Inquiry Orderspecifications en

Form assistant for inquiry and order specifications
All rights reserved by Maschinenfabrik Reinhausen

Unauthorized copying and distribution of this document and the utilization and communication of its contents are
strictly prohibited unless expressly authorized.
Offenders will be held liable for the payment of damages. All rights reserved in the case of registration of a patent,
utility model or registered design.
The product may have been modified after this document went to press.
We expressly reserve the right to make changes to the technical data, the design or the scope of delivery.
The information provided and the arrangements agreed during processing of the relevant offers and orders are
strictly binding.
The original operating instructions were drawn up in German.
Table of contents
Table of contents
1
Information relating to working with MR ordering details in Excel ............. 11
1.1
Opening the Excel file............................................................................ 11
1.2
Using the form assistant ........................................................................ 12
1.3
Indication of changed features/functions................................................ 13
General data relating to the inquiry or order ................................................. 15
2.1
Project data ........................................................................................... 15
2.1.1
2.1.2
2.1.3
Customer data .................................................................................................... 16

Previous delivery................................................................................................. 16
MR data............................................................................................................... 16
2.2
Scope of order ....................................................................................... 17
2.2.1
2.2.2
2.2.3
Number of transformers ...................................................................................... 17

Selection and quantity of components to be ordered per SET ........................... 17
Examples (selection of components) .................................................................. 18
2.3
Transformer application ......................................................................... 20
2.4
Special transformer design .................................................................... 23
2.5
Documentation ...................................................................................... 24
2.5.1
2.5.2
2.5.3
Language of operating instructions ..................................................................... 24

Language of signs ............................................................................................... 24
Connection diagram language ............................................................................ 24
2.6
General data.......................................................................................... 26
2.6.1
2.6.2
2.6.3
2.6.4
Color of painted parts .......................................................................................... 26

Transformer's environment ................................................................................. 26
Ambient temperature .......................................................................................... 26
Insulating medium (transformer/on-load tap-changer) ....................................... 28
2.7
Remarks/accessories ............................................................................ 29
2.7.1
TAPMODELLER............................................................................................... 29
Transformer data .............................................................................................. 31
Maschinenfabrik Reinhausen 2012
Table of contents
3.1
General transformer data ...................................................................... 31
3.1.1
3.1.2
3.1.3
3.1.4
3.1.5
3.1.6
Transformer type ................................................................................................ 31

Number of phases for transformer(s) ................................................................. 32
Rated power of transformer (bank) ..................................................................... 32
Frequency ........................................................................................................... 32
Overload ............................................................................................................. 33
Peak withstand current/short-time withstand current and short-circuit
duration ............................................................................................................... 33
3.2
Tap-changer/off-circuit tap-changer configuration ................................. 34
3.2.1
3.2.2
3.2.3
3.2.4
3.2.5
3.2.6
3.2.7
3.2.8
3.2.9
3.2.10
Arrangement of tap winding ................................................................................ 34

Regulating range ................................................................................................ 34
Regulated voltage ............................................................................................... 34
Number of steps ................................................................................................. 34
Induction ............................................................................................................. 35
Step voltage in the phase ................................................................................... 35
Maximum tapping current ................................................................................... 35
Recovery voltage ................................................................................................ 35
Tie-in measures .................................................................................................. 36
Coarse/tapped winding ....................................................................................... 37
3.3
Test and operating voltages .................................................................. 38
3.3.1
3.3.2
Test voltages ...................................................................................................... 38

Voltage stress during transformer testing and in operation ................................ 38
On-load tap-changers (VACUTAP, OILTAP) ............................................. 41
4.1
Type of on-load tap-changer ................................................................. 41
4.1.1
4.1.2
On-load tap-changer designations ..................................................................... 41

Number of steps and basic connection diagram ................................................ 42
4.2
Operating positions (contact designations/position designations) .......... 43
4.2.1
4.2.2
Designation of on-load tap-changer operating positions .................................... 43

Definition of "Raise" switching direction ............................................................. 43
4.3
On-load tap-changer head .................................................................... 44
4.3.1
4.3.2
4.3.3
4.3.4
Head variants ...................................................................................................... 44

Groove for o-ring in on-load tap-changer head/sealing medium ........................ 48
Bell-type tank flange ........................................................................................... 48
Flange for pressure relief device ........................................................................ 49
inquiry_orderspecifications
Table of contents
4.3.5
4.3.6
4.3.7
Protective relay ................................................................................................... 49

Pipe connections ................................................................................................. 51
Temperature sensor ............................................................................................ 53
4.4
Drive shaft ............................................................................................. 53
4.4.1
4.4.2
4.4.3
4.4.4
Horizontal arrangement/shaft output, upper gear unit ........................................ 54

Vertical drive shaft .............................................................................................. 57
Vertical protection against accidental contact..................................................... 59
Drive shaft monitoring/tap-change supervisory control ...................................... 59
4.5
Tap selector........................................................................................... 59
4.5.1
4.5.2
Screening caps ................................................................................................... 59

Bridges for parallel connection of tap selector planes ........................................ 59
4.6
Remarks/accessories ............................................................................ 60
Motor-drive unit TAPMOTION ED ................................................................. 65
5.1
General data for motor-drive unit ........................................................... 65
5.1.1
5.1.2
5.1.3
5.1.4
5.1.5
Operator standard ............................................................................................... 65

Motor-drive unit runtime per cycle ...................................................................... 65
Protective housing .............................................................................................. 66
Electronic devices in the motor-drive unit ........................................................... 67
Protective housing accessories (optional) .......................................................... 67
5.2
Documentation ...................................................................................... 68
5.2.1
5.2.2
5.2.3
Connection diagram representation .................................................................... 68

Connection diagram standard ............................................................................. 68
Connection diagram version ............................................................................... 68
5.3
Mechanical version ................................................................................ 69
5.3.1
5.3.2
5.3.3
5.3.4
Door hinges ......................................................................................................... 69

Door opening angle and door arrestor ................................................................ 69
Door lock ............................................................................................................. 71
Base plate/cover variants.................................................................................... 71
5.4
Electric version ...................................................................................... 73
5.4.1
5.4.2
5.4.3
Terminal type ...................................................................................................... 73

Additional terminals ............................................................................................. 74
Wire material ....................................................................................................... 74
Table of contents
5.4.4
5.4.5
Designation sleeves/version ............................................................................... 75

Accessories for electric version (optional) .......................................................... 75
5.5
Supply circuit (motor) ............................................................................ 76
5.5.1
5.5.2
5.5.3
5.5.4
5.5.5
Overvoltage compatibility.................................................................................... 76
Supply voltage .................................................................................................... 76
Main switch (for all circuits)................................................................................. 77
Main switch, signaling level ................................................................................ 77
Voltage monitoring .............................................................................................. 77
5.6
Control circuit ........................................................................................ 78
5.6.1
5.6.2
5.6.3
5.6.4
5.6.5
5.6.6
5.6.7
5.6.8
Control current circuit supply .............................................................................. 78

Control circuit fusing ........................................................................................... 79
Voltage monitoring .............................................................................................. 79
Connected relay.................................................................................................. 79
Additional input terminals for without step-by step switch................................ 79
Local/remote switch (2 positions) with signaling levels ...................................... 79
Local/remote/auto switch (3 positions) with signaling levels .............................. 80
Automatic passage ............................................................................................. 80
5.7
Heating ................................................................................................. 80
5.7.1
5.7.2
5.7.3
5.7.4
Heating circuit supply.......................................................................................... 80

Heating circuit fusing .......................................................................................... 81
Current measuring relay for monitoring .............................................................. 81
Heating accessories (optional) ........................................................................... 81
5.8
Signals/auxiliary circuit .......................................................................... 81
5.8.1
5.8.2
5.8.3
5.8.4
5.8.5
5.8.6
5.8.7
5.8.8
5.8.9
5.8.10
5.8.11
Limit position signal switch ................................................................................. 82

Signal switch for hand crank operation ............................................................... 82
Motor protective switch signal ............................................................................ 82
Active power measurement (motor) ................................................................... 82
Signal for incomplete cycle ................................................................................. 82
Mechanical active contact (non-directional) ....................................................... 82
Mechanical active contact (directional) ............................................................... 83
Electric active contact (directional) ..................................................................... 83
Directional switch ................................................................................................ 83
Socket incl. circuit breaker/residual current switch ............................................. 83
Accessories for signals/auxiliary circuit (optional) .............................................. 84
5.9
Position indicator module ...................................................................... 84
Table of contents
5.9.1
5.9.2
5.9.3
5.9.4
5.9.5
5.9.6
5.9.7
5.9.8
Resistance model with up to 35 positions ........................................................... 85

4-20mA measuring transducer ........................................................................... 86
NO contact version with/without break (BBM/MBB) ........................................... 86
NO contact version without break, 10 A (MBB) .................................................. 87
Coded position indicator module ........................................................................ 87
NO contact version for bridged positions ............................................................ 88
Synchronous rotary encoder ............................................................................... 89
Position indicator equipment accessories (optional) .......................................... 89
DEETAP DU off-circuit tap-changer type ..................................................... 91
6.1
DEETAP DU off-circuit tap-changer type ............................................ 92
6.2
Operating positions................................................................................ 94
6.2.1
6.2.2
Designation of off-circuit tap-changer operating positions.................................. 94

Definition of "Raise" switching direction .............................................................. 94
6.3
Type of driving ....................................................................................... 95
6.4
Drive shaft ............................................................................................. 96
6.4.1
6.4.2
6.4.3
Horizontal arrangement/shaft output, upper gear unit ........................................ 96

Vertical drive shaft (values apply to drive via TAPMOTION DD) ..................... 98
Vertical protection against accidental contact................................................... 100
6.5
Design ................................................................................................. 100
6.5.1
6.5.2
6.5.3
6.5.4
Off-circuit tap-changer installation type ............................................................ 100

Groove for o-ring in off-circuit tap-changer head/gasket .................................. 103
Oil column between conservator and gear unit ................................................ 103
Parallel bridges ................................................................................................. 105
6.6
Additional transformer data.................................................................. 105
TAPMOTION DD (manual drive) .................................................................. 107
7.1
Documentation .................................................................................... 107
7.1.1
7.1.2
7.1.3
Connection diagram representation .................................................................. 107

Connection diagram standard ........................................................................... 107
Connection diagram version ............................................................................. 107
7.2
Operating positions.............................................................................. 108
7.3
Mechanical version .............................................................................. 108
Table of contents
7.3.1
7.3.2
7.3.3
7.3.4
Padlock ............................................................................................................. 108

End position block ............................................................................................. 109
Base plate ......................................................................................................... 109
Model with oscillation damping ......................................................................... 109
7.4
Lock removal signal ............................................................................ 109
7.5
Electric version .................................................................................... 110
7.5.1
7.5.2
Terminal type .................................................................................................... 110

Heater ............................................................................................................... 110
7.6
Position indicator module .................................................................... 111
7.6.1
7.6.2
7.6.3
Resistance-type position indicator module ....................................................... 111

NO contact version with/without break (BBM/MBB) ......................................... 111
Coded position indicator module ...................................................................... 112
COMTAP ARS ............................................................................................... 113
8.1
COMTAP ARS type designation ....................................................... 114
8.2
Drive ................................................................................................... 115
8.3
Drive shaft ........................................................................................... 115
8.3.1
8.3.2
8.3.3
Horizontal arrangement/shaft output, upper gear unit ...................................... 116

Vertical drive shaft ............................................................................................ 118
Vertical protection against accidental contact .................................................. 119
8.4
Design / ARS head.............................................................................. 120
8.4.1
8.4.2
8.4.3
COMTAP ARS installation type ..................................................................... 120

Groove for o-ring in ARS head/sealing medium ............................................... 121
Oil column between conservator and upper gear unit ...................................... 122
Oil filter unit OF100......................................................................................... 123
9.1
General ............................................................................................... 123
9.2
Mechanical version ............................................................................. 124
9.2.1
9.2.2
9.2.3
9.2.4
Number of pumps ............................................................................................. 124

Filter type .......................................................................................................... 124
Replacement filter ............................................................................................. 125
Thermal switch (signal emission TMedium > 25 C) ........................................ 125
Table of contents
9.2.5
9.2.6
9.2.7
Continuous operation below 0 Celsius (thermostat for operation T Medium < 0

C) 125
Control location ................................................................................................. 126
"RLA" pipe connection for suction pipe connection on OLTC head ................. 127
9.3
Documentation .................................................................................... 127
9.3.1
9.3.2
Connection diagram standard ........................................................................... 127

Connection diagram version ............................................................................. 127
9.4
Supply circuit ....................................................................................... 128
9.4.1
9.4.2
Motor supply voltage ......................................................................................... 128

Motor protective switch signal ........................................................................... 128
9.5
Control circuit ...................................................................................... 128
9.5.1
9.5.2
9.5.3
Control circuit supply voltage ............................................................................ 129

Control circuit fusing ......................................................................................... 130
Potential-free overpressure signal .................................................................... 130
9.6
Heating ................................................................................................ 130
9.6.1
9.6.2
Supply voltage .................................................................................................. 130

Heating current circuit fusing ............................................................................ 130
9.7
Electric version .................................................................................... 131
9.7.1
9.7.2
9.7.3
Terminal type .................................................................................................... 131

Wire material ..................................................................................................... 132
Designation sleeves/version ............................................................................. 132
9.8
Remarks/accessories .......................................................................... 133
10
Display instruments........................................................................................ 135
10.1
Indicator instruments ........................................................................... 135
10.1.1
10.1.2
Dimensions ....................................................................................................... 135

Signaling device ................................................................................................ 136
10.2
Indication following the Selsyn procedure ............................................ 136
10.3
Lamp panel/light and control unit panel ............................................... 137
10.3.1
10.3.2
Type of contact series ....................................................................................... 138

Structure of lamp panel ..................................................................................... 138
Table of contents
10.4
Pushbutton plate ................................................................................. 139
10.5
Digital display ...................................................................................... 139
10.5.1
10.5.2
10.5.3
Code ................................................................................................................. 140

Signaling device ................................................................................................ 141
Connecting cable .............................................................................................. 141
11
MR worldwide .................................................................................................. 143
10
1 Information relating to working with MR ordering details in Excel
Information relating to working with MR ordering

details in Excel
This chapter describes how to use MR ordering details in terms of tracking changes and how to
use the form assistant. If you have any more questions, contacts are listed in chapter 11 on
page 143.
1.1
Opening the Excel file
When you open the Excel file, you are asked to provide details for tracking changes.
Figure 1
Request for confirmation
These details include the index, changes, date and name.

Changes and/or reason for change
The date is also created automatically
Name of processor
Please always complete the tracking of changes in full!
Figure 2
Title block for history of changes
EN
11
1.2
Using the form assistant
When using the form assistant, you are firstly asked to enter the file directories
(PDF viewer, form assistant):
Figure 3
Error message
After confirming the error message, state the directories:
Figure 4
Prompt to enter details
After confirming with "OK", again click on the link to the form assistant.
This error message will appear again if the one of files can still not be found.
12
EN
1.3
Indication of changed features/functions
In order to highlight the changes undertaken in color, the feature and/or function must first be
changed and the current index status then entered in the right-hand column provided for this
purpose.
Figure 5
Example of history of changes
EN
13
2 General data relating to the inquiry or order
General data relating to the inquiry or order
Figure 6
Header data
Please state whether you are dealing with an inquiry or order:
a) Inquiry specification
In the event of a inquiry specification at the offer stage, the transformer data
already known should be provided.
b) Order specification
In the event of a concrete order specification, please complete the order details
sheets as per this form assistant.
2.1
Project data
Figure 7
Project data
General details about the inquiry or order are provided in this area. These
details are automatically transferred to the other spreadsheets in the inquiry/order specification:
EN
15
2.1.1
Customer data
a) MR customer
The person placing the order or making the inquiry should be entered here
b) Inquiry/order number of MR customer
The MR customer can enter his inquiry or order number here.
This is automatically transferred to the other spreadsheets.
c) Commission number of MR customer
The MR customer can enter his commission number here.
This is automatically transferred to the other spreadsheets.
d) Project/project no.
The name of the project and/or a project no. can be entered here
e) Transformer manufacturer
The transformer manufacturer (possibly identical to MR customer) can be entered here
f) Operator and country of installation
The transformer operator (possibly identical to MR customer) and country of
transformer installation should be entered here
2.1.2
Previous delivery
If there is a reference delivery to which you want to make reference, please
enter the MR order number and/or MR serial number of the previous delivery
under this point. MR then produces an identical product configuration for you.
If the reference only applies to individual components in a inquiry or order (e.g.
just the on-load tap-changer or only the motor-drive unit) or if minor changes to
the previous delivery are wanted, this should be indicated under "Remarks".
Note: Reference to a particular motor-drive unit connection diagram number
can be entered directly in the "Motor-drive unit data" order details sheet.
2.1.3
MR data
This data is completed by MR.
Exceptions: If working on an order for which there is an MR offer, you can enter
the MR offer number. Likewise, you can enter the MR order number if you already know it.
This data is automatically transferred to the other spreadsheets.
16
EN
2.2
Scope of order
Figure 8
Scope of order
2.2.1
Number of transformers
So that you only have to complete one inquiry/order specification for an inquiry
or order comprising for example several identical transformers (see example c)
under 2.2.3), here you can enter the number of transformers. (This box serves
as a multiplier for the quantities of individual components to be entered below.)
2.2.2
Selection and quantity of components to be ordered per SET

Here the components should be selected and the quantity required entered for
every SET (on-load tap-changer or off-circuit tap-changer with drive and any
accessories needed) to be ordered. The "General data" and "Transformer data"
order details sheets and the order details sheets for the components desired
should be completed for each SET (see examples under 2.2.3).
EN
17
2.2.3
Examples (selection of components)

a) An on-load tap-changer, e.g. VACUTAP VR III 700, a motor-drive unit
TAPMOTION ED-100L and a voltage regulator TAPCON 230 are to be
ordered for a transformer:
Number of transformers = 1; number of on-load tap-changers = 1,
number of motor-drive units = 1, number of voltage regulators
TAPCON230 = 1
The "General data", "Transformer data", "On-load tap-changer data",
"Motor-drive unit data" and "Voltage regulator TAPCON230" order
details sheets should be completed for the order
b) Three on-load tap-changers OILTAP M I 500, one motor-drive unit
TAPMOTION ED-200L and three oil filter units OF 100 are to be ordered
for a transformer:
number of motor-drive units = 1, number of oil filter units OF100 = 3
The "General data", "Transformer data", "On-load tap-changer data",
"Motor-drive unit data" and "Oil filter/oil cooling unit" order details sheets
should be completed for the order
c) One off-circuit tap-changer DEETAP DU III 1000 and one manual drive
TAPMOTION DD are each to be ordered for two identical transformers:
Number of transformers = 2; number of off-circuit tap-changers = 1,
number of manual drives = 1
The "General data", "Transformer data", "Off-circuit tap-changer data"
for type DEETAPDU and "Manual drive data" order details sheets
should be completed for the order
d) One on-load tap-changer VACUTAP VM I 351 and one motor-drive unit
ED-100S are each to be ordered for three single-phase transformers in a
bank of transformers:
number of motor-drive units = 1
The "General data", "Transformer data", "On-load tap-changer data"
and "Motor-drive unit data" order details sheets should be completed for
the order
18
EN
e) If the three on-load tap-changers from example d) are to be driven with a

joint motor-drive unit, the components for the bank of transformers should
be viewed as a SET:
number of motor-drive units = 1
the order, a sketch of the mechanical link between the on-load
tap-changer gear units should also be enclosed.
f) An on-load tap-changer OILTAP R III 1200 with a motor-drive unit
TAPMOTION ED-100L and an off-circuit tap-changer DEETAP DU III
600 with a manual drive TAPMOTION DD are to be ordered for a transformer:
For SET 1: Number of transformers = 1; number of on-load
tap-changers = 1, number of motor-drive units = 1
For SET 2: Number of transformers = 1; number of off-circuit
tap-changers = 1, number of manual drives = 1
SET 1
The "General data", "Transformer data", "Off-circuit tap-changer data"
for type DEETAPDU and "Manual drive data" order details sheets
should be completed for SET 2
g) Three off-circuit tap-changers DEETAP AR I 1000 and three manual
drives TAPMOTION DD-S are to be ordered for a transformer:
Number of transformers = 1; number of off-circuit tap-changers = 3
The "General data", "Transformer data" and "Off-circuit tap-changer
data" for type DEETAPAR order details sheets should be completed
for the order
Note: There is no need to complete a separate order details sheet for
manual drive TAPMOTION DD-S; any details required are requested
on the "Off-circuit tap-changer data" order details sheet for the
DEETAPAR type
EN
19
2.3
Transformer application
Figure 9
Transformer application
Depending on the transformer application, information in addition to the details
provided in the "Transformer data" order details sheet is required to produce an
optimum on-load tap-changer or off-circuit tap-changer. This additional information can be entered under "Remarks" or provided as an attachment. Such
data is listed below for particular applications:
a) Network application
No additional data is needed for network applications.
b) Generator application
MR on-load tap-changers satisfy the requirements of IEC 60076-1 (5 %
overexcitation) and ANSI IEEE C57.12 (10 % overexcitation). If greater
overexcitation is possible, this should be stated.
c) Phase shifter
For phase shifter transformers, a sketch of the circuit and details of all relative short-circuit voltages (in relation to mains power), the overload factor
required, the phase angle (under rated load and when idling) and all turn
numbers are needed.
d) HVDC transmission
The following details are needed for HVDC transmission applications (both
for rectifier operations with thyristors and IGBTs):
Rate of current rise di/dt in current zero crossing, with reference to a
transformer arm
Overload factor
The winding arrangement should be attached
In the case of rectifier operations with two 2-winder transformers, the
winding arrangements of both transformers should be attached.
20
EN
If uninterrupted tap-changer actuation above and beyond one half

switching cycle (in the sense of IEC 60214-1, on-load tap-changer
movement from one end of its regulating range to the other) is expected,
the following information should be provided:
The maximum transformer oil temperature assumed (top oil layer)
Definition of specific switching frequency requirement (possibly in
the form of a separate table):
-
How many tap changes should be possible in what time and with
pauses of what length between them? How often must it be
possible for the stated switching sequence to be repeated after
one cycle?
The assumed average current through the on-load tap-changer

during a switching sequence (overloads may have to be taken
into account)
The assumed average step voltage (if not constant over the regulating range) during a switching sequence
If a cooling measure is needed for the on-load tap-changer oil (oil radiator with free air convention), state whether the maximum ambient
temperature is 40C according to IEC 60076-1 or deviates from this
e) Electrolysis and rectifier transformer application
For electrolysis and rectifier transformer applications, a sketch of the circuit
should be attached along with details of all turn numbers; in the case of
variable induction, point 3.2.5 should be noted and in the case of multiple
coarse tap connection, point 3.2.10.
f)
Furnace application
In the event of furnace applications, state whether you are working with a
ladle furnace operation (LF) or electric arc furnace operation (EAF). In the
case of variable induction, points 3.2.3 and 3.2.5 should be taken into account. An extra table showing voltage, current and turn numbers for each
position should also be attached for intermediate circuit operations. The
overload factor should be stated if it is greater than 2.5.
EN
21
g) Reactor application
For reactor applications, state whether you are working with a standard or
compensation reactor. An extra table showing voltage, current, impedance
and turn numbers for each position should also be attached.
With a standard reactor, the overload factor should be stated if it is greater
than 2.5.
If an on-load tap-changer with open neutral point is to be used with a
compensation reactor (only possible with OILTAPM), this should be
stated on the "On-load tap-changer data" order details sheet under "Remarks".
h) Railway application
Details of overload (loading class according to EN50329 or a load profile)
and short-circuit behavior (both the short-circuit current and the frequency
of short-circuits per month) are needed for rail transformers.
i)
Test transformers
The types of tests for which the transformer is used are decisive to selecting
the on-load tap-changer or off-circuit tap-changer for test transformers. You
should always state which frequencies arise (less than 50 Hz or more than
60 Hz).
For test transformers which are to be used with short-circuit tests, in addition to details of the short-circuit current, details of the frequency of
short-circuits per month are also important.
j)
Other
If your case relates to an application not stated here, please enter it.
22
EN
2.4
Special transformer design
Figure 10
Special transformer design

In addition to the application, details of special transformer designs can be
provided here. Further information may be needed on this matter:
a) Standard
No additional data is needed for the standard.
b) Sealed transformer
For the sealed transformer with gas cushion in the transformer tank, details
of the max. gas cushion thickness are needed; for other sealed transformers, no further details are needed.
c) Off-shore application
The paintwork for the off-shore application complies with corrosiveness
category C5-M (very strong/marine) according to EN ISO 12944-2 (this
corresponds to the "Aggressive environment" selection under the "Transformer environment" point).
d) Explosion-proof transformer
Information on this can be taken from the operating instructions for the
explosion-proof transformer of the respective products; these are
VACUTAPVV-Ex, VACUTAPVR-Ex, TAPMOTIONED-Ex, protective
relay RS2001-Ex and drive shaft-Ex.
With motor-drive unit TAPMOTIONED-Ex, the temperature class should
be provided and with protective relay RS2001-Ex, the type of ignition protection and if necessary the device category.
Note that explosion-proof transformers of the on-load tap-changers are
only permitted when using mineral oil according to IEC 60296 and the
on-load tap-changer overload is limited to 1.5 times the rated current.
e) Other special transformer designs
Details of other special transformer designs can be provided here
EN
23
2.5
Documentation
Figure 11
Documentation
2.5.1
Language of operating instructions

Here you can state the desired language and desired number of operating instructions for both the transformer manufacturer and operator. German or
English is standard. Other possible languages can be seen in Table 1 and
should be entered under "Other".
2.5.2
Language of signs
Here you can state the preferred language for your signs. German or English is
standard. Other possible languages can be seen in Table 1 and should be
entered under "Other".
2.5.3
Connection diagram language

Here you can state the preferred language for your connection diagrams
(motor-drive unit connection diagram and high voltage connection diagram).
German or English is standard. Other possible languages can be seen in Table
1 and should be entered under "Other".
There is scope for selecting an additional language. This can be stated under
"Additional connection diagram language" if desired.
24
EN
COMTAP
Connection
diagram language
Language of signs
English
VR
VM
VV
VT
DU
AR
ARS
German
VR
VM
VV
VT
DU
AR
ARS
French
VR
VM
VV
VT
Italian
VR
VM
VV
Spanish
VR
VM
VV
Portuguese
VR
VM
VV
Finnish
Norwegian
Swedish
Danish
Turkish
VR
VM
DEETAP
OILTAP
VACUTAP
Language of operating instructions
VV
DU
X
X
DU
Dutch
Czech
Hungarian
Russian
VR
VM
VV
VT
Polish
DU
ARS
Croatian
Romanian
Chinese
VV
VR
VM
VV
VT
X
DU
AR
Slovakian
Korean
Table 1
X
X
VR
VM
Possible languages for the operating instructions for individual products and
possible languages for connection diagrams and signs
EN
25
2.6
General data
Figure 12
General data
2.6.1
Color of painted parts

The color shade of the painted parts for the components to be ordered should
be entered here. The standard color shade is RAL 7033.
2.6.2
Transformer's environment
Details about the transformer's environment impact on the paintwork of the
parts. The paintwork for normal environments (standard) is corrosiveness
category C4 (strong) while that for aggressive environments is corrosiveness
category C5-M (very strong/marine) in accordance with EN ISO 12944-2.
2.6.3
Ambient temperature
This relates to the ambient temperature of the transformer, i.e. the air temperature. However, for the lower temperature limit note that if the transformer is
stationary, the insulation liquid both in the transformer and in the on-load
tap-changer may also assume this temperature.
When using mineral oil according to IEC 60296, all MR products can basically
be operated down to a lower temperature limit of -25C (ambient temperature
and oil temperature). For information on using alternative insulation liquids, see
point 2.6.4.
Operation below an ambient temperature and/or oil temperature of -25C
(Arctic operation) is possible for the products listed in Table 2 if the restrictions
stated are taken into account.
In the event of temperatures outside the stated ranges and/or deviations to the
stated operating conditions, Maschinenfabrik Reinhausen GmbH should be
contacted.
26
EN
Requirements for Arctic operation

Product
(Operation below -25C ambient and/or oil temperature)
On-load tap-changer equipped with temperature sensor
If using mineral oil according to IEC 60296 for the transOILTAP V
former and on-load tap-changer, fixed operation down to

-40C ambient and oil temperature is permitted
(no switching operations below -25C oil temperature of
on-load tap-changer oil).
Normal motor runtime of motor-drive unit
TM
VACUTAP VV
VACUTAP VM
VACUTAP VR
When using LUMINOL

TR/TRi mineral oil for the transformer and on-load tap-changer, operation down to -40C
ambient and oil temperature is permitted
When using NYNAS Nytro Lynx, VOLTESSO 35 or
VOLTESSO N36 mineral oils, operation down to -35C oil
temperature for VACUTAP VV and VR is permitted
OILTAP M/MS
OILTAP R/RM
Normal motor runtime of motor-drive unit

If using mineral oil according to IEC 60296 for the transformer and on-load tap-changer, operation down to -40C
ambient and oil temperature is permitted
DEETAP AR
If using mineral oil according to IEC 60296, fixed operation
DEETAP DU
down to -45C ambient and oil temperature is permitted (no
COMTAP ARS
switching operations below -25C oil temperature)
TAPMOTION ED
incl. drive train
Operation down to -40C ambient temperature is permitted

for the Arctic model of TAPMOTION ED and drive train
TAPMOTION DD
No restrictions down to -45C ambient temperature
TAPMOTION DD-S
RS 2001 protective relay
Table 2
No restrictions down to -40 ambient and oil temperature
Products and specifications for Arctic operation
EN
27
2.6.4
Insulating medium (transformer/on-load tap-changer)

Details of the insulating medium relate to the on-load tap-changer. If another
insulating liquid is used for the transformer, this should be stated under "Remarks".
a) Mineral oil according to IEC 60296
The special mineral oils for Arctic operation (see 2.6.3, Table 2) can be selected here. You can select "Other mineral oil" (preassigned) for all other mineral oils according to IEC 60296.
b) Alternative insulating liquids
Alternative insulating liquids permitted for particular on-load tap-changers and
off-circuit tap-changers can also be selected here. It should however be noted
that restricted operating conditions (e.g. test voltages, temperatures, etc.) apply
depending on the on-load tap-changer or off-circuit tap-changer type and insulating medium!
Table 3 shows the combinations of on-load tap-changer or off-circuit
tap-changer with insulating medium which can be approved. Every application
must be checked individually by MR for restrictions on operating conditions.
Insulating medium
High-molecula
r weight hydrocarbons
(HMWH)
Synthetic esters
Natural esters
Silicone oil
BETA fluid
MICTRANS-G
MIDEL 7131
ENVIROTEMP 200
ENVIROTEMP
FR3
BIOTEMP
All silicone oils permitted for transformers
VACUTAP VV
possible
possible
possible
not permitted
VACUTAP VRC/VRE
possible
possible
possible
not permitted
OILTAP V
possible*
possible*
possible*
possible*
OILTAP M/MS
possible*
possible*
possible*
not permitted
OILTAP RM
possible*
possible*
possible*
not permitted
DEETAP DU
possible
possible
possible
possible
On-load
tap-changer/off-circuit
tap-changer type
* mineral oil according to IEC 60296 is prescribed in the on-load tap-changer oil compartment
Table 3
Overview of on-load tap-changers/off-circuit tap-changers for alternative insulating liquids

Note: Insulating liquids which cannot be selected can be entered under "Other
insulating liquid"
28
EN
2.7
Remarks/accessories
Figure 13
Remarks/accessories
You can enter additional remarks and accessories here.
For example, if you want to use the TAPMODELLER (Maschinenfabrik
Reinhausen's 3D models; see 2.7.1), this can be stated here along with the
desired format.
2.7.1
TAPMODELLER
On request, to-scale 3D models of the VACUTAP VR, VV, VT and OILTAP
R and M and DEETAP DU product families can be supplied. The complete
driveline is also available in 3D. The following formats are available:
o IGES
o X_T (Parasolid)
o JT
o STEP
o SAT
For more detailed information, see info flyer TAPMODELLER (F0229900)
EN
29
3 Transformer data
Transformer data
3.1
General transformer data
Figure 14
General transformer data
3.1.1
Transformer type
Note the following when stating the transformer type:
o For auto-transformers, the circuit (according to Figure 15 and/or Figure 16)
should be stated under "Remarks"; if this deviates from the circuits shown,
a sketch of the circuit should be attached.
Figure 15
Auto-transformer with high voltage regulation
EN
31
3 Transformer data
Figure 16
Auto-transformer with low voltage regulation
o For booster transformers, a sketch of the circuit with turn numbers or their
transmission ratio should be provided.
3.1.2
Number of phases for transformer(s)

State the number of phases for the transformer (3-phase or 1-phase)
If three 1-phase transformers are connected to form a bank of transformers,
state whether the on-load tap-changers are driven with one shared motor-drive
unit or each with a separate one.
3.1.3
Rated power of transformer (bank)

Details of the transformer's rated power or, in the case of three 1-phase
transformers connected to form a bank of transformers, the rated power of the
bank of transformers
The largest possible rating must be stated for transformers or banks of transformers for different operating conditions with different ratings (e.g. increase in
rating due to additional cooling)!
3.1.4
Frequency
Details of transformer frequency
32
EN
3 Transformer data
3.1.5
Overload
State whether the overload corresponds to the stated standards during transformer operation
If the standard is not relevant (e.g. during furnace operation) or if the overload is
greater than specified in the standards, the overload should be stated based on
the IEC 60076-7 operating modes (normal cyclic loading, long-time emergency
loading or short-time emergency loading) or a load profile should be attached.
3.1.6
Peak withstand current/short-time withstand current and

short-circuit duration
Details of transformer's maximum peak withstand current and/or short-time
withstand current and details of short-circuit duration:
o Rated short-time withstand current as effective value of permitted
short-circuit current
o Rated peak withstand current as maximum permitted peak value of
short-circuit current
o Rated short-circuit duration as permitted short-circuit duration during
loading with rated short-circuit current
Note: For more information about on-load tap-changer and off-circuit
tap-changer loading by short-circuits, see General technical data TD61, chap.
2.5.
EN
33
3 Transformer data
3.2
Tap-changer/off-circuit tap-changer configuration
Figure 17
Data on tap-changer configuration
3.2.1
Arrangement of tap winding

Details of tap winding arrangement; please add sketch of circuit under "Other".
3.2.2
Regulating range
Details of total regulating range as % (these details are not needed for phase
shifter transformers).
3.2.3
Regulated voltage
Details of rated voltage for controlled winding.
3.2.4
Number of steps
Number of control steps
If there is an odd number of turns per step, this should be stated under
"Comments" or attached in the form of a table showing voltage, current and turn
numbers for each position.
34
EN
3 Transformer data
3.2.5
Induction
Details as to whether induction for the tap winding is constant or variable
In the event of variable induction, a table showing voltage, current and turn
numbers for each position should be attached.
3.2.6
Step voltage in the phase

Details of the maximum step voltage occurring in the phase.
3.2.7
Maximum tapping current

Details of the maximum possible current through the on-load tap-changer
In the case of transformers for different operating conditions with different ratings, the figure stated above must be based on the transformer's largest
possible rating (e.g. increase in rating due to additional cooling)!
3.2.8
Recovery voltage
Tie-in measures (tie-in resistor, if necessary with potential switch) may be
needed on the on-load tap-changer due to the presence of a recovery voltage
and a breaking current requiring interruption during the change-over selector
switchover (reversing change-over selector or coarse change-over selector).
o Refer to the general technical documentation TD61, chap. 2.11 for the limit
values valid for recovery voltage and/or the associated breaking current
o If the limit values are exceeded or the need for tie-in measures is to be
investigated by MR, the following additional details are needed:
Vector group and sketch of circuit
Voltages across windings which are adjacent to the tap winding
The arrangement (geometry, dimensions) of the windings adjacent to
the tap winding
or
Capacities of tap winding to adjacent windings and/or to ground
If a tertiary winding is used, you should state whether this is grounded
For more information on the subject of polarity, see general technical documentation TD61, chap. 2.11 (Tap winding polarity).
EN
35
3 Transformer data
3.2.9
Tie-in measures
The following tie-in measure variants are possible:
o Tie-in resistors
tie-in resistors fitted at side on the on-load tap-changer (see Figure 18)
possible for OILTAP V and VACUTAP VV
tie-in resistor cylinder with tie-in resistors fitted at bottom on on-load
tap-changer and/or tap selector (see Figure 19)
not available for OILTAP V III D or VACUTAP VV or for on-load
tap-changers with tap selector size E or multiple coarse change-over
selectors
tie-in resistors supplied loose on the plate
may be needed due to the number of tie-in resistors needed or the
space available in the transformer
o Tie-in resistors with potential switch (see Figure 20)
potential switches are fitted on the tie-in resistor cylinder and are not not
available for OILTAP V, OILTAP MS or VACUTAP VV or for
on-load tap-changers with tap selector size E or multiple coarse
change-over selectors
the two versions are possible
tie-in resistor cylinder with tie-in resistors and potential switches
tie-in resistors loose on plate and tie-in resistor cylinder with potential
switch only
Figure 18
Figure 19
Figure 20
Tie-in resistors fitted at side on Tie-in resistor cylinder with

Potential switch fitted on tie-in
the on-load tap-changer
tie-in resistors fitted at bottom resistor cylinder
on on-load tap-changer
36
EN
3 Transformer data
3.2.10
Coarse/tapped winding
If regulated with coarse and tapped windings, the leakage reactance "x" should
be stated (see sketch of circuit in Figure 21).
If the circuit deviates from Figure 21, a sketch of the circuit showing the associated voltages and vector group should be provided.
In the event of a coarse tap selector connection with multiple coarse
change-over selectors, the leakage reactance should be stated for each coarse
tap connection.
Figure 21
Leakage inductance in mid-position
EN
37
3 Transformer data
3.3
Test and operating voltages
Figure 22
Test and operating voltages
3.3.1
Test voltages
o By stating "Yes according to TD", the customer confirms that the voltages
actually occurring during the test and/or during transformer operation are
less than or equal to the rated withstand voltages of the on-load
tap-changer or off-circuit tap-changer being queried or ordered; for more
detail, refer to "Technical data" chapter in the respective technical documentation (TD).
The customer is responsible for these details, MR does not check them!
o If MR is to check these details, the "Voltage stress during transformer
testing and in operation" table should be completed (see 3.3.2)
3.3.2
Voltage stress during transformer testing and in operation

Refer to the "Technical data" chapter in the technical documentation for the
respective on-load tap-changer for detailed information on the individual insulation distances.
The VACUTAP VR connection diagram with coarse tap selector connection
can be seen in Figure 23 by way of example.
38
EN
3 Transformer data
Figure 23
Example: Insulation distances on VACUTAP VR in coarse tap

selector connection
Explanation for insulation distances in Figure 23:

a0 = between selected and preselected tap on the diverter switch and tap selector.
a1 = between tap selector contacts of the winding of one tap position (connected or not connected)
a = between beginning and end of a tapped winding and also with coarse
winding, between beginning and end of a coarse winding.
Note for coarse tap selector connection (-) position of the change-over selector:
When stressed with impulse voltage, the permissible withstand voltage "a"
must be adhered to between the end of a coarse tap winding connected with
the K fine tap selector contact and the fine tap selector contact at the end of the
tapped winding of the same phase.
b = between the fine tap selector contacts of different phases and between
change-over selector contacts of different phases, which are connected with
the beginning/end of a tapped winding or with a fine tap selector contact.
f = between diverter switch output terminal and ground
Additionally for coarse tapping arrangement in (+) position of the change-over
selector:
c1 = from one (-) change-over selector contact to take-off lead of the same
phase
c2 = between (-) change-over selector contacts of different phases
EN
39
4 On-load tap-changers (VACUTAP, OILTAP)
On-load tap-changers (VACUTAP, OILTAP)
4.1
Type of on-load tap-changer
Figure 24
4.1.1
Type of on-load tap-changer
On-load tap-changer designations

Each on-load tap-changer type is available in many different models. These
differ in terms of the number of phases (number of poles), max. rated
through-current, maximum voltage for equipment Um, tap selector size and
basic connection diagram (see Figure 25).
The name of a particular on-load tap-changer model must therefore also include
these
features,
hence
ensuring
an
unmistakable
and
non-interchangeable on-load tap-changer designation.
Figure 25
On-load tap-changer designations
EN
41
4.1.2
Number of steps and basic connection diagram

The tap selector can be adapted to the number of steps required and the tap
winding circuit. The corresponding basic connection diagrams differ in terms of
tap selector division (10...18), number of operating positions, number of
mid-positions and change-over selector version. The basic connection diagram
is named as per Figure 26.
The adjustment position is the position in which the on-load tap-changer is
supplied. The on-load tap-changer must be in the adjustment position during
maintenance work (removal or fitting of on-load tap-changer insert). Please
refer to the respective operating/maintenance instructions for more details. The
adjustment position is explicitly stated in each of the on-load tap-changer's
detailed connection diagrams.
The mid-position is the position in which the "K" contact is switched for the
reversing change-over selector or coarse tapping model. The mid-position is
also generally the adjustment position (see detailed connection diagram for
on-load tap-changer).
1 mid-position: With 1 mid-position, there are no positions with the same voltage either upstream or downstream of the "K" contact.
3 mid-positions: With 3 mid-positions, there is no change in voltage upstream
and downstream of the "K" contact.
Note: Bridged contacts are not considered the mid-position
Figure 26
42
Number of steps and basic connection diagram
EN
4.2
Operating positions (contact designations/position designations)
Figure 27
Operating positions
4.2.1
Designation of on-load tap-changer operating positions

Here you define the position designation of the max. effective number of turns,
the min. effective number of turns and the mid-position(s).
For example:
Max. effective number of turns corresponds to operating position 1
Min. effective number of turns corresponds to operating position 17
Operating position of mid-position(s): 9A; 9; 9B
4.2.2
Definition of "Raise" switching direction

Here you define the direction in which the on-load tap-changer is to be switched
with "raise" control, i.e. control towards the maximum or minimum effective
number of turns.
For example:
From position "1" to "17", i.e. with "raise" controlling, the on-load tap-changer
switches towards the minimum effective number of turns.
Figure 28
Operating positions - example

Note: MR provides a high voltage connection diagram when providing an offer.
This can be used to check whether the customer's desired conditions are met.
EN
43
4.3
On-load tap-changer head

Given its large number of different options, the on-load tap-changer can be
adapted to a large extent to the transformer such that all installation situations
can be covered.
4.3.1
Head variants
Figure 29
Head variants and inspection window position

Here the desired head variant is determined (doesn't apply to on-load
tap-changer types VACUTAP VV and OILTAP V). The installation position
of the tap selector and diverter switch oil compartment is defined by the drive
side of the tap selector "M".
MR only provides one head variant for on-load tap-changer type VACUTAP
VV and this can be rotated in 15 steps (upper part of head can be twisted in
relation to lower part of head; on-load tap-changer cover cannot be twisted in
relation to upper part of head). Exception: upper part of head cannot be twisted
in relation to lower part of head for the variant with an oil suction pipe in the
on-load tap-changer!
On-load tap-changer OILTAP V is also only available in one head variant.
You can select the appropriate head variant for on-load tap-changer types
VACUTAP VR and VM as well as OILTAP R, RM, M and MS. We offer 3
head variants (see Figure 30), where the first variant is available with a
right-hand or left-hand inspection window.
44
EN
Head variants:
The on-load tap-changer head with the arranged pipe connections (E2, Q, S, R)
can be rotated 120 clockwise and counter-clockwise. This results in head
variants 1, 2 and 3.
M: Drive side of tap selector

SR: Inspection window on right
T: Temperature sensor
SL: Inspection window on left
E2,Q,S,R: Pipe connections
Figure 30
Illustration of head variants
Swivel ranges of upper gear unit:

The possible swivel range for the upper gear unit (can be selected under 4.4)
depends on the on-load tap-changer type and/or head variant
The possible swivel ranges for the upper gear unit can be seen in Figure 31 for
on-load tap-changer type VACUTAP VV, in Figure 32 for on-load tap-changer
type OILTAP V and in Figure 33 for the various head variants of on-load
tap-changer types VACUTAP VR and VM as well as OILTAP R, RM, M and
MS.
The angle details relate to the upper gear unit's pivot point. Note the drive
shaft's offset.
EN
45
The following swivel ranges apply to on-load tap-changer type VACUTAP VV:
Left upper gear unit
Figure 31
Right upper gear unit
Swivel range for VACUTAP VV
The following swivel ranges apply to on-load tap-changer type OILTAP V:

Left upper gear unit
Figure 32
46
Right upper gear unit
Swivel range for OILTAP V
EN
The following swivel ranges apply to on-load tap-changer types VACUTAP VR and VM
as well as OILTAP R, RM, M and MS:
Figure 33
Swivel ranges for VACUTAP VR, VM and OILTAP R, RM, M, MS
EN
47
4.3.2
Groove for o-ring in on-load tap-changer head/sealing medium
Figure 34
On-load tap-changer head

MR provides the following options for the sealing face between the on-load
tap-changer head and transformer cover. Seals are not supplied as standard.
Sealing via a groove (recess) in tap-changer head to hold an o-ring
Perbunan flat gasket available in thicknesses of 2, 4 and 6 mm
O-ring for groove
4.3.3
Bell-type tank flange
Figure 35
Flange for bell-type tank

In this section you can choose between a normal on-load tap-changer head
(see Figure 36) and a on-load tap-changer head with bell-type tank flange (see
Figure 37). Please note that the on-load tap-changer VACUTAP VV is only
available with a bell-type tank flange.
The standard diameter for on-load tap-changer types VACUTAP VR and VM
as well as OILTAP R, RM, M and MS is 750mm.
The standard diameter for on-load tap-changer types VACUTAP VV and
OILTAP V is 660mm.
On request, other bell-type tank flange models are available as options.
Figure 36 Normal on-load tap-changer head
48
EN
Figure 37 On-load tap-changer head with

bell-type tank flange
4.3.4
Flange for pressure relief device
Figure 38
Flange for pressure relief device

If requested by the customer, MR will supply the on-load tap-changer with a
mounting flange and a pre-fitted MPreC pressure relief device from Messko,
which satisfies all IEC 60214-1 requirements, instead of an on-load
tap-changer with rupture disk. The pressure relief device responds to a defined
overpressure in the diverter switch oil compartment.
When ordering the on-load tap-changer with pressure relief device, please
complete and attach a separate order details sheet (MPreC from Messko).
The pressure relief device's activation value depends on the on-load
tap-changer type and is completed by Maschinenfabrik Reinhausen.
Figure 39
On-load tap-changer head with flange for pressure relief device
There is also an option of ordering the on-load tap-changer just with the
mounting flange and without the pressure relief device.
Note: The on-load tap-changer must not be operated just with the mounting
flange and without the pressure relief device.
4.3.5
Protective relay
(For detailed information, see operating instructions BA 59/07)
EN
49
Figure 40
Protective relay variants

The protective relay RS 2001 is an oil flow-controlled
relay in accordance with IEC 60214-1. It is installed
between the on-load tap-changer head and the oil
conservator. It triggers when the specified oil flow
between diverter switch oil compartment and oil conservator is exceeded. The various variants shown in
the overview in Figure 42 are available for selection
Figure 41
Figure 42
Protective relay
Overview of protective relay variants

Other models can also be provided as options:
RS 2001\R (second inspection window in front
cover)
RS 2003 (Canada, PG screw connection)
RS 2004 (Canada, automatic reset)
RS 2001 (ex-protection model), for detailed information, see operating instructions 272/01
Figure 43
50
Optional models
EN
4.3.6
Pipe connections
Figure 44
Pipe connections
The on-load tap-changer head is provided with 4 pipe connections for different
purposes.
The pipe connections can be freely swiveled once the pressure ring has been
loosened (4 screws M10/wrench 17).
Pipe connection R for the RS 2001 protective relay
Pipe connection R is provided for the attachment of the RS 2001 protective
relay.
The RS 2001 protective relay is attached as described in the related MR operating instructions for the protective relay (BA 59/07).
Pipe connection S for suction pipe
Pipe connection S is provided with a vent screw. If no feed pipe of a stationary
oil filter unit is connected here, a pipe must be connected which ends with a
drain valve at the side of the transformer tank at operating height.
Pipe connection Q (oil filter unit or cable duct for tap-change supervisory
control)
This pipe connection serves as the connection of the oil return pipe of a stationary oil filter unit. If no oil filter unit is connected, a blank cover is mounted
instead of the pipe connection.
An optional tap-change supervisory control is also connected to pipe connection Q. The swivel range of this pipe connection is restricted. Figure 45 shows
the difference between a normal pipe connection and one for the tap-change
supervisory control.
Pipe connection E2
This connection is sealed using a blank cover as standard. It runs into the
transformer's oil tank directly under the on-load tap-changer head and can if
necessary be connected to a collecting pipe for the Buchholz relay using a pipe
connection.
EN
51
Figure 45
Illustration of pipe connections
Dimensions:
Pipe connections
Length
(mm)
Height
(mm)
without bleeding
device
with bleeding
device
140
45
R; Q; E2
R; S; Q; E2
140
68
R; Q; E2
R; S; Q; E2
140
82
R; Q; E2
R; S; Q; E2
140
106
140
132
140
178
R; S; Q; E2
140
182
R; S; Q; E2
140
183
R; Q; E2
140
203
R; Q; E2
140
223
140
230
R; Q; E2
140
255
R; Q; E2
140
263
R; Q; E2
140
313
R; Q; E2
Table 4
R; S; Q; E2
R; Q; E2
R; S; Q; E2
S
R; S; Q; E2
R; S; Q; E2
R; S; Q; E2
Overview of pipe connections
The pipe connection heights (H) and lengths (L) which can be seen in Table 4
are included in MR's scope of delivery.
Standard: L = 140mm; H = 82 mm
Note: Enter deviating dimensions under "Remarks".
52
EN
4.3.7
Temperature sensor
Figure 46
Temperature sensor
The temperature monitoring device monitors the oil temperature in the diverter
switch oil compartment. To ensure safe operation, the temperature sensor is
prescribed in every on-load tap-changer (switching column) for Arctic operation, explosion-proof transformers, furnace/electrolysis models and when operating with alternative insulating liquids.
4.4
Drive shaft
(For more detailed information, see operating instructions BA42/06)
The drive shaft is the mechanical connection between the drive and the on-load
tap-changer head. The bevel gear changes the direction from vertical to horizontal.
The drive shaft itself consists of a square tube and is coupled to the drive or
driven shaft end of the device to be connected by two coupling brackets and
one coupling bolt at both ends.
Figure47
Drive shaft
EN
53
4.4.1
Horizontal arrangement/shaft output, upper gear unit

The individual arrangements are explained in the following diagrams.
A distinction is made between the load selector principle (on-load
tap-changer type VACUTAP VV and OILTAP V) and the diverter
switch/tap selector principle (on-load tap-changer types VACUTAP VR
and VM as well as OILTAP R, RM, M, MS and G). For more detailed information on the two on-load tap-changer principles, see technical documentation
General part TD61.
1. Load selector principle
Figure 48
54
Drive shaft arrangements for on-load tap-changer VACUTAP VV and

OILTAP V
EN
1.1 Length dimensions and intermediate bearing required

Figure 49 shows the minimum dimensions of the respective drive shaft arrangements and the dimension above which an intermediate bearing is required.
Figure 49
Length dimensions for arrangements according to Figure 48
EN
55
2. Diverter switch/tap selector principle
Figure 50
56
Drive shaft arrangements for on-load tap-changer VACUTAP VR and VM as

well as OILTAP R, RM, M, MS and G
EN
2.1 Length dimensions and intermediate bearing required

Figure 51 shows the minimum dimensions of the respective drive shaft arrangements and the dimension above which an intermediate bearing is required.
Figure 51
4.4.2
Vertical drive shaft

a) Version without joint and insulator (standard model; max =2)
Figure 52
Vertical drive shaft without joint and insulator
b) Version without cardan shaft and with insulator (special transformer

design; max =2)
A model with insulator in the vertical drive shaft is available (see Figure 53) for
insulating installation of the drive shaft.
EN
57
Figure 53
Vertical drive shaft without joint and with insulator
c) Version with cardan shaft and without insulator (special transformer

design; max =20)
Figure 54
Vertical drive shaft with joint and without insulator
d) Version with cardan shaft and insulator (special transformer design;

max =20)
The insulator can also be used in connection with a cardan shaft
Figure 55
58
Vertical drive shaft with joint and insulator
EN
4.4.3
Vertical protection against accidental contact

The vertical protection against accidental contact can be painted in the color
stated on the general data sheet. The vertical protection against accidental
contact is supplied unpainted as standard.
Note: The horizontal protection against accidental contact is not queried because it is only available in one version and this is supplied painted as standard.
4.4.4
Drive shaft monitoring/tap-change supervisory control

The tap-change supervisory control monitors both the drive shaft between
on-load tap-changer(s) and motor-drive unit and the correct switching of the
diverter switch.
4.5
Tap selector
Figure 56
Tap selector
4.5.1
Screening caps
Here you can select additional screening caps.
Note: Screening caps are supplied as standard with on-load tap-changers
OILTAP R and VACUTAP VR, VM and OILTAP M with tap selector size D
or DE.
4.5.2
Bridges for parallel connection of tap selector planes

2 or 3 tap selector planes are connected in parallel as is appropriate for current
splitting at the tap selector connection contacts (for OILTAP M I 802/803, M I
1203/1503, R I 2002, R I 3003 and for VACUTAP VR I 1001, VR I 1301).
Parallel bridges on the tap selector connection contacts are then mandatory if
the tap winding has been wound in two or more branches and each of these
branch taps is connected to the contacts of the tap selector.
This measure prevents the following:
o Introduction of circulating currents into the current paths of tap selector and
diverter switch
o Commutating arc on movable tap selector contact bridges
EN
59
o Overvoltage between adjacent tap selector connection contacts connected

in parallel
4.6
Remarks/accessories
Here you can enter additional remarks and accessories for the on-load
tap-changer.
Accessories/on-load tap-changer
The following accessories can be entered for the on-load tap-changer under
the "Remarks/accessories" point:
1. Cover gasket
This is an additional cover gasket for

the on-load tap-changer. For clarification, the diagram on the right shows
the cover gasket highlighted in red.
Figure 57
Cover gasket
2. Cover model
The on-load tap-changer cover (upper gear unit) can be supplied in "centric"
and "eccentric" models.
The following cover models can be selected
Centric (standard for all on-load tap-changers apart from OILTAP V
and VACUTAP VV)
Eccentric (standard for on-load tap-changer types OILTAP V and
VACUTAP VV; not available for VACUTAP VR and OILTAP R)
Figure 58 and Figure 59 clearly show the difference between them:
60
EN
Figure 58
Centric cover model
EN
Figure 59
Eccentric cover model
61
3. Air-vent valve
If you want a non-standard air-vent valve, please note this in Accessories/remarks. The following air-vent valves are available for selection:
Figure 60
Figure 61
Figure 62
Safety valve (standard)

Note:
specified for VACUTAP
DIN valve
Low valve
(Note: for E2 only)
4. Oil suction pipe

All on-load tap-changers apart from
VACUTAP VV have an oil suction
pipe as standard. If you want an oil
suction pipe for the on-load
tap-changer type VACUTAP VV,
please note this in Accessories/remarks. Please note that the
on-load tap-changer head of the
VACUTAP VV with oil suction pipe
cannot be twisted. Here pipe connection E2 is above the tap-changer's
change-over selector (see red arrow
on right of diagram)
Figure 63
Oil suction pipe
5. Pressure compensation pipe

The pressure compensation pipe is a link
between the on-load tap-changer head
connections E2 and Q. During transformer transport, this prevents a difference
in pressure from occurring between the
transformer
tank
and
on-load
tap-changer oil compartment, thereby
preventing the transport medium from
escaping.
Figure 64
62
Pressure compensation pipe
EN
6. Hole in on-load tap-changer head
On request, the holes for mounting the

on-load tap-changer head can be modified
to 18mm. The standard diameter is 15 mm.
Note: Not available for on-load tap-changer
types VACUTAP VV and OILTAP V
Figure 65
Holes in on-load tap-changer head
7. Take-off lead
The take-off leads on the oil compartment can be supplied in the following variants:
Take-off terminal offset by 120 to the left or right (not available for
on-load tap-changer types VACUTAP VV and OILTAP V)
Deflecting ring (not available for on-load tap-changer types VACUTAP
VV and OILTAP V)
Special deflecting ring with 13mm holes
8. On-load tap-changer lifting device
a) Mounting on on-load tap-changer head
Figure 66
Lifting device for mounting on on-load tap-changer head
b) Mounting on transformer cover
Figure 67
Lifting device for mounting on transformer cover
EN
63
5 Motor-drive unit TAPMOTION ED
Motor-drive unit TAPMOTION ED
5.1
General data for motor-drive unit

(For more detailed information, see technical documentation TD 292/01)
Figure 68
General motor-drive unit data
5.1.1
Operator standard
If the operator and connection diagram number of the motor-drive unit are
specified, Maschinenfabrik Reinhausen GmbH can adopt the stored configuration.
To ensure that the operator standard is always up-to-date, it is harmonized with
the operator and his specifications on a regular basis.
5.1.2
Motor-drive unit runtime per cycle

Standard: Normal runtime
Details on runtimes are approximate values because the actual runtime depends on motor voltage, frequency and load profile.
Shorter runtimes (half, third) normally require changes to the drive shaft train
configuration and higher motor ratings.
Note: Only the normal runtime is possible for the EX motor-drive unit.
Runtime per
tap-change operation
at 50 Hz
Drive shaft
revolutions
per tap-change
Max. number of
operating positions
35
70
105
Normal (approx. 5.4 s)
16.5
Half (approx. 2.7 s)
8.25
Third (approx. 1.8 s)
5.5
Table 5
Motor-drive unit runtimes
EN
65
5.1.3
Protective housing
The TAPMOTION ED can be supplied in two housing sizes (small/large) with
a uniform mounting and output geometry.
The following components and equipment influence and/or require certain
protective housing sizes. (Terminal type; position designation; modules and
cam control package due to restricted terminal block length, mounting rails, DIN
rails etc.)
Material: Cast aluminum; degree of protection IP 66 according to VDE
0470-1/DIN EN 60529:2000-09 (dust-tight; protected from powerful water jet)
Standard: Small protective housing, standard
Figure 69
Protective housing
Optional:
Model with oscillation damping (the motor-drive unit's mounting points
feature damper bushings)
Model for insulated structure (high voltage test AC (dry status): 4kV,
1min)
Note: A combined insulated and vibration-dampened structure is not possible
66
EN
5.1.4
Electronic devices in the motor-drive unit

If a voltage regulator from the TAPCON series and/or a monitoring system
from the TAPGUARD series is desired, these can be easily fitted in the
TAPMOTION ED.
The voltage regulators of the TAPCON series are used to automatically
control transformers with on-load tap-changers which are actuated by a motor-drive unit.
The monitoring systems of the TAPGUARD series were developed especially
for the status-dependent servicing of MR OILTAP on-load tap-changers.
TAPGUARD calculates the most important servicing criteria for the on-load
tap-changer. The current status and the time until the next maintenance intervention are indicated.
For more information about the TAPCON and/or TAPGUARD, see relevant
operating instructions.
Standard: None (no)
5.1.5
Protective housing accessories (optional)

(Enter under Remarks/accessories)
Control units, outside (for use in ambient temperature < - 25C)
Sunshade/rain cover (to shade the motor-drive unit from direct sunlight
and to protect against the rain)
Model for additional gear (special transformer design for adapting to
various ratios and/or deflection adaptation)
EN
67
5.2
Documentation
Figure 70
Documentation
5.2.1
Connection diagram representation

The relevant connection diagrams are produced on the basis of the circuit diagram principle and can have the list of devices and the installation plan added
to them. Another option is the multiple-sheet method which includes the list of
devices, installation plan and terminal plans.
Standard: Modular circuit diagram
5.2.2
Connection diagram standard

DIN standard DIN EN 60617/IEC 60617 (standard)
ANSI standard (short for American National Standards Institute. This
institute lays down standards for the USA. The ANSI Z535.1 to ANSI
Z535.6 series of standards governs the labeling of machines and production of safety notices for products)
Australian standard
Canadian standard (CSA standard Canadian Standards Association)
5.2.3
Connection diagram version

There is a pocket attached to the inside of the protective housing cover to hold
the connection diagrams.
Standard:
Paper DIN A4
Optional:
Aluminum DIN A4
Film (tear- and water-resistant)
68
EN
5.3
Mechanical version
Figure 71
Mechanical version
5.3.1
Door hinges
The cover is attached to the bottom of the motor-drive unit with two hinges
Standard: left
5.3.2
Door opening angle and door arrestor

The standard opening angle for the protective housing cover is 130. 90, 110
and 180 can be provided as options.
A door arrestor can provided as an option for opening angles of 130 and 180.
Door stop
Opening angle
Door arrestor
Standard
90
110
Left
130
130
x
x
180
180
90
110
Right
130
130
180
180
EN
69
Table 6
70
Door opening angle and arresting
EN
5.3.3
Door lock
The fitted lock can be locked using profile half-cylinders with a 45 or 90
locking position or KABA cylinders:
Standard: None
Figure 72
Door lock
Optional:
ABUS padlock
Cylinder lock, type KABA (for KABA cylinder 22)
Cylinder lock, type Zeiss-Ikon (for profile half-cylinder 40mm long)
5.3.4
Base plate/cover variants

The bottom of the housing is finished with three base plates providing entries
for the cables.
Standard: The base plates and cover are supplied without holes.
As an option you can order base plates and covers with holes to suit your requirements. Using Table 7 and the type, size and number of holes, you can
select the base plate and/or cover tailored to your needs. The base plates and
cover are produced with metric threads (M).
EN
71
Type
Thread type and size
M20
M25
Description
BASE PLATE
1x
Qty./ED
M32
SMALL BASE
PLATE
2x
72
M50
M63
Number of holes
M 1xM20/1xM25/3xM32/3xM40
M 2xM20/3xM25/2xM32
M 16xM25
16
M 6xM25/2xM32/3xM40
M 12xM25/2xM32/2xM40
12
M 1xM25/3xM32/3xM40
M 2xM25/5xM32/1xM63
M 3xM25/7xM40
M 4xM25/2xM32/2xM40/2xM50
M 5xM25/3xM40
1
7
M 2xM32/1xM40/2xM50
M 2xM32/3xM40/1xM50
M 4xM40/3xM50
Table 7
M40
For 6 x M20x1.5
For 4 x M25x1.5
For 3 x M32x1.5
For 4 x M20x1.5
For 2xM20, 1xM25, 1xM32 (x 1.5)
Base plates variants
EN
5.4
Electric version
Figure 73
Electric version
5.4.1
Terminal type
The following terminal types are available as standard for the motor-drive unit
TAPMOTION ED:
Standard terminals
FA
Type
Width
Color
Terminal type
880-901
0.08 4
mm
(AWG
28-12)
800 V
25 A
5 mm
Gray
Series terminal
880-907
0.08 4
mm
(AWG
28-12)
25 A
5 mm
Yellow/
green
Grounding terminal
Width
Color
Terminal type
WAGO
Table 8
Connected loads
Standard terminals
Terminals (optional)
FA
Phoenix
Table 9
Type
Connected loads
UK5N
0.2-6
mm
(AWG
24-10)
800 V
41 A
6.2
mm
Gray
Series terminal
USLKG
10-1
0.5-6
mm
(AWG
28-12)
44 A
6.2
mm
Yellow
/
green
Grounding terminal
URTK/S
0.5-10
mm
(AWG
20-8)
400 V
57 A
8.2
mm
Gray
Series
disconnect terminal
Optional terminals
Note: Other types of terminal available on request
EN
73
5.4.2
Additional terminals
Standard: None
Additional terminals can be fitted in the motor-drive unit.
The following options are available:
Reserve terminals:
5% of total number of terminals
10 to 50 extra terminals
Double reserve terminals (number depends on the drive equipment)
Terminals for overvoltage/undervoltage blocking (see voltage monitoring for motor supply circuit)
Terminals for overcurrent blocking
5.4.3
Wire material
Standard wiring: H07V-K; 1.5 mm
Harmonized PVC wiring conductor;
Nominal voltage 750 V; test voltage: 2,500 V
Standard wiring in motor-drive unit
H07V-K
1.5 mm
AWG 16
Black
H07V-K
2.5 mm
AWG 14
Yellow/green
Table 10
Standard wiring
Special wiring (optional): H07Z-K

Halogen-free PVC wiring conductor (polymer mix);
Special wiring in motor-drive unit
H07Z-K
1.5 mm
AWG 16
Black or colored
H07Z-K
2.5 mm
AWG 14
Black or colored
H07Z-K
2.5 mm
AWG 14
Yellow/green
Table 11
74
Special wiring
EN
If requested by the customer, different colors can be used for individual wires,
signals etc.
e.g. phases = red; yellow; black; neutral conductor = blue; DC = gray; others =
black
AWG: American Wire Gauge
AWG is a form of coding wire diameters and is used predominantly in North
America. It is used to code electric leads made up of strands and solid wire and
is used mainly in electrical engineering to identify the cross-section of cores.
AWG 16 = 1.5 mm; AWG 14 = 2.5 mm
5.4.4
Designation sleeves/version
Used to label wire connections, e.g. between components and terminals
Standard: No designation sleeves
Optional:
Connection pin (e.g. 73); connection (e.g. K20:73); signal (e.g. 405);
destination (e.g. X1:19);
Connection/destination
(e.g.
K20:73
X1:19);
tion/signal/destination (e.g. K20:73 405 - X1:19)
5.4.5
connec-
Accessories for electric version (optional)

Grounding rail (for unsheathed cables/sheathed cables)
EN
75
5.5
Supply circuit (motor)
Figure 74
Motor supply circuit
5.5.1
Overvoltage compatibility
Selecting the "Increased" value results in the installation of an additional supply
transformer in the monitoring circuit which limits the voltage level and acts as a
filter, thereby offering totally reliable and perfect overvoltage protection at all
times.
Addition to TAPMOTION ED of extra circuit ("Monitoring circuit") for
electronic devices such as phase monitor, measuring transducer, A/D
converter, temperature monitoring relay.
Protection from overvoltage on the mains
Additional EMC protection
TAPMOTION ED
5.5.2
for
electronic
components
in
the
Supply voltage
The supply voltage available, mains type and frequency for the motor-drive unit
are queried here (at installation site).
Standard: 400V; 3AC/N; 50Hz
76
EN
5.5.3
Main switch (for all circuits)

Can be used to release voltage to the circuits
Standard: None (no)
Optional:
Yes, heating and interior lighting are not deactivated (i.e. the main
switch doesn't switch off the heating and interior lighting when actuated)
Yes, interior lighting not deactivated (i.e. the main switch doesn't switch
off the interior lighting when actuated)
Note: The standard for the Arctic version is a main switch for switching off all
circuits not including the heating circuit)
5.5.4
Main switch, signaling level

Signal for main switch's operating status. An NO contact/NC contact
(change-over contact) is available potential-free as a signaling contact.
Standard: None (no)
5.5.5
Voltage monitoring
Can be used as overvoltage or undervoltage monitoring relay
Standard: None (no)
Optional:
A change-over contact for deactivating the control circuit, with additional
signals.
The messages can also be provided without the control circuit being
deactivated.
EN
77
5.6
Control circuit
Figure 75
Control circuit
5.6.1
Control current circuit supply

Note: If drive shaft monitoring is needed, MR specifies a separate control circuit supply.
Standard: Voltage linked from the supply is taken by the motor circuit
Optional:
Separate supply, details of voltage, mains type and frequency needed
Via transformer, details of transmission ratio needed.
78
EN
5.6.2
Control circuit fusing

Protective device in the event of overcurrent for the control circuit
Standard: None
Optional:
1-pole circuit breaker (without/with signal)
1 fuse/1 link fused circuit breaker
5.6.3
Voltage monitoring
As per 5.5.5
5.6.4
Connected relay
Auxiliary circuit with connected relay (e.g. with 110 V DC)
Customer connection for raise/lower control and motor protective switch triggering undertaken via connected relay (K11/ K12 raise/lower; K13 triggering of motor protective switch)
Standard: None (no)
If connected relays are desired, please state voltage, mains type and frequency.
5.6.5
Additional input terminals for without step-by step switch

Activation is via two connected relays, one for each direction. When creating a
constant pulse for a particular direction, the step-by-step procedure is deactivated and any tap-operation started when ending the pulse is terminated.
Standard: None (no)
5.6.6
Local/remote switch (2 positions) with signaling levels

Local/remote switch for selecting local actuation or actuation from the control
room.
The local/remote switch can only be actuated when the door is open. Four
potential-free signaling contacts (change-over contacts) are available.
Standard: None (no)
EN
79
5.6.7
Local/remote/auto switch (3 positions) with signaling levels

Local/remote/auto switch for changing over electric actuation locally or from the
control room or automatically (via voltage regulator of TAPCON series).
The local/remote/auto switch can only be actuated when the door is open.
Three potential-free signaling contacts (change-over contacts) are available.
Standard: None (no)
Note: Also state the desired position designations, e.g. local remote auto.
5.6.8
Automatic passage
If you want an automatic passage for one particular position (freely definable),
you can enter this here.
Standard: No passage setting(s) (no)
5.7
Heating
The heating prevents condensate forming in the motor circuit. A panel heater
keeps the interior temperature around 7-8 Kelvin higher than the ambient
temperature and thereby reduces the air humidity in the motor-drive unit.
Figure 76
Heating
5.7.1
Heating circuit supply

Standard: Voltage linked from the supply is taken by the motor circuit
Optional:
Separate supply, details of voltage, mains type and frequency needed
Via transformer, details of transmission ratio needed.
80
EN
5.7.2
Heating circuit fusing

Protective device in the event of overcurrent for the heating circuit
As per 5.6.2
5.7.3
Current measuring relay for monitoring

The current monitor monitors the heater. Should the heating output be too low
or should the heating fail, this is recognized and output as a signal via a potential-free change-over contact.
Standard: None
5.7.4
Heating accessories (optional)

Thermostat-controlled additional heating
Emergency heating connector
5.8
Signals/auxiliary circuit
Figure 77
Signals/auxiliary circuit
EN
81
5.8.1
Limit position signal switch

Signal switch for detecting the motor-drive unit's limit positions
Optional: Potential-free limit position signaling contacts (one or two
change-over contacts per limit position)
Standard: None
5.8.2
Signal switch for hand crank operation

Emits signal when hand crank is attached.
Standard: None
Optional: Potential-free signaling contacts (one or two change-over contacts)
5.8.3
Motor protective switch signal

Signal indicating operating status of motor protective switch Q1.
An NO contact/an NC contact (change-over contact) are available potential-free as a signaling contact as options.
Standard: 1x NO contact
5.8.4
Active power measurement (motor)

Permanent measurement of active power of fitted motor and output of measurement via a 4 - 20 mA signal.
Standard: None
5.8.5
Signal for incomplete cycle

If the motor-drive unit remains stationary during the tap-change, an incomplete
cycle is signaled after a set time t.
Standard: None
5.8.6
Mechanical active contact (non-directional)

Signal: Drive running (tap-changer running, non-directional);
A potential-free non-directional cam switch (micro-switch) is available.
A max. of six non-directional cam contacts (change-over contacts) are possible.
Standard: None
82
EN
5.8.7
Mechanical active contact (directional)

Signal: Drive running (tap-changer running, directional);
A potential-free directional cam switch (micro-switch) is available (one
change-over contact per direction is fitted).
Standard: None
5.8.8
Electric active contact (directional)

Here the motor contactor signal (Raise/Lower) is sent to terminals.
Standard: None
5.8.9
Directional switch
This is a potential-free cam-operated directional switch which changes its
switching status once per change in direction. (Needed for parallel bank operation for example)
Standard: None
5.8.10
Socket incl. circuit breaker/residual current switch

Standard: None
The following versions are included in the MR scope of supply:
Schuko 250 V; 16 A
Ltze ST3/F 250V 16A
Feller 250V 10A
Hubble GEC 125V 15A
Hubble GEC 250V 15A
HPM Australia 250V 10A
GPO Australia 250V 10A
British Standard 250V 13A
Danish
Hubble GFCI 125V
A 10mA circuit breaker/residual current switch provides the fusing as standard.
As an option this can also be provided with a maximum operating current of
20mA.
EN
83
5.8.11
Accessories for signals/auxiliary circuit (optional)

Pulse switch
Door contact signal
Additional counter, electric
5.9
Position indicator module

Note: The time when the position indicator equipment in the motor-drive unit
changes over does not represent the time when the on-load tap-changer
changes over. This depends on the diverter switch type.
Figure 78
84
Position indicator equipment
EN
5.9.1
Resistance model with up to 35 positions

The resistance module is needed for a tap position indicator. A measuring
transducer can be connected behind this as an option.
The position indicator plate's sliding contact is only used in the model without a
break ("make before break" MBB). The signal is briefly bridged when switching
from one position to the next (MBB). The position designation is always shown
from the lowest to the highest step.
The resistance module can be provided in various versions:
Upstream and/or downstream resistors (same or different resistance
value)
Note: If the resistance module is being used for a measuring transducer, upstream and/or downstream resistors are not possible.
Automatically passed positions are bridged/not bridged.
Note: The choice of upstream and/or downstream step resistors and the
bridged positions apply to resistance modules 1-3.
The additional step resistors and the bridged positions for every single resistance module can also be stated. This should be entered under Remarks.
10-ohm resistors are fitted per step as standard. If the resistance module signal
is used for a TAPCON, 50-ohm resistors are fitted per step as standard.
Technical configuration:
Switching capacity:
Switchover without break (MBB); DC 220V;
Max. load: Number of loaded resistors * 0.6W
Resistance values in ohms:
2.49; 3.00; 4.99; 6.25; 7.69; 8.25; 10.0; 11.1; 12.4; 16.7; 20.0; 30.1; 40.2; 50.0;
60.4; 62.5; 80.8; 100; 150; 200; 221; 289; 328; 380; 402; 453; 500; 560; 588.2;
768; 1000; 500+2*1000; 590+2*294; 625+2*312; 768+2*383
EN
85
5.9.2
4-20mA measuring transducer

Note: The measuring transducer needs one resistance module with 10-ohm
resistors per step.
This is a universally adjustable measuring transducer.
Input signal: Resistance signal (10 ohm/step); measurement as resistance-type
remote sensor
Rated voltage: 48 265 V AC/DC; circuit type: Three-conductor connection.
Standard output signal: 4-20 mA
5.9.3
NO contact version with/without break (BBM/MBB)

The position indicator plate's sliding contact can be used in a version with a
break (BBM) or without a break (MBB). The signal is briefly broken (BBM) or
bridged (MBB) when switching from one position to the next. The position designation is always shown from the lowest to the highest step. The module is
used for parallel operation.
Position indicator equipment in NO contact version over 19 to 35 positions.
Switching capacity: Break before make-type (BBM);
AC: 250 V; 0.5 A (ohmic load)
DC: 250 V; 0.5 A (ohmic load);
Minimum voltage level for signal and data processing: 24V
Switching capacity: Make before break-type (MBB);
AC;DC: 250 V; 0.02 A (ohmic load)
AC;DC: 24 V; 0.20 A (ohmic load);
86
EN
5.9.4
NO contact version without break, 10 A (MBB)

break (MBB). The signal is briefly bridged when switching from one position to
the next (MBB).
The position designation is always shown from the lowest to the highest step.
The module is used to control intermediate current converters for industrial
applications of up to 10 A.
Position indicator equipment in NO contact version up to 35 positions.
AC;DC: 250 V; 10 A (ohmic load)
AC;DC: 24 V; 10 A (ohmic load)
5.9.5
Coded position indicator module

The position indicator plate's sliding contact is only used in the model with a
break (BBM). The signal is briefly broken when switching from one position to
the next (BBM). The position designation is always shown from the lowest to
the highest step. The module is used for a clean display and with voltage regulators.
Possible coded position indicator module variants:
Decade
BCD code
DUAL code
GRAY code
AWZ code
Position indicator equipment as diode-coded matrix up to 35 positions.
DC: 220V; 0.2 A; (ohmic load);
EN
87
5.9.6
NO contact version for bridged positions

In this version the position indicator plate's sliding contact is used with a break
(BBM) and without a break (MBB).
The position designation is always shown from the lowest to the highest step.
Position indicator equipment in NO contact version up to 35 positions.
Type with every 2nd position (even/odd) bridged
AC; DC: 250 V; 0.02 A (ohmic load)
AC; DC: 24 V; 0.20 A (ohmic load);
Type with every 3rd position bridged
Type with every 4th position bridged
88
EN
5.9.7
Synchronous rotary encoder

The synchronous rotary field encoder records the rotary motion of an adjustment spindle and converts it into an electric signal. This is transferred to the
synchronous rotary field receiver in the position display where the electric
signal is converted back to a synchronous rotary movement and thereby drives
the display.
The rotary encoder is self-synchronizing (SELSYN) and operates at an angle of
9 or 15 (max. 19 positions) per step.
The tap position indicator (see "Accessories" order details sheet) is linked to
the encoder (in the motor-drive unit).
Standard: None
Figure 79
Synchronous rotary encoder
Scope of supply for rotary encoders:

with (Weigel DG1)
INCON 1292
INCON 1292 (KS) with overvoltage protection
5.9.8
Position indicator equipment accessories (optional)

Break contact version: 2 break contacts up to 35 positions
In this model the position indicator plate's sliding contacts are only used
without a break (MBB).
EN
89
6 DEETAP DU off-circuit tap-changer type
DEETAP DU off-circuit tap-changer type

(For more detailed information, see technical data TD 266/04)
Off-circuit tap-changers are used for voltage regulation of oil-immersed transformers. In contrast to on-load tap-changers, the required winding taps must be
set with the transformer switched off on the high voltage and low voltage side.
Off-circuit tap-changers are designed on the principle of a modular system allowing maximum rated through-currents of 200 A, 400 A 600 A, 800 A and 1000
A per current path. Off-circuit tap-changers DEETAP DU are available with up
to 17 operating positions.
Switching concept
The off-circuit tap-changer is changed over from one operating position to the
next by rotating an insulating drive shaft. The DEETAP DU off-circuit
tap-changer is activated via a step-by-step gear with a hand wheel or operating
wrench or with manual drive TAPMOTION DD or motor-drive unit
TAPMOTION ED.
The scope of supply of the DEETAP DU includes the following basic circuits
(for sketches of circuits, see 6.6):
Linear off-circuit tap-changer for neutral and delta connection
Single-bridging off-circuit tap-changer
Double-bridging off-circuit tap-changer
Series-parallel off-circuit tap-changer
Star-delta off-circuit tap-changer
Back-and-boost off-circuit tap-changer.
EN
91
6.1
DEETAP DU off-circuit tap-changer type
Figure 80
Off-circuit tap-changer type

Figure 81 explains the individual items in the DEETAP DU designation:
Figure 81
92
Off-circuit tap-changer designations for DEETAP DU
EN
Off-circuit tap-changers can be configured for a wide range of applications through parallel
connection of several contact planes.
The current division can be enforced through the transformer winding. Therefore, when ordering please state whether and how often the winding is divided, since this influences the
design and the type name of the off-circuit tap-changer.
Figure 82
DEETAP DU with and without current splitting
The following table shows the required number of winding divisions and the parallel planes:
Table 12
Number of required winding division and parallel planes
EN
93
6.2
Operating positions
Figure 83
Operating positions
6.2.1
Designation of off-circuit tap-changer operating positions

Here you define the position designation of the max. effective number of
windings, the min. effective number of turns and the mid-position(s).
For example:
Operating position of mid-position(s): 3
6.2.2
Definition of "Raise" switching direction

Here you define the direction in which the off-circuit tap-changer is to be
switched when you control in the "Raise" direction.
This means controlling towards the maximum or minimum effective number of
turns.
The example provided above is shown below by way of clarification:
Figure 84
94
EN
6.3
Type of driving
The drive sets the off-circuit tap-changer to the required operating position.
Figure 85
Type of drive
Possible drive variants
Note: The TAPMOTION ED can be used with all variants of the DEETAP
DU off-circuit tap-changer. Use of the manual drive TAPMOTION DD and
hand wheel/hexagonal shaft must be checked by MR for each off-circuit
tap-changer variant.
a) Manual drive TAPMOTION DD
(For detailed information, see operating instructions BA 1914122/02)
Manual drive TAPMOTION DD (8 revolutions per
switching operation on the hand crank) can be used
to drive the off-circuit tap-changer. The
TAPMOTION DD is limited to certain off-circuit
tap-changer applications. The manual drive is
mounted on the side of the transformer tank and is
connected with the off-circuit tap-changer head via a
drive shaft, a bevel gear and coupling parts. Safety
devices are provided to prevent the equipment from
being actuated unintentionally or by unauthorized
persons. Safety equipment for automatic tripping of
the transformer circuit breakers and for monitoring
the equality of positions between the off-circuit
tap-change and the manual drive must be installed.
Figure 86
Manual drive TAPMOTION DD
b) Motor-drive unit TAPMOTION ED

The motor-drive unit TAPMOTION ED is used for
frequent operation of the off-circuit tap-changer or for
operation of the off-circuit tap-changer via remote
control. Safety equipment for automatic tripping of the
transformer circuit breakers and for monitoring the
equality of positions between the off-circuit
tap-change and the motor-drive must be installed.
Figure 87
Motor-drive unit TAPMOTION ED
EN
95
c) Hand wheel and hexagonal shaft with operating wrench on off-circuit

tap-changer head
The drive with hand wheel is limited to particular off-circuit tap changer models, the
drive torque of which is relatively small. The
hand wheel is connected with the insulating
shaft of the off-circuit tap-changer via the
Geneva gear.
For higher driving torques, an off-circuit
tap-changer head with hexagonal shaft and
operation via operating wrench is available.
Different safety devices are available.
Figure 88
6.4
Drive with hand wheel or hexagonal operating wrench
Drive shaft
The drive shaft is the mechanical connection between drive and off-circuit
tap-changer head. The bevel gear changes the direction from vertical to horizontal.
Figure89
Drive shaft
6.4.1

The drive shaft designation consists of the horizontal drive shaft arrangement
and the upper gear unit (e.g. "G4R" corresponds to drive shaft arrangement
G4 combined with an upper gear unit with drive shaft exiting on the right).
96
EN
a) Possible arrangements
G4 L/R
G9 and G10 L/R
G11 L/R
G13 and G14 L/R
Figure 90
Drive shaft arrangements for DEETAP DU

b) Length dimensions and intermediate bearing required
This table shows the minimum dimensions for each drive shaft arrangement.
An intermediate bearing must be fitted
as of a horizontal drive shaft length of
more than 2,254mm.
Figure 91
EN
97
c) Possible swivel range of upper gear unit

Swivel range to the right
Figure 92
6.4.2
Swivel range to the left
Swivel range for DEETAP DU
Vertical drive shaft (values apply to drive via TAPMOTION DD)

a) Version without cardan shaft and insulator (standard model; max
=2)
Figure 93

design; max =2)
A model with insulator in the vertical drive shaft is available (see Figure 94) for
insulating installation of the drive shaft.
98
EN
Figure 94

design; max =20)
Figure 95

max =20)
The insulator can also be used in connection with a cardan shaft.
Figure 96
EN
99
6.4.3

An unpainted vertical protection against accidental contact is provided as
standard for the drive type with a TAPMOTION ED. If the customer wants this
to be painted, this must be stated under "Remarks/accessories".
No vertical protection against accidental contact is provided as standard for the
drive type with a TAPMOTION DD. If protection against accidental contact is
desired, this is provided painted as standard.
6.5
Design
Figure 97
Off-circuit tap-changer design
6.5.1
Off-circuit tap-changer installation type

Here you can specify the type of installation. A distinction is made between
cover-type installation (normal installation), bell-type tank installation and installation under a cover. A mounting flange is available as an option with the
cover-type installation.
100
EN
a) Cover-type installation
Figure 98
Cover-type installation
b) Cover-type installation with mounting flange
Figure 99
Cover-type installation with mounting flange
c) Bell-type tank installation

For installation in a transformer with bell-type tank, the off-circuit tap-changer
has to be mounted on a special supporting structure that enables temporary
suspension of the off-circuit tap-changer from the supporting flange. The
bell-type tank flange has drilled holes so that it can easily be affixed to the
supporting structure. The off-circuit tap-changer is first lifted into the supporting
structure, fixed in this provisional mounting position and connected to the tap
winding without a drive head. A bell-type tank flange with 18mm holes is supplied as standard. Other variants are available on request.
EN
101
Figure 100
Bell-type tank installation
d. Installation under cover

In addition to the classic installation variant, the DEETAP DU can also be
fitted under the transformer cover (see Figure 101). In this special transformer
design, please note that electrical tap-change supervisor control directly on the
off-circuit tap-changer is not possible. Optical tap position indicator for installation / assembly purposes is available directly on the off-circuit tap-changer
head. Further information about this special transformer design is available on
request.
Figure 101
102
Installation under cover
EN
6.5.2
Groove for o-ring in off-circuit tap-changer head/gasket

MR provides the following sealing options for the sealing face between the
off-circuit tap-changer head and transformer cover. An o-ring is provided as
standard for an off-circuit tap-changer head with groove.
Sealing via a groove (recess) in the off-circuit tap-changer head to hold
an o-ring
Flat gasket 4 mm
O-ring for groove (extra)
6.5.3
Oil column between conservator and gear unit

If the difference in height between the max. conservator level and upper gear
unit/transformer cover and/or side gear unit is 5m, this should be stated here.
a) Cover-type installation/bell-type tank installation
Difference in height between max. conservator level and upper gear
unit/transformer cover (see Figure 102)
b) Installation under cover
Difference in height between max. conservator level and side gear unit (see
Figure 103)
EN
103
Figure 102
Cover-type installation/bell-type tank
installation
104
EN
Figure 103
Installation under cover
6.5.4
Parallel bridges
Off-circuit tap-changers can be configured for a wide range
of applications through parallel connection of several contact planes.
Refer to the technical data TD 266/04 DEETAP DU for
detailed information on parallel connection of contact
planes.
Figure 104
Parallel bridges
6.6
Additional transformer data
Figure 105
Additional transformer data

You can use the "Selection of winding arrangement" field to state the off-circuit
tap-changer's basic connection diagram.
The off-circuit tap-changer DEETAP DU can be supplied in the following
models:
Linear off-circuit tap-changer
Single-bridging off-circuit tap-changer
Double-bridging off-circuit tap-changer
Series-parallel off-circuit tap-changer
Star-delta off-circuit tap-changer
Back-and-boost off-circuit tap-changer (Reversing change-over selector)
Switch for special applications (on request)
(See also Figure 106)
EN
105
Figure 106
Off-circuit tap-changer's basic connection diagrams

Note: Please also state the maximum operating voltage Ux at the off-circuit tap
changer contacts between the various phases in kV.
106
EN
7 TAPMOTION DD (manual drive)
TAPMOTION DD (manual drive)

(For detailed information, see operating instructions BA 1914122/02 DE)
The manual drive TAPMOTION DD is used solely to drive off-circuit
tap-changers in regulating transformers.
7.1
Documentation
Figure 107
Documentation
7.1.1
Connection diagram representation

The TAPMOTION DD connection diagrams are produced using the multiple-sheet method. This means that alongside the circuit diagram, they feature
a terminal diagram.
7.1.2

DIN standard (DIN EN 60617/IEC 60617)
Australian standard
7.1.3

There is a pocket in the protective housing to hold the connection diagram.
The documents are supplied in a paper version as standard.
EN
107
7.2
Operating positions
Figure 108
Operating positions
Designation of off-circuit tap-changer operating positions
Here you define the position designation of the max. effective number of turns,
the min. effective number of turns and the mid-position(s).
For example:
Operating position of mid-position(s): 3
The example in Figure 109 is shown below by way of clarification:
Figure 109
7.3
Mechanical version
Figure 110
Mechanical version
7.3.1
Padlock
Standard: No lock
Option: Padlock from ABUS
108
EN
7.3.2
End position block

Mechanical end position blocks are not fitted in the TAPMOTION DD as
standard. There is however scope for mechanically limiting the regulating range
with two end position blocks.
7.3.3
Base plate
The base plate is supplied with four holes (1 x M32x1.5 and 3 x M20x1.5) and
an M20 cable connection as standard. If a tap position indicator is selected in
the TAPMOTION DD, a M32 cable connection is also supplied as standard.
The two missing M20 cable connections and a blanking stop plate can also be
ordered as options. Please state this under Remarks/accessories.
Figure 111
7.3.4
Base plate
Model with oscillation damping

Minimization of manual drive's excitation from the transformer's vibration frequency. Optimum damping in direction of vibration.
Standard: No oscillation damping
7.4
Lock removal signal
Figure 112
Signal
A cam switch can be used to generate a signal (can also be produced as a
change-over contact) for removing the padlock.
EN
109
7.5
Electric version
Figure 113
Electric version
7.5.1
Terminal type
The following terminal types are available as standard for the manual drive
TAPMOTION DD:
Standard terminals
FA
Type
Width
Color
Terminal type
880-901
0.08 4
mm
(AWG
28-12)
800 V
25 A
5 mm
Gray
Series terminal
880-907
0.08 4
mm
(AWG
28-12)
25 A
5 mm
Yellow/
green
Grounding terminal
Width
Color
Terminal type
6.2
mm
Gray
Series terminal
WAGO
Table 13
Connected loads
Standard terminals
The following terminals are available as options:
FA
Type
Phoenix
UK5N
Connected loads
0.2-6
mm
Table 14
Optional terminals
7.5.2
Heater
(AWG
24-10)
800 V
41 A
A heater can be fitted in the TAPMOTION DD as an option. This prevents

condensation from forming during manual mode. If this option is selected, the
desired supply voltage must be stated.
110
EN
7.6
Position indicator module

The tap position indicating instrument displays the current position of the manual drive or off-circuit tap-changer in any location, usually in the control room.
Figure 114
Position indicator equipment
7.6.1
Resistance-type position indicator module

break ("make before break" MBB). The signal is briefly bridged when switching
from one position to the next (MBB). (Standard resistance: 10 (0.6 W +/- 1%)
per step)
Standard: None (no)
Note: The display instrument needs a total resistance of min. 60 Ohm. If
off-circuit tap-changers have an operating position with between 2 and 6 positions, care must therefore be taken to ensure that a resistance of 20 ohms per
step is chosen.
7.6.2
NO contact version with/without break (BBM/MBB)

The position indicator plate's sliding contact can be used in a version with a
break (BBM) or without a break (MBB) (19 to 35 positions). The signal is briefly
broken (BBM) or bridged (MBB) when switching from one position to the next.
The module is used for parallel operation.
AC;DC: 250 V; 0.02 A (ohmic load)
AC;DC: 24 V; 0.20 A (ohmic load);
EN
111
7.6.3
Coded position indicator module

Position indicator equipment as diode-coded matrix
The position indicator plate's sliding contact is only used in the model with a
break (BBM). The signal is briefly broken when switching from one position to
the next (BBM).
DC: 220V; 0.2 A; (ohmic load);
Standard: None
The following coded position indicator modules can be supplied as options:
BCD and GRAY code
112
EN
8 COMTAP ARS
COMTAP ARS
(For more detailed information, see technical data TD 1889046/03 DE)
The COMTAP ARS is used to switch over a winding during transformer operation. The COMTAP ARS basically has two operating positions. The
COMTAP ARS is changed over from one operating position to the next by
rotating an insulating drive shaft. This insulating drive shaft is operated via a
60 control gear that is driven via a TAPMOTION ED motor-drive unit.
Changing an operating position requires a 120 tap change of the insulating
drive shaft. Two motor drive operations (double tap change) are therefore
needed for a COMTAP ARS operation. The COMTAP ARS contact system
has a contact circle diameter of 850 mm. During a COMTAP ARS operation
the through-current is commutated from one current path to another current
path with the same potential. The contact system is equipped with special
contacts for this purpose. The COMTAP ARS can be used for different applications in combination with an on-load tap-changer. The COMTAP ARS is
primarily used to reverse the polarity of the regulating voltage in applications
with large regulating ranges (e.g. phase shifter transformers).
Figure 115
COMTAP ARS operating positions
EN
113
8 COMTAP ARS
8.1
COMTAP ARS type designation
Figure 116
COMTAP ARS advance retard switch type

The COMTAP ARS designation is made up in the same way as the ARS
designation and is explained in Figure 117.
Figure 117
COMTAPARS advance retard switch designation

For COMTAP ARS versions for currents in excess of 1000 A current splitting
into parallel paths is required. The current splitting must be enforced, e.g.
through the transformer winding. Please specify under Remarks how current
splitting is ensured.
114
EN
8 COMTAP ARS
8.2
Drive
Figure 118
Drive
The motor-drive unit TAPMOTION ED is used to set the COMTAP

ARS to the required operating position.
The COMTAP ARS may only be used in conjunction with a motor-drive unit. Safety equipment for automatic tripping of the transformer
circuit breakers and for monitoring coincidence of the operating positions of the COMTAP ARS and the motor-drive unit must be installed
(For detailed information on safety equipment, see technical data TD
1889046/03 DE COMTAP ARS).
Figure 119
Motor-drive unit
8.3
Drive shaft
The drive shaft is the mechanical connection between drive and ARS head.
Figure120
Drive shaft
EN
115
8 COMTAP ARS
8.3.1

The drive shaft designation consists of the horizontal drive shaft arrangement
and the upper gear unit . (e.g. "G4R" corresponds to drive shaft arrangement
G4 combined with an upper gear unit with drive shaft exiting on the right).
a) Possible arrangements:
Figure 121
116
G4 L/R
G9 and G10 L/R
G11 L/R
G13 and G14 L/R
Drive shaft arrangements for COMTAP ARS
EN
8 COMTAP ARS
b) Length dimensions and intermediate bearing required

Table 15 shows the minimum dimensions of each drive shaft arrangement.
An intermediate bearing must be fitted as of a horizontal drive shaft length >
2,254mm.
Table 15
Minimum length dimensions for arrangements according to

Figure 121
c) Possible swivel range of upper gear unit

Swivel range to the right
Figure 122
Swivel range to the left
Swivel range for COMTAP ARS
EN
117
8 COMTAP ARS
8.3.2
Vertical drive shaft

a) Version without joint and insulator (standard model; max =2)
Figure 123

design; max =2)
A model with insulator in the vertical drive shaft is available for insulating installation of the drive shaft.
Figure 124
118
EN
8 COMTAP ARS

design; max =20)
Figure 125

max =20)
The insulator can also be used in connection with a cardan shaft.
Figure 126
8.3.3

The vertical protection against accidental contact can be painted in the color
stated on the general data sheet. The vertical protection against accidental
contact is supplied unpainted as standard.
EN
119
8 COMTAP ARS
8.4
Design / ARS head
Figure 127
Advance retard switch design
8.4.1
COMTAP ARS installation type

Here you can specify the type of installation. A distinction is made between
cover-type installation (normal installation) and bell-type tank installation. A
mounting flange is available as an option with the cover-type installation.
a) Cover-type installation
Figure 128
Cover-type installation
b) Cover-type installation with mounting flange
Figure 129
120
Cover-type installation with mounting flange
EN
8 COMTAP ARS
c) Bell-type tank installation

The installation of the COMTAP ARS into a transformer with bell-type tank
requires the use of a supporting structure (supporter) that allows the
COMTAP ARS to be provisionally attached to the bell-type tank flange. The
bell-type tank flange has drilled holes so that it can easily be affixed to the
supporting structure. The COMTAP ARS is firstly lifted into the supporting
structure, fixed in this provisional mounting position and connected to the tap
winding without a drive head. A bell-type tank flange with 40mm holes is supplied as standard. Other variants are available on request.
Figure 130
8.4.2
Bell-type tank installation
Groove for o-ring in ARS head/sealing medium

MR provides the following sealing options for the sealing face between the ARS
head and transformer cover. An o-ring is provided as standard for an ARS head
with groove.
Sealing via a groove (recess) in the ASRS head to hold an o-ring
Flat gasket 4 mm
O-ring for groove (extra)
EN
121
8 COMTAP ARS
8.4.3
Oil column between conservator and upper gear unit

If the difference in height between the max. conservator level and upper gear
unit/transformer cover is > 5 m, this should be stated here.
Standard: 5 m
Figure 131
122
Conservator height
EN
9 Oil filter unit OF100
Oil filter unit OF100

The oil filter unit OF100 is used for cleaning or for cleaning and drying the
on-load tap-changer oil in power transformers.
Oil cooling unit
When on-load tap-changers with very high switching frequencies are being
operated, Maschinenfabrik Reinhausen GmbH can require oil cooling for the
on-load tap-changers due to the temperature calculations. In this case, the OF
100 oil filter unit is used as a pump for the oil cooling unit of the on-load
tap-changer oil.
Cleaning and drying the oil with the combination filter cartridge also offers the
added advantage of longer maintenance intervals for the OILTAP M and
OILTAP R (see operating instructions BA 018 for the OF 100 oil filter unit).
Note: Only the fields marked with a * need completing for the control version in
the motor-drive unit TAPMOTIONED.
Note: If the oil filter unit/oil cooling unit is retrofitted/supplied at a later date or if
an existing oil filter unit/oil cooling unit is replaced, the MR serial number for the
on-load tap-changer or the oil filter unit/oil cooling unit to be replaced should be
stated.
9.1
General
Figure 132
Oil filter/oil cooling unit

If oil filter units for several transformers are ordered, the number of transformers should be stated.
EN
123
9.2
Mechanical version
Figure 133
Mechanical version
9.2.1
Number of pumps
One pump unit with combination filter cartridge is installed per tap-changer
column.
9.2.2
Filter type
The oil filter unit is used for cleaning or for cleaning and drying the tap-changer
oil in on-load tap-changers. It can be equipped with a choice of a paper filter (for
cleaning) or a combination filter cartridge (for cleaning and drying).
a) Cleaning on-load tap-changer oil with paper filter
When on-load tap-changers are used in industrial transformers under extremely onerous conditions (high number of switching operations, consistently
at full load and high frequent overloads) arcing will relatively soon cause contamination of the on-load tap-changer oil. This applies, for example, to on-load
tap-changers incorporated into transformers on furnace or electrolytic plants.
These service conditions can be met by an oil filter unit with a paper filter
cartridge. The paper filter insert allows the on-load tap-changer oil to be
cleaned of solid particles. The number of inspections requiring oil changes is
reduced compared with the short intervals required in other cases.
124
EN
b) Cleaning and drying the on-load tap-changer oil via combination filter
cartridge
When the on-load tap-changer is installed in areas where humidity is extremely
high and the temperature in the oil conservator usually falls below the dew point
every day, an increased water content in the on-load tap-changer oil and an
accumulation of water in the carbon deposited on the insulating materials can
occur. This will deteriorate the insulating properties of the on-load tap-changer.
The combination filter cartridgenot only filters contaminating solid particles
from the on-load tap-changer oil but also reduces the water content to a residual amount of < 10 ppm. The oil monitoring required can be reduced and oil
treatment during maintenance may not be required. The combined filter cartridge is equipped with a paper filter on the outside (filter fineness ca. 9 mm)
and filled with a drying agent on the inside (granules approx. 4 kg).
9.2.3
Replacement filter
Additional filter inserts can be ordered here.
9.2.4
Thermal switch (signal emission TMedium > 25 C)

For a certain time (oil temperature <25C), the thermal switch suppresses the
signal from the oil filter unit's overpressure monitor.
Reason: If the oil temperature falls (<25C), the oil viscosity falls too. This is
suppressed by the thermal switch so that the overpressure signal doesn't occur
prematurely.
9.2.5
Continuous operation below 0 Celsius (thermostat for operation

TMedium < 0 C)
Temperature sensor (model for cold weather operation)
The low temperature model is recommended for regions where temperatures
under 5 C are to be expected in the oil filter unit or in the pipes during the
winter months. This is the reason a temperature sensor is used which lets the
unit run until the oil temperature in the system has risen above the preset value
of +5C (adjustable temperature range: 0 -120 C).
EN
125
9.2.6
Control location
a) Control inside the motor-drive housing
The electrical control of the standard model is installed in the motor-drive unit
housing.
Figure 134
Motor-drive unit housing
b) Control in separate control cabinet (special transformer design)

The electrical control of the special transformer design is installed in a separate
control cabinet.
Figure 135
Control cabinet
c) No control (pump only)

In this case, MR supplies the oil filter unit without a control.
126
EN
9.2.7
"RLA" pipe connection for suction pipe connection on OLTC head

These are pipe connections on the on-load tap-changer.
In the case of additional delivery: If there is no pipe
connection for the feed (suction pipe connection "S") on
the on-load tap-changer head, this must be ordered too.
(For RLA scope of supply, see on-load tap-changer
form assistant)
Figure 136
9.3
Pipe connections
Documentation
The connection diagrams are produced using the multiple-sheet approach, i.e.
they include the list of devices, installation plan and terminal plans.
Figure 137
Documentation
9.3.1

The following connection diagram standards can be provided by MR:
DIN standard (DIN EN 60617/IEC 60617)
Australian standard
9.3.2

There is a pocket attached to the inside of the protective housing cover to hold
the connection diagrams.
Paper DIN A4
Aluminum DIN A4
Film (tear- and water-resistant)
EN
127
9.4
Supply circuit
Figure 138
Supply circuit
9.4.1
Motor supply voltage

The supply voltage available, mains type and frequency for the pump are queried here (at installation site).
9.4.2
Motor protective switch signal

Standard: 1x NC contact
Signal indicating operating status of motor protective switch Q1.
An NO contact/an NC contact (change-over contact) are available potential-free as a signaling contact as an option.
9.5
Control circuit
Figure 139
Control circuit
Note: The control circuit needs a separate current supply
128
EN
9.5.1
Control circuit supply voltage

The supply voltage available, mains type and frequency for the control circuit
are queried here (at installation site).
EN
129
9.5.2
Control circuit fusing

Protective device in the event of overcurrent for the control circuit
Standard: None
Optional:
1 fuse/1 link fused circuit breaker
9.5.3
Potential-free overpressure signal

Standard: None
Optional: The overpressure monitor's activation signal can be sent to the terminals in a potential-free manner.
9.6
Heating
Figure 140
Heating
Note: The heating circuit needs a separate current supply
9.6.1
Supply voltage
As per 9.5.1
9.6.2
Heating current circuit fusing

As per 9.5.2
130
EN
9.7
Electric version
Figure 141
Electric version
9.7.1
Terminal type
The following terminal types are available as standard for the control cabinet:
Standard terminals
FA
Type
Width
Color
Terminal type
880-901
0.08 4
mm
(AWG
28-12)
800 V
25 A
5 mm
Gray
Series terminal
880-907
0.08 4
mm
(AWG
28-12)
25 A
5 mm
Yellow/
green
Grounding terminal
Width
Color
Terminal type
800 V
41 A
6.2
mm
Gray
Series terminal
Yellow
/
green
Grounding terminal
Gray
Series
disconnect terminal
WAGO
Table 16
Connected loads
Standard terminals
Terminals (optional):
FA
Phoenix
Table 17
Type
Connected loads
UK5N
0.2-6
mm
(AWG
24-10)
USLKG
10-1
0.5-6
mm
(AWG
28-12)
44 A
6.2
mm
URTK/S
0.5-10
mm
(AWG
20-8)
400 V
57 A
8.2
mm
Optional terminals
Note: Other types of terminal available on request
EN
131
9.7.2
Wire material
Standard wiring: H07V-K; 1.5 mm
Harmonized PVC wiring conductor;
Standard wiring in motor-drive unit
H07V-K
1.5 mm
AWG 16.
Black
H07V-K
2.5 mm
AWG 14
Yellow/green
Table 18
Standard wiring
Special wiring (optional): H07Z-K

Halogen-free PVC wiring conductor (polymer mix);
Special wiring in motor-drive unit
H07Z-K
1.5 mm
AWG 16.
Black or colored
H07Z-K
2.5 mm
AWG 14
Black or colored
H07Z-K
2.5 mm
AWG 14
Yellow/green
Table 19
Special wiring
AWG: American Wire Gauge

AWG is a form of coding wire diameters and is used predominantly in North
America. It is used to code electric leads made up of strands and solid wire and
is used mainly in electrical engineering to identify the cross-section of cores.
AWG 16 = 1.5 mm; AWG 14 = 2.5 mm
9.7.3
Designation sleeves/version
Used to label wire connections, e.g. between components and terminals
Standard: No designation sleeves
Optional:
Connection pin (e.g. 73); connection (e.g. K20:73); signal (e.g. 405);
destination (e.g. X1:19);
Connection/destination
(e.g.
K20:73
X1:19);
tion/signal/destination (e.g. K20:73 405 - X1:19)
132
EN
connec-
9.8
Remarks/accessories
Here you can enter additional remarks and accessories for the oil filter/cooling
unit.
Oil filter/cooling unit accessories (optional):
Stop cock per unit
When the pump unit is installed, the feed pipe and the return pipe
must be equipped with a stop-cock. The pipes and accessories must
be provided by the transformer manufacturer. The stop-cocks can
however be supplied by MR.
Note: Two stop-cocks per oil filter/oil cooling unit (one each for feed
and return).
Additional terminals
Additional terminals (reserve terminals) can be fitted in the control
cabinet.
Replacement gaskets
Cover gasket for oil filter/oil cooling tank
EN
133
10 Display instruments
10
Display instruments
10.1
Indicator instruments
(For more detailed information, see operating instructions 2220015/01 and
2220061/01)
In the case of transformers whose transmission ratio is changed by on-load
tap-changers with remote-controlled motor-drive units, the on-load tap-changer
operating positions must be displayed in the control room. This can be done
using tap position indicator instruments.
Figure 142
Indicator instruments
10.1.1
Dimensions
1. The square position indicator instrument (front frame) is generally fitted with
an integrated mains adapter (installation depth 120 mm).

72 x 72 mm
96 x 96 mm
144 x 144 mm (on request)
Figure 143
Square position indicator instrument
2. The rectangular position indicator instrument (front frame) is equipped with

an additional mains adaptor with bridge circuit.
96 x 48 mm, installation depth of
107 mm (on request)
144 x 72mm, installation depth of
192 mm (on request)
Figure 144
Rectangular position indicator instrument
EN
135
10.1.2
Signaling device
Remote tap position indicator/indicator instrument (analog) for signal via resistor contact series
(For a detailed description, see operating instructions 2220061/01)
In the position indicator module, depending on the tap position a modified resistance value is provided at the position indicator instrument's input. The indicator instrument operates with a total resistance range of 60 - 2,700 ohms.
Resistance model position indicator equipment is needed in the motor-drive
unit. The resistor contact series (e.g. 10 ohms per step) must be produced to
match the number of tap positions desired. The resistance module is connected
to the indicator instrument and/or mains adaptor with bridge circuit via a signal
line.
Remote tap position indicator/indicator instrument (analog) for signal via
measuring transducer (4...20 mA)
(For a detailed description, see operating instructions 2220015/01)
Note: A maximum of 19 tap positions is possible
In the position indicator module, depending on the tap position a modified resistance value is provided at the measuring transducer's input in the motor-drive unit. This measuring transducer converts the resistance input signal
into a constant current signal (e.g. 4...20 mA). The measuring transducer's
input signal is basically defined as 10 ohms per step, the output signal can vary
but is 4...20 mA as standard. The indicator instrument is adapted to the output
signal and therefore indicates the motor-drive unit's position depending on the
constant current signal.
A measuring transducer is also provided in the motor-drive unit to convert the
resistance signal into a constant current signal (4...20 mA).
10.2
Indication following the Selsyn procedure
Figure 145
Indication following the Selsyn procedure
136
EN
a) Selsyn indication (Weigel type)

Dimensions:
96 x 96 mm
144 x 144 mm
Figure 146
Selsyn indication, Weigel type
b) Selsyn indication
(INCON Model 1250B)
Dimensions: 133 x 62 mm
Figure 147
10.3
Selsyn indication, INCON type
Lamp panel/light and control unit panel

(For a detailed description, see operating instructions BA 247/02 DE)
Figure 148
Lamp panel
Function
The lamp panel is used for the display of the current operating position of the
on-load tap-changer and the manual change of the operating position from any
location. The distance between this location and the motor-drive unit is limited
to the voltage drop of the line and depends on the voltage applied on the motor-drive unit. The number of displayed operating positions depends on whether
a continuous or decade contact series is connected to the lamp panel.
EN
137
10.3.1
Type of contact series

Continuous contact series
In the case of a system with a continuous contact series, a terminal of the position indicator module is assigned to each position of the on-load tap-changer.
Only this terminal leads to a signal in the intended position, no other terminals
do this. Since 28 lighting elements are provided on the lamp panel, a maximum
of 28 positions can be displayed with one continuous contact series connected
to a lamp panel.
Decade contact series
If more than 28 positions are to be displayed, a decade contact series must be
connected to the lamp panel. In the process, the zero and first power are displayed separately. 10 terminals are assigned the values 0 to 9 and 10 terminals
the values 00 to 90. In position 19, for example, the terminal with a value of 9
and the terminal with a value of 10 conduct signals.
10.3.2
Structure of lamp panel

1. Illuminated switching element for
adjusting the operating position in the
"RAISE" direction with integrated LED
for displaying a (direction-dependent)
run indication.
trigging the motor protective switch
with integrated LED for displaying the
"Motor protective switch OFF" message.
adjusting the operating position in the
"LOWER" direction with integrated
LED for displaying a (direction-dependent) run indication.
4. Display of the respective operating
position of the on-load tap-changer
Figure 149
138
Structure of lamp panel
EN
10.4
Pushbutton plate
Figure 150
Pushbutton plate
Structure of pushbutton plate:
The pushbutton plate consists of two potential-free pushbuttons, each with one
NO contact/NC contact and a bulb. An emergency stop pushbutton can be
fitted in place of the bulb.
Figure 151
10.5
Structure of pushbutton plate
Digital display
(For detailed information, see operating instructions BA 2242371/00 and BA
153/02)
Figure 152
Digital display
EN
139
10.5.1
Code
Inscriptions are provided according to the code used (BCD, DUAL, GRAY
code) (see Table 20). The BCD code according to the ANSI standard displays
the values "L; N; R" in place of "+/-".
The display is available with code converters for these codes and is prepared
for other codes.
The unit can be put to individual use thanks to its modular structure (signal
transmitter not dependent on code) and the use of a mains unit that covers the
entire voltage range (48...265 V DC/AC 50, 60 Hz).
140
Figure 153
Overview of digital codes
Table 20
Extract from truth table for codes available
EN
10.5.2
Signaling device
The signals prepared are converted by a code converter integrated in the display module and displayed. The signal is also available in the control unit free
from potential for further digital processing (e.g. network control center).
Via diode matrix
The data is captured electrically at source, in this case at the motor-drive unit
(diode matrix), transmitted over long distances and prepared anywhere, usually
in the control room.
The function of the signal transmitter is not dependent on the coding of the
digital signals.
Via resistor contact series
The analog measured value is captured electrically at source, in this case at the
motor-drive unit (resistance value) using a resistor contact series (10 ohms per
step). This changeable resistance value is sent to the A/D converter input. The
measured value is digitalized and output in code at the digital output.
This signal is transmitted over long distances and prepared anywhere, usually
in the control room.
The function of the A/D converter is not dependent on the coding of the digital
signals.
10.5.3
Connecting cable
The scope of supply includes three different lengths of connecting cable between the signal converter and 7-segment display.
EN
141
11 MR worldwide
11
MR worldwide
Australia
Reinhausen Australia Pty. Ltd.
Ground Floor
6-10 Geeves Avenue
Rockdale N. S. W. 2216
Phone: +61 2 9556 2133
Fax: +61 2 9597 1339
E-mail: sales@au.reinhausen.com
Italy
Reinhausen Italia S.r.l.
Via Alserio, 16
20159 Milan
Phone: +39 02 6943471
Fax: +39 02 69434766
E-mail: sales@it.reinhausen.com
Russian Federation
OOO MR
Naberezhnaya Akademika Tupoleva
15, Bld. 2 ("Tupolev Plaza")
105005 Moscow
Tel. +7 495 980 89 67
Fax. +7 495 980 89 67
E-mail: mrr@reinhausen.ru
Brazil
MR do Brasil Indstria Mecnica Ltda.
Av. Elias Yazbek, 465
CEP: 06803-000
Embu - So Paulo
Phone: +55 11 4785 2150
Fax: +55 11 4785 2185
E-mail: vendas@reinhausen.com.br
Japan
MR Japan Corporation
German Industry Park
1-18-2 Hakusan, Midori-ku
Yokohama 226-0006
Phone: +81 45 929 5728
Fax: +81 45 929 5741
South Africa
Reinhausen South Africa (Pty) Ltd.
No. 15, Third Street, Booysens Reserve
Johannesburg
Phone: +27 11 8352077
Fax: +27 11 8353806
E-mail: support@za.reinhausen.com
Canada
Reinhausen Canada Inc.
1010 Sherbrooke West, Suite 1800
Montral, Qubec H3A 2R7, Canada
Phone: +1 514 286 1075
Fax: +1 514 286 0520
Mobile: +49 170 7807 696
E-mail: m.foata@ca.reinhausen.com
Luxembourg
Reinhausen Luxembourg S.A.
72, Rue de Prs
L-7333 Steinsel
Phone: +352 27 3347 1
Fax: +352 27 3347 99
E-mail: sales@lu.reinhausen.com
South Korea
Reinhausen Korea Ltd.
Baek Sang Bldg. Room No. 1500
197-28, Kwanhun-Dong, Chongro-Ku
Seoul 110-718, Korea
Phone: +82 2 767 4909
Fax: +82 2 736 0049
E-mail: you-mi.jang@kr.reinhausen.com
India
Easun-MR Tap Changers Ltd.
612, CTH Road
Tiruninravur, Chennai 602 024
Phone: +91 44 26300883
Fax: +91 44 26390881
E-mail: easunmr@vsnl.com
Malaysia
Reinhausen Asia-Pacific Sdn. Bhd
Level 11 Chulan Tower
No. 3 Jalan Conlay
50450 Kuala Lumpur
Phone: +60 3 2142 6481
Fax: +60 3 2142 6422
E-mail: mr_rap@my.reinhausen.com
U.S.A.
Reinhausen Manufacturing Inc.
2549 North 9th Avenue
Humboldt, TN 38343
Phone: +1 731 784 7681
Fax: +1 731 784 7682
E-mail: sales@reinhausen.com
Iran
Iran Transfo After Sales Services Co.
Zanjan, Industrial Township No. 1 (Aliabad)
Corner of Morad Str.
Postal Code 4533144551
E-mail: itass@iran-transfo.com
P.R.C. (China)
MR China Ltd. (MRT)
United Arab Emirates

Reinhausen Middle East FZE
Dubai Airport Freezone
Building Phase 6, 3rd floor, Office No. 6EB
341 Dubai
Phone: +971 4 2368451
Fax: +971 4 2368225
E-mail: service@ae.reinhausen.com
360
4E
200120
86 21 61634588
86 21 61634582
mr-sales@cn.reinhausen.com
mr-service@cn.reinhausen.com
Contacts for working with MR ordering details in Excel

Mr Daniel Beck
MASCHINENFABRIK REINHAUSEN GMBH
Global Order Processing
Phone: +49 941 4090-7623

Fax:
+49 941 4090-7601
E-mail: D.Beck@reinhausen.com
143
Form assistant for inquiry and order specifications EN 10/11
Maschinenfabrik Reinhausen GmbH

Falkensteinstrasse 8
93059 Regensburg
Phone:
Fax:
E-mail:
+49 941 4090 0

+49 941 4090 7001
sales@reinhausen.com
www.reinhausen.com

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Form assistant for inquiry and order specifications

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Information relating to working with MR ordering details in Excel ............. 11

Opening the Excel file............................................................................ 11

Using the form assistant ........................................................................ 12

Indication of changed features/functions................................................ 13

General data relating to the inquiry or order ................................................. 15

Project data ........................................................................................... 15

Customer data .................................................................................................... 16

Scope of order ....................................................................................... 17

Number of transformers ...................................................................................... 17

Transformer application ......................................................................... 20

Special transformer design .................................................................... 23

Language of operating instructions ..................................................................... 24

Color of painted parts .......................................................................................... 26

Transformer data .............................................................................................. 31

Maschinenfabrik Reinhausen 2012

General transformer data ...................................................................... 31

Transformer type ................................................................................................ 31

Tap-changer/off-circuit tap-changer configuration ................................. 34

Arrangement of tap winding ................................................................................ 34

Test and operating voltages .................................................................. 38

Test voltages ...................................................................................................... 38

On-load tap-changers (VACUTAP, OILTAP) ............................................. 41

Type of on-load tap-changer ................................................................. 41

On-load tap-changer designations ..................................................................... 41

Operating positions (contact designations/position designations) .......... 43

Designation of on-load tap-changer operating positions .................................... 43

On-load tap-changer head .................................................................... 44

Head variants ...................................................................................................... 44

Maschinenfabrik Reinhausen 2012

Protective relay ................................................................................................... 49

Drive shaft ............................................................................................. 53

Horizontal arrangement/shaft output, upper gear unit ........................................ 54

Screening caps ................................................................................................... 59

Motor-drive unit TAPMOTION ED ................................................................. 65

General data for motor-drive unit ........................................................... 65

Operator standard ............................................................................................... 65

Connection diagram representation .................................................................... 68

Mechanical version ................................................................................ 69

Door hinges ......................................................................................................... 69

Electric version ...................................................................................... 73

Terminal type ...................................................................................................... 73

Maschinenfabrik Reinhausen 2012

Designation sleeves/version ............................................................................... 75

Supply circuit (motor) ............................................................................ 76

Control circuit ........................................................................................ 78

Control current circuit supply .............................................................................. 78

Heating circuit supply.......................................................................................... 80

Signals/auxiliary circuit .......................................................................... 81

Limit position signal switch ................................................................................. 82

Position indicator module ...................................................................... 84

Maschinenfabrik Reinhausen 2012

Resistance model with up to 35 positions ........................................................... 85

DEETAP DU off-circuit tap-changer type ..................................................... 91

DEETAP DU off-circuit tap-changer type ............................................ 92

Designation of off-circuit tap-changer operating positions.................................. 94

Type of driving ....................................................................................... 95

Drive shaft ............................................................................................. 96

Horizontal arrangement/shaft output, upper gear unit ........................................ 96

Design ................................................................................................. 100

Off-circuit tap-changer installation type ............................................................ 100

Additional transformer data.................................................................. 105