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To cite this article: C. S. Ong, W. J. Lau, P. S. Goh, B. C. Ng, T. Matsuura & A. F. Ismail (2014) Effect of PVP Molecular
Weights on the Properties of PVDF-TiO2 Composite Membrane for Oily Wastewater Treatment Process, Separation Science and
Technology, 49:15, 2303-2314, DOI: 10.1080/01496395.2014.928323
To link to this article: http://dx.doi.org/10.1080/01496395.2014.928323
Advanced Membrane Technology Research Centre (AMTEC), Universiti Teknologi Malaysia, Johor, Malaysia
Faculty of Petroleum and Renewable Energy Engineering, Universiti Teknologi Malaysia, Johor, Malaysia
3
Industrial Membrane Research Laboratory, Department of Chemical and Biological Engineering, University of Ottawa,
Ottawa, ON, Canada
INTRODUCTION
Oily wastewater possesses potential risk to the water environment due to the existence of many hazardous hydrocarbon
mixture, chemical components, and heavy metals. To prevent the severe pollution in water environment, a stringent oil
discharge standard is established in different countries. For
instance, in Malaysia, the effluent discharged from industrial
sectors should comply with the national primary regulatory of
discharged standard as stipulated in the Environmental Quality
Act (EQA), 1974. Figure 1 compares the maximum oil discharged concentration set by different countries. As can be
seen, the maximum oil concentration of effluent discharge is
varied from one country to another and this could be due to
the geographical condition and the characteristics of the original wastewater. Compared to other countries, Malaysia is found
to have much lower tolerance value for the oil discharge limit
concentration, i.e., 10 ppm in comparison to 40 ppm found in
the United States and Russia and 100 ppm in Indonesia, Saudi
Arabia, and Qatar. Thus, more exploration in oily wastewater
treatment is required to meet the stringent local discharged limit
and to deal with increasing global oil demand.
As documented in literature, there are many oil separating
methods reported so far concerning the efficiency of the oil
refinery wastewater treatment process. These include gravity
settling, centrifugation, air flotation, fibrous/packed bed coalescence, and membrane-based technologies (17). However,
the increasing global oil demand has made these treatment processes very challenging. In particular, conventional treatment
methods are mostly useful for free oil solution with oil droplets
size > 150 m or unstable oil-water emulsion with droplet sizes
between 20 and 150 m. In order to separate much smaller oil
droplets from stable oil-water emulsion, membrane technologies are generally considered as attractive technique to substitute the existing conventional treatment. Furthermore, it has
been previously reported that for oil and gas produced treatment
process, membrane technologies require significantly lower
energy consumption and operating cost (i.e., $0.080.34/bbl)
than those of conventional technologies ($0.15/bbl) (8, 9).
2303
2304
C. S. ONG ET AL.
FIG. 1. Maximum effluent discharge oil concentration for produced water in different countries [26].
The low energy consumption of membrane technologies, in particular ultrafiltration (UF), is mainly attributed to low operating
pressure (0.51 bar) applied throughout the operation period
(1013). Even though the operating pressure of UF is remarkably lower than that of nanofiltration (NF) and reverse osmosis
(RO) membranes, its water permeability achieved is still very
promising for industrial application, i.e., 25350 L/m2 .h.bar
(1013). However, some argued that small contaminants and
stable oil-water emulsion might be difficult to remove using
microporous UF membrane compared to NF and RO membranes. In order to extend the uses of UF membrane on the
separation of stable oil-water emulsion, organic and inorganic
additives were used in this work and added into dope solution
with the aims of producing desired properties of UF membrane for this particular process. A literature search revealed
that polyvinylpyrrolidone (PVP) is favored over other organic
additives, mainly due to its excellent pore forming ability and
wide range of molecular weight (Mw ) (14). Table 1 summarizes
some of the previous studies on the use of PVP as additive to
enhance the water permeability of pristine membranes made of
various polymeric materials (1522). Usually, the enhancement
in membrane water flux upon PVP addition is caused by the
formation of finger-like or sponge-like structure in the membrane sublayer. It has been previously reported by researchers
that the higher the Mw of PVP used, the significant the suppression of macrovoids formation and the denser the skin layer,
which leads to lower water flux (16, 21, 23). Nevertheless,
considering the importance of both thermodynamic and kinetic
effects during the phase inversion process, one should be careful about the concentration and Mw of PVP used, which are
dependent on the polymer and solvent type used for dope
preparation.
To the best of our knowledge, the effect of four types of PVP
with different Mw (i.e., 10, 24, 40, and 360 kDa) on the morphology and performance of polyvinylidene fluoride (PVDF)
membrane incorporated with titanium dioxide (TiO2 ) nanoparticles has not been reported so far. In view of this, an attempt
2305
TABLE 1
Overview on the previous studies on the effect of different Mw of PVP on membrane properties
Reference
MW of PVP
(kDa)
Polymer
Solvent
10-360
PAN
DMSO
Chakrabarty et al.
(16)
24-360
PSf
NMP,
DMAc
40 and 360
PES
DMF, THF
10-1300
PSf
DMAc
PES
NMP
10, 24 and 58
PVB
NMP
Sadrzadeh and
Bhattacharjee
(21)
10 and 1300
PES
NMP
Matsuyama et al.
(20)
10-1300
PSf
DMAc
pellets were completely dissolved. It was followed by the addition of 2wt% of TiO2 nanoparticles and 5 wt% of PVP into the
mixture (see Table 2). The dope solution was then ultrasonicated to remove any air bubbles trapped in the solution prior to
the spinning process. The viscosity of the dope solutions was
measured by a basic viscometer (Model: EW-98965-40, Cole
Parmer).
By using the solutions prepared, PVDF membranes of different properties were fabricated using dry-jet wet spinning
method as described elsewhere (27). The as-spun hollow fibers
were immersed into water bath for 2 days to remove the residual solvent. Prior to air drying, the fibers were post-treated by
TABLE 2
The dope formulation of PVDF-TiO2 hollow fiber
membrane with and without PVP additive
Membrane
PVDF (control)
PVDF-PVP10k
PVDF-PVP24k
PVDF-PVP40k
PVDF-PVP360k
5
5
5
5
2
2
2
2
2
80
75
75
75
75
5,375
10,804
11,986
17,118
27,882
2306
C. S. ONG ET AL.
FIG. 2. Size distributions of oil droplets in synthetic oily solution (oil concentration = 250 ppm).
within the submerged tank through air diffuser installed underneath the membrane modules. Water permeate was produced
using a peristaltic pump (Model: 77200-60, Masterflex L/S,
Cole Parmer) by creating a vacuum condition on the permeate
side. Both the vacuum pressure and pump flow rate were kept
constant at 15 inHg and 15 mL/min, respectively, throughout the experimental period. A 10 mL sample was taken from
the permeate for sample analysis and the remaining permeate was recycled back to the tank. Three measurements were
made for each sample and then the average value was reported
together with its standard deviation (based on 95% confidence
level). The membrane water flux (J) was determined according
to Eq. (1).
J=
Q
At
(1)
where J is the water flux (L/m2 h), Q is the quantity of the permeate (L), A is the effective membrane area (m2 ), and t is the
time (h) to obtain the quantity of Q.
The performance of membranes was evaluated using different feed solutions by changing the oil concentration (250 ppm,
500 ppm, and 1000 ppm) in the feed. The membrane oil
rejection was then calculated using the following equation.
Cp
100
R= 1
CF
(2)
Membrane Characterization
Contact Angle Goniometer
The contact angle of membranes was determined by the sessile drop technique using a contact angle goniometer (Model:
OCA 15EC, Dataphysics) with deionized water as the liquid.
At least 10 locations were arbitrarily chosen on the membrane
surface in order to yield an average value.
Scanning Electron Microscope (SEM)
The outer surface and cross-sectional morphology of membranes was observed by tabletop SEM (Model: TM 3000,
Hitachi). Prior to the analysis, the hollow fiber was immersed
into liquid nitrogen for a few minutes followed by freezefracturing to obtain a perfect cut structure. The fiber was then
placed onto a carbon-tape aluminum holder and coated with
platinum under vacuum.
Atomic Force Microscope (AFM)
The membrane surface roughness and mean pore sizes were
investigated by AFM (Model: SPA-300HV, Seiko). A small
piece of fiber was cut and adhered on a 1 cm2 square paper
card using double-sided adhesive tape. The membrane surface
was scanned in the size of 5 m 5 m. The surface roughness of the membrane was expressed in terms of mean surface
roughness (Ra ). The pore size on the membrane outer surface was measured by visual inspection on the obtained line
profiles from AFM images of the same membrane at different areas. To obtain the pore size, cross-sectional line profiles
were selected to traverse the micron scan surface areas of the
AFM images. The pore diameter was measured by inspecting
line profiles of different high peaks and low valleys on the
same AFM images. The pore sizes were reported based on the
average of 60 measurements.
In order to investigate the pore size distribution, 60 dark
spots from the AFM images are measured and a graph was plotted according to the method described by Khayet et al. (29).
Based on this method, the measured pore sizes are arranged in
an ascending order. Median ranks are calculated using Eq. (3).
Median or 50 % rank =
j 0.3
100%
n + 0.4
(3)
2307
(4)
(5)
2308
C. S. ONG ET AL.
(b)
(a)
(c)
(d)
(e)
FIG. 3. SEM cross-sectional images of PVDF-TiO2 membranes prepared from different Mw of PVP, (a) PVDF, (b) PVDF-PVP10k, (c) PVDF-PVP24k,
(d) PVDF-PVP40k and (e) PVDF-PVP360k.
Ra = 26.50nm
Ra = 17.58nm
(a)
2309
(b)
Ra = 19.15nm
Ra = 16.37nm
(c)
(d)
Ra = 15.35nm
(e)
FIG. 4. 3D AFM images (outer surface) of PVDF-TiO2 membranes prepared from different Mw of PVP, (a) PVDF, (b) PVDF-PVP10k, (c) PVDF-PVP24k,
(d) PVDF-PVP40k and (e) PVDF-PVP360k.
FIG. 5. Probability density function curve generated from the pore sizes
measured by AFM for PVDF membrane prepared at different Mw of PVP.
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C. S. ONG ET AL.
TABLE 3
Effect of different Mw of PVP on the PVDF-TiO2 membrane properties with respect to porosity, pore size
and contact angle
Membrane
Porosity (%)
Contact angle ( )
PVDF (control)
PVDF-PVP10k
PVDF-PVP24k
PVDF-PVP40k
PVDF-PVP360k
81.95 1.22
88.59 3.67
85.36 6.69
85.15 3.04
82.27 8.09
121.85 1.54
134.14 1.46
119.05 1.73
114.39 1.61
106.47 1.53
75.84 2.99
59.95 1.34
66.88 0.79
69.05 0.96
85.99 3.48
FIG. 7. Rejection of different Mw of PVP on the PVDF-TiO2 membrane prepared with different Mw of PVP (Operating conditions: temperature = 25 C,
PVP solution concentration = 1000 ppm, pressure = 1 bar and duration =
60 min).
Membrane
PVDF (control)
PVDF-PVP10k
PVDF-PVP24k
PVDF-PVP40k
PVDF-PVP360k
Tensile strength
(MPa)
Elongation-at-break
(%)
2.77 0.16
2.05 0.16
2.14 0.34
2.18 0.19
2.57 0.10
351.50 110.69
300.34 111.59
310.36 135.12
312.00 103.08
344.50 136.49
2311
FIG. 8. (a) Pure water flux (Jw1 ) and permeate flux (Jw2 ) (b) oil rejection
(%) and ratio of Jw2 / Jw1 of PVDF-TiO2 membranes prepared at different
Mw of PVP (Operating conditions: temperature = 25 C, oil concentration =
250 ppm, air bubble flow rate = 5 L/min and vacuum pressure = 15 inHg,
Mw = 0 means PVDF-TiO2 membrane without PVP).
FIG. 9. Effect of feed pH on the permeate flux and oil rejection of PVDFPVP40k membrane (Operating conditions: temperature = 25 C, oil concentration = 250 ppm, air bubble flow rate = 5 L/min and vacuum pressure =
15 inHg).
2312
C. S. ONG ET AL.
PVDF-PVP40K membrane was subject to backflushing cleaning process using deionized water for 60 min after being used
for treating oily solution of 250 ppm for up to 3 h. Figure 11
compares the performances of the membrane as a function of
time before and after cleaning process. The results revealed that
the approximately 60% of the initial flux of membrane could
be retrieved by a simple backflushing cleaning process without
involving any chemical agents and optimized cleaning conditions. Further increase in membrane flux recovery rate can be
practically conducted, provided the chemical cleaning solution
used is mild to the membrane structural properties. Even though
the membrane water flux was not able to be completely recovered by backflushing process, it is interesting to note that no
significant difference was experienced in separation efficiency
as the membrane tended to achieve a promising rejection rate
2313
against oil particles (> 95%) after 150 min of the filtration
process.
CONCLUSIONS
The permeation performance of PVDF-TiO2 membranes
with different Mw of PVP was evaluated for the treatment of
aqueous protein solution and oil/water mixture. The results
obtained showed that the membrane properties were affected
with the use of different Mw of PVP as additive during membrane preparation. Based on the results obtained from this study,
the addition of PVP to PVDF membrane could improve the
hydrophilicity, pore size, and porosity of the PVDF membrane.
Among the PVDF-PVP membranes studied, it can be concluded that PVDF-PVP40k is the best performing membrane
due to its high permeability and selectivity achieved during oil
filtration experiment. Experimental results also revealed that the
membrane flux reduction during filtration is mainly due to the
2314
C. S. ONG ET AL.
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