Académique Documents
Professionnel Documents
Culture Documents
Monitoring Systems
Rev E
September 2008
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Proprietary Information
Information in this document is subject to change without notice and does not represent a
commitment on the part of Zenith Oilfield Technology Limited. The software described in
this document is furnished under a license agreement. The software may be copied only in
accordance with the terms agreed in the license. The purchaser may make one copy of the
software for backup purposes. No part of this manual may be reproduced of transmitted in
any form or by any means, electronic or mechanical, including photocopying, recording or
information storage and retrieval systems, for any purpose other than the purchasers
personal use, without the express written permission of Zenith Oilfield Technology Limited
.
Trademarks
Windows is a trademark of Microsoft Corporation.
Modbus is a trademark or registered trademark of Schneider Automation Inc.
All other trademarks acknowledged.
Editions
ZSP Mk2 Set up and Configuration
User Manual Part B
ECN 0330
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Parts of Zenith down-hole Sensor equipment are attached to the high voltage supply of the
ESP. Personnel who have obtained the correct training and authorisation should only be
allowed to have access to this equipment.
Before any work is carried out within the high voltage area or on any equipment, then the
ESP drive or variable speed drive must be shut down and isolated, this is to ensure that the
high voltage cannot be switched on accidentally or by a third party.
.
Remove the 3 high voltage fuses from the Zenith high voltage surface choke before
commencing any work that might be required to be carried out on the Zenith surface integral
unit. This will ensure that the Zenith surface integral unit will be isolated from the high
voltage side of the drive or VSD.
Remember
Think Safe!
Work Safe!
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Real time monitoring of Zenith Sensor data via the LCD screen display
Signal cable from Zenith Surface Choke Cable and ZSP gland provided
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Modbus
Address
40001
Signed Integer
Discharge Pressure Pd
(Bara)
Intake Temperature - Ti
(deg C)
Motor Temperature - Tm
(deg C)
Vibration X - Vx
40002
Signed Integer
40003
Signed Integer
Degrees C * 10
40004
Signed Integer
Degrees C * 10
40005
Signed Integer
g* 1000
Vibration Z - Vz
40006
Signed Integer
g * 1000
Tool Current - Ct
40007
Signed Integer
mA * 10
Tool Voltage - Vt
40008
Signed Integer
V * 10
40009
Signed Integer
Psia * 10
Discharge Pressure Pd 2
(Psia)
Intake Temperature - Ti2
(deg F)
Motor Temperature - Tm2
(deg F)
40010
Signed Integer
Psia * 10
40011
Signed Integer
Deg F * 10
40012
Signed Integer
Deg F * 10
Data Type
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When the SD card is later inserted, the ZSP will detect the card and run through a
housekeeping sequence of updating the card.
The SD card is inserted with the card label facing towards the panel door..
It is recommended that good quality SD cards are used Cards should be formatted before
first use
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ZSP Keypad
The ZSP front plate display section houses the LCD screen along with the 9 soft key pad
The keypad can be split into four distinct sections
LCD
Display
3
4
5
8
6
9 (Enter/Select Key)
Keys 1 and 2
These two keys allow access to various menu options and additional display screens (e.g.
Config, Trend, Fast Log, More etc)
In each case a legend on the LCD screen bottom row will indicate the function of the
appropriate key
Keys 3 and 4
These 2 keys allow for scrolling through various display screens (Back/Next)
In each case a legend on the LCD screen bottom row will indicate the function of the
appropriate key
Keys 5, 6, 7 and 8
These four keys allow navigation through the various menu screens to scroll up or down, or
in the case of the alphanumeric configuration screens, left or right
Key 9
The Enter (Select) key This key selects or enters a request, instruction or data to the ZSP
The ZSP offers 7 main display screens Select Next (Key 4) to scroll through the 7 available
main screens
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Zenith Surface
Panel
Version 1.57.
Zenith Oilfield Technology Ltd
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Copying to SD Card
Please wait
Well Name 1
28 / 07 / 06 15 : 28 : 00
Parameter
Pi
0.0
Bar
Pd
0.0
Bar
Ti
0.00
Deg C
Tm
0.00
Deg C
Vx
0.000
G
Vz
0.000
G
Vt
121.3
V
Ct
0.00
mA
TREND MORE
BACK
SD Card Inserted
XX
XX
XX
XX
XX
XX
XX
XX
SCREEN 2 (a)
Data Display screen Display
defaults to this screen on panel
boot up (also and panel re-boot
when exiting configuration mode
NEXT
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When the ZSP is powered up (or on re-boot as panel exits configuration mode) the display
will run through the boot up sequence and will automatically default to data display screen
SCREEN 2 (a)
On boot up the first values to be displayed on screen will be Vt (120V approx) and Ct (10mA
approx)
Ct may be seen to hunt 9 15mA as communications is established with the Sensor before
settling back to 10mA
It may then take 1 2 minutes before a full set of down hole parameters is updated on screen.
If the ZSP is powered up without a Sensor connected then all parameters will display zero
with the exception of the Tool Voltage (VT) (approx 120V)
If Vt shows 0V then link 3-4 on the signal cable terminal block is not in place
The SD card must be removed via the ZKey menu option This menu option is available
from keypad Config menu only
On selecting ZKeyRemove SD Card data transfer from Flash memory to SD card is
updated and stopped
A message is then displayed when it is safe to remove the SD card
When the ZSP restarts without SD card an error message is displayed This message can be
ignored
When the ZSP is started without SD card data will automatically be logged to ZKey memory.
When the SD card is later inserted, the ZSP will detect the card and run through a
housekeeping sequence of updating the card.
The SD card is inserted with the card label facing towards the panel door..
It is recommended that good quality SD cards are used Cards should be formatted before
first use
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ZSP Display
The ZSP displays 7 main level screens. Data Display covers up to four screens (screen 2a
to 2d) to allow all (logged) data to be displayed Note that where logging has been disabled
for a specific parameter then that parameter will not be displayed on screen Underlying
screens (2b, c and d) will only be accessible if a sufficient number of parameters is being
logged
The number of underlying screens accessible will depend on the number of parameters being
logged For example if only 12 parameters are logged then data display will cover two
screens
If all 32 parameters are logged then data display will cover all four screens (a to d)
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Screen 6 - Communications
This screen offers a trouble shooting guide tracking ports 1 and 2 communications and errors
The Communications screen offers 2 keypad options
Back
Press key 3 Scrolls back one screen
Next
Press key 4 Scrolls forward one screen
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Note
The Zkey incorporates a 4Mb flash memory is capable of holding approximately 22 days of
data with the ZSP logging at 1 minute intervals - Data stored on the Flash is copied to SD
card Data is not written directly to SD card
The Flash memory does not overwrite when full and must be cleared on a regular basis If
Flash memory is full then data will be lost - ie WILL NOT be written directly to SD card
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Figure 3.1
Engineers Port.
Figure 3.2
Engineers Port Cable (14460077000)
In order for the ZSP and PC to communicate, the appropriate PC Local Area Connection
must first be set up. In many cases the PC used for ZSP configuration and down load will
also be used to connect to an office LAN.
It will therefore be necessary to set up the Local Area Connection each time a connection to
ZSP is to be made and to reverse these changes after disconnecting from the ZSP. If the set
up is not reversed then it will not then be possible to reconnect to the office LAN
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192. 168. 0 . 1
Subnet Mask
Default Gateway
192. 168. 0
.100
Figures E, F, G and H below show the appropriate PC screens for setting the ZSP IP address.
Note - After disconnecting from the ZSP it will then be necessary to return the PC to default
status to allow connections to other networks (e.g. office LAN)
Repeat the steps above to get to the Internet Protocol (TCP/IP) Properties screen and
highlight
Select Obtain an IP address automatically
Select OK to save the configuration
Failure to reset the Internet Protocol (TCP/IP) properties will mean the PC will be unable to
re-connect to other local networks (e.g. office LAN)
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Figure 3.3
Figure 3.4
Figure 3.5
Figure 3.6
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If the icon does not show a connection then check the PC set up and Engineers Port cable. If
this does not solve the problem then check that the Engineers port cable is securely plugged
into the correct (E-Net) port on the Display Terminal board.
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Type in the user name and password and select the SUBMIT to enter the configuration
mode.
In browser mode the Submit option serves the same purpose as keying Return in keypad
mode whilst Back (browser) and Exit(keypad) perform the same function
When the ZSP enters the configuration mode, the ZSP stops communication with the down
hole Sensor, the data display disappears from screen and is replaced with an on screen
message
System halted whilst configuration is modified
The browser main menu screen (Top Menu) will then be displayed (on PC)
The System halted. message remains on (ZSP) screen until the panel is brought out of
the edit (configuration) mode and returned to operational status.
During this period the ZSP does not display data, communicate with or log data from the
down hole Sensor
Selecting the Save Changes or Discard Changes options will exit the edit mode.
After 5 minutes of inactivity the edit mode is automatically exited Any changes not saved
will be lost
Figures I and J show the Log-in and Main (Top) Menu PC screens
The SUBMIT button is used to enter data, information or request to the ZSP.
Highlighting Submit may open an underlying menu level or may accept a value level entered
from PC (e.g. an alarm level). In other cases the Submit may return to the previous menu
level
Changes are then stored in a buffer memory until either the SAVE CHANGES or
DISCARD CHANGES option (Top Menu screen) is selected
Keying Submit uploads the changes to the ZSP buffer but does not save the changes.
When the SAVE CHANGES option is selected, the ZSP then runs through a re-boot
sequence and updates the (new) configuration before returning to the normal data display
screen (screen 2)
If Discard Changes is selected then the ZSP display returns directly to the data screen
without re-boot. In this case no changes are made to the panel configuration.
14460099000 User Manual Mk2 Sensor - Part B ZSP Rev E
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Only after Save Changes has been accepted is the ZSP configuration updated.
The browser page BACK option will return to the previous (browser) page
Continue to select BACK to return to the Top menu screen where the Save Changes/
Discard Changes option can then be selected and accepted.
In some cases, in some underlying menus, the BACK option may not be available and
selecting an item will return to the previous level.
Note that if the ZSP times out (after 5 minutes of inactivity) and returns to operational mode
then any changes not saved will be lost
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On entering the correct user name and password the browser configuration screen (figure 3.8)
will then be displayed
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ZSP Configuration
ZSP configuration and set up can be carried out from either keypad or from PC via the web
browser (Engineers E-Net cable 14460077000 required to interface to ZSP)
Keypad configuration mode is accessed from screen 1 by selecting Config (key 1) option
The menu structures for both keypad and browser configuration are generally very similar.
Note however SD card removal can only be carried out from keypad this action cannot be
accessed from browser.
The browser option on the other hand offers an option to down load (and upload) ZSP
configuration files to (from) PC This option is useful where several panels are required to
be set up with exactly the same configuration.
Note the configuration menu can only be entered from one option at a time i.e. If the
configuration menu is entered from the ZSP browser then the keypad will be disabled until
the configuration menu is exited (from browser). - Likewise if the configuration mode is
entered from the keypad then the ZSP browser cannot be opened until the configuration
menu is exited (from keypad)
When the ZSP enters configuration mode (by either method) then communications between
the ZSP and Sensor is halted and the screen display is replaced by the message
System halted whilst configuration is modified
When the configuration mode is entered from PC via the ZSP browser, the System
halted.. message will remain on screen until the configuration mode is exited (from
browser)
Where the configuration mode was entered from keypad then the System halted..
message will display for approximately 5-10 seconds before being replaced by the
Configuration (Main) Menu
There is no password required to enter the configuration mode from the ZSP key pad.
However the password AB51 is required to clear data and/or status logs
There is no special software required for configuration via the ZSP browser. However it is
necessary to establish the PC to ZSP LAN connection via the Engineers Port E-Net cable
Access to the ZSP browser menu requires a user name and password to be entered in the
home page
User Name zenith (lower case)
Password AB51 (UPPER CASE)
The password AB51 is also required to clear data and/or status logs
Port 1 menu is no longer accessible to field operators - A password is now required to enter
this menu from both browser and keypad options
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Port 2
Parameters
Alarms -
Analogs -
Data -
Zkey-
Date/Time
Screen -
Configuration File-
Save Changes -
Discard Changes
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NOTE - Changes made in configuration mode are saved in buffer memory Changes are not
applied to the configuration file until the Save Changes option has been selected
If the Discard Changes option is selected then any changes made in configuration mode
will be discarded
NOTE If the ZSP browser configuration mode remains inactive for 5 minutes the ZSP will
automatically exit the configuration mode and the display will revert to data display screen
2a Any changes made to the configuration prior to the 5 minutes of inactivity will be lost.
Changes are only applied when the Save Changes option is selected
ZSP Configuration.
Port 1 Menu
In older versions software access to port 1 menu was necessary to allow output units to be
set.
Output units are now set through ParametersUnits menu
Port 1 menu is now restricted to internal communications set up between Interface card and
ZSP display terminal and is no longer required for field purposes
Accesss to Port 1 menu is now restricted Zenith personnel only.
Port 2 Menu
Port 2 is the third party communications port linking between the ZSP and the external
system (e.g. client SCADA, PC running HyperTerminal etc). Configuration will depend on
the external device set up
ZSP Mk2 system Modbus Map is shown in section 1 page 7
Port 2 menu offers six second level menu options required to set up manage the
communications link between the ZSP and third party device
Output Port
Mode
Baud Rate
Data Bits
Parity
Modbus
Output Port:
This menu offers two options
RS232
RS485
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The ZSP provides for two different Modbus communications levels. However, only one
converter can be used at any one time.
Probably one of the most common causes of Modbus problems is where the output port is set
to one level (e.g. RS232) whilst the Display Terminal Board is wired for the alternative mode
(RS485)
For an RS232 connection, Display Terminal Board terminal J10, connections 8, 9 and 12
(Gnd) are required
For an RS485 connection, Display Terminal Board terminal J10, connections 10 and 11 are
required Normally RS485 will not require the ground connection
See User Manual part 1 for Modbus field wiring connections
Mode:
This menu offers 3 second level menu options
Port 1 Echo
Modbus Slave
MMIC
MMIC is the standard mode for third party output interface (e.g. SCADA).
Baud Rate:
This menu offers a selection of baud rate options from 1200 to 38400bps
Baud rate should match the third party Modbus Master configuration.
Data Bits:
This menu offers an option of 7 or 8 data bits from the drop down menu. (normally 8)
The Modbus slave number must match that set to that to be polled by the third party Modbus
master.
Use the Back (browser) or Exit (Keypad) to return to the save changes screen
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Parameters Menu
The Parameters menu allows for changing parameter names and units. It also allows the
selection of parameters to be logged to memory
Changing a parameter name does not re-assign a parameter to a different channel
Changing parameter units on pressure and temperature parameters does however change
output value from metric to imperial units (or vice versa) Pressure values may be expressed
in Bar or Psi and temperature units in Deg C or Deg F
In older versions software the option to change units used to be done through port 1 menu
However with version 1.57 this is now accessible through this parameters menu
The Parameters menu also now includes an additional three options Decimal places and
Filter Coeff and Filter passes.
Decimal Places menu is not applicable for ESP E series sensors
Filter Coeff and Filter Passes menus have been introduced to overcome issues related to
motor winding temperature systems
Because motor winding temperature thermocouple is located close to motor windings, this
parameter is very susceptible to noise pick up and can result in spikey data being observed.
Traditionally most ESP monitoring systems have handled this issue by incorporating a fixed
rate filter in the down hole sensor.
Zenith feel that this approach is somewhat suspect and have opted to incorporate an
adjustable filtering facility in the surface package The parameters menu provides six second level menus
Names
Units
Logged
Decimal Places
Pilter Coeff
Filter Passes
Exit
Names :
Select the required parameter from the drop down menu and select Return (Submit) to edit
the parameter name
In keypad mode use the touch screen to edit the parameter name Select RET to exit touch
screen
Note: This only changes the parameter name It does not re-assign a parameter from a
different channel
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Unit:
Select the required parameter from the drop down menu and select Return (Submit)to edit
the parameter units
This menu is now used to change between imperial and metric units Unit names are
changed via the touchpad screen
For pressure enter unit name as Bar or Psi. For temperature units enter name as DegF or
DegC
By making the appropriate name changes the ZSP will then output parameter nos 1 to 4 in
either imperial or metric units dependant on units name
Pressures and temperatures are the only parameters where units may be changed (Bar or Psi
and Centigrade or Fahrenheit).
Default names should remain unchanged for all other parameters
Note Changing unit names will not alter the modbus register output
Logged:
This menu allows the selection of which parameters to be logged to the Flash Memory
(ZKey/SD card) for data log storage and trending purposes.
It is advised that only relevant parameters are logged - Normally Pi, Pd, Ti, Tm, Vx, Vz, Vt
and Ct with possibly dP, dT and Clp - Note however this is not a definitive list and logged
parameters will depend on client requirements
It is recommended that logging is disabled (off) on all parameters where no data (zeros) is
being returned
Select the required parameter from the drop down menu and select Return (Submit) to edit
which parameters are logged (Yes) or not logged (No)
NOTE - Changes to the selection of logged data can only be made after the data log has been
cleared and before a fresh log has started (i.e. before exiting the configuration mode).
Where a parameter is not selected for logging then that parameter WILL NOT be displayed
on the data display screen (screen 2 a to d)
Logging status can also be checked via the Browser View Parameters ans Alarm
Configuration menu option
Selecting only required parameters for logging purposes will greatly increase logging
capacity of Flash memory or Zkey/SD card
Decimal Places:
This is a special applications menu and normally should not be altered (1 for pressures,
temperatures and tool voltage 2 for tool current and 3 for vibrations.
Filter Coeff:
This menu allows filtering to be set on motor temperature to compensate for noise (spiking)
on motor windings temperature data
Under normal conditions Filter Coefficient is normally set to 150-200
Filter Passes:
This menu is used in conjunction with the Filter Coeff menu. The Filter Passes menu allows
for smoothing of motor winding temperature by averaging out the data
Under normal conditions Filter Coefficient is usually set to 2 or 3
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Use the Back (browser) or Exit (Keypad) to return to the save changes screen
Alarms Menu
The Alarms menu allows for configuration and activation of Alarm and Trip facility.
Alarm and Trips can be set on any parameter and the respective relay activated or inhibited.
Wherever a trip value is set, it is recommended that a corresponding alarm level is also set
up. It is also recommended that appropriate levels are set on both Hi and Lo relays
(Low Trip, Lo Alarm, Hi Alarm and Hi Trip).
Values must be chosen appropriately and with care to avoid spurious Trips
The Alarms menu provides five second level menus
Alarm Level
Parameter Enabled
Deadband
Holddown
Global Enable
Enter the required set points and key Return (Submit) to return to the drop-down menu.
The Trip/Alarm levels entered are then buffered until the Save Changes option is selected
from the Main Menu
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Repeat for each Parameter Ensure that no parameter setting is liable to accidentally trip the
VSD when the parameter is accidentally enabled
Set up the appropriate Trip and Alarm levels on each parameter as required
Where a Trip Level is set up then the corresponding alarm level should also be set
Even although only one relay is wired it is essential that both Trip and Alarm Levels
are set up (see User Manual Part B Section 4 Alarms Menu) If both trip and Alarm
Levels are not set then the relay WILL NOT activate
Parameters Enabled:
Where a Trip (Alarm) facility is required on a specific parameter then the Enable option must
be turned ON for that parameter (in addition to setting Trip and Alarm Levels)
Select the required parameter from the drop down menu and key Return (Submit)).
A second level drop down menu opens to allow for the alarm and trip to be enabled (YES) or
disabled (NO)
Repeat for each parameter Ensure that only the relevant parameters Trip/Alarms are
activated
Avoid setting alarm and trip levels or enabling alarms and trips on parameter which may
cause spurious VSD trips
It is recommended that the Global Enable facility is ignored Use the Alarms/Parameters
Enable facility to select the applicable parameters
Alarms/Deadband:
Deadband is set to prevent nuisance alarms and trips.
Deadband is set as a percentage of the Trip (or Alarm) value the parameter has to drop below
the Trip (or Alarm) set point (Level) before the system will come out of a Trip (or Alarm)
situation.
Select the required parameter from the drop down menu Return (Submit)
In the dialogue box enter the required Deadband (as a percentage of the Trip /Alarm set
Level)>
Key Return (Submit) to enter the value
Repeat for each Parameter that alarms and trips have been set up on
Remember for each parameter that a Trip Level is set up on, the corresponding Alarm Level
must also be set
2 (percent) is a common Deadband setting but will depend on the individual situation
Alarms Holddown:
Holddown, like Deadband is set to prevent nuisance alarms and trips
Holddown is the number of consecutive data points (from the down hole Sensor) required
after an Alarm or Trip level has been breached before the Alarm (Trip) relay will activate.
Setting Holddown to 1 disables this function ie 1 data point over the set Level will activate
the Trip (Alarm) This means a data spike would activate the Trip (Alarm).
Note that with the Zenith Sensor, parameters are updated from the Downhole sensor at
differing time intervals.
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Intake pressure is the most frequently updated parameter (approximately every 7-9 sec).
Vibrations are the least frequently updated parameter (approximately every 22-25 sec)
Therefore if Holddown is set to 3 then 3 consecutive data points above the Trip (Alarm)
Level before the relay will activate.
If a Trip was then set on Pi the system could trip within 3 x 9 = 27sec after the level was
breached.
If a Trip was set on Tm then the system could take up to 3 x 15 = 45 sec after the set Level
was breached
Select the required parameter from the drop down menu and key Return (Submit).
In the dialogue box enter the required Holddown
Key Submit (Return from Keypad) to return
Repeat for each Parameter that alarms and trips have been set up on
Remember for each parameter that a Trip Level is set up on, the corresponding Alarm Level
must also be set
Holddown is normally set to 2 or 3 but will depend on the individual situation
Alarms/Global Enable
This Option provides a shortcut to enabling either all Lo or Hi Alarms /Trips where
appropriate Levels have been set.
Ensure the appropriate Trip/Alarms have been properly configured before exercising this
option to prevent accidental tripping of the ESP
This option should only be exercised with extreme caution and it recommended that it be
disregarded (use the Alarm/Parameter enable menu to set enable/disable specific parameters)
Once the appropriate Trip (Alarm) Levels have been set, the appropriate parameters enabled
and the conditions (Holddown and Deadband) applied then exit the Alarms to apply the new
configuration
Use the Back (browser) or Exit (Keypad) to return to the save changes screen
Select Save Changes - Yes to apply the new configuration to the ZSP
Selecting Save Changes No (or Discard Changes) will be discarded any changes made
and re-apply the previous set up
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Where X is shown this indicates that the alarm and trip level settings are invalid This will
Selecting the Levels option on the Active Alarms screen will display the current value of the
parameter, along with to alarm and trip level settings (where the settings are invalid - eg all
four levels set to zero) then the message Alarm Levels Invalid will be displayed where
this message is present then the relay will not trip the VSD
The ZSP works on a Normally Closed Relay the relay will open when an alarm or trip
activates
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Analogue Menu
The ZSP can accept up to eight analogue outputs and can (if requested) provide up to eight
analogue inputs
Analogue input requires factory set up and this facility should be requested prior to shipping
the ZSP.
The source of the analogue inputs can be down hole tool parameters or surface analogue
inputs.
Analogue output can be any of the ZSP parameters (surface or down hole)
Both analogue input and output systems both operate on a 4 20mA mode
The Analogs menu provides five second level menus
Output source
Scaling Input
Scaling Output
Calibrate Inputs
View Inputs
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Calibrate Inputs
This menu is for factory use only
This option is only available in keypad mode
View Inputs
Lists the values on the eight analogue input channels (A1 to A8) This screen is for
information only
This option is only available in keypad mode
Select Continue (key 1) to return to the main analogues menu screen
Use the Back (browser) or Exit (Keypad) to return to the save changes screen
Select Save Changes - Yes to apply the new configuration to the ZSP
Selecting Save Changes No (or Discard Changes) will be discarded any changes made
and re-apply the previous set up
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Data Menu
The Data Menu allows for configuration of data update and storage rate
This menu also allows data and events logs to be downloaded and/or cleared.
It is strongly advised that the Password Reset Option is disregarded
Where a ZSP has been locked out with a forgotten password, the reset can normally only be
done by Zenith Engineering in UK.
Where a password is changed by the client from default (AB51) it is the clients
responsibility to ensure that a safe and secure record of the password change is retained
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As above it is somewhat pointless to set a data logging rate at a value faster than tool update
rate.
Enter the required time on screen and select Ret to return to the main menu screen (select
Submit in browser)
Note The data logger does not overwrite when full and therefore should be cleared on a
regular basis
Delete Logged Data:
This option deletes the data log from the Flash memory.
Confirmation of the request is required (YES)
From keypad, the password AB51 must then be entered before the log and Ret selected
before the log is cleared
From the Browser menu the user name (zenith) and password (AB51) must then be entered
before the log will be cleared
When the log has been successfully deleted, a massage Data Log Deleted will be displayed
before the screen returns to the data menu
In Browser mode the message SUCCESS will be displayed on screen when the log has
been deleted
The data log should only be deleted after the log has been downloaded and the download
checked Where an SD card is available the card should be removed and the data log
transferred to PC (and checked) before the Falsh memory is erased
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Password Reset
It is recommended that this option be ignored The DATA Menu screen also allows for the
password to be changed Entry of the old password (AB51) and new password (twice) is
required.
It is the clients responsibility to ensure that any password change is recorded and kept safe
and secure for future reference
Pump Lobes
Flux
Reset Ts
Reset Td
Reset Clp
The Zenith E series sensor records a tool current This value is normally around 10.0mA
Historically ESP monitoring systems have tended to show a Passive Current Leakage as
opposed to a tool current.
This Passive leakage current was basically a calculated value of the change in current
between ESP system running and ESP system off
Selecting Reset Clp on the Zenith system stores a reference tool current value - this
reference value is then used to calculate the change in tool current being drawn when the ESP
system is running
The Reset Clp option should be exercised after the system has been landed and down hole
conditions have been allowed to stabilise
It is normal practice to select the Reset Clp option just before initial start up of the ESP
(Clp(REF))
Current Leakage is then calculated from (Clp(ESP Off) - Clp(REF))
Confirmation is requested (YES/NO) before the reference value is stored display then
returns to the main data menu
Use the Back (browser) or Exit (Keypad) to return to the save changes screen
Select Save Changes - Yes to apply the new configuration to the ZSP
Selecting Save Changes No (or Discard Changes) will be discarded any changes made
and re-apply the previous set up
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Data and events logs should be down loaded (and cleared) on a regular basis.
Data and events logs must be down loaded and cleared before any editing changes are made
to the ZSP configuration.
This is of particular importance if a date/time change is to be made to the ZSP
Parameters Logged option cannot be changed until after the log has been down loaded (and
cleared)
It is good practice to download (and clear) both data and events logs at the same time. Logs
must always be down loaded before clearing
Log Down Load via Browser
There are two options for downloading ZSP logs The most convenient being the removal of
the SD card and subsequent transfer from SD card to PC (see ZKey menu option)
However logs can also be downloaded (direct from Flash memory to PC) via the web
browser.
Selecting the Output Data (Status) Log allows for the Flash memory log to be downloaded
to PC
Log donnload from browser is covered in detail in section 5
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When data transfer is complete the message - Remove SD Card is displayed The card
must not be removed until this message is displayed
On removal of the SD card and the display then returns to the ZKey menu screen.
Select Exit option to return to Save Changes screen Select YES to save changes
The ZSP will then run through the re-boot sequence to the screen displaying the message
Unsafe SD card removal
Reinsert SD card
Goto Config/Zkey/Remove SD card
Press any key to continue
A back up SD card could be installed at this point or the message could simply be ignored By pressing any key the display then returns to the data screen (screen 2a) and even although
an SD card has not been installed the ZSP will still continue to log to ZKey (Flash Memory)
When an SD card is re-installed this data will then be copied to card
Max Lines per file
This option allows operator to set file size by specifying the maximum number of lines (X
1000) for the SD card file
When the maximum number of lines is reached a second SD card file is created
The SD card can be re-inserted at any time There is no specific menu or house keeping
procedure required for re-installing Simply insert the SD card (label should face towards
the ZSP door) into the ZKey
After a few seconds a message Copying to SD Card Please Wait is displayed before the
display again returns to data display screen 2a
SD card data and status log is covered in more detail in section 5 of this manual
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Set Time
Select Time to open the time set up screen
Enter the current time as HH-MM-SS
Select Return (Submit)) to return to the Date/Time menu screen
Set Date
Select Date to open the date set up screen
Enter the current time as DD-MM-YYYY
Select Return (Submit|)to return to the Date/Time menu screen
Use the Back (browser) or Exit (Keypad) to return to the save changes screen
Select Save Changes - Yes to apply the new configuration to the ZSP
Selecting Save Changes No (or Discard Changes) will be discarded any changes made
and re-apply the previous set up
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Screen Menu
The screen menu offers five lower level options
Flash Screen
Contrast
Backlight
Invert screen
Well Name
Flash Screen
The Flash screen drop down menu allows for the flash screen to be turned on or off The
Flash screen is the Zenith Logo screen seen for a short period as the ZSP is first powered up
Contrast
Allows screen contrast to be adjusted (on a scale of 1 to 31)
Backlight
The drop down menu allows the back light to be turned on or off
Invert Screen
Sets screen to reverse video
Well Name
Allows the appropriate well name to be entered via the alpha numeric touch screen
The well name should always be entered - The name entered here will be attached to all
down loaded logs helping to identify logs and minimise the potential for errors
Use the Back (browser) or Exit (Keypad) to return to the save changes screen
Select Save Changes - Yes to apply the new configuration to the ZSP
Selecting Save Changes No (or Discard Changes) will be discarded any changes made
and re-apply the previous set up
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Open the PC browser (User name zenith and password AB51 required Note the
user name is lower case, the password is UPPER case)
Select the Data menu
Select Output Logged Data option
A File Download dialogue box will then be displayed on screen
Select Save on the File Download dialogue box and select a suitable location for the
download
The file name proposed is date and time and Well name stamped for identification
purposes and is best left unchanged the down load file will be saved as a .csv file
Select Save from the Save As screen The file download will then proceed
When the download has finished open the download file and check that the
download was successful
Change the file name extension from .csv to .xls and save
The ZSP Data log can then be safely deleted
It is recommended that the download file is then checked before proceeding to clear the log.
Status log is downloaded in exactly the same manner However for the status log download
file this is usually saved as a text file
Screen shots of the log download process are given below
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Section 6 Appendix A
Standard Operating Procedure
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SOP : ZSP with ZKey SD Card Removal, Data log transfer and Card Re-install
1.
General
1.1 This procedure details the Procedure for the use of a removable data storage
medium to capture the Zenith Surface Interface Panel (ZSP) data log.
The removable data storage medium, referred to as the Z-Key, is a standard
256MB SD card. It is recommended that only good quality SD cards are used.
1.2 SD Cards must be formatted before first time use.
2.
Overview
2.1 The SD Card is located inside the ZSP. This entails opening of the panel door
for install and removal of the SD Card. This operation must only be carried out
by suitably competent personnel
2.2 It is recommended that the SD Card is only inserted with ZSP power on.
Monitoring the red and green LEDs immediately above the card holder will
confirm the card detection
2.3 To ensure the data log capture to SD Card, and to prevent possible software
corruption the SD Card MUST BE REMOVED AS PER SECTION 3
PROCEDURE
2.4 The SD card copies the data and status logs as they are written to the ZSP Flash
memory. When the SD card is removed (via the appropriate procedure) data
continues to be written to the Flash memory.
When the SD card is then re-instated, the Flash memory content is then
automatically copied (flushed) to the SD card.
This procedure means there should be minimum data loss over the period when
SD card has been pulled. It also means that in addition to logs being saved on
the SD card a back up copy exists on the ZSP Flash memory which could if
required be downloaded by conventional methods
It must be stressed however that the Flash memory log must be cleared on a
regular basis. The Flash memory DOES NOT overwrite when full and hence no
further data will be transferred to SD card until the Flash Memory has then been
cleared
2.5 ZSP logs can be cleared at any time with SD card in or out. However it is
recommended that logs should only be cleared after the data has been
transferred, checked and saved on PC.
2.6 ZSP logs are cleared, as per normal procedures, via the ZSP Keypad through the
ConfigDataDelete logged Data menu options A password (AB51) is
required to clear the data log
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3.
3.12 A second SD card may be inserted or the message may simply be ignored
pressing any key (twice) to return to the data display screen (screen 2a)
3.13 Note that it is recommended the ZSP is not in configuration mode when the SD
card is inserted (see section 5)
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5.1 Ensure the SD Card is unlocked. (Format the SD Card before first time use)
5.2 Ensure the ZSP is not in Configuration mode It is recommended that the SD
card is inserted with the ZSP powered up
5.3 Open the ZSP door and insert the SD Card in the card slot immediately above
the ZSP analogue terminals. SD card label should face towards door
5.4 On inserting the SD Card, green LED D3 will flash for several seconds
followed by rapid flashing of red LED D2 - Red LED D2 will then stay whilst
any data from Flash memory is transferred to the SD Card
5.5 When the SD card is inserted two message will be flashed on screen SD card
inserted followed by Copying to SD Card Please wait
The SD Card must not be ejected whilst the red LED D2 is illuminated or
whilst either message is displayed
5.6 Red LED 2 (and copying to SD Card message) may stay on for 1 2 minutes
before returning to normal. A steady green LED D3 indicates the SD Card is
correctly installed and the ZSP is logging to memory. (Note if the SD Card is
installed with the ZSP in configuration mode then LED D2 will remain
illuminated until the configuration mode is exited)
5.7 If the SD card does not install as per above then remove as per section 3 and
check all data has been deleted from card (Reformat card if necessary) and reinstall as per section 5
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