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A computer simulation of two-evaporator refrigerators charged with pure and mixed refrigerants operating
on a Lorentz and Meutzner's cycle has been performed to determine possible substitutes for RI2 with an
improved energy efficiency. The results for pure fluids indicate that the coefficients of performance (COPs)
and volumetric capacities obtained with two-evaporator units are enhanced up to 6 and 15.5%, respectively,
compared to those with single evaporator units. This is due to some of the evaporation occurring at higher
temperatures in the two-evaporator units. For mixtures, a significant increase in COP of up to 18% is
observed by matching the large overall drop in temperature of the air streams, 23C, with that of refrigerant
mixtures in the evaporator. The evaporator area ratio is a very important parameter and depends largely on
the load distribution between the two compartments. The effect of the low temperature heat exchanger has
been studied by varying its size. As the size increases, the COP also increases with a decreased pressure ratio
across the compressor. An optimized two-evaporator refrigerator freezer unit charged with alternative,
ozone-safe refrigerant mixtures may increase the energy efficiency considerably, helping to alleviate the
environmental impact of refrigeration.
Simulation de la performance d'un r6frig6rateur-cong61ateur fi deux 6vaporateurs, charg6 avec du frigorig6ne pur
ou en m61ange
On a simulk par ordinateur des rbfrigbrateurs ?1 deux bvaporateurs, chargbs avec des frigorigbnes purs ou en
mblange, fonctionnant selon un cycle de Lorentz et Meutzner, dans le but de dbterminer des substituts possibles
du R12 avec une fficacitb bnergbtique accrue. Les rbsultats avec les fluides purs montrent que les coefficients de
perJbrmance et les puissances volumbtriques, obtenus avec des unitbs a deux bvaporateurs, augmentent de 6 et
15,5 % respectivement, par rapport h des unitbs gt bvaporateur unique, parce qu'une partie de l~vaporation se
produit h une tempbrature plus blevbe dans les unitbs h deux bvaporateurs. Pour les mblanges, on observe une
augmentation importante du COPjusqu'h 18 % due h une adbquation entre la chute globale et importante de
tempbrature de l'air en circulation, 23 C, et celle du m~lange de frigorigbnes dans l'bvaporateur. Le taux de la
surface bvaporante est un paramOtre trbs important et dbpend considbrablement de la distribution des charges
entre les deux compartiments. On a bgalement btudib l'effet de l'bchangeur de chaleur ~ basse tempbrature par
variation de sa dimension. Si la dimension augmente, le COP augmente bgalement avec un taux de compression
rbduit au compresseur. Un rbfrigbrateur-congblateur h deux bvaporateurs que l'on a optimisb et chargb avec un
mblange de substituts sans effet sur l'ozone, peut augmenter considbrablement l'effi'cacitb bnergbtique, ce qui
contribue h diminuer l'impact de la production de Jroid sur l'environnement.
(Mots cl6s: simulation par ordinateur; r&rig6rateurs/~ deux 6vaporateurs; efficacit6 6nerg6tique)
254
tures.
It is expected that the greenhouse effect will be a more
serious issue than ozone layer depletion in the next few
A
Cp
DSH
DT
H
LMTD
m
P
Q
REo
U
S
T
TS
V
VC
VAo
W
X
Greek
~c
Chx
Subscripts
air
Air stream
amb
Ambient
c, cond Condenser
e, evap Evaporator
he, hte High temperature evaporator
hthx
High temperature heat exchanger
le, lte
Low temperature evaporator
lthx
Low temperature heat exchanger
1
Liquid
max
Maximum
o
Overall
12S
Compared to R12 in a single-evaporator
unit
12T
Compared to RI2 in a two-evaporator unit
ref
Refrigerant
sub
Subcooled
suph
Superheated
tp
Two-phase
v
Vapour
vc
At the same volumetric capacity of R12
255
6X
TS6
enser
[3
J~AAAAAA/%---L---~--TS3
r"''"r
TS4
TS$
High-Temperature
Heat Exchanger
Com wessor
High-Temperature
Evaporator
-TS,
-
"1" ( SatS.
~ll--~ ] - - -
TS8
Vapor'l~
Low.Temperature
Heat Exchanger
~TSI0
I
Q LTE ~ - - - ~
TS7
Low-Temperature
Evaporator
Figure 1
Refdgeram
Air
T~
2 ~
Entropy(KJ/ KgK)
Figure 2 Temperature~ntropy diagram for a two-evaporator refrigerator
Figure 2 Diagramme temperature entropie pour un r~['rig~rateur
deux kvaporateurs
256
In our previous work 2, a detailed description of singleevaporator refrigerators was given and hence only the
differences are discussed here. The only changes in the
single- and two-evaporator models are an additional evaporator and the L T H X (Figure 1). The total evaporator
area remains the same as that in a single evaporator
model to make a fair comparison. The area, however, is
distributed in both compartments according to the heat
transfer requirement. Initially, the size of the L T H X is
designed to be 7% of the total available evaporator area
with the same U as UE throughout the analysis. Later, the
effect of changing the size of the L T H X while the total
evaporator area is held constant is investigated. Except
for the H T E and LTHX, all the other components
remained unchanged. Further details are given in Jung
and Radermacher 2.
To compare the performance of various fluids on a fair
basis, it is reasonable to require that the net refrigeration
effect, Qe~p = Qh~ + Qh,, is constant regardless of the
working fluids. This is accomplished by specifying the air
stream temperatures entering and leaving the evaporators, TSm and TS7 in the LTE and TS. and TSI. in the
HTE, with fixed mass flow-rates, m~,~and rht,~, generated
by fans in the food compartment and freezer. As the
compressor power, W~, varies with the working fluids, so
does the coefficient of performance. (Note that fan power
is not considered in the COP.)
As W~ differs with various fluids, the heat discharged
through the condenser, Q~o,d, which is the sum of Qevap
and We, also depends on the fluids. The air stream temperature entering the condenser, TS6, is assumed to be at
ambient. Because the volume flow-rate of the air stream
on the condenser side, me, is fixed by another fan, the
temperature of the air stream on the condenser side
including TS3, TS4 and TS5 in Figure 1 must change to
satisfy the energy balance.
A proper formulation of heat transfer in the evaporator and condenser is necessary to simulate the overall
system performance. The evaporators and condenser are
specified by the product of an overall heat transfer coefficient and an area (UA). The overall heat transfer coefficient, U, was taken from actual measurements 6. The
overall heat transfer coefficients for the condenser and
the L T H X were assumed to be equal to UE.
With given UA values, the heat transfer in the H T E
and condenser is treated as:
(1)
(2)
Q~wp =
Ue(AjteLMTDtt~ + A ht~LMTDht~) %,
(3)
Q,:o,a= U~ At LMTD~ %,
(4)
P5 = P3 - AP~ (1
P6 = / 9 =
P7 =
PI2 =
fsubc)
P3 - A P e
PI + APe
Ps = PI + APhe fsuphe
Plo = PII =
P T - APle
(5)
where APh0 and API~ are total pressure drops across the
H T E and LTE calculated as APhc = APe (Qhte/Qev,p) and
APse = APe-APhe. The total pressure drops in the evaporator and condenser, APe and APe, were imposed and
no pressure drop is assumed in the low and high temperature heat exchangers.
The unknowns resulting from the simulation of the
two-evaporator refrigerator were calculated by the Newton-Raphson (NR) method as described previously 2.
The successive substitution (SS) method, which was
shown to be as good as the NR method for a single
evaporator model, was employed at first. The addition of
another evaporator and LTHX, however, made the
simulation more complicated and the successive substitution method failed.
A proper model should calculate the refrigerant mass
flow-rate, mrcr, rather than specifying it to reflect that mr~r
varies as a working fluid is changed in the actual experiments. One of the main reasons for the failure with the
SS method is the calculation of mr~r. Were mrer specified,
the simulation would be much simpler and the SS
method would yield results. This, however, would not
yield meaningful results for proper comparison. This
problem was easily handled with the NR method as it
treats the simulation in a global manner with rnrer as an
explicit variable.
The N R method requires initial guesses for all
unknown variables so that the minimum number of
properties, as dictated by the Gibbs phase rule without a
chemical reaction, is known to fix the state. Table 1 lists
the known and unknown variables at each state point.
The total number of independent variables in the simulation is 10, as listed in Table 2. As the states at each point
257
T&
T2 : Tamb
3
4
5
6
7
8
9
10
11
12
TS6 = T~m~
T~= T & + 0 . 1
TS7
TSm
TS,,
K n o w n (assumed)
P~. T~ = Ts + DSH, V,
P:, V2
P> $3 = S> ~
P4, X,
Ps, X,
P~, V6
P> H; = H~
P~, X,,
P~,T~.V~
Hm : H7 Jr- Ql,,./m~r. Pm
H,~ = H, -Qhtj;nrcr. P,,
Ti2, P,:, V,._
Unknown
H~
H>
H3.
H4,
Hs,
H~
$2
T . T&
14, TS4
T~. T &
T~. XQ7
H~. T~. T &
H.
Tto
T.
H~:
The steady-state performance simulation of the two-evaporator refrigerator cycle (TERCLE) was carried out
with 14 pure refrigerants and 17 mixtures. The specified
conditions for T E R C L E are as follows: superheat, 5C;
pressure drop in evaporator, 10 kPa; pressure drop in
condenser, 15 kPa; compressor efficiency, 0.55; heat
exchanger correction factor, 0.8; specified total cooling
load, 185 W; volume flow-rate in condenser, 100 CFM;
ambient temperature, 32C; UA in evaporator and condenser, 20 and 10 W C- ~, respectively; and total evaporator and condenser area: Ato,e= 0.2857, Atotc= 0.1428 m 2.
For mixtures, the overall composition (mass fraction
of the first component, always the more volatile component) varied from 0.0 to 1.0 in an interval of 0. I.
In conventional single-evaporator refrigerators, all the
cooling load is performed in the freezer, whereas in twoevaporator units the cooling load is distributed between
the two compartments according to requirements. The
first issue arising from this consideration is how to distribute the total cooling load to both evaporators. Stoecker
and Walukas ~ and Kruse 9 assumed that one third of the
total cooling load was performed in the H T E (Qh~c) while
the remainder was in the LTE (Q~c). The A S H R A E
Equipment H a n d b o o k on domestic refrigerators l~, however, indicates that roughly one half of the total cooling
is required in the HTE. Private discussions with the
engineers from major refrigerator manufacturing companies revealed that the fraction of Qhte varies from 0.4 to
0.6 depending on the refrigerator model.
As no definite value of the fraction of Qhte seems to be
known (actually it is a variable), two arbitrary cases are
considered in this study: Case 1, Qkc = 67%, Qhte= 33%;
and Case 2, Q,e = 50%, Qh~e= 50%. For both cases the
temperatures of the air stream entering and leaving the
evaporators are fixed to be T & =5, TSI~ = 0 , T&o = - 12
and T & = - 18C, which is necessary to maintain the
required temperature levels in both compartments. To
consider the changes in the cooling load in both compartments for both cases, however, the volume flow-rates
258
Variables
Residuals
Description
VA( l )=in,o~
VA(2)= ,2
VA(3)= P3
VA(4)= T9
VA(5)= TS3
VA(6)= TS~
VA(7)= TS~
VA(8)= TS~
VA(9)= T~
VA(IO)= A~,
Note that Lhereis no relationship between the variables and residual equations
On note qu 71 n'existe aueune relation entre les variables et les kquations restantes
1.5
25OO
TERCLE MODEL
TERCLE MODEL
2O0O
~1500
~10~
5011.
1.(3
3
6O
5O
40
-3
~-6
9
00
-12
0o0o
.
RI3B1
Rll
15
RI1 R 1 2 R I 3 B 1 R 2 2 R32 R l I 4 R I 2 3
R124
R134
RI41B
R143A
R134A
R142B
R152A
Figure 3 COP and percentage increase in COP for various pure refrigerants obtained with the two-evaporator refrigerator model
Figure 3 C O P et augmentation en pourcentage du C O P pour plusieurs
RI2
R32
R22
Rl14
.
.
.
.
.
R123
R134
RI41B
R143A
R124
R134A
R142B
RI52A
Figure 4 Volumetriccapacity (VC) and pressure ratio (PR) for various pure refrigerants obtained with the two-evaporator refrigerator
model
Figure 4 Puissance volum~trique ( V C ) et taux de compression ( P R )
259
COP,,,,,
R22 R 152a
R22 R142b
R22 R124
R22 R123
R32 R152a
R32 R142b
R32-- R 124
R125 R152a
R125 R142b
R125 R124
R 134a R 123
R 143a R 142b
R143a R124
R143a R123
R 152a R 123
1.426
1.474
1.443
1.527
1.464
1.512
1.482
1.415
1.455
1.402
1.465
1.460
1.412
1.428
1.494
qbo,.,
6.00
9.60
7.29
13.53
8.85
12.41
10.18
5.20
8.18
4.24
8.92
8.55
4.98
6.17
11.07
VC . . . . .
~(~,~
CO P,~
1007
822
934
1039
1290
1349
1459
902
652
742
507
700
800
1156
487
0.6
0.5
0.5
0.8
0.4
0.5
0.4
0.3
0.3
0.3
0.7
0.3
0.3
0.8
0.6
1.41
1.48
1.43
1.50
1.41
1.49
1.44
1.41
1.45
1.4
1.42
1.46
1.41
1.4
1.40
dp~,
4.61
9.51
6.47
11.52
4.83
10.78
7.43
4.83
7.80
4.10
5.57
8.32
4.83
4.08
4.24
X,~
0.10
0.45
0.30
0.65
0.03
0.17
0.10
0.10
0.40
0.33
0.95
0.35
0.25
0.65
1.00
Percentage increase in COP, ~, is based on the COP of RI2 obtained with a conventional single-evaporator refrigerator (COP,2s = 1.345, VC,:s = 769
kJ m % X0,,, in Tables 1 and 2 is the overall composition at which the maximum COP occurs while X~ is the overall composition at which the
volumetric capacity of the mixture is the same as that of RI2 with a single evaporator
L'augmentation en pourcentage du COP, dp, est fondke sur le C O P du R12 obtenu avec un rkJHg~rateur classique h ~vaporateur unique (COP;.,, = 1,345,
VC;:~ = 769 k J m ~). X,,,,, dans les tableaux 1 et 2 est la composition globale ?t laquelle on obtient le C O P maximal, alors que X~, est la composition
globale ?t laquelle la puissance volumktrique du mklange est la m~me que celle du R I 2 avee un seul kvaporateur
Table 4 Simulation results for various mixtures for Case 2. Q~,~= 50%, Qh,~= 50%
Tableau 4 Rbsultats de simulation pour plusieurs mblanges pour le cas 2. Qt,,. = 50%, Qh,,, = 50%
Mixture
COPma~
R22 R 152a
R22-R142b
R22- R124
R22 R123
R23 R124
R23 R152a
R32 RI52a
R32 R142b
R32 R124
R 125 R 152a
R125 R142b
R 125 R 124
R134a R123
Rl43a R142b
R143a R124
R143a R123
R152a R123
1.466
1.525
1.49
1.592
1.446
1.514
1.516
1.585
1.551
1.454
1.502
1.447
1.536
1.51
1.461
1.483
1.561
~b~,
VC ....
X ....
COP~
~Pv~
X~
9.00
13.40
10.78
18.36
7.50
12.60
12.71
17.84
15.31
8.10
11.67
7.58
14.20
12.27
8.62
10.26
16.05
1075
894
1010
945
845
1321
1555
1333
1574
965
708
806
480
762
997
1264
549
0.6
0.5
0.5
0.7
0.1
0.2
0.5
0.4
0.4
0.3
0.3
0.3
0.6
0.3
0.4
0.8
0.6
1.437
1.520
1.465
1.573
6.84
13.00
8.92
16.95
0.00
0.35
0.25
0.60
1.437
1.560
1.490
1.437
1.502
1.444
1.469
1.510
1.452
1.455
1.483
6.84
15.98
10.78
6.84
11.67
7.36
9.21
12.27
7.95
8.17
10.26
0.00
0.15
0.09
0.00
0.35
0.25
0.90
0.30
0.20
0.55
0.92
" The critical temperature of R23 is close to ambient temperature. Hence only mixtures at low concentrations of R23 are allowed to be substituted
,, La temp~;rature critique du R23 est voisine de la temperature ambiante. Aussi, seuls les m~;langes ~.['aibles concentrations de R23 peuvent constituer des
substituts
260
47.51 *C )
~~---o
R22/R123
-~
1.4 ~
~ 1.2-
0' 1.0Increasing
NBP ( * C )
QLTE= 67%
"~ 0.8"
COP
QHTE = 33%
COND. S U P E R H E A T
~0.60.4-
[ ]
66.8 49.1 146.4 43.0 22,9 i 9,3
6.0
73.6 55.9 ~ ,
30"
i.26,0
171.0 50.9
oC3
37 ?.,( .....
14.9 I1,1 R22
20"
1.4 ~134~
94.8 77.1
Ozone depleting
substances
RI34 -19.2
72,2 54.5 ~ /
e~
~ o
.40.9
01,,80
105
755
3,5
1.2
1.6
2,............ ,313"1251.3:.5.;
Y
31.6 27.9 16.8 10.4
.2
105 85.1 71.6 68.3 62.2 56.8 55.5 51.7 40.6 34.3 33.11
,3 . . . . .
,0,
3 .....
20,
.48.4
.5 . . . . .
10'
....
109
0.2
40'
6.0
1.4 "~
311 .37.7
4__
-81.:
/-
1.2"
~:Y 1.0"
COP
"~ 0.8
COND. SUPERHEAT
QLTE = 50%
QHTE = 50%
0.6
04-
o20-
~_.~,_._o.--~ ~ ----~--'~
0.2
lO[...,
o"
~1o -
~
0.0
0.1
0.2
GTDE
QLTE = 5 0 ~ %
QHTE = 50%
0.3
0.4
0.5
0.6
0.7
0.8
09
1.0
261
10
R 2 2 / R 123
QLTE = 67%, QHTE = 33%
PRI2= 1173
AR12 = 13.93
60
5o
5 0 % R 2 2 / 5 0 % R 123
LTHX size: 0% of evaporator UA
----o-~
PR
AR
o /
o~ 0
-10
~: 30
<
,.
<
r~
Z
<
O
t~
20
-30
10
-40
10
0
7o
QLTE = 50%, QHTE= 50%
PRI2= 11.17
ARI2 = 221
-----O-+
PR
AR
G" 0
so
~-10
,0
3o
-20
-30
"~.-----o___._.o____o___._. o
~'/;L-+~i~
~ - - - ~ " ~ "
L'~
Temperatureglide
.
A : Ideal
B,C, D : Actual
~X
D
-40
0.0
0.1
02
()3
O4
O5
0.6
0.7
()8
I)9
20
10
40
60
80
100
12o
QUALITY (%)
Figure 7
Figure 9
R e f r i g e r a n t a n d a i r s t r e a m t e m p e r a t u r e s in t h e f r e e z e r a n d
f o o d c o m p a r t m e n t e v a p o r a t o r s w i t h d i f f e r e n t sizes o f l o w t e m p e r a t u r e
heat exchanger
Figure 9
Tempbratures du.[~igorigbne et du courant d'air aux ~vapora-
1.6050%R22/50%R123
1.55
r...)
1.50
Pinch Point
1.45
Pinch Point
7
14
21
UA OF LTHX (% OF UA OF EVAPORATOR)
28
Figure 8
COP and pressure ratio (PR) across the compressor for 50%
R 2 2 5 0 % R 1 2 3 m i x t u r e a s a f u n c t i o n o f size o f a l o w t e m p e r a t u r e h e a t
exchanger
F i g u r e 8 C O P et taux de compression (PR) au compresseur pour un
262
1.0
COMPOSITION
Figure 10
R i s e in e v a p o r a t o r p r e s s u r e w i t h i n c r e a s e d l o w t e m p e r a t u r e
h e a t e x c h a n g e r size
F i g u r e 10 Elbvation de la pression dans l'~vaporateur avec augmen-
Conclusions
Based on the computer simulation of steady-state twoevaporator refrigerators operating on Lorenz and
Meutzner's 4 cycle, the following conclusions can be
drawn.
1
Acknowledgements
The support for this work by Pennwalt Corporation, the
US Environmental Protection Agency and the University of Maryland, College of Engineering, is gratefully
acknowledged. The authors thank M. McLinden and (3.
Morrison at the US National Institute of Standards and
Technology for helpful discussions regarding the thermodynamic properties of refrigerant mixtures.
References
1
2
3
4
6
7
8
9
10
I1
12
263