Energy Audit Report of WASA Faisalabad

Energy Audit Report
Written By: Engr. Bilal Bashir
ENERGY AUDIT REPORT

OF WATER SUPPLY
SCHEMES AND DISPOSAL
STATION OF WATER AND
SANITATION AGENCY
FAISALABAD
Written by
Engr. Bilal Bashir

Deputy Director (Electric Cell)
WASA Faisalabad
i
Energy Audit Report
ii
Energy Audit Report
Contents
1.
Executive Summery ........................................................................................................................ 1

1.1.
Main Findings ......................................................................................................................... 1
1.7.1.
1.2.
Poor Preventive Maintenance of System ........................................................................ 1
Existing Infrastructure of WASA Faisalabad ......................................................................... 3
1.2.1.
JICA ................................................................................................................................ 3
1.2.2.
Chiniot Well Field Area .................................................................................................. 4
1.2.3.
Over Head Reservoirs and City Area Tube Wells .......................................................... 5
1.2.4.
Disposal Stations ............................................................................................................. 6
1.3.
Actual Energy Consumption And Losses ............................................................................... 8
1.3.1.
JICA .............................................................................................................................. 10
1.3.2.
Chiniot Well Field Area ................................................................................................ 11
1.3.3.
Unbalanced Voltage On Polyphase Induction Motors .................................................. 12
1.3.3.1.
Effect on Performance General .......................................................................... 13
1.3.3.2.
Unbalance Defined ................................................................................................ 13
1.3.3.3.
Temperature Rise and Load Carrying Capacity .................................................... 13
1.3.3.4.
Torques.................................................................................................................. 14
1.3.3.5.
Full-load speed ...................................................................................................... 14
1.3.3.6.
Currents ................................................................................................................. 14
1.3.4.
OHRs & City Area Tube Wells .................................................................................... 15
1.3.5.
Disposal Stations ........................................................................................................... 17
1.3.5.1.
1.3.6.
Condition of Disposal Stations.............................................................................. 21
Condition of Motor Control Panels of Chiniot Tube Wells .......................................... 22
1.4.
Energy Cost analysis ............................................................................................................. 23
1.5.
Unit Cost of Production ........................................................................................................ 27
1.6.
Testing Equipment For Energy Audit ................................................................................... 30
1.7.1.
Energy Savings ............................................................................................................. 33
1.7.2.
Energy Action Plan ....................................................................................................... 34
1.8.
Monitoring and Control System............................................................................................ 36
iii
Energy Audit Report
Table 1: JICA Tube wells ..................................................................................................................... 34

Table 2: Chiniot Well Field Area Tube Wells ...................................................................................... 35
Figure 1: Damaged Conductors............................................................................................................... 1

Figure 2: Water works Millat Town ...................................................................................................... 16
Figure 3: Disposal station Mehmood abad ........................................................................................... 21
Figure 4: Flow rate graph of Chiniot Tube well No. 8 ........................................................................... 28
Figure 5: Flow rate graph of OHR Fowara Chowk Pump set No. 122 ................................................... 28
Figure 6: Flow rate graph of RB Canal tube well No. 10 ....................................................................... 28
Figure 7: Flow rate graph of Water works Millat Town Pump Set No. 1 .............................................. 29
iv
Energy Audit Report
1. Executive Summery
The Energy Audit of WASA Faisalabad includes Disposal Stations, Water supply
Schemes City area, JICA tube wells and Chiniot Well field area tube wells.
The energy audit report consists of:
o Walk through audit of WASA installations.
o Detail energy audit of all installations i.e. Energy consumption, vibration and
temperature measurement.
o Water discharge/flow measurement of JICA tube wells, Chiniot tube wells, City
area tube wells and over head reservoirs (OHRs) pumps.
o Repair, rehabilitation and improvement of system estimated cost Rs. 6.0 millions.
o Energy bill analysis of water supply schemes.
o Requirement of Energy Audit Instruments estimated cost Rs. 4.3 millions.
o Energy management recommendations.
o Implementation of SCADA system at tube wells in FY 2015-16.
o Inclusion of Electric Cell opinion during design of pumping machinery.
o Creation of separate head in the budget for R&M of Electrical System.
1.1. Main Findings

1.7.1. Poor Preventive Maintenance of System
There is no schedule designed for preventive
maintenance of machinery that ultimately causes huge
financial losses in the form of repairs. Following issues
have been identified during the course of energy audit:
Magnetic contactor damaged

Indication lights damaged
Volt meter damaged
Am-meter damaged
Push button switches damaged
Conductors heated up and insulation damaged
Volume totalizer damaged
Tube lights damaged
Change over switch damaged
Figure 1: Damaged Conductors
No Reading
Fig 2: Ammeter Damaged
Fig 3: Damaged Pressure Gauge
Figure 4: Bad Wiring
Figure 5: Damaged
Flowmeter
Figure 6: Indication Light not

functional
Energy Audit Report
Equipment Used
Following instruments have been used during the course of audit. Portable ultrasonic
flow meter was borrowed from French Funded Project.
Vibration Meter
Portable ultrasonic flow meter
Infrared Thermocouple
Tachometer
Energy Analyzer
Energy Audit Report
1.2.
Existing Infrastructure of WASA Faisalabad

The infrastructure of WASA Faisalabad is scattered throughout the city as well as
along Jhang branch canal and Chiniot well field area. The inventory of machinery
consists of JICA and Chiniot Tube wells, City area tube wells and OHRs and Disposal
stations:
1.2.1. JICA
Pump Data
Motor Data
No
Drive
Rating
(HP)
Pump Type
Head
(m)
Capacity
Q (m/hr)
Capacity
(HP)
Volt
Current
(Amp)
RPM
PF
T-JBC-J-01
60.95
B12 B/05
66.5
200
80
41510%
104
1475
0.85
T-JBC-J-02
60.95
B12 B/05
66.5
200
80
41510%
104
1485
0.85
T-JBC-J-03
60.95
B12 B/05
66.5
200
80
41510%
104
1485
0.85
T-JBC-J-04
60.95
B12B/05
66.5
200
80
41510%
104
1485
0.85
T-JBC-J-05
60.95
B12 B/05
66.5
200
80
41510%
104
1485
0.85
T-JBC-J-06
60.95
B12 B/05
66.5
200
80
41510%
104
1485
0.85
T-JBC-J-07
49.13
B12 B/04
53.5
200
60
41510%
79
1480
0.85
T-JBC-J-08
49.13
B12 B/04
53.5
200
60
41510%
79
1480
0.85
T-JBC-J-09
49.13
B12 B/04
53.5
200
60
41510%
79
1480
0.85
T-JBC-J-10
49.13
B12 B/04
53.5
200
60
41510%
79
1480
0.85
T-JBC-J-11
49.13
B12 B/4
53.5
200
60
41510%
79
1480
0.85
T-JBC-J-12
37.43
B12 B/3
40.5
200
50
41510%
64.08
1475
0.86
T-JBC-J-13
37.43
B12 B/3
40.5
200
50
41510%
64.08
1475
0.86
T-JBC-J-14
37.43
B12 B/3
40.5
200
50
41510%
64.08
1475
0.86
T-JBC-J-15
37.43
B12 B/3
40.5
200
50
41510%
64.08
1475
0.86
T-JBC-J-16
37.43
B12 B/3
45.5
200
50
41510%
64.08
1475
0.86
T-JBC-J-17
37.43
B12 B/3
40.5
200
50
41510%
64.08
1475
0.86
T-JBC-J-18
37.43
B12 B/3
40.5
200
50
41510%
64.08
1475
0.86
T-JBC-J-19
37.43
B12 B/3
40.5
200
50
41510%
64.08
1475
0.85
T-JBC-J-20
37.43
B12 B/3
40.5
200
50
41510%
64.08
1475
0.86
T-JBC-J-21
37.43
B12 B/3
40.5
200
50
41510%
64.08
1475
0.86
T-JBC-J-22
37.43
B12 B/3
40.5
200
50
41510%
64.08
1475
0.86
T-JBC-J-23
49.13
B12 B/04
53.5
200
60
41510%
79
1480
0.85
T-JBC-J-24
49.13
B12 B/4
53.5
200
60
41510%
79
1480
0.85
T-JBC-J-25
49.13
B12 B/04
53.5
200
60
41510%
79
1480
0.85
BS-JBC-001
268
DV-LJC 45D-6K
33
4500
268
3300
44.7
990
BS-JBC-002
268
DV-LJC 45D-6K
33
4500
268
3300
44.7
990
BS-JBC-003
268
DV-LJC 45D-6K
33
4500
268
3300
44.7
990
BS-JBC-004
268
DV-LJC 45D-6K
33
4500
268
3300
44.7
990
Energy Audit Report
1.2.2.
Chiniot Well Field Area
Pump Data
Motor Data
No
Drive
Rating
(HP)
Pump
Type
Head
(m)
Capaci
ty Q
(L/s)
Manufactu
rer
Year of
manufa
cturing
Capacity
(HP)
Volt
Current
(Amp)
RPM
PF
Year of
Installat
ion
w-cwa-Bs-001
400
N/A
18.3
895
Siemens
1987
400
3300
69
735
0.8
1988
400
N/A
18.3
895
Siemens
1987
400
3300
69
735
0.8
1988
w-cwa-Bs-003
400
N/A
18.3
895
Siemens
1987
400
3300
69
735
0.8
1988
w-cwa-Bs-004
400
N/A
18.3
895
Siemens
1987
400
3300
69
735
0.80
1988
w-cwa-Bs-005
175
N/A
20
450
Siemens
1987
175
400
235
965
0.87
1988
w-cwa-Bs-006
175
N/A
20
450
Siemens
1987
175
400
235
965
0.87
1988
w-cwa-Bs-007
175
N/A
20m
450
TECO
1987
175
400
235
965
0.87
1988
w-cwa-Bs-008
N/A
N/A
TECO
1987
20
400
1455
1988
w-cwa-Bs-009
N/A
N/A
N/A
N/A
TECO
1987
20
400
1455
1988
w-cwa-Bs-010
N/A
N/A
N/A
N/A
1987
15
380-415
T-CWA-001
75.8
B12 F/5
38
116
Bol Dor
Reliance
Siemens
1987
100
380
139.4
1480
0.87
1988
T-CWA-002
80.4
B12 F/5
30
124
Siemens
1987
100
380
139.0
1480
0.87
1988
T-CWA-003
80.4
B12 F/5
30
127
Siemens
1987
100
380
139.0
1480
0.87
1988
T-CWA-004
80.4
B12 F/6
30
127
Siemens
1987
100
380
139.0
1480
0.87
1988
T-CWA-005
80.4
B12 F/7
30
124
Siemens
1987
100
380
139.0
1480
0.87
1988
T-CWA-006
80.4
B12 F/8
30
124
Siemens
1987
100
380
139.0
1480
0.87
1988
T-CWA-007
80.0
B12 F/9
30
124
Siemens
1987
100
380
139.0
1480
0.87
1988
T-CWA-008
87.3
N/A
41
123
Siemens
1987
125
380
175.0
1485
0.86
1988
T-CWA-009
91.6
B12 F/5
42
126
Siemens
1987
125
380
175.0
1485
0.86
1988
T-CWA-010
89.4
N/A
44
119
Siemens
1987
125
380
175.0
1485
0.86
1988
T-CWA-011
89.5
N/A
46
115
Siemens
1987
125
380
175.0
1485
N/A
1988
T-CWA-012
N/A
N/A
N/A
N/A
Siemens
1987
125
380
175.0
1485
N/A
1988
T-CWA-013
94.9
N/A
47
119
Siemens
1987
125
380
175.0
1485
N/A
1988
T-CWA-014
95.8
N/A
46
121
Siemens
1987
125
380
175.0
1485
N/A
1988
T-CWA-015
N/A
N/A
N/A
121
PECO
125
400
162.0
1470
N/A
1988
T-CWA-016
95.8
B12 F/6
46
121
Siemens
1987
125
380
175.0
1485
0.86
1988
T-CWA-017
95.4
B12 F/6
46
121
Siemens
1987
125
380
175.0
1485
0.86
1988
T-CWA-018
95.4
B12 F/6
46
121
Siemens
1987
125
380
175.0
1485
0.86
1988
T-CWA-019
105.4
B12 F/6
44
133
Siemens
1987
125
380
175.0
1485
0.86
1988
T-CWA-020
106.9
B12 F/6
44
133
Siemens
1987
125
380
175.0
1485
0.86
1988
T-CWA-021
106.9
N/A
44
133
Siemens
1987
125
380
175.0
1485
0.86
1988
T-CWA-022
106.9
B12 F/6
N/A
133
Siemens
1987
125
380
175.0
N/A
N/A
1988
T-CWA-023
N/A
B12 F/6
N/A
136
Siemens
1987
125
380
175.0
1485
0.86
1988
T-CWA-024
106.8
B12 F/6
N/A
136
Siemens
1987
125
380
175.0
1485
0.86
1988
T-CWA-025
75.8
B12 F/5
38
115
Siemens
1987
100
380
139.0
1480
0.87
1988
T-CWA-026
85.6
N/A
Siemens
1987
100
380
140.0
1480
0.87
1988
T-CWA-027
4.0cu
sec
x
Siemens
1987
100
380
140.0
1480
0.87
1988
T-CWA-028
Siemens
1987
100
380
140.0
1480
0.87
1988
w-cwa-Bs-002
2900
1988
Energy Audit Report
1.2.3.
Over Head Reservoirs and City Area Tube Wells

Pump Data
Station Name
Water Works
Millat Town
OHR Nazimabad
OHR Factory Area

OHR People's
Colony
OHR Dogar Basti
OHR Gulistan
Colony
Head Water
Works
OHR Noor ul Amin
OHR Babar Chowk
Canal Road Tube

wells
Madina Town
Motor NPD Data
Drive
Rating
(HP)
Pump Type
Head
(m)
Capacity
Q
(m/hr)
Capacity
(HP)
Volt
Current
(Amp)
RPM
PF
WW-W-PSMT-001
21.02
G100 3/5 G1
30.48
204
40
400
56
1465
0.85
WW-W-PSMT-003
21.02
G100 3/5 G1
30.48
204
40
400
56
1465
0.85
WW-W-PSMT-004
NA
NA
NA
NA
50
NA
NA
NA
NA
WW-W-PSMT-006
9.8
125/20
33
204
15
NA
22.1
1470
NA
WW-W-PSMT-007
8.4
125/20
35
164
15
NA
22.1
1470
NA
WW-W-PSMT-008
89.8
125/20
33
204
15
NA
22.1
1470
NA
WS-E-OHRNA_039
NA
NA
NA
NA
40
NA
NA
NA
NA
WS-E-OHRNA-040
21.02
G100 3/5 G1
30.48
204
NA
400
56
1465
0.85
W-_E-OHRNA-041
21.02
G100 3/5 G1
30.48
204
40
400
56
1465
0.85
WS-E-OHRFA-035
14.75
100/ 5C
45.72
102
40
NA
NA
NA
NA
WS-E-OHRFA-036
21.02
G100 3/5 G1
30.48
204
40
400
56
1465
0.85
W-E-OHRPC-147
80
NA
33.52
500
80
NA
NA
NA
NA
W-E-OHRPC-148
NA
A150 - 400/A
36.57
306
75
400
100
1480
0.85
W-E-OHRDB-001
27.55
B14 B/3
45.72
408
125
380
173.5
1480
0.87
W-E-OHRDB-002
70.25
B14 B/2
36.57
408
100
380
112.3
1485
0.85
W-W-OHRGC-001
NA
NA
36.57
306
75
400
100
1480
0.85
W-W-OHRGC-004
NA
NA
36.57
306
75
400
100
1480
0.85
W-W-OHRGC-008
NA
NA
36.57
306
75
400
100
1480
0.85
WW-HWWJK-17
NA
NA
33.52
204
NA
400
NA
NA
0.88
WW-HWWJK-19
NA
NA
NA
NA
80
400
NA
2950
0.88
WW-HWWJK-20
NA
NA
36.57
306
75
400
NA
1480
0.85
WW-HWWJK-22
NA
NA
36.58
NA
37
400/690
NA
1475
0.88
WW-HWWJK-23
NA
NA
30.48
203
40
400
NA
1465
0.84
WS-W-OHRNA-001
NA
NA
NA
203
25
NA
NA
NA
NA
WS-W-OHRNA-002
NA
NA
NA
203
25
NA
NA
NA
NA
WS-E-OHRBC-119
21.02
G100 3/5 G1
30.48
204
40
400
56
1465
0.84
WS-E-OHRBC-120
19.70
F/A 100 /33
104
400
50
420
62.4
1470
NA
WS-E-OHRBC-121
21.02
G100 3/5 G1
30.48
204
40
400
56
1465
0.84
T-E-CA-001
22.12
B10 B/5
45.72
102
25
380
37.5
1460
0.84
T-E-CA-004
22.12
B10 B/5
45.72
102
25
380
37.5
1460
0.84
T-E-CA-005
19.40
B10 B/4
39.6
102
25
380
37.5
1460
0.84
T-E-CA-007
22.12
B10 B/5
45.72
102
25
380
37.5
1460
0.84
T-E-CA-008
22.12
B10 B/5
45.72
102
30
380
43.5
1465
0.86
T-E-CA-009
22.12
B10 B/5
45.72
102
25
380
37.5
1460
0.84
T-E-CA-010
22.12
NA
45.72
102
25
380
37.5
1460
0.84
T-E-CA-011
19.40
NA
39.62
102
NA
NA
NA
NA
NA
T-E-MT-002
NA
NA
NA
102
25
380
37.5
1460
0.84
SN
Energy Audit Report
1.2.4.
Disposal
Station
Name
DISPOSAL
GULSHAN
COLONY
DISPOSAL
BHAI WALA
DISPOSAL
MEHMOOD
ABAD
DISPOSAL
TARIQABAD
DISPOSAL
NISHAT
ABAD
DISPOSAL
NISHAT
ABAD-II
DISPOSAL
GULISTAN
COLONY
NO.1
DISPOSAL
PS-27
DISPOSAL
MILLAT
TOWN
DISPOSAL
SHADAB
COLONY
DISPOSAL
MILLAT
TOWN (BBlock)
DISPOSAL
CHUKERA
PS-03
DISPOSAL
ISMAIL PS38
Disposal Stations
Pump Data
Motor NPD Data
SN
Drive
Rating
(HP)
Pump Type
Head
(m)
Capacity
Q
(Cusec)
Capacity
(HP)
Volt
Rated
Current
(Amp)
Rated
RPM
PF
DS-W-PSGC-001
NA
NA
NA
50
NA
NA
1492
NA
DS-W-PS19-001
NA
NA
NA
NA
101
400
140
738
0.83
DS-W-PS19-002
NA
NA
NA
NA
100
400
138
988
0.84
DS-W-PS19-003
NA
NA
NA
NA
101
400
140
738
0.83
DS-W-PS19-004
NA
NA
NA
NA
101
400
138
988
0.84
DS-W-PSMA-001
NA
NA
NA
NA
30
400
42.5
996
0.83
DS-W-PSTA-001
NA
NA
NA
NA
30
380
43.5
1460
0.85
DS-E-PSTAI-001
NA
NA
NA
20
NA
NA
1485
NA
DS-E-PSTAI-002
NA
NA
NA
25
NA
NA
NA
NA
DS-W-PSNAII-002
NA
NA
NA
NA
40
400
56
1465
0.85
DS-W-PSNAII-001
NA
NA
NA
NA
50
NA
NA
NA
NA
DS-W-PSNAII-003
NA
NA
NA
30
NA
NA
NA
NA
DS-W-PSGLI-001
NA
NA
NA
10
NA
NA
NA
NA
NA
DS-W-PSGLI-002
NA
NA
NA
15
NA
NA
NA
NA
NA
DS-W-PSGLI-003
NA
NA
NA
15
NA
NA
NA
NA
NA
DS-W-PSGLI-004
NA
NA
NA
NA
NA
NA
NA
NA
NA
12.192
6.0
40
400
57
978
0.83
12.192
6.0
40
400
57
978
0.83
12.192
6.0
40
400
57
978
0.83
12.192
6.0
40
400
57
978
NA
SEWATEC 250400
SEWATEC K 250400
SEWATEC K 250400
SEWATEC K 250400
DS-W-PS27-001
36.08579
DS-W-PS27-002
36.08579
DS-W-PS27-003
36.08579
DS-W-PS27-004
36.08579
DS-W-PSMT(D)001
NA
NA
NA
NA
20
NA
NA
NA
NA
DS-W-PSSC-002
NA
NA
NA
NA
40
380
57
1465
0.87
DS-W-PSSC-003
66
NA
21.336
50
380
70.2
1470
NA
DS-W-PSSC-004
31.78
NA
50
50
400
68.6
980
0.85
DS-W-PSSC-005
31.97
NA
5 FEET
50
400
68.6
980
0.85
DS-W-PSMT-001
14.5
KWP 150/315
12.192
20
400
29.5 17
965
0.83
DS-W-PSMT-002
40
KWP-150-135
12.192
40
380
52.6
1480
NA
DS-W-PS3-002
NA
NA
12.2
25
268
NA
NA
NA
NA
DS-W-PS3-003
NA
K500-630G
12.2
25
177
NA
NA
738
NA
DS-W-PS3-004
NA
NA
NA
40
221
380
42
490
NA
DS-W-PS3-005
147.4531
CFV 600
10
25
147
400
290
490
0.59
DS-W-PS3-006
147.4531
CFV 600
10
25
147
400
290
490
0.59
DS-W-PS38-001
NA
NA
NA
NA
25
NA
NA
NA
NA
DS-W-PS38-002
NA
NA
13.716
15
125
400
168
988
0.85
Energy Audit Report
DISPOSAL
METRO
POLE
DISPOSAL
SHADMAN
DISPOSAL
WEAVER
COLONY
DISPOSAL
PS-30
DISPOSAL
AKBAR
ABAD
DISPOSAL
JOHAR
COLONY
DISPOSAL
PS-31
(New)
DISPOSAL
PS-31 (Old)
Disposal
Ellahiabad
DS-W-PSMP-001
38.6
NA
19.812
50
380/440
72
980
0.85
DS-W-PSMP-002
38.59
NA
19.812
50
380/400
72
DS-W-PSMP-004
50
NA
12.192
30
NA
NA
NA
NA
DS-W-PSSH-001
38.6
NA
19.812
40
50
380/400
72
986.2
0.85
DS-W-PSSH-002
NA
NA
DS-W-PSSH-003
71.40
BPH
NA
19.812
75
380/400
105
980
0.86
DS-W-PSSH-004
NA
NA
NA
NA
NA
400
70
996.1
0.83
DS-W-PSWC-001
NA
NA
4.572
15
NA
NA
NA
NA
DS-W-PS30-001
NA
NA
NA
NA
NA
NA
NA
NA
NA
DS-W-PS30-002
NA
NA
20.7
3.43
NA
NA
NA
NA
NA
DS-W-PS30-003
NA
NA
NA
NA
100
400
133
1480
0.87
0.85
Not Operational
DS-W-PS30-004
90 KW
CFV 600
25
121
400
250
490
0.56
DS-W-PSAA-001
NA
NA
NA
NA
NA
NA
NA
NA
DS-W-PSAA-004
NA
NA
NA
50
NA
NA
NA
NA
DS-W-PSAA-005
NA
NA
NA
75
NA
NA
NA
NA
DS-W-PSAA-006
NA
NA
NA
NA
NA
NA
NA
NA
DS-W-JC-001
40
NA
NA
NA
30
400
58
950
0.86
DS-E-PS31-001
121
CFV 600
25
121
400
250
485
0.56
DS-E-PS31-002
121
CFV 600
25
121
400
250
485
0.56
DS-E-PS31-003
121
CFV 600
25
121
400
250
485
0.56
DS-E-PS31-004
121
CFV 600
25
121
400
250
485
0.56
DS-E-PS31-001
NA
NA
NA
15
125
NA
NA
NA
NA
DS-E-PS31-002
95.9
KVPK 350/500
13.716
15
125
NA
NA
NA
NA
DS-E-PS31-003
95.9
KVPK 350/500
13.716
15
125
NA
NA
NA
NA
DS-E-PS31-004
NA
NA
12.192
15
134
400/440
NA
NA
0.77
DS-E-PS31-005
NA
NA
NA
75
NA
NA
NA
NA
DS-E-PS31-006
71.4
KWPK 300/500
19.812
75
400
99.8
980
0.86
DS-E-PSEA-126
NA
NA
NA
75
400
67
1470
0.86
DS-E-PSEA-126-A
NA
NA
NA
75
380/400
105
980
0.86
DS-E-PSEA-127-A
38.6
KWP 200/400
19.812
50
380/400
68.6
980
0.85
DS-E-PSEA-127
NA
NA
NA
45
440
77
0.83
DS-E-PSEA-128
31.97
KWP 200/400
15.24
50
380/400
72
980
0.85
DS-E-PSEA-128A
38.6
KWP 200/400
19.812
50
NA
NA
NA
NA
DS-E-PSEA-130
71.4
KWPK 300/500
19.812
75
380/400
105
980
0.86
DS-E-PSEA-129
NA
NA
NA
50
380/400
72
980
0.85
DISPOSAL
AL
MASOOM
TOWN
DS-E-PSMT-001
NA
NA
NA
NA
15
NA
NA
NA
NA
DS-E-PSMT-002
NA
NA
NA
NA
15
380
NA
NA
NA
DISPOSAL
ABDULLAH
PUR
DS-E-PSAP-001
31.97
15.24
50
400
68.6
980
0.85
DS-E-PSAP-002
31.97
15.24
50
380
72
980
0.85
DISPOSAL
PS-36
DS-E-PS36-001
110
600
2.4384
25
121
400
250
490
0.56
DS-E-PS36-002
110
600
2.4384
25
121
400
250
490
0.56
KW P 200/400 02
KW P 200/400 02
Energy Audit Report
DISPOSAL
PS-42
DISPOSAL
66 CHAK
DISPOSAL
MANSOOR
ABAD
DISPOSAL
CHENAB
CLUB
DISPOSAL
SHARIF
PURA
DISPOSAL
DOST
STREET
DISPOSAL
D'TYPE
DISPOSAL
AHMAD
NAGAR
DISPOSAL
SIR SYED
TOWN
DISPOSAL
DAWOOD
CHOWK
DISPOSAL
LIAQUAT
TOWN
DISPOSAL
GIRJA
GHAR
DS-E-PS36-003
NA
NA
4.5
15
NA
NA
NA
NA
NA
DS-E-PS36-004
110
NA
4.5
15
125
400
174.2
738
0.82
DS-E-PS42-001
NA
NA
NA
15
115
NA
NA
NA
NA
DS-E-PS42-002
NA
NA
NA
15
115
NA
NA
NA
NA
DS-E-PS42-003
NA
NA
NA
15
115
NA
NA
NA
NA
DS-E-PS42-004
NA
NA
NA
10
80
NA
NA
NA
NA
DS-E-PS42-005
NA
NA
NA
15
115
NA
NA
NA
NA
DS-E-PS42-006
NA
NA
NA
15
115
NA
NA
NA
NA
DS-W-PS66-002
NA
NA
NA
NA
35
NA
NA
NA
NA
DS-W-PS66-004
31.97
NA
15.24
50
380
70.2
1470
0.87
DS-W-PS66-005
NA
NA
NA
NA
NA
NA
NA
NA
NA
DS-E-PSMA-001
61.23
KW PK 300/500 D-2
75
380/400
105
960
0.86
DS-E-PSMA-002
71.41
NA
75
380/400
105
980
0.86
DS-E-PSMA-003
31.97
KWD 200/400 D-2
60
400
1470
80.7
0.87
DS-E-PSCH-001
NA
NA
19.812
NA
NA
NA
NA
NA
DS-E-PSCH-002
NA
NA
18.288
40
NA
NA
987.3
NA
DS-E-SP-001
NA
NA
NA
50
400
68.6
980
0.85
DS-E-DS-001
NA
NA
NA
NA
20
400
15.418.9
1455
0.82
DS-E-D-088
NA
NA
NA
75
NA
NA
NA
NA
DS-E-ANS-001
NA
NA
NA
50
NA
NA
NA
NA
WS-E-SS-001
NA
NA
NA
NA
15
NA
NA
NA
NA
DS-E-PSDC-001
61.23
NA
19.812
75
380/400
105
980
0.86
DS-E-PSDC-002
31.97
NA
15.24
50
400
68.6
938
0.85
DS-E-LT-001
NA
NA
NA
NA
NA
NA
NA
NA
NA
DS-W-PSGG-003
31.3
KW PK 200/400
0-2
15.24
50
400
71
980
0.83
NA
1.3. Actual Energy Consumption And Losses

Actual energy consumption and corresponding water output was measured at
JICA tube wells, Chiniot well field area tube wells, City area tube wells and
pump sets installed at over head reservoirs. Similarly, energy consumption of
pump sets installed at disposal station was also measured but flow data could
not be recorded due to non availability of flow meter for measurement of
waste water.
Energy Audit Report
The voltage of JICA pump set No. 3, 4, 5, 6, 7, 8, 11, 12, 13, 23 and 24 when
measured found less than the required voltage. Though the motor has 10
tolerance in voltages but the efficiency of motor reduces with the reduction in
voltage because the current increases and reactive power also increases with
the decrease in voltage. For compensation of reactive power capacitors are
installed with the motor but the capacity of capacitors also reduces with the
reduction of voltages. The voltages can be increased or decreased by changing
the tapping positions of transformers.
The efficiency of pumps is calculated with measured flow rate divided by
pump designed flow rate and found that all the pump sets are working
accurately except pump No. 3, 14, 20 and 23 whose efficiency is almost 85%.
These pumps are required to be checked in detail because during the course of
energy audit we have installed the flow meter for only 10-15 min. It is
required that the flow meter should be installed at least for 2-6 hours for
accurate measurement of flow rate and corresponding energy consumption.
The power factor of JICA tube well No. 5, 6, 7, 11, 12, 15, 17 and 23 is less
than 0.90 due to which the motors are consuming more power. The capacitors
might be damaged some time ago and penalty is also being imposed in the
electricity bills, however, an estimate for installation of power factor
capacitors has been forwarded to the Director (Water Resources) and
capacitors shall be installed very soon.
The data is tabulated at the next page:
Energy Audit Report
1.3.1.
Pump Data
Motor NPD Data
Measured Data
Power
Q (m3/hr)
RPM
Pump
Efficiency
Qm/QP
0.94
198
1493
99.00
45.50
43.91
11.95
0.97
0.97
178
1485
89.17
46.32
44.93
11.26
0.97
0.97
0.97
170
1486
84.83
46.25
44.87
11.24
0.97
0.97
0.96
186
1484
92.83
46.63
45.08
11.93
63.7
0.83
0.84
0.83
178
1485
89.17
46.74
38.97
25.81
79.62
0.84
0.83
0.83
185
1499
92.33
53.73
44.77
29.70
66.2
66.3
0.85
0.87
0.86
186
1472
93.00
44.97
38.68
22.95
54.46
55.74
0.94
0.94
0.94
180
1480
90.00
28.74
27.01
9.80
55.36
54.74
0.99
0.99
0.99
204
1488
102.17
38.09
37.71
5.37
46.2
57.3
56.9
0.99
0.99
0.99
192
1480
95.83
36.93
36.56
5.21
381.2
56.03
65.41
65.71
0.86
0.87
0.86
198
1484
99.15
41.27
35.63
20.81
391.8
391.6
50.2
48.7
49.5
0.82
0.82
0.83
201
1480
100.28
33.50
27.58
19.01
385.9
387.7
388.5
42.55
44.29
43.59
0.95
0.95
0.94
189
1475
94.45
29.17
27.61
9.40
0.86
398.3
401.5
399.3
36.1
47.8
36.8
0.95
0.95
0.92
172
1492
86.00
27.87
26.22
9.44
0.86
397.4
399.6
399.2
51.63
53.47
51.63
0.84
0.81
0.84
193
1492
96.50
36.08
29.94
20.14
1475
0.86
402.7
406.9
405.8
42.2
45.96
45.32
0.91
0.88
0.93
257
1477
128.33
31.23
64.08
1475
0.86
427.4
430.7
429.9
51.78
50.94
51.4
0.78
0.8
0.78
205
1488
102.67
38.20
28.30
30.05
13.19
23.59
41510%
64.08
1475
0.86
410.3
417.5
412.8
45.18
41.26
46.11
0.96
0.94
0.94
198
1473
99.00
31.64
29.95
10.18
41510%
64.08
1475
0.85
410.6
413.9
412.3
36.24
42.66
43.89
0.95
0.95
0.95
195
NA
97.51
29.23
27.77
9.13
37.3
41510%
64.08
1475
0.86
414.6
416.8
415.5
33.42
42.70
47.50
0.95
0.95
0.94
169
1477
84.74
29.67
28.07
9.60
50
37.3
41510%
64.08
1475
0.86
419.4
421.6
420.6
33.2
42.7
41.4
0.93
0.94
0.93
200
NA
100.00
28.49
26.60
10.20
200
50
37.3
41510%
64.08
1475
0.86
424.7
424.7
427.9
39.63
41.93
41.22
0.93
0.95
0.93
198
1490
98.83
30.18
28.27
10.56
53.5
200
60
44.76
41510%
79
1480
0.85
393.7
396.6
394.2
51.39
64.99
59.88
0.84
0.85
0.84
172
1484
86.00
40.19
33.91
21.57
B12 B/4
53.5
200
60
44.76
41510%
79
1480
0.85
391.4
391.8
390.8
59.38
58.35
59.87
0.95
0.95
0.93
190
1500
94.83
40.13
37.85
13.32
B12 B/04
53.5
200
60
44.76
41510%
79
1480
0.85
393.9
396.5
397.7
56.3
58.68
57.19
0.94
0.93
0.91
215
1470
107.33
39.37
36.48
14.81
Drive
Rating
(HP)
Pump Type
T-JBC-J-01
60.95
B12 B/05
66.5
200
80
59.68
41510%
104
1475
T-JBC-J-02
60.95
B12 B/05
66.5
200
80
59.68
41510%
104
T-JBC-J-03
60.95
B12 B/05
66.5
200
80
59.68
41510%
T-JBC-J-04
60.95
B12B/05
66.5
200
80
59.68
41510%
T-JBC-J-05
60.95
B12 B/05
66.5
200
80
59.68
T-JBC-J-06
60.95
B12 B/05
66.5
200
80
T-JBC-J-07
49.13
B12 B/04
53.5
200
T-JBC-J-08
49.13
B12 B/04
53.5
200
T-JBC-J-09
49.13
B12 B/04
53.5
T-JBC-J-10
49.13
B12 B/04
T-JBC-J-11
49.13
T-JBC-J-12
No
JICA
Head Capacity
(m) Q (m/hr)
Capacity
HP
Volt
KW
Current
(Amp)
RPM
PF
Volt
Current (Amp)
VRY
VYB
VRB
Ia
Ib
0.85
402.5
405.3
404.2
70.72
67.77
1485
0.85
399.6
400.6
401.9
66.87
66.53
104
1485
0.85
394.6
395.8
395.3
68.17
104
1485
0.85
383.5
384.5
385.8
68.84
41510%
104
1485
0.85
391.6
393.2
391.2
59.68
41510%
104
1485
0.85
389.7
392.6
391.4
60
44.76
41510%
79
1480
0.85
390.2
392.9
392.9
66.2
60
44.76
41510%
79
1480
0.85
393.9
94.9
393.5
57.55
200
60
44.76
41510%
79
1480
0.85
401.2
404.2
403.7
53.57
53.5
200
60
44.76
41510%
79
1480
0.85
397.2
399.6
399.3
B12 B/4
53.5
200
60
44.76
41510%
79
1480
0.85
381.4
383.1
37.43
B12 B/3
40.5
200
50
37.3
41510%
64.08
1475
0.86
389.7
T-JBC-J-13
37.43
B12 B/3
40.5
200
50
37.3
41510%
64.08
1475
0.86
T-JBC-J-14
37.43
B12 B/3
40.5
200
50
37.3
41510%
64.08
1475
T-JBC-J-15
37.43
B12 B/3
40.5
200
50
37.3
41510%
64.08
1475
T-JBC-J-16
37.43
B12 B/3
45.5
200
50
37.3
41510%
64.08
T-JBC-J-17
37.43
B12 B/3
40.5
200
50
37.3
41510%
T-JBC-J-18
37.43
B12 B/3
40.5
200
50
37.3
T-JBC-J-19
37.43
B12 B/3
40.5
200
50
37.3
T-JBC-J-20
37.43
B12 B/3
40.5
200
50
T-JBC-J-21
37.43
B12 B/3
40.5
200
T-JBC-J-22
37.43
B12 B/3
40.5
T-JBC-J-23
49.13
B12 B/04
T-JBC-J-24
49.13
T-JBC-J-25
49.13
Power Factor
Ic
56.61
0.98
0.97
66.82
0.97
66.83
67.7
71.91
69.25
65.7
77.1
79.83
78.41
KVA
KW
KVAR
10
Energy Audit Report
1.3.2. Chiniot Well Field Area

Pump Data
Motor Data
Drive
Rating
(HP)
Pump
Type
Head
(m)
Capacity
Q (L/s)
Capacity
(HP)
Volt
T-CWA-001
75.8
B12 F/5
38
116
100
T-CWA-002
80.4
B12 F/5
30
124
100
T-CWA-003
80.4
B12 F/5
30
127
T-CWA-004
80.4
B12 F/6
30
127
T-CWA-005
80.4
B12 F/7
30
T-CWA-006
80.4
B12 F/8
30
No
Measured Data
Volt
Current
(Amp)
RPM
380
139.4
1480
380
139.0
1480
100
380
139.0
100
380
139.0
124
100
380
124
100
380
Current (Amp)
Power Factor
PF
VRY
VYB
VRB
0.87
416.2
416.2
0.87
392.5
388.2
1480
0.87
397.3
1480
0.87
386.8
139.0
1480
0.87
139.0
1480
0.87
Q (l/s)
RPM
0.90
87
1486
0.87
101
1485
0.86
0.83
109
0.86
0.86
NA
0.86
0.86
0.87
NA
0.88
0.86
0.87
111
NA
NA
NA
NA
Ia
Ib
Ic
403.6
91.4
111.0
102.2
0.81
0.80
394.6
113.1
103.6
110.2
0.82
0.83
401.5
400.5
102.7
96.8
101.1
0.85
386.2
387.0
112.6
110.8
105.5
0.84
393.0
394.0
397.0
114.0
117.0
119.0
357.0
368.0
363.0
137.0
123.0
125.0
NA
NA
NA
%age
Pump
Efficiency
Qm/Qd
Power
KVA
KW
KVAR
74.9
72.4
60.6
39.8
81.5
74.0
62.2
40.0
1486
85.9
69.4
58.7
36.9
1476
NA
73.4
62.6
38.3
1481
NA
79.8
68.9
40.2
1481
89.5
80.6
70.1
39.7
T-CWA-007
80.0
B12 F/9
30
124
100
380
139.0
1480
0.87
NA
NA
96
1482
77.2
NA
NA
NA
T-CWA-008
87.3
41
123
125
380
175.0
1485
0.86
397.7
398.6
399.4
104.6
81.0
81.9
0.83
0.81
0.82
119
1490
97.1
61.5
50.5
35.1
T-CWA-009
91.6
B12 F/5
42
126
125
380
175.0
1485
0.86
398.4
399.5
398.9
199.5
117.4
115.2
0.86
0.85
0.86
76
1448
60.1
99.5
85.3
51.2
T-CWA-010
89.4
NA
44
119
125
380
175.0
1485
0.86
399.1
400.5
392.9
115.0
129.3
123.8
0.86
0.85
0.91
118
1491
99.2
84.5
73.8
41.2
T-CWA-011
89.5
NA
46
115
125
380
175.0
1485
0.86
402.5
407.7
409.5
112.2
113.1
111.7
0.84
0.85
0.86
95
1491
82.6
79.1
67.2
41.7
125
380
175.0
1485
0.86
407.3
407.1
407.8
107.1
101.6
99.2
0.83
0.84
0.86
NA
1491
NA
72.4
61.0
39.0
47
119
125
380
175.0
1485
0.86
393.2
393.8
393.2
109.0
107.2
103.9
0.83
0.83
0.83
27
1496
23.0
72.7
60.3
40.6
NA
T-CWA-012
94.9
NA
T-CWA-014
95.8
NA
46
121
125
380
175.0
1485
0.86
379.6
382.8
380.0
122.2
122.0
122.2
0.84
0.84
0.84
79
1496
65.0
80.6
67.7
43.7
T-CWA-015
NA
NA
NA
121
125
400
162.0
1470
0.86
374.5
376.5
379.3
135.3
131.7
137.6
0.91
0.91
0.91
91
1474
75.5
88.0
80.1
36.5
T-CWA-016
95.8
B12 F/6
46
121
125
380
175.0
1485
0.86
389.2
390.3
387.0
108.7
108.5
102.6
0.88
0.85
0.87
68
1486
56.1
71.8
62.2
35.8
T-CWA-017
95.4
B12 F/6
46
121
125
380
175.0
1485
0.86
372.8
376.3
378.1
135.3
131.5
137.5
0.90
0.88
0.90
101
1494
83.9
87.7
78.4
39.4
T-CWA-018
95.4
B12 F/6
46
121
125
380
175.0
1485
0.86
424.4
437.0
419.7
105.2
131.1
146.1
0.89
0.73
0.88
NA
1486
NA
94.2
78.2
52.6
T-CWA-019
105.4
B12 F/6
44
133
125
380
175.0
1485
0.86
421.5
426.1
424.3
112.2
119.4
116.9
0.87
0.87
0.85
106.48
1490
80.1
85.3
73.6
43.0
T-CWA-020
106.9
B12 F/6
44
133
125
380
175.0
1485
0.86
407.1
411.4
409.3
123.0
122.1
117.2
0.88
0.85
0.86
106
1494
79.9
85.6
73.9
43.2
T-CWA-021
106.9
NA
44
133
125
380
175.0
1485
0.86
402.7
405.7
409.7
115.3
119.0
117.1
0.86
0.85
0.83
87
1492
65.2
82.4
69.7
43.8
T-CWA-022
106.9
B12 F/6
133
125
380
175.0
73
1494
54.6
NA
NA
NA
T-CWA-023
B12 F/6
136
125
380
175.0
1485
0.86
413.9
410.2
410.7
126.5
126.1
128.1
0.86
0.85
0.87
NA
1489
NA
90.5
77.8
46.2
T-CWA-024
106.8
B12 F/6
136
125
380
175.0
1485
0.86
419.5
422.8
424.0
122.1
128.3
129.5
0.84
0.86
0.82
115
1489
84.5
92.6
77.8
50.2
T-CWA-025
75.8
B12 F/5
38
115
100
380
139.0
1480
0.87
400.9
399.6
403.3
98.2
93.6
98.1
0.80
0.83
0.84
NA
1486
NA
67.2
55.3
38.1
T-CWA-026
85.6
115
100
380
140.0
1480
0.87
407.1
405.1
407.1
111.1
108.8
108.4
0.76
0.79
0.75
111
1489
96.4
77.0
59.1
49.5
T-CWA-027
115
100
380
140.0
1480
0.87
322.1
367.8
400.8
115.6
118.4
117.0
0.82
0.92
0.89
143
1499
123.9
73.7
64.8
35.0
T-CWA-028
115
100
380
140.0
1480
0.87
400.6
402.9
402.3
120.1
113.5
117.0
0.85
0.83
0.84
110
1483
95.6
81.4
68.4
44.1
T-CWA-013
11
Energy Audit Report
Almost all the motors of Chiniot well field area are drawing greater
than the designed voltage of the motor. Though the motor has 10 tolerance
in voltages but the efficiency of motor can be optimized by providing the
nearly exact voltage to the machine.
The efficiency of pumps is calculated with measured flow rate divided
by designed flow rate and found that efficiency of pump set No. 1, 9, 13, 14,
16, 21, 22 is below than 75%. These pumps are required to be checked in
detail because during the course of energy audit we have installed the flow
meter for only 10-15 min. It is required that the flow meter should be installed
at least for 2-6 hours for accurate measurement of flow rate and corresponding
energy consumption.
At tube well No. 4, 5, 12, 18, 23, 25 flow data could not be measured
due to non availability of enough signal strength. It could be due to rusting
inside the pipe.
The power factor improvement capacitors are not installed at Chiniot
tube wells. The power factor of an electrical supply is the ratio of the real
power to the apparent power of the supply. It is the useful power used by the
machine divided by the total power that is drawn. The latter includes power
that is unusable, so a power factor of 1 is desirable. A low power factor would
mean that the electricity supplier would effectively supply more energy than
the consumers bill would indicate, and suppliers are allowed to charge for
low power factors same as FESCO charge WASA for low power factor.
It is very necessary that power factor improvement capacitors be
installed at all of WASA installations particularly at Chiniot tube wells. An
amount of Rs. 3.0 millions may be reserved in the procurement plan of PCGIP
for the year 2015-16.
1.3.3. Unbalanced Voltage On Polyphase Induction Motors
Three phase induction motors are designed and manufactured such that all
three phases of the winding are carefully balanced with respect to the number
of turns, placement of the winding, and winding resistance. When line
voltages applied to a polyphase induction motor are not exactly the same,
12
Energy Audit Report
unbalanced currents will flow in the stator winding, the magnitude depending
upon the amount of unbalance. A small amount of voltage unbalance may
increase the current an excessive amount. The effect on the motor can be
severe and the motor may overheat to the point of burnout.
The tube well No. 10, 11, 18 and 27 showing the unbalance voltages in the
previous table.
1.3.3.1. Effect on Performance General
The effect of unbalanced voltages on polyphase induction motors is equivalent
to the introduction of a "negative sequence voltage" having a rotation opposite
to that occurring with balanced voltages. This negative sequence voltage
produces in the air gap a flux rotating against the rotation of the rotor, tending
to produce high currents. A small negative sequence voltage may produce in
the windings currents considerably in excess of those present under balanced
voltage conditions.
1.3.3.2. Unbalance Defined
The voltage unbalance (or negative sequence voltage) in percent may be
defined as follows:
Percent
Voltage
Maximum Voltage Deviation

= 100 *
From Average Voltage
Unbalance
Example:
With voltages of 220, 215 and 210, the average is 215, the maximum deviation
from the average is 5, and the percent unbalance = 100 X 5/215 = 2.3 percent.
1.3.3.3. Temperature Rise and Load Carrying Capacity
A relatively small unbalance in voltage will cause a considerable increase in
temperature rise. In the phase with the highest current, the percentage increase
in temperature rise will be approximately two times the square of the
percentage voltage unbalance. The increase in losses and consequently, the
increase in average heating of the whole winding will be slightly lower than
the winding with the highest current.
13
Energy Audit Report
To illustrate the severity of this condition, an approximate 3.5 percent voltage

unbalance will cause an approximate 25 percent increase in temperature rise.
1.3.3.4.
Torques
The locked-rotor torque and breakdown torque are decreased when the voltage
is unbalanced. If the voltage unbalance should be extremely severe, the torque
might not be adequate for the application.
1.3.3.5.
Full-load speed
The full-load speed is reduced slightly when the motor operates at unbalanced
voltages.
1.3.3.6.
Currents
The locked-rotor current will be unbalanced to the same degree that the
voltages are unbalanced but the locked-rotor KVA will increase only slightly.
The currents at normal operating speed with unbalanced voltages will be
greatly unbalanced in the order of approximately 6 to 10 times the voltage
unbalance. This introduces a complex problem in selecting the proper
overload protective devices, particularly since devices selected for one set of
unbalanced conditions may be inadequate for a different set of unbalanced
voltages. Increasing the size of the overload protective device is not the
solution in as much as protection against heating from overload and from
single phase operation is lost.i
14
Energy Audit Report
1.3.4.
Station
Name
Water Works
Millat Town
OHR
Nazimabad
OHR Factory
Area
Pump Data
Drive
Rating
(HP)
Pump Type
WW-W-PSMT-001 21.02
WW-W-PSMT-003 21.02
SN
OHRs & City Area Tube Wells
Motor Data
Head Capacity Capacity Volt Current

(m)
QD
(HP)
(Amp)
(m/hr)
RPM
G100 3/5 G1
30.48
204
30 KW
400
56
1465
G100 3/5 G1
30.48
204
30KW
400
56
Motor Measured Data

PF
Volt
Current (Amp)
Power Factor
Power
%age
Flow
Pump
Rate Qm RPM Efficiency
KVA
(m3/hr)
Qm/QD
KW
KVAR
33.3
24.4
22.7
88.1
31.9
24.5
20.4
VRY
VYB
VRB
Ia
Ib
Ic
0.85
426.2
416.1
426.9
56.2
33.3
46.7
0.71
0.64
0.82
177.4 1477
87.0
1465
0.85
413.8
403.1
414.4
55.6
32.4
46.2
0.74
0.68
0.86
179.7 1479
WW-W-PSMT-004
NA
NA
NA
NA
50
NA
NA
NA
NA
44.7
418.7
418.5
46.8
45.6
48.2
0.89
0.91
0.89
207.0 2964
NA
23.9
21.5
10.4
WW-W-PSMT-006
9.8
125/20
33
204
15
NA
22.1
1470
NA
386.2
387.7
388.9
42.5
44.3
43.6
0.95
0.95
0.94
116.1 1487
56.9
29.2
27.6
9.4
WW-W-PSMT-007
8.4
125/20
35
164
15
NA
22.1
1470
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
1478
0.0
NA
NA
NA
WW-W-PSMT-008
89.8
125/20
33
204
15
NA
22.1
1470
NA
398.3
401.5
399.3
36.1
47.9
36.8
0.95
0.95
0.92
183.7
NA
90.0
27.9
26.2
9.4
WS-E-OHRNA_039
NA
NA
NA
NA
40HP
NA
NA
NA
NA
373.2
356.5
385.2
36.1
32.3
27.9
0.79
0.76
0.76
152.1 1471
NA
20.6
15.9
13.1
WS-E-OHRNA-040 21.02
G100 3/5 G1
30.48
204
NA
400
56
1465
0.85
384.2
383.9
381.3
45.8
42.2
41.8
0.82
0.77
0.8
164.7 1479
80.7
28.7
22.9
17.3
W-_E-OHRNA-041 21.02
G100 3/5 G1
30.48
204
30kW
400
56
1465
0.85
384.2
383.9
381.3
45.8
42.2
41.8
0.82
0.77
0.8
NA
NA
0.0
28.7
22.9
17.3
WS-E-OHRFA-035 14.75
100/ 5C
45.72
102
30KW
NA
NA
NA
NA
403.3
405.5
406.6
32.2
32.4
33.4
0.74
0.75
0.72
NA
NA
NA
22.9
16.9
15.5
WS-E-OHRFA-036 21.02
G100 3/5 G1
30.48
204
30 KW
400
56
1465
0.85
400.9
403.8
401.3
49.8
48.8
48.4
0.80
0.78
0.79
192.5 1477
94.4
34.1
27.0
20.9
W-E-OHRPC-147
80
NA
33.52
500
80
NA
NA
NA
NA
403.5
404.0
399.9
48.5
41.4
47.7
0.99
1.00
1.00
129.5 2952
25.9
31.9
31.8
2.7
W-E-OHRPC-148
NA
A150 - 400/A
36.57
306
75
400
100
1480
0.85
385.0
390.9
389.4
102.9 91.6
104.2
0.86
0.83
0.83
209.7 1484
68.6
66.9
56.3
36.2
W-E-OHRDB-001
27.55
B14 B/3
45.72
408
125
380
173.5
1480
0.87
411.0
419.0
417.0
129.0 127.0 117.0
0.80
0.84
0.82
522.0 1501
128.0
89.5
73.4
51.2
W-E-OHRDB-002
70.25
B14 B/2
36.57
408
100
380
112.3
1485
0.85
413.0
412.0
414.0
112.0 115.0 106.0
0.67
0.62
0.62
334.8 1490
82.1
79.4
50.6
61.2
W-W-OHRGC-001
NA
NA
36.57
306
75
400
100
1480
0.85
394.2
397.3
395.3
74.7
68.3
74.8
0.80
0.79
0.79
201.4 1485
65.9
49.7
39.4
30.3
OHR Gulistan
W-W-OHRGC-004
Colony
NA
NA
36.57
306
75
400
100
1480
0.85
389.7
392.7
389.4
79.6
75.1
64.1
0.81
0.82
0.82
237.6 1485
77.7
49.3
40.3
28.5
W-W-OHRGC-008
NA
NA
36.57
306
75
400
100
1480
0.85
386.9
389.4
389.4
66.9
65.7
71.0
0.79
0.8
0.79
177.6 1488
58.1
45.7
36.2
27.8
WW-HWWJK-17
NA
NA
33.52
204
NA
400
NA
NA
0.88
Not Operational
WW-HWWJK-19
NA
NA
NA
NA
80
400
NA
2950
0.88
Not Operational
WW-HWWJK-20
NA
NA
36.57
306
75
400
NA
1480
0.85
Not Operational
WW-HWWJK-22
NA
NA
36.58
37
400
NA
1475
0.88
Not Operational
WW-HWWJK-23
NA
NA
30.48
40
400
NA
1465
0.84
Not Operational
OHR People's
Colony
OHR Dogar
Basti
Head Water
Works
203
15
Energy Audit Report
OHR Noor ul
Amin
OHR Babar
Chowk
Canal Road
Tube wells
Madina Town
WS-W-OHRNA-001
NA
NA
NA
203
25
NA
NA
NA
NA
417.1
419.5
420.0
31.9
23.6
30.3
0.78
0.74
0.79
32.8
1471
16.1
20.7
16.0
13.2
WS-W-OHRNA-002
NA
NA
NA
203
25
NA
NA
NA
NA
421.4
422.0
420.9
28.8
26.5
28.0
0.74
0.72
0.73
179.6 1477
88.5
20.3
14.8
13.8
WS-E-OHRBC-119 21.02
G100 3/5 G1
30.48
204
40
400
56
1465
0.84
413.1
414.7
411.4
42.7
42.2
42.0
0.74
0.76
0.78
226.1
NA
110.8
30.2
23.0
19.7
F/A 100 /33
104
400
50
420
62.4
1470
NA
410.1
411.8
408.5
27.9
24.0
29.4
0.76
0.76
0.76
NA
1492
NA
19.2
14.6
12.5
G100 3/5 G1
30.48
204
40
400
56
1465
0.84
413.1
412.4
414.0
50.1
44.8
47.1
0.79
0.77
0.81
185.5 1475
90.9
33.9
26.8
20.7
T-E-CA-001
22.12
B10 B/5
45.72
102
25
380
37.5
1460
0.84
386.6
392.0
388.9
18.6
22.5
24.3
0.78
0.73
0.74
NA
1484
NA
14.7
11.0
9.8
T-E-CA-004
22.12
B10 B/5
45.72
102
25
380
37.5
1460
0.84
380.6
384.0
380.2
35.1
33.7
36.5
0.84
0.82
0.86
NA
1465
NA
23.2
19.5
12.6
T-E-CA-005
19.40
B10 B/4
39.6
102
25
380
37.5
1460
0.84
422.8
423.8
420.2
24.0
28.1
27.2
0.82
0.76
0.81
NA
1478
NA
19.3
15.4
11.7
T-E-CA-007
22.12
B10 B/5
45.72
102
25
380
37.5
1460
0.84
380.8
382.3
379.8
35.1
33.5
36.4
0.84
0.82
0.86
134.3
23.1
19.4
12.5
T-E-CA-008
22.12
B10 B/5
45.72
102
30
380
43.5
1465
0.86
421.6
419.7
421.2
32.3
30.7
31.2
0.86
0.85
0.85
NA
22.9
19.5
11.9
T-E-CA-009
22.12
B10 B/5
45.72
102
25
380
37.5
1460
0.84
411.5
416.8
415.6
33.7
33.4
34.4
0.82
0.81
0.81
128.4 1470
126.0
24.3
19.8
14.1
T-E-CA-010
22.12
NA
45.72
102
25
380
37.5
1460
0.84
403.6
402.1
402.1
29.6
35.8
36.1
0.76
0.78
0.78
156.9 1471
153.9
23.6
18.3
14.9
T-E-CA-011
19.40
NA
39.62
102
NA
NA
NA
NA
NA
422.7
420.6
419.6
34.7
34.1
32.8
0.74
0.78
0.77
NA
24.7
18.8
16.0
T-E-MT-002
NA
NA
NA
102
25
380
37.5
1460
0.84
379.7
378.1
380.1
35.5
32.5
34.6
0.84
0.85
0.86
109.1
22.4
19.1
11.8
136.9 1471
NA
NA
1465
1482
111.2 1461
Figure 2: Water works Millat Town
16
Energy Audit Report
1.3.5. Disposal Stations
Disposal
Station
Name
DISPOSAL
GULSHAN
COLONY
DISPOSAL BHAI
WALA
DISPOSAL
MEHMOOD
ABAD
DISPOSAL
TARIQABAD
DISPOSAL
NISHAT ABAD
DISPOSAL
NISHAT ABAD-II
DISPOSAL
GULISTAN
COLONY NO.1
Pump Data
SN
Drive
Rating
(HP)
Pump Type
DS-W-PSGC-001
NA
DS-W-PS19-001
Capacit
yQ
(Cusec)
Capacit
y (HP)
Volt
NA
NA
50
NA
NA
NA
NA
DS-W-PS19-002
NA
NA
NA
DS-W-PS19-003
NA
NA
DS-W-PS19-004
NA
DS-W-PSMA-001
Motor Measured Data
Rated
Current
(Amp)
Rated
RPM
PF
NA
NA
1492
NA
101
400
140
738
0.83
Not Operational
NA
100
400
138
988
0.84
Not Operational
NA
NA
101
400
140
738
0.83
Not Operational
NA
NA
NA
101
400
138
988
0.84
Not Operational
NA
NA
NA
NA
30
400
42.5
996
0.83
385.7
366.5
378.7
25.5
25.5
11.0
DS-W-PSTA-001
NA
NA
NA
NA
30
380
43.5
1460
0.85
406.3
408.1
403.6
24.2
26.2
DS-E-PSTAI-001
NA
NA
NA
20
NA
NA
1485
NA
406.4
406.3
404.2
12.2
13.0
DS-E-PSTAI-002
NA
NA
NA
25
NA
NA
NA
NA
DS-W-PSNAII-002
NA
NA
NA
NA
40
400
56
1465
0.85
414.6
419.4
418.4
28.1
DS-W-PSNAII-001
NA
NA
NA
NA
50
NA
NA
NA
NA
417.7
417.2
418.8
DS-W-PSNAII-003
NA
NA
NA
30
NA
NA
NA
NA
406.4
409.9
DS-W-PSGLI-001
NA
NA
NA
10
NA
NA
NA
NA
NA
387.0
DS-W-PSGLI-002
NA
NA
NA
15
NA
NA
NA
NA
NA
DS-W-PSGLI-003
NA
NA
NA
15
NA
NA
NA
NA
NA
DS-W-PSGLI-004
NA
NA
NA
NA
NA
NA
NA
NA
DS-W-PS27-001
36
12.2
40
400
57
DS-W-PS27-002
36
12.2
40
400
DS-W-PS27-003
36
12.2
40
DS-W-PS27-004
36
12.2
DS-W-PSMT(D)001
NA
NA
NA
DISPOSAL PS-27
DISPOSAL
MILLAT TOWN
Motor NPD Data
Head
(m)
SEWATEC 250400
SEWATEC K
250-400
SEWATEC K
250-400
SEWATEC K
250-400
NA
Volt
Current (Amp)
VRY
VYB
VRB
Ia
Ib
398.1
401.0
404.4
16.7
14.1
Power
Calculations
Ic
Power Factor
1 2 3
KVA
KW
KVAR
17.0
0.6
0.7
0.7
11.1
7.2
8.4
0.4
0.8
0.7
13.5
8.3
10.6
27.2
0.7
0.7
0.7
18.2
12.9
12.8
12.5
0.8
0.8
0.7
8.8
6.7
5.8
26.5
29.6
0.6
0.6
0.6
20.3
12.4
16.1
42.8
41.8
41.4
0.5
0.5
0.5
30.4
14.9
26.5
408.3
15.5
16.8
14.3
0.9
0.8
0.8
11.0
8.8
6.5
386.0
387.0
70.3
61.3
104.0
0.5
0.3
0.8
52.6
30.9
42.6
406.0
405.0
400.0
114.0
117.0
122.0
0.8
0.7
0.8
82.3
60.0
56.2
385.0
381.0
378.0
79.1
88.9
89.3
0.8
0.9
0.8
56.6
46.4
32.4
NA
388.0
387.0
385.0
106.0
108.0
113.0
0.8
0.8
0.8
73.0
58.9
43.1
978
0.83
386.0
387.0
389.0
56.7
54.6
54.8
0.8
0.8
0.8
37.1
30.6
21.1
57
978
0.83
393.3
396.9
397.6
22.7
50.6
51.6
0.8
0.8
0.8
28.6
22.4
17.8
400
57
978
0.83
403.5
405.3
403.4
47.8
47.0
48.1
0.8
0.8
0.8
33.3
25.6
21.4
40
400
57
978
20
NA
NA
NA
0.8
0.8
0.8
16.8
12.9
10.8
Not Operational
Not Functional
NA
403
399.0
402.0
23.4
24.5
24.5
17
Energy Audit Report
DISPOSAL
SHADAB
COLONY
DISPOSAL
MILLAT TOWN
(B-Block)
DISPOSAL
CHUKERA PS-03
DISPOSAL
ISMAIL PS-38
DISPOSAL
METRO POLE
DISPOSAL
SHADMAN
DISPOSAL
WEAVER
COLONY
DISPOSAL PS-30
DISPOSAL
AKBAR ABAD
DS-W-PSSC-002
NA
NA
NA
NA
40
380
57
1465
0.87
Not Functional
DS-W-PSSC-003
66
NA
21.3
50
380
70.2
1470
NA
401
398.0
388.0
42.4
37.7
43.6
0.8
0.8
0.8
28.2
22.7
16.8
DS-W-PSSC-004
32
NA
15.2
50
400
68.6
980
0.85
379
377.0
380.0
53.0
54.8
54.1
0.4
0.5
0.4
35.4
15.3
31.9
DS-W-PSSC-005
32
NA
15.2
50
400
68.6
980
0.85
379
380.0
377.0
64.3
68.5
70.7
0.9
0.9
0.9
44.5
38.6
22.2
DS-W-PSMT-001
15
KWP 150/315
12.2
20
400
29.5
965
0.83
435
434.0
434.0
19.9
19.1
17.9
0.7
0.7
0.6
14.3
9.5
10.6
DS-W-PSMT-002
40
KWP-150-135
12.2
40
380
52.6
1480
DS-W-PS3-002
NA
NA
12.2
25
268
NA
NA
NA
NA
415.0
399.0
414.0
189.0
191.0
0.8
0.7
0.8
136.6
103.0
89.8
DS-W-PS3-003
NA
K500-630G
12.2
25
177
NA
NA
738
NA
DS-W-PS3-004
NA
NA
NA
40
221
380
42
490
NA
412.0
418.0
116.0
139.0
146.0
142.0
0.3
0.3
0.3
77.8
21.2
74.9
DS-W-PS3-005
147
CFV 600
10
25
147
400
290
490
0.59
415.0
415.0
414.0
253.0
252.0
257.0
0.5
0.5
0.5
182.4
88.2
159.7
DS-W-PS3-006
147
CFV 600
10
25
147
400
290
490
0.59
414.0
416.0
414.0
247.0
247.0
242.0
0.5
0.5
0.4
176.2
79.3
157.3
DS-W-PS38-001
NA
NA
NA
NA
25
DS-W-PS38-002
NA
NA
13.7
15
125
Not Functional
198.0
Not Functional
Not Operational
400
380 /
440
380 /
400
168
988
0.85
404.0
401.0
403.0
119.0
122.0
112.0
0.8
0.8
0.8
82.1
63.7
51.7
72
980
0.85
419.6
424.0
422.2
68.7
79.4
70.1
0.7
0.7
0.8
53.2
38.4
36.8
0.85
423.9
424.9
423.9
51.4
50.5
49.7
0.7
0.7
0.7
37.1
26.7
25.8
DS-W-PSMP-001
39
NA
19.8
50
DS-W-PSMP-002
39
NA
19.8
50
DS-W-PSMP-004
50
NA
12.2
30
NA
NA
NA
NA
419.1
421.2
419.5
26.0
26.0
26.9
0.1
0.2
0.2
19.1
2.7
18.9
50
380 /
400
72
986.2
0.85
385.3
390.1
381.0
65.7
67.1
68.2
0.8
0.8
0.8
44.7
37.1
25.0
72.0
74.0
78.5
0.7
0.7
0.7
50.2
36.1
34.8
0.7
5.7
2.6
5.1
0.8
0.8
55.0
43.6
33.5
19.8
40
72
DS-W-PSSH-001
39
NA
DS-W-PSSH-002
NA
NA
DS-W-PSSH-003
71.4
NA
19.8
75
380 /
400
105
980
0.86
DS-W-PSSH-004
NA
NA
NA
NA
NA
400
70
996.1
0.83
DS-W-PSWC-001
NA
NA
4.6
15
NA
NA
NA
NA
359.0
383.0
382.0
8.5
8.5
9.4
0.7
DS-W-PS30-001
NA
NA
NA
NA
NA
NA
NA
NA
NA
400.0
400.0
401.0
79.4
79.7
78.9
0.8
DS-W-PS30-002
NA
NA
20.7
3.43
NA
NA
NA
NA
NA
DS-W-PS30-003
NA
NA
NA
NA
100
400
133
1480
0.87
399.0
399.0
400.0
103.0
103.5
97.1
0.8
0.8
0.8
70.0
56.9
40.7
DS-W-PS30-004
121
CFV 600
25
121
400
250
490
0.56
400.0
398.0
398.0
157.0
157.0
161.0
0.6
0.6
0.6
109.3
65.2
87.7
DS-W-PSAA-001
NA
NA
NA
NA
NA
NA
NA
NA
413.0
425.0
380.0
33.7
36.6
34.2
0.6
0.6
0.6
24.5
14.9
19.5
DS-W-PSAA-004
NA
NA
NA
50
NA
NA
NA
NA
413.0
413.0
411.0
45.4
44.4
46.0
0.7
0.7
0.7
32.3
21.9
23.8
DS-W-PSAA-005
NA
NA
NA
75
NA
NA
NA
NA
DS-W-PSAA-006
NA
NA
NA
NA
NA
NA
NA
NA
0.8
0.8
52.5
42.7
30.6
Not Operational
389.0
387.0
386.0
Not Operational
Not Operational
Not Operational
396.0
396.0
396.0
78.0
78.0
73.8
0.8
18
Energy Audit Report
DISPOSAL
JOHAR COLONY
DISPOSAL PS-31
(New)
DISPOSAL PS-31
(Old)
Disposal
Ellahiabad
DISPOSAL AL
MASOOM
TOWN
DISPOSAL
ABDULLAH PUR
DISPOSAL PS-36
DISPOSAL PS-42
DS-W-JC-001
40
NA
NA
NA
30
400
58
950
0.86
Not Functional
DS-E-PS31-001
121
CFV 600
25
121
400
250
485
0.56
396.5
396.6
399.3
219.5
213.3
221.8
0.5
0.4
1.0
150.2
98.3
113.6
DS-E-PS31-002
121
CFV 600
25
121
400
250
485
0.56
389.9
390.0
392.3
220.0
220.0
225.5
0.5
0.5
0.5
150.1
71.1
132.2
148.5
-2.6
148.5
149.2
-3.4
149.1
1.0
1.0
DS-E-PS31-003
121
CFV 600
25
121
400
250
485
0.56
398.3
399.1
402.8
214.0
209.9
219.0
0.5
0.5
DS-E-PS31-004
121
CFV 600
25
121
400
250
485
0.56
402.0
402.4
404.8
214.0
209.6
217.3
0.5
0.4
DS-E-PS31-001
NA
NA
NA
15
125
NA
NA
NA
NA
DS-E-PS31-002
96
KVPK 350/500
13.7
15
125
NA
NA
NA
NA
410.0
416.0
413.0
136.0
138.0
150.0
0.7
0.6
0.7
101.1
65.7
76.8
DS-E-PS31-003
96
KVPK 350/500
13.7
15
125
NA
NA
NA
NA
416.0
417.0
417.0
146.0
141.0
136.0
0.7
0.7
0.6
101.8
65.8
77.6
DS-E-PS31-004
NA
NA
12.2
15
134
400 /
440
NA
NA
0.77
249.0
414.0
10.9
116.0
121.0
114.0
0.7
0.5
0.2
46.3
26.3
38.1
DS-E-PS31-005
NA
NA
NA
75
DS-E-PS31-006
71
KWPK
300/500
19.8
75
DS-E-PSEA-126
NA
NA
NA
75
Not Operational
Not Operational
400
99.8
980
0.86
Not Operational
400
67
1470
0.86
Not Functional
105
980
0.86
383.5
386.3
382.9
71.9
76.0
78.1
0.8
0.8
0.8
50.1
39.3
31.2
68.6
980
0.85
388.0
394.0
388.0
51.1
54.0
51.1
0.8
0.8
0.8
35.2
28.4
20.8
0.83
394.0
396.0
395.0
37.4
39.0
38.5
0.5
0.5
0.5
26.2
14.2
22.1
386.0
393.0
387.0
27.6
26.7
27.0
0.7
0.7
0.7
18.2
12.7
13.1
380 /
400
380 /
400
DS-E-PSEA-126-A
NA
NA
NA
75
DS-E-PSEA-127-A
39
KWP 200/400
19.8
50
DS-E-PSEA-127
NA
NA
NA
45
440
77
380 /
400
72
980
0.85
NA
NA
NA
NA
105
980
0.86
370.7
340.0
387.3
69.4
73.1
69.5
0.8
0.8
0.7
44.7
35.4
27.3
72
980
0.85
381.0
381.0
383.0
40.7
39.5
38.2
0.7
0.7
0.7
26.1
18.9
18.0
DS-E-PSEA-128
32
KWP 200/400
15.2
50
DS-E-PSEA-128A
39
KWP 200/400
19.8
50
DS-E-PSEA-130
71
KWPK
300/500
19.8
75
DS-E-PSEA-129
NA
NA
NA
50
DS-E-PSMT-001
NA
NA
NA
NA
15
NA
NA
NA
NA
399.8
401.7
401.5
49.8
48.9
48.4
0.8
0.8
0.8
34.0
26.9
20.9
DS-E-PSMT-002
NA
NA
NA
NA
15
380
NA
NA
NA
403.3
404.5
406.6
33.2
32.2
33.1
0.7
0.8
0.7
23.0
17.0
15.6
15.2
50
400
68.6
980
0.85
405.0
403.0
404.0
39.2
46.2
45.5
0.8
0.7
0.8
30.5
22.6
20.6
15.2
50
380
72
980
0.85
408.0
407.0
410.0
36.5
34.6
33.5
0.3
0.3
0.3
24.7
7.1
23.6
KW P 200/400
0-2
KW P 200/400
0-2
380 /
400
380 /
400
Not Functional
DS-E-PSAP-001
32
DS-E-PSAP-002
32
DS-E-PS36-001
110
600
2.4
25
121
400
250
490
0.56
380.7
392.8
385.6
160.4
159.0
160.1
0.5
0.5
0.5
107.0
53.5
92.6
DS-E-PS36-002
110
600
2.4
25
121
400
250
490
0.56
374.3
376.8
377.0
160.6
198.8
197.9
0.5
0.5
0.5
121.0
60.4
104.9
DS-E-PS36-003
NA
NA
4.5
15
NA
NA
NA
NA
NA
DS-E-PS36-004
110
NA
4.5
15
125
400
174.2
738
0.82
0.8
80.0
60.8
52.0
DS-E-PS42-001
NA
NA
NA
15
115/85
NA
NA
NA
NA
Motor Shifted to Disposal Ismail

365.3
380.5
376.8
124.2
123.9
122.0
0.8
0.8
Not Functional
19
Energy Audit Report
DISPOSAL 66
CHAK
DISPOSAL
MANSOOR
ABAD
DISPOSAL
CHENAB CLUB
DISPOSAL
SHARIF PURA
DISPOSAL DOST
STREET
DISPOSAL
D'TYPE
DISPOSAL
AHMAD NAGAR
DISPOSAL SIR
SYED TOWN
DISPOSAL
DAWOOD
CHOWK
DISPOSAL
LIAQUAT
TOWN
DISPOSAL GIRJA
GHAR
DS-E-PS42-002
NA
NA
NA
15
DS-E-PS42-003
NA
NA
NA
15
DS-E-PS42-004
NA
NA
NA
10
DS-E-PS42-005
NA
NA
NA
15
DS-E-PS42-006
NA
NA
NA
15
DS-W-PS66-002
NA
NA
NA
NA
DS-W-PS66-004
32
NA
15.2
DS-W-PS66-005
NA
NA
NA
DS-E-PSMA-001
61
KW PK
300/500 D-2
DS-E-PSMA-002
71
NA
DS-E-PSMA-003
32
KWD 200/400
D-2
DS-E-PSCH-001
NA
NA
DS-E-PSCH-002
NA
DS-E-SP-001
115/85
KW
115/85
KW
80/60
KW
115/85
KW
115/85
KW
NA
NA
NA
NA
391.0
390.0
389.0
75.9
61.7
71.3
0.8
0.8
0.8
47.0
39.2
26.0
NA
NA
NA
NA
390.0
389.0
389.0
130.2
131.9
123.7
0.8
0.9
0.8
86.7
72.6
47.5
NA
NA
NA
NA
396.0
395.0
395.0
93.5
75.0
86.2
0.8
0.9
0.8
58.1
48.2
32.5
NA
NA
NA
NA
395.0
394.0
395.0
129.9
131.0
122.6
0.8
0.8
0.8
87.4
72.2
49.2
NA
NA
NA
NA
394.0
393.0
393.0
131.9
132.2
123.9
0.8
0.9
0.8
88.1
73.4
48.7
35
NA
NA
NA
NA
380.9
385.1
383.3
35.4
36.1
35.9
0.8
0.8
0.8
23.8
19.3
13.8
50
380
70.2
1470
0.87
NA
NA
NA
NA
NA
NA
0.4
0.3
16.1
5.9
15.0
105
960
0.86
105
980
0.86
399.0
402.0
399.0
64.5
86.2
81.9
0.6
0.6
0.6
53.7
33.4
42.1
397.0
400.8
397.7
41.2
44.2
42.4
0.7
0.7
0.7
29.4
21.2
20.4
380 /
400
380 /
400
75
60
75
60
400
1470
80.7
0.87
20
NA
NA
NA
NA
NA
NA
18
40
NA
NA
987.3
NA
NA
NA
50
400
68.6
980
DS-E-DS-001
NA
NA
NA
NA
20
400
15.418.9
DS-E-D-088
NA
NA
NA
75
NA
DS-E-ANS-001
NA
NA
NA
50
WS-E-SS-001
NA
NA
NA
1/4
(0.25)
DS-E-PSDC-001
61
NA
20
DS-E-PSDC-002
32
NA
DS-E-LT-001
NA
DS-W-PSGG-003
31
NA
Not Operational
378.6
382.2
382.3
23.8
24.2
25.2
0.4
Not Functional
Not Functional
393.0
395.0
397.0
22.5
22.4
22.6
0.6
0.6
0.6
15.4
8.6
12.8
0.85
392.7
393.0
392.2
36.8
35.3
35.3
0.8
0.7
0.8
24.3
18.2
16.2
1455
0.82
361.5
367.7
365.9
6.5
5.0
5.6
0.8
0.8
0.8
3.6
2.9
2.1
NA
NA
NA
364.5
367.7
367.0
20.7
21.2
22.1
0.4
0.4
0.4
13.6
5.4
12.4
NA
NA
NA
NA
377.3
376.4
378.3
25.3
20.3
20.5
0.4
1.0
0.9
14.4
10.4
9.9
15
NA
NA
NA
NA
399.2
401.7
397.6
7.1
6.6
7.1
0.7
0.7
0.7
4.8
3.3
3.5
75
380 /
400
105
980
0.86
15
50
400
68.6
938
0.85
408.0
407.0
408.0
44.8
45.6
44.1
0.8
0.8
0.8
31.7
25.0
19.4
NA
NA
NA
NA
NA
NA
NA
NA
410.3
417.1
415.7
12.8
11.0
12.4
0.9
0.8
0.8
8.7
7.2
4.8
KW PK
200/400 0-2
15
50
400
71
980
0.83
382.0
383.0
379.0
49.5
46.3
48.6
0.8
0.8
0.7
31.8
24.0
20.9
Not Operational
20
Energy Audit Report
1.3.5.1.
Condition of Disposal Stations

The condition of pump sets installed in disposal station was very poor.
Some of the newly constructed disposal stations are not working properly. For
instance, Disposal station Satiana Rd PS-42 has one pump set which was out of
order due to some fault in motor control panel. Similarly, audit of Disposal station
Bhai Wala could not be conducted due to leakage of gate valve. The automatic
power factor controller panel was not being operated due to lack of knowledge of
power factor.
At many disposal stations the pump sets were found out order and not
operational, some of them due to very small faults.
Some disposal stations were in worse condition and exposed to weather
condition and hazardous to the operators as well as to general public. The disposal
Jhumra road, disposal Mehmoodabad, disposal Al-Masoom Town, disposal Dost
Street.
Figure 3: Disposal station Mehmood abad
The equipment of disposal station Mehmood abad is installed at outside premises of

NTC office and the kids of nearby houses run here and there around the hazardous
equipment. These kinds of hazards are severe threat to human life.
21
Energy Audit Report
1.3.6. Condition of Motor Control Panels of Chiniot Tube Wells

The condition of MCUs (Motor Control Panel) of Chiniot well field area tube
wells is very poor and hazardous. It is a fact that almost all the motors installed at
Chiniot well field area have been repaired at least once after burning out. Definitely
the machine cannot give the same efficiency as genuine machine. There is lack of
protection system and where installed is not working properly, somewhere completed
its life and need replacement.
In the pictures, it can be seen that the wiring is juggling, components are out of order
and never replaced. There is severe need of repair and rehabilitation of MCU panels
of Chiniot well field area. Lighting is also not available; somewhere an energy saver
is installed at self help basis and at other places nothing was available. Every work
need funds but it saves a lot at last.
22
Energy Audit Report
1.4.
Energy Cost analysis
Thousands
KWH Power Consumption Trend of JICA Tube wells

25
TW#1
TW#2
TW#3
TW#4
20
TW#5
TW#6
TW#7
TW#8
Kilowatt hours
TW#9
15
TW#10
TW#11
TW#12
TW#13
TW#14
10
TW#15
TW#16
TW#17
TW#18
TW#19
TW#20
TW#21
TW#22
TW#23
TW#24
TW#25
0
Mar-14
Apr-14
May-14
Jun-14
Jul-14
Aug-14
Sep-14
Oct-14
Nov-14
Dec-14
Jan-15
Feb-15
23
Energy Audit Report
Thousands
KWH Power Consumption Trend of Chiniot Tube Wells
TW#1
50
TW#2
TW#3
TW#4
45
TW#5
TW#6
40
TW#7
TW#8
TW#9
35
TW#10
TW#11
Kilo Watt Hour
30
TW#12
TW#13
TW#14
25
TW#15
TW#16
20
TW#17
TW#18
TW#19
15
TW#20
TW#21
10
TW#22
TW#23
TW#24
TW#25
TW#26
TW#27
0
Jul-14
Aug-14
Sep-14
Oct-14
Nov-14
Dec-14
Jan-15
Feb-15
Mar-15
TW#28
24
Energy Audit Report
Thousands
18
17
KWH Power Consumption Trend of OHRs
16
W/S Karkhana Bazar
15
W/W Gulistan(NO.2)
14
W/S Johar Town
13
W/W Millat Town(NO.1)

W/W Millat Town(NO.2)
12
W/S Noor-Ul-Amin
Kilo Watt hour
11
Tanki Gulistan
10
Tanki Baghe Jinnah

W/W G.M Abad
W/W Gulfishan Colony
Tanki Nazim Abad
Tanki Factory Area
Tanki Samman Abad

Tanki Gulfishan
Tanki Babar Chowk

4
Tanki Paharri Chowk
W/W Allama Iqbal Col.
Tanki Dogar Basti

Tanki Peoples Colony
1
0
Jan-14
Feb-14
Mar-14
Apr-14
May-14
Jun-14
Jul-14
Aug-14
Sep-14
Oct-14
Nov-14
Dec-14
Jan-15
Feb-15
-1
25
Energy Audit Report
The energy cost analysis graphs of JICA tube wells, Chiniot Well Field Area
tube wells, City Area tube wells and OHRs shown in the previous pages have a very
unpredictable behavior of pump sets. Some of the pump sets shown very consistent
tend and their energy consumption is also in permissible limits. For instance, JICA
tube well No. 8, 18, 19, 22, 23, 24 have a very consistent energy consumption trend,
on the other hand JICA tube well No. 1, 2, 4, 5, 11, 16, 17 and 20 have shown very
uncertain trend. It can easily be deduced from these trends that either the tube wells
have not been operated properly or there is some fault in the system. However, all
these assumptions have been clarified during the course of energy audit and presented
in this report.
Similarly, the Chiniot well field area tube wells also shown the juggling
energy consumption trend. Chiniot tube well No. 4, 5, 7, 9, 10, 11, 13, 14, 15, 16, 19
and 24 have shown very consistent trend but Chiniot tube well No. 1, 2, 3, 6, 8, 12,
17, 18, 20, 21, 22, 23, 25, 26, 27 and 28 shown haphazard behavior. These trends are
not useful for calculation of water production and energy consumption.
These kinds of uncertainties stress the water utilities to implement the SCADA
system for intelligent monitoring and control. The SCADA system is important for
utilities discussed at the end of this report.
1.4.1. Energy Cost Incurred During FY-2014-15
Month
Consumed KWH
Actual Cost
Paid
POL Cost
Jul-14
3.2385
56.6636
44.7541
5.7889
Aug-14
3.7581
64.0183
63.4831
3.7988
Sep-14
3.4801
62.0021
34.4250
2.1596
Oct-14
3.2761
54.9321
54.9306
2.7000
Nov-14
3.3800
56.4000
56.1000
0.8000
Dec-14
3.2800
57.4000
55.5000
1.0000
Jan-15
2.5172
49.3383
39.8000
Feb-15
3.0529
47.3682
47.3682
Mar-15
3.0349
48.7446
38.1515
Total
25.9829
448.1226
396.3610
16.2473
1.1. Note: All the figures are in million Rupees.

26
Energy Audit Report
1.5.
Unit Cost of Production
JICA Tube
Wells
Q (m3/hr)
16 hr/day
Chiniot Tube wells
Q (m3/hr)
16 hr/day
T-JBC-J-01
198.0
3168.0
T-CWA-001
313.0
5007.8
T-CWA-026
399.0
6383.6
T-JBC-J-02
178.3
2853.3
T-CWA-002
363.8
5820.7
T-CWA-027
513.0
8208.6
T-JBC-J-03
169.7
2714.7
T-CWA-003
392.7
6283.6
T-CWA-028
395.7
6332.0
T-JBC-J-04
185.7
2970.7
T-CWA-004
360.0
5760.0
Sub Total B
T-JBC-J-05
178.3
2853.3
T-CWA-005
360.0
5760.0
A+B
T-JBC-J-06
184.7
2954.5
T-CWA-006
399.6
6393.6
T-JBC-J-07
186.0
2976.0
T-CWA-007
344.5
5512.3
T-JBC-J-08
180.0
2880.0
T-CWA-008
430.1
6881.9
T-JBC-J-09
204.3
3269.3
T-CWA-009
272.4
4358.4
T-JBC-J-10
191.7
3066.7
T-CWA-010
424.8
6796.8
T-JBC-J-11
198.3
3172.9
T-CWA-011
342.0
5472.0
T-JBC-J-12
200.6
3209.0
T-CWA-012
360.0
5760.0
T-JBC-J-13
188.9
3022.3
T-CWA-013
98.4
1574.4
T-JBC-J-14
172.0
2752.0
T-CWA-014
283.2
4531.2
T-JBC-J-15
193.0
3088.0
T-CWA-015
328.8
5260.8
T-JBC-J-16
256.7
4106.7
T-CWA-016
244.6
3913.2
T-JBC-J-17
205.3
3285.3
T-CWA-017
364.8
5836.8
T-JBC-J-18
198.0
3168.0
T-CWA-018
360.0
5760.0
T-JBC-J-19
195.0
3120.2
T-CWA-019
383.3
6133.3
T-JBC-J-20
169.5
2711.5
T-CWA-020
382.8
6124.8
T-JBC-J-21
200.0
3200.0
T-CWA-021
312.1
4993.5
T-JBC-J-22
197.7
3162.7
T-CWA-022
261.3
4181.6
T-JBC-J-23
172.0
2752.0
T-CWA-023
360.0
5760.0
T-JBC-J-24
189.7
3034.7
T-CWA-024
413.9
6622.1
T-JBC-J-25
214.7
3434.7
T-CWA-025
360.0
5760.0
Total
76926.3
Sub Total A
Chiniot
Tube wells
Q (m3/hr)
16 hr/day
20924.2
157183.2
136258.9
JICA Tube Wells per month Production
2,307,790
m3
Chiniot Tube Wells per month Production
4,715,495
m3
m3
Total
7,023,285
Total Electricity Cost of Water Production in March Rs.
29,414,400
Cost per cubic meter of water production in Rs.
4.188
The electricity intensity of water supply in WASA Faisalabad is approximately

0.3043 KWH/m3.
As per report of VCGP shared with Project Director (French Funded), daily water
production is 205,000 m3/day.
Note: The above calculations of water production are made by estimating the tube wells
running sixteen hours a day and flow rate values of Chiniot tube well No. 4, 5, 12, 18, 23, 25
are approximate.
27
Energy Audit Report
1.5.1. Flow Rate Graph of Pumps

Chiniot TW #8
Figure 4: Flow rate graph of Chiniot Tube well No. 8
Figure 5: Flow rate graph of OHR Fowara Chowk Pump set No. 122
Figure 6: Flow rate graph of RB Canal tube well No. 10
28
Energy Audit Report
Figure 7: Flow rate graph of Water works Millat Town Pump Set No. 1
29
Energy Audit Report
1.6. Testing Equipment For Energy Audit

The advance level energy audit equipment is required to perform efficient energy
audit for cost saving. Below is a list of instruments:
SN
Product
Make /
Model
Product Description
Ultrsonic
transit
Portable Flow
meter
Krohne /
6300P
Data logger and ability to

transfer data to PC
Sensors: robust, fast
installation, high
performance
Able to measure flow of
pipe sizes 1 inches to 160
inches.
Able to measure clear
water flow.
Portable
Doppler
Ultrasonic
Flow Meter
DMDFP / For dirty liquids, a certain

amount of air bubbles or
Dynameters
suspended solids contain
Excellent low flow rate
Vibration
Meter
Product Pictures
Fluke / 805
measurement ability, low

to 0.05 m/s
A wide range of flow
measurement, high flow
rate can reach 12m/s
Automatically signal gain
adjustment
Regardless of the clampon type or insertion type,
don't need to shut down
the pipe flow when
installing the transducers
Overall vibration - The
805 measures overall
vibration from 10 to 1,000
Hz and provides a fourlevel severity assessment
for overall vibration and
bearing condition.
Bearing condition (CF+,
or Crest Factor Plus) The 805 Vibration Meter
detects peaks in the
vibration signal readings
of roller bearings from
4,000 Hz to 20,000 Hz,
and uses a proprietary
algorithm to interpret
severity to determine if
the bearing is going bad.
Surface Temperature - An
infrared sensor
automatically measures
contact temperature and
30
Energy Audit Report
4 Laser Distance
Meter
Fluke /
424D
displays it along with the

vibration reading for a
broader understanding of
machine health.
Measures up to 100 m
(330 ft)
Higher accuracy: 1 mm
(0.04 in)
4-line display shows you
even more data at a glance
Compass provides a
"heading" for your
distance measurements
Stores 20 complete
displays for quick recall
Backlight
Earth Ground Fluke / 1621 Easily capture values with

Meter
single-button operation
3-pole Fall-of-Potential
earth testing for basic
measurements
2-pole resistance
measurements for added
versatility
Infrared
Camera
Fluke / T125 Find problems faster and

easier - IR-Fusion with
AutoBlend mode Accurately identify
potential issues by
combining digital and IR
images with AutoBlend. It
blends digital and partially
transparent IR images into
a single information-filled
image
Easily communicate the
location of problems with
the Electronic Compass (8Point Cardinal)
31
Energy Audit Report
Three Phase
Power Quality
and Energy
Analyzer
Fluke / 435 Power inverter efficiency:

Simultaneously measure
Series II
8 Light Meter
Extech /
LT300
AC output power and DC

input power for power
electronics systems using
optional DC clamp.
PowerWave data capture:
Capture fast RMS data,
show half-cycle and
waveforms to characterize
electrical system dynamics
(generator start-ups, UPS
switching etc.).
Energy loss calculator:
Classic active and
reactive8power
measurements, unbalance
and harmonic power, are
quantified to pinpoint the
fiscal costs of energy
losses.
Troubleshoot real-time:
Analyze the trends using
the cursors and zoom
tools.
Highest safety rating in
the industry: 600 V CAT
IV/1000 V CAT III rated
for use at the service
entrance.
Measure all three phases
and neutral: With included
four flexible current
probes with enhanced thin
flex design to fit into the
tightest places.
Automatic Trending:
Every measurement is
always automatically
recorded, without any setup.
System-Monitor: Ten
power quality parameters
on one screen according to
EN50160 power quality
standard.
Logger function:
Configure for any test
condition with memory for
up to 600 parameters at
user defined intervals.
Wide range to 20,000Fc or
Lux with high resolution to
0.01 Fc/Lux
Relative mode indicates
change in light levels, peak
mode captures highest
reading
Remote light sensore on
12" (305mm) coiled cable
- expandable to 24"
Utilizes precision photo
diode and color correction
filter
32
Energy Audit Report
Noise
Dosimeter/
Datalogger
with PC
Interface
10 Drill Machine
Extech/
407355
Measure total sound

exposure over an 8-hour
period
Perform OSHA and IEC
noise accumulation
surveys
Adjustable criterion level,
exchange Rate, and
threshold
Ideal for
personal/workplace
accumulated noise
exposure
Stores 5 separate surveys
including start/stop time,
Dose, TWA and peak flag
Bosch /
Hilti
An impact hammering
action makes suitable for
drilling in concrete, wood
, metal etc. Having
Reverse function for
screwing applications.
Auxiliary handle & soft
rubber grip has provide
fatigue free comfortable
usage
4 dia Grinding surface
machine
Electric Screw Driver
Rated Input Power: 500W
No-Load Speed: 0-2500
RPM
Precision pressure
measurement from 12
inH2O/20 mbar to 300
psi/20 bar
Accuracy to 0.05 % of full
scale
Reference class gauge
accuracies to 0.04 % of
reading
Easy to use, rugged
construction for reliable
performance
11 Small Grinder Haina

12
13
Machine
Electric Screw Sencan /
Driver
HD
Pressure
Gauge
Fluke /
1.7. Energy Management Recommendations

1.7.1. Energy Savings
The energy savings achieved by Voltage Optimisation are an aggregation of the
improved efficiency of all equipment across a site in response to the improvements in
the power quality problems outlined above. It has been and continues to be a key
technique for savings in energy consumption.
Research in Taiwan suggested that, for an industrial supply, for voltage
reduction upstream of the transformer, there is a 0.241% decrease of energy
33
Energy Audit Report
consumption when the voltage is decreased by 1%, and an increase of 0.297% when
the voltage is increased by 1%. This assumed a mixture of loads including 7%
fluorescent lighting, 0.5% incandescent lighting, 12.5% three phase air conditioners,
5% motors, 22.5% small 3-phase motors, 52.5% large 3-phase motors.ii
1.7.2. Energy Action Plan
The analysis of energy bills have shown that there are many areas where energy
and cost can be saved
i.
it has been found that the tube wells installed along the Jhang Branch Canal
usually consume 500-1000 KWH / month during peak hours and due to high
cost ultimately charged at peak rate. This cost can be saved by implementing
SCADA system and monitoring of tube well operators. The amount charged in
March-2015 is
Table 1: JICA Tube wells
SN
Tube well No
KWH (Peak hours)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Jica Terminal
Tube well # 1 Jica
Tube well # 2 Jica
Tube well # 3 Jica
Tube well # 4 Jica
Tube well # 5 Jica
Tube well # 6 Jica
Tube well # 7 Jica
Tube well # 8 Jica
Tube well # 9 Jica
Tube well # 10 Jica
Tube well # 11 Jica
Tube well # 11 Jica
Tube well # 13 Jica
Tube well # 14 Jica
Tube well # 15 Jica
Tube well # 16 Jica
Tube well # 18 Jica
Tube well # 19 Jica
Tube well # 20 Jica
Tube well # 21 Jica
Tube well # 22 Jica
Tube well # 23 Jica
Tube well # 24 Jica
Tube well # 25 Jica
Total
3720
200
1020
640
720
680 (0.83 PF)
680 (0.82 PF)
480 (0.84 PF)
240
560
240
200 (0.86 PF)
0.81 PF
200
240
120 (0.80 PF)
120
240
80
80
120
120
200 (0.84 PF)
160
120
Financial Impact
(Peak cost off Peak Cost)
28369
1525
7779
4881
5491
5186+2688
5186+3200
3660+2832
1830
4271
1830
1525+1248
2160
1525
1830
915+2560
915
1830
610
610
915
915
1525+1872
1220
915
Rs. 99668
34
Energy Audit Report
In a similar way the peak units rates have been charged at Chiniot tube wells. The
financial impact calculated in the last column is actually the extra cost incurred on units.
It can be defined as:
Extra cost = Peak units cost off-peak units cost
Table 2: Chiniot Well Field Area Tube Wells
SN
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
Tube well No
Tube well # 1
Tube well # 2
Tube well # 3
Tube well # 4
Tube well # 5
Tube well # 6
Tube well # 7
Tube well # 8
Tube well # 9
Tube well # 10
Tube well # 11
Tube well # 12
Tube well # 13
Tube well # 14
Tube well # 15
Tube well # 16
Tube well # 17
Tube well # 18
Tube well # 19
Tube well # 20
Tube well # 21
Tube well # 22
Tube well # 23
Tube well # 24
Tube well # 25
Tube well # 26
Tube well # 28
Chlorination Plant
In line Booster Station
Total
ii.
KWH (Peak hours)

320
716
3760
360
400
920
640
1720
5240
320
40
600
520
880
360
800
280
400
240
320
200
520
360
480
120
120
4960
200
2760
Financial Impact
(Peak cost off Peak Cost)
2440
5460
28674
2745
3050
7016
4881
13117
39960
2440
305
4576
3966
6711
2745
6101
2135
3050
1830
2440
1525
3966
2745
3660
915
915
37825
1525
21048
217768
There is also a leakage of energy in the form of reactive power which actually does
not perform any work but its cost included in the electricity bills. The solution of
this problem is installation of power factor improvement capacitors with the
motors.
iii.
The cost that is being charged as fixed charges can also be saved by using the
machines efficiently. This cost is charged at MDI (Maximum Demand Indicator)
35
Energy Audit Report
used at any time during the whole month. The cost of MDI can be reduced if all the
motor do not run at once, however, in an alternative time.
iv.
At usual, during the design process of pumping machinery, the input of the Electric
Cell or some electrical engineer has not been taken. Now the technology has been
changed and leading water and wastewater utilities are moving towards variable
frequency drives which use the energy more efficiently. For instance, a new
electricity connection has been applied for installation of new pump at Kokian
wala Chowk but Electric Cell has not been asked for technical opinion. Similarly,
two pump sets are in process to be installed at Disposal station Ismail, Daewoo Rd
and conventional star-delta starters are considered for installation.
v.
Installation of water flow meters with data logging options and transmission of
data to the central office with ten or twenty years battery backup.
vi.
Automatic power factor improvement panels have been installed at 18 Disposal

stations and 14 OHRs and tube wells whose cost was Rs. 8 millions charged from
PCGIP.
Similar kind of recommendations have been given in a technical report of World Bank
with the title A premier on Energy Efficiency for Municipal Water and Wastewater
utilitiesiii
1.8. Monitoring and Control System
Water utilities have been using Supervisory Control and Data Acquisition (SCADA)
for many years. A SCADA systems primary function is to monitor and control the
conditions of remote assets, such as pump and lift stations, distribution networks, and
treatment plants while ensuring data integrity, overall system visibility and security. Due to
population growth, water scarcity, regulatory requirements, and aging workforce, water
utilities are left to manage expanding service areas with less financial and human resources.
Doing more with less is becoming a necessity. With the right hardware and software
components, advanced, scalable SCADA systems could play a role in assisting water utilities,
small and large, to cope with ever changing demands in data collection and reportingiv.
Increased demand for higher productivity and efficiency has led to a second trend in
SCADA where systems are designed and deployed to be more pro-active, supporting
extensive data management and security capabilities, in order to prevent problems from
happening in the first place.
36
Energy Audit Report
A third trend that is just emerging in the design and implementation of SCADA
systems pushes more intelligence throughout the infrastructure to drive further efficiency by
reducing the amount of time and cost required to maintain, adjust, and expand the system. In
a sense, an intelligent SCADA system will adjust itself to suit ever-changing demands in data
collection and remote monitoring without putting pressure on the utilitys technical staff.
i
ii
http://www.usmotors.com/TechDocs/ProFacts/Unbalanced-Voltage.aspx
http://en.wikipedia.org/wiki/Voltage_optimisation
iii
A premier on Energy Efficiency for Municipal Water and Wastewater utilities
iv
https://www.google.com.pk/url?sa=t&rct=j&q=&esrc=s&source=web&cd=2&cad=rja&uact=8&ved=0CC0QFj
AB&url=http%3A%2F%2Fwww.schneiderelectric.com%2Fsolutions%2Fau%2Fen%2Fmed%2F20340363%2Fapplication%2Fpdf%2F1479_se-whitepaperletter-waterefficiency-v003.pdf&ei=205fVa7kHsnSUfPegfAN&usg=AFQjCNHK1lePulZc1BaSX8hX2lOoRQsyQ&sig2=FXmFiGVqPzvjIV6o1_VOqg
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Energy Audit Report of WASA Faisalabad

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Energy Audit Report of WASA Faisalabad

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Energy Audit Report

Written By: Engr. Bilal Bashir