04018E - A-77223E@02 Bis IO Link Description

FANUC SERVO AMPLIFIER i series
I/O Link option

DESCRIPTIONS
04.03.22 Arimoto
01
New drawing

I/O Link option
DESCRIPTIONS
A-77223E/02
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TABLE OF CONTENTS
1
2
3
4
CONFIGURATION...................................................................................................
1.1 SVM1-4i AND SVM1-20i.................................................................................
1.2 SVM1-40i AND SVM1-80i...............................................................................
SPECIFICATIONS....................................................................................................
2.1 SVM1-4i AND SVM1-20i.................................................................................
2.2 SVM1-40i AND SVM1-80i...............................................................................
2.3 APPLICABLE MOTORS................................................................................
2.4 COOLING FAN MOTORS..............................................................................
2.4.1 SVM1-4i AND SVM1-20i (INSTALL COOLING FAN MOTOR)...........
2.4.2 SVM1-80i.................................................................................................
2.5 DERATING.....................................................................................................
2.6 SEPARATED REGENERATIVE DISCHARGE RESISTOR...........................
2.6.1 When No Separated Regenerative Discharge Resistor Is Needed
Of SVM1-4 i and SVM1-20 i................................................................
2.6.2 When a Separated Regenerative Discharge Resistor is Needed
by SVM1-4 i and SVM1-20 i................................................................
2.6.3 When Amplifier Models SVM-40i and SVM-80i Are Used.................
ORDERING INFORMATION..................................................................................
EXTERNAL DIMENSIONS / PANEL CUT-OUT DRAWINGS /
MAINTENANCE AREA..........................................................................................
4.1 EXTERNAL DIMENSIONS............................................................................
4.1.1 External Dimensions of SVM1-4i and SVM1-20i................................
4.1.2 External Dimensions of SVM1-40i and SVM1-80i..............................
4.1.3 External Dimensions of Fan Unit (A06B-6134-K002).........................
4.1.4 External Dimensions of Regenerative Resistor (A06B-6130H401).......................................................................................................
4.1.5 External Dimensions of Regenerative Resistor (A06B-6130H402).......................................................................................................
4.2 PANEL CUT-OUT DRAWINGS......................................................................
4.2.1 SVM1-4i and SVM1-20i..........................................................................
4.2.2 SVM1-40i and SVM1-80i.......................................................................
4.3 MAINTENANCE AREA..................................................................................
4.3.1 Maintenance Area for the SVM1-4i and SVM1-20i.............................
4.3.2 Maintenance Area for the SVM1-40i and SVM1-80i...........................

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TOTAL CONNECTION DIAGRAM........................................................................

5.1 CONNECTION DIAGRAM.............................................................................
5.1.1 SVM1-4i and SVM1-20i..........................................................................
5.1.2 SVM1-40i and SVM1-80i.......................................................................
5.2 CONNECTOR LOCATION............................................................................
5.2.1 SVM1-4i and SVM1-20i..........................................................................
5.2.2 SVM1-40i and SVM1-80i.......................................................................
5.2.3 Details of Cable K1................................................................................
5.2.6 Details of Cables K4 and K5................................................................
5.2.11 Details of Cable K20 (Connection of FANUC I/O LINK).....................
5.2.12 Details of Cable K20 (Connection of Built-in DI)...............................
5.2.13 Details of Cable K22 (External Pulse input).......................................
HEAT DISSIPATION...............................................................................................

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CONFIGURATION

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1.1 SVM1-4i AND SVM1-20i

4-A type, 20-A type
i SVM
4A or 20A
i SVM
4A or 20A
FUSE
Stabilized
power supply
24V DC
FUSE
+24V etc
CXA19B
CNC
I/O Link
cable
JD1B
CXA19A
I/O Link
cable
JD1A
Circuit
breaker
Magnetic
contactor
AC
line
filter
Emergency
stop switch
Emergency stop
signal
JA34
JA34
JA72
CX29
JA72
CX30
JF1
CX30
JF1
Machine
operators
panel
5
CX5
CXA20
30-12-6
CX5
30-12-6
24V power
supply for
motor brake
External pulse
generator
30-12-
CAUTION
1 A circuit breakers, magnetic contactor, and
AC line filter are always required.
2 Use the stabilized 24VDC power supply for
the amplifier.
24VDC power supply for the amplifier and
24VDC power supply for the motor brake
cannot be shared.
JD1A
CX29
CXA20
case
CZ7
30-12Separated
regenerative
discharge resistor
CXA19A
30-12-1
CZ7
Magnetic
contactor control
signal
5A
Circuit
breaker
JD1B
30-12-1
200 to 240V AC
Lightning
surge
absorber
Battery
CXA19B

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40-Atype, 80-A type
Stabilized
power supply
24VDC
5A
Circuit
breaker
SVM
SVM
80A
40A
FUSE
FUSE
+24V etc
CNC
3-phase
200V to 240VAC
I/O Link
cable
CXA19B
JD1B
CXA19A
Battery
CXA19B
CXA19A
JD1B
JD1A
I/O Link
cable
JD1A
30-12-1
Circuit
breaker
Magnetic
contactor
AC
line
filter
Magnetic contactor
control signal
Emergency
stop switch
Emergency stop
signal
Separated
regenerative
discharge resistor
30-12-1
CZ4
CZ4
JA34
CX29
CX29
JA72
CX30
30-12CXA20
5
30-12-6
JF1
CZ5
Lightning
surge
absorber
JA34
External pulse
generator
JA72
Machine
operators
panel
CX30
30-12CXA20
5
30-12-6
case
JF1
CZ5
CX5
CX5
CZ6
CZ6
Fan unit
CAUTION
1 A circuit breakers, magnetic contactor, and
AC line filter are always required.
the amplifier.
cannot be shared.
24V power
supply for
motor brake

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SPECIFICATIONS

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Item
Specification
3-phase 200 to 240 VAC
24VDC / 0.9A
Built-in
Power supply voltage (drive)

Power supply voltage (control)
Dynamic brake

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Item
Power supply voltage (drive)
Power supply voltage (control)
Dynamic brake
Specification
24VDC / 0.9A
Built-in

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2.3 APPLICABLE MOTORS

0.2
0.3
0.4
0.5
Motor
1
/5000i
(20A)
2
/5000i
(20A)
is
is
SVM1
SVM1-4 i
SVM1-20 i
SVM1-40 i
SVM1-80 i
0.2
/5000is
(4A)
0.3
/5000is
(4A)
4
/4000i
(40A)
2
/5000is
(20A)
/5000is
(20A)
0.4
/5000is
(20A)
0.5
/5000is
(20A)
1
/5000is
(20A)
2
/4000is
(20A)
4
/4000is
(20A)
8
/3000i
(40A)
8
/3000is
(20A)
12
/4000is
(80A)
12
/3000is
(40A)
22
/2000is
(40A)
O
O
22
/3000i
(80A)
O
O
22
12
/3000i
(80A)
8
/4000is
(80A)
12
O
O

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2.4 COOLING FAN MOTORS

2.4.1
SVM1-4i AND SVM1-20i (INSTALL COOLING FAN MOTOR)

The shipment of SVM1-4i and SVM1-20i in the condition that the body
of SVM and the cooling fan motor were separated.
The body of SVM and the cooling fan motor are able to grapple in the
order of following (1), (2) and (3).
COOLING FAN MOTOR
2.4.2
SVM1-80i
SVM1-80i needs the cooling fan motor in the following
Ordering number
A06B-6134-K002

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2.5 DERATING
Consider derating as shown below, according to ambient temperatures.
SVM1-20i
Output derating for single-phase input
Motor outputW
1200
900
0
0
35
55
Ambient temperature
SVM1-80i
Current derating
Motor current
18.5
15.0
0
0
45
55
Ambient current

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2.6 SEPARATED REGENERATIVE DISCHARGE RESISTOR

2.6.1
When No Separated Regenerative Discharge Resistor Is Needed Of

SVM1-4 i and SVM1-20 i
No separated regenerative discharge resistor is needed if the energy
regenerated per regeneration cycle is not higher than the amount [J] of
energy listed below.
Note in mind that an incorrect connection can damage the
amplifier.
Table 2.7.1 Maximum regenerative energy amount permitted for
individual amplifier models
Amplifier model
Permissible regenerative energy

amount
SVM1-4 i
SVM1-20i
16J
How to calculate the amount of energy regenerated per regeneration cycle

- For horizontal movement
(a) SI unit system
P ( 5.48 10
Jm:
JL:
Vm:
ta:
TL:
( Jm JL ) Vm
5.23 10
ta Vm TL ) [
Rotor inertia of the motor [kgm 2]

Motor-shaft-converted inertia of the load [kgm 2]
Motor speed at rapid traverse [min -1]
Rapid traverse acceleration/deceleration time [sec]
Machine frictional torque (motor-converted value) [Nm]
(b) CGS unit system

P ( 5.37 10
Jm:
JL:
Vm:
ta:
TL:
( Jm JL ) Vm
5.13 10
ta Vm TL ) [
Motor inertia of the motor [kgfcmsec2]

Motor-shaft-converted inertia of the load [kgfcmsec2]
Machine frictional torque (motor-converted value) [kgcm]

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- For vertical movement

(a) SI unit system
Q 1.047 10
Th:
Vm:
ta :
Th Vm ta
[ J ] Express
Upward torque that the motor applies at the time of downward rapid
traverse [Nm]
(b) CGS unit system

Q 1.026 10
Th:
Vm:
ta :
Th Vm ta
[J ]
Express
Upward torque that the motor applies at the time of downward rapid
traverse [kgcm]
If the motor load moves up and down, the sum of expressions 1 and 2
gives the amount of energy regenerated per regeneration cycle.
RPQ
(Expression 3)

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2.6.2
When a Separated Regenerative Discharge Resistor is Needed by

SVM1-4 i and SVM1-20 i.
If the amount of energy regenerated per regeneration cycle exceeds the
maximum amount of energy that a servo amplifier can handle, a DC link
over-voltage alarm occurs. In this case, a separated regenerative
discharge resistor is needed.
Note in mind that an incorrect connection can damage the
amplifier.
Selecting a regenerative discharge resistor

First obtain how much regenerative energy occurs.
- For horizontal movement

(1) Servo motor (for horizontal movement)
Amount of regenerative discharge (power [W]) when rapid traverse
acceleration/deceleration is performed once every F sec
(a) SI unit system
w
1
F
F:
( 5.48 10
( Jm JL ) Vm
5.23 10
ta Vm TL ) [W
Frequency of rapid traverse acceleration/deceleration

[sec/number of times]
Unless otherwise specified, rapid traverse acceleration/deceleration is
assumed to be performed about once every 5 seconds.
Rotor inertia of the motor [kgm 2]
Motor-shaft-converted inertia of the load [kgm 2]
Machine frictional torque (motor-converted value) [Nm]
Jm:
JL:
Vm:
ta:
TL:
(b) CGS unit system

w
F:
Jm:
JL:
Vm:
ta:
TL:
1
F
( 5.37 10
( Jm JL ) Vm
5.13 10
ta Vm TL ) [
Frequency of rapid traverse acceleration/deceleration

[sec/number of times]
Unless otherwise specified, rapid traverse acceleration/deceleration is
assumed to be performed about once every 5 seconds
Rotor inertia of the motor [kgfcmsec2]
Motor-shaft-converted inertia of the load [kgfcmsec2]
Machine frictional torque (motor-converted value) [kgcm]

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- For vertical movement

The amount of regenerative discharge (power [W]) when the operation
duty for downward rapid traverse is D(%)
(a) SI unit system
w 1.047 10
Th Vm
D
100
[W ]
Ec
Th: Upward torque that the motor applies at the time of downward
rapid traverse [Nm]
Vm: Motor speed at rapid traverse [min -1]
D : Operation duty [%] for downward rapid traverse
D is set to 50% maximum. Usually, D is less than 50%.
(b) CGS unit system

w 1.026 10
Th Vm
D
100
[W ]
Ex
Th: Upward torque that the motor applies at the time of downward
rapid traverse [kgcm]
Vm: Motor speed at rapid traverse [min -1]
D : Operation duty [%] for downward rapid traverse
D is set to 50% maximum. Usually, D is less than 50%.
If the motor load moves up and down, the sum of expressions 4 and 5
gives the amount of energy regenerated per regeneration cycle.
RPQ W (Expression 6)
From Table 2.7.2, select a separated regenerative discharge resistor

whose regenerative discharge capacity is larger than the regenerative
energy obtained in expressions 1 to 6.
2.7.2 Regenerative discharge capacity of separated
regenerative discharge resistors
Separated regenerative discharge
resistor
06B6130H401(30)
(Caution)
06B6130H402(30)
Regenerative
discharge
capacity
20W
100W
Condition
Wind speed
of 0 m/s
CAUTION
Do not use a regenerative resistor cable longer than 1 m.
Otherwise, it is likely that the regenerative circuit in the
amplifier may malfunction or the amplifier may be damaged .
NOTE
If the permissible value of a separated regenerative discharge
resistor is exceeded during use, the unit overheats, resulting
in the built-in thermostat operating to issue an overheat alarm .

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2.6.3
When Amplifier Models SVM-40i and SVM-80i Are Used

If the amount of regenerative discharge from a servo motor exceeds the
regenerative discharge capacity of the regenerative discharge resistor
incorporated in the corresponding servo amplifier, a separated
regenerative discharge resistor is needed.
If the motor regenerative discharge amount R obtained in Subsection
2.7.2 exceeds the corresponding value listed in Table 2.7.3 (a),
Regenerative discharge capacity of the regenerative discharge resistor
incorporated in servo amplifiers, use a separated regenerative
discharge resistor.
2.7.3(a) Regenerative discharge capacity of the regenerative
discharge resistor incorporated in servo amplifiers
Servo amplifier
06B6132H003
06B6132H004
Capacity
50W
130W
The following table lists the separated regenerative discharge resistors

that are available.
Select a separated regenerative discharge resistor whose discharge
capacity satisfies your requirement.
2.7.3(b) Regenerative discharge capacity of regenerative
discharge resistors installed separately from servo amplifiers
Separated regenerative
discharge resistor
06B6089H500
06B6089H713
06B6089H714
Wind speed Wind speed

of 0 m/s
of 2 m/s
R200W
R400W
Incorporates a cooling fan
motor.
motor.
Wind speed
of 4 m/s
R 600W
R 800W
R1200W

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Set-up switch (for changing the DC alarm level)

Switch setting (for the SVM1-40i and SVM1-80i)
The SVM1-40i and SVM1-80i each have four switches on their front
panel for protecting regenerative resistors. Be sure to set these switches
to the positions that match the resistors used.
CAUTION
An incorrect switch setting may damage the regenerative resistor
These switches are numbered 1 to 4. The one on top is No. 1, the one
below it is No. 2, and so on. When the lever of a switch is at the left,
the switch is on. When it is at the right, the switch is off.
ON
1
2
3
4
(1) Setting of switches 3 and 4

The setting of switches 3 and 4 varies depending on what
regenerative discharge resistor is used.
If a switch is incorrectly set up, it is impossible to detect a
regenerative overheat alarm normally.
Switch 3
ON
OFF
OFF
Switch 4
ON
ON
OFF
Regenerative discharge resistor

Incorporated in the amplifier
Separate unit A06B-6089-H500
Separate unit A06B-6089-H713, A06B-6089-H714
(2) Setting of switches 1 and 2

Neither switch 1 nor 2 is used. Leave them off.

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Cautions for selecting a regenerative discharge resistor

CAUTION
1 Regenerative discharge resistors may become very hot (100
to 200 C). Be careful not to touch them.
2 Before touching a regenerative discharge resistor, for
example, for maintenance purposes, turn off all power to the
amplifier, wait for at least 30 minutes, and make sure that the
DC link charge indicator LED (CAUTION CHARGE) is off and
the regenerative resistor is sufficiently cold.
3 When mounting a regenerative resistor, keep it sufficiently far
from any flammable.
(1) Related ordering numbers
Ordering number of
regenerative
discharge resistor
A06B-6130-H401
A06B-6130-H402
A06B-6089-H500
Resistance
30
30
16
A06B-6089-H713
16
A06B-6089-H714
16
Capacity
Wind speed
0m/sec
2m/sec
20W
100W
200W
400W
motor.
motor.
Remarks
4m/sec
600W
For 4/20A
For 4/20A
For 40/80A
800W
For 40/80A
1200W
For 40/80A
(2) Mounting requirements

(a) Cautions in mounting
A06B-6130-H401
A06B-6130-H402
A06B-6089-H500
A06B-6089-H713
A06B-6089-H714
Install these models in a completely sealed cabinet.

Place the pin side and resistor side (heat generating section) of these models,
respectively, in a completely sealed cabinet and an exhaust air duct.
(a) Use accompanying gaskets.
(b) Make arrangements so that the pin side and resistor side (heat generating
section) can be kept from coolant, oil mist, and cuttings.
(c) When taking in fresh air to the resistor (heat generating section), use an air
filter at the air inlet. Also seal the cable inlets, cable outlets and doors
securely.
(b) Ambient temperature
0 to 55 C (at operation)
-20 to 60 C (at keeping and transportation)
(c) Humidity
Normally 90 % RH or below, and condensation-free
(d) Vibration
In operation : Below 0.5 G
(e) Mounting direction:
Mount the unit securely while referring to the mounting diagram
given below.

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ORDERING INFORMATION
Refer to the order list (B-65321EN).

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EXTERNAL DIMENSIONS / PANEL CUT-OUT

DRAWINGS / MAINTENANCE AREA

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4.1 EXTERNAL DIMENSIONS

4.1.1
External Dimensions of SVM1-4i and SVM1-20i
Weight: 1.3kg

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4.1.2
External Dimensions of SVM1-40i and SVM1-80i
Weight: 4.2kg

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4.1.3
External Dimensions of Fan Unit (A06B-6134-K002)
External dimensions of fan unit (A06B-6134-K002)

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4.1.4
External Dimensions of Regenerative Resistor (A06B-6130-H401)

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4.1.5
External Dimensions of Regenerative Resistor (A06B-6130-H402)
4.2 PANEL CUT-OUT DRAWINGS

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4.2.1
SVM1-4i and SVM1-20i

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4.2.2
NOTE
Attach the accompanying gasket around the panel cut-out to
prevent oil and dust from getting into it.
Reinforce the right and left sides of the panel cut-out in the
power magnetics cabinet by using fittings such as L-angles to
maintain satisfactory contact between the power magnetics
cabinet andthe amplifier.

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4.3 MAINTENANCE AREA

4.3.1
Maintenance Area for the SVM1-4i and SVM1-20i

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4.3.2
Maintenance Area for the SVM1-40i and SVM1-80i

When no cooling fan AC motor (A06B-6134-K002) is used to cool the
heat sink

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When the cooling fan AC motor (A06B-6134-K002) is used to cool the

heat sink

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TOTAL CONNECTION DIAGRAM

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5.1 CONNECTION DIAGRAM

5.1.1

4-A type, 20-A type
i SVM
4A or 20A
i SVM
4A or 20A
FUSE
Stabilized
power supply
FUSE
K6
CXA19B
CXA19A
JD1B
JD1A
K6
24VDC
CNC
K20
3-phase
200 to 240VAC
K20
CXA19B
CXA19A
JD1B
JD1A
30-12-1
Circuit
breaker
AC
line
filter
Magnetic
contactor
K2
30-12-1
K2
CZ7
K4
CZ7
JA34
5A
Circuit
breaker
K7
Emergency
stop switch
CX29
JA34
JA72
CX30
External
pulse generator
K21
Machine
operators
panel
JF1
CX30
30-12-
CXA20
K5
K22
K1
JF1
30-12Separated
regenerative
discharge resistor
Lightning
surge
absorber
JA72
CX29
K1
K8
Battery
case
K9
CX5
CXA20
30-12-6
K5
CX5X
30-12-6
K3
K3
CAUTION
1
2
Always install the circuit breakers, magnetic

contactor, and AC line filter.
Use the stabilized 24VDC power supply for
the amplifier.
cannot be shared.
24V power
supply for
motor brake

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NOTE
1 Always install the circuit breakers, magnetic contactor, and AC
line filter.
2 To protect the equipment from lightning surge voltages, install
a lightning surge absorber across each pair of power lines and
across each power line and the grounding line at the power
inlet of the power magnetics cabinet.
WARNING
Defects, such as a loose screw and an incorrectly inserted
connector, can lead to a motor malfunction, excessive heat
generation, and a ground fault. Exercise adequate care in
installing servo amplifiers.
A loose screw (or, if a connector is used, a loose connector
contact or an incorrect connector pin-to-cable connection) on
high-current carrying power supply wires or motor power wires
can lead to fire. Exercise adequate care in wiring.

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5.1.2

40-A type, 80-A type
Stabilized
power supply
24VDC
K6
CNC
K20
3-phase
SVM
SVM
80A
40A
FUSE
FUSE
CXA19B
CXA19A
JD1B
JD1A
K6
K20
CXA19B
CXA19A
JD1B
JD1A
30-12-1
200 to 240VAC
Circuit
breaker
Magnetic
contactor
AC
line
filter
30-12-1
CZ4
CZ4
K2
K2
K7
5A
Circuit
breaker
Battery
K9 case
CX29
JA34
CX29
JA34
CX30
JA72
CX30
JA72
30-12CXA20
5
30-12-6
JF1
30-12CXA20
5
30-12-6
JF1
K22
External
pulse generator
K21
Machine
operators
panel
Emergency
stop switch
K8
K5
Separated
regenerative
discharge resistor
K5
CZ5
Lightning
surge
absorber
K4
CZ5
CX5
CX5
CZ6
CZ6
K4
Fan unit
K3
CAUTION
1 Always install the circuit breakers, magnetic
contactor, and AC line filter.
the amplifier.
cannot be shared.
K1
24V power
supply for
motor brake
K3
K1

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NOTE
1 Always install the circuit breakers, magnetic contactor, and AC
line filter.
2 To protect the equipment from lightning surge voltages, install
a lightning surge absorber across each pair of power lines and
across each power line and the grounding line at the power
inlet of the power magnetics cabinet.
WARNING
Defects, such as a loose screw and an incorrectly inserted
connector, can lead to a motor malfunction, excessive heat
generation, and a ground fault. Exercise adequate care in
installing servo amplifiers.
A loose screw (or, if a connector is used, a loose connector
contact or an incorrect connector pin-to-cable connection) on
high-current carrying power supply wires or motor power wires
can lead to fire. Exercise adequate care in wiring.

I/O Link option
DESCRIPTIONS
A-77223E/02
1/
(1)
5.2 CONNECTOR LOCATION

5.2.1
(8)
(9)
(10)
(11)
(2)
(3)
(12)
(4)
(13)
(14)
(5)
(15)
(6)
(16)
(17)
(7)
Name
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Remarks
(18)
DC link charge LED

CZ7-1
CZ7-2
CZ7-3
Main power input connector

Discharge resistor connector
Motor power connector
Connector for main power MCC control
CX29
signal
CX30
ESP signal connection connector
Regenerative resistor connector
CXA20
(for alarms
LED
Condition LED
CXA19B
24VDC power input
CXA19A
24VDC power output
JD1B
I/O Link connector (From previous stage)
JD1A
I/O Link connector (To next stage)
JF1
Pulsecoder connector
JA34
External pulse input connector
JA72
Built-in DI connector
CX5X
Absolute pulsecoder battery
FG Terminal Grounding terminal of control unit
18
Tapped hole for grounding the flange

I/O Link option
DESCRIPTIONS
A-77223E/02
1/
5.2.2

I/O Link option
DESCRIPTIONS
A-77223E/02
1/
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(18) (17)
(8)
(19)
No.
1
2
Name
CX29
Remarks
DC link charge LED
Connector for main power

I/O Link option
DESCRIPTIONS
A-77223E/02
1/
(1)
(2)(3)
MCC control signal
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
CX30
ESPsignal connection connector

(4)
Regenerative resistor connector

(for alarms)
(5)
Setting switch
SW
DC alarm level
CZ4
Main power input connector
CZ5
Motor power connector
CZ6
Discharge resistor connector
LED
Condition LED
CXA19B 24VDC power input
CXA19A 24VDC power output
I/O Link connector (From previous
JD1B
stage)
JD1A
I/O Link connector (To next stage)
JF1
Pulsecoder connector
JA34
External pulse input connector
JA72
Built-in DI connector
CX5X
Absolute pulsecoder battery
FG Terminal Grounding terminal of control unit
CXA20
19
Tapped hole for grounding the flange
(6)
(7)

I/O Link option
DESCRIPTIONS
A-77223E/02
1/
5.2.3
Details of Cable K1
5.2.3.1
Servo motor i , is series, Servo motor is series0.4/5000is to

22/2000is
Shield
SVM
SD
SD
REQ
REQ
9, 20
5V
8, 9
12, 14
0V
7, 10
6V
FG
7
Drain
wire
16
20-pin half-pitch connector
Servo motor
Connector (Japan Aviation Electronics Industry)

JN2xS10SL1for 5.7 to 7.3 sheath diameter
JN2xS10SL2for 6.5 to 8.0 sheath diameter
DStraight plug
Angle plug
Contact (Japan Aviation Electronics Industry)
J N1- 22- 22S
Grounding
plate
Using cable conductor

Cable length
5V, 0V,6V
SD,*SD,
REQ, *REQ
Drain wire
28 m or less
0.3mm 2 5
Wire construction
12/0.18 or 60/0.08
Insulation outer diameter
1.5 or less
0.18mm 2 or more
Twisted-pair wire
0.15mm 2 or more
50 m or less
0.5mm 2 5
Wire construction
20/0.18 or 104/0.08
Insulation outer diameter
1.5 or less
0.18mm 2 or more
Twisted-pair wire
0.15mm 2 or more
NOTE
The ground plate to which the shield is connected must be
placed as close as possible to the servo amplifier so that
distance between the ground plate and the servo amplifier
becomes shortest.
*
This applies also to the Mi and Ci series servo motors.

I/O Link option
DESCRIPTIONS
A-77223E/02
1/
NOTE
1 In case that the cable is prepared by MTB, total resistance of
5V and 0V must be less than 2.
2 Pulsecoder side connector can accept maximum 0.5mm 2 (wire
construction 20/0.18 or 104/0.08, insulation outer diameter 1.5
or less) wire and sheath diameter is 5.7 to 8.0. In case of
using thicker wire or cable, take measures described below.
[Case 2] Sheath diameter of exceeds 8.
[Case 1] Cable conductor exceeds 0.5mm2 .

Servo motor
SVM
Soldering or crimping
In case of incremental Pulsecoder, 6V is not necessary to be

connected.
Crimp tool specification

A06B-6114-K201/JN1E : For 0.18 mm 2 or 0.3 mm 2
A06B-6114-K201/JN1D : For 0.18 mm 2 or 0.5 mm 2
Connector kit specification

A06B-6114-K204/S : Straight plug (including a contact)
A06B-6114-K204/E : Elbow plug (including a contact)
Recommended cable
A66L-0001-0479 : Flexible cable 28m or less long
A66L-0001-0488 : Flexible cable 50m or less long
Servo motor
The total resistance (round

trip) of 5 V and 0 V must be
less than 2.
Cable thicker than 8
Connector

less than 2.
SVM

I/O Link option
DESCRIPTIONS
A-77223E/02
1/
5.2.3.2
Servo motor is series0.2/5000is, 0.3/5000is

Shield
SVM
Servo motor
(1)
SD
(A4)
(2)
*SD
(B4)
(5)
REQ
(A3)
(6)
*REQ
(B3)
(9, 20)
5V
(A2, B2)
(12, 14)
0V
(A1, B1)
(7)
6V
(A5)
FG
(B6)
(16)
Drain wire
20-pin half-pitch connector

Housing : 1-1318118-6 (D-2100D 12 poles)
Contact : 1318107-1 (D-2 receptacle M)
Contact : 1318108-1 (D-2 receptacle S)
Manufacture : Tyco Electronics AMP
Grounding
plate
Using cable conductor

Cable length
5V, 0V, 6V
SD, *SD, REQ,
*REQ
Drain wire
Recommended wire
20 m or less
0.5 mm 2 (AWG21) 5
Wire construction 20/0.18
Insulation outer diameter 0.88 to 1.5
0.18mm 2(AWG25) or more Twisted-pair wire
Wire construction 7/0.18
Insulation outer diameter 0.88 to 1.5
0.15mm 2 or more
0.5mm 2 5 + 0.18mm 2 two-pair
(For a fixed cable)
Hitachi Cable, Ltd. : UL20276-SB (0)
5X21AWG+2PX25AWG
(For a flexible cable)
Hitachi Cable, Ltd. : UL20276-SB (FLEX)
5X20AWG+2PX25AWG

I/O Link option
DESCRIPTIONS
A-77223E/02
1/
NOTE
1 The ground plate to which the shield is connected must be
placed as close as possible to the servo amplifier so that
distance between the ground plate and the servo amplifier
becomes shortest.
2 In case that the cable is prepared by the user, the total
resistance (round trip) of 5 V and 0 V must be less than 0.8 .
3 The maximum applicable wire diameter of the cable connector
on the motor side is 0.5 mm 2 (when crimping tool 1463475-1 is
used) or 0.85 mm 2 (when crimping tool 1276654-1 is used). In
case of using thicker wire or cable, take measures described
below.
Servo
amplifier
Connector
Servo motor

less than 0.8.
4 In case of incremental Pulsecoder, 6 V is not necessary to be

connected.

I/O Link option
DESCRIPTIONS
A-77223E/02
1/
5.2.4
Details of Cable K2
The following items related to servo amplifier input cables are explained
below in the stated order.
(1) Details of connectors
(2) Selecting input cables (general)
(3) Details of input cables

I/O Link option
DESCRIPTIONS
A-77223E/02
1/
5.2.4.1
Details of connectors
(a) SVM1-4, SVM1-20
i Servo amplifier
CZ7 (B1) 1
CZ7 (A1) L2
CZ7 (B2) L3
CZ7 (A2)
[Receptacle housing]
Use the following receptacle housing.
Manufacturerdefined model
Specification of the key
Manufacture
175363-3
Incorrect-insertion prevent key
Tyco Electronics AMP
[Receptacle contact]
Two receptacle contact types are available, so as to support different
conductor diameters. Be sure to select the receptacle contact that
matches the servo axis you use.
Rectangle contact
model number
L size
1-175218-2
Conductor
size
(mm 2)
Conductor
size
AWG
Insulation
outer diameter
(mm)
Manual tool
model number
Manufacture
0.5- 1.25
20/18/16
1.8-2.8
91558-1
[Connector and tool ordering information]

Connectors (including housings and contacts) and tools can be
purchased directly from Tyco Electronics AMP. They can be ordered as
options also from FANUC as listed below.
Ordering number
Description
Housing : Incorrect-insertion prevent key 175363-3 (1pcs.)
Incorrect-insertion prevent key 1318095-2 (1pcs.)
Contact : L size 1-175218-2
(10pcs.)
A06B-6130-K200
Applicable wire diameter:
0.5-1.25mm 2, AWG20/18/16
Applicable tool: 91558-1 (not included in this kit)

I/O Link option
DESCRIPTIONS
A-77223E/02
1/
(b) SVM1-40, SVM1-80
i Servo amplifier
CZ4 (B1) L1
CZ4 (A1) L2
CZ4 (B2) L3
CZ4 (A2)
Manufacturer-defined
model
Specification of
the key
Manufacture
1-917807-2
XX
Rectangle contact
model number
Conductor
size
(mm 2)
Conductor
size
AWG
Insulation
outer diameter
(mm)
Manual tool
model number
Manufacture
S size
316040-6
1.25 2.20
16/14
3.0-3.8
234170-1
M size
316041-6
3.50 5.50
12/10
4.0-5.2
234171-1

Ordering number
Description
Housing : XX key 1-917807-2
(1pcs.)
Contact : S size 316040-6
(4pcs.)
A06B-6110-K200#XXS
Applicable wire diameter : 1.25-2.20mm 2, AWG16/14
Applicable tool: 234170-1 (not included in this kit)
Housing : XX key 1-917807-2
(1pcs.)
Contact : M size 316041-6
(4pcs.)
A06B-6110-K200#XXM
Applicable tool : 234171-1 (not included in this kit)
[Crimping tool]
Ordering number
Description
Applicable tool : 234170-1
A06B-6110-K220#D5S Contact : S size 316040-6
Tool :
234171-1
A06B-6110-K220#D5M Contact : M size 316041-6
Applicable wire diameter: 3.50-5.50mm 2, AWG12/10
A06B-6110-K220#D5R Extractor : 409158-1

I/O Link option
DESCRIPTIONS
A-77223E/02
1/
5.2.4.2
Selecting cables (general)

Select the cable specification by considering the following conditions for
use:
(1) Motor current rating or current needed in use on a real machine
(2) Cable type (heat resistance temperature, etc.)
(3) Environment in which the cable is installed (operating ambient
temperature, etc.)
(4) Certification for CE marking (compliance with various safety
standards and EMC standard)
Examples of selecting a heavy-duty power cable are shown below.
Fully check the cable specifications based on the actual use conditions
and use an example below.
The cable diameters are determined based on JCS No. 168 D (1980),
"Allowable Currents for Power Cables (1)."
Selection example of power line (reference)

[Selection example 1]
Heavy-duty power cable specification :
Maximum allowable conductor temperature 60C
Environment temperature : 30C
Cable diameter
[mm 2]
0.75
Allowable current value

[Arms]
Less than 11
1.25
Less than 15
2
3.5
5.5
Less than 19
Less than 27
Less than 35
Receptacle contact
specification
L size 1-175218-2
L size 1-175218-2
S size 316040-6
S size 316040-6
M size 316041-6
M size 316041-6
[Selection example 2]
Heavy-duty power cable specification :
Maximum allowable conductor temperature 80C
Environment temperature : 55C
Cable diameter
[mm 2]
0.75
Allowable current value

[Arms]
Less than 9.2
1.25
Less than 12.7
2
3.5
5.5
Less than 16.3

Less than 23.4
Less than 31.2
Receptacle contact
specification
L size 1-175218-2
L size 1-175218-2
S size 316040-6
S size 316040-6
M size 316041-6
M size 316041-6

I/O Link option
DESCRIPTIONS
A-77223E/02
1/
5.2.4.3
Details of input cables

Select cables by taking the following conditions for use into account.
[Example combinations of input cables for servo motors running with
continuous-rating output (reference only)]
Servo motor
0.2/5000is
0.3/5000is
0.4/5000is
0.5/5000is
1/5000is
2/4000is
4/4000is
8/3000is
12/3000is
22/2000is
1/5000i
2/5000i
4/4000i
8/3000i
12/3000i
22/3000i
2/5000is
4/5000is
8/4000is
12/4000is
Continuous
Continuous
current rating for current rating for
three-phase input single-phase input
[Arms]
[Arms]
(reference only)
(reference only)
0.2
0.5
0.5
1.1
0.7
1.4
1.1
2.2
2.1
4.3
2.6
5.4
3.9
8.1
6.3
9.7
9.4
13.1
2.6
5.4
3.9
8.1
7.3
8.4
15.7
21.0
3.9
8.1
5.2
9.7
13.1
14.2
-
[Example 1.]
Cable wire
diameter
[mm 2]
[Example 2.]
Cable wire
diameter
[mm 2]
0.75 (0.75)
0.75 (0.75)
0.75 (0.75)
0.75 (0.75)
0.75 (0.75)
0.75 (0.75)
0.75 (0.75)
0.75 (0.75)
0.75
1.25
0.75 (0.75)
0.75 (0.75)
0.75
0.75
2
3.5
0.75 (0.75)
0.75 (0.75)
1.25
1.25
0.75 (0.75)
0.75 (0.75)
0.75 (0.75)
0.75 (0.75)
0.75 (0.75)
0.75 (0.75)
0.75 (0.75)
0.75 (1.25)
1.25
2
0.75 (0.75)
0.75 (0.75)
0.75
0.75
2
3.5
0.75 (0.75)
0.75 (1.25)
2
2

I/O Link option
DESCRIPTIONS
A-77223E/02
1/
5.2.5
Details of Cable K3
The following items related to servo motor/amplifier power cables are
explained below in the stated order.
(1) Details of connectors
(2) Selecting power cables (general)
(3) Power cable for servo motor

I/O Link option
DESCRIPTIONS
A-77223E/02
1/
5.2.5.1
Details of connectors
The D-3000 and -5000 connector series (manufactured by Tyco Electronics AMP.) are
used for power cable connection in the i series. The specifications of a receptacle
housing and contact vary depending on the model for which they are used as stated
below.
(a) SVM1-4i, SVM1-20i
Motor
i Servo amplifier
CZ7 (B1) U
CZ7 (A1) V
CZ7 (B2) W
CZ7 (A2)
GND (Body)
Manufacturer-defined model
1318095-2
Manufacture
Two receptacle contact types are available, so as to support different
conductor diameters. Be sure to select the receptacle contact that
matches the servo axis you use.
Rectangle contact
model number
L size
1-175218-2
Conductor
size
(mm 2)
0.5-1.25
Conductor
size
AWG
20/18/16
Insulation
outer diameter
(mm)
1.8-2.8
Manual tool
model number
Manufacture
91558-1

See Subsection 5.2.4 Details of Cable K2.

I/O Link option
DESCRIPTIONS
A-77223E/02
1/
() SVM1-40i, SVM1-80i
Motor
i Servo amplifier
CZ5 (B1) U
CZ5 (A1) V
CZ5 (B2) W
CZ5 (A2)
GND (Body)
Manufacturer-defined
model
2-917807-2
Specification of the
key
YY
Manufacture
Rectangle contact
model number
S size
M size
316040-6
316041-6
Conductor
size
(mm 2)
1.252.2
3.55.5
Conductor
size
AWG
16/14
12/10
Insulation
outer diameter
(mm)
3.0-3.8
4.0-5.2
Manual tool
model number
Manufacture
234170-1
234171-1


Ordering number
Description
Housing : YY key 2-917807-2
(1pcs.)
Contact : S size 316040-6
(4pcs.)
A06B-6110-K202#YYS
Housing : YY key 2-917807-2
(1pcs.)
Contact : M size 316041-6
(4pcs.)
A06B-6110-K202#YYM

I/O Link option
DESCRIPTIONS
A-77223E/02
1/
5.2.5.2
Details of cables (general)

See Subsection 5.2.4 Details of Cable K2.

I/O Link option
DESCRIPTIONS
A-77223E/02
1/
5.2.5.3
Power cable for servo motor

A servo motor power cable assembly consists of:
(a) Power cable
(b) Motor-side connector
(a) Power cable
Examples of combining a servo motor and power cable are
described below according to Subsection 5.2.4.2, Selecting cables
(general).
[Example combination of servo motor and power cable (reference only)]
Servo motor
0.2/5000is
0.3/5000is
0.4/5000is
0.5/5000is
1/5000is
2/4000is
4/4000is
8/3000is
12/3000is
22/2000is
1/5000i
2/5000i
4/4000i
8/3000i
12/3000i
22/3000i
2/5000is
4/5000is
8/4000is
12/4000is
Continuous
current rating
[Arms]
(reference only)
0.84
0.84
3.5
3.0
2.7
3.2
4.7
6.0
10.2
11.3
2.7
3.5
7.7
8.4
18.1
18.4
3.3
4.6
11.1
13.4
[Example 1.]
Cable wire
diameter
[mm 2]
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
1.25
0.75
0.75
0.75
0.75
2
2
0.75
0.75
1.25
1.25
[Example 2.]
Cable wire
diameter
[mm 2]
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
1.25
1.25
0.75
0.75
0.75
0.75
3.5
3.5
0.75
0.75
1.25
2
(b) Motor-side connector

The specifications of a motor-side connector vary depending on the
motor model for which it is used.
Refer to FANUC AC SERVO MOTOR is series Descriptions (B65302EN) for detailed descriptions about motor-side connectors for
the is series servo motors.
Refer to FANUC AC SERVO MOTOR is/i series Descriptions
(B-65262EN) for detailed descriptions about motor-side connectors
for the is/i series servo motors.

I/O Link option
DESCRIPTIONS
A-77223E/02
1/
5.2.6
Details of Cables K4 and K5
5.2.6.1
When a regenerative discharge resistor is used

The following regenerative discharge resistor models are available .
A06B-6130-H401
A06B-6130-H402
The following housing and contact are

connected to the resistor.
The following housing and contact are
connected to the resistor.
i SVM
Regenerative discharge resistor
CZ7(DCP)
B1
DCP
CZ7(DCC)
A1
DCC
Housing : 175362-3
Contact : 1-175218-2
Wire cross-sectional area : 0.50 to 1.25mm2
CXA20
(TH1) 1
TH1
CXA20
(TH2) 2
TH2
Housing : 1-1318120-3
Contact : 1318107-1

I/O Link option
DESCRIPTIONS
A-77223E/02
1/
When no regenerative discharge resistor is used

i SVM
CZ7(DCP)
B1
CZ7(DCC)
A1
Keep these pins unconnected.

(Do not install a jumper between the pins.)
Install a jumper between the pins.

CXA20-1
(TH1)
CXA20-2
(TH2)
Housing : 1-1318120-3
Contact : 1318107-1
CAUTION
Do not connect the DCP and DCC pins to each other.
It is recommended that the housing 1313182-2 be inserted to
prevent incorrect insertion.

I/O Link option
DESCRIPTIONS
A-77223E/02
1/
5.2.6.2
When a separated regenerative discharge resistor is used

i SVM
Separated regenerative discharge resistor
CZ6-B1
(RC)
CZ6-B2
(RE)
Cable specification:
Two-conductor polyvinyl heavy-duty power cable (JIS C3312),
Conductor size of 3.5 mm2,
Crimp terminal: 5.5-4
Housing : 3-917807-2
Contact : 316041-6
Applicable wire range: 3.5 to 5.5 mm2
CXA20-1
(TH1)
CXA20-2
(TH2)
Housing : 1-1318120-3
Contact : 1318107-1
Applicable wire: 0.3 to 0.85 mm2

I/O Link option
DESCRIPTIONS
A-77223E/02
1/
When a built-in regenerative discharge resistor is used

i SVM
CZ6-A1
(RC)
CZ6-A2
(RI)
Housing : 3-917807-2
Contact : 316041-6
Applicable wire range: 3.5 to 5.5 mm2
CXA20-1
(TH1)
CXA20-2
(TH2)
Housing : 1-1318120-3
Contact : 1318107-1

I/O Link option
DESCRIPTIONS
A-77223E/02
1/
5.2.7
Details of Cable K6
i SVM
i SVM
CXA19B-A1
(24V)
CXA19A A1
CXA19B-B1
(24V)
CXA19A-B1 (24V)
CXA19B-A2
(0V)
CXA19A A2
CXA19B-B2 (0V)
CXA19A-B2
CXA19B-A3
CXA19A A3
(ESP)
(0V)
(0V)
(ESP)
CXA19B-B3 (BAT)
CXA19A-B3
Housing : 1-1318119-3
Housing : 1-1318119-3
Contact : 1318107-1
Contact : 1318107-1
(24V)
(BAT)

I/O Link option
DESCRIPTIONS
A-77223E/02
1/
5.2.8
Details of Cable K7
MCC
iSVM
CX29-1
(RLY1)
Spark
Coil
Internal
killer
contact
CX29-3
(RLY2)
External power supply

must mach the coil voltage of the users equipment
Housing : 3-1318130-3
Contact : 1318107-1
Applicable wire: 0.3 to 0.85 mm 2
Internal-contact specification:
Rated load
Maximum contact
rating
Resistive load
(cos=1)
250VAC, 3A / 24VDC, 5A
Inductive load
(cos=0.4, L/R=15msec)
250VAC, 2A / 24VDC, 1A
5A
5A
NOTE
Always install a spark killer (CR) that matches the magnetic
contactor to protect the internal contacts. The following table
lists the recommended capacitances and resistances.

I/O Link option
DESCRIPTIONS
A-77223E/02
1/
5.2.9
Details of Cable K8
i SVM
CX30-1 (24V)
CX30-3 (ESP)
Housing : 2-1318120-3
Contact : 1318107-1
Applicable wire: 0.3 to 0.85mm2

I/O Link option
DESCRIPTIONS
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5.2.10
Details of Cable K9
i SVM
Battery case
CXA19B-A1 (24V)
CXA19B-B1
(24V)
CXA19B-A2
(0V)
CXA19B-B2
(0V)
CXA19B-A3
(ESP)
CXA19B-B3
(BAT)
0V
6V
Housing : 1-1318119-3
Crimp terminal : 1.25-2
Contact : 1318107-1
Applicable wire : 0.3 to 0.85mm2
Applicable wire : 0.3 to 0.85mm2


I/O Link option
DESCRIPTIONS
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5.2.11
Details of Cable K20 (Connection of FANUC I/O LINK)
5.2.11.1 Overview
The FANUC I/O Link is a serial interface for connecting a CNC, SVM,
I/O Unit-A, Power Mate, and so forth to transfer I/O signals (bit data) at
high-speed among those units. When multiple units are connected by
using the FANUC I/O Link, one unit functions as a master, and the other
units function as slaves. The states of input signals from the slaves are
transferred to the master at regular intervals, and an output signal from
the master is transferred to the slaves at regular intervals. The series
servo amplifier (with the I/O Link option) can function only as a slave.
The number of input points is 128, and the number of output points is
also 128.
The connector names of the I/O Link are JD1A (or JD1A1) and JD1B,
which are common to all units with the I/O Link function. A cable must
always be connected from JD1A (or JD1A1) to JD1B. No cable is
connected to JD1A of the last unit, so that JD1A of the last unit is left
open, and need not have a component such as a terminator connected.
An I/O Link connection may be made via an electric cable or optical
cable. Use an optical cable in the following cases:
-
When the cable is longer than 10 m, or when the cable within the
same cabinet is longer than 15 m. If the cable is installed in a duct,
the units connected to both ends of the cable must be regarded as
being installed within the same cabinet. Suppose, for example, that
a CNC functioning as the host is installed in the operator's panel, a
series servo amplifier (with the I/O Link option) is installed in the
power magnetics cabinet, and an I/O Link cable for connecting the
CNC with the series servo amplifier is run through a duct. In this
case, the CNC and the series servo amplifier (with the I/O Link
option) are regarded as being installed within the same cabinet.
When the cable is run from one cabinet to another, and the cabinets
cannot be connected with each other via a ground wire of 5.5 mm 2
or more
When the cable is affected significantly by noise. For example,
when a powerful electromagnetic noise source such as a welding
machine is placed near the cable, or when the cable is routed for a
long distance in parallel with a power line or cable related to power
magnetics that generates noise

I/O Link option
DESCRIPTIONS
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5.2.11.2 FANUC I/O Link CONNECTION VIA ELECTRIC CABLE

Details of connection of cable K20 (when a connection is made with the host controller
or the slave unit at the previous stage)
series amplifier
Host controller or slave unit at

the previous stage
JD1A1/JD1A
JD1B
SIN
(1)
(3)
SOUT
*SIN
(2)
(4)
*SOUT
SOUT
(3)
(1)
SIN
*SOUT
(4)
(2)
*SIN
0V
(11)
(11)
0V
0V
(12)
(12)
0V
0V
(13)
(13)
0V
0V
(14)
(14)
0V
Details of connection of cable K20 (when a connection is made with the slave unit at
the next stage)
When there is a slave unit at the next stage, make the following connection:
Slave unit at the next stage
SVM
JD1A
JD1B
SIN
(1)
(3)
SOUT
*SIN
(2)
(4)
*SOUT
SOUT
(3)
(1)
SIN
*SOUT
(4)
(2)
*SIN
0V
(11)
(11)
0V
0V
(12)
(12)
0V
0V
(13)
(13)
0V
0V
(14)
(14)
0V

I/O Link option
DESCRIPTIONS
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Specifications of a recommended connector and case for cable K20 on

the i series amplifier side
Connector : PCR-E20FS (Soldering type) (Honda Communications)
PCR-E20FA (Crimping type)
Case : PCR-V20L
Recommended cable for K20 cable
A66L-0001-0284#10P (10 twisted pair cable with a shield on the outside)
NOTE
1 Maximum cable length: 10 m (when the above recommended
wire is used)
2 Use the same twisted wire pair for the SIN and *SIN signals.
Also use the same twisted wire pair for the SOUT and *SOUT
signals.
3 Do not make any connection to the pins other than those
shown above. Do not connect an unused conductor of the
cable.
4 Connect the shield of the cable to the ground plate of the
cabinet by using a cable clamp. Regardless of whether a
series servo amplifier is connected with the host controller (or
the slave unit at the previous stage) or the slave unit at the
next stage, clamp and shield the cable immediately when the
cable is run into the cabinet. If the host controller is installed
in one cabinet, and a series servo amplifier is installed in
another cabinet, shield processing is required twice for one
cable. Even if the cable is not routed outside the cabinet, be
sure to clamp and shield the cable at least one location.
5 Switch on the control power for the servo amplifier at the
same time with or before the host controller connected to the
servo amplifier through the I/O Link. When switching off the
host controller power, also switch off the servo amplifier
control power.
Host controller
Power
ON
OFF
Servo amplifier
control power
ON
OFF
t : 0 or more

I/O Link option
DESCRIPTIONS
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5.2.11.3 FANUC I/O Link CONNECTION VIA OPTICAL CABLE

By using an optical cable with an optical I/O Link adapter, the FANUC
I/O Link can be extended up to 200 m. For details, refer to the manual
of the host controller

I/O Link option
DESCRIPTIONS
A-77223E/02
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5.2.12
Details of Cable K20 (Connection of Built-in DI)
5.2.12.1 Input signal specification

The DC input signals are those sent from the machine to the servo unit.
They are transferred via a non-insulated interface that can be switched
between sink type (24V common) and source type (0V common) except
for an emergency stop input, which is fixed at a sink type (24 V
common).
The relevant safety standards require that the interface be used as sink
type.
The contacts on the machine side must satisfy the following
requirements:
Contact capacity :
30VDC, 16mA or higher
Closed-state contact-to-contact leakage current :
1 mA or lower (at 26.4V) :
Closed-state contact-to-contact voltage drop :
2V or lower (including voltage drop across cable, with 8.5mA)
For information about the specifications of the skip signal, see Section
5.2.12.4

I/O Link option
DESCRIPTIONS
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5.2.12.2 List of signals

(1)*+OT
Setting the positive overtravel signal input (*+OT) to logical 0
disables forward movement. This signal can be made unusable by
parameter setting.
(2)*-OT
Setting the negative overtravel signal input (*-OT) to logical 0
disables reverse movement. This signal can be made unusable by
parameter setting.
(3)*RILK(*DEC)
Interlock signal input (*RILK) or deceleration signal input for
reference position return (*DEC). One of the two functions is
selected according to parameter setting. If the interlock signal input
(*RILK) is selected, axis motion is decelerated to a stop when this
signal is set to logic 0. When this signal is set to logic 1, axis motion
is resumed. If the deceleration signal input for reference position
return (*DEC) is selected, the feedrate decreases to a certain value
then remains at the decreased value for continued movement when
this signal is set to logic 0. When this signal is set to logic 1, feed
operation stops at an electric grid position.
(4)HDI
The rising or falling edge of the skip signal input (HDI) can be used
to cause the current block to be skipped. Whether the rising edge or
falling edge is used depends on the parameter setting.

I/O Link option
DESCRIPTIONS
A-77223E/02
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5.2.12.3Signal connection with the Power Magnetics Cabinet

SVM
+24V
Interlock signal input

(Deceleration signal input for reference
position return)
*RILK
JA72
(10),(19)
(6)
Positive overtravel
signal input
*+OT
(7)
Negative overtravel
signal input
*+OT
(8)
DIC
0V
+24V
Filter and
receiver
Filter and
receiver
Filter and
receiver
(11)
(12, 14, 16)
NOTE
1 Use cable (with a shield on the outside) for Cable K21.
2 Use wire having a size of 7/0.18 (0.18mm 2) for 0V, +24V, and DIC.
3 Do not make any connection to the pins other than those shown above.
Do not connect an unused conductor of the cable.
4 The above diagram is an example of a configuration with 24V common.
For a configuration with 0V common, connect DIC (JA72-11) to +24V
(JA72-10, 19), and the stage ahead of each switch to 0V (JA72-12,14,16)
5 Within 100 ms after emergency stop cancellation, turn on the external
magnetic contactor inserted into the power input of the SVM.

I/O Link option
DESCRIPTIONS
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5.2.12.4Skip signal interface
HDI
SVM
JA72
(15)
0V
(12,14,16)
Receiver
High-Speed Skip Signal Input Specification

Circuit configuration
SVM
Shield
Driver
Filter
Receiver
IiH / IiL
VH / VL
Absolute maximum rating

Input voltage range Vin: -3.6V to +13.6V
Input characteristics
Item
High-level input voltage
Low-level input voltage
Symbol
VH
VL
High-level input current
IiH
Low-level input current

Pulse width of input signal
IiL
Rating
3.6 to 11.6
0 to 0.55
2 max
11 max
-8.0 max
20 min
Unit
V
V
mA
mA
mA
s
Remarks
Vin=5V
Vin=10V
Vin=0V
NOTE
For IiH and IiL, the plus algebraic sign indicates the current
that flows into the receiver, while the minus algebraic sign
indicates the current that flows out from the receiver .

I/O Link option
DESCRIPTIONS
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5.2.13
Details of Cable K22 (External Pulse input)

SVM enables operation according to externally applied pulses.
As an external pulse generator, an A/B-phase pulse generator of differential type
satisfying the specification or a manual pulse generator available from FANUC can be
selected. When a manual pulse generator is selected, a manual pulse generator adapter
(A06B-6093-D001) is required.
When an A/B-phase pulse generator of differential type is used

SVM
External pulse
generator
(differential
output)
K22
JA34
When a manual pulse generator available from FANUC is used
Manual pulse
generator
K23
Manual pulse
Generator
Adapter
JA54
K24
JA55
SVM
JA34

I/O Link option
DESCRIPTIONS
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5.2.13.1 Connection when an A/B-Phase pulse generator of differential type is

used
K22 Cable Connection

K22
External Pulse
Generator
SVM
JA34
PA
(1) PA
*PA
(2) *PA
PB
(3) PB
*PB
(4) *PB
+5V
(9) +5V
+5V
(18) +5V
+5V
(20) +5V
0V
(12) 0V
0V
(14) 0V
0V
(16) 0V
Connector : FI40-2015S (Hirose Electric)

Case : FI-20-CV (Hirose Electric)
Cable specification : Conductor 20/0.186, 7/0.183 pairs
Recommended cable : A66L-0001-0286(#20AWG6 + #24AWG6 + #24AWG3 pairs)
NOTE
1 The servo unit can supply power to a unit requiring up to +5V,
0.35A. In this case, consider the power supply voltage drop
across the cable resistance.
2 Use the same twisted wire pair for the PA and *PA signals. Also
use the same twisted wire pair for the PB and *PB signals.
3 Do not make any connection to the pins other than those shown
above. Do not connect an unused conductor of the cable.
4 Maximum wire length: 50m

I/O Link option
DESCRIPTIONS
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5.2.13.2Connection when a manual pulse generator available from FANUC is

used

The K23 cable is a signal cable for connecting a manual pulse generator
with a manual pulse generator adapter (JA54).
Manual pulse generator adapter
JA54
Manual pulse generator
Connector : FI40-2015S
Case :
(M3 screw terminal)

+5V
+5V
0V
0V
A
HA1
B
HB1
FI-20-CV
K23
(PCR-EV20MDT)
1
HA1
2
HB1
3
(HA2)
4
(HB2)
5
6
7
8
9
+5V
10
11
12
13
14
15
16
17
18
19
20
0V
0V
0V
+5V
+5V
Cable connection(K23)

HA1
HB1
+5V
0V
JA54
+5V
9,18,20
0V
12,14,16
HA1
HB1
#24AWG
+5V
0V
#20AWG
Shield
Recommended wire : A66L-0001-0286 (#20AWG 6 + #24AWG 3 pairs)

Recommended connector (on the JA54 side): A02B-0120-K303
Recommended cable :A02B-0259-K821 (7 m).
When using the cable, rewrite the connector name.
The maximum allowable length is 50 m. However, another limitation based on a
power supply voltage drop is imposed as described below.
Limitation based on a power supply voltage drop
Suppress the power supply voltage drop due to cable resistance to 0.2V or less
(sum of the 0V and 5V lines).
For calculation, assume that the power supply current of the manual pulse
generator is 0.1A.
When making a calculation, include the length of the K24 cable in the cable
length.

I/O Link option
DESCRIPTIONS
A-77223E/02
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To one manual pulse generator, multiple (up to six) units of the SVM can
be connected. In this case, prepare one manual pulse generator adapter
for each unit of the SVM. A unit of the SVM can be connected with a
manual pulse generator adapter in the same way as described in
Subsection 5.2 "K24 Cable Connection ". JA54 (3) and JA54 (4) are
signals used to connect multiple units of the SVM.
For details, refer to Subsection 8.1.3, "Connection with Multiple Power
Mate Units" in "FANUC Power Mate-MODEL E Connection and
Maintenance Manual (B-62115E)". One unit of the SVM connected with
a manual pulse generator adapter via cable K24 corresponds to one
Power Mate unit.

I/O Link option
DESCRIPTIONS
A-77223E/02
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The K24 cable is a signal cable for connecting a manual pulse generator
adapter (JA55) with the SVM (JA34).
SVM

JA55
adapter
(PCR-EV20MDT)
1
PA
2
*PA
3
*PB
4
*PB
5
6
7
8
9
+5V
10
11
12
13
14
15
16
17
18
19
20
JA34
(PCR-EV20MDT)
1
PA
2
*PA
3
PB
4
*PB
5
6
7
8
9
+5V
10
0V
0V
K24
0V
+5V
Connector : FI40-2015S
Case : FI-20-CV
+5V
11
12
13
14
15
16
17
18
19
20
0V
0V
0V
+5V
+5V
Cable connection (K24)
JA55
JA34
PA 1
*PA 2
PB 3
*PB 4
+5V 9
+5V 18
18
+5V 20
20
0V 12
12
0V 14
14
0V 16
16
Shield
Recommended wire :
PA
*PA
PB
#24AWG
*PB
+5V
+5V
+5V
0V
#20AWG
0V
0V
A66L-0001-0286(#20AWG 6 + #24AWG 3 pairs)
Recommended connector : A02B-0120-K303

Maximum wire length : Up to 5 m

I/O Link option
DESCRIPTIONS
A-77223E/02
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Manual Pulse Generator Adapter

External view
Weight : Approx. 100g
Installation condition
The manual pulse generator adapter does not have a closed structure.
So, install a manual pulse generator adapter in a closed cabinet similar
to a one used for the SVM.
The manual pulse generator adapter has two 3.6 holes. When securing
a manual pulse generator adapter, use these holes.
The manual pulse generator adapter is light. So, when securing a
manual pulse generator adapter, it need not always be screwed.
However, ensure that a manual pulse generator adapter is not shortcircuited to another electric circuit.
Connect the case to ground by using a case mounting screw of the
manual pulse generator adapter.

I/O Link option
DESCRIPTIONS
A-77223E/02
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- Operating condition
The maximum allowable frequency of an input signal is 100 kHz.
1)
Plus-direction move command pulses
PA
*PA
PB
*PB
Tp
Tp
Tp
Tp
Tcyc
2) Minus-direction move command pulses

PA
*PA
PB
*PB
Tp
Tp
Tp
Tcyc
3)
External input
pulse
series
(I/O Link option)
Internal output
PA
PB
+ pulses
- pulses
Tp : 1.2 sec or more

Tcyc : 10 sec or more
Sequence
Tp

I/O Link option
DESCRIPTIONS
A-77223E/02
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Example of recommended circuit

SVM
External pulse generator
I/O
SN75113 or equivalent
5
6
PA
7
9
10
11
Receiver circuit
4,3
PA
*PA
1,2
12,13
PB
*PB
14,15
The numbers indicate

the pin numbers of
SN75113.
12,14,16

I/O Link option
DESCRIPTIONS
A-77223E/02
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HEAT DISSIPATION
The amount of heat dissipation depends on the SVM model and the
current that flows through the servo motor. For the current that flows
through a servo motor, reference the continuous rated current of each
servo motor. (For the continuous rated current of each servo motor,
refer to the servo motor descriptions.) As the current that flows through
a servo motor, the root-mean-square value of the current that flows
through an actual servo motor on a machine can be used. The amount
of heat dissipation indicated below assumes the use of HRV2.
(1) Total amount of heat dissipation
The total amount of heat dissipation is calculated according to the
following expression:
Total amount of heat dissipation = a + Ka1 b1
a:
Amount of heat dissipation determined by the SVM model [W]
Ka1:
Coefficient determined by the SVM [W/Arms]
b1:
Current flowing through the servo motor [Arms]
Total amount of heat dissipation

Name
Specification
a
[W]
K
[W/Arms]
SVM1-4i
H001
20
Ka1: 8.1
SVM1-20i
H002
20
Ka1: 7.7
SVM1-40i
H003
20
Ka1: 7.1
SVM1-80i
H004
20
Ka1: 6.7

I/O Link option
DESCRIPTIONS
A-77223E/02
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(2) Residual amount of heat in the cabinet

By placing the heat sink section outside the cabinet, the residual
amount of heat in the cabinet can be calculated according to the
expression below.
Residual amount of heat in the cabinet = a + Kb1 b1
a:
Amount of heat dissipation determined by the SVM model [W]
Kb1:
Coefficient determined by the SVM [W/Arms]
b1:
Current flowing through the servo motor [Arms]
Name
Residual amount of heat in the cabinet

a
K
Specification
[W]
[W/Arms]
SVM1-4i
H001
20
Kb1: 8.1
SVM1-20i
H102
20
Kb1: 7.7
SVM1-40i
H003
20
Kb1: 1.4
SVM1-80i
H004
20
Kb1: 0.7

I/O Link option
DESCRIPTIONS
A-77223E/02
1 78
/

04018E - A-77223E@02 Bis IO Link Description

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FANUC SERVO AMPLIFIER i series

I/O Link option

FANUC SERVO AMPLIFIER i series

FANUC SERVO AMPLIFIER i series

TOTAL CONNECTION DIAGRAM........................................................................

FANUC SERVO AMPLIFIER i series

FANUC SERVO AMPLIFIER i series

1.1 SVM1-4i AND SVM1-20i

FANUC SERVO AMPLIFIER i series

1.2 SVM1-40i AND SVM1-80i

FANUC SERVO AMPLIFIER i series

FANUC SERVO AMPLIFIER i series

2.1 SVM1-4i AND SVM1-20i

Power supply voltage (drive)

FANUC SERVO AMPLIFIER i series

2.2 SVM1-40i AND SVM1-80i

FANUC SERVO AMPLIFIER i series

2.3 APPLICABLE MOTORS

FANUC SERVO AMPLIFIER i series

2.4 COOLING FAN MOTORS

SVM1-4i AND SVM1-20i (INSTALL COOLING FAN MOTOR)

COOLING FAN MOTOR

FANUC SERVO AMPLIFIER i series

FANUC SERVO AMPLIFIER i series

2.6 SEPARATED REGENERATIVE DISCHARGE RESISTOR

When No Separated Regenerative Discharge Resistor Is Needed Of

Permissible regenerative energy

How to calculate the amount of energy regenerated per regeneration cycle

Rotor inertia of the motor [kgm 2]

(b) CGS unit system

Motor inertia of the motor [kgfcmsec2]

FANUC SERVO AMPLIFIER i series

- For vertical movement

(b) CGS unit system

FANUC SERVO AMPLIFIER i series

When a Separated Regenerative Discharge Resistor is Needed by

Selecting a regenerative discharge resistor

- For horizontal movement

Frequency of rapid traverse acceleration/deceleration

(b) CGS unit system

Frequency of rapid traverse acceleration/deceleration

FANUC SERVO AMPLIFIER i series

- For vertical movement

(b) CGS unit system

From Table 2.7.2, select a separated regenerative discharge resistor

FANUC SERVO AMPLIFIER i series

When Amplifier Models SVM-40i and SVM-80i Are Used

The following table lists the separated regenerative discharge resistors

Wind speed Wind speed

FANUC SERVO AMPLIFIER i series

Set-up switch (for changing the DC alarm level)

(1) Setting of switches 3 and 4

Regenerative discharge resistor

(2) Setting of switches 1 and 2

FANUC SERVO AMPLIFIER i series

Cautions for selecting a regenerative discharge resistor

(2) Mounting requirements

Install these models in a completely sealed cabinet.

FANUC SERVO AMPLIFIER i series

FANUC SERVO AMPLIFIER i series

EXTERNAL DIMENSIONS / PANEL CUT-OUT

FANUC SERVO AMPLIFIER i series

4.1 EXTERNAL DIMENSIONS