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AXTECH

Technical Instructions
CORPORATE
LOS ANGELES, USA
US 1 800 394.9900
Intl +1 818 837.8100
FAX 1 800 394.9910
Intl +1 818 838.7047

Printers

HP Laserjet 5L/5ML
HP Laserjet 6LSE/6LXI
HP Laserjet 3100
Canon LBP-460
Canon Laser Class
4000/4500 (FX3)

OEM Info

Tools

Part Number: C3906A


Gram Load: 140 grams
Yield @ 5%: 2500 pgs
Pages/Min.: 4ppm
Resolution: 600 dpi

Funnel
Diagonal Pliers
Needle Nose Pliers
Phillips #2 Screwdriver
Small Flat Blade Screwdriver
140 Grams of 5L Toner
Damp Cloth
Soft Lint-Free Cloth

ATLANTA, USA
US 1 877 676.4223
Intl +1 770 516.9488
FAX 1 877 337.7976
Intl +1 770 516.7794

DALLAS, USA
US 1 877 499.4989
Intl +1 972 840.4989
FAX 1 877 774.1750
Intl +1 972 840.1750

MIAMI, USA

Photo 1

Step 1

US 1 800 595.429
Intl +1 305 594.3396
FAX 1 800 522.8640
Intl +1 305 594.3309

Place the AX cartridge on a table with the


handle facing up. Using diagonal pliers,
pull the steel lock pin from one end and
then the other. The cartridge separates
into waste hopper and toner hopper
halves. Place the toner hopper aside.
(See Photo 1)

NEW YORK, USA


US 1 800 431.7884
Intl +1 631 345.0121
FAX 1 800 431.8812
Intl +1 631345.0690

SANFORD,USA
US 1 800 786.9049
Intl +1 919 775.4584
FAX 1 800 786.9049
Intl +1 919 775.4584

TORONTO, CAN

Photo 2a

Step 2

CAN 1 877 848.0818


Intl +1 905 712.9501
FAX 1 877 772.6773
Intl +1 905 712.9502

Using needle nose pliers, grasp the metal


drum axle (at the notch) on the large gear
end of the waste hopper, while holding
the hopper securely with the other hand.
Now, simply pull the pin straight out and
set it aside.

BUENOS AIRES, ARG


ARG 0810 444.2656
Intl +011 4583.5900
FAX +011 4584.3100

MELBOURNE, AUS
AUS 1 800 003. 100
Intl +62 03 9561.8102
FAX 1 800 004.302
Intl +62 03 9561-7751

SYDNEY, AUS

Photo 2b

AUS 1 800 003.100


Intl +62 02 9648.2630
FAX 1800 004.302
Intl +62 02 9548.2635

(See Photo 2a)


Grasp the drum gear, lift it up, and pull the
drum straight out. Wrap the drum in protective cloth or paper and set it aside.
(See Photo 2b)

MONTEVIDEO,URY
URY 02 902.7206
Intl +5982 900.8358
FAX +5982 908.3816

JOHANNESBURG, S.A.
S.A. +27 11 974.6155
FAX +27 11 974.3593

E-mail: info@futuregraphicsllc.com

Website:

www.futuregraphicsllc.com

AX Technical Instructions
Photo 3

Step 3
Remove the primary charge roller (PCR)
from its clips and set it aside. Note that
this roller is similar to the 5P in that it has
a much more pliable covering than the
harder PCRs found in the LX and PX cartridges and is easily damaged.
(See Photo 3)

Notes

Photo 4

Step 4
Remove the two wiper blade screws with
a Phillips screwdriver. Now, using needle
nose pliers, grasp the upward angled
edge of the wiper blade lifting upwards
and out.
(See Photo 4)
Next, clean the wiper blade with a damp
cloth (or, wiper blade cream) and set it
aside. The waste hopper can now be
emptied and vacuumed. In doing so, be
careful not to damage the recovery blade.

Step 5
Reassemble the waste hopper by following the above steps in reverse order. Put the
wiper blade back in and tighten the two screws gently. Wipe all toner from the PCR with
the damp cloth and dry it with the soft, lint-free cloth. Put the PCR back into its clips.
Install a new drum (or, a clean OEM drum) and both axles. Set aside with the drum covered.
Photo 6

Step 6
Examine the toner hopper. There are gears
at one end and the bias connector at the
other. One screw on each end holds the
end caps. Both caps can be removed if
youre curious, but only the non-gear end
needs to be taken off. With this end facing
you, remove the screw.
(See Photo 6)

Photo 7

Step 7
Remove the end cap from the waste hopper and clean old conductive grease from
the contact spring and plate. Set the end
cap aside and remove the small white plastic mag roller bushing.

Need trust-worthy, detailed Technical


Instructions for another engine?
Visit: www.futuregraphicsllc.com

(See Photo 7)

AX Technical Instructions
Photo 8

3
Step 8
Grasp the mag roller with your right
hand, while holding the toner hopper
securely with your left. Lift it upwards
and to the right.
(See Photo 8)

Photo 9

Notes

Step 9
Remove the large white plastic bushing and
drive gear from the left. Then remove the
two screws from the doctor blade and lift
the blade out.
(See Photo 9)
NOTE: Avoid breaking off the small locating pin on the left.

Photo 10

Step 10
Remove the fill plug, empty out any
remaining toner and vacuum, making
sure not to damage the lower mylar strip.
Clean all toner from the mag roller cleaner. Insert seal.
(See Photo 10)
NOTE : The black square guide in the seal
exit slot may be removed to facilitate seal
installation, and then reinserted.

Photo 11

Step 11
Re-install the doctor blade on the waste
hopper and insert and tighten screws.
Drop the drive gear back into its slotwith the notch on the flat area facing to
the left.
(See Photo 11)
Now, put the long white plastic bushing
on the left end of the mag roller by
grasping the right end of the mag roller,
lay it down into the hopper and slide the
shaft into the white plastic guide on the
left. Turn the mag roller until the flat side
of the shaft matches the flat area of the
gear, and insert into position.
Need help with a particular remanufacturing problem?
Call the Technical Resource Center from
8am - 5pm PST: 800 394.9900

AX Technical Instructions
Photo 12

Step 12
Hold the toner hopper in one hand with
your thumb on the shiny area of the mag
roller to keep it in position. A funnel will
help you fill the hopper from a toner bottle.
(See Photo 12)

Notes

Step 13
Replace the fill plug. Put the small white plastic bushing on the right end of the mag
roller. Now place the end cap over the plug and align the D shaped hole with the
mag roller shaft by turning the mag roller gear on the other end. Insert and tighten
the last remaining screw.

Photo 14

Step 14
Finally, fit the two halves together, aligning the springs on the toner hopper with
the positioning pins on the waste hopper.
(See Photo 14)
Align the matching holes on each end by
pressing the springs against their seats,
and insert and press home the locking
pins.

Comparing Operating Specifications


OEM No.
Cartridge

OEM

Type/Model

Ctg. #

AX/5L
PX/4L, 4P
VX/5P, 5MP
LX/2P

C3906A
92274A
C3903A
92275A

PPM

4
4
6
4

Need trust-worthy, detailed Technical


Instructions for another engine?
Visit: www.futuregraphicsllc.com

E-mail: info@futuregraphicsllc.com

Toner

Drum

Drum

of Pages

OEM

Fill

Diameter

Length

PCR

PCR Shaft
Length

@ 5%

Density

(grams)

(mm)

(mm)

Rubber

(inches)

2,500
3,000
4,000
3,500

1.46
1.52
1.52
1.43

140
160
225
225

24
24
24
30

245
257
257
254

Soft
Hard
Soft
Hard

9.54
9.46
9.54
9.46

Future Graphics (FG) is a distributor of compatible replacement parts and products for imagining equipment. None of FG's
products are genuine OEM replacement parts and no affiliation or sponsorship is to be implied between FG and any OEM.

Website:

www.futuregraphicsllc.com

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