NP3/600mm )
Three Edge Load
Bearing Test
Dimension
Measurement Test
Reinforcement Check
6.0
Suitability
2 sample For 050,

3 sample for 51100,
5
Sample for 101300.
Suitability
8 sample For 050,

13 sample for
51-100,
20 Sample for
101-300.
Dimension
Measurement Test
Reinforcement Check
TC
IS: 458
as per IS:458/Tab-3
TC
IS: 458
Longitudinal
reinforcement
1.18Kg/LM, Spiral
TC
TC
Suitability
As required
Suitability
2 sample For 050,

3 sample for 51100,
5
Sample for 101300.
IS: 458

mm crack- 19.16
Suitability
8 sample For 050,

13 sample for
51-100,
20 Sample for
101-300.
IS: 458
as per IS:458/Tab-3
TC
IS: 458
Longitudinal
bar:8,Longitudinal
reinforcement
0.78Kg/LM, Spiral
TC
(NP3/400mm
)
Three Edge Load
Bearing Test
IS: 458

mm crack- 28.74
Suitability
As required
11 of 21
SL.
NO.
Charasteristics
Class of
Check
Type of check
Extent of check
Reference
Standard
Acceptance Norms
Formate
of Record
Agency
CO
Remarks
CL
6.0
(NP3/200mm )
Three Edge Load
Bearing Test
Dimension
Measurement Test
Reinforcement Check
Suitability
2 sample For 050,

3 sample for 51100,
5
Sample for 101300.
Suitability
8 sample For 050,

13 sample for
51-100,
20 Sample for
101-300.
IS: 458

mm crack- 14.50
KN/LM, Ultimate load21.75KN/LM
TC
IS: 458
as per IS:458/Tab-3
TC
IS: 458
Longitudinal bar
6,Longitudinal
reinforcement 0.33
Kg/LM, Spiral
TC
TC
TC
Suitability
As required
Suitability
2 sample For 050,

3 sample for 51100,
5
Sample for 101300.
IS: 458

mm crack13.70KN/LM, Ultimate
load-20.25KN/LM
Suitability
8 sample For 050,

13 sample for
51-100,
20 Sample for
101-300.
IS: 458
as per IS:458/Tab-3
6.0
(NP3/150mm )
Three Edge Load

Bearing Test
Dimension
Measurement Test
12 of 21
SL.
NO.
Charasteristics
Class of
Check
Type of check
Extent of check
Reference
Standard
Acceptance Norms
Formate
of Record
Agency
CO
Reinforcement Check
(NP2/200mm )
Three Edge Load

Bearing Test
Dimension
Measurement Test
7.0
Suitability
As required
IS: 458
Longitudinal bar:
8,Longitudinal
reinforcement 0.33
Kg/LM, Spiral
Suitability
2 sample For 050,

3 sample for 51100,
5
Sample for 101300.
IS: 458

mm crack11.77KN/LM, Ultimate
load-17.66KN/LM
TC
Suitability
8 sample For 050,

13 sample for
51-100,
20 Sample for
101-300.
IS: 458
as per IS:458/Tab-2
TC
TC
TC
Reinforcement Check
Suitability
As required
IS: 458
Longitudinal bar:
6,Longitudinal
reinforcement 0.33
Kg/LM, Spiral
S.P. Gravity
Suitability
One Test(3
Specimen) per
Consignmnt
IS - 73-1992
0.99 (min)
TC
Suitability
- do -
IS - 73-1992
60 to 70(1/10th mm)
TC
Suitability
- do -
IS - 73-1992
40-55 C(min)
TC
Ductility (Briquette test)
Suitability
- do -
IS - 73-1992
> 75cm
TC
Flash point
Loss on heating
Solubility in
triclorethylene
Suitability
Suitability
- do - do -
IS - 73-1992
IS - 73-1992
175 C
1% (max)
TC
TC
Suitability
- do -
IS - 73-1992
99% (min)
TC
Remarks
CL
BITUMEN (Penetration
Grade-S-65)
Penetration at 25 C
(0.1mm,100g,5sec)
Softening point
13 of 21
SL.
NO.
Charasteristics
Class of
Check
Type of check
Extent of check
Reference
Standard
Acceptance Norms
Formate
of Record
Agency
CO
8.0
9.0
10.0
BITUMEN
(Viscosity Grade-VG30)
Viscosity Ratio
Suitability
Penetration at 25 C
(0.1mm,100g,5sec)
Suitability
One Test(3
Specimen) per
Consignmnt
IS - 73-2006
4.0 (max)
TC
IS - 73-2006
50 to 70(1/10th mm)
TC
IS - 73-2006
47 C (min)
TC
Softening point
Abs. viscosity at
60c ,min
kinematic Viscosity at
135c
Suitability
One Test(3
Specimen) per
Consignmnt
- do -
Suitability
- do -
IS - 73-2006
2400 poise (min)
TC
Suitability
- do -
IS - 73-2006
350 cst (min)
TC
Ductility (Briquette test)
Suitability
- do -
IS - 73-2006
40cm(min)
TC
Flash point
Loss on heating
Solubility in
triclorethylene
Suitability
Suitability
- do - do -
IS - 73-2006
IS - 73-2006
220 C (min)
1%(max)
TC
TC
Suitability
- do -
IS - 73-2006
99%(min)
TC
IS : 8112
< 10
TC
3.15
< 10
> 30
< 600
As per grade of
cement
TC
TC
TC
TC
TC
<6
TC
200mg/ltr
TC
3000mg/ltr
TC
Remarks
CL
CEMENT(OPC-43 Grade)
Fineness
Suitability
Sp Gravity
Soundness
Normal Consistency
Initial setting time
Final setting time
of cement
Suitability
Suitability
Suitability
Suitability
Suitability
One Test ( 3
Specimen) per
Consignmnt
(Lot)
- do - do - do - do - do -
Suitability
- do -
pH Value
Suitability
As required
Organic Content
Suitability
- do -
Inorganic Content
Suitability
- do -
IS : 8112
IS : 8112
IS : 8112
IS : 8112
TC
WATER
14 of 21
MoSRT&H/Rev
5/Cl-1010
MoSRT&H/Rev
5/Cl-1010
MoSRT&H/Rev
5/Cl-1010
SL.
NO.
Charasteristics
Class of
Check
Type of check
Extent of check
Reference
Standard
Acceptance Norms
Formate
of Record
Agency
CO
11.0
12.0
Solphate(SO3) Content
Suitability
- do -
Chloride content
Suitability
- do -
Suspended matter
Suitability
- do -
Neutralisation by
Phenolpthalein
Suitability
- do -
Neutralisation by
Methyl Orange
Suitability
- do -
Ultimate Tensile
strength
Suitability
% of Elongation
Suitability
Bend & rebend
Suitability
Kg per unit Run
Suitability
Crushing strength
Suitability
MoSRT&H/Rev
5/Cl-1010
MoSRT&H/Rev
5/Cl-1010
MoSRT&H/Rev
5/Cl-1010
MoSRT&H/Rev
5/Cl-1010
MoSRT&H/Rev
5/Cl-1010
400mg/ltr
TC
200mg/ltr
TC
200mg/ltr
TC
2 ml of 0.1 normal
NaOH
TC
10 ml of 0.1 normal
HCl
TC
Remarks
CL
STEEL
IS: 1786
1 Sample for
each 40 MT
IS: 1786
IS: 1786
IS: 1786
10 % more than
Actual 0.2% proof
Stress (Min-485 )
14.5
Should not any
Transverse crack
As per Table-2, IS:
1786
TC
TC
TC
TC
STONE MASONRY
As required
Grinite
Basalt
lime stone
Sand stone
Coursed Rubble Masonry
Water absorption
Suitability
As required
Size of stone
Field control
- do -
Size of Bond Stone
Field control
- do -
Spacing of bond stone
Field control
- do -
Overlaping of bond
stone
Field control
- do -
15 of 21
IS: 1597,
Cl-5.1.2.1
IS: 1597,
Cl-5.1.2.1
IS: 1597,
Cl-5.1.2.1
IS: 1597,
Cl-5.1.2.1
IS: 1597,
Cl-5.1.2.2
IS: 1597,
Cl-5.1.2.3
IS:1597
MoSRT&H/Rev
5/Cl-1405.4.3
MoSRT&H/Rev
5/Cl-1405.3.4
1000kg/cm2
TC
400kg/cm2
TC
200kg/cm2
TC
300kg/cm2
TC
5% (max)
TC
150 mm cube
RI
600mmx150mmx150
mm
RI
1.5m to 1.8m
RI
150mm
RI
SL.
NO.
Charasteristics
Class of
Check
Type of check
Extent of check
Reference
Standard
Acceptance Norms
Formate
of Record
Agency
CO
Thickness of mortar
joint
Use of chips as
hearting stone
Uncoursed Rubble Masonry
Field control
- do -
Field control
- do -
Size of stone
Field control
- do -
Size of Bond Stone
Field control
- do -
Spacing of bond stone
Field control
- do -
Field control
- do -
Field control
- do -
Field control
- do -
Size of hearting stone
Field control
- do -
Cast in situ Kerb &

kerb stone
Field control
As required
Overlaping of bond
stone
Thickness of mortar
joint
Use of chips as
hearting stone
13.0
MoSRT&H/Rev
5/Cl-1405.3.8
MoSRT&H/Rev
5/Cl-1405.4.2
MoSRT&H/Rev
5/Cl-1405.3.1
MoSRT&H/Rev
5/Cl-1405.3.4
MoSRT&H/Rev
5/Cl-1405.4.5
MoSRT&H/Rev
5/Cl-1405.3.4
MoSRT&H/Rev
5/Cl-1405.3.8
MoSRT&H/Rev
5/Cl-1405.3.2
MoSRT&H/Rev
5/Cl-1405.3.3
20mm (max)
RI
10%(max) of qty. of
masonry
RI
Bushing 40mm (max)
RI
600mmx150mmx150
mm
RI
1.5m to 1.8m
RI
150mm
RI
20mm (max)
RI
20% (max)
RI
150mm (min)
RI
as required in the
drawings
RI
Remarks
CL
FOOTHPATH,
KERB,JUNCTION
MoSRT&H/Rev
5/Cl-408
Natural stone slab
Chequered Tiles
RI
Size of stone slab
Field control
- do -
Thickness of stone slab
Field control
- do -
Size of tiles
Thickness of tiles
Groove
c/c of chequeres
Water absorption
Transeverse strength
Tollerance in dimension
Tollerance in thickness
Field control
Field control
Field control
Field control
suitability
suitability
suitability
suitability
As required
- do - do - do - do - do - do - do -
MoSRT&H/Rev
5/Cl-408
MoSRT&H/Rev
5/Cl-408
IS:13801-2006
IS:13801-2006
IS:13801-2006
IS:13801-2006
IS:13801-2006
IS:13801-2006
IS:13801-2006
IS:13801-2006
Colour content
suitability
- do -
IS:13801-2006
Cement:Agg. ratio
Pressure at the time of
manufacture
suitability
- do -
suitability
- do -
16 of 21
300mmx300mm
RI
25mm(min)
RI
TC
TC
TC
TC
TC
TC
TC
TC
IS:13801-2006
300mmx300mm
25mm
3mm(min)
25mm to 50mm
10% (max)
3 N/mm2(min)
1.0 mm
.+5mm
10 % of mass of
cement
1:03
IS:13801-2006
14 N/mm2
TC
TC
TC
SL.
NO.
Charasteristics
Class of
Check
Type of check
Extent of check
Reference
Standard
Acceptance Norms
Formate
of Record
Agency
CO
14.0
THERMOPLASTIC
PAINT/ROAD MARKING
Thermoplastic Binder
Material
Reflectrised Materials(Glass
Beads)
15.0
Thickness of wearing
suitability
- do -
IS:13801-2006
6mm (min)
TC
Convexicity & concavity
suitability
- do -
IS:13801-2006
1mm(max)
TC
Perpendicularity
straightness
suitability
- do -
IS:13801-2006
2% (max)
TC
Constituent proportion
suitability
every batch
MoSRT&H/Rev
5/Tab-800-8
as specified
TC
Luminance at 45C
suitability
- do -
MoSRT&H/Rev
5/Tab-800-8
65% (min) for white &

45% (min) for yellow
TC
Drying Time
suitability
- do -
15 min (max)
IR
Skid resistance
suitability
- do -
45 (min)
TC
Softening point
suitability
- do -
102.5C 9.5C
TC
Yellowness index(for
white)
suitability
- do -
0.12(max)
TC
Storage life
suitability
- do -
1 year
TC
Gradation
suitability
every batch
as specified
TC
Roundness
suitability
- do -
70% (Min) tube

sphere
TC
Refractive Index
suitability
- do -
1.5(min)
TC
Resistance to Temp.
suitability
- do -
MoSRT&H/Rev
5/Tab-800-9
should have no
deformation upto
60C
TC
Sheet materials for

signboards
suitability
As required
MoSRT&H/Rev
5/Cl-801.3
As provided in the
drawing/as per IRC
67
TC
Fixing of CSB -60 cm

equilateral triangle
traffic sign
Field Control
- do -
MoSRT&H/Rev
5/Cl-801.3
As provided in the
drawing/as per IRC
68
IR
MoSRT&H/Rev
5/Tab-800-8
MoSRT&H/Rev
5/Tab-800-8
MoSRT&H/Rev
5/Tab-800-8
MoSRT&H/Rev
5/Tab-800-8
MoSRT&H/Rev
5/Tab-800-8
MoSRT&H/Rev
5/Tab-800-9
MoSRT&H/Rev
5/Tab-800-9
MoSRT&H/Rev
5/Tab-800-9
Remarks
CL
TRAFFIC SIGNS
Sign Boards
17 of 21
SL.
NO.
Charasteristics
Class of
Check
Type of check
Extent of check
Reference
Standard
Acceptance Norms
Formate
of Record
Agency
CO
Kilometre Stones
Dimension for sheet
Field Control
- do -
MoSRT&H/Rev
5/Cl-801.3
As provided in the
drawing/as per IRC
67
TC
Dimension for post
Field Control
- do -
MoSRT&H/Rev
5/Cl-801.3
As provided in the
drawing/as per IRC
67
TC
Foundation conc.for
sign board
Field Control
- do -
MoSRT&H/Rev
5/Cl-801.3
As provided in the
drawing/as per IRC
67
TC
Dimension for
foundation conc
Field Control
- do -
MoSRT&H/Rev
5/Cl-801.3
As provided in the
drawing/as per IRC
67
TC
Height of posts for

traffic signs
suitability
- do -
MoSRT&H/Rev
5/Cl-801.3
As provided in the
drawing/as per IRC
67
TC
height of posts for over

head signs
suitability
- do -
MoSRT&H/Rev
5/Cl-805
Size for 200m stone
Field Control
- do -
size for Kilometre stone
Field Control
- do -
Field Control
- do -
Field Control
- do -
suitability
Size of 5th kilometre

stone
Conc. For kilometre
stones
16.0
FILTER MEDIA
Composition of mix
Gradation requirements
12.0
STONE PITCHING
Compacted layer
thickness
Physical property of
stone
Minimum weight of
stone
MoSRT&H/Rev
5/Cl-805
MoSRT&H/Rev
5/Cl-805
MoSRT&H/Rev
5/Cl-805
MoSRT&H/Rev
5/Cl-805
As provided in the
drawing/as per IRC
67
As provided in the
drawing/as per IRC-8
As provided in the
As provided in the
As provided in the
As required
MoSRT&H/Rev
5/Cl-2504.2.2
sand,gravel,stone or
course sand
RI
suitability
- do -
MoSRT&H/Rev
5/Cl-2504.2.2
D15 filter/D85
base<5,4<D15filter/D
15base<20,D50filter/
D50base<25
TC
Field Control
As required
150 mm(max)
RI
suitability
- do -
sound,hard & durable
RI
Field Control
As required
40kg
RI
18 of 21
MoSRT&H/Rev
5/Cl-2504.2.2
MoSRT&H/Rev
5/Cl-2504.2.1
MoSRT&H/Rev
5/Cl-2504.2.1
Remarks
CL
TC
RI
RI
RI
RI
SL.
NO.
Charasteristics
Class of
Check
Type of check
Extent of check
Reference
Standard
Acceptance Norms
Formate
of Record
Agency
CO
Minimum size of spalls

for filling voids
Sp.gravity of stone
17.0
18.0
19.0
WEEP HOLES
Field Control
- do -
suitability
As required
MoSRT&H/Rev
5/Cl-2504.2.1
IRC-89/Cl-5.3.5.1
Size & weight of stone
suitability
- do -
Materials for weep hole
suitability
As required
Diameter of weep hole
Field Control
- do -
Slope of weep hole
Field Control
As required
Spacing of weep hole
Field Control
- do -
% by weight of polymer
in geo textiles
suitability
every batch
Physical property of
geo textiles
suitability
- do -
Overlaping of net
Field Control
- do -
Shape of aperture
suitability
- do -
Size of aperture
suitability
- do -
Peak load
suitability
- do -
Max. elongation
suitability
- do -
25mm
RI
2.65
TC
IRC-89/Tab-5.1
as perIRC-89/Tab-5.1
TC
MoSRT&H/Rev
5/Cl-2706
MoSRT&H/Rev
5/Cl-2706
MoSRT&H/Rev
5/Cl-2706
MoSRT&H/Rev
5/Cl-2706
AC,PVC or HDPE
pipes
for stone masonry dia
150mm
1:20 towards
drainage face
1 m from each
direction
MoSRT&H/Rev
5/Cl-704.2.1
85% (min)
TC
as specified
TC
30cm(min)
IR
Rectangular, square.
Oval
TC
35mm to 100mm
TC
10KN/m(min)
TC
15% &5% at half

peak load(max)
TC
TC
TC
Remarks
CL
TC
RI
RI
RI
GEO TEXTILES
FLY ASH BRICKS

(Class-7.5)
MoSRT&H/Rev
5/Cl-705
MoSRT&H/Rev
5/Cl-704.3.3
MoSRT&H/Rev
5/Cl-708.2
MoSRT&H/Rev
5/Cl-708.2
MoSRT&H/Rev
5/Cl-708.2
MoSRT&H/Rev
5/Cl-708.2
Life of Geo textiles
suitability
- do -
MoSRT&H/Rev
5/Cl-708.2
8 years (min) in
contineous exposer &
5 years (min) in case
of buried condition&
75 % designed
strength should be
after life period
Avg. compressive
strength
suitability
As required
IS:13757
7.5N/mm2 (min)
19 of 21
SL.
NO.
Charasteristics
Class of
Check
Type of check
Extent of check
Reference
Standard
Acceptance Norms
Formate
of Record
Agency
CO
20.0
Field Control
- do -
IS:13757
Water Absorption
suitability
- do -
IS:13757
Dimensional tollerance
Field Control
- do -
IS:13757
Type of sand
suitability
As required
IS:1542
Zone-II
Proportion of plaster
Field Control
- do -
IS:2250
1:04
Field Control
- do -
suitability
- do -
Consistency of mortar
suitability
- do -
Colour for kerb marking

Drying time
Flash point
suitability
suitability
suitability
As required
- do - do -
IS:164
IS:164
IS:164
Mass in Kg/10 ltr
suitability
- do -
IS:164
Storing life
Residue on sieve
suitability
suitability
- do - do -
IS:164
IS:164
Properties of
supporting steel
suitability
As required
Field Control
- do -
Field Control
- do -
CL
IR
TC
IR
CEMENT PLASTER
Thickness of plaster
of mortar
21.0 PAINTS & ENAMELS
22.0
190mmx90mmx90m
m
20% (min)
as per IS:13757,
Cl-6.2
Modular Size
Remarks
VERTICAL SUPPORT FOR

OVERHEAD SIGN
Erection & orientation

Brakets & other fittings
Nuts, bolts & washers
23.0
suitability
FORM WORK
Thickness steel tube for formwork

Properties of materials
suitability
every
batch/consignm
ent
- do -
20 of 21
IS:1661-2006,
Tab-2,Sr.No(ii)
IS:2250
as per IS:2250
Cl-9.1.1
15mm(two coat)
TC
Reconcilati
on
statement
IR
5N/mm2 to7.5N/mm2
TC
as specified
IR
black & yellow

30 minutes
10C (Min)
TC
TC
TC
within 3% variation
as declared by
manufacturer
One year (Min)
0.3% (Max)
TC
TC
TC
as per IS:226 &

IS:2062
TC
to resist sway
IR
IR
IR
4mm (Min)
TC
as per IRC:87
IR
MoSRT&H/Rev
5/Cl-802.7
MoSRT&H/Rev
5/Cl-802.7.5
MoSRT&H/Rev
5/Cl-802.7.10
SL.
NO.
Charasteristics
Class of
Check
Type of check
Extent of check
Reference
Standard
Acceptance Norms
Formate
of Record
Agency
CO
24.0
CENTRING &
SHUTTERING
Load calculation for

formwork
Field Control
- do -
as per IRC:87/Cl-4.2
IR
Thickness of plywood
suitability
As required
IS:4990
12mm (7-ply)
TC
suitability
- do -
as per IS:5539
TC
suitability
- do -
15%(Max)
TC
suitability
suitability
- do - do -
Max.permitted
deflection
suitability
- do -
Maximum load
permitted
suitability
- do -
Suitability
Application of
preservatives
Conditioned to
moisture content
Dimensional tollerance
Mass of ply wood
IS:4990
IS:4990
as per IS:4990/Cl-7.2
IS:4990/Cl-C5.1.1 7.80kg/m2 (for 12mm)
1:270(1/270th of the
IS:4990/Cl-C.5.2
span between the
bearers)
IS:4990/Cl-C.5.2 &
C.5.2.1
TC
TC
As required
- do - do -
IS:1239 (part-1)
IS:1239 (part-1)
IS:1239 (part-1)
4.5mm
100mm
Seamless
TC
TC
TC
- do -
IS:1239 (part-1)
320Mpa
TC
cross netting
TC
4mm
TC
Galvanised steel wire
TC
32kg/10m2
TC
550MPa
TC
Double twist
TC
100mmx100mm(min)
TC
200mm (min)
IR
4mm
TC
Remarks
CL
TC
TC
25.0 MILD STEEL PIPES

Thickness of pipe
Internal Dia
Type of tube
Tensile strength of tube
26.0
GABION WALL
Type of net
Suitability
As required
Diameter of wires
Suitability
- do -
Type of wire
Suitability
- do -
weight of net
Suitability
- do -
Tensile strength of
galvanised wire
Suitability
- do -
Type of mesh
Suitability
- do -
Size of mesh
Suitability
- do -
Size of boulder
Field Control
- do -
Diameter of binding
wire
Suitability
- do -
21 of 21
MoSRT&H/Rev
5/Cl-700
MoSRT&H/Rev
5/Cl-700
IS:4826
MoSRT&H/Rev
5/Cl-700
IS:280,Tab-2
MoSRT&H/Rev
5/Cl-700
MoSRT&H/Rev
5/Cl-700
MoSRT&H/Rev
5/Cl-700
MoSRT&H/Rev
5/Cl-700
SL.
NO.
Charasteristics
Class of
Check
Type of check
Extent of check
Reference
Standard
Acceptance Norms
Formate
of Record
Agency
CO
Sp.Gravity of boulder
Suitability
- do -
22 of 21
IS:2500/Cl-2503
2.65(min)
Remarks
CL
TC
FIELD QUALITY PLAN
SASAN POWER LIMITED
ITEM : ROAD & STORM WATER DRAINAGE NETWORK
CONTRACTOR : BARBARIK PROJECTS LIMITED
Project :SASAN UMPP (6X660MW)TPS
Name of Item
: Road & Storm Water Drainage Network
Abbreviation used
IS
IR
H
P
V
W
W*
RI
MTC
Spec
M
C
O
TC
:
:
:
:
:
:
:
:
:
:
:
:
:
:
Indian Standard
Inspection Record
Hold Point
Perform
Verify
Witness
Random Witness
Random Inspection
Material test Certificate
Specification
Manufacturer/Sub Contractor
EPC Contractor
Owner/ Consultant
Test Certificate
FQP No.
Date
9/3/2011
Rev No.
Page
1 TO 22

Sasan Power Limited

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Sasan Power Limited

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Droits d'auteur :

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SASAN POWER LIMITED

FIELD QUALITY PLAN

ITEM : ROAD,STRUCTURES & DRAINAGE WORK

CONTRACTOR : BARBARIK PROJECTS LIMITED

Project :SASAN UMPP (6X660MW)TPS

SITE CLEARANCE &

Clearing & Grubing

Tree cutting uprooting

Clearing of bush &

Girth from 300mm to

Two Test per

LL-max. 50% & PImax. 25%

-DoOne Test per

Soil from Borrow area for

Soil from Borrow area for

Two Test per

Two Test per

Cmpacted single layer

Two Test per

LL-max. 50% & PImax. 25%

One Test per

Two Test per

Moisture Content prior

One Test per

+1% to -2% of OMC

One test per

Two Test per

Cmpacted single layer

Two Test per

LL-max. 50% & PImax. 25%

One Test per

Two Test per

GRANULAR SUB BASE

Moisture Content prior

One Test per

+1% to -2% of OMC

work Order item

Max. Dry density

Two Test per

work Order item

One test per

work Order item

One Test per

Cmpacted single layer

10% Fines Value

Moisture content prior

One Test per

+1% to -2% of OMC

One test per

One Test per

One test per

Los Angeles Abrasion

98% of MDD (min)

WET MIX MADADAM

Cmpacted single layer

98% of MDD (min)

One Test per

One tray per

0.6 to 0.9 kg/m2

Tack coat (emulsion )

One tray per

One Test per 50

Los Angeles Abrassion